Hap

 A – DELIVERY DELIVERY INFORMATION INFORMATION  A – 1.1 TECHNICAL TECHNICAL CHARACTERISTICS CHARACTERISTICS L

*

 A         H

E

        C 

B

TYPE

HAP 1-/ HAP -0/ HAP -/30 HAP 020 HAP 00 HAP 01-0 HAP 0130 HAP 0-00 HAP 000 HAP /130 HAP /-00 HAP 51-0 HAP 5130 HAP 5-00 HAP 500 HAP 40130 HAP 40-00

  !   n   &   %    $   o    C   n   e   e   #    t   e    B   e   c   n   "    t   !    i    D

  e   c   r   o    F   g   n    i    d   n   e    B

       t   g   n   e    L   g   n    i    d   n   e    B

ton

&&

&&

 A

B

1-/0 -0/0 -//0 0/0 0/0 0/0 0/0 0/0 0/0 //0 //0 500 500 500 500 40/0 40/0

10/0 13/0 -1/0 -//0 -//0 -//0 -//0 -//0 -//0 100 100 100 100 100 100 100 100

/ / 30 20 0 1-0 130 -00 00 130 -00 1-0 130 -00 00 130 -00

D6RMA7LAR

   d   e   e   '    S       c   "   o   r   '   '    A

   d   e   e   '    S   g   n    i    d   n   e    B

   d   e   e   '    S   n   r   %    t   e    R

&&+!ec

&&+!ec

&&+!ec

1-0 1-0 100 100 100 100 100 100 0 100 100 100 100 100 0 100 100

   2 2   5 /  5   5 /  5

23 23 3 32 32 55 23 5 31 23 5 55 23 5 31 23 5

  e    (   o   r    t    S

       t   '   e    D    t   "   o   r        T

  r   e   #   o    P   r   o    t   o    M

&&

&&

(#

C

E

1-/ 1-/ 1/ 1/ 1/ 1// 15/ 12/ --/ 15/ 12/ 1// 15/ 12/ --/ 15/ 12/

/0 /0 /0 /0 /0 /0 /0 /0 3/ /0 /0 /0 /0 /0 3/ /0 /0

HAP

4 4 /./ 5./ 5./ 11 1/ 1/ 12./ 1/ 1/ 11 1/ 1/ 12./ 1/ 1/

  )    t    i   c   "   '   "    C    (   n   "    t    $    i    O

$t

30 30 100 100 100 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0

       t   g   n   e    L

       t    d    i    *

   t       g    i   e    H

   t       g    i   e    *

&&

&&

&&

, (g

L

*

H

-100 -/0 /00 4000 4000 41/0 4-/0 4-50 40 4520 4200 4500 4520 4200 4/0 /000 /0/0

13/0 1// 1520 -040 -040 -1/0 -150 -400 -4/0 -150 -400 -1/0 -150 -400 -4/0 -150 -400

-100 -030 --00 -4/0 -4/0 -300 -200 -2/0 -2/0 -200 -2/0 -300 -200 -2/0 -2/0 -200 -2/0 P"ge 1 + 4/

-1-0 -300 00 /20 /20 5-30 1-0 1100 1/330 10300 1--0 200 10300 1500 121/0 113-0 1420

HAP 4000 HAP 40400 HAP 30-00 HAP 3000 HAP 30400

00 400 -00 00 400

40/0 40/0 30/0 30/0 30/0

100 100 4100 4100 4100

0 5/ 100 20 5/

/ 3 5 / 3

31 45 5 31 45

--/ -5/ 12/ --/ -5/

3/ /00 /0 3/ /00

12./ 0 1/ 12./ 0

1/0 00 1/0 1/0 4/0

/100 /100 3200 33/0 3/0

-4/0 -5/0 -00 -540 -2/0

-2/0 100 100 40 320

12300 -3-/0 -0000 0000 5/00

 A – -.1 INTROD6CTION INTROD6CTION OF THE MACHINE 8 Te &"cine! &"cine! !tee$ #e$ded #e$ded con!tr%cti con!tr%ction on i! &"de 9ro& Ereg$i De&ir Ce$i( St 448A1 :%"$it) &"teri"$ &"teri"$ "nd it i! 9r"&e i! 'rod%ced "! &ono;$oc(. A$$ te ten!ion 'oint! "re de!igned #it $"rge r"di%! to 're%!t "d>%!t&en &entt "nd do%;$e do%;$e !'eed !'eed )dr"%$ic !)!te& "rr"nge&ent. A$!o e&ergenc) ;%tton! "re !%''$ied "! " !%''ort !ec%rit) !)!te&. 8 Te )dr"%$ic !)!te& 'rod%ct! "re i&'orted 9ro& ?er&"n) &"r(ed Re=rot or Bo!c. 8 Te )dr"%$ic c)$inder! "re &"de 9ro& M@E 1040 grinded &"teri"$ "nd te in!ide "! ;een '$"ned. 8 Te )dr"%$ic 'i!ton! "re &"de 9ro& SAE 10/0 &"teri"$  te) "re grinded "nd cro&i%& '$"ted #it  100 &icron "nd "g"in grinded. Te '%r'o!e 9or ti! i! to "%!t&ent! "d>%!t&ent! %nder !trengt. !trengt. *en te !eet ;ending degree i! ;eing "d>%!ted "d>%!ted te to' t";$e #iegt or te )dr"%$ic 're!!%re !)!te& i! not e99ected. Tere 9ore it i! not 'o!!i;$e 9or te !)!te& to ;e de9or&ed or 9or "n) g"' to occ%r. For ti! re"!on it i! 're9ered to "%!t&ent o9 300 && c"n ;e &"de "nd  "=i! &o%!t te ;ending !eet $engt "nd tic(ne!! 9ro& te )dr"%$ic 're!!%re !)!te&. 8 E$ectric"$ circ%it '"rt! "re 9ro& Sie&en!  Te$e&ec"ni:%e or Mer$in ?erin &"r(ed 'rod%ct!. Te co&&"nd circ%it i! !%'$$ied "t -4 Vo$t DC. D6RMA7LAR

HAP

P"ge - + 4/

8 Te &"cine 9%nction! "!  &"in &otor!  - H)dr"%$ic !)!te& &otor  - Sto''er !)!te& &otor  - B"c( g"%ge &otor 8 Te &"cine! !%r9"ce i! '"inted &in. 30 &icron tic(ne!! #it &"in '"int  #ic !"
 A – .0 STANDARD STANDARD AND RE6ESTED RE6ESTED E6IPMENT  A – .1 .1 STANDARD STANDARD E6IPMENT 8 - 'iece! o9 digit"$ re"do%t co&&"nd '"ne$ 8 - 'iece! o9 do%;$e "=i! "d>%!t&ent !eet o$der "nd$e 8 1 'iece o9 co&&"nd '"ne$ 8 1 'iece o9 ;otto& too$  1 'iece o9 to' too$  te!e too$ing! c"n ;e de!ign %'on re:%e!t!  8 - 'iece! o9 c"in! to t%rn te too$ing 8 I$$%&in"tion $igt 8 1 !et o9 &o;i$e 're!!%re g"%ge 8 M"cine! #or(ing "nd &"inten"nce &"n%"$

 A – ..- RE6ESTED E6IPMENT 8 NC contro$ %nit  EL?O  EM@O or NO6VA  - it "! " do%;$e "=i! 'o!ition contro$ - d%ring ;ending te ;"c( g"%ge 9inger! c"n ;e #itdr"#n 8 S'eci"$ !ec%rit) !)!te& "nd contro$ i! cont"ined "ccord$) to te CE certi9ic"te 8 A&"d" Pro&ec"& to' too$ de9$ection !)!te& 8 B"$$!cre# &o
D6RMA7LAR

