Balls
Balls with flange
Couplings
022-844 A
->I 3500 kg D-value 20,2 kN EC 3361 83
mm
B
000-214 * A = max 1500 kg B = max 3500 kg
022-834 ->I 3500 kg 56 mm
D-value 30 kN EC 1168
A
000-204 *
D
max 3500 kg E
B
C
022-844 022-834
black black
A
B
C
D
E
50 50
80 75
90 83
75 104
M16 M10
019-554
024-374 max 3500 kg D-value 31 kN EC 8112
New
Adapter kit for 4-hole flange ball (022-834) if indicated in catalogue.
028-714 max 3500 kg D-value 25,1 kN
80 mm 65 mm
Straight ball
Ø 28 mm
022-794 *
Ø 22 mm
->I 1200 kg
EC 4472
000-194 max 1500 kg
M20
Universal towbar for American vehicles
A
A E
B
028-392
B
C
E
000-204
20
90
17
000-214
24
90
17
90
17
83
11
024-374
Vehicles with pre-mounted receiver For application chart, see web catalogue.
C
028-714
56
* Not EC approved, only for agricultural use or offroad vehicles (max 40 km/h) VI
Ball couplings
Ball couplings
024-234 024-394
024-244 024-254
024-274 024-284 024-294
024-414
024-314 024-324 024-334 024-344
024-464 024-474 024-514
024-524 024-534 024-544 024-554
024-354 024-364
Bosal reference
Max load capacity (kg)
D-value (kN)
Max. vert. charge (kg)
Pole carriage diameter (mm)
024-234 024-244 024-254 024-274 024-284 024-294 024-314 024-324 024-334 024-344 024-354 024-364 024-394 024-414 024-464 024-474 024-514 024-524 024-534 024-544 024-554 024-564 024-574 024-584 024-594
1400 1400 1400 1400 1400 1400 1400 1400 2000 2000 2700 2700 3500 750 750 750 750 750 750 750 750 750 750 750 750
13.2 13.2 13.2 13.2 13.2 13.2 13.2 13.2 18.5 18.5 25 25 31.0 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2
100 100 100 100 100 100 100 100 100 100 150 150 150 75 75 75 75 75 75 75 75 75 75 75 75
Ø 50 Ø 60 Ø 70 50 60 70 Ø 50 Ø 45 Ø 50 Ø 45 Ø 50 Ø 45 Ø 60
Mounting hole dimensions (mm) Mounting holes Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø
▲
Ø 50 Ø 60 Ø 70 40 45 50 60 70 50 60 70
VII
12,5 12,5 12,5 12,5 12,5 12,5 12,5 12,5 12,5 12,5 12,5 12,5 14,5 10,5 12,5 12,5 12,5 12,5 12,5 12,5 12,5 12,5 12,5 12,5 12,5
x x x x x x x x x x x x x x x x x x x x x x x x x
2 2 2 2 2 2 2 2 2 2 2 2 2 4 2 2 2 2 2 2 2 2 2 2 2
Distance holes
Hole alignment
90 90 90 90 90 90 40 40 40 40 40 40 54 90 x 2 90 90 90 90 90 90 90 90 90 90 90
Vertical Vertical Vertical Horizontal Vertical Vertical Horiz / Vertic Horiz / Vertic Horiz / Vertic Horiz / Vertic Horiz / Vertic Horiz / Vertic Horizontal Vertical Vertical Vertical Vertical Horizontal Horizontal Horizontal Horizontal Horizontal Vertical Vertical Vertical
024-564 024-574 024-584 024-594
Material
Appr. number
Steel Steel Steel Steel Steel Steel Steel Steel Steel Steel Cast Cast Cast Steel Steel Steel Steel Steel Steel Steel Steel Steel Steel Steel Steel
00-0505 00-0505 00-0505 00-0510 00-0510 00-0510 00-0508 00-0508 00-0506 00-0506 00-0507 00-0507 00-0509 00-0746 00-1040 00-1040 00-1040 00-1040 00-1040 00-1040 00-1040 00-1040 00-1040 00-1040 00-1040
Accessories
Displays
Auxiliary coupling for the towbar AK6 269-818
022-754
310x230x340 mm
galvanised
Ecofit 269-808
022-654 galvanised
310x210x280 mm
022-704 for towbar with flange ball
AK11 269-033 330x150x390 mm
Safety cable 022-724
AK41 269-034
safety cable engages the parking brake in case of detachment of the caravan or trailer ± 100cm
310x150x390 mm
Auxiliary coupling for trailer
022-694 strip + steel cable
269-680 700x120x2000 mm
Vertical load meter
026-434 measures the vertical weight of the trailer coupling
VIII
Accessories
Storage bag
Cover plates
023-924
022-914
for AK4/AK6/Ecofit towball
for type AK4-AK6
Gloves 023-644 for type AK4-AK6 with screwed housing
023-904
024-614
Spare keys
for type AK4-AK6 with screwed housing new design
contact helpline
023-874
Universal footboard
for type AK11
022-374
023-884
for towbar with 60 mm square section tube 240 x 420 mm
for type AK40
026-234
Socket plate
for type AK41
022-894
Ball caps
for Ø 32 mm clamp fitting
022-904
022-104
for Ø 38 mm clamp fitting
black plastic
022-884
022-124
plastic plate only
black plastic with logo
023-574
022-094
metal long
black plastic with lock
024-184 metal short
Ecofit 024-194 metal long
023-774
026-254 left 026-274 right + 026-244
024-624 new design
rotating plate left and right
IX
Accessories
! y g o l o n h c e t New Smart-Sensor New trends in car electronics!
