ROC-DHCS
Subject
Content Content
Tabs
ROC D MkII
Hydraulics, general
1
Electrics, general
2
Operating
3
Compressor
4
Flushing, DCT
5
Engine start
6
Pumps & pilot pressure
7
Tramming & winch
8
Positioning
9
Training program in SWEDEN for SC Technicians
ROC D
5 days
COURSE DESCRIPTION: DESCRIPT ION: .............................................................. ............................... ............................................................... ............................................................... ........................................... ............1 1 01 BASIC: BAS IC: ROC D [MONDAY, TUESDAY] TUESDAY] ........................................................... ........................... ............................................................... ................................................ .................2 2
1. 2. 3. 4. 5. 6. 7. 8.
INTRODUCTION...............................................................................................................................................2 INTRODUCTION OF SDE.................................................................................................................................2 HYDRAULIC GENERAL....................................................................................................................................2 BASIC ELECTRIC.............................................................................................................................................2 BASIC HYDRAULIC .........................................................................................................................................2 COMPONENTS .................................................................................................................................................2 OPERATING .....................................................................................................................................................2 PLC.................................................................................................................................................................2
02 SYSTEMS: ROC D [WEDNESDAY]...................................................................................................................3
9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20.
PUMPS.............................................................................................................................................................3 PILOT PRESSURE .............................................................................................................................................3 START ENGINE ...............................................................................................................................................3 ENGINE SPEED CONTROL................................................................................................................................3 TRAMMING .....................................................................................................................................................3 COMPRESSOR..................................................................................................................................................3 FLUSH AIR AND DCT SYSTEM .......................................................................................................................3 ECL, ECG AND GREASE BRUSHES ................................................................................................................3 DRILLING PRINCIPLE ......................................................................................................................................3 ROTATION .......................................................................................................................................................3 FEED ...............................................................................................................................................................3 IMPACT ...........................................................................................................................................................3
01 Basic: ROC D [Monday, Tuesday] Section
Target
1.
•
Introduction
•
Know the goal of the training Be aware of the training materiel supplied.
Method / Activity
•
•
Show pictures and at rig
Power point presentation, presentation, Rig
Show drawings, PLC explanation and practical at rig
Schedules
• • •
2.
Introduction Introducti on of SDE
•
3.
Hydraulic Hydraul ic general
•
4.
Basic Electric
•
5.
Basic Hydraulic
•
6.
Components
•
7.
Operating
•
8.
PLC
•
Increase participants’ knowledge of SDE. Check participants knowledge of hydraulic hydraulic system syst em Know how to read and understand drawings.
•
•
•
•
Know how to read and understand drawings.
•
•
Know where components components are located at rig Know the function of tthe he different buttons, buttons, levers and switches Know the principle of the PLC and how to read the PLC explanation
Material, Course leader
Hand out: Manual, Course and writing material to students. students. Present course leader and participants. Present course goal, Content and the practical arrangements. Factory tour and classroom talk about our products. Use basic hydraulic course short version. Participants read trough Show and explain the different symbols at drawing. Show the system in real at rig Show and explain the different symbols at drawing. Show the system in real out in production Show pictures and at rig
•
•
Power point presentation presentation Power point presentation presentation
Power point presentation presentation
Power point presentation, presentation, Rig
Time Ap.
02 Systems: ROC D [Wednesday [ Wednesday]] Section
Target
9.
Pumps
•
10.
Pilot Pil ot pressure
•
11.
Start Engine
•
12.
Engine speed control
•
13.
Tramming
•
14.
Compressor
•
15.
17. 18.
Flush air and DCT system ECL, ECG and grease brushes Drilling princip principle le Rotation
19.
Feed
•
20.
Impact
•
16.
•
•
• •
Know the function and location of the pumps Know the function and control of pilot pressure Know the basic principle principle of o f start sequence Know the function of the engine speed control Know the function of the tramming system Know the function of tthe he compressor compressor system Know the function of the flush air and the DCT DCT system syst em Know the function of tthe he lubricate lubricate system Know the drilling principle Know the function of tthe he rotation system Know the function of the feed system Know the function of the impact system
Method / Activity
Material, Course leader
•
Show drawings and check practical at rig
Schedules
•
Show drawings and check practical at rig
Schedules
•
Show drawings and check practical at rig
Power point presentation presentation
•
Show drawings and check practical at rig
Power point presentation presentation
•
Show drawings and check practical at rig
Power point presentation presentation
•
Show drawings and check practical at rig
Power point presentation presentation
•
Show drawings and check practical at rig
Power point presentation presentation
•
Show drawings and check practical at rig
Power point presentation presentation
•
Show drawings and check practical at rig
Power point presentation presentation Power point presentation presentation
•
Show drawings and check practical at rig
Power point presentation presentation
•
Show drawings and check practical at rig
Power point presentation presentation
Time Ap.
