Itp for Bogie Fabrication

PMT MACHINES M ACHINES LTD Inspection and Test Plan For Bogie Frame Fabrication ATTACHMENTS List of Referenced Forms: No. 1 2 3 4

Form No:

Descripon:

N)TE: 1) Eac spec!"c IT# $!ll a%e a re%!s!on num&er' $!c !s !nd!%!duall( caned as te IT# are re%!sed. Te referenced forms are !ncluded !n and controlled &( te referenced document. Terefore' te latest re%!s!on of tese forms' at te me of !n!aon of te IT#' IT#' $!ll &e ul!*ed. Te referenced forms $!ll &e !ncluded onl( dur!n IT# re%!e$ c(cles pr!or to !ssue for #roducon+s. 2 ) T!s IT# sall &e use d as Inspecon and Test #lan &efore #roducon of te ,o&' $ere as dur!n and a-er o& producon !t sall &e used as cec/l!st.

Le*end of "nspecon Re+,irements: H: Hod #oint !s a mandator( !nspecon po!nt and $or/ sall not proceed $ !tout te presence of a representa%e of te con!*ant oran!*aon. : itness "nspecon #oint: es!nated !tness #o!nts for te In%ol%ed personnel' $!c are reu!red to &e s!ned o &( !tnessed personnel. All ac%!es' $!c a%e  po!nt'$!ll reu!re a $r!5en no"caon of 6l!ent Inspector' Inspector' !n te e%ent tat te 6l!ent Inspector does not a5end $!t!n an areed per!od te $or/ ma( proceed. In suc cases' te 6l!ent+s6ontractor Inspectors $!ll record !n te appropr!ate s!nature s!nature space on te forms  8ot !tnessed' and sall s!n and date suc spaces. / : / itness "nspecon #oint: es!nated percentae !tness #o!nt ass!ned &( te 6l!ent' $!c $!ll reu!re $r!5en no"caon from te 6ontractor6l!ent+s. 6ontractor6l!ent+s. In te e%ent 6l!ent Inspector does not a5end $!t!n an a reed per!od te $or/ ma( proceed. Te percentae sall mean a m!n!mum of 109 !nspecon' !f not oter$!se areed !n te contract' o$e%er t!s ma( &e !ncreased at d!screon of te cl!ent Inspector. S: S,r$ei%nce0Monitorin S,r$ei%nce0Monitorin*: *: :andom o&ser%aon of te controls of process ac%!es. DR: Doc,ment Re$ie: T!s enta!ls re%!e$ of appropr!ate documentaon.

ITP No

 MANF-&-+M''-BT-ITP-''& $E. No  '' Date  '&!&&!/'&0 S1eet No  & o2 3

Inspection and Test Plan For Bogie Frame Fabrication

PMT MACHINES LTD Projects

Sr! No

&!'' 1.1 1.2 1.3

1.4

Acti"it# Description

+4alit# Proced4re

Acceptance Criteria

+4alit# $ecords

Inspection $esponsibilt# Contractor Prod4ction

contractor +C

Client5s +C

H

H

H

DR

DR

DR

DR

DR

DR

DR

DR

DR

*eneral $e64irement7s 8 Doc4ments $e"ie9 Fabrication So! "ua#i$ication % &!!rova# Review of 'ecnica# S!eci$ication and re(uire)ent* for +o,ie Fra)e Fabrication Review of -e#der "ua#i$ication Procedure Review of -e#din, Procedure S!eci$ication* % -e#din, Procedure "ua#i$ication Record -PS/-P"R0

1.5

Review of NDE Procedure

DR

DR

DR

1.6

Review of Procedure for ontro# of -e#din, on*u)ab#e*

DR

DR

DR

H

S

S

1.7

ec te avai#abi#it of #ate*t c o! of a!!roved % re#evant drawin,* wit concerned en,ineer on *o!

Legend S

S4r"eillance (nl#

:;  :itness &'; min Point H  Mandator# Hold Point

D$  Doc4ment $e"ie9 :  :itness Inspection Point

$emar%s

o  Date  '&!&&!/'&0 S1eet No  / o2 3

For Bogie Frame Fabrication


Sr! No


+4alit# Proced4re

Acceptance Criteria

+4alit# $ecords


contractor +C

Client5s +C

/!'' MATE$IAL $ECEI.IN* 2.1

Receivin, n*!ection % eri$ication of Raw ateria# a#on, wit ' a* !er P8.

