047-ITP FOR OXYGEN LINES FABRICATION AND INSTALLATION.pdf

Pearl GTL Project Shell Project No: HP-3000-QAT Project Document Number: T- 4.318.609

Purchase Order Number:

2MH127

Tag/Item Number(s):

N/A

LINDE ENGINEERING

Contractor Project No: 5887 Project Rev.: Rev.: O

Page 2 of 27

QATAR SHELL GTL PROJECT (PEARL) C2 AIR SEPARATION UNITS CONSTRUCTION

F

O

21.02.09

Company Comments Incorporated

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EO

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CCI

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18.02.09


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EO

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CCI

D

O

14.02.09


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EO

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CCI

C

O

10.02.09

Issued for Company Comments

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EO

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ICC

B

03.02.09

Issued for Review

AB

EO

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IFR

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03.02.09

Issued for Internal Review

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EO

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IIR

Date

Description

GAMA Rev.

Project Rev

No.

No.

Prepared Checked Approved By By By ORIGINATOR

Status

QSGTL PEARL PROJECT

Document No.: GAM-ITP-QAC-GTL-047 No.: GAM-ITP-QAC-GTL-047

C2 ASU Construction Works ITP FOR OXYGEN LINES FABRICATION & INSTALLATION S. GAMA QATAR

X. CONTRACTOR QC

DATE: 21.02.2009

C. COMPANY

REV. F

A. THIRD PARTY (TPI)

I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS(Notification WITNESS (Notification Required but Presence not Mandatory) Item

Activity

Test Frequency

Reference Document

1.0

DOCUMENTATION (FABRICATION AND INSTALLATION)

1.1

Contractor isometric drawings / Spool drawings

1.2 1.3

Approved W.P.S. Approved PQR’s PQR’s

T.4.234.542;T.4.250.935; T.4.250.936

100%

100%

T.4.251.025; T.4.250.938

100%

T.4.251.025; T.4.250.938

Welder Performance Qualifications

100%

1.5

Verify calibration of inspection, measuring and test equipment

100%

2.0

MATERIALS (FABRICATION AND INSTALLATION)

2.1

Receiving inspection / Verification of Material

100%

2.2

Storage & Segregation of Material

100%

2.3

Welding consumable control, verifying the tools & storage procedure

2.4

Pipe length internal cleanliness

1.4

T-4.318.609 Rev. O

100%

100%

Acceptance Criteria

Responsible Party

Verifying Documents

S

X

C

RFC

QCI

RFC

I

R

R

WI

GAM-QCR-QAC-GTL-106

H

H

R

WI

GAM-QCR-QAC-GTL-105

H

H

R

WI

GAM-QCR-QAC-GTL-100 WSD-QC 2, WSD-QC 3

H

H

W

DEP 30.10.60.18;ASME SEC IX;ASME B31.3; T.13.377.441;T.13.377.433E;

T.4.250.939 T.4.250.915

DEP 30.10.60.18; T.13.377.433E; T.13.377.441; T.13.377.437E

QCI

Calibration certificate

H

R

R

T.4.250.927;T.4.250.928;

T.13.376.797E; T.13.377.438E T.4.096.688

QCI

LINDE MRCR SYSTEM

H

R

S

T.4.250.927;T.4.250.928; T.4.250.932

T.13.377.454E; T.13.377.438E

QCI

H

S

S

WPSs / PQRs; T.4.250.931

ASME SEC II PART PART C DEP 30.10.60.18; T.13.377.433E; T.13.377.437E T.13.377.441;T.4.096.687

WI

Test certificate 3.1

H

S

S

QCI

GAM-QCR-QAC-GTL-177

W

W/R

T.4.250.930

T.4.096.688;DEP 61.10.08.11

H

Page 4

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QSGTL PEARL PROJECT



X. CONTRACTOR QC

DATE: 21.02.2009

C. COMPANY

REV. F



Activity

Test Frequency

Reference Document

Acceptance Criteria

Responsible Party

Verifying Documents

S

X

C

2.5

Cutting /Transfer of ID and heat No.’s

100%

Drawings;T.4.250.928

DEP 30.10.60.18; ASME B 31.3 T.13.377.433E; T.13.376.815E DEP 31.38.01.11; DEP 31.38.01.31; T.13.376.796E;

QCI

WSD Isometric Supplement Sheet

H

S

S

2.6

PMI (If applicable)