03 Systems: ROC D [Thursday [ Thursday]] Section
Target
21.
DPCI
•
22.
Drilling
•
23.
Rpc-f
•
24.
Anti-jamming
•
25. 26.
Rapid feed and threading RHS TH
27.
Angle instrument
28. 29.
Safety Maintenance
30.
ActiView
•
•
•
• •
•
Know the function of tthe he DPCI system Know the function of the full drilling sequence Know the function of the Rpcfsystem Know the function of the anti jamming jamming system sys tem Know the function of threading and rapid feed Know the function of the RHS 51 system Know the function and how to use the inclination system Know the safety s afety instructions instructions Know the important of maintenance Know how to use this tool
Method / Activity
Material, Course leader
•
Show drawings and check practical at rig
Power point presentation presentation
•
Show drawings and check practical at rig
System description
•
Show drawings and check practical at rig
Power point presentation presentation
•
Show drawings and check practical at rig
Power point presentation presentation
•
Show drawings and check practical at rig
Power point presentation presentation
•
Show drawings and check practical at rig
Power point presentation presentation
•
Show operators manual and practical at rig
• •
•
Show the operator’s manual and safety chapter Show the operator’s manual and the maintenance chapter Show how to find parts in the program
Time Ap.
Operator’s manual Operator’s manual ActiView program
04 Rock drill: ROC D [Friday] Section
Target
31.
Rock drill
•
32.
Evaluation
•
Know the function and system of the rockdril roc kdrilll Feedback of training
Method / Activity •
•
One day at Rocktec. Talking and practical opening 2560 Questionnaire
Material, Course leader
Time Ap.
Hydr Hydraul aulic ic sy system stem – Gene Genera rall overview
Batteries
Electrical system – General overview
Main battery switch
Remote control box
Roc D7
MAIN ELECTRICAL CABINET Auto fuses
Note: CCU only with W inch or non cab version Winch control
Sensors Rod handling
Positioning
Sensors Rapid feed
Tramming
Input CCU Can Control Unit Output
Joystick Rod handling
Switches Drilling
Switches
Sensor Compressor
Start Start motor motor
Stop Stop solen solenoid oid
Sensor Hyd. sys.
Switches Hyd. sys.
Drilling panel (left) Switches Steel support
Sensors Diesel Engine
Drilling panel (Right) Inputs PLC Programmable Logic Logic Control
Switches Dust collector
Switches Drilling
Switches
Switches tramming
Engine speed
Pre-heating
Outputs
Pulse relay Drill steel support
Air flush
Axx = Connection Connection box Bxx = Sen Sensor sor Fxx Fxx = Fus Fusee Gxx = Generato Generator, r, Battery Hxx Hxx = Lam Lamp p Kxx Kxx = Relay Relay Mxx Mxx = Motor Motor Pxx Pxx = Gau Gauge ge Rxx = Resist Resistor or Sxx = Switch Switch Yxx = Soleno Solenoid id
Name of the cable: W50B
Connecti Connection on points KC50C/29 KC50C/29 are socket socket connecti connections ons
Plastic marking: 6 Printe Printed d on leader leader:: 6
Terminal X40 in A40 box, connection poin pointt 27
Relay Relay contac contactt Rela Relay y see see pag page 5
Drawin Drawing g number number and page number
Operating
Cabin
Operating
Gauge panel 1 2 3 4
5 6 7 8 9
6 1 7 7 1 0 0 5 2 1
Operating
Control instruments
H180 P352 H207 H212
H211
P354
H214
H213
H215
H203
H382
H381
S354 R354
Operating
Pressure setting panel This panel controls the pressure for feed, threading and impact. Rotation speed (COP).
8
7
4
3
2
5
RPCF (Rotation Pressure Controlled Feed).
RPCF
1 8 1 7 7 1 0 0 5 2 1
6
Operating
Trammi Tramming ng levers levers
4
1
a
5 1
b c
Operating
Positioning levers
a d
b
e
c 2 4 2 8 0 0 0 5 2 1
14
15
16
Operating
Drill controls, rod handling and drill steel support support (A51)
a
a
19
b
e f
21
b
13
? 1 4 8 2 1 0 0 5 2 1
23
c
d
c
14
20
22
Operating Drill panel
S139 S130
Ignition key
Switch for drilling/tramming/oil heating
S170
Dust collector hatch open/closed S448
Water mist.
