Kodak Dryview 5800 Service Manual

Publication No. 2G0947 31JAN08

SERVICE MANUAL for the 5800 LASER IMAGER Kodak DryView 5800

Service Code: 1115 IMPORTANT:



Qualified service personnel must install and repair this equipment.

•

When doing the procedures in this document, you must use safe work practices and wear the correct Personal Protective Equipment (i.e., SAFETY EYEWEAR) according to your Company’s Standard Operating Procedures.

© Carestream Health, 2008

PLEASE NOTE The information contained herein is based on the experience and knowledge relating to the subject matter gained by Carestream Health, Inc. prior to publication.

No patent license is granted by this information. Carestream Health, Inc. reserves the right to change this information without notice, and makes no warranty, express or implied, with respect to this information. Carestream Health, Inc. shall not be liable for any loss or damage, including consequential or special damages, resulting from any use of this information, even if loss or damage is caused by Carestream Health, Inc.’s negligence or other fault.

Table Table of Contents Safety Information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-1 Installation Instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-1 Packing List - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-1 Necessary Materials - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-1 Connecting the LAPTOP LAPTOP COMPUTER to the IMAGER IMAGER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-2 Energizing the IMAGER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-3 De-energizing the IMAGER IMAGER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-3 Logging Onto the the SERVICE TOOL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-4 Logging Off the SERVICE TOOL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-4 Doing the Mechanical Setup Setup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-5 Completing the Uncrating - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-5 Checking the Accessories - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-6 Moving the IMAGER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-7 Removing the SHIPPING SHIPPING RESTRAINTS and and Packing Material - - - - - - - - - - - - - - - - - - - - - - - 2-7 Doing the Configuration Configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-13 Setting the Language Language - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-13 Checking the the Values for for the DICOM DICOM Source Communications Communications - - - - - - - - - - - - - - - - - - - - - - - 2-13 Setting the IMAGER IMAGER to be a Destination - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-14 Setting the System Clock Clock - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-16 Setting the Host Host Name and the the IP Address - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-19 Setting up Service Service Tracking - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-20 Loading Customer Film Film - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-21 Checking the Installed Hardware Hardware and Film Type - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-21 Doing the SCP Services Configuration Configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-22 Checking Image Quality Quality - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-23 Editing the Service History Log - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-26 Configuring the CARESTREAM CARESTREAM REMOTE MANAGEMENT SERVICES - - - - - - - - - - - - - - 2-27 Backing Up the System Configuration Configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-31 Instructing the Operator Operator - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-32 Using the Default Default Passcode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-32 Adjustments and Replacements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1 Adjustments - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1 PROCESSOR - DRUM Temperature - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1 IMAGING AY - Alignment Alignment - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-5 IMAGING AY - Start Index Delay, Delay, Start of Scan - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-7 IMAGING AY - Page Start Delay, Delay, Start of Page - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-9 Replacements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-12 LEFT PANEL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-12 RIGHT PANEL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-13 BACK PANEL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-14 TOP COVER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-15 FRONT PANEL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-17 LOCAL PANEL AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-18 SWITCH, INTERLOCK - LEFT and RIGHT RIGHT PANELS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-19 SWITCH, INTERLOCK - TOP COVER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-21 SWITCH, SERVICE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-22 PROCESSOR AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-23 PROCESSOR DRUM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-27

2G0947 - 31JAN08

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PROCESSOR COVER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-29 - 3-29 BELT, DRUM DRIVE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-30 MOTOR, DRUM DRIVE (M8) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-31 FAN AY, PROCESSOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-32 FILM DIVERTER AY and FELT FELT PAD AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-33 PROCESSOR GASKET - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-35 PROCESSOR ROLLERS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-37 DENSITOMETER AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-38 TURNAROUND DRIVE DRIVE SHAFT, DRIVE WHEEL and and HUBS - - - - - - - - - - - - - - - - - - - - - - - 3-41 TURNAROUND IDLER IDLER SHAFTS and ROLLERS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-45 MOTOR, TURNAROUND TURNAROUND ROLLER DRIVE DRIVE (M9) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-47 FILM FEED AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-48 MOTOR, FEED ROLLER NIP OPEN/CLOSE OPEN/CLOSE (M1) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-53 MOTOR, NIP POSITION POSITION DRIVE (M2) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-54 FEED ROLLER NIP DRIVE DRIVE BELT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-55 NIP ROLLER SET AY - UPPER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-57 NIP ROLLER SET AY - LOWER LOWER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-58 FILM SEPARATION FAN AY - UPPER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-60 FILM SEPARATION FAN AY - LOWER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-62 FILM SEPARATION FAN FILTER FILTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-63 CAM AY, CASSETTE REGISTRATION REGISTRATION - UPPER (M6U) - - - - - - - - - - - - - - - - - - - - - - - - - - 3-64 CAM, AY CASSETTE REGISTRATION - LOWER (M6L) - - - - - - - - - - - - - - - - - - - - - - - - - -3-65 - 3-65 SENSOR, FILM SAVER DETECT DETECT - UPPER (S6U) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-66 SENSOR, FILM SAVER DETECT DETECT - LOWER (S6L) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-70 SENSOR, FILM TRAY DETECT DETECT - UPPER (S5U) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-71 SENSOR, FILM TRAY DETECT - LOWER (S5L) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-73 VACUUM PUMP (M4) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-74 PICKUP AY - UPPER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-76 PICKUP AY - LOWER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-77 MOTOR, PICKUP DRIVE - UPPER (M3U) and and LOWER (M3L) - - - - - - - - - - - - - - - - - - - - - - 3-78 SUCTION CUP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-79 - 3-79 VALVE, SOLENOID - UPPER (M5U) and LOWER (M5L) - - - - - - - - - - - - - - - - - - - - - - - - - -3-80 SENSOR, PICKUP HOME - UPPER UPPER (S1U) and LOWER (S1L) - - - - - - - - - - - - - - - - - - - - - - - 3-81 SENSOR, FILM CONTACT - UPPER (S2U) and LOWER (S2L) - - - - - - - - - - - - - - - - - - - - - - 3-82 SENSOR, FILM SEPARATED - UPPER (S3U) and LOWER (S3L) - - - - - - - - - - - - - - - - - - - - 3-83 IMAGING AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-84 SENSOR, START OF OF PAGE (SOP, S8) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-85 POWER SUPPLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-87 HARD DRIVE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-89 FILM PATH MICROCONTROLLER MICROCONTROLLER BOARD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-91 DRE MOTHERBOARD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-92 Preventive Maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-1 Necessary Materials - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-1 PM Intervals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-2 EM Call Checklist - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-2 Performing the PM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-3 Resetting the PM Counts Counts and Changing the the Service History - - - - - - - - - - - - - - - - - - - - - - - - - - 4-10 Completing the PM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4-12