100%

T.4.250.934;T.4.250.938

WI

WSD-QC 4

H

W

W/R

3.0

WELDING (FABRICATION)

3.1

Welder identification and performance verification

100%

T.4.250.938;T.4.250.939

WI

WSD-QC 2

H

R

R

3.2

Issue of welding consumable to welder

100%

WI

GAM-QCR-QAC-GTL-060

R

S

S

3.3

Fit-up and tack welding

100%

H

H(*)

S

3.4

Root pass visual inspection

H

H

I

H

I

I

S

S

S

H

S

S

3.5

100%

Root pass magnetic check

T.4.250.931: T.4.250.931: T.4.250.938 T.4.250.938;T.4.250.936 WPSs / PQRs T.4.250.938;T.4.250.935; T.4.250.937 T.4.250.938

100%

3.6

Inter pass temp controlling / cleaning

100%

3.7

Arc strike control and repair

100%

DEP 30.10.60.18; T.13.377.433E ; T.13.377.441 ASME B 31.3

T.4.250.938

T.4.250.938

DEP 30.10.60.18;ASME B 31.3 T.13.377.433E; DEP 31.38.01.31; T.13.376.796E; T.13.377.441 DEP 30.10.60.18; ASME B31.3 T.13.377.433E; T.13.377.441

WI

WI

DEP 30.10.60.18 T.13.377.433E

WI

DEP 31.38.01.31;ASME B31.3 T.13.376.796E;

WI

DEP 30.10.60.18;ASME B 31.3 T.13.377.433E; T.13.377.441

GAM-QCR-QAC-GTL-098 T-13.377.441

WI

GAM-QCR-QAC-GTL-098

GAM-QCR-QAC-GTL-043

(*) :Linde shall inspect 100%of fit-up until a confidence maintained and COMPANY approval

T-4.318.609 Rev. O

Page 5

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QSGTL PEARL PROJECT



X. CONTRACTOR QC

DATE: 21.02.2009

C. COMPANY

REV. F



Activity

3.8

Weld identification and marking

3.9

Welding, purge log , process parameter monitoring

3.10

Visual Inspection of Welds

Test Frequency

100%

Reference Document

T.4.250.938;T.4.250.935

Verifying Documents

S

X

C

WI

GAM-QCR-QAC-GTL-098

I

I

S

T.4.250.938; T.4.250.901 WPSs / PQRs

DEP 30.10.60.18;ASME B31.3 T.13.377.433E; T.13.377.441 DEP 31.38.01.31; T.13.376.796E;

WI

GAM-QCR-QAC-GTL-090

I

I

S

100%

T.4.250.931

DEP 30.10.60.18; ASME B31.3 T.13.377.433E; T.13.377.441

WI

GAM-QCR-QAC-GTL-098

H

W

W

WI

WSD-QC 6 WSD-QC 7

H

W/R

W/R

WI

WSD-QC 9

H

W/ R

W/R

3-8 FN

WI

WSD-QC 10

H

W/R

W/R

DEP 30.10.60.18;ASME B31.3 T.13.377.433E;T.13.377.441

WI

GAM-QCR-QAC-GTL-097

H

W

S

NON DESTRUCTIVE EXAMINATION ( FABRICATION AND INSTALLATION)

4.1

Radiographic Film Interpretation/ ultrasonic examination

100%

Liquid Penetrant

100%

T.4.250.914;T.4.250.938 DEP 31.38.01.31; ASME B31.3 T.13.376.796E; T.4.250.909;T.4.250.938 T.4.250.933; DEP 30.10.60.18; T.13.377.433E ;T.13.377.441

4.3

FERRITE CHECK

5.0

REPAIR CONTROL (FABRICATION AND INSTALLATION)

5.1

Repair welding

T-4.318.609 Rev. O

Responsible Party

100%

4.0

4.2

Acceptance Criteria

100%

100%

T.4.250.940; T.4.250.901

Page 6

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QSGTL PEARL PROJECT



X. CONTRACTOR QC

DATE: 21.02.2009

C. COMPANY

REV. F



Activity

Test Frequency

Reference Document

Acceptance Criteria

Responsible Party

Verifying Documents

S

X

C

5.2

NDE of repaired weld

100%

T.4.250.940;T.4.250.938

DEP 31.38.01.31;ASME B 31.3 T.13.376.796E;

