036-ITP For Compressor.pdf

Pearl GTL Project Shell Project No: HP-3000-QAT Project Document Number: T- 4.250.923

Purchase Order Number:

2MH127

Tag/Item Number(s):

N/A

Unit(s):

ASU

PCWBS:

Z

LINDE ENGINEERING

Contractor Project No: 5887

Project Rev.: A

Page 2 of 27

QATAR SHELL GTL PROJECT (PEARL) C2 AIR SEPARATION UNITS CONSTRUCTION

D

A

14.09.08

Ready for Construction

SK

EO

AG

RFC

C

O

06.03.08

Issued for Company comments

BR

UA

ZG

ICC

B

25.01.08

Issued for Review

BR

UA

ZG

IFR

A

02.01.08

Issued for Internal Review Review

BR

UA

ZG

IIR

Date

Description

GAMA Rev.

Project Rev

No.

No.

Prepared Checked Approved By By By

Status

ORIGINATOR ORIGINATOR

Document Title:

INSPECTION TEST PLAN FOR COMPRESSOR LINDEGINEERING AG Document No.

Contractor

Gama Qatar Co. W. L. L.

GAM

ITP

QAC

GTL

036

D

Org.

Doc. Type

Geogr. Area

Seq.

Code

Disc. Code

Rev. No

Project Document Number: T-4.250.923

No

LOC470 Vendor Code

Rev No: A

QSGTL PEARL PROJECT ITP NO: NO: GAM-ITP-QAC-GTL-036

C2 ASU Construction Works ITP FOR INSTALLATION OF COMPRESSOR (FSI) S. GAMA QATAR

X. CONTRACTOR QC

DATE: 17.09.08-REV. D

C. COMPANY

A. VENDOR (MAN)

I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS(Notification WITNESS (Notification Required but Presence not Mandatory) Item

1.0

Activity

Test Frequency

Reference Document

Acceptance Criteria

Responsible Party

Verifying Documents

S

A

X

C

DOCUMENTATION

1.1

Contractor drawings, project specifications, manuals, codes

100%

-

-

TECHINICAL OFFICE

-

H

R

R

1.2

Lifting studies (For Heavy Equipments)

100%

T.4.234.084

-

HSSE

-

H

R

R

2.0

EQUIPMENT

2.1

Equipment identification and name plate verification

100%

T-4.250.945

Approved drawing, DEP 31.10.03.10; DEP 31.29.00.10

STORE INCHARGE

GAM-QCR-QAC-GTL-080

I

S

S

2.2

Receiving inspection

100%

T-4.250.945;T.4.250. T-4.250.945;T.4.250.927 927

Approved drawing, DEP DEP 31.29.00.10

STORE INCHARGE

GAM-QCR-QAC-GTL-080

I

I

S

2.3

Storage, preservation and documentation(FSI) documentation(FSI)

100%

T.13.377.360E;T.4.250.932

Approved drawing, DEP 31.29.00.10;DEP 70.10.70.11 T.13.377.454E; Vendor instruction,

QCI

GAM-QCR-QAC-GTL-069

I

R

S

S

2.5

Inspection measuring and test equipment calibration

100%

T.4.250.915

-

QCI

Calibration certificate

H

R

R

R

3.0

INSTALLATION

T-4.250-923 REV-A

Page 4 of 27



X. CONTRACTOR QC

DATE: 17.09.08-REV. D

C. COMPANY

A. VENDOR (MAN)


Activity

Test Frequency

Reference Document

Acceptance Criteria

Responsible Party

Verifying Documents

S

A

X

C

QCI

GAM-QCR-QAC-GTL-114; GAM-QCR-QAC-GTL-113

H

I

I

I

I

S

I

I

Approved drawing, 3.1

Foundation complete and accepted

100%

T-4.250.945

3.2

Foundation chipping to sound metal

100%

T-4.250.945

3.3

Anchor bolts control & pocket cleaning

100%

T-4.250.945

3.4

Shims Installation

100%

T-4.250.945

3.5

Levelling, orientation & alignment (driven & driver set) (FSI)

100%

T-4.250.945; T.13.377.360E

3.6

Settlement monitoring

100%

T-4.250.945

100%

T-4.250.945

100%

T.4.250.945; T.13.377.360E

3.7

3.8

Checking and recording of “soft f oo oot”