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2G0947 - 31JAN08

Diagnostics - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-1 Using the SERVICE SWITCH - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-1 LOCAL PANEL LEDs LEDs and Buttons - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-2 LOCAL PANEL Icons - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-3 DICOM Printer Status Messages Messages - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-4 Machine Control System (MCS) Printer Status Messages - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-5 Film Supply Status Status Messages - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-6 Job Manager Status Messages Messages - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-8 Condition Codes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-9 Subsystems in the the 5800 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-9 Severity Levels - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-10 Condition Code: 01-000 01-000 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-11 Condition Code: 01-001 01-001 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-11 Condition Code: 01-002 01-002 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-12 Condition Code: 01-004 01-004 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-12 Condition Code: 01-005 01-005 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-13 Condition Code: 01-007 01-007 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-13 Condition Code: 01-008 01-008 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-14 Condition Code: 01-009 01-009 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-14 Condition Code: 01-010 01-010 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-15 Condition Code: 04-000 04-000 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-15 Condition Code: 04-100 04-100 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-16 Condition Code: 04-101 04-101 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-16 Condition Code: 04-110 04-110 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-17 Condition Code: 04-200 04-200 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-18 Condition Code: 04-201 04-201 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-18 Condition Code: 04-202 04-202 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-19 Condition Code: 04-300 04-300 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-19 Condition Code: 04-301 04-301 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-20 Condition Code: 04-302 04-302 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-20 Condition Code: 05-000 05-000 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-21 Condition Code: 05-001 05-001 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-21 Condition Code: 05-002 05-002 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-22 Condition Code: 05-003 05-003 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-22 Condition Code: 05-004 05-004 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-23 Condition Code: 05-005 05-005 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-23 Condition Code: 06-000 06-000 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-24 Condition Code: 06-001 06-001 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-24 Condition Code: 06-002 06-002 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-25 Condition Code: 06-101 06-101 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-26 Condition Code: 06-102 06-102 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-27 Condition Code: 06-103 06-103 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-27 Condition Code: 06-104 06-104 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-28 Condition Code: 06-105 06-105 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-28 Condition Code: 06-106 06-106 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-29 Condition Code: 06-200 06-200 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-29 Condition Code: 06-300 06-300 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-30 Condition Code: 06-400 06-400 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-30 Condition Code: 06-410 06-410 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-31 Condition Code: 06-411 06-411 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-32 Condition Code: 06-412 06-412 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-32 Condition Code: 06-420 06-420 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-33

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Condition Code: 06-430 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-34 Condition Code: 06-440 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-35 Condition Code: 06-500 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-35 Condition Code: 06-501 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-36 Condition Code: 06-502 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-36 Condition Code: 06-503 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-37 Condition Code: 06-504 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-37 Condition Code: 06-505 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-38 Condition Code: 06-506 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-38 Condition Code: 06-600 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-39 Condition Code: 10-001 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-39 Condition Code: 10-003 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-40 Condition Code: 10-015 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-41 Condition Code: 10-910 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-42 Condition Code: 13-001 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-42 Condition Code: 14-001 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-43 Condition Code: 20-004 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-44 Condition Code: 20-154 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-45 Condition Code: 20-156 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-46 Condition Code: 20-209 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-47 Condition Code: 20-449 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-48 Condition Code: 20-550 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-48 Condition Code: 20-700 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-49 Condition Code: 20-701 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-49 Condition Code: 20-702 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-50 Condition Code: 20-703 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-50 Condition Code: 20-704 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-51 Condition Code: 20-705 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-51 Condition Code: 20-706 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-52 Condition Code: 20-913 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-52 Condition Code: 20-915 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-53 Condition Code: 20-919 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-54 Condition Code: 21-000 or 23-000 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-55 Condition Code: 21-001 or 23-001 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-55 Condition Code: 21-002 or 23-002 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-56 Condition Code: 21-003 or 23-003 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-56 Condition Code: 21-004 or 23-004 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-57 Condition Code: 21-116 or 23-116 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-58 Condition Code: 21-117 or 23-117 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-60 Condition Code: 21-118 or 23-118 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-61 Condition Code: 21-119 or 23-119 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-63 Condition Code: 21-122 or 23-122 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-65 Condition Code: 21-125 or 23-125 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-67 Condition Code: 21-126 or 23-126 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-68 Condition Code: 21-127 or 23-127 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-69 Condition Code: 21-130 or 23-130 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-70 Condition Code: 21-131 or 23-131 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-71 Condition Code: 21-139 or 23-139 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-72 Condition Code: 21-145 or 23-145 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-73 Condition Code: 21-146 or 23-146 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-74 Condition Code: 21-624 or 23-624 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-75 Condition Code: 21-631 or 23-631 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-76