WI

SAME AS ACTIVITY 5.0

H

W/R

W/R

5.3

NDE (TRACERS)

100%

T.4.250.940;T.4.250.938

ASME B 31.3

WI

WSD-QC 11

H

R

R

6.0

FINAL INSPECTION(FABRICATION)

6.1

Marking of spool, identification and Material traceability

100%

T.4.250.928;T.4.250.935

T.13.377.437E;T.13.376.797E

QCI

WSD-QC 12

H

H

S

6.2

Reinforcement pad leak test

100%

T.4.250.908

QCI

GAM-QCR-QAC-GTL-109

H

H

W/R

6.3

Orifice flange internal verification

100%

T.4.250.935

QCI

GAM-QCR-QAC-GTL-095

H

H

W/R

6.4

Closure of all openings and protection of flanges in each spool

QCI

GAM-QCR-QAC-GTL-086

H

H

S

6.5

Piping spools release for painting and updating spool tracking system

DEP 31.38.01.11; T.13.376.815E; DEP 31.38.01.31; T.13.376.796E

QCI/WI

GAM-QCR-QAC-GTL-086 GAM-QCR-QAC-GTL-086

H

H

S

6.6

Flawless Start-up Initiative (FSI) - Cleanliness

No external materials inside the pipe & Internal Cleaning shall be done

Site Eng

Visual

H

I

I

7.0

WELDING (INSTALLATION)

7.1

QCI

GAM-QCR-QAC-GTL-070

H

H

H

7.2

WI

WSD-QC 2

H

R

R

100%

T.4.250.935

100%

T.4.250.938; T.4.250.935; WSD; SPOOL DRAWINGS

Internal Cleaning

T.13.377.360 Rev E & T.4.096.688

Pipe internal cleanliness

100%

T.4.250.930

Welder identification and performance verification

100%

T.4.250.938;T.4.250.939

T-4.318.609 Rev. O

DEP 31.38.01.11;ASME B 31.3 T.13.376.815E; DEP 31.38.01.11; T.13.376.815E; T.13.375.791E;DEP 61.38.10.10 DEP 31.38.01.11; T.13.376.815E;ASME B 31.3

T.4.096.688;DEP 61.10.08.11 DEP 30.10.60.18; T.13.377.433E ; T.13.377.441 ASME B 31.3

Page 7

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QSGTL PEARL PROJECT



X. CONTRACTOR QC

DATE: 21.02.2009

C. COMPANY

REV. F


I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS(Notification WITNESS (Notification Required but Presence not Mandatory) Test Frequency

Item

Activity

7.3

Issue of welding consumable to welder

100%

7.4

Fit-up and tack welding

100%

7.5

Root pass visual inspection

7.6

Root pass magnetic check

7.7

Inter pass temp controlling / cleaning

100%

7.8

Arc strike control and repair

100%

7.9

Weld identification and marking

100% 100%

100%

Reference Document

Acceptance Criteria

T.4.250.931: T.4.250.931: T.4.250.938

Responsible Party

Verifying Documents

S

WI

GAM-QCR-QAC-GTL-060

S

S

S

H

H

S

H

H

I

H

I

I

S

S

S

T.4.250.938;T.4.250.936 WPSs / PQRs

DEP 30.10.60.18;ASME B 31.3 T.13.377.433E; DEP 31.38.01.31; T.13.376.796E;

WI

T.4.250.938;T.4.250.935; T.4.250.937

DEP 30.10.60.18; ASME B31.3 T.13.377.433E; T.13.377.441

WI

T.4.250.938

DEP 30.10.60.18 T.13.377.433E

WI

T.4.250.938

DEP 31.38.01.31;ASME B31.3 T.13.376.796E;

WI

T.4.250.938 T.4.250.938;T.4.250.935

DEP 30.10.60.18;ASME B 31.3 T.13.377.433E; T.13.377.441 DEP 30.10.60.18;ASME B31.3 T.13.377.433E; T.13.377.441 DEP 31.38.01.31; T.13.376.796E; DEP 30.10.60.18; ASME B31.3 T.13.377.433E; T.13.377.441