Bolts Tightening(FSI) Tightening(FSI)

T-4.250-923 REV-A

DEP 34.19.20.31; T.13.376.358 DEP 31.29.00.10, Approved drawing, DEP 34.19.20.31; T.13.376.358

QCI

DEP 31.29.00.10, Approved drawing, DEP DEP 34.19.20.31;T.13.376.358 DEP 31.29.00.10, Approved drawing, DEP 31.29.00.10, Approved drawing, DEP 31.29.00.10, Vendor specification Approved drawing, DEP 31.29.00.10,


QCI


I

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QCI

GAM-QCR-QAC-GTL-114

I

S

I

I

QCI


H

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R

S

S

I

I

S

S

H

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QCI

GAM-QCR-QAC-GTL-116

Vendor specifications, Approved drawings, DEP 31.29.00.10-sec 3.9.4.7 Approved drawing, DEP DEP 31.29.00.10, Vendor specification,

QCI

QCI

GAM-QCR-QAC-GTL-114 GAM-QCR-QAC-GTL-114; GAM-QCR-QAC-GTL-041

Page 5 of 27



X. CONTRACTOR QC

DATE: 17.09.08-REV. D

C. COMPANY

A. VENDOR (MAN)

I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS(Notification WITNESS (Notification Required but Presence not Mandatory) Test Frequency

Reference Document

Acceptance Criteria

Responsible Party

Verifying Documents

S

A

X

C

Grouting

100%

T-4.234.545

DEP34.19.20.31; T.13.376.358;Manufactures Instruction;

QCI

GAM-QCR-QAC-GTL-025

I

I

I

I

Jack screw removal

100%

T-4.250.945

QCI

GAM-QCR-QAC-GTL-114

I

S

S

S

QCI

GAM-QCR-QAC-GTL-104

I

S

I

S

Item

3.9

Activity

Vendor specifications, 3.10

Approved drawings DEP 31.29.00.10, Approved drawing,

3.11

Temporary earthing

100%

T-4.250.945

3.12

Anchor bolts Tightening after grouting(FSI) grouting(FSI)

100%

T.4.250.945; T.13.377.360E

Approved drawing, DEP DEP 31.29.00.10,

QCI

GAM-QCR-QAC-GTL-041

H

I

I

S

3.13

Flange parallelism (FSI) parallelism (FSI)

100%

T-4.250.936 T.13.377.360E

Approved drawing,;DEP 31.29.00.10;DEP 31.38.01.11;T.13.376.815E

QCI


H

I

I

I

100%

T-4.250.936

QCI

GAM-QCR-QAC-GTL-114

H

I

S

S

QCI


H

I

I

I

3.14

All piping installation, installation, alignment, & connection without any objectionable load

DEP 31.29.00.10,

Approved drawing, DEP 31.29.00.10, DEP 31.38.01.11;T.13.376.815E Approved drawing,

3.15

Cold alignment levelling rechecking (FSI)

100%

T-4.250.936; T.13.377.360E

DEP 31.29.00.10, DEP 61.10.08.11; T.13.377.455E Vendor specification

T-4.250-923 REV-A

Page 6 of 27



X. CONTRACTOR QC

DATE: 17.09.08-REV. D

C. COMPANY

A. VENDOR (MAN)


3.16

Activity

Coupling Installed Properly

Test Frequency

Reference Document

Acceptance Criteria

Responsible Party

T-4.250.936

Approved drawing, DEP DEP 31.29.00.10; DEP 31.38.01.11;T.13.376.815E; DEP 31.29.00.36

QCI

T-4.250.945 T.13.377.360E

DEP 31.29.00.10, DEP 61.10.08.11; T.13.377.455E

100%

T-4.250.930; T.13.377.360E

DEP 31.29.00.10, DEP 61.10.08.11; T.13.377.455E;DEP 70.10.80.11 Vendor specification

100%

T-4.250.936

100%

T.4.251.035

-

Approved drawings, DEP DEP 31.29.00.10

100%

Verifying Documents

GAM-QCR-QAC-GTL-114

S

A

X

C

I

S

I

S

Approved drawing, 3.17

Mechanical seal/Packing installation check(FSI) check(FSI)