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Condition Code: Code: 21-632 or 23-632 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-77 Condition Code: 25-922 25-922 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-78 Condition Code: 25-931 25-931 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-78 Condition Code: 25-932 25-932 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-79 Condition Code: 26-325 26-325 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-80 Condition Code: 26-326 26-326 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-81 Condition Code: 26-543 26-543 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-82 Condition Code: 26-544 26-544 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-83 Condition Code: 26-931 26-931 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-84 Condition Code: 26-932 26-932 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-84 Condition Code: 26-933 26-933 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-85 Condition Code: 26-934 26-934 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-85 Condition Code: 27-123 27-123 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-86 Condition Code: 27-601 27-601 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-86 Condition Code: 27-604 27-604 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-87 Condition Code: 27-607 27-607 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-87 Condition Code: 27-608 27-608 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-88 Condition Code: 27-609 27-609 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-88 Condition Code: 27-611 27-611 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-89 Condition Code: 27-613 27-613 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-89 Condition Code: 27-646 27-646 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-90 Condition Code: 27-650 27-650 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-90 Condition Code: 27-651 27-651 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-91 Condition Code: 27-931 27-931 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-92 Condition Code: 27-932 27-932 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-92 Condition Code: 28-154 28-154 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-93 Condition Code: 28-155 28-155 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-93 Condition Code: 28-501 28-501 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-94 Condition Code: 28-509 28-509 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-94 Condition Code: 28-510 28-510 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-95 Condition Code: 28-551 28-551 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-96 Condition Code: 28-554 28-554 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-96 Condition Code: 28-931 28-931 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-97 Condition Code: 28-932 28-932 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-97 Condition Code: 29-154 29-154 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-98 Condition Code: 29-924 29-924 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-99 Condition Code: 29-925 29-925 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-99 Condition Code: 29-926 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-100 Condition Code: 29-927 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-101 Condition Code: 29-931 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-102 Condition Code: 29-932 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-102 Condition Code: 29-945 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-103 Condition Code: 29-947 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-104 Condition Code: 36-931 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-104 Condition Code: 36-932 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-105 Condition Code: 36-935 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-105 Clearing Film Jams - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-106 FIlm Jam - Error Code 2x-116 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-107 Film Jam - Error Code 2x-126 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-109 Film Jam - Error Code 26-325 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-110 Film Jam - Error Codes 26-326 or 26-543 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-111 Film Jam - Error Code 26-544 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-113

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Functions of the MICRO BOARD LEDs LEDs and Test Points - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-114 FILM PATH MICROCONTROLLER MICROCONTROLLER (FPM) BOARD - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-114 PROCESSOR CONTROL BOARD (PCB) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-117 Densitometer Control Board (DCB) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-118 MOTORS and SENSORS SENSORS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-119 - 5-119 Using the Logs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-120 Types of Log - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-120 APPLICATION Log - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-120 Illustrated Parts List - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-1 MAIN AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-1 FILM FEED AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-9 FILM TRANSPORT AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-15 FILM TRANSPORT ROLLER ROLLER SET AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-19 PICKUP AY - Upper (10 in.) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-20 PICKUP VACUUM BAR AY - Upper Upper (10 IN.) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-22 PICKUP AY - Lower (14 in.) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-23 PICKUP VACUUM BAR AY - Lower (14 IN.) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-25 IMAGING AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-26 PROCESSOR AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-27 - 6-27 PROCESSOR FRAME AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-29 PROCESSOR COVER AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-36 ELECTRONICS BRACKET BRACKET AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-38 FRONT COVER AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-41 ACCESSORY KITS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-42 - 6-42 Functional Diagrams - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-1 Additional Service Procedures - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Making a Configuration Configuration Backup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Restoring the Configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Updating the THUMB THUMB DRIVE With a New Version Version of System Software - - - - - - - - - - - - - - - - - - - Upgrading the the HARD DRIVE with with a New Version Version of System Software - "Ghosting" "Ghosting" - - - - - - - - - - Upgrading the the FIRMWARE in the the MICROCONTROLLERS - - - - - - - - - - - - - - - - - - - - - - - - - - -

vi v iii

8-1 8-1 8-2 8-4 8-5 8-7

2G0947 - 31JAN08

Sectio Section n 1: Safety Safety Infor mation Before doing the installation, read the Safety Manual for the Kodak DryView 5800 LASER IMAGER, 2G0734. The following information defines the safety and information icons used in this publication. LASER WARNING:

This icon is used for conditions that could cause injury to a person, or damage to equipment or software data. CAUTION:

This icon is used for conditions that could cause damage to the equipment.

ESD

Possible damage from electrostatic discharge.

Electrostatic discharge (ESD) is a primary source of:

•

equipment failure

•

equipment repairs

A person cannot detect an electrical charge of less than 3,500 V, but 30 V can cause damage to components in the equipment. Preventive Measures

•

Check for an ESD WARNING LABEL before doing any procedure with components that are ESD sensitive. All sensitive components have graphic LABELS that frequently include instructions. Use all label instructions.

•

Wear a GROUNDING STRAP when you touch components that are ESD sensitive. Check that the CLIP remains fastened to a ground that has a clean surface with no paint.

•

Repair components in an ESD-protection area or use a PORTABLE GROUNDING MAT.

•

When moving components that are ESD sensitive from area to area, insert and transport the components in the special material made for the transport of these components. IMPORTANT:

This icon is used for important information.

Note: This icon is used for additional information.

2G0947 - 31JAN08

1-1

Sectio Section n 2: Installation Installation Instr ucti ons Packing Packing List Part No.

Description

2G0733

Getting Started with the Kodak DryView 5800 LASER IMAGER

2G0734

Safety Manual for the Kodak DryView 5800 LASER IMAGER

2G1249

CD - USER DOCUMENTATION for the Kodak DryView 5800 LASER IMAGER

SP2G0987

FILM TRAY AY - 10 x 8 in.

SP2G0986

FILM TRAY AY - 14 x 17 in.

SP74-0 SP74-0500 500-57 -571010-3 3

NETWOR NETWORK K CABLE CABLE - RJ45 RJ45,, 2.13 2.13 m (7.0 (7.0 ft.) ft.)

SP7E9349

POWER CORD - North America

SP7F3990

POWER CORD - China

SP7F6848

POWER CORD - Europe

SP2G0985

CHARCOAL FILTER

Necessary Materials Part No.

Description

-- -- - -

SERVICE LAPTOP with Microsoft Microsoft Windows Windows 98 OPERATING SYSTEM or higher, and INTERNET EXPLORER 5.5 Microsoft Microsoft INTERNET

----------

SECU SECURE RE LINK LINK CLIE CLIENT NT SOFT SOFTW WARE ARE vers versio ion n 2.3 2.3 or high higher er

----------

Serv Servic icee Web WebLi Link nk Cli Clien entt Soft Softwa ware re Ver Versi sion on 3.1 3.1.0 .0.5 .5 or hig highe her r

TL5568

CROSSOVER CABLE

TL5574

TEMPERATURE ME METER an and PR PROBE

SP7F3477

BLOCK for PROBE, KIT

-- -- - -

SIDE CUTTERS

-- -- - -

STRAIGHT SLOT SCREWDRIVER

------

Torx DRIVER (T20)

-- -- - -

Hex WRENCH (6 mm)

-- -- - -

SCISSORS

2G0947 - 31JAN08

2-1

Installation Instructions

Connecti Conn ecting ng the th e LAPTOP LAPTOP COMP COMPUT UTER ER to the th e IMAGER IMAGER

TOP COVER 2 Captive THUMB SCREWS RIGHT PANEL

1. Open Open the the TOP TOP COVE COVER. R. 2. Loosen Loosen the 2 Capti Captive ve THUM THUMB B SCREW SCREWS. S. 3. Remov Removee the the RIGH RIGHT T PAN PANEL EL..