HAP

P"ge  + 4/

B – MACHINE AND PERSON SEC6RITY B – 1.1 INFORMATION INFORMATION FOR HYDRA6LIC OIL Te re:%ired )dr"%$ic oi$ &%!t ;e 9i$$ed in te &"cine "! !t"ted on te n%&;er 1 'oint! "nd ti! &%!t ;e done ;e9ore in!t"$$ing te &"cine.  Loo( "t A – 1.1 9or te re:%ired oi$ 'ro'ortion 

HYDRA6LIC OIL

PLACES *HERE TEMPERAT6RE IS BELO* -0C

PLACES *HERE TEMPERAT6RE IS  ABOVE -0C

STANDARD NORM  ARAL B.P. CALTE8TEACO ESSO P6RFINA FRANCE H6ILE RENA6LT8ELF SHELL VALVOLINE VEEDOL YACCO ?6LF CASTROL

ISO V? VITAN VITAN ?F HLP RANDO OIL N6TO H HYDRAN OLNA TELL6S 6LTRAMA ANDRAIN TRANSHYD HARMONY - A* A*S -

ISO V? 43 VITAN VITAN ?F 43 HLP 43 RANDO OIL 43 N6TO H 43 HYDRAN 43 OLNA 43 TELL6S 43 6LTRAMA 43 ANDRAIN 43 TRANSHYD 43 HARMONY 43 A* A*S 43

?REASE SHEEL B.P.

ALVANIA R ENER?REASE HY -

B – 1.- FIRE DATA F$"! 'oint  C  "nd &etod  1 c$o!ed c%'.  A%to ignition te&'er"t%re  C  J -00 F$"&&";i$it) $i&it!  1./ – 3 Prod%ct! o9 co&;%!tion  M"in$) o=ide! o9 c"r;on  #"ter <"'o%r #it %nidenti9ied org"nic co&'o%nd!. S'eci"$ 9ire + e='$o!ion "G"rd!  L"rge !%r9"ce "re"! e='o!ed to "ir + o=)gen  e.g.  oi$8!o"(ed r"g!  '"'er or ";!or;ed !oi$$"ge!  &") ;e e"!i$) ignited "nd te!e !o%$d ;e c$e"red %' "t once. D6RMA7LAR

HAP

P"ge 4 + 4/

S'eci"$ 9ire89igting 'roced%re!  Fire9igter! !o%$d enter "re" #e"ring !e$98cont"ined ;re"ting "''"r"t%!. Do not !'r") #"ter direct$) into !troge cont"iner! d%e to ;oi$ o
B – 1. STORA?E "nd REACTIVITY DATA S%it";$e &"teri"$! + co"ting!

 Mo!t co&&on &et"$!.

6n!%it";$e &"teri"$! + co"ting!

 M") !o9ten !o&e r%;;er!.

St";i$it)

 St";$e.

Re"ction #it #"ter

 None.

D"ngero%! re"ction!

 None (no#n.

H"G"rdo%! 'o$)&eri!"tion

 *i$$ not occ%r.

M"teri"$! to "
 Strong o=idi!ing "gent!.

Condition! to "
 E=tre&e te&'er"t%re!.

Deco&'o!ition te&'er"t%re  C 

 J 100

D"ngero%! deco&'o!ition 'rod%ct!

 Signi9ic"nt concentr"tion! o9 "G"rdo%! deco&'o!ition 'rod%ct! "re not e='ected.

Stor"ge te&'er"t%re  C 

 0 8 40

Stor"ge 'rec"%tion!

 No !'eci"$ re:%ire&ent!. A
B – 1.4 RECOMMENDED FIRST AID E)e cont"ct  F$%! #it '$ent) o9 #"ter 9or "t $e"!t 1/ &in%te!. I9 irrit"tion 'er!i!t!  o;t"in &edic"$ "ttention. S(in cont"ct  *"! #it !o"'  or "''ro
D6RMA7LAR

HAP

P"ge / + 4/

Note! 9or doctor!  Tre"t !)&'to&"tic"$$). A!'ir"tion &") c"%!e !e
B – -.1 SIDE PROTECTION SHEETS MONTA?E MEAS6RE 100

      C        D       E

?&in

 A

      F

B

MACHINE NAME

A&&

B&&

C&&

D&&

E&&

F&&

?&in&&

  / TON HAP

-10

0

/40

1100

1410

10

120

30 TON HAP

10

/40

53/

100

1300

00

-0

  20 TON HAP

0

/30

510

100

1300

00

-0

1-0 TON HAP

0

/30

220

1/40

1240

00

-0

130 TON HAP

50

300

1000

1350

150

00

-0

-00 TON HAP

0

3-0

2/

1350

150

00

-0

00 TON HAP

40

330

1000

1350

150

00

-0

D6RMA7LAR

400 TON HAP

HAP

/-0

5/0

115/

P"ge 3 + 4/

-100

-400

00

-0

B – .1 PROTECTION OF HAND AND BODY  A$#")! (ee' )o%r "nd! "#") 9ro& te ;ending "=i! d%ring ;ending. Once te ;ending "! !t"rted donKt 9orget t"t te &"teri"$ #i$$ go %' to te re:%ired "ng$e o9 te ;end "nd 'rotect )o%r!e$9 9ro& te &"teri"$ itting )o%. A9ter te ;end te &"teri"$ #i$$ 9"$$ "n)ti&e. D%ring te ;end te &"cine! too$ "d>%!t&ent !o%$dnKt ;e c"nged "nd te 'rotection co
B – 4.1 INFORMATION FOR HYDRA6LIC MACHINES MANNESMAN REROTH "n!tr"!!e 8/ D – 5213 Lor "& M"in M"nne!&"nn Re=rot A? tt'  ++###.re=rot.co&.tr+t&$+$in(er.t&$ VIC@ERS SYSTEMS DIVISION LIMITED P.O Bo= 4 Ne# L"ne H"<"nt Hn"t! P0 - NB EN?LAND HOERBI?ER HYDRA6LIC ?MBH M"rtin" – Hr;iger – STR./ D – 23/3 SCHON?A6 ?ERMANY Te$  00 4 2231-10 – 44 F"=  00 4 2231-10 – /0

ROBERT BOSCH Ro;ert Bo!c ?&;H Po!t$"c 0 0- 40 D – 504-- St%ttg"rt – DE6TSCHLAND  ATOS SPA C"'it"$e $ire 10.-00 &i$ioni C.C.I.A.A. Mi$"no – /10/53 REA Tri;%n"$e Mi$"no 101032 – R.I. Sede $eg"$e Mi$"no B"nc"  C"ri'$"  Se!to C"$ende N.Mecc"nogr"9ico Mi010 Cod. CEE IT00552301/CF+P. IVA 00552301/-1012 Se!to C"$ende + It"$i"
B – /.1 NOISE Ti! r"nge o9 &"cine! "! ;een de!igned to (ee' noi!e $e
D6RMA7LAR

HAP

P"ge 5 + 4/

 – F$e=i;$e o!e! "re %!ed to i!o$"te te '%&' "nd &"ni9o$d "!!e&;$) 9ro& te &"in !tr%ct%re o9 te &"cine.  – Te !ide 9r"&e! "
B – /.- NOISE LEVEL MEAS6REMENT MACHINE NAME

6NLOADED *OR@  dBA 

LOADED *OR@  dBA 

HAP 1-/

32

5/

HAP -0/

32

5/

HAP -/30

31

3-

HAP 020

32

50

HAP 00

32

50

HAP 01-0

34

35

HAP 51-0

34

35

HAP 0130

31

35

HAP /130

31

35

HAP 5130

31

35

HAP 40130

31

35

HAP 0-00

31

32

HAP /-00

31

32

HAP 5-00

31

32

HAP 40-00

31

32

HAP 30-00

31

32

HAP 000

3

32

HAP 500

3

32

HAP 4000

3

32

D6RMA7LAR

HAP

P"ge 2 + 4/

HAP 3000

3

32

HAP 40400

3-

32

HAP 30400

3-

32

B – 3.1 SEC6RITY PROCED6RE 8 *en !%''$)ing te &"cine re"d "$$ e$ectric"$ de!cri'tion on te &"cine "nd "''$) to te gi%!t&ent. 8 Ne%!t&ent!. 8 For !ec%rit) re"!on!  tere "re e&ergenc !to'! on re"c";$e '$"ce! o9 te &"cine. 8 A$$ re:%ired !ec%rit) in9or&"tion e=i!t! on $";e$! o9 te &"cine!. 8 On o%r &"cine! donKt %!e too$ing o%t!ide o%r 'rod%ction oter#i!e te &"cine c"n ;e d"&"ged. 8 @ee' "#") %n"%tori!ed 'er!on! 9ro& te &"cine. 8 @ee' te #or(ing '$"ce in order oter #i!e  tere c"n ;e d"nger "nd !trict! )o%r #or(ing "re". 8 Be9ore o'er"ting te &"cine  cec( !ec%rit) "''$i"nce! "nd '"rt! #ic "re d"&"ged. 8 P$e"!e !#itc o99 te &"cine or )dr"%$ic &otor #en te %''er too$ i! tot"$$) do#n 'o!ition.