X

C

GAM-QCR-QAC-GTL-098

GAM-QCR-QAC-GTL-098

WI

GAM-QCR-QAC-GTL-043

H

S

S

WI

GAM-QCR-QAC-GTL-098

I

I

S

WI

GAM-QCR-QAC-GTL-090

I

I

S

WI

GAM-QCR-QAC-GTL-098

H

W

W

7.10

Welding, purge log , process parameter monitoring

100%

T.4.250.938; T.4.250.901 WPSs / PQRs

7.11

Visual Inspection of Welds

100%

T.4.250.931

8.0

MECHANICAL ERECTION INSPECTION (INSTALLATION) (INSTALLATION)

8.1

Flanges Alignment

100%

T.4.250.936

T.13.376.815E; ASME B 31.3;DEP 31.38.01.31; T.13.376.796E;DEP 61.10.08.11

QCI

GAM-QCR-QAC-GTL-142

H

W

I

8.2

Torquing of bolts

100%

T.4.250.936

DEP 31.38.01.11; T.13.376.815E

QCI

GAM-QCR-QAC-GTL-041

H

W

W

T-4.318.609 Rev. O

Page 8

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QSGTL PEARL PROJECT



X. CONTRACTOR QC

DATE: 21.02.2009

C. COMPANY

REV. F



Activity

Test Frequency

Reference Document

Acceptance Criteria

Responsible Party

Verifying Documents

S

8.3

Hydraulic Tensioning of bolting in special flanges/components

100%

T.4.250.936

DEP 31.38.01.11; T.13.376.815E

QCI

GAM-QCR-QAC-GTL-041 GAM-QCR-QAC-GTL-041

H

W

W

T.4.250.936

DEP 31.38.01.11;ASME B 31.3 T.13.376.815E;DEP 31.38.01.29:T.13.376.807E

QCI

0100-W-DW-1102 As-Built Isometric Isometric As-Built BOM WSD ISO Supplement Sheet

H

H

S

T.4.250.908;Test Pack

DEP 31.40.40.38;DEP 61.10.08.11

QCI

Test Package

H

H

H

T.4.250.908;Test Pack

DEP 31.40.40.38;DEP 61.10.08.11

QCI

H

H

H

DEP 31.38.01.11; T.13.376.815E; ASME B 31.3;DEP 31.38.01.31; T.13.376.796E

QCI

H

H

H

DEP 61.10.08.11

QCI

H

H

W

Full Tight without leak

Site Eng

H

H

W

H

I/R

I/R

8.4

As-built Check per Isometric Isometric

8.5

Test pack preparation and submission

8.6

Mechanical Check of Test System

8.7

Pressure test

8.8

Reinstatement Punch out

8.9

Flawless Start-up Initiative (FSI) - Tightness

8.10

Handover of Documentation Per Test System

T-4.318.609 Rev. O

100%

100%

100%

100%

T.4.250.908

T.4.250.908 100%

T.13.377.360 Rev E, DEP 31.38.01.11- Gen 100%

T.4.250.908: T.4.251.035

QCI

MC Inspection And Test Record R1: Mechanical Check Of Test System MC Inspection And Test Record R2: Piping: Testing/ Flashing/Drying MC Inspection And Test Record R3: Reinstatement Punch List Joint Integrity Control Procedure T.13.377.453 , T.13.376.815 QC DOSSIER

X

Page 9

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A

C2 ASU PEARL GTL PROJECT RASLAFFAN INDUSTRIAL CITY

BOLT TIGHTENING INSPECTION REPORT

Subcontract Ref.:

Report No.:

Item Description: Description:

Inspection Date:

Item Location / Area:

Test Code No.:

Subsystem:

ITP No.:

Ref. DWG / Docs: Used Measuring and test equipment ref. (if applicable): INSPECTIONS

Item No/Spool No

Mark No./Joint No

Bolting Grade

Size

Bolt Tightening (Torque Value)

Inspector’s Signature

Test Report Liquid Penetrant Examination (PT) C2 ASU Pearl GTL PROJECT -Qatar

Date : Report No :

Testing Contractor Code, Standard Testing Data Evaluation Standard General

System

Line No.

1)

Sheet No.

Area Weld No.

NPS Thickness

Trade Name

Penetrant

Testing Data

Welder 1

Piping

Welder 2

Contractor

Testing before/ after PWHT

Penetr. Time [min]

Develop. Time [min]

Testing Results (a = accepted / na = not accepted) Test

no

Date

Defects

Abbreviations

1)

R1 Repair N new after Rep. G non pressure tested weld

Batch

Surface Temperature [°C] Cleaner Developer

Object Data Test No.