Service port

4. Connect Connect one one end of the the CROSSOVE CROSSOVER R CABLE CABLE to the LAPTO LAPTOP P COMPUTER and the other end to the service port on the IMAGER.

2-2

2G0947 - 31JAN08


Energizing the IMAGER RISK OF ELECTRIC SHOCK:

Dangerous voltage present. 1. Check that the the AC POWER POWER CORD CORD is conne connected cted into into the the back back of the the IMAGER and into the wall OUTLET. CAUTION:

Double Pole/Neutral Fusing.

2. Press the POWER POWER SWITCH SWITCH on the IMAGER IMAGER to the the ON position position..

De-e De-energ nergizin izing g t he IMAGER IMAGER CAUTION:

Double Pole/Neutral Fusing.

1. Press the POWER POWER SWITCH SWITCH on the IMAGER IMAGER to the the OFF position position.. RISK OF ELECTRIC SHOCK:

Dangerous voltage present. 2. Disconnec Disconnectt the the AC POWER CORD from the wall wall OUTLET. OUTLET.

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2-3


Logg Lo ggin ing g Ont o t he SERV SERVIC ICE E TOO TOOL L IMPORTANT:

•

You must have the SECURE LINK CLIENT SOFTWARE, Version 2.3 or higher and the Service WebLink Client Software, Version 3.1.0.5 or higher installed and configured on your LAPTOP COMPUTER. Both of these are located on the Intranet at: http://know.us.kodak.com/audien http://know .us.kodak.com/audience_fe001/stage/gl ce_fe001/stage/global/en/Health-Medi obal/en/Health-Medica ca l/Service_Systems/index.shtml

•

You will not be able to log on until 3 or 4 minutes after you have energized the IMAGER.

1. Connect Connect the the LAPTO LAPTOP P COMPUT COMPUTER ER to the the IMAGER IMAGER (see “Connecting the LAPTOP COMPUTER COMPUTER to the IMAGER” on page 2-2 2-2). ). 2. Energi Energize ze the LAPTOP LAPTOP COMPUT COMPUTER. ER. 3. Select Start>Programs>Kodak>SecureLink. 4. Type Type your your pas passw swor ord. d. 5. Click [OK]. 6. Type the IP address address of of the Service Service Port: Port: 192.168 192.168.000. .000.1 1 7. Check Check that that the Port Port is is set set to: to: 443 8. Clic Click k [Con [Conne nect ct]. ]. 9. Select Start>Programs>Kodak>Service WebLink. The main menu of the SERVICE TOOL displays.

Logg Lo ggin ing g Off the th e SERV SERVIC ICE E TOO TOOL L 1. In the the right right corner corner of of the SERVICE SERVICE TOOL, TOOL, click click [Log Off]. 2. At the the Kodak Kodak Service Service WebLink WebLink screen screen,, click click [Log [Log Off]. Off]. 3. Close Close the the WebL WebLink ink Client Client Softwa Software. re. 4. At the the Sec Secur uree Link Link scre screen en::

• click [Disconnect] • close the screen 5. Disconnect Disconnect the LAPTOP LAPTOP COMPUTE COMPUTER R from from the the IMAGER. IMAGER. 6. If you are are finished finished with with the SERVICE SERVICE TOOL, TOOL, instal installl the RIGHT RIGHT PANEL. PANEL.

2-4

2G0947 - 31JAN08


Doing t he Mechanical Mechanical Setup Setup Completing the Uncrating 1. Locate Locate and remove remove the box box that that has the the DOCUMEN DOCUMENTATI TATION ON and and CABLES. 2. Remove Remove the other other boxes boxes that that have have the the 2 FILM FILM TRAYS TRAYS and FILTER FILTERS. S. 3. Remove Remove the SIDE SIDE PANELS PANELS from from the CRATE CRATE..

FOIL BAG

4. With SCISSORS, SCISSORS, cut cut the FOIL BAG BAG all all around around the the BASE BASE of the the IMAGER. 5. Remo Remove ve the the FOI FOIL L BAG BAG..

2 BOLTS and 2 WASHERS BRACKET

6. Use Use the the Hex Hex WREN WRENCH CH to to remo remove ve::

• 2 BOLTS • 2 WASHERS

2G0947 - 31JAN08

2-5


7. Lift Lift the the BRAC BRACKET KET up and remove remove it. it. 8. Do Step 6 and 6 and Step 7 for 7 for the other BRACKETS. CAUTION:

The Imager is 70 kg (155 lbs).

Lift point front

Lift point back

9. Using safe safe "lifting "lifting techni techniques" ques",, lift the IMAGER IMAGER from from the shipping shipping pallet pallet at the locations shown above.

Checking the Accessories Check that the following items are included with the CRATE: 1. A box box with with elec electri trical cal access accessori ories: es:

• 3 POWER CORDS • 1 NETWORK CABLE 2. 3 boxe boxess with with CHARCO CHARCOAL AL FILTER FILTERS. S. 3. A box box wit with h a 10 10 in. in. FIL FILM M TRA TRAY. Y. 4. A box box wit with h a 14 14 in. in. FIL FILM M TRA TRAY. Y.

2-6

2G0947 - 31JAN08


Movin g th e IMAGE IMAGER R 1. Move the IMAGE IMAGER R and accessorie accessoriess to the instal installatio lation n area. area. 2. Position Position the the IMAGER IMAGER to allow allow a space space of at least least 1 m (39 (39 in.) at at the back back of the IMAGER for installation of the POWER CORD and NETWORK CABLE.

Removing the SHIPPING RESTRAINTS and Packing Material

TOP COVER

LEFT PANEL 2 Captive THUMB SCREWS

1. Open Open the the TOP TOP COVE COVER. R. 2. Loosen Loosen 2 Capt Captive ive THUMB THUMB SCREWS SCREWS.. 3. Remo Remove ve the the LEF LEFT T PAN PANEL EL..