D6RMA7LAR

HAP

P"ge  + 4/

B 8 5.1 SEC6RITY COVERS AND S*ITCHES C Y L IN D E R P R O T E C T I O N S H E E T

S I D E P R O T E C T IO N S H E E T

Y L IN D E R P R O T E C T I O N S H E E T

S I D E P R O T E C T IO N S H E E T S * IT C H CS8PL551

S E C 6 R IT Y C O V E R S I D E P R O T E C T IO N S H E E T S * IT C H CS8PL51

S I D E P R O T E C T IO N S H E E T

C Y L IN D E R P R O T E C T IO N S H E E T

C Y L IN D E R P R O T E C T I O N S H E E T

B A C @ ? A 6 ? E P R O T E C T IO N S H E E T

S I D E P R O T E C T IO N S H E E T

S I D E P R O T E C T IO N

D6RMA7LAR

B A C @ ? A 6 ? E P R O T E C T IO N S H E E T S * IT C H CS8PL51

HAP

S H E E T S * IT C H CS8PL51

P"ge 10 + 4/

CYLINDER PROTECTION SHEET

Y AIS MIN. LIMIT S*ITCH C@8P 512

LO*ER LIMIT SEC6RITY S*ITCH C@8P10Y AIS MA. LIMIT S*ITCH C@8P 512

TEST O.@. S*ITCH C@8P106PPER LIMIT SEC6RITY S*ITCH C@8P10-

CYLINDER PROTECTION SHEET FAST FALL S*ITCH C@8M106PPER LIMIT S*ITCH C@8M10-

 AIS MIN. LIMIT S*ITCH C@8P 512

SIDE PROTECTION SHEET

SIDE PROTECTION SHEET S*ITCH CS8PL51

 AIS MA. LIMIT S*ITCH C@8P 512

SIDE PROTECTION SHEET SWITCH ( XCS-PL791 ) :  D%ring te r%nning te &"cine  #en te !ide 'rotection !eet i! o'ened "nd te !#itc i! on te circ%it  ten te &"cine "%to&"tic"$$) !to'!. SIDE PROTECTION SHEET SWITCH ( XCS-PL771 ) :  D%ring te r%nning te &"cine  #en te !ide 'rotection !eet i! o'ened "nd te !#itc i! on te circ%it  ten te &"cine "%to&"tic"$$) !to'!. BACK PROTECTION SHEET SWITCH ( XCS-PL791 ) : D%ring te r%nning te &"cine  #en te ;"c( 'rotection !eet i! o'ened "nd te !#itc i! on te circ%it  ten te &"cine "%to&"tic"$$) !to'!. X AXIS MIN / MAX LIMIT SWITCH ( MJ2-1703 ) :  Te ;"c( g"%ge "=i!  &o%!t&ent in &in. "nd &"=. 'oint!. "AST APPROACH SWITCH ( XCK-M102 ) : O;t"in! te to' t";$e !#itcing to 're!!ing !'eed. TOP L#M#T SWITCH ( XCK-M102 ) :  Li&it! te to' t";$e &o
D6RMA7LAR

HAP

P"ge 11 + 4/

"AST APPROACH SEC$RIT SWITCH ( XCK-P102 ) : *en 9"!t "''ro"c !#itc doe! not #or( in "n) re"!on  #or(! "! " !econd !ec%rit) "n! !to'! te &o
B – 5.- REST HA7ARD

Yo% "
  E A   R  ? A   N   I   R  @   * O P$e"!e ;e c"re9%$$ in #or(ing "re". 6!e te g$o
P$e"!e do not enter te &"cine ;"c( !ide. Yo% c"n enter >%!t D6RMA7LAR HAP 9or &"inten"nce. Dont 9orget t"t  ;"c( !ide i! &o
P"ge 1- + 4/

B – 2.1 INTROD6CTION AND SAFETY LABELS P6T ONTO THE MACHINE Motor  Motor$ei!t%ng Mote%r  P"!e Stro&"rt P"!e Fre:%enc) Fre:%enG Fre:%ence *or(ing
durmazlar TYPE MAN6FACT6RIN? YEAR BA6AHR  ANNEE FABRICATION MACHINE NO MASCH8NR NDE SERIE CAPACITY @APA7ITT CAPACITE STRO@E H6B CO6RSE STRO@E IN A MIN6TE H6B7AHL PRO MIN. CO6RSE PAR MIN6TE L6BRICANT CAPACITY LTAN@ @APA7ITT CAPACITE RESERVOIR TOP TOOL *EI?HT

&&

Inter&edi"te 9%!e c%rrent P%i!!"nce tot"$e

$t

, HG V V  A  A

E. circ%it !ce&e no E. !c"$t'$"n nr.

@g

POIDS O6TIL S6P. BOTTOM TOOL *EI?HT

Te$  0 --4 -1 12 00 ';=. F"=  0 --4 -4- 5/ 20

@g

POIDS O6TIL INF. *IDTH BREITE LAR?E6R LEN?TH LN?E LON?6E6R HEI?HT HHE HA6TE6R *EI?HT ?E*ICHT POIDS

&& LABEL8-

&& &&

 ATTENTION   ACHT6N? 

@g

MADE IN TR@QYE

LABEL8

LABEL81

L";e$ 8 1  M"cine introd%ction $";e$ L";e$ – -  E$ectric"$ introd%ction $";e$ o9 te &"cine. L";e$ –   L";e$ !o#ing &"=i&%& o'er"tion o9 te &"cine.

LABEL8/

D6RMA7LAR

LABEL84

HAP

P"ge 1 + 4/

L";e$ – 4  ?ro%nding #"rning $";e$. L";e$ – /  Te $";e$ #ic !o#! te t%rning direction o9 te &otor.

T6RN THE MACHINE OFF BEFORE OPENIN? THE COVER.  AND REPAIRS. LABEL85

DO NOT OPEN MACHINE IS T6RNED OFF. LABEL83 LABEL82

L";e$ – 3  Te $";e$ 9or e$ectric"$ #"rning. L";e$ – 5  L";e$ indic"ting t"t ;"c( 'rotection co
Safety Instruction Read the instruction manual and the warning plates on the machine before operating the machine and take them into consideration.

F"$$ing Ti&e A9ter Sto''ing N"c$"%9Geit

&!