100%

QCI

GAM-QCR-QAC-GTL-114

I

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QCI


H

H

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QCI

GAM-QCR-QAC-GTL-114

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QCI

GAM-QCR-QAC-GTL-127 GAM-QCR-QAC-GTL-127

I

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QCI

GAM-QCR-QAC-GTL-115

H

I

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I

QCI

GAM-QCR-QAC-GTL-114

I

I

I

S

Vendor specification

3.18

3.19

3.20

Cleaning, flushing and oil filling (FSI)

Temporary suction strainers Installation check Erection Damage(Equipments)

4.0

FINAL INSPECTION INSPECTION

4.1

Final alignment(FSI) alignment(FSI)

100%

T-4.250.945 T.13.377.360E

4.2

Checking and recording of distance between shaft ends and/or between hubs

100%

T-4.250.945

Approved drawing, DEP 31.29.00.10,

Vendor specifications,

T-4.250-923 REV-A

Approved drawings, DEP DEP 31.29.00.10 -SEC 4.20.9

Page 7 of 27



X. CONTRACTOR QC

DATE: 17.09.08-REV. D

C. COMPANY

A. VENDOR (MAN)


Activity

Test Frequency

Reference Document

Acceptance Criteria

T.13.377.454E Approved drawings,DEP 31.29.00.10

Responsible Party

Verifying Documents

S

A

X

C

QCI

GAM-QCR-QAC-GTL-114

I

S

I

S

QCI


H

H

I

I

QCI

GAM-QCR-QAC-GTL-114

I

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QCI

GAM-QCR-QAC-GTL-065

H

W

H

W

DEP 61.10.08.11; 4.3

Shaft turning freely by hand

100%

T-4.250.945

4.4

Cleanliness check for equipment and associated system (FSI)

100%

T-4.250.930 T.13.377.360E

4.5

Verification of auxiliary system completion

100%

T-4.250.945

Vendor specifications, Approved drawings, DEP 31.29.00.10

4.6

Verification of piping pressure test acceptance – Prior to final alignment

100%

T-4.250.908

DEP 31.40.40.38

Vendor specifications DEP 61.10.08.11; T.13.377.455E; DEP 31.29.00.10DEP 70.10.80.11,

Vendor specifications 4.7

Installation of accessories & coupling guard

100%

T-4.250.945

DEP 61.10.08.11; T.13.377.454E;Approved drawings, DEP 31.29.00.10

QCI

GAM-QCR-QAC-GTL-114

I

S

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4.8

General Punch List (Clearing)

100%

T-4.250.945

-

QCI

GAM-QCR-QAC-GTL-128 GAM-QCR-QAC-GTL-128

H

H

H

R

4.9

Equipment Box up

100%

T-4.250.945

-

QCI

GAM-QCR-QAC-GTL-133

H

I

H

S

Installation Completion and sign-off quality records

100%

T-4.250.945

T.13.377.555G

QCI

All Reports

H

R

H

R

4.10

T-4.250-923 REV-A

Page 8 of 27

C2-ASU PROJECT GAMA QATAR GROUT POUR CARD(PRE/POST POUR)

Form No: GAM-QCR-QAC-GTL-025

Inspection Gr.:

ITP No.:

Laboratory:

Record No:

Date:

TAG NO.: DESCRIPTION: TYPE OF GROUT:

LOCATION: DRAWING: QUANTITY OF GROUT: GAMA/T – Const.

Item No.

TYPE OF ACTIVITY

1.0

Setting Out

2.0

Concrete Surface Preparation

3.0

Equipment / Surface Alignment

4.0

Formworks

5.0

Isolation Joint

6.0

Metal Surface Preparation

7.0

Mixing / Placing / Finishing of Grout (1)

8.0

Curing of Grout (1)

9.0

Removal of Shims

10.0

Mixing / Placing / Finishing of Grout (2)

11.0

Curing of Grout (2)

12.0

Sealant to Isolation Joint

13.0

Final Inspection

Signature

Date

GAMA/T - QC Signature

Date

CONTRACTOR CONTRACTOR Signature

Date

Remarks: Full Name/Signature/Date GAMA QATAR

CONTRACTOR

COMPANY

COMPANY(*) Signature

Date

REMARKS

C2 ASU PEARL GTL PROJECT RASLA FFAN INDUSTRIAL INDUSTRIAL CITY

BOLT TIGHTENING INSPECTION REPORT

Subcontract Ref.:

Report No.:

Item Description:

Inspection Date:

Item Location / Area:

Test Code No.:

Subsystem:

ITP No.:

Ref. DWG / Docs: Used Measuring and test equipment ref. (if applicable): INSPECTIONS

Item No/Spool No

Mark No./Joint No

ORGANIZATIONS y B d e t p e c c A

THIRD PARTY REP. GAMA REP. LINDE REP. QSGTL OR its PMC REP.