2G0947 - 31JAN08

2-7



4. Loosen Loosen 2 Capt Captive ive THUMB THUMB SCREWS SCREWS.. 5. Remov Removee the the RIGH RIGHT T PAN PANEL EL.. 6. Clos Closee the the TOP TOP COVE COVER. R.

10 SCREWS

BACK PANEL

1. At the the back back of the the IMAG IMAGER, ER, remove remove::

• 10 SCREWS • BACK PANEL

2-8

2G0947 - 31JAN08


Installed for shipping

SHIPPING WASHER

BAR

Installed for storing OPTICS AY

2. Remove Remove the 2 SHIPPI SHIPPING NG WASHERS WASHERS from from the the back of the OPTICS OPTICS AY. 3. Store the SHIPPIN SHIPPING G WASHERS WASHERS by "pushing "pushing"" the WASHER WASHERS S onto the PINS below the BAR. 4. Install:

• BACK PANEL • 10 SCREWS • LEFT PANEL

TOP COVER

Installed for shipping

SHIPPING WASHER

Installed for storing FRONT PANEL

5. Open Open the the TOP TOP COVE COVER. R. 6. Pull Pull the the FRONT FRONT PANEL PANEL forwar forward. d. 7. Remove Remove the the front front SHIP SHIPPIN PING G WASHER WASHER and and store store it. it.

2G0947 - 31JAN08

2-9


TOP COVER CHARCOAL FILTER

FRONT PANEL

8. Instal Installl the CHARCO CHARCOAL AL FILTER FILTER.. 9. Close:

• FRONT PANEL • TOP COVER 10. Open the package package of electrical electrical accessorie accessories. s. IMPORTANT:

The 5800 IMAGER will automatically detect the AC power line voltage and will automatically configure itself for the applied voltage. 11. Select a POWER POWER CORD. CORD.

• Part number 7E9349 - for North American installations installations • Part number 7F6848 - for European installations

• Part number 7F3990 - for Chinese installations Check that the POWER CORD you select matches the AC power OUTLETS at the site. If the IMAGER is located outside the areas above, you can use one of these POWER CORDS if the PLUG matches the power OUTLETS in the building. If the customer customer cannot use any of the the POWER CORDS provided, the customer customer must obtain a "suitable" "suitable" POWER CORD locally. The customer must use an agency-approved POWER CORD with a PLUG type "suitable" for the customer’s building.

2-10

2G0947 - 31JAN08


One of the following single-phase, 15 A power sources, with grounding, must be provided within within 2.5 m (8 ft) of the Imager.

•

120 V AC +6% to -10%, 60 Hz ±3Hz

•

240 V AC ±10%, 50 Hz ±3Hz

•

250 V AC ±10%, 50/60 Hz ±3Hz

The wire must be insulation-rated for 600 V. A dedicated line is recommended.

NETWORK CONNECTOR

AC POWER CONNECTOR

12. 12. Conn Connec ect: t:

• the POWER CORD, to the AC power CONNECTOR on the IMAGER.

• the POWER CORD to the building AC power OUTLET. • one end of the NETWORK CABLE to the IMAGER. • the other end of the NETWORK CABLE to the customer’s network.

2G0947 - 31JAN08

2-11


POWER SWITCH

13. Energize the IMAGER IMAGER by pressing pressing the POWER SWITCH SWITCH to the ON position. Wait for the "startup" to complete.

14. Install Install the the 2 FILM FILM TRAYS. TRAYS.

NOTE: Do not install film or the FILM SAVERS at this time. 15. Contin Continue ue with with “Doing the Configuration”. Configuration” .

2-12

2G0947 - 31JAN08


Doing the Config Config uration IMPORTANT:

You must restart the IMAGER from the SERVICE TOOL in order to permanently save configuration configuration information. information.

Settin Settin g the Language IMPORTANT:

The language is set by the customer in the WEB PORTAL.

Checkin Checkin g t he Values Values for the DICO DICOM M Source Commun ication s 1. Connec Connectt the LAPTO LAPTOP P COMPUT COMPUTER ER to the the IMAGE IMAGER. R. 2. Select Configuration>DICOM SCP>Communications .

3. Check:

• "Port Number" is 5040 • "Association Limit" is 12 4. Are Are the the valu values es corr correc ect? t? Yes

Continue with “Setting the IMAGER to be a Destination” Destination”..

No

a. Clic Click k [Mo [Modi dify fy]. ]. b. Type the correct values. values. c. Clic Click k [Sav [Save] e].. d. Cont Contin inue ue wit with h “Setting the IMAGER to be a Destination”. Destination” .

2G0947 - 31JAN08

2-13


Setting the IMAGER IMAGER to b e a Desti Desti nation nati on 1. Select Configuration>DICOM SCP>Destination .

IMPORTANT:

The AE Title, is the name by which the modalities will recognize the IMAGER. 2. Check with with the the customer customer to determi determine ne the AE AE Title Title to be be used. used. 3. Clic Click k [Mod [Modif ify y]. 4. Type Type the sele selecte cted d AE Titl Titlee in the the window window.. 5. Sele Select ct the the "Me "Medi dia" a" tab. tab.

2-14

2G0947 - 31JAN08


6. In the Avail Available able field, field, select select the the check box box next next to the Media Media Type Type to be used.

NOTE: Under normal operations, all media types should be allowed. 7. Select Select the the "Page "Page and and Image Image Opti Options ons"" tab. tab.

NOTE: Do not disable any of the "Page Formatting" settings of the IMAGER except if instructed by the customer. 8. Clic Click k [Sav [Save] e].. 9. Cont Contin inu ue wi with “Setting the System Clock”. Clock” .

2G0947 - 31JAN08

2-15


Settin Settin g th e System System Clock 1. Select Configuration>System>Clock.

IMPORTANT:

The System Clock is set in the FACTORY. At installation, the Time Zone has to be reset if the IMAGER is installed installed in some other Time Time Zone. When you reset the Time Zone value, the Time and Date should display correctly. 2. Will the the clock clock be set manuall manually y or does the customer customer use use a time SERVER SERVER for synchronization? synchronization? Manually

Do Step 33- Step 15. 15.

Synchronization

a. Obtain the IP address of the SERVER from the customer. b. Do Step 1616- Step 23. 23.

3. To correc correctt the the Time Time Zone Zone value: value: a. Cli Click [Mo [Modify dify]. ]. b. If the "Enable time synchronization" synchronization" check box is is selected, de-select it. c.

