Remazol Ultra RGB Feb 2010

Remazol ® Ultra RGB and RGB dyes The new generation of

Reactive dyestuffs for medium to deep shades Remazol Ultra Yellow RGBN Remazol Ultra Orange RGB Remazol Ultra Red RGB Remazol Ultra Carmine RGB Remazol Navy RGB

Warm Wa rm reac reacti tive ve dy dye e te tech chno nolo logy gy The Market for Reactive Dyes:

Levafix CA Levafix Leva fix E/EA/ E/EA/EN/ EN/ Rema Remazol zol Spec Speciali ialitie ties s

Remazol Ultra RGB

Remazol Remazol A

Exhaust CPB Continuous

Warm reactive dyes

Global Technical Technical Marketing & Textile Solutions Solutions  Remazol Ultra RGB

August 2007

••• ••• •••

Fastness Dyeing performance Procedure cost

•• •• ••

Fastness Dyeing performance Procedure cost

• • ••• •

Fastness Dyeing performance Dyes cost Procedure cost

The Remazol Ultra RGB dyes at a glance 1%

3%

6%

Remazol Ultra Yellow RGBN Strong non phototropic Yellow component for deep ternary shade wit good Fastness properties

Remazol Ultra Orange RGB Strong build-up Orange for orange, bordeaux, dark brown and olive shades. Dischargeable

Remazol Ultra Red RGB Cost effective and tinctorially strong Red with excellent build-up behaviour for medium to deep shades. Perfect wash-off properties. Very homogenous dyeing behaviour in combination with Remazol UltraYellow RGBN and Navy RGB.

Remazol Ultra Carmine RGB Tinctorial strong Red. Highest possible build-up for deepest red and brown shades. Outstanding wash-off properties. Dischargeable.

Remazol Navy RGB 150% Cost effective Navy with very good build-up behaviour for medium to deep shades. Basis for colour constant recipes. Dischargeable.

Global Technical Marketing & Textile Solutions  Remazol Ultra RGB

August 2007

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The Remazol Ultra RGB supplementary dyes 1%

3%

6%

Remazol Golden Yellow RGB conc. Cost-effective yellow for trichromatic shades. Dischargeable.

Remazol Blue RGB

2%

4%

7%

Blue component with higher lightfastness when small quantities of blue shading components are required. Dischargeable. New

Remazol Sapphire RGB Remazol Sapphire RGB is a greenish blue dye with std fastnesses to expand the coverage of shades in combination with our exisiting Remazol RGB dyes.

New

Remazol Royal RGB Remazol Royal RGB is a new dye developed to cover a wider gamut of shades of the color space.


August 2007

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The Remazol Ultra RGB supplementary dyes New

1%

3%

6%

Remazol Night Black RGB Deeper black with a reddish cast to minimize the cost impact when a red shading component is needed. Economical dye with good fastness properties. Dischargeable.

Remazol Deep Black GWF

2%

4%

7%

Remazol Deep Black GWF combines flexibility in application with highest fastness performance. The new dischargeable Deep Black meets the most stringent fastness specifications to fulfill the highest retailer/brand and market requirements. It can be used in exhaust, CPB and in all continuous application processes. Dischargeable. 1%

3%

6%

Remazol Deep Black RGB Economical strong build up Black with good Fastness properties. Dischargeable.


August 2007

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Remazol Ultra RGB

Offers tangible benefits

Reduced costs

  

Cost



Less dyestuff Less water Less energy Reduced stock costs

Higher productivity

  

Speed

Shorter production cycles Right-First-Time performance Robustness

Standardisation limits

 

Security




August 2007

Shade reproducibility Standard fastness requirements Eco-compliance

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Remazol Ultra RGB: Flexibility in shading

Ultra Yellow RGBN

Ultra Orange RGB

Further components in the Remazol RGB range: Ultra Red RGB

• • • • •

Navy RGB 150%


August 2007

Remazol Golden Yellow RGB Remazol Red RGB Remazol Ultra Carmine RGB Remazol Blue RGB Remazol Deep Black RGB

Remazol RGB: Economical selection for all deep ternary shades G o l d e n Y e l l o w

Remazol Ultra Yellow RGBN

O r a n g e

R e d

x

Remazol Ultra Orange RGB

Remazol Ultra Red RGB

B o r d e a u x

x

x

x

x

x

Remazol Ultra Carmine RGB

Remazol Navy RGB 150%


N a v y

x

x

x

x

August 2007

x

x

x

x

D a r k O l i v e

x

x

x

x

F o r e s t G r e e n

D a r k B r o w n

x

x

x

x

x

x

x

x

x

x

The Black Offer DyStar’s Offer: Is this the right strategy? YES 

Remazol Night Black RGB

Two main options to have flexibility in shade and cost

Remazol Deep Black RGB


August 2007

Flexibility: Our Black strategy

Navy GG Blue RGB / Navy RGB

The DyStar Offer Our black strategy:

Deep Black RGB/ Night Black RGB



More flexibility for shading



One greenish and one reddish black



Ultra Yellow RGB/ Ultra Orange RGB

Ultra Carmine RGB/ Ultra Red RGB


Any of them can be used as self shade

August 2007

Cost

Significant less dye is needed to achieve the required depth of shade dye conc. [%] 10 9

dye conc. [%]

9 e l b a v e i h c a t o n

7 6 5

8.3%

8 7 6.0 %

6 5

4.0 %

4

3.8%

4

3 2.5 %

2 0.9 %

1

10

C. I. Reactive Yellow 176 (133% ) Remazol UltraYellow RGBN

8

C. I. Reactive Red 239 (140% ) Remazol UltraRed RGB Remazol UltraCarmine RGB

3.2%

3

2,28

2

1,24 0.7 %0,47

1

0

2.1%

1.9% 1.3%

1.0% 0.7%

0.6%

0 1/3 SD

1/1 SD

2/1 SD


1/3 SD August 2007

1/1 SD

2/1 SD

Exhaust application


August 2007

Remazol Ultra RGB: Flexible in Exhaust application

Salt Auxiliaries

Standard Process (e.g. Cotton Knit)

Alkali

Dyes

60°C 10´

20´

10´

45´

2. Alkali addition

Salt Auxiliaries

Temperatur Rise (e.g. no dosing equipment)

50/60 °C Dyes

25 - 30°C

10’

15’

10’

Migration Process (100% Viscose, yarn package)

20’

10’

Fixing time 30’

1. Soda addition

Salt Auxiliaries 80°C

10-30´

1 °C/min

10’

Dyes 10´ 20`

pH 5-6

10´

alkali

20´ 1,5 °C/min 60°C

10´


August 2007

45´

15 - 30´

Cost Speed

Homogeneous on-tone build-up NaCl Dye

25 °C

Soda ash 20‘

M1

M2

10‘

10‘

10‘

10‘

M3

10‘

M4

M5

10‘

M6

10‘

M7

10‘

M8

10‘

M9

on-tone build-up Remazol Ultra Yellow RGBN Remazol UltraRed RGB Remazol Navy RGB 150%

Reactive Yellow S-3R Reactive Red S-2B Reactive Navy S-G

off-tone build-up Global Technical Marketing & Textile Solutions  Remazol Ultra RGB

August 2007

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60 °C

M10

Cost Speed

Remazol Ultra RGB Up to 25% reduction in dyeing time

Standard competitor recommendation

Salt Auxiliaries

Mixed alkali

Dyes

60°C 10´

45' 80 min time timesaving saving

Remazol Ultra RGB DyStar recommendation homogeneous dye combination rapid process

30 30 min! min! Salt Mixed Auxiliaries Dyes alkali 60°C 10´


45' 50 min

August 2007

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Cost Speed

Remazol Ultra RGB Excellent wash-off properties can increase productivity optical density at 525 nm 700 600

1

4% Remazol UltraCarmine RGB C. I. Reactive Red 239

Saving: Saving:

500

soapingbath bath 11soaping 1

400 300

2

3

4

Rinsing baths of bulk trials with Remazol UltraCarmine RGB

2

200

3

100

4

5

0 1st rinsing (50°C)

neutralisation (50°C)

1st soaping bath (95°C)


2nd soaping bath (95°C)

August 2007

rinsing (80°C)

rinsing cold

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5

Cost Speed

Remazol Ultra RGB The reduced dyeing time leads to potential cost savings of high productivity Benefits from reduced processing time per batch Example

Savings Savings

Production with commodities

Production with Remazol RGB

3 batches à *6 h 10';**5 h 40'

18 h 30'/day*

17 h/day**

1 h 30'/day

240 working days/year

4,440 h/year*

4,080 h/year**

360 h/year

-

+

360 h : 5 h 40'/per batch


August 2007

63 batches more/year

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Continuous application


August 2007

Remazol Ultra RGB: Flexible in Padding application Application Process

Basic Recipe

Basic recipe:

Cold pad Batch (CPB)

fabric

padding

2

alkali dyestuff

x g/l g/l

Remazol Ultra RGB Sera Wet C-AS

Alkali system according climate conditions and/or preference winding and dwelling