Doc No:

Testing Consumables Ilumination [lx]

no Defects after grinding

Type.

Length

2)

[mm]

GAMA REP Type. Of Defect 2) G = globular L = in Line

Location of Defect B = Base Material 3) T = Transition Area W = Weld Metal

Position of Defect 4) Distance to Reference Point in [mm]

Date LINDE REP

Defect Location 3)

Pos.

Comments

a/na

4)

Third Party

Name

Signature

Date

Name

Signature

QSGTL OR its PMC REP

_______________________________________ __________________________ _______________________________________ _______________________________________ _____________ Date Name Signature Date Name Signature

GAM-QCR-QAC-GTL-0 43 Rev. O

C2 ASU PEARL GTL PROJECT RAS LAFFAN INDUSTRIAL CITY

Q A A T A A R

WELDING ELECTRODE ISSUE REGISTER

Subcontract Ref.:

Report No.

Item Description:

Inspection Date:

Item Location / Area:

Test Code No.:

Subsystem:

ITP No.:

Ref. DWG / Documents: Used Measuring and test equipment ref. (if applicable):

DATE

WELDING SIZE ELECTRODES IN MM AWS CLASS Ø

ORGANIZATIONS y THIRD PARTY B d e GAMA REP. t p e c LINDE REP. c A

REP.

QSGTL REP.

GAM-QCR-QAC-GTL-060 Rev. O

ISSUE QUANTITY

WELDER NO

DATE

WELDER NAME BATCH NO AREA

NAME

RETURN SIGNATURE ELECTRODE OF WELDER (WHITE PAINT)

SIGNATURE

SIGNATURE OF CONSUMABLE STORE MAN

System Cleanliness Q Q

A A

t e e h S

Acceptance Report

R R

1110 A05M

Project No: Piping Contractor:

T T A A

Isometric No: (Line No)

GAMA s s a l C s s e n i l n a e l C

GAM-QCR-QAC-GTL-070

REPORT NO: Page 1 of 1 Prefabrication

l o o p S

g d n o i n h a t e e l M C

n o d i t c o t e h p e s n m I

DATE:

n o t i l t c u e s e p r s n I

Date

Signat Signature ure GAMA

Signat Signature ure Linde Linde

Erection

Signat Signature ure PMC

Date

Signat Signature ure GAMA GAMA

Signat Signature ure Linde Linde

Signat Signature ure PMC

Rev. 01 Status: 30.11.2006

PIPING SPOOL INSPECTION REPORT

REPORT NO :

Q AA T AA R

DATE :

PROJECT: C2 ASU PEARL GTL PROJECT-RAS LAFFAN INDUSTRIAL CITY SL NO

AREA

ISO. NO

SHEET

DWG

NO

NO

REV

MATRL

SPOOL

DIMENSION

TRACEABILITY

WELD

RF PAD

FLANGE

NO

CHECK

CHECK

SUMMARY

TESTING

PROTECTED

MARKING

PIPE ENDS CLOSED

REMARKS

NOTE: VERIFY SPOOL INTERNAL CLEANL CLEANLINESS INESS AND ALL OPEN PIPE END & FLANGE SHALL BE COVERED. INSPECTIONS OF ABOVE MENTIONED SPOOLS ARE FOUND SATISFACTORY SATISFACTORY AND ITEMS ARE RELEASED FOR PAINTING. GAMA REP

LINDE REP

QSGTL or its PMC

Name

Name

Name

Sign

Sign

Sign

Date

Date

Date

GAM-QCR-QAC-GTL-086 GAM-QCR-QAC-GTL-086 Rev. O


PURGE DAM TRACKING RECORD ITP NO:

REPORT NO:

TEST CODE:

DATE:

WELD ISO NO

NO

GAS FLOW RATE

OXYGEN

PURGE DAM INSTALLATION

PURGE DAM REMOVAL

LEVEL DATE

GAMA

LINDE

DATE

GAMA GAM A

LINDE


Q A TA R

ORIFICE METER RUN INSTALLATION PROCESS SHEET

Report no: Date: Sheet:

ORIFICE TAG NUMBER: ___________________

AREA : ________________________ ______________ __________

ISO. NO/SHEET.: __________________ ________________ __

SPOOL NO. .______________________ .________________________ __

____

DESCRIPTION 1.

i) ii) iii) iv) vi) vii)

VALUE

UPSTREAM PIPE INSIDE DIAMETER M EASURED & ACCEPTABLE Horizontal Reading Vertical Reading Mean Upstream Diameter Specified Upstream Diameter Actual Variation Specified Maximum Variation

DOWNSTREAM PIPE INSIDE DIAMETER MEASURED & ACCEPTABLE ACCEPTABLE i) ii) iii) iv) vi) vii)

Horizontal Reading Vertical Reading Mean Upstream Diameter Specified Upstream Diameter Actual Variation Specified Maximum Variation

4.