Select the correct correct Time Time Zone Zone from the drop-d drop-down own menu.

d. Cli Click [Sav [Save] e]..

2-16

2G0947 - 31JAN08


4. Is the the Tim Timee val value ue corr correc ect? t? Yes

No

Continue with Step 5. 5.

a. Click [Modify]. b. Select a field and use the "arrows" to to increase or decrease the time. c. Clic Click k [Sav [Save] e].. d. Cont Contin inue ue wit with h Step 5. 5.

5. Is the the Dat Datee cor corre rect ct:: Yes

Advance to Step 13. 13.

No


6. Select System Information>User Information. 7. Call Call the TSC TSC to gain gain a temp tempora orary ry Level Level 5 acce access. ss. 8. Clic Click k [Mo [Modify dify]. ]. 9. In the the "Authori "Authorizatio zation n Key:" Key:" field, field, type type the key key from the TSC. TSC. 10. Click Click [Sav [Save]. e].

Note: You will have Level 5 access for 24 hours. 11. Return Return to the Clock Configurati Configuration on screen. screen. 12. Set the the correct correct date. 13. If daylight savings savings time applies applies in the area of installation, installation, select the Automatically adjust clock for daylight savings time check box. 14. Click Click [Sav [Save]. e]. 15. Advanc Advancee to to “Setting the Host Name and the IP Address” Address”..

2G0947 - 31JAN08

2-17


16. Click Click [Modif [Modify]. y]. 17. Select the "Enable time synchronization" synchronization" check box. 18. In the IP Address Address field, type the address of the time SERVER to be used for synchronization. synchronization. 19. Select the synchronization synchronization period (how often the the clock is synchronized) synchronized) from the drop-down menu. 20. Select the correct Time Zone Zone from the the drop-down menu. 21. If daylight savings savings time applies applies in the the area of installation, installation, select the the Automatically adjust clock for daylight savings time check box. 22. Click Click [Save]. [Save]. 23. Contin Continue ue with with “Setting the Host Name and the IP Address” Address”..

2-18

2G0947 - 31JAN08


Settin Settin g t he Host Name and and the IP Address 1. Obtain Obtain from from the custo customer mer the the Host Name, IP IP Address, Address, Subne Subnet, t, and Gateway for the LASER IMAGER. 2. Select Configuration>System>Network.

3. Clic Click k [Mo [Modify dify]. ]. IMPORTANT:

The Host Name is the network name for this IMAGER. It can be a maximum of 14 characters and a minimum of one. The first character must be a letter. Other characters can be a letter, a number, or a -. 4. Type:

• Host Name • IP Address • Subnet Mask • Default Gateway 5. Clic Click k [Sav [Save] e].. 6. Cont Contin inu ue wi with “Setting up Service Tracking Tracking”” .

2G0947 - 31JAN08

2-19


Settin Settin g up Servic Servic e Tracking Tracking 1. Select System Information>Identification.

2. Clic Click k [Mod [Modif ify y]. IMPORTANT:

The values for Serial Number, K-Number, Windows OS ID, and Service Code are set at the FACTORY.

•

Model Name - set at the FACTORY, and can not be changed.

•

Serial Number - set at the FACTORY and can only be changed with a Level 5 access if not correct.

•

K-Number - can be changed if not correct.

•

Service Phone Number - should be filled in, and can be changed if not correct.

•

Windows OS ID - set at the FACTORY, do not change.

•

Service Code - set at the FACTORY, and can not be changed.

3. Type or or select select from the the drop-down drop-down menu menu the the correct correct informati information on for the the following fields:

• Country Code • Region • Hospital Name • Department Name • Device Location Note: If the K-Number or Service Phone Number are not correct, type in the correct information before continuing with Step 4. 4. Clic Click k [Sav [Save] e]..

2-20

2G0947 - 31JAN08


5. Select Utilities>Session>Restart. 6. Clic Click k [Res [Resta tart rt]. ]. Wait for the IMAGER to restart. 7. Cont Contin inu ue wi with “Loading Customer Film”. Film” .

Loading Customer Film 1. Load Load custo customer mer film film into into the the FILM FILM SUPPLY SUPPLY.. 2. Inst Instal alll the the FILM FILM SUPP SUPPLY LY.. 3. Cont Contin inu ue wi with “Checking the Installed Hardware and Film Type”. Type”.

Checkin Checkin g the Installed Hardw Hardw are and Film Type 1. Select Configuration>Hardware>Installed Hardware.

2. Under Under Film Option Options, s, for Clear, Clear, Blue, Blue, Blue Plus, Plus, and and CE Mark, Mark, select select YES YES or NO from the drop-down menu. 3. Clic Click k [Sav [Save] e].. 4. Cont Contin inu ue wi with “Doing the SCP Services Configuration”. Configuration” .

2G0947 - 31JAN08

2-21


Doing t he SCP SCP Services Services Config uration 1. Have each each SCU send an an image image to make make a connecti connection on with with the the IMAGER. IMAGER. 2. Select Configuration>DICOM SCP>SCP Configuration . 3. When the the SCP Confi Configurat guration ion screen screen appear appears, s, select select the the "SCP Confi Config g AutoSetup" tab.

Note: •

The information in the SCU field includes, in order: IP Address and AE Title of the SCU that will send the image, and AE Title of the destination.

•

The parameter values on the screen apply to the modality identified in the SCU field.

4. At the top of of the screen, screen, use use the drop-down drop-down menu to to select select an SCU. SCU. 5. Is the the informat information ion for the the select selected ed SCU SCU correct correct?? Yes

No

Do Step 4 and 4 and Step 5 for 5 for each SCU in a. Clic Click k Modi Modify fy.. the list. b. From the drop-down drop-down menus select the correct information. c. Clic Click k Save Save.. d. Do Step 4 and 4 and Step 5 for 5 for each SCU in the list. 6. After the configu configurati ration on of all all SCUs SCUs is complet completed, ed, contin continue ue with with “Checking Image Quality”. Quality” .

2-22

2G0947 - 31JAN08


Checkin Checkin g Image Quality 1. Ask the the customer customer to send send images images from the modali modalities ties to to the IMAGER. IMAGER. 2. Check for image image skew. skew. If necess necessary, ary, adjust adjust the IMAGIN IMAGING G AY (see (see Adjustments And Replacements, “IMAGING AY - Alignment” on page 3-5 3-5). ). 3. Is the the image image quality quality acceptable acceptable to the the custom customer? er? Yes

Advance to “Editing the Service History Log”. Log” .