Fitting
Continuously, the CanBus technology is evolving, making
The fitting of the ACE-Box is equal to other universal so-
it more difficult to find an adequate universal solution.
lutions. The car signals are taken from the vehicle’s back
A major development in this respect is that the vehicle
lights and lead to the module transforming the signals.
wiring becomes thinner, making an optimal and reliable
The mounting of the sensors requires less space since
connection as good as impossible.
no pincers are necessary.
Traditional connectors For more than 40 years, the universal connectors known as “Scotch Locks” have been the common tool to make the connection to the vehicle. This solution is fast and economical, but optimal contact and functionality in time are not assured. Frequently, a connection has to be made on cables with different thicknesses. This may result in bad contact on or overcutting of one of the cables.
Example of a bad contact with a standard universal connector.
Benefits: The solution
✓ No potential damage to the vehicle’s wiring
With the ACE-Box, the connection to the vehicle’s wiring
✓ User-friendly solution
is made without direct contact. The user-friendly sensors
✓ Standard electronic module of the latest generation
assure an optimal observation of the vehicle ‘s signals,
✓ No activation by the car dealer required
without damaging any original cabling. Any failure on the
✓ Patented
vehicle’s electronics can therefore no longer be related
✓ E-approved
to the wiring set.
024-008
Step 1
7-pole e-set with pre-fitted socket. 024-028 7-pole e-set long wiring for commerical vehicles,
Step 2
with pre-fitted socket. 024-018 13-pole e-set with pre-fitted socket.
Step 3 X
Accessories
Universal wiring kits
Wiring kit testers
010-178 7-pole universal wiring kit without rear fog light switch-off. Cable length is 200 cm. Socket is pre-fitted. (connection see page XII) 022-004
028-804
7-pole universal wiring kit with rear fog light switch-off. Cable length is 200 cm. Socket is pre-fitted. (connection see page XII)
Wiring kit tester for 7- and 13-pole
020-814 13-pole DIN universal wiring kit with rear fog light switchoff. Cable length is 180 cm. Socket is pre-fitted. (connection see page XII) 021-018 After connecting the towbar and the wiring kit, a light function check is essential. The new Bosal testbox checks the safety functions on all modern vehicles and trailers by use of a wireless 7- or 13-pole connection. The device is equipped with a rechargeable battery.
13-pole Multicon (Feder) universal wiring kit with rear fog light switch-off. Cable length is 180 cm. Socket is prefitted. (connection see page XII) 022-718 Smart-Connect, 7-pole with PDC- and fog light switchoff. Pre-fitted socket. 022-788 Smart-Connect, 7-pole with PDC switch-off. No fog light switch-off. Pre-fitted socket. 022-798
028-754
Smart-Connect, 7-pole with PDC- and fog light switchoff. No pre-fitted socket.
Wiring kit tester for 7- and 13-pole vehicle socket
022-808 Smart-Connect, 13-pole with PDC- and fog light switchoff. Pre-fitted socket. 022-708 Extension kit Smart-Connect, for vehicles with double fog light.