GAM-QCR-QAC-GTL-041

Bolting Grade

DATE

Size

NAME

Bolt Tightening (Torque Value)

Inspector’s Signature

SIGNATURE

C2 ASU PEARL GTL PROJECT RASLA FFAN INDUSTRIAL INDUSTRIAL CITY

FLANGE ALIGNMENT INSPECTION REPORT

Subcontract Ref.:

Report No.:

Item Description:

Inspection Date:


Test Code No.:

Subsystem:

ITP No.:

Ref. DWG / Docs: Used Measuring and test equipment ref. (if applicable): INSPECTIONS

Item No/Spool No

Mark No./Joint No

ORGANIZATIONS y B d e t p e c c A

THIRD PARTY REP. GAMA REP. LINDE REP. QSGTL OR its PMC REP.

GAM-QCR-QAC-GTL-058

Face Distance

DATE

Face parallelism

NAME

Centreline offset

Inspector’s Inspector ’s Signature

SIGNATURE

Q A A T T A A R

C2 ASU PEARL PEARL GTL PROJECT PROJECT RAS LAFFAN INDUSTR INDUSTRIAL IAL CITY

Company

Project No:

Project Title:

Location

Piping Test No:

PIPING FIELD Priority System No:

TEST REPORT S/C Prepared By:

Test Media:

Name:

Signature

Description Of Test

Date:

LINDE Acceptance By: Name:

Reference Flow Sheets (List All applicable): Signature

Line Number

Line Size

Date: Drawing or Isometric Number

Rev (At Time of Test)

Fr o m

To

Paint Code

Insul. Code

Equipment Tested Trough:

WELDING INSPECTION RELEASE, READY FOR TEST (All Welding and NDT is complete and per specification and piping is ready for test) GAMA WELDING Inspector: Name

Signature:

Date:

GAM-QCR-QAC-GTL-065

GAMA Inspector: Name

Signature:

LINDE Field Signature:

Date::

QSGTL or its PMC Inspector: Name

supports, valves and components components in place except for items nece Test Witnessed By

LINDE Welding Inspector: Name

Lines/ piping as tabulated above have been tested and found to

Engineer: Name

Signature:

QSGTL or its PMC Signature:

Date::

Inspector: Name

Signature

Piping Test No:

PIPING PIPING FIELD FIELD TEST TEST REPORT REPORT Descrip Descr ipti ti on of Test Test Line Number

GAM-QCR-QAC-GTL-065

Line Size

Drawing or Isometric Number

(Continuation Sheet)

Rev (At Time of Test)

Fr o m

To

Paint Code

Insul. Code

FORM NO:

STORAGE, PRESERVATION AND NITROGEN PURGING REPORT

SHT:

PROJECT: C2 ASU PEARL GTL PROJECT, RAS LAFFAN INDUSTRIAL CITY

EQUIP. TAG.NO.:

DESCRIPTION:

LOCATION:

MANUFACTURER:

DRG.NO.:

RFI NO:

MONTH ACTIVITY

1 Month

Date Checked Check all internal and accessories storage is acceptable Visual Check : Is there any damage Check for protective covers on all the openings Check all warning labels,like N2 warning plate are existent Check Purge – Pressure level If Re-purge is required, indicate pressure level

GAMA SIGN WITH DATE LINDE SIGN WITH DATE DATE QSGTL or its PMC NOTE:

GAM-QCR-QAC-GTL-069

2

3

4

5

6

7

8

9

10

11

12

C2 ASU PEARL GTL PROJECT RAS LAFFAN INDUSTRIAL CITY

Q A A

CLEANLINESS CLEA NLINESS ACCEPTENCE REPORT REPORT

A A R

Sub Contract Ref:

Item Location Area:

Isometric No:

Item Description:

sub system:

Form No:

t e e h s

Cleanliness class

Spool

Cleaning Method

GAM-QCR-QAC-GTL-070

Inspection method

In s p ec t i o n Res u l t

Pre Fabrication

Er ec t i o n

Report No: Inspection Date GA MA QA TA R Si g n at u r e

Dat e

L INDE Si g n at u r e

QSGTL o r i t s PMC Dat e

Si g n at u r e

Dat e


Q A A T T A A R

PERIODIC PREVENTIVE MAINTENANCE CHECK

Subcontract Ref.:

Report No.