S209
Support leg.
S186
Signal horn
S449 S176 S445
Thread greasing.
Track oscillation, (left).
Track oscillation (locking). Track oscillation, (right).
S177
S180 S189
Compressor.
Rpm control (variable). S130
a: Drilling b: Tramming low speed c: Tramming high speed d: Oil pre-heating.
Operating Drill level
Magnetic holding
A
6 G
D
Drill rotation
5B
Magnetic
E
7 H
holding
F C
8I
Operating Cabin heat and AC
1. Working lights cab, front 2. Working lights rig, rear 3. Working lights feeder 4. Lighting engine compartment 5. Windscreen washer, upper 6. Windscreen wiper, upper increases speed in steps. 7. Windscreen wiper, upper reduces speed in steps. Switch off by depressing and holding the button for 2 seconds. 8. Front windscreen washers 9. Windscreen wiper, front reduces speed in steps. Switch off by depressing and holding the button for 2 seconds. 10. Windscreen wiper, front increases speed in steps. 11. Windscreen wiper, right reduces speed in steps. Switch off by depressing and holding the button for 2 seconds. 12. Windscreen wiper, right increases speed in steps. 13. Windscreen washer, right 14. Seat heating in two steps 15. Air condition 16. Fan, air conditioning reduces speed in steps. 17. Fan, air conditioning increases speed in steps. 18. Temperature reduces the temperature. 19. Temperature increases the temperature. 20. Fan, heater increases speed in steps. 21. Fan, heater reduces speed in steps. 22. Not used 23. Not used
Compressor b a
c d
S180
T a b . 0 5 c o m p r e s s o r . p p t
Air system Unload
3 e g a p , . t n o
2 e g a p , w o l f
2 e g a p , w o l f
3 e g a p , n w o
2 e g a p , n w o
T a b . 0 5 c o m p r e s s o r . p p t
T a b . 0 5 c o m p r e s s o r . p p t
Air system Load
3 e g a p , . t n o
2 e g a p , w o l f
2 e g a p , w o l f
3 e g a p , n w o
2 e g a p , n w o
T a b . 0 5 c o m p r e s s o r . p p t
T a b . 0 5 c o m p r e s s o r . p p t
Air system Blowdown
Area 4:1
3 e g a p , . t n o
2 e g a p , w o l f
2 e g a p , w o l f
3 e g a p , n w o
2 e g a p , n w o
T a b . 0 5 c o m p r e s s o r . p p t
T a b . 0 5 c o m p r e s s o r . p p t
Air flushi flushing ng & water water mist
3 e g a p , t i n U T
1 e g a p , w o l f r i a
1 e g a p , w o l f r i a
1 e g a p , n w o d w
T a b . 0 5 c o m p r e s s o r . p p t
ECL
3 e g a p , t i n U T
1 e g a p , w o l f r i a
T a b . 0 5 c o m p r e s s o r . p p t
1 e g a p
ECG
T a b . 0 5 c o m p r e s s o r . p p t
DCT DCT hatc hatch h open open & thre thread ad grea greasi sing ng
3 e g a p l y e s p a p u e s
1 e g a p , y l p p
T a b . 0 5 c o m p r e s s o r . p p t
3 y e l g p a p p u , s h
Flushing air b a
a
e f d
c b
?
