Specification for Piping fabricationFull description
Piping Frabrication and installationDeskripsi lengkap
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ITP PipingFull description
This document covers the sequence of activities for Fabrication, Erection and Installation procedure for Metallic Piping (Carbon Steels, Alloy Steels, Stainless Steels, Nickel Alloys) system…Deskripsi lengkap
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This document covers the sequence of activities for Fabrication, Erection and Installation procedure for Metallic Piping (Carbon Steels, Alloy Steels, Stainless Steels, Nickel Alloys) system…Full description
Fabrication Erection and Installation Procedure for PipingFull description
This document covers the sequence of activities for Fabrication, Erection and Installation procedure for Metallic Piping (Carbon Steels, Alloy Steels, Stainless Steels, Nickel Alloys) system…Descripción completa
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Piping Fabrication and Installation Procedure Rev.A1Deskripsi lengkap
STANDARD: PIPING FABRICATION, INSTALLATION, ERECTION AND TESTINGFull description
ITP FOR PIPING FABRICATION -AG/UG (FSI) S. GAMA QATAR
X. CONTRACTOR QC
C. COMPANY
DATE: 03.09.08
REV. E
A. THIRD PARTY (TPI)
I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT POINT (Notification Required and Presence Mandatory). W: WITNESS(Notification WITNESS (Notification Required but Presence not Mandatory) Item
Activity
1.0
DOCUMENTATION
1.1
Contractor isometric drawings / Spool drawings
Test Frequency
100%
1.2
Approved W.P.S.
1.3
Approved PQR’s
1.4
Welder Performance Qualifications
100%
1.5
Verify calibration of inspection, measuring and test equipment
100%
2.0
MATERIALS
2.1
Receiving inspection / Verification of Material
100%
2.2
Storage & Segregation of Material
100%
T-4.250.920 Rev. B
Reference Document
Acceptance Criteria
Respons ible Party
Verifying Documents
S
X
T.4.234.542;T.4.250.935; T.4.250.936
RFC
QCI
RFC
R
R
R
WI
GAM-QCR-QAC-GTL-106
H
H
R
WI
GAM-QCR-QAC-GTL-105
H
H
R
WI
GAM-QCR-QAC-GTL-100 WSD-QC 2 WSD-QC 3
H
H
W
100%
T.4.251.025; T.4.250.938
100%
T.4.251.025; T.4.250.938
DEP 30.10.60.18;ASME SEC IX;ASME B31.3; T.13.377.441;T.13.377.433E;
T.4.250.939
C
T.4.250.915
DEP 30.10.60.18; T.13.377.433E; T.13.377.441; T.13.377.437E
ITP FOR PIPING FABRICATION -AG/UG (FSI) S. GAMA QATAR
X. CONTRACTOR QC
C. COMPANY
DATE: 03.09.08
REV. E
A. THIRD PARTY (TPI)
I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS(Notification WITNESS (Notification Required but Presence not Mandatory) Item
2.3
Activity
Welding consumable control & storage procedure
2.4
Cutting /Transfer of heat No.’s
2.5
PMI (If applicable)
3.0
WELDING
3.1
Test Frequency
100%
100%
Reference Document
Acceptance Criteria
Respons ible Party
Verifying Documents
S
X
WPSs / PQRs; T.4.250.931
ASME SEC II PART PART C DEP 30.10.60.18; T.13.377.433E; T.13.377.437E T.13.377.441;T.4.096.687
WI
Test certificate 3.1 B
H
R
R
Drawings;T.4.250.928
DEP 30.10.60.18; ASME B 31.3 T.13.377.433E; T.13.376.815E DEP 31.38.01.11; DEP 31.38.01.31; T.13.376.796E;
QCI
GAM-QCR-QAC-GTL-072
H
S
S
WI
WSD-QC 4
H
W
S
WI
WSD-QC 2
R
R
R
WI
GAM-QCR-QAC-GTL-060
R
R
R
H
H
S
I
I
S
100%
T.4.250.934;T.4.250.938
Welder identification and performance verification
100%
T.4.250.938;T.4.250.939
3.2
Issue of welding consumable to welder
100%
3.3
Fit-up and tack welding
100%
3.4
Root pass visual inspection
T-4.250.920 Rev. B
C
DEP 30.10.60.18; T.13.377.433E ; T.13.377.441 ASME B 31.3
ITP FOR PIPING FABRICATION -AG/UG (FSI) S. GAMA QATAR
X. CONTRACTOR QC
C. COMPANY
DATE: 03.09.08
REV. E
A. THIRD PARTY (TPI)
I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS(Notification WITNESS (Notification Required but Presence not Mandatory) Item
3.5
3.6
Activity
Root pass magnetic check for Stainless steel materials Dissimilar joint welding
Test Frequency