Item Description:

Inspection Date:


Vendor IMOI Ref:

Subsystem:

Equipt.Tag No

Ref. DWG / Documents: Used Measuring and test equipment ref. (if applicable):

Date Date of Inspection

PRESERVATION REQUIREMENTS (ROTATIC EQUIPMENT) EQUIPMENT) 1.General Inspection-Weather Protection/Painting Protection/Painting

2. All openings sealed including Motor junction Box. 3. All Mechanical surfaces protected against rust. 4.Check Nitrogen Pressure 5.Anchor bolts/shims covered with grease 6.Rotate all shafts,pulleys,lubricators by 21/4 turns

7.Check oil levels of-bearing housing, gear/crank casing, tanks 8.Check for water at drain points 9.Flange faces-protection denso tape & dust blinds in place

ORGANIZATIONS y THIRD PARTY REP. B d e GAMA REP. t p e c LINDE REP. c A

QSGTL REP.

GAM-QCR-QAC-GTL-073

DATE

NAME

SIGNATURE

C2 ASU PEARL GTL PROJECT RAS LA FFAN INDUSTRIAL INDUSTRIAL CITY

EQUIPMENT RECEIPT CHECK SHEET

ITEM No:

PO No:

UNIT No:

MANUFACTURER :

ITEMS TO BE CHECKED

REQ No:

INSPECTOR INITIAL

REMARKS

1 Name Plate 2 Preparation and painting 3 Desiccant installed 4 Moisture present 5 Nozzle flange faces acceptable 6 Temporary nozzle protection acceptable 7 Internals and accessories complete and storage acceptable 8 Purge - pressure: Purge monitoring date: Date of initial inspection:

Name and signature of Inspector:

GAM-QCR-QAC-GTL-080

Pressure


EARTHING INSPECTION TEST REPORT

Test No.: Client: Location: Description:

System: Project: Relevant Drawings & Specifications: Location:

Inspection - Earthing Installation Item no

Description

1

Installed in accordance with relevant drawings and specifications

2

Earth terminal mechanical protection correct

3

Earth terminal supported correctly

4

Neutral earthing resistor resistive resistive value at ___________ oC:

5

Neutral earthing resistor insulation resistance to earth:

6

Earth boss correctly fitted

7

Continuity

Accept

Reject Reject

N/A N/A

Accept

Reject Reject

N/A N/A

Inspection – After concrete Item no

Descripti Descripti on

1

Location & Elevation

2

Proper projection

3

Free Movement of Threads

4

Resistivity

5

Continuity

Remarks:

GAMA QATAR

Name: Signature: Date: GAM-QCR-QAC-GTL-104

LINDE

QSGTL or its PMC

Report No:

FOUNDATION INSPECTION REPORT

Date: PROJECT:

C2 ASU PEARL GTL PROJECT-RAS LAFFAN INDUSTRIAL INDUSTRIAL CITY

Tag No:

Drg. No:

Area:

Unit:

ELEVATION

0

Plot Plan: 90

180

°

°

270

°

°

REQUIRED ACTUAL DEVIATION TOLERANCE REMARKS

ORIENTATION

ACCEPTED

REJECTED REQUIRED

POCKET CLEANING

ACTUAL

DEVIATION

ACCEPTED

TOLERANCE

REJECTED

REMARKS

NO. OF ANCHOR BOLTS ANCHOR BOLT DIA ANCHOR BOLT LENGTH FOUNDATION POCKET POCKET DEPTH FOUNDATION CHIPPING

REQUIRED

NOT REQUIRED

IF REQUIRED THICKNESS

NOTE:

THE ABOVE MENTIONED FOUNDATION IS ACCEPTED AND RELEASED FOR ERECTION ACTIVITIES

GAMA Name Sign Date GAM-QCR-QAC-GTL-113

LINDE

QSGTL QSGTL or it s PMC


Q A A T T A A R

COMPRESSOR INSTAL LA TION PROCESS SHEET

Item No:

Report No:

Item Description:

Date:

Drawing No:

Area:

Item No

Description

Signature & Date Gama Linde QSGTL

1.

