This is a detailed project report prepared for a specific client for setting up a complete fabrication workshop. With slight modifications, it can be made a general project report for setting up a...
This section covers requirements for the fabrication and erection of normal structural steelwork in buildings. It does not cover the use of stainless stell in special structuresFull description
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COMPANY NAME Inspection and Test Plan Steelwork Fabrication Document Number: Client Reference:
XXXXX-ITP-001 Rev A ########
PROJECT NAME Project Location Structural, Mechanical and / or Piping Works Contract No. ########## Insert Client Logo Here
Approval and Change History Issue
Description Date
0
Issued for Approval
Quality
Proj. Man.
Client
Inspection & Test Plan PROJECT DESCRIPTION Contract No. #########
Authorised: ########## Date: ##########
ITP Number 19###-ITP-001 Rev A
Steelwork Fabrication No.
1.0
Operation
xxxxx Document Number Project Quality Plan
Approvals
Standard, Spec or Drawing
Verifying Document/ Report
Respons.
Workshop Fabricator.
Mon
Client
(May be used as a sign off column by XXXXXXXs or the Client to indicate that the activity has been satisfactorily completed)
Spec No
ITP
PE/QC
H
R
R
Not required if this pre approved ITP is used
Inspection
Remarks
1.1
Review Subcontractor ITP
1.2
Submit Qualified Weld Procedures
Spec No AS1554.1SP
Approved WPS/PQR
PE/QC
H
H
R
1.3
Submit Welder Qualifications
Spec No AS1554.1SP
Approved WQR
PE/QC
H
H
R
1.4
Prepare Weld Procedure and W elder Qualification Registers
Spec No AS1554.1SP
Registers
PE/QC
H
M
1.5
Review MDR List of Contents
Spec No Contract Deliverables
MDR Index
PE/QC
H
H
Spec No
D/Dkt/PO
ST/EX
M
M
M
Spec No AS3678
D/Dkt/PO Test Certificates
ST/EX
V/D
M
M
AFC Dwg
WF/EX
V
M
AFC Dwg
WF/EX
V
M
Cutting List
WF/EX
V
M
AFC Dwg
WF/EX
V
M
2.0 2.1 2.1
Project Quality Plan
Materials Receive materials to designated area Inspect materials: quantities conformance to requirements dimensional damage Material Certificates
•
Ensure Material Certificates are filed in MDR Inspect for Over, Short & Damaged
• • • •
3.0
Project Quality Plan
Materials Preparation
3.1
Check material type and identification
3.2
Material identified by AFC Drawing and Mark Number
Nominate on subcontractor NDT % form amount and type of NDT required. i.e. PT/MT of UT/RT
Responsibility ST EX SC
Storeman Inspection/Expeditor Sub-Contractor
Inspection & Test Plan PROJECT DESCRIPTION Contract No. #########
Authorised: ########## Date: ##########
ITP Number 19###-ITP-001 Rev A
Steelwork Fabrication No.
5.0 5.1
Operation
xxxxx Document Number
Inspection and Testing Perform final inspection visual dimensional weld inspection check for distortion sharp edges missed bolt hole correct mark number SP Welding All Welds 100% visual scanning All Welds 100% visual examination (AS 1554.1 Table 7.4) • • •
Project Quality Plan
Standard, Spec or Drawing
Verifying Document/ Report
AFC Dwg AS1554.1SP AS4100
ITP
• • •
Inspection
Remarks
Respons.
Workshop Fabricator.
Mon
Client
WF/EX/ QC
H/V/D
M/X
M
WF/EX/ QC
M
M
M
R
R
M
M
M
(May be used as a sign off column by XXXXXXXs or the Client to indicate that the activity has been satisfactorily completed)
and/or NCR (if noncomplying)
•
5.2
000-S-0011
5.3
SP, Welding NDT: Groove Welds 10% of the total length of groove welds shall be tested with UT methods to form a representative 10% sample. Fillet Welds A representative 10% of the total length of fillet welds shall be 100% tested with MPI methods.