Orifice flange Inspections

i.)

Cleanliness of inner surface(free of rust, weld spatter, burr, debris) in the area of the inlet and outlet section.

N/A

ACCEPTED

NOT ACCEPTED

REMARKS


WELD REPAIR AUTHORIZATION REPORT NO:

AREA

DATE:

LINE NO

DRG NO

SHEET NO

TYPE AND AREA OF REPAIR (SIZE, DEPTH, ROOT, FILL)

Inspection Class:

Material:

Weld No.

SIZE:

REV

NDE REPORT NO.

THK.

WPS used

WELDED BY:

PROPOSED DEFECT REMOVAL METHOD:

REPAIR METHOD:

WPS:

WELDER:

BACKING GAS:

CONSUMABLES ISSUED FOR REPAIR:

NDE REQUIRED:

TYPE OF NDE:

PREPARED BY

APPROVED BY

_____________ _______________ __

_____________ ______________ _

__________ __________

Name

Signature

Date

_____________ ______________ _

_____________ _____________

__________ __________

Name

Signature

INSPECTION OF REPAIR PREPARATION

Date

DAILY WELDING REPORT PROJECT : C2 ASU PEARL GTL PROJECT-- RAS LAFFAN INDUSTRIAL CITY

Q A A T A A R

SHOP ISOMETRIC NUMBER Are a

Iso No.

ORGANIZATIONS

Report No. : Date :

S h e et

Weld Rev .

Sp'l

DATE

Gama Qatar Rep Linde Rep QSGTL or its PMC

GAM-QCR-QAC-GTL-098 Rev. O

Page :

FIELD M at'l

Ite m No.

Heat No.

Piping

No.

Clas s

NAME

Dia

Sc h

Welder

We lde r

1

2

WPS No.

P W HT Re q'd

NDE Req'd

Inspec tion Re Res ult %

Fit-up/Root

SIGNATURE

Final

Remarks

QUALIFIED WELDER LIST PROJECT : C2 ASU PEARL GTL PROJECT-RAS LAFFAN INDUSTRIAL CITY No.

WQT No.

Name

WPS No.

Welding Process

Position

Material

Size Size

Dia.

Test Date

Result VT

RT

Bend

Page 1 of 3

PROCEDURE QUALIFICATION RECORD Reference: ASME B31.3, ASME Sec IX, Client :

Sub Contractor:

Contractor:

Project Name:

Subcontract No:

PQR No: WPS No.:

Rev: Rev:

Date: Date:

Welding Process: Types (Manual, Automatic, Semi-Auto): JOINTS DESIGN:(QW-402)

37.5

2.5

5

6

7

4

4

8

5

3

1.6 0.8 mm

2 1

3

1mm

PQR Test Coupon:

BASE METAL(QW-403)

POSTWELD HEAT TREATMENT(QW-407)

Material Spec.:

Heating Method:

Type or Grade:

Heating Rate:

P.No. / Group No.:

Soaking Temp:

Thickness of Test Coupon:

Soaking Time:

Dia of Test Coupon:

Cooling Rate: GAS: PERCENTAGE COMPOSITION (QW-408)

Heat No: Pipe -

Page 2 of 3


Sub Contractor:

Contractor:

Project Name:

Subcontract No:

PQR No:

Rev:

Date:

FILLER METALS Weld AWS Class Pass No.

Dia (mm)

SFA

F.No.

Manufacture

A.No.

Trade Name

Lot No.

Certificate No.

TRAVEL SPEED mm / min

Heat Input KJ / mm

SUMMARY OF WELDING PARAMETERS PARAMETERS RECORDED WELD PROCESS PASS NO.