Reference Document
100%
T.4.250.938
Inter pass temp controlling / cleaning
100%
3.8
Arc strike control and repair
100%
3.10
3.11
T.4.250.938
Verifying Documents
S
X
WI
GAM-QCR-QAC-GTL-098
I
I
S
WI
GAM-QCR-QAC-GTL-107
H
H
H
S
S
S
C
DEP 31.38.01.31;ASME B31.3 T.13.376.796E; DEP 30.10.60.18;ASME B 31.3 T.13.377.433E; T.13.377.441
T.4.250.938;T.4.250.935
WI WI
GAM-QCR-QAC-GTL-042 GAM-QCR-QAC-GTL-043
S
S
S
WI
GAM-QCR-QAC-GTL-098
I
I
S
Weld identification and marking
100%
Welding, purge log (St-steel), process parameter monitoring
100%
T.4.250.938; T.4.250.901 WPSs / PQRs
DEP 30.10.60.18;ASME B31.3 T.13.377.433E; T.13.377.441 DEP 31.38.01.31; T.13.376.796E;
WI
GAM-QCR-QAC-GTL-090
I
I
S
100%
T.4.250.931
DEP 30.10.60.18; ASME B31.3 T.13.377.433E; T.13.377.441
WI
GAM-QCR-QAC-GTL-098
H
W
S
DEP 30.10.60.18;ASME B31.3 T.13.377.433E DEP 31.38.01.31; T.13.376.796E; T.13.377.441
ITP FOR PIPING FABRICATION -AG/UG (FSI) S. GAMA QATAR
X. CONTRACTOR QC
C. COMPANY
DATE: 03.09.08
REV. E
A. THIRD PARTY (TPI)
I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS(Notification WITNESS (Notification Required but Presence not Mandatory) Item
Activity
Test Frequency
Reference Document
5.0
NON DESTRUCTIVE EXAMINATION
5.1
Radiographic Film Interpretation/ ultrasonic examination
100%
Liquid Penetrant
100%
T.4.250.909;T.4.250.938
Magnetic particle
100%
T.4.250.911;T.4.250.938
100%
T.4.250.933; DEP 30.10.60.18; T.13.377.433E ;T.13.377.441
5.2 5.3
5.4
FERRITE CHECK
6.0
REPAIR CONTROL
6.1
Repair Authorization
Respons ible Party
Verifying Documents
S
X
WI
WSD-QC 6 WSD-QC 7
H
W/R
R
WI
WSD-QC 9
H
S/R
S/R
WI
WSD-QC 8
H
S/R
S/R
3-8 FN
WI
WSD-QC 10
H
W
R
DEP 30.10.60.18; T.13.377.433E
WI
H
H
R
ASME B31.3
WI
H
H
S
H
W
S
Acceptance Criteria
T.4.250.914;T.4.250.938
100%
DEP 31.38.01.31; ASME B31.3 T.13.376.796E;
C
T.4.250.940 6.2
Removal of defects
100%
6.3
Repair welding
100%
T.4.250.940; T.4.250.901
6.4
PWHT control
100%
T.4.250.913
6.5
Hardness test (if required)
100%
T.4.250.912
T-4.250.920 Rev. B
DEP 30.10.60.18;ASME B31.3 T.13.377.433E;T.13.377.441 DEP 30.10.60.18;ASME B31.3 T.13.377.433E; T.13.377.441 DEP 31.38.01.31; T.13.376.796E;
ITP FOR PIPING FABRICATION -AG/UG (FSI) S. GAMA QATAR
X. CONTRACTOR QC
C. COMPANY
DATE: 03.09.08
REV. E
A. THIRD PARTY (TPI)
I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS(Notification WITNESS (Notification Required but Presence not Mandatory) Item
Activity
Test Frequency
Reference Document
Acceptance Criteria
Respons ible Party
Verifying Documents
S
X
C
A
6.6
NDE of repaired weld
100%
T.4.250.940;T.4.250.938
DEP 31.38.01.31;ASME B 31.3 T.13.376.796E;
WI
SAME AS ACTIVITY 5.0
H
R
R
6.7
NDE (TRACERS)
100%
T.4.250.940;T.4.250.938
ASME B 31.3
WI
WSD-QC 11
H
R
R
7.0
FINAL INSPECTION
7.1
Marking of spool, identification and Material traceability
100%
T.4.250.928;T.4.250.935
T.13.377.437E;T.13.376.797E
QCI
WSD-QC 12
H
H
S
7.2
Dimensional check
100%
T.4.250.935; Spool Drawings
ASME B 31.3;DEP 31.38.01.31; T.13.376.796E;DEP 31.38.01.11; T.13.376.815E
QCI
GAM-QCR-QAC-GTL-086
H
S
S
7.3
Reinforcement pad leak test
QCI
GAM-QCR-QAC-GTL-109
H
H
S/R
7.4
Orifice flange internal verification
QCI
GAM-QCR-QAC-GTL-095
H
H
S
7.5
Piping internal cleanliness
7.6
Closure of all openings and protection of flanges in each spool
7.7
Piping spools release for painting and updating spool tracking system
7.8
Flawless Start-up Initiative (FSI) - Cleanliness
T-4.250.920 Rev. B
100% 100% 100%
100%
T.4.250.908 T.4.250.935
DEP 31.38.01.11;ASME B 31.3 T.13.376.815E; DEP 31.38.01.11; T.13.376.815E;T.13.375.791E;DEP 61.38.10.10
T.4.250.930
T.4.096.688;DEP 61.10.08.11
QCI
GAM-QCR-QAC-GTL-070
H
H
I
T.4.250.935
DEP 31.38.01.11; T.13.376.815E;ASME B 31.3
QCI
GAM-QCR-QAC-GTL-086
H
H
S
DEP 31.38.01.11; T.13.376.815E; DEP 31.38.01.31; T.13.376.796E
QCI/WI
GAM-QCR-QAC-GTL-086
H
H
S
No external materials inside the pipe & Internal Cleaning shall be done