Tr"
&&

S"9et) Di!t"nce Sicereit";!t"nd

&&

For te &"cine! !"9et) "nd )o%r !"9et)  8 Do not #e"r $oo!e c$ote! or orn"&ent!  te!e c"%!e "ccident!. 8 *e"r !"9et)8!oe! #i$e #or(ing 9or )o%r !"9et). 8 Ne%!t or re'"ir #en te &"cine i! r%nning. I9 not in %!e di!connect te &"cine 9ro& te net#or(. 8 *or( on$) #it te too$! "''ro'ri"te to te &"cine. 8 6!e on$) te too$! t"t "re not d"&"ged to te &"cine. 8 Ne
LABEL810

8 Ne
LABEL8

L";e$ – Ti! i! te $";e$ #ic indic"te! to o;e) to te !"9et) in!tr%ction 9or 'er!on #o %!e! te &"cine

L";e$ – 10  L";e$ !o#ing <"$
LWt9en &"(in"nXn W!t t";$"!XnX (o&'$e "$t (on%&" "$&"d"n &"(in"nXn idro$i( &otor%n%
D6RMA7LAR

HAP

P"ge 14 + 4/

*ARNIN?  VALVES. BITTE VERSTELLEN SIE NICHT

BEFORE STARTIN? THE MACHINE  PLEASE CONTROL THE OIL LEVEL

PRIERE DE NE PAS TO6CHER  A6 RE?LA?ES DES VALVES.

MOTOR. 6SE OIL  ISO V? - 8 V? 43

LABEL811

LABEL81-

L";e$ – 11  Pre!!%re "d>%!t&ent o9 te )dr"%$ic <"$%!t&ent! &%!t not ;e c"nged. L";e$ – 1-  P$e"!e contro$ te oi$ $e
DAN?ER PINCH POINT

FOR BEST PERFORMANCE  CENTER MATERIAL *HEN BENDIN? LABEL814

LABEL81

L";e$ – 1  Te #"rning $";e$ #ic indic"te! te 'inc 'oint. L";e$ – 14  To &"(e good ;ending  ;end te &"teri"$ "t te centre o9te &"cine.

LABEL81/

D6RMA7LAR

LABEL813

HAP

P"ge 1/ + 4/

L";e$ – 1/  Do not 9orget t"t te &"teri"$ ri!e! %' d%ring ;ending o'er"tion "nd 'rotect )o%r ;od) not to !tri(e. L";e$ – 13  Do not '%t )o%r "nd ;et#een to' "nd ;otto& too$ d%ring ;ending 'roce!!.

C – ?6IDANCE NOTES FOR PLANT INSTALLATION C – 1.1 INTROD6CTION It i! te 'o$ic) o9 te co&'"n) t"t te intere!t! "nd !"ti!9"ction o9 o%r c%!to&er! #i$$ ;e o9 '"r"&o%nt i&'ort"nce "nd t"t  #it in te 'r"ctic"$ con!tr"int! o9 &"n%9"ct%ring co!t  te good! o99ered 9or !"$e to te& #i$$ ;e o9 " con!i!tent$) ig :%"$it) "nd re$i";i$it).

ABO&E ABBRE&IATIONS ARE TAKEN "ROM D$RMA'LAR $ALIT CONTROL LEA"LET% Te!e g%id"nce note! "re 'ro
C – -.1 MACHINE RECEPTION On recei't o9 te &"cine '$e"!e en!%re to te ;e!t o9 )o%r ";i$it) t"t tere i! " – No d"&"ge "! "''ened d%ring tr"n!'ort. ; – No '"rt! "re &i!!ing. c – Neiter te &"cine nor te '"rt! "re de9icient in "n) #").

C – .1 MACHINE TRANSPORT Mo%!t&ent i! on$) re:%ired do#n#"rd!.  Re9er te 9o%nd"tion '$"n.  D6RMA7LAR

HAP

P"ge 13 + 4/

Tere "re $i9ting 'oint! "t te %''er rigt "nd $e9t "nd !ide o9 te !ide9r"&e!  to#"rd! te 9ront o9 te &"cine.  re9er to $i9ting i$$%!tr"tion!  Te!e $i9ting 'oint! "re $oc"ted "t te centre o9 gr"
> 45° z

x

y

POOR 

<45° z

y D6RMA7LAR

x HAP

P"ge 15 + 4/

B – 4.1 OPERATION AREA OF THE MACHINE     0      0      /    1

    0      0      /      3     ,     0      0      /    4    N   Y

  1000

  Y

Nece!!"r) di!t"nce 9or &"inten"nce

H)dr"%$ic Pre!! Br"(e

 A di!t"nce "! ;ig "! te $engt o9 te '"it "nd "re" &%!t e=i!t i9 te '"it #ic "! to ;e ;ended e=i!t 9ro& te !ide.

1/00 Nece!!"r) di!t"nce 9or &"inten"nce

 O'er"tion S%r9"ce

    0      0      0      /     ,     0      0      0      . 

 A di!t"nce "! ;ig "! te !eet ;ending $engt &%!t e=i!t

-  -/00

C – /.1 PRE8START 6P DETAILS Te &"cined !%r9"ce! o9 te !e"r ""c(ing ;o$t! !o%$d ;e !%''orted on &et"$ '$"te!. Reco&&ended '$"te !iGe! "re "<"i$";$e. Te &"cine !o%$d ;e ;o$ted do#n %!ing c"!t in "ncor ;o$t!  "%!ted %!ing te >"c(ing !cre#! in e"c 9oot.

D6RMA7LAR

HAP

P"ge 12 + 4/

THE "RAME M$ST NOT BE TWISTED%  A &e"n <"$%e !o%$d ;e o;t"ined 9ro& end "cro!! te in9i$$ !%''ort '"d!. Te 9r"&e !o%$d not ;e t#i!ted to "cie
C – 3.1 ELECTRICAL CONNECTIONS Connect te &"cine to te &"in! !%''$) in "ccord"nce #it $oc"$ !t"nd"rd e$ectric"$ code! "nd 'r"ctie!. Te &"cine i! #ired to !%it te inco&ing  '"!e &"in! +.. 6 . . .?.+.+6 + 6<. .+6<   . 5+%  Re9er te t";$e C – 5.-  C";$e entr) i! in te '"ne$ ;otto& "nd connection! "re &"de to ter&in"$! "! 'er te circ%it di"gr"& !%''$ied. Ne%tr"$ i! not %!ed. E$ectric"$ connection! !o%$d ;e &"de ;) :%"$i9ied 'er!onne$. NOTE : C<.@ 6<.  6. =*6< 6<. 6+,;. 6. + ;*+ ;6 6.%

C – 5.1 DIRECTION OF MOTOR Be9ore !t"rting te &"in &otor  te &"n%"$ ;$"de g"' "d>%!t&ent $e
C – 5.- MOTOR C6RRENT INFORMATION (*

: HP

 A  A

D6RMA7LAR

&&Z

:  A  A

&&Z

:  A  A

HAP

&&Z

:  A  A

&&Z

:  A  A

&&Z

P"ge 1 + 4/

D – STORIN? CONDITIONS Tr"n!'ort te &"cine ;) t"(ing "$$ te nece!!"r) 'rec"%tion! not to "
D6RMA7LAR

HAP

P"ge -0 + 4/

E – BENDIN? THEORY E – 1.1 AIR "nd TOOL BENDIN? D%r&"G$"r Pre!!;r"(e! "re de%!t&ent te to' too$ #i$$ !t"rt to &o
S;?. :  && !eet tic(ne!! "nd re:%ired c"n"$ #idt i! -/ && "nd ;ending !eet i! 12 &&. Inner  r"di%! i! 4.- && "nd re:%ired !trengt i! -1 ton. I&'ort"nt 'oint! to ;e c"re9%$ #en ;ending !eet   A –  'oint! #ic "re e99ecti
D6RMA7LAR

HAP

P"ge -1 + 4/

S"&'$e  - && !eet tic(ne!! #it 140 ;end \ Se$ected [ V [ c"n"$ o'ening i! V 2 = !  2 = -  13 &&  A! !een on te ne=t t";$e t"t 13 && c"n"$ o'ening <"$%e! i! 0.021 "nd #en co&'"red to te tic(ne!! !eet it i! 0.02 && #ic i! " di99erence o9 1 .