c d
PLC input input – flushing/DCT flushing/DCT on
To swit switch ch take take up rod rod strin string g
To Switch Switch S130 S130
S181
B118
T a b . 0 6 F l u s h i n
h c t a h T C D n e p O
l e s u o r a c n i m r A
g . p p t
PLC input input – flushing/DCT flushing/DCT on
See next page
n g i n l 0 i l 3 i r 1 d S n h i o c t t i i s w o S p
T a b . 0 6 F l u s h i n
d e c u d e r r i a h s u l F
l l u f r i a h s u l F
w o l e r u s s e r p t c a p m I
h g i h e r u s s e r p t c a p m I
Flushing Flushing is controlled controlled ON / OFF by switch
g . p p t
PLC input input – flushing/DCT flushing/DCT on
To PLC X24 S130 in postion drilling
Y250
Fan runnin g
T a b . 0 6 F l u s h i n
g . p p t
PLC outputs
Y251A-C
DCT cleaning after drilling
Y253
Y115 115
Y116 116
T a b . 0 6 F l u s h i n
g . p p t
Pumps Pumps – drillin drilling g 5 e g a p , m e t s y s S H R
2 e g a p , t c a p m I / d e e F
4 e g a p , g n i n o i t i s o P
T a b . 0 6 F l u s h i n
g . p p t
DCT on
T a b . 0 6 F l u s h i n
g . p p t
1 e g a p , y l p p u s e r
Flushi Flushing ng on
T a b . 0 6 F l u s h i n
g . p p t
3 e g a p
1 e g a p
1 e g a p
DCT off, filter cleaning
T a b . 0 6 F l u s h i n
g . p p t
2 e g a p , y l p
Engine start OFF ON b a
a b
S300
c
S300
c d
Main switch off
r e t a w r r e & o t t n a a e a n f r h e l r r t e e l a s e t a e i m e 2 i G D T H
T a b . 0 7 E n g i n e s t a r t C a t - E . p p
Main switch on 1
r o t o m t r a t S
t i u c r i c 5 2 – V 4 2
g n i s t t a h e g h 8 i l 1 M e r M k r C p o E 1 W R T a b . 0 7 E n g i n e s t a r t C a t - E . p p
Main switch on 2
T a b . 0 7 E n g i n e s t a r t C a t - E . p p
Main switch on 3
T a b . 0 7 E n g i n e s t a r t C a t - E . p p
Start engine 1
H214
See next page
K4A K4B K4C
T a b . 0 7 E n g i n e s t a r t C a t - E . p p
Start engine 2
K4B
K4A
3 8 / 1 X
t i u c r i c 0 5 – V 4 2
1 4 X C L P Main switch Start key 1
R241 has been introduced in order to provide a
K4B
K4C
T a b . 0 7 E n g i n e s t a r t C a t - E . p p
Start engine engine 3 – conditions conditions to activate activate K330
B361 B143
No fault Ignition pos.
Main switch
T a b . 0 7 E n g i n e s t a r t C a t - E . p p
Start engine engine 4 – conditions conditions to activate activate K330
B362
X1/83
B362 & B366 must be working normally in order
Main switch
B366
T a b . 0 7 E n g i n e s t a r t C a t - E . p p
Start engine engine 5 – activating activating K330 K330
K330
T a b . 0 7 E n g i n e s t a r t C a t - E . p p
Start Start engine engine 6 – activatin activating g K330
K330 2 1 F a i v M C E
Main switch Start key 1
T a b . 0 7 E n g i n e s t a r t C a t - E . p p
Start engine 7
2 1 F a i v M C E
K4A K4B K4C
T a b . 0 7 E n g i n e s t a r t C a t - E . p p
Start engine engine 8 – Conditions for starter motor
S180
K4A K4B K4C
T a b . 0 7 E n g i n e s t a r t C a t - E . p p
Start engine engine 9 – Conditions for starter motor
S130 tramming pos. X24 OFF Main switch Start key 1 Start key s
Start pos.
T a b . 0 7 E n g i n e s t a r t C a t - E . p p
Start engine engine 10 – starter motor motor activated activated
K5B
Main switch Start key 1
T a b . 0 7 E n g i n e s t a r t C a t - E . p p
Start Start engine 11 – starter starter motor motor activated activated
K5B
Main switch Start key 1
T a b . 0 7 E n g i n e s t a r t C a t - E . p p
Start engine engine 12 – starter motor motor activated activated
K5B
K5A OnM1 Oncranking K4A K4B K4C
T a b . 0 7 E n g i n e s t a r t C a t - E . p p
Pumps and pilot pressure 1 2
5
3
6
4
7 8
Main pumps 5 e g a p , m e t s y s S H R
2 e g a p , t c a p m I / d e e F
4 e g a p , g n i n o i t i s o P
3 e g a P , p l o r t n o C p m u P
2 e g a P , n o i t a t o R
5 e g a P , g n i n o i t i s o p / h c m i W
Dustfa Dustfan n motor motor
T a b . 0 8 P u m p s a n d p i l o t p r e s s u r e . p
Pump regulation 5 e g a p , m e t s y s S H R
2 e g a p , t c a p m I / d e e F
4 e g a p , g n i n o i t i s o P
3 e g a P , p l o r t n o C p m u P
2 e g a P , n o i t a t o R
T a b . 0 8 P u m p s a n d p i l o t p r e s s u r e . p
3 e g a p , d e e F / P M
1 e g a p , t c a p m I / d
3 e g a p , p t o l i P
T a b . 0 8 P u m p s a n d p i l o t p r e s s u r e . p
Pilot-p, page2
T a b . 0 8 P u m p s a n d p i l o t p r e s s u r e . p
Tramming b a
c d
4 8 9 2 1 0 0 5 2 1
a b c
Pumps Pumps – tramming tramming
T a b . 0 9 T r a m m i n g . p p t
Tram Tramm ming main main flow flow
Tramming Tramming pilot pressure
Tramming Tramming main flow
T a b . 0 9 T r a m m i n g . p p t
Tramming Tramming high/low high/low
Tram high, page page 4 Pilot-p, page 2 Tram, page 2
T a b . 0 9 T r a m m i n g . p p t
Positi Positioni oning, ng, Trammin Tramming g low speed speed
Start to open at 7 bar and is fully open at 30 bar over over the return line pressure. Diff Diff is the diff diff betwe between en pressu pressure re and return return line line 30 bar is maximum pressure before closin closing g to save sealing sealingss
T a b . 0 9 T r a m m i n g . p p t
Positionin Positioning, g, Tramming Tramming high speed
T a b . 0 9 T r a m m i n g . p p t
3
2
Positionin Positioning, g, Track oscilatio oscilation, n, open
When When tramm tramming ing over over a rock the the track track move move 10 degre degreee and the the seco second nd track track move move 5 degree degree and the the frame frame moves moves 5 degree, degree, and and the cabin cabin is not in a steady steady position. position.
