54 ITP-For Piping

INSPECTION AND TEST PLAN Project Client

ROYAL COMMISION

Document

ITP-AZ-02/2015

AZMEEL

Issue Date

12-Feb-15

Order No.

-

Assembly Drawing

0

CHILLED WATER PIPING LAYING Activity

References/Code

Reporting Format

TEST PERFORMED BY

Test Percentage

SAR CO.

AZMEEL

CLIENT

GENERAL REQUIREMENTS

1 1.1

Organization Chart For the Project Site

1.2

Review of Quality Manual

1.3

Approval of QCP and work procedure

1.4

Approval of Isometric Drawings

1.5

Material Requesting

1.6

A pp pp ro ro va va l o f W el el di di ng ng P ro ro ce ce du du re re

1.7

Approval of NDE(Non Destructive Examination) Procedure

1.8

Approval of General Welding Procedure

1.9

Approval of Welding Consumable

1.10

Welder and Welding Operator Qualification

1.11

Approval of Safety Manual

N/A

FIG

N/A

H

R1

N/A

Quality Manual

N/A

N/A

H

R1

N/A

ISO 9001/2000

N/A

100%

H

R1

N/A

Client Approval

N/A

100%

W1

H

N/A

Drawings

MSR&BOM and  Part & MateriaList

100%

H

N/A

N/A

A WS WS D 1. 1. 1& 1& A SM SM E I X

W PS PS s& s& P QR QRs

100%

H

R1

N/A

ASME V

P-QC01ST,03ST,04ST,05ST

100%

H

R1

N/A

AWS D1.1,ASME (IX)

P-QC-O8ST

100%

H

R1

N/A

ASME II Part C & Manufacturer Recommendations AWS D1.1& ASME IX

P-QC07ST

100%

H

R1

N/A

Welder List&WQT

100%

H

R1

N/A

Manual

P-QC-13ST

100%

H

R1

N/A

SPOT

W1

H

N/A

MATERIAL RECEIVING

2 2.1

Revision

AS PROVIDED

Description S.N.

QC DEPARTMENT

Material Inspection

ASME II & Manufacturer Recommendations(MTC)

F-PQS-QC-01A

PRE-FABRICATION

3 3.1

Ch ec ec k Mat er er ia ial Gr Gr ad ade ,S ,Siz e Agai ns ns t dr aw awi ng ng

Cli en en t Dr aw aw in in g Spe ci ci fifi ca ca titi on on

As per MTC and Assembly Drawing

100%

H

H

N/A

3.2

I ns ns pe pe ct ct M ar ar k O ut ut f or or C ut ut ti ti ng ng , D rrii llll in in g a nd nd B en en di di ng ng

C lili en en t D rra a wi wi ng ng S pe pe ci ci fi fi ca ca ti ti on on

A s p er er dr dr aw aw in in g

100%

H

W2

N/A

3.3

Release To Fabricatio n & Assembly

As per drawing

100%

H

W2

N/A

FABRICATION

4 4.1

Check Tack welder

4.2

Fabric Fabricati ation on Item Item Accor Accordin ding g to Drawin Drawings gs

WPS(006)

WPS

10%

H

W2

N/A

Clien Clientt Drawin Drawing g Speci Specific ficati ation on

As per drawin drawing g

100%

H

W2

N/A

REMARKS

4.3

Identify Fabricated Item by Hard Stamp

4.4

Fit up Inspection & Release To Welding

S.N.

Activity

Client Drawing Specification Client Drawing Specification

References/Code

Check WPS prior start welding

5.2

Ch ec k W el de r Q ua li fi cat ion bef or e s ta rt we ld in g

5.3

Ve rif y W el di ng Equ ip men t is Sa ti sf ac to ry

5.4

Verfication of Filler Metal Certificates

5.5

Complete welding Operation According

6.3

H

W2

N/A

As per drawing

100%

H

w1

N/A

Reporting Format

Test Percentage

SAR Co.

AZMEEL

CLIENT

TEST PERFORMED BY

AWS D1.1, ASME SEC IX

N/A

100%

H

R1

N/A

W PS's & W EL DER ID' S

Welder List

100%

H

R1

N/A

Equ ip men t ca li br ati on cer tif ic at es

N/A

100%

H

R1

N/A

WPS & ASME II PART C

N/A

100%

H

R1

N/A

WPSs (006), (003)

WPSs& PQRs

100%

H

W2

N/A

REMARKS

INSPECTION

6

6.2

100%

WELDING

5 5.1

6.1

As per drawing

Visual Inspection

Before And During Welding

AWS D1.1

N/A

SPOT

H

W2

N/A

After Welding

AWS D1.1

P-QC-06ST

100%

H

w1

N/A

AWS D1.1

P-QC-08ST

100%

H

w1

N/A

N/A

Dimensional inspection

HYDRO TESTING

7 7.1

Test Packages Preparation

Client Drawing Specification

7.2

N/A

100%

H

H

Verify Manifold & Compressor is satisfactory

N/A

N/A

100%

H

W2

N/A

7.3

Master Pressure Gauge Callibration Certificate

 calibration certificates

N/A

100%

H

R1

N/A

7.4

Testing Inspection Witness

Client Procedure Specification

N/A

100%

H

H

N/A

10

Final Documentation And Handover

Code Section

Final Documents

100%

H

R1

N/A

H:

HOLD POINT

R1:

 100% REVIEW

W1:

100% WITNESS

W2:

S

SURVEILLANCE

NA: NOT APPLICABLE

RANDOM WITNESS

I: EXECUTION OF THE INSPECTION/ TEST

Approvals:

QC Dept.

GENERAL MANAGER

CLIENT REPRESENTATIVE