H

H

S

2.2

cec !*ica# condition free fro) bend*9 twi*t* and *trai,tne**9 *urface defect* witin #i)it*0

H

H

S

2.3

ec te correctne** of a## !ri)ar !art* for bo,ie fabrication :rade/at code9 di)en*iona# cec % '9 etc.;0

H

H

S

2.4

En*ure te !ro!er Stora,e9 Hand#in, % Pre*ervation

H

H

S

-

-

S

-e#din, E(ui!)ent a#ibration eri$ication #ie -e#din, acine* % E#ectrode 8ven*0

2.5 Le*end:

S-

S,r$ei%nce )n&

DR - Doc,ment Re$ie  - itness "nspecon #oint

/ - itness 1/ min #oint HM%nd%tor& Hod #oint

PMT P$(D)CTI(N EN*INEE$

PMT +)ALIT, EN*INEE$

CLIENT

$emar%s

o  Date  '&!&&!/'&0 S1eet No  < o2 3



Sr! No

+4alit# Proced4re


Acceptance Criteria

+4alit# $ecords


$emar%s

contractor Client5s +C +C

3.1

ec weter cuttin,/dri##in,/ beve#in, i* a* !er te re(uire)ent* and di)en*ion* are co)!#in,

H

H

S

3.2

ec te Fitu! n*!ection and en*ure it* c#ean#ine**

H

H

S

=!'' :elding 4.1

cec % en*ure te avai#abi#it of a!!#icab#e -PS

H

H

S

4.2

erif te -e#der "ua#i$ication % erti$ication

H

H

S

4.3

cec te (ua#i$ied we#der are !erfor)in, we#din,/tacin,

H

H

S

4.4

cec !ro!er bain, of e#ectrode9 if #ow dro,en e#ectrode are u*ed

H

H

S

4.5

cec te !reeat and inter!a** te)!erature a* a!!#icab#e0

-<

-<

S

4.6

onitor te n !roce** we#din, a* !er -PS

-

-

S

Legend S -

S4r"eillance (nl#

:; - :itness &'; min Point

D$ - Doc4ment $e"ie9 : - :itness Inspection Point H - Mandator# Hold Point



CLIENT

o  Date  '&!&&!/'&0 S1eet No  = o2 3



Sr! No

+4alit# Proced4re


Acceptance Criteria

+4alit# $ecords


contractor +C

Client5s +C

3!'' Inspection and NDE Clearance

5.1

ec te i*ua# n*!ection of -e#d* and en*ure no defect on *urface9 dre**in, of *ar! ed,e* etc.

H

H

H

5.2

cec < of NDE re(uire)ent* for we#d >oint*

H

H

S

5.3

arr out re#evant NDE on *e#ected +utt/Fi##et  R'/?'/P'/'0

H

H

-

5.4

ec de !enetrant te*t on te te)!orar attac)ent* % we#d >oint*9 a* re(uired

H

H

-

5.5

Hardne** cec9 a* a!!#icab#e

H

H

-

5.6

NDE #earance  verif a## re#evant te*t re!ort*

DR

DR

DR

5.7

cec te $ina# di)en*ion* of fabricated ite)*/ a**e)b#

H

H

H

5.=

cec te fabrication c#earance and re#ea*e te bo,ie for Paintin,

H

H

H

Legend S -

S4r"eillance (nl#

:; - :itness &'; min Point

D$ - Doc4ment $e"ie9 : - :itness Inspection Point H - Mandator# Hold Point



CLIENT

$emar%s

S1eet No

Bogie Frame Fabrication

 3 o2 3


Sr! No


+4alit# Proced4re

Acceptance Criteria

+4alit# $ecords


contractor Client5s +C +C

$emar%s

>!'' $ecords 6.1

co)!i#ation of a## (ua#it record*

H

H

DR

6.2

cec weter co! of re#ea*e note of $ini*ed bo,ie anded over to concerned !aintin, *u!ervi*or

H

H

DR

Legend S$e"ie9 :itness Inspection Point PMT P$(D)CTI(N EN*INEE$ DATE

S4r"eillance (nl#

D$ - Doc4ment :-

:; - :itness &'; min Point HMandator# Hold Point PMT +)ALIT, EN*INEE$

CLIENT

Itp for Bogie Fabrication

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