I9 #e "cce't t"t te &"teri"$ tot"$ $engt tic(ne!! di99erence i! 10_ ten te degree di99erence i! -./ . Te <"$%e! gi%!t&ent! 9or te degree. O%r "d<"nt"ge! \ "! #e &ini&iGe te tendenc) o9 te &"teri"$ to "
D6RMA7LAR

HAP

P"ge - + 4/

Te di!"d<"nt"ge i! t"t #en ig tonn"ge "nd ig ;ending i! re:%ired itK! te too$ing! co!t.

!  

V  4
Te ;ending !eet! i! connected to te [ V [ c"n"$ r"di%! o'ening "nd itK! not connected to te !eet tic(ne!! "nd $engt. 6nder ti! condition te r"di%! i! !&"$$er t"n te [ V [ c"n"$ r"di%!.

    r

R  0.13 V

E – 4.1 SPECIFICATION TO THE T6RNIN? OF THE SHEETS OLD FORM *HEN  AIR BENDIN?  A! it i! (no#n t"t te !eet #i$$ go to itK! o$d 9or& ;ec"%!e o9 " e$"!tic in te &"teri"$. Te) "re re$"ted to te ;e$o#  " – r+! 'ro'ortion ; – M"teri"$! c"'"cit) c – M"teri"$! !%r9"ce D6RMA7LAR

HAP

P"ge -4 + 4/

d – Content!

 A P  1.4- = L = R = !Z 1000 = V

A

C

B

     ! 

V

P  Pre!!ing !trengt  ton  L  Seet $engt  &&  R  Strengt  (g+&&Z  !  Seet tic(ne!!  &&  V  O'ening o9 c"n"$ SAMPLE  Seet $engt i! 1000 &&. Strengt i! 4- (g+&&Z I9 #idt o9 [ V [ c"n"$ V  2 = ! i! co!en ten te ;e$o# <"$%e i! &"de. P  1.4- = 1000 = 4- = !Z 1000 = 2! P  1.4- = 4- = !Z 2 P  2! *it ti! 9or&%$" tere i! no need oter c"$c%$"tion! to ;e done to 9ind te 're!!ing !trengt  tonn"ge . Lengt  -/00 && Seet tic(ne!!  - && Strengt  4/ (g+&&Z S%it";$e 're!!ing !trengt i! -./ = 2 = -  40 ton "! &entioned "t te $"!t !"&'$e t"t " "rdne!! o9 4084/ (g+&&Z &"teri"$! re:%ired 're!!ing !trengt i! -./ &&. I9 te Pre!!;r"(e i! ;eing %!ed o%t!ide it! c"'"cit) ten tere #i$$ ;e d"&"ge done to te too$ "nd &"teri"$. *en te !eet i! ;ended ";o
D6RMA7LAR

HAP

P"ge -/ + 4/

In "rder &"teri"$! ti! <"$%e i! 10 – 1- = ! "nd d%e to te &"teri"$ "rdne!! te 'o!!i;i$it) o9 d"&"ge i! 're
&&

 1/ Te "ng$e di99erence #ic c"n occ%r to te too$ing d%e to te !o#n V c"ne$ o'ening V

3 2

0.01 0.043 0.031 0.053

0.0

0.041 0.031 0.021 0.101

0.1-1 0.141 0.131 0.121 0.-01

./

0.042 0.05- 0.03 0.1-

0.144 0.132 0.1- 0.-1/ 0.-

10

0.0/1 0.053 0.101 0.1-5 0.1/- 0.155 0.-0- 0.--3 0.-/1

1-

0.031 0.01 0.1-- 0.1/- 0.12- 0.-1- 0.-4- 0.-5- 0.01

1

0.033  0.1

1/

0.053 0.114 0.1/-

13

0.021 0.1-- 0.13- 0.-0 0.-4 0.-2 0.- 0.3- 0.40-

1

0.05 0.14/ 0.1 0.-41 0.-22 0.3 0.2

-0

0.11

-4

0.1-- 0.12 0.-44 0.04 0.34 0.4-4 0.424 0./44 0.30

-/ 0

0.1-5 0.1

0.-/4 0.15 0.5 0.44- 0./04 0./33 0.3-2

0.1/ 0.-

0.0/ 0.20 0.4// 0./

-

0.13 0.-44 0.-/ 0.40/ 0.423 0./33 0.34/ 0.5-/ 0.204

/

0.152 0.-35 0.// 0.44

2

0.14 0.- 0.23 0.421 0./55 0.35- 0.533 0.231 0.//

40

0.-04 0.0/ 0.403 0./05 0.305 0.505 0.205 0.03 1.00/

/0

0.-// 0.21 0./02 0.3 0.5/ 0.224

/-

0.-3/

0.4

0./

0.33

0.52 0.1

//

0.-2

0.4-

0./3

0.5

0.2/ 0.5- 1.10 1.-43 1.2-

30

0.03

0.43

0.31

0.53

0.11 1.03

1.-1

1.3

1./1

3

0.-1

0.42

0.34

0.2

0.3

1.11

1.-5

1.4

1./2

50

0./5

0./4

0.51

0.2

1.03

1.-4

1.41

1./

1.53

53

0.25

0./2

0.55

0.3

1.1/

1.4

1./

1.5-

1.1

20

0.41

0.31

0.21

1.01

1.-1

1.4-

1.31

1.21

-.01

100

0./0

0.53

1.0

1.-5

1./-

1.55

-.0-

-.-3

-./1

1-/

0.35

0./

1.-5

1./2

1.

-.-1

-./-

-.2

.14

130

0.21/

1.--

1.3-

-.0

-.4

-.2

.-

.3-

4.0-

-00

1.0-

1./-

-.0

-./

.0

./

4.0

4./

/.0-

-/0

1.-5

1.

-./

.15

.2

4.4-

/.04

/.33

3.-2

-0

1.3

-.4

.-/

4.1

4.

/.5

3.4/

5.-/

2.04

400

-.0



4.01

/.1

3.1

5.1

2.1

.1

10

/00

-.//

.2

/.01

3.4

5.3

2.2

10.1

11.

1-.3

30

.-

4.2

3.4

2

.3

11

1-.5

14.

1/.2

0.103 0.1-1 0.13 0.1/1

0.1- 0.13/ 0.15 0.-0 0.-3- 0.-4 0.-5 0.1

0.--2 0.-3/ 0.0- 0.4

0.4

0.55

0.455

0.1/- 0.-0 0.-/ 0.04 0./4 0.40 0.4/ 0./0-

0./

0.30/ 0.35 0.5/4

0.31 0.503 0.5 0.24

1.01

1.1- 1.-/3

1.0/

1.152 1.03

E – /.1 BENDIN? DIA?RAM D6RMA7LAR

HAP

P"ge -3 + 4/

V

H

R 0./ 0.2 1 1.- 1./ 1.2 - -./  ./ 4 4./ /

3

/ 1

-./ 3./ 10

2

3 1.

-

/

2

11

10

5 1.5

1./ 4

3



1

1-

 -



/

5

11 13

1/

1- -.5

4

3



1 13

-0

1/ .

4

5

10 1- 1

-3

12 4.-

0

-- /

-

- /.4

5

-/ /.2

4-

-

4/

- 5./

/0

3 2.