Newer vehicles have an increasing electronics complexity. The latest evolution in that respect has been the introduction of a network solution, better known as the Can-Bus. To answer to this new demand, Bosal introduced the SMART-CONNECT. The electronic module assures a high performance and reliability, and decreases the mounting time thanks to a pre-fitted socket. With the SMART-CONNECT, the connection to the vehicle’s wiring is made by universal connectors, resulting in a wider range coverage, a faster availability for newly launched cars and an easy connection. More information on www.catalogue.bosal.com
023-454 Wiring kit tester for 7-pole trailer
023-464 Wiring kit tester for 13-pole trailer DIN-system
XI
Wiring kits and diagrams
7-pole
13-pole DIN
13-pole Multicon
(Jaeger)
(West)
with rear fog light switch
with rear fog light switch
with rear fog light switch
010-178 / 022-004
020-814
021-018
Pin Function
color
Pin Function
color
Pin Function
color
1
Indicator left
yellow
1
Indicator left
yellow
1
Indicator left
yellow
2
Rear fog light
blue
2
Rear fog light
blue
2
Rear fog light
blue
3
Ground
white
3
Ground
white
3
Ground
white
4
Indicator right
green
4
Indicator right
green
4
Indicator right
green
5
Rear light right
brown
5
Rear light right
brown
5
Rear light right
brown
6
Stop lights
red
6
Stop lights
red
6
Stop lights
red
7
Rear light left
black
7
Rear light left
black
7
Rear light left
black
8
Rear fog light after gray switch
8
Reversing lights
white big cable
8
Reversing lights
gray
9
Constant current
red big cable
10
Battery charger
green big cable
9
Constant current
blue big cable
10
Battery charger
11
Free
11
Free
12
Free
12
Free
13
Ground
13
Ground
white
Specific cable sets Please note that Bosal always recommends the use of vehicle specific cable sets, as newer vehicles often have features that make universal cable sets unsuitable. These include on-board diagnostics, computers and thin wiring. Possibly, activation of certain functions at the car dealer can be required. However, the obligatory trailer lighting is guaranteed. The activation can be done with the next regular service and will ensure correct functioning of e.g. parking sensors and/or trailer stability program (T-SP). Attention, trailers/caravans with LED lights are not always compatible with our specific cable sets. Contact your Bosal helpline for more information. XII
white
Connection schemes
Connection on trailer 022-584 7-pole plastic plug
022-454 13-pole plug Jaeger (DIN 72.570)
022-454 13-pole plug Jaeger (DIN 72.570)
Wiring adapter
Direct connection
Direct connection
Connection on car 010-178 022-004 7-pole
020-814 13-pole plug Jaeger
Adapter cable 7 / 13 010-178 022-614 022-004 (023-394) 7-pole 13 / 7 022-604 (022-504)
022-484 13-pole plug Feder (Multicontacts)
022-484 13-pole plug Feder (Multicontacts)
Direct connection
Direct connection
XIII
021-018 13-pole plug West (Multicontacts)
010-178 022-004 7-pole
Plugs and sockets
Plugs and sockets
West 13-pole plug, socket, dual purpose 7- and 13-pole for trailers and caravans
023-384 7-pole plastic socket splash water proof
023-564
022-434
ISO/DIN 1724 13-pole socket with micro switch, West system, protection seal, bolts and nuts included
7-pole plastic socket with rear fog lamp switch-off splash water proof
023-744 7-pole ISO with micro switch
022-484
022-634
13-pole plug West-system
protection seal
Adapter cables
023-594 protection seal
022-604 028-844
from 13-pole DIN socket to 7-pole plug
socket cover
022-614
022-584
from 7-pole socket to 13-pole DIN plug
7-pole plastic plug
026-904
Adapter sockets
New
from 13-pole West plug to 13-pole DIN socket
028-684
13-pole plug - sockets conforming to DIN
from 13-pole socket DIN to 7-pole plug
022-514 023-604
from 13-pole socket DIN to 13-pole plug Multicon
13-pole high socket with rear fog lamp switch-off protection seal, bolts and nuts included
023-394 from 7-pole socket to 13-pole DIN plug
023-964 13-pole low socket with rear fog lamp switch-off
022-504 mini adapter from 13-pole socket DIN to 7-pole plug
023-764 13-pole DIN with micro switch
023-654 quick adapter from 7-pole socket to 13-pole DIN plug
022-454 13-pole plug DIN
XIV