FILLER METAL AWS CLASS DIA

CURRENT TYPE AND POLARITY

Amps

VOLTS

Page 3 of 3


Sub Contractor:

Contractor:

Project Name:

Subcontract No:

PQR No:

Rev:

Date:

6. GUIDED - BEND TESTS (QW-160) - Report No. : Specimen No.

TYPE

Mandrel Diameter

7. TOUGHNESS TESTS (QW-170) - REPORT No.: No.: Test Notch Specimen Specimen O Tem . C No. Size,(mm) Location

Angel of Bend De rees

Result

Impact Values (Joules) A

B

C

Average (Joules)

Remarks

8. OTHER TESTS: S.No. 1 2 3

Type of Inspection Macro Examination Micro Examination Hardness Test

Report No.

Date

Laboratory

Result

WELDING PROCEDURE SPECFICATIONS (WPS) Reference : ASME B31.3 , ASME Sec IX, AWS D 1.1

Client :

Contractor :

Project Name: Company Name : WPS No:

Rev:

Date:

PQR No:

Rev:

Date:

Welding Process :

Type(s):

JOINTS ( QW - 402) Joint Design :

Backing (Yes/ No):

Backing Material (Type ): 37.5 37.5 2.5 2.5

6

5

4

1.6

0.8mm

3 2

1

3 1mm

Base Metals ( QW - 403) Also as per QW 420.2 P -No.

Group No.

To

P-No

Group No.

OR Specification Type and Grade:

To

Specification Type and Grade: OR Chem.Analysis and Mech. Prop:

To

Chem.Analysis and Mech. Prop: Thickness Range : Diameter Range

:

Groove : Groove :

Others: FILLER METALS(QW - 404)

Fillet: Fillet:

WELDING PROCEDURE SPECIFICATIONS SPECIFICATIONS (WPS) Reference : ASME B31.3 , ASME Sec IX, AWS AWS D 1.1

WPS No:

Rev . No:

Date:

PRE- HEAT (QW - 406)

GAS (QW - 408)

Pre Heat Min:

Shielding Gas(es): Percent Composition(Mixture): Composition(Mixture): Shielding gas flow Rate:

Interpass temp : Method of Heating: Temp Monitoring Method:

Backing Gas(es): Trailing shielding gas composition:

ELECTRICALCHARACTERISTICS(QW - 409) Current AC or DC Amps Range Tungsten Electrode Size and Type Mode of Metal Transfer GMAW Electrode Wire Feed Speed Range TECHNIQUE(QW - 410) String or Weave Bead : Orifice or Gas Cup Size : Initial and Interpass Cleaning : Method of Back gouging: Oscillation Contact Tube To Work Distance Multiple Or Single Pass (per side) Multiple or Single Electrodes Travel Speed(Range) OTHERS: Piping Class: Service :

Polarity Voltage range

REINFORCEMENT PAD TEST REPORT PROJECT : C2 ASU PEARL GTL PROJECT-RAS L AFFAN INDUSTRIAL CITY

Description Descripti on Test No

ISO No

Spool No

Acceptance Signature Pad Ref

Date of Test

Gama

Linde

QSGTL (OR) PMC

REMARKS

Flange Alignment Flanschausrichtung Proj. Nr. / Proj No 1110 A05M Kommission / Code Pearl Qatar

Dok-Nr. / Doc No: No :

Acceptance Sheet / Abnahmeprotokoll

TEST PACKAGE NO

0100-W-QA 1503 Seite / Page 1 von / of 1

1-21P31-003A

Report No Bericht Nr.

Area

Equipment No

Baufeld

Equipment Nr.

Line No

Nozzle No

Leitungs Nr.

Stutzen Nr.

For alignment check flanges shall be disconnected Ausrichtungs-Prüfung bei gelösten Flanschen I

II

III

IV

I

II

III

IV

Bolt hole Offset

Face Distance

Face Parallelism

Centerline Offset

Q Q

A A

T T A A

R R

Project No:

1110 A05M

Piping Contractor:

GAMA

Isometric No

Pipe Length Internal Cleanliness Report for Oxygen Lines

REPORT NO: Page 1 of 1

Sheet

Spool

GAMA

Cleanliness Class

Cleaning Method

LINDE

Inspection result

QSGTL or its PMC Name

Name

Name

Sign

Sign

Sign

Date

Date

Date

GAM-QCR-QAC-GTL-177 GAM-QCR-QAC-GTL-177 Rev. O

DATE:

047-ITP FOR OXYGEN LINES FABRICATION AND INSTALLATION.pdf

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