Washing off

Basic recipe:

Pad Dry Pad Steam (PDPS)

Econtrol


August 2007

x g/l 10 g/l 2 g/l 5 - 10 g/l Chemical pad: 250 g/l 20 g/l 3-6 ml/l

Remazol Ultra RGB Sera Gal M-IP Sera Wet C-AS Sera CON M-LU salt soda ash caustic soda 50%

Basic recipe:

Remazol Ultra RGB Sera Gal M-IP Sera Wet C-AS Sera CON M-LU soda ash caustic soda 50%

x g/l 10 g/l 2 g/l 5 - 10 g/l 20 g/l 10 - 14 ml/l

Cost

Significant less dye is needed to achieve the required shade Dark Brown

84.3 g/l -39% -39%

51.8 g/l C. I. Reactive Yellow 176 (133%) C. I. Reactive Red 239 (140%) C. I. Reactive Black 005 (133%)

54.0 g/l 19.3 g/l 11.0 g/l

Remazol Ultra Yellow RGBN Remazol UltraRed RGB Remazol Navy RGB 150%

C. I. Reactive Global Technical Marketing & Textile Solutions  Remazol Ultra RGB

Remazol Ultra RGB August 2007

22.0 g/l 22.0 g/l 7.8 g/l

Fastness


August 2007

Security

(1) (2) (3) (4)

Light fastness (B02) Light fastness (M&S, C9A) Wash fastness (M&S C10A) Fastness to Chlorine 10 ppm

3.0% Remazol Ultra Yellow RGBN

(1) (2) (3) (4)

4-5 pass 4-5 4

0.6% 2.4%

(1) (2) (3) (4) 1.2% 1.8%

(1) (2) (3) (4)

(1) (2) (3) (4)

3.0% Remazol Navy RGB 150%

(1) (2) (3) (4)

4 pass 4 4

(1) (2) (3) (4)

(1) (2) (3) (4)

(1) (2) (3) (4) 2.4% 0.6%

(1) (2) (3) (4)

4 pass 4 4

1.8% 1.2%

3-4 pass 4 3-4

1.2% 1.2% 0.6%

(1) (2) (3) (4)

(1) (2) (3) (4)

(1) (2) (3) (4)

(1) (2) (3) (4)


(1) (2) (3) (4) 1.2% 1.8%

4 pass 4 4

(1) (2) (3) (4)

August 2007

(1) (2) (3) (4)

4-5 pass 4-5 4-5

0.6% 0.6% 1.8%

3-4 pass 4 4

1.8% 1.2%

1.2% 1.8%

3-4 pass 4 3-4

1.2% 0.6% 1.2%

3-4 pass 4 4

4-5 pass 4-5 4-5

0.6% 1.2% 1.2%

3-4 pass 4 4

1.8% 0.6% 0.6%

4 pass 4 4

4-5 pass 4-5 4

0.6% 1.8% 0.6%

3-4 pass 4 4

2.4% 0.6%

(1) (2) (3) (4)

3-4 pass 4 4

1.8% 1.2%

(1) (2) (3) (4)

2.4% 0.6%

3-4 pass 3-4 4

4 pass 4 4

0.6% 2.4%

4 pass 4 4

(1) (2) (3) (4) 0.6% 2.4%

(1) (2) (3) (4)

4 pass 4-5 4-5

4-5 pass 4-5 4-5 3.0% Remazol UltraRed RGB

(1) (2) (3) (4)

4 pass 4-5 4

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Security

Fastness comparison

Light fastness (B02) Alkali Wet Light fastness (M&S, C9A)  Multiple Wash fastness (M&S, C10A)  Fastness to chlorine 10 ppm  

Commodities Yellow 176/Red 239/Black 005

   1

1-2

2

 2-3

 3

  

Ultra Yellow RGBN/Ultra Red RGB/Navy RGB 150%

 3-4 3-4

5

1

1-2

2

2-3

3

 3-4 3-4



   M &S

4

4-5

5

C9A



pass





pass



pass





pass





pass



pass



pass



pass



pass



pass





pass



pass

  



fail





pass

fail





pass

fail





pass

fail





fail







fail





pass





fail





pass

fail





pass



pass

 







 

fail 

pass 

pass

fail





pass



fail





pass



fail



pass



fail



pass



fail



pass



fail



pass

 

4-5

    



M &S C9A







4



 

  







Remazol Ultra RGB


August 2007

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Remazol Ultra RGB Feb 2010

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