No


4. Select Select the the "Imag "Imagee Optimi Optimizat zation ion tab". tab". 5. At the the top of of the screen, screen, use the the drop-dow drop-down n menu to select select an SCU.

Note: •

The information in the SCU field includes, in order: IP Address and AE Title of the SCU that will send the image, and AE Title of the destination.

•

The parameter values on the screen apply to the MODALITY identified in the SCU field.

•

You will have to do Image Optimization and Other Options for each SCU in the drop-down list.

6. Do the follo following wing to to determine determine if if a change change to a parameter parameter is is necessary. necessary. a.

2G0947 - 31JAN08

Check the DICOM DICOM Log to to determin determinee what what parameter parameter values values the SCU sends down with the image. The parameter values on the screen must match the SCU values.

2-23


b. If the SCU does not indicate a Transfer Function Function Table (TFT) (TFT) set, use TFTShop to select the correct TFT SET for this type of SCU. For additional help when selecting the correct TFT SET, see the following documents:

• Tables Specification for TFT Sets, 8F5224 • MetalutsB TFTShop and the 2 documents above are located on the intranet at: http://know.us.kodak.com/audience_ http://know.us .kodak.com/audience_fe001/stage/glob fe001/stage/global/en/Health-Me al/en/Health-Me dical/Digital_Output/index.shtml#Tools.. dical/Digital_Output/index.shtml#Tools c.

Check the quality quality of of an image image sent sent down down from from the the SCU. SCU.

d. If nece necessa ssary, ry, change change the parame parameter ters. s. 7. Clic Click k [Mod [Modif ify y]. 8. To change change a parameter, parameter, select select the the new paramete parameterr from the the drop-down drop-down list. list. 9. Select Select the the "Fil "Film m and Image Image Opti Options ons"" tab. tab.

10. Select Select or type type the parameter parameters. s.

Note: •

The value selected will be the default for this SCU.

•

The field to the right of the parameter value is an indication of whether the parameter value sent from the SCU will be "overridden". If you select "Always Apply", the parameter on the screen will "override" the parameter the SCU sends. If you select select NO, the SCU parameter will apply. Normally, you should select NO to allow the SCU to "override" the default selected.

11. Select Select the "Other "Other Options" Options" tab. tab.

2-24

2G0947 - 31JAN08


12. Select Select the the paramete parameters. rs.

Note: •

The value selected will be the default for this SCU.

•

The field to the right of the parameter value is an indication of whether the parameter value sent from the SCU will be "overridden". If you select "Always Apply", the parameter on the screen will "override" the parameter the SCU sends. If you select select NO, the SCU parameter will apply. Normally, you should select NO to allow the SCU to "override" the default selected.

13. After setting the parameters for this this SCU, do the the same procedures procedures for each SCU identified in the SCU connection window. 14. Click Click [Sav [Save]. e]. 15. After the configuration configuration of all SCUs is completed, completed, continue with with “Editing the Service History Log”. Log” .

2G0947 - 31JAN08

2-25


Editing t he Service Service Histo Histo ry Log 1. Select System Information>Service History.

2. Clic Click k [Mod [Modif ify] y]..

Note: The following fields on the screen are filled in automatically: DateTime, Service Code, and your UserID and UserName for "Secure Tunnel". 3. Type data about about the installat installation ion in in the other fields. fields. 4. Clic Click k [Sav [Save] e].. 5. Con Contin tinue with with “Configuring the CARESTREAM REMOTE MANAGEMENT SERVICES”. SERVICES” .

2-26

2G0947 - 31JAN08


Conf ig ur in g th e CARESTREAM CARESTREAM REMOT REMOTE E MANAGEMENT MANAGEMENT SERVIC SERVICES ES 1. Will the CARESTREAM CARESTREAM REMOTE REMOTE MANAGE MANAGEMENT MENT SERVICES SERVICES be be enabled on the IMAGER? Yes


No


2. Select Configuration>System>Remote Management. 3. Select Select the "Ident "Identifi ificat cation ion"" tab. tab.

4. Are all fields fields filled filled in corr correct ectly? ly?.. Yes


No

a. Re R eturn to “Setting up Service Tracking”.. Tracking” b. Make corrections as necessary necessary and save the screen. c. Return Return to this this screen screen.. d. Check Check that that all all fields fields are are correct. e. Cont Contin inue ue with with Step 5. 5.

5. Select Select the "Netwo "Network rk Sett Setting ings" s" tab. tab.

2G0947 - 31JAN08

2-27


6. Does Does the the custo customer mer use use a prox proxy y SERVE SERVER? R? Yes

a. Clic Click k [Mo [Modi dify fy]. ]. b. Select the Proxy Type from the drop-down menu.

No

a. Check Check that that the the Prox Proxy y Type Type field is none. b. Continue with Step 7. 7.

c. Type Type the inform informati ation on for: for: Proxy Address Proxy Port Number Proxy Username Proxy Password Proxy Domain d. Check Check that that the the Enterp Enterpris risee Server Location field is Production. e. Cont Contin inue ue with with Step 7. 7. 7. Clic Click k [Sav [Save] e].. 8. Select Select the "Asset "Asset Names" Names" tab. tab.

2-28

2G0947 - 31JAN08


9. Do all of the the "Asset "Asset Names" Names" begin begin with with the the correct correct K-Numb K-Number er and Country Code? Yes


No

a. Return to “Setting up Service Tracking”.. Tracking” b. Check all entries and save the screen. c. Return Return to this this screen screen.. d. Check Check that that all all fields fields are are correct. e. Cont Contin inue ue with with Step 10. 10.

10. Select the "Statu "Status" s" tab. tab.

2G0947 - 31JAN08

2-29


11. Click Click [Modif [Modify]. y]. 12. In the "Remote Services Activation" Activation" block, select "Remote Monitoring and Remote Access" from the drop-down menu. 13. 13. Clic Click: k:

• [Save] • [Start] Note: The 2 fields in the Status block will change when the IMAGER is "registered" with the STATUS LINK SERVER. 14. Select Select the "Identifica "Identification tion"" tab. 15. 15. Clic Click: k:

• [Modify] • [Download Group List] 16. In the Group Name Name field, use the drop-down menu to select the group to which this IMAGER will belong. 17. Click Click [Save]. [Save]. 18. 18. Selec Selectt Utilities>Session>Restart. 19. Click Click [Restart [Restart]. ]. Wait for the IMAGER to restart. 20. Contin Continue ue with with “Backing Up the System Configuration”. Configuration” .