30

4

50

/0 11./

20

/5 1./

0

34 1/

100

51 15

10

 --

/ 5./  3./ 2

3

5

2



10 1- 1/ 12 -0

14 -1 1- 1 -4

5./ 11.3 15 - 0 10 14./ -0 -3  1 15 - - /./

3.5

13 -1 -5  42

P

1 -4 0 4 /2

10

-0 -/ 3 4 34 -1 1 4- // 3 -5 5 42 30 5/ - 4- /4 33 / 2 42 30 23 14

R

5 43 33 10 14  42 5/ 105 1

V

120 10 0 -00 14/ 

4 35 5 11

-/0 120 4-

/4 55 /

C"'"cit)  ton  L

Seet $engt && L ` 1000 &&

R

Intern"$ r"di%!  && 

V

Ten!i$e !trengt  (g+&&Z  Mo%$d o'ening  && 

P

Needed ton"ge  Ton 

H

Min. !eet ;ending $engt  && 

S

Seet tic(ne!! &&

D6RMA7LAR

HAP

P"ge -5 + 4/

F – AD6STMENT OF PARALLELISM

ПРИЛАГОЂАВАЊЕ паралел!"а

F – 1.1 AD6STMENT OF PARALLELIMS AND SHEET BENDIN? ПРИЛАГОЂАВАЊЕ паралел!а"  #а$%а&е л"'$а ПРИЛАГОЂАВАЊЕ паралел!а"  #а$%а&е л"а

Te &"cine '"r"$$e$i!& !)!te& i! &"int"ined #it " ;"$"nce 'in. Te ;"$"nce 'in &") not ;e !%99icient to &"int"in te '"r"$$e$i!& o9 te &"cine ;ec"%!e o9 te 9riction 9orce! #ic &") "''e"r in 9ront o9 te )dr"%$ic c)$inder!  e
Te intern"$ !to''er !)!te& "! in gener"$ 9o%r gre"t "d<"nt"ge!  D6RMA7LAR

HAP

P"ge -2 + 4/

-

e"!) %!"ge 'reci!e ;ending e"!) !er%!t&ent

*+ер* еп ##+е" %е  6ел* е+р $ел3е пре,*'#+8 - %е,*'#+а$*' 3'р)9е&е - пре6!*' #а$%а&е - %е,*'#+а$а* #ер$# - :7; "" пре6!*' п',е)а$а&е

Te intern"$ !to''er !)!te& !o#n in 'ict%re 4 con!i!t o9 te !cre#n%t d%"$ "nd %nite! #ic gi
Fir!t 'o!ition !#itc to 'o!iiton [ - [  &"cine i! on &"n%e$ o'er"tion  Te [ V [ &o%$d "t te ;otto& die &%!t ;e "d>%!t d%e to te !eet tic(ne!!  A9ter "d>%!t&ent  !t"rt &o%!t&ent o9 0.0 – 0.1 && c"n ;e &"de ;) to%cing te  8  /S/ ;%tton on te 9ront o'er"tion '"ne$ "nd ;) $oo(ing on te digit"$. A9ter ti! 'roce!! ;end te !"&e !eet "g"in "nd &e"!%re te "ng$e #it " degreed !et8!:%"re. Ten #e &"de " c$o!ed ;ending te "ng$e i! /2. Ti! &e"n! te )dr"%$ic c)$inder !tro(e i! to &%c. It c"n ;e "d>%!t ;) to%cing te  8  /S/ ;%tton on te 9ront o'er"tion '"ne$ "nd ;) $oo(ing "t te digit"$. So te #"nted 'reci!e ;ending degree #i$$ ;e re"ced.

- Пр$' "е#+' 0#+е #е пре0а6л *а п'#+'* @A@ B"а)*а %е (а*ел ра,C - @В@ 3алп пр ,* "'ра ,а #е прла2', "ре !0'2 Dе01*а л"а - П'#ле прла2'Eа$а&а7 3ре*е $р +а0лер  л#+ пр+#3'" п'&е. П')+' %е ,'#+2ла е1е* 2а' #а$%а&а7 ,а 0#+е #е пре0а6л п'л'а%а  п'л'а% A7 пр+#*+е ,2"е  ,$е р*е $р +а0лер ,е *а2'ре. (ера #а$%е* л#+ 2а' #а ,е2рее, #3п-3$а,ра+. Ре6"' 2а' %е ?5 °. F' !*а ,а %е 5 ° 0ле *е2' еле' 2а'. < +'" #ла% ,рал* 6л*,ар ,ара6 "'ра ,а 0,е п',2*+а. ',а ', :7: - :7; "" #е "'е '0а$+ пр+#3'" B-C 5G5 ,2"е *а пре,&е" па*ел   ра, 2ле,а%9 *а ,2+ал*. /а3'* '$'2 пр'6е#а #а$%а&а #+'" л#+ п'*'$'  "ер 2а' #а ,е2рее, #3п-3$а,ра+. О*,а #"' *апра$л !а+$'ре*а #а$%а&а 2а' %е 5H °. F' !*а ,а ,рал* 6л*,ар ,ар %е "*'2'. F' "'е 0+ прла2',+ ,',р'" B-C 5G5 ,2"е *а пре,&е" па*ел  'пера6% +а3' )+' 9е+е п'2ле,а+ ,2+ал*. Dа3ле7 еле' пре6!*' #а$%а&е #+епе* 9е 0+ п'#+2*+

D6RMA7LAR

HAP

P"ge - + 4/

Te !"&e &e"!%re c"n ;e %!ed $"ter 9or te !"&e ;ending!. Tere 9ore  tere i! %!e to #rite do#n te &e"!%re on te digit"$ indic"tor. - #+'% "ер "'е 3а#*%е 3'р#++ !а #+ 0е*,*2#. F G+'2а7 п'#+'% п'+ре0а ,а *ап) "ера *а ,2+ал*'" *,3а+'р.

IMPORTANT NOTE  Te &e"!%re o9 te !eet #ic #i$$ ;e ;end de'end! on te  - [ V [ &o%$d #idene!! - !eet tic(ne!! - :%"$it) o9 !eet  St 5  St 4- etc  Bec"%!e o9 ti! te &e"!%re e='$"ined ";o0'2 '$е "ере %е 2'ре '0%а)&е*' %е п'2',а* !а $е'"а л#+'$а #+ пара"е+ар.

F – 1.- THE AD6STMENT OF DIFFERENT BENDIN? DE?RESS П',е)а$а&е РА>ЛИLИFИ= GАВИMАЊЕ DЕГРЕGG

I9 )o% co%$dnKt "%!t&ent. А3' *%е "'2а' ,а пре6!*' #а$%а&е #а ле$е  ,е#*е #+ра*е7 "'ра+е ,а *апра$+е прла2'Eа$а&а еп. C VIE*

LEFT CYLINDER

MIN.LIMIT S*ITCH

MA.LIMIT S*ITCH

STOPPER CO6PLIN?

TOP TABLE

TOP TABLE C VIE*

D6RMA7LAR

HAP

P"ge 0 + 4/

Fir!t$)  di!"!!e&;$) te !to''er co%'$ing ;) t"(ing o99 te t#o ;o$t!. T"n reg"rding to $e9t !ide! degree di99erence  &"(e te "d>%!t&ent 9ro& $e9t c)$inder. To do ti! \ Пр$'7 ра#+а$1а&е еп #п'%*6е #3,а%9 ,$а $%3а. /е2'  $е! #а ле$е #+ра*е #+епе*а ра!л3е7 *апра$+ прла2'Eа$а&а #а ле$е #+ра*е 6л*,ра. Dа 0#+е +' ра,лN

 8 I9 $e9t !ide i! &ore o'en "ccording to rigt !ide  &"(e te "d>%!t&ent ;) 're!!ing    '$%! ;%tton 9or !to''er "d>%!t&ent on contro$ '"ne$.  Reg"rding to degree di99erence  te "d>%!t&ent #i$$ ;e too !ort or $onger.  А3' #е ле$е #+ра*е %е $)е '+$'ре* пре"а ,е#*'% #+ра*7 ,а п',е)а$а&е пр+#3'" BOC пл# ,2"е !а п',е)а$а&е еп *а 3'*+р'л*'% +а0л. BP+' #е +е ра!л3е  #+епе*7 прла2'Eа$а&е 9е 0+ #$)е 3ра+3а л ,е.C -

I9 $e9t !ide i! &ore c$o!ed "ccording to rigt !ide  &"(e te "d>%!t&ent ;) 're!!ing  8  &in%! ;%tton 9or !to''er "d>%!t&ent on contro$ '"ne$.