Foundation complete, Level & Accepted.

2.

Compressor & Driver Set

3.

Base Anchor Bolts Tight

4.

Grouted

5.

Pre alignment check of compressor & Driver Before Pipe Connection Verify Piping pressure test acceptance Before final alignment

6. 7. 8.

Piping connections complete with no objectionable loads or strains on the flanges Shaft Turning Freely

9.

Final alignment

10.

Jacking Screws Removed

11.

Seals Installed & Complete

12. 13.

Accessories Installed & Ready for service (Guards,Vents,Drains,sample connection,strainers,etc) Auxiliary System Complete(Seal,Flush,Water Complete(Seal,F lush,Water cooling etc)

14.

Temporary Suction Screens in Place

15.

Cleanliness Checked

Remarks: The Installation of the above compressor has been satisfactorily completed in accordance with the Drawings & Specifications ORGANIZATIONS

GAMA QATAR REP LINDE REP QSGTL REP GAM-QCR-QAC-GTL-114

DATE

NAME

SIGNATURE

EQUIPMENT LEVELLING & ALIGNMENT REPORT

Report No: Date:

PROJECT: C2 ASU PEARL GTL PROJECT-RAS PROJECT-RAS LAFFAN INDUSTRIAL INDUSTRIAL CITY

Tag No:

Manufacturer:

Drg. No:

Equip. Description No. of reading

Orientation

ORIE ORIENT NTAT ATIO ION N: LEVELLING GRADIENT / SLOPE

Elevation

Plumpness

ACCE ACCEPT PTED ED

Tolerance

Remarks

REJE REJECT CTED ED

REQUIRED

ACTUAL

ACC

REJECTED

REQUIRED

ACTUAL

ACC

REJECTED

GAM-QCR-QAC-GTL-115

PAGE 1 OF 2

REMARKS: …………………………………………………………………………………………………….. …………………………………………………………………………………………………………………… …………………………………………………………………………………………………………………… ……………………………………………………………………………………………………………………

GAMA

LINDE

QSGTL QSGTL or it s PMC

Name Sign Date

GAM-QCR-QAC-GTL-115

PAGE 2 OF 2

EQUIPMENT- SETTLEMENT MONITORING

REPORT NO: DATE:

PROJECT: C2 ASU PEARL GTL PROJECT-RAS LAFFAN INDUSTRIAL INDUSTRIAL CITY

AREA:

ITEM NO:

WEIGHT:

NAME:

DATE

PLANNED LEVEL

LEVEL/DIFFERENCE LEVEL/DIFFERENCE 0°

90°

180°

PLUMB

270°

BOTTOM

MIDDLE

ORIENTATION ORIENTATION TOP

A

B

C

SIGN D

TCM

TSKJN

180° 270°

TOLERANCE

LEVEL :

: _________________ _________________

PLUMB :

: _________________ _________________

ORIENTATION:_________________

GAM-QCR-QAC GAM-QCR-QAC-GTL-1 -GTL-116 16

PAGE 1 OF 2

THE SETTLEMENT OF THE ABOVE EQUIPMENT HAS BEEN SATISFACTORILY COMPLETED IN ACCORDA NCE WITH THE DRAWINGS AND SPECIFICATIONS (PA INTING AND INSTAL LATION LA TION EXCEPTION). REMARKS: -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

ORGANIZATIONS

NAME

DATE

SIGNATURE

GAMA

LINDE

QSGTL or its PMC

GAM-QCR-QAC GAM-QCR-QAC-GTL-1 -GTL-116 16

PAGE 2 OF 2

REPORT NO.:

SITE INSPECTION REPORT PROJECT:

DATE:

C2 ASU PEARL GTL PROJECT –RAS LAFFAN INDUSTRIAL CITY

Originator

Date of observation:

Location / Area:

Unit No :

Discipline:

SYSTEM NUMBER:

Drawing / Specification Numbers

Description of Discrepancy/Observation (Be specific, events, time, date, location, etc :)

Corrective Action:

Originator: Name: _______________________ _____________________________Signature: ______Signature: _____________________Date: _____________________Date: ________________ NCR Required

