INSPECTION AND TEST PLAN MATRIX ( PIPING ) Action Point S/N
Process Description
Quality Control Activity
Reference Document
Acceptance Criteria
Verifying Document JSPL
SD
AB S
1.0 PROJECT DOCUMENT
1.1 Contract Specification
Review contract specification, finalize deviations,amendments, clarifications or queries.
1.2 ABS MODU rules ( 2001 )
Review ABS requirements.
1.3 Construction Standard
Review construction standard and verify compliance to specifications.
1.4 Project Quality Plan
Review Quality Plan.
1.5 Inspection & Test Plan
Review Inspection & Test Plan
1.6 Project specific procedures
Review project specific procedures
1.7 Construction Drawings
Check latest revision of AFC drawings.
1.8 Project WPS/PQR
Review project specific WPS/PQR
-
-
R
R
R
-
-
R
R
R
-
As Approved
R
R
R
111085-Q001
-
As Approved
R
R+A
R
111085-Q002B
-
As Approved
R
R+A
R
Project specific procedures
-
As Approved
R
R+A
R
Drawing Register
-
As Approved
R
R
R
Project WPS/PQR
-
As Approved
R
R+A
R
Contract Document
ABS MODU rules ( 2001 )
PIPING Specification
2.0 MATERIAL 2.1 Receiving Inspection
- to quantify & identify & documentation
FAD-74-03-PA-P02
Contract Specification
Receiving check sheet
M
W
M
2.2 Material Verification (PIPING)
- to quantify & identify & perform visual inspection ( ABS class I pipe )
-
Mill Certificate
Mill Certificate
H
W
W
Mill Certificate
Mill Certificate
W
M
M
-
Contract Specification
Mill Certificate
H
R /A
WPS
WPS
Fit-up Report
H
W
- to quantify & identify & perform visual inspection ( ABS class II, III pipe ) - to review Mill Certificates & documentation
R
3.0 FABRICATION AND ERECTION OF METALLIC SPOOLS (ss,cs etc) 3.1 FIT UP INSPECTION ( Class I pipe )
a ) Edge preparation
- to check joint preparation, alignment etc
Page 1 of 6
W
SEADRILL 8 SEMI-SUBMERSIBLE 11-1085
Doc. No. 111085-Q002B A
Rev.
INSPECTION AND TEST PLAN MATRIX ( PIPING ) Action Point S/N
Process Description
Quality Control Activity
Reference Document
Acceptance Criteria
Verifying Document JSPL
SD
b) Spool number verification
- to check spool number
AFC ISO DRW
AFC ISO DRW
Fit-up Report
H
W
W
c) Joint number verfication
- to check joint number
AFC ISO DRW
AFC ISO DRW
Fit-up Report
H
W
W
d) Heat number verfication
- to verify material using against ISO DRW
Mill Cert
MILL CERT
Fit-up Report
H
W
W
e) Pre-dimensional check
- to check pipe spool dimension against ISO drawing
AFC ISO DRW
AFC ISO DRW
-
M
M
M
ABS
3.2 FIT UP INSPECTION ( Class II, III pipe )
a ) Edge preparation
- to check joint preparation, alignment etc
WPS
WPS
Fit-up Report
W
M
M
b) Spool number verification
- to check joint preparation, alignment etc
AFC ISO DRW
AFC ISO DRW
Fit-up Report
M
M
M
c) Joint number verfication
- to check joint preparation, alignment etc
AFC ISO DRW
AFC ISO DRW
Fit-up Report
M
M
M
d) Heat number verfication
- to verify material using against ISO DRW
Mill Cert
MILL CERT
-
M
M
M
e) Pre-dimensional check
- to check pipe spool dimension against ISO drawing
AFC ISO DRW
AFC ISO DRW
-
M
M
M
a ) Weld Inspection
- to check weld profile / surface appearance
-
Contract Specification
Visual Inspection Report.
H
W
W
3.3 NDT
- to check quality of the weld
PIPING NDT PLAN
ABS, ASME B31.3,ASME SEC V& VIII
NDT Report
M
M/R+A
R
-
ASME B31.3,ABS Rules for material and welding part 2 (2005)
Visual Inpection/NDT Report
H
W
W
Line check report
H
W
M
3.3 Visual INSPECTION
3.4 Pipe spool repair (if required)
- to check weld profile
4.0 HYDROTEST & FLUSHING
4.1 Installation of in line valves
- to ensure the installation of valves meet spec requirement
4.2 Hook up to equipment alignment
- to check alignment meet spec tolerances
Line check report
H
W
M
4.3 Bolting tightening
- to prevent leaking happen
Line check report
H
W
M
4.4 hyrotest and flushing
- Cleaning pipe & test piping integrity
Hydrotest & Flushing report
H
W
W
4.5 Chemical Cleaning (if required)
- Cleaning pipe or tubing
Chemical Cleaning report
H
W
M
4.6 Reinstatement
- to ensure all equipment is install back after testing
Reinstatemenrt report
H
W
M
Mechanical Completion check list & final documentation
H
R+A
R+A
4.7 Mechanical completion check & Final documentation
Mechanical Completion list & final Data Book Index
Legend:
Page 2 of 6
SEADRILL 8 SEMI-SUBMERSIBLE (11-1085)
Doc. No.
111085-Q002B
Rev.
A
INSPECTION AND TEST PLAN MATRIX ( PIPING ) Action Point S/N
Process Description
Quality Control Activity
Reference Document
Acceptance Criteria
Verifying Document JSPL
W: Witness Point (Formal written notification one day ahead from JSPL is required ) A step of activity where one may proceed with the work, if the organization’s representative is not available at the appointed time. H: Hold Point
(Formal written notification one day ahead from JSPL is required)
A hold on activity so that it does not progress to the next activity until formal verification has been completed or documented consent has been given by indicated authority. R: Review Review of certificates, records and documentation
M: Monitoring Random / spot checks of the activities, i.e. in-process inspection. No formal notification required. A : Approve A document or an activity for which a document will be produced. The document will be reviewed by the indicated authority and their approval shall be obtained.