А3' %е #а ле$е #+ра*е %е !а+$'ре*  #3ла, #а ,е#*е #+ра*е7 *е п',е)а$а&е пр+#3'" B-C "*# +а#+ер !а п',е)а$а&е еп *а 3'*+р'л*'% +а0л. -

 A9ter te "d>%!t&ent  &"(e te!t ;ending on n"rro# c"ne$ o9 te ;otto& too$  1- , -0 &&  "nd cec( te ;ot !ide!. 6nti$ "
Sto''er "d>%!t&ent i! nor&"$$) 9or / ton "' 9ro& 0 to 50 &&  9or oter tonn"ge! iti! ;et#een 0 to 1-0 && . *en $i&it ;"r i! on &ini&%& !#itc  digit"$ !o#! 0  #en it i! on &"=i&%& !#itc  digit"$ !o#! 50 && 9or / ton "'  1-0 && 9or te oter tonn"ge!. - Lеп п',е)а$а&е %е *'р"ал*' !а J5 +'*а =АП ', : ,' K: ""7 !а ,р2е +'**а2е# ИFИG ', : ,' ;A: "". Rа,а %е '2ра*е&е Sар %е *а "*"" пре3,а7 ,2+ал* п'3а!%е :7 3а,а %е *а "а3#"ал*' пре3,а7 ,2+ал* п'3а!%е K: "" !а J5 +'*а =АП7 ;A: "" !а '#+але +'**а2е#. D6RMA7LAR

HAP

P"ge 1 + 4/

I9 in "n) #") te '"r"$$e$i!& o9 te &"cine !o%$d ;e tot"$$) c"nged. T"n ;ot c)$inder !to''er  &%!t ;e t"(en %'#"rd! to te to' 'o!ition. *i$e te n%t! "re "t te to' 'o!ition t"(e o%t te co%'$ing t%rn e"c !to''er! &otion 'in #it te e$' o9 " too$ ti$$ te n%t in te !to''er re"c te to' 'oint in te c)$inder. T"(e in te co%'$ing  &o%!t&ent!. - А3' *а 0л' 3'% *а* паралел!а" "а)*е +ре0ал' 0 ,а 0,е п'+п*' пр'"е&е*. О, '0а 6л*,ра еп "'ра 0+ 2'ре пре,!е+ ,а *а%$)'% п'!6%. D'3 'ра# # *а *а%$)'% п'!6% !$а,+ #п'%*67 *а!"е**' #$а3 !а#+а$1а ПИ/ 3ре+а&е ! п'"'9 ала+а ,' 'раа  2ра**3 ,' $ра +а3  6л*,р.
 ATTENTION  1 – Te !to''er '"r"$$e$i!& "d>%!t&ent i! &"de in te 9"ctor). Te ";o%!t&ent.a ПАIЊА8 ; - еп паралел!а" п',е)а$а&е %е *апра$1е*а  Tа0р6. 2'ре пр"е+'7 +ре0а #а"' ,а 0, *6а#е# #л*'N ПИ/ 3'"пре#%е7 3л* !а #ее&е. A - G$е )+' %е 2'ре '0%а)&е*' ,а #а"' 3а,а ,рал* 6л*,р # 3п*' *а 3ра% п'#+'*. /а > '#7 "'ра ,а п'#+'% * 3ре+а&е 3а,а $р +а0еле  $р*#3 ала+ #е !а$р)е #$'%е "',а*'2 ,ара. ('ра ,а п'#+'% *3а,а 3л!а&е *а > '#. А3' п'#+'% 3л!*е7 '$а% пр'0ле" "'е 0+ ре)е* #а е3#6е*+р*" прла2'Eа$а&а.

TOP TABLE

 A

BAC@ VIE*

 TOP TABLE

TOP TOOL

7 BOTTOM TOOL BOTTOM TABLE

D6RMA7LAR

HAP

P"ge - + 4/

Fir!t$)  $oo!en 1 n%&;ered !et!cre#. M"int"in te bK  bK "=i! e"!) &o
TORSION BAR TOP TABLE

TORSION BAR

1 B VIE*

ECCENTRIC PIN

 A VIE*

D6RMA7LAR

HAP

P"ge  + 4/

F – -.1 IMPORTANT NOTE FOR BENDIN?  ВАI/А /АПО(Е/А !а #а$%а&е

DO NOT BEND

TS 

DO NOT BEND

+4 TS 

/+2 TS RI?HT BENDIN?  +2 TS

 DRA*IN?8-

DRA*IN?81

Dr"#ing – 1  Dr"#ing #ic !o#! &"=. tonn"ge 'er&itted to deter&ine te ;ending $engt. TS  Tot"$ !eet $engt Dr"#ing – -  *en )o% "
Vр+е - ;8 Vр+а&е 3'% пр3а!%е "а3. +'*аа ,'!$'1е*' ,а #е +$р, D*а #а$%а&а. FG8 <3п*а ,*а л#+ Vр+е - A8 Rа,а #+е ,а #е 3ра+3' 0е*,*2#7 3а' )+' $,+е *а 6р+е A7 #а$%+е "а+ер%ала #а %е,*а3" ,*а"а *а #$а3'% 3ра%е$"а "а)*е.

D6RMA7LAR

HAP

P"ge 4 + 4/

? – MECHANICAL MAINTENANCE "nd AD6STMENT ? – 1.1 THE AD6STMENT OF THE TOP AND BOTTOM DIE TOP TOOL

BOTTOM TOOL BOTTOM TOOL AD6STMENT LAMA    I

I   

BOTTOM TOOL AD6STMENT LAMA BOTTOM TOOL AD6STMENT BOLT

BOTTOM TABLE BOTTOM TABLE TOP PART

Te &o!t i&'ort"nt "d>%!t&ent 9or 'reci!e ;ending i! t"t ;ot die! "re "d>%!t on te e="ct "=i!. - Fir!t$) $oo!en tot"$$) ;otto& too$ "d>%!t&ent ;o$t. - T"(e ;otto& die %'#"rd! ;) "tt"cing te ;otto& "d>%!t c"in! to te to' too$ t%rn ;o$t!. - Te ;otto& !%r9"ce o9 te ;otto& die "nd te !%r9"ce o9 te ;otto& die to' '"rt &%!t ;e c$e"ned %!t&ent ;o$t!. - T"(e te to' too$ / – 3 &&. %'#"rd!. - Te  di!t"nce !o#en on te dr"#ing &%!t ;e &e"!%red #it c"$$i'er! on e%!t ;) t%rning te tigtening ;o$t!. - Te "d>%!t 'roce!! &%!t ;e done on te ;ot !ide o9 te &"cine. D6RMA7LAR

HAP

P"ge / + 4/

? – -.1 AD6STMENT OF BAC@ ?A6?E &"=. A &in. B

1

Te 9ront "nd ;"c( &o%!t&ent \ t%rn 1 n%&;ered !'eci"$ ;o$t to c$oc( #i!e direction or 
MACHINE NAME

A  && 

B  && 

/ TON HAP 30 – 1-0 TON HAP 130 – -00 TON HAP 00 – 400 TON HAP 30 – 00 TON HAP  AMADA PROMECAM 

40 3-0 3-0 3-0

10 1/ -0 -/

3-0

10

D6RMA7LAR

HAP

P"ge 3 + 4/

? – .1 DISTANCE OF STOPPER AD6STMENT

0

 A &&

*en te to' t";$e i! "t te to' de"d 'oint te !to''er di!t"nce i! do#n#"rd to A  &&  . In ti! !%it"tion te !to''er n%t ;"r #i$$ not ;e >"&&ed in te $i&it o9 te &"=. "nd &in. !tro(e "nd te 'i!ton! n%t #i$$ not it d%ring te 9"$$ o9 te to' t";$e.