YES

NO

(Circle one)

CTQ to Contractor Required

YES

NO

(Circle one)

Remarks if any:

Site Engineer:

Name:

_______________________ Signature: ________________ Date: ______________

QA/QC Manager: Name:

_________________________ _____________________ ____ Signature: _______________ Date: ______________

Discrepancy Corrected/Remarks:

GAMA Representative:

Name: ____________________

Close-out of Corrective Action - Remarks:

Site Engineer:

Name:

Signature:

______________ Date: ________________

NCR No.: ___________________

___________________

Signature: __________________ Date: ___________

DISTRIBUTION (Original QA/QC file)

QA/QC Manager

Site Manager

Site Engineer

Project Manager

Construction Manager

Originator

GAM-QCR-QAC-GTL-127

CTQ No: ______________


Q AA TT AA R

GENERAL PUNCH LIST

Sub contractor Ref:

Report No:

Item Description:

Inspection Date:


SYSTEM NUMBER:

Sub System:

TAG NUMBER:

Ref Dwg/Documents:

LOOP FOLDER:

EQUIPMENT

ITE ITEM NO NO

ISO ISO or or DW DWG NU NUMBER

CIVIL

STRUCTURAL

DESCRIPTION OF WORK

PAINTING

COMPLETED(Date/Initials)

PRIORITY/ CATEGORY (A,B,C,D,E) (X,Y,Z)

INSULATION

GAMA

LINDE

QSGTL or its PMC

ALL PRIORITY A ITEMS SHOWN ABOVE HAVE BEEN VERIFIED AND ARE COMPLETED .INCOMPLETE PRIORITY B ITEMS WILL BE TRANSFERRED TO THE MECHANICAL COMPLETION PUNCH LIST PRIORITY A : ITEMS SHALL BE C OMPLETED BEFORE MECHANICAL COMPLETION (MC) PRIORITY B : ITEMS MAY BE COMPLETED AFTER MC PRIORITY C : ITEMS WILL BE COMPLETED BEFORE SYSTEM RFSU (READY FOR START UP UNIT) IS ACHIEVED PRIORITY D : ITEMS SHALL BE COMPLETED BEFORE RFSU IS ACHIEVED PRIORITY E : ITEMS SHALL BE C OMPLETED BEFORE ACCEPTENCE IS ACHIEVED CATEGORY X: CONSTRUCTION GROUP IS RESPONSIBLE FOR COMPLETION OF ITEM. CATEGORY Y: ENGINEERING INPUT IS REQUIRED FOR COMPLETION OF ITEM. CATEGORY Z: COMMISSIONING GROUP IS RESPONSIBLE FOR COMPLETION OF ITEM.

ORGANIZATIONS B D E T B E C C A

GAMA REP LINDE REP QSGTL or its PMC GAM-QCR-QAC-GTL-128

DATE

NAME

SIGNATURE

C2 ASU PEARL GTL PROJECT RAS LA FFAN INDUSTRIAL INDUSTRIAL CITY

Q A A T T A A R

Equipment Box-Up Accept ance Shee Sheett

Report No: Date: Area:

It is hereby certified that the Equipment referenced referenced has been mechanically mechanically comp leted in accordance with Drawings, Specifications, Inspection and Test Records. The referenced Equipment is ready for box-up. Equipment No Equipment Designation Designation Vendor / Manufacturer PID No

Acc ept ed GAMA

C h ec k l i s t

2

Name Plate, CE-marking (if applicable) Internals Internals installed

3

Internal Internal pipin g installed

4

Fillings completed

5

Refractory completed

6

Internal Internal tr ansport prot ection removed

7

Equipment internally clean and dry

8

Nozzles Nozzles / manholes clos ed acc. drawing

9

Specified Specified bli nd fl anges installed

10

Specified nozzle gaskets installed

11

Specified Specified bolts and nuts in stalled

12

Specified Specified to rques applied

13

Bolts lubricated (covers, manholes)

1

Accep Ac cep ted VENDOR

Acc ept ed Acc ept ed LINDE QSGTL

14

Remarks /

ORGANIZATIONS GAMA VENDOR LINDE QSGTL or its PMC GAM-QCR-QAC-GTL-133

NAME

DATE

SIGNATURE

036-ITP For Compressor.pdf

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