T a b . 0 9 T r a m m i n g . p p t
1 e g
Positionin Positioning, g, Track oscilatio oscilation, n, closed closed
T a b . 0 9 T r a m m i n g . p p t
1 e g
Positioning, Winch, maximum pressure
T a b . 0 9 T r a m m i n g . p p t
1 e g a
4 e g
Positioning, Winch, regulation
T a b . 0 9 T r a m m i n g . p p t
1 e g a
4 e g
Positioning
a d
b c
e
Positioning – tramming 5 e g a p , g n i n o i t i s o P / h c n i W
T a b . 1 0 P o s i t i o n i n g . p p t
Positioning – tramming
T a b . 1 0 P o s i t i o n i n g . p p t
1 e g a p , g
4 e g a p
Positioning – Boom ”tramming”
T a b . 1 0 P o s i t i o n i n g . p p t
5 e
Positioning – drilling 5 e g a p , m e t s y s S H R
2 e g a p , t c a p m I / d e e F
4 e g a p , g n i n o i t i s o P
T a b . 1 0 P o s i t i o n i n g . p p t
Positioning – Boom ”drilling”
T a b . 1 0 P o s i t i o n i n g . p p t
1 e g
Rota tattion & oil pre-h re-he eatin ting Drill feed b a
Magnetic holding
c d
A
6 G
D
Drill rotation
5B
Magnetic
E
7 H
holding
F C RPCF
8I
Oil heating heating,, electrical electrical cab
Y120
l i O . d y H g n i t a e h e r P
T a b . 1 1 O i l h e a t i n g a n d r o t a t i o n . p p t
Drilling valve, Oil pre-heating
Restricto Restrictorr 2,0mm max flow flow appr appr 810 l/min, rest rest from pump pump appr 60 l/min throw 11 bar shunt valve valve
Appr 10 bar different different over restrictor
1 e g a p , t c a p m I / d
3 e g a p , p t o l i P
1 e g a P , n o i t a t o R
T a b . 1 1 O i l h e a t i n g a n d r o t a t i o n . p p t
Drilling valve, Rotation
3 e g a P , p ) + ( t o R
1 e g a p , t c a p m I / d
3 e g a p , p t o l i P
3 e g a P , + n o i t a t o
1 e g a P , n o i t a t o R
T a b . 1 1 O i l h e a t i n g a n d r o t a t i o n . p p t
Rotation
Pilot-p, page 2
Rotation+, page 2
Pump Control-p, page T 1 Rot(+)-p, page 2
a b . 1 1 O i l h e a t i n g a n d r o t a t i o n . p p t
Drill feed Drill feed Magnetic holding
A
6 G
D
Drill rotation
5B
Magnetic
E
7 H
holding
F C RPCF
8I
Main pumps 5 e g a p , m e t s y s S H R
2 e g a p , t c a p m I / d e e F
4 e g a p , g n i n o i t i s o P
3 e g a P , p l o r t n o C p m u P
T a b .1 2 D r i l l f e e d . p p t
Feed pressure
3 e g a P , d e e F / P M D
1 e g a p , t c a p m I / d e e F
3 3 e e g g a a p P , , p - p t d o l e i P e F
3 e g a P , + d e e F
T a b .1 2 D r i l l f e e d . p p t
Feed pressure
Pilot-p, page 2
Feed+, page 2 DMP or Feed, page 2 Pump Control-p, page 1 Feed-p, page 2
T a b . 1 2 D r i l l f e e d . p p t