MACHINE NAME / TON HAP 30 – 400 TON HAP

D6RMA7LAR

A  &&  50 1-0

HAP

P"ge 5 + 4/

? – 4.1 IMPORTANT NOTE FOR TOP TABLE

ItK! 'o!!i;$e t"t te connecting ;o$t #ic connect! te to' too$ to )dr"%$ic c)$inder &") $oo!en in ti&e ;) te e99ect o9 ig 're!!%re. At t"t &o&ent  in te connection occ%r! ;$"n(!. So  de'ending on #or(ing ti&e  ti! connection "
D6RMA7LAR

HAP

P"ge 2 + 4/

? – /.1 MAINTENANCE 1 – A! !o#n on 9ig%re F – 4. te re:%ired $%;ric"tion !o%$d ;e done to te &etioned '"rt!. - – I9 te &"cine i! ;eing %!ed 9or " $ong 'eriod o9 ti&e ten te 'o!!i;$e r%!t !%r9"ce! need! to ;e oi$ed #it 'rotection oi$.  – Te o=ide 'iec! "nd oter '"rt #ic co&e 9or& te &"teri"$ d%ring te ;ending 'roce!! c"n !tic( on te !%r9"ce o9 te to' "nd ;otto& too$ "nd "! " re!%$t de9or& te too$ing. For ti! re"!on te 'iece! !o%$d ;e c$e"ned. 4 – Te coo$"nt 9"n o9 te e$ectric"$ &otor c"n ;e ;$oc(ed d%e to te en%!ted to te &"=i&%& #or(ing conditon! "t o% 9"ctor). Ne%!t&ent!.

? – /.- OIL TYPES 6SED FOR THE RED6CERS R.5.  T>?.

H.*8 .  R.5. 

O* T>?.

Miner"$ Oi$

 8 / .....  40  nor&"$   8 1/ .....  -/  8 /0 ...... 8 1/

S)ntetic Oi$

E+.,, S.= R.5. 

T.;?.65.   E+*+;.+6

Miner"$ Oi$

 8 -/ ......  20  8 / .....  40  nor&"$   8 1/ .....  -/  8 /0 ...... 8 1/

S)ntetic Oi$

 8 -/ ......  20

BP

E,,

M*

S<.

Energo$ ?R8P --0 Energo$ ?R8P 100 Energo$ SHF 1/ Energo$ S?8P --0 Energo$ ?R8P 320 Energo$ ?R8P --0 Energo$ SHF 1/ Energo$ S?8P --0

S'"rt"n EP --0 S'"rt"n EP 1/0 6ni
Mo;i$ge"r 30 Mo;i$ge"r 3- D.T.E. 11

O&"$" Oe$ --0 O&"$" Oe$ 100 Te$$%! Oe$ T 1/ Ti
?$)go)$e 0 Mo;i$ge"r 33 Mo;i$ge"r 30 D.T.E. 11 ?$)go)$e 0

NOTE  S'eci"$ !e"$! !o%$d ;e %!ed #it te te&'er"t%re! o9 –0 "nd 30

? – /. L6BRICATION DIA?RAM D6RMA7LAR

HAP

P"ge  + 4/



-

1

4

NR

AMO6NT

1 

2 1

4

-

PART NAME

PERIOD

OIL

Be"ring o9 te t";$e Tor!ion ;"r ;e"ring H)dr"%$ic t"n(

E
?re"!e ?re"!e ISO V? - 8 ISO V? 43

B"c( g"%ge 'ro'e$ !"9t

E
?re"!e

? – /.4 OIL LEVEL DISPLAY OF THE HYDRA6LIC TAN@  At te !"&e ti&e te oi$ $e
C 100 0 20 50 30 /0

F -10 10 150 1/0 10 110

40 0 0

F – /.1 PROBABLE DEFECTS TO OCC6R D6RMA7LAR

HAP

P"ge 40 + 4/

I  1  M<*+. *, +6 =@*+ : - Cec( te &"in &otor direction. - Cec( te e&ergenc) !to' ;%tton!. - Cec( g%"rd !ec%rit) !#itce!. - Cec( te )dr"%$ic oi$ $e ,6 ??<*+  + ?.,,*+ : - In ti! condition  i9 #e c"n t"(e te t";$e %'  cec( te 9i$$ing <"$
Pre!!%re !#itc &igt ;e "d>%!ted to " %!ted to "
  T? 6. ., +6 ;@. ,6 ??< : - I9 te to' t";$e goe! do#n direct$) #it 're!!ing !'eed \ 'o''et <"$
F  M<*+. *, =@*+  6<.. . .+*+ ;*,6@., : D6RMA7LAR

HAP

P"ge 41 + 4/

-

-

Cec( i9 to' t";$e i! !$iding to te $e9t or rigt "9ter ;ending. I9 )e!  t%rn te eccentric ;%! to te re:%ired direction in tor!ion ;"r gro%'. T"n &"(e te !to''er gro%' "d>%!t&ent.  Loo( "t !to''er "d>%!t&ent  Cec( i9 te &"cine i! ;"$"nced or not. Cec( te too$!. Cec( i9 "nti8de9$ection !)!te& i! 'ro'er$) "d>%!ted.

G  T? 6. ., +6 .65+ @ 6. .+*+ : - I9 #e c"n t"(e it %' #it "nd ;%tton \ 're!!%re !#itc &") ;e "d>%!ted to " %!ted to " %!t&ent &") ;e ";o$i!ed "d>%!t&ent c"n ;e &"de ;) t%rning te "d>%!t&ent ;o$t in %ndo !ection to te $e9t or rigt. 7  W<.+ 6<. ;<*+. *, *+ ,6? ?,*6*+  6? 6. , =+ =*6<  .> ,= ,?.. : - Cec( te co%nter 're!!%re <"$%!t&ent  #en to' t";$e goe! do#n #it 're!!ing !'eed  ;) $oc(ing M- &"no&eter  &"(e te "d>%!t&ent 9ro& te "d>%!t&ent !ection o9 te <"$%!t&ent !ection  '$"ce to' t";$e to ;otto& too$ #ito%t 're!!%re "nd tigten it to it i! 're%ro%! $oc"tion. Di!"!!e&;$) "$$ &ontioned <"$%!t&ent o9 to' t";$e !$edge!. - Yo% c"n decre"!e te !'eed o9 te to' t";$e ;) tigtening te "d>%!t&ent !ection o9 te !e:%eGe <"$%!t&ent o9 ti! <"$%!t&ent <"$%!ted to " %!t&ent #ee$. - Re"d>%!t te 'ne%&"tic 're!!%re !#itc.

H – DEFLECTION AD6STMENT D6RMA7LAR

HAP

P"ge 4- + 4/

H – 1.1 TOP DEFLECTION AD6STMENT  D6RMA7LAR DEFLECTION SYSTEM 

COVER CONNECTION BOLT

*ED?E P6LLIN? BOLT

*ED?E P6SHIN? SETSCRE*

*ED?E

COVER

TOP TOOL

0/0=00 TON HAP 40/0=008400 TON HAP 30/0=008400 TON HAP 30/0=300 TON CNC HAP

- &&

0/0 //0 =1308-00 TON HAP 500 40/0

1. &&

0/0=2081-0 TON HAP

1. &&

-0/0=/ -//0=30

TON HAP

COVER CONNECTION BOLT *ED?E P6SHIN? SETSCRE*

1 &&

*ED?E P6LLIN? BOLT

MACHINE NAME

Co
D6RMA7LAR

HAP

P"ge 4 + 4/

P%! te #edge #it #edge '%!ing !et!cre# %nti$ to%cing to te to' t";$e. Tigten "$$ te ;o$t! !$igt$). T%rn on te &"cine do#n te to' ;e"& "nd 're! on te to' too$. *i$e te to' too$ %nder 're!!%re t"(e ;"c( te #edge '%!ing !et!cre#!. Tigten co&'ete$e) "$$ co%!t&ent c"n ;e done ;) 9or#"rd "nd ;"c(#"rd &o%!t &"(e 9%$$ $engt ;end "nd "ccording to te "ng$e! 9ind #ic #edge! to "d>%!t. For "d>%!t&ent $oo!en te !et!cre#! on te #edge!. B) ti! #") #edge c"n &o%!t&ent %nti$ re"cing te re:%e!ted "ng$e!.

D6RMA7LAR

HAP

P"ge 44 + 4/