2-30

2G0947 - 31JAN08


Backing Up the System System Conf Conf igu ration 1. Select Utilities>Backup/Restore.

2. To make make a backup backup of the the configu configuratio ration n parameters parameters to the the DRE HARD HARD DRIVE, click [Backup]. 3. To downl download oad the the backup backup data to to your your LAPTOP LAPTOP COMPU COMPUTER, TER, do: do: a. Clic Click k [Do [Down wnlo load ad Back Backup up]. ]. b. Select a folder name to place the file file in. c.

Click Click [Save] [Save] to place the backu backup p file file in the the selected selected folder. folder.

4. Log off from from the the SERVI SERVICE CE TOOL TOOL (see (see “Logging Off the SERVICE TOOL”” on page 2-4 TOOL 2-4). ). 5. Cont Contin inu ue wi with “Instructing the Operator”. Operator” .

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2-31


Instructing the Operator 1. Instruct Instruct the the operator operator about changing changing the the CHARCOAL CHARCOAL FILTER. FILTER. 2. Instruct Instruct the the operator operator to read read the Safety Safety Manual Manual,, 2G0734 2G0734 and User User Guide, Guide, 2G0733, for the Kodak DryView 5800 LASER IMAGER.

Using t he Default Default Passcode All IMAGERS from the FACTORY are set for the following default Passcodes:

•

For level 2 users: – User ID: KeyOperator – Password: DV5800

•

For level 3 users: – User ID: LocalService – Password: DV5800

Note: The first time the customer logs in, they may be asked to change the password.

2-32

2G0947 - 31JAN08

Sectio Section n 3: Adjust Adj ustments ments and Replaceme Replacements nts Ad A d j u s t m ents ent s PROCESSOR - DRUM Temperature Adju Ad ju stmen st mentt Speci Sp ecifi fi catio cat io n Purpose:

To set the correct temperature for the DRUM.

Setting Temperature:

This procedure is required after replacing the PROCESSOR AY, PROCESSOR DRUM, or the DRE BOARD, or if you expect that DRUM temperatures are causing image quality problems.

Specification:

The temperature at the PROCESSOR DRUM must be between 123.8 124.2 C (254.84 - 256.56 F). °

Special Tools:

°

°

-

°

•

TEMPERATURE METER with PROBE TL5574

•

BLOCK for PROBE, KIT SP7F3477

•

LAPTOP COMPUTER with Microsoft INTERNET EXPLORER 5.5

•

SERVICE TOOL

•

CROSSOVER CABLE TL5576

Note: • A TEMPERATURE METER and PROBE with a BAR TYPE ELEMENT must be used for this procedure. PROBES with CIRCULAR TYPE ELEMENTS will not provide correct readings. The TEMPERATURE METER and PROBE must be calibrated together at least once per year. If the PROBE breaks, a new PROBE and the existing METER must be calibrated again.

• The TEMPERATURE METER must be at room temperature during this procedure. If the METER has been in a hot or cold vehicle, allow it to adjust to room temperature before using.

Prerequisites To Check

2G0947 - 31JAN08

None 1. Energize Energize the the IMAGER IMAGER and and allow allow it it to warm to to operati operating ng temperature.

3-1

Adjustments and Replacements

BLOCK

203.2 mm (8.00 in.)

PROBE SENSOR PROBE

C

F

METER

2. Prep Prepar aree the the METE METER: R: a.

Install Install the the BLOCK BLOCK on the PROBE PROBE 203.2 mm (8.00 (8.00 in.) in.) from from the the PROBE SENSOR.

b. Clean the PROBE with ALCOHOL ALCOHOL WIPES. c. Set Set the the MET METER ER to to dis displ play ay in in C. °

3. Remov move the “BACK PANEL”. PANEL”.

3-2

2G0947 - 31JAN08


PROCESSOR AY

DRUM

SLOT

PROBE

4. Insert Insert the PROBE PROBE into into the the slot on the the right right back of the PROCESSOR PROCESSOR AY AY and let the rotation of the PROCESSOR DRUM pull the PROBE until the BLOCK reaches the slot. 5. Allow Allow the temperat temperature ure reading reading on on the METER METER to stabilize. stabilize. This This requires requires approximately 90 seconds. 6. Check that the temper temperature ature at the the PROCESSOR PROCESSOR DRUM is is between between 123.5 - 124.5 C (254.3 - 256 F). °

°

°

°

7. Pull back back slightl slightly, y, 1 - 2 cm (0.4 - 0.8 0.8 in.), in.), on the BLOCK BLOCK to confirm confirm that that the highest temperature is being read.

2G0947 - 31JAN08

3-3


To Adjust 1. Log on to the the SERVICE SERVICE TOOL TOOL (see (see Installa Installation tion Instructi Instructions, ons, “Logging Onto the SERVICE TOOL” TOOL” on page 2-4 2-4). ). 2. Select Configuration>Hardware>Processor Configuration.

3. In the "Temperatu "Temperature" re" field, field, enter enter the the temperatu temperature re measured measured by by the METER.

Note: The "Offset" field indicates the offset value between the Set Point field and the Temperature field. 4. Clic Click k [Mod [Modif ify y]. 5. Allow approximat approximately ely 10 minutes minutes for the the temperatu temperature re of the the PROCESSOR PROCESSOR DRUM to become stable. 6. Use the the METER METER to check check the the temperatu temperature re of the the PROCESSOR PROCESSOR DRUM again. The temperature must be 123.5 - 124.5° C (254.3° - 256° F). 7. When the the temperat temperature ure is between between 123.5 123.5 - 124.5° 124.5° C (254.3° (254.3° - 256° 256° F), F), close the "Processor Configuration" window. 8. Log off off of the the SERVICE SERVICE TOOL TOOL (see (see Installat Installation ion Instru Instruction ctions, s, “Logging Off the SERVICE TOOL” on page 2-4 2-4). ).

3-4

2G0947 - 31JAN08


IMAGING AY - Alignment Adju Ad ju st ment men t Speci Sp ecifi fi catio cat io n Purpose:

To align the image on the film.

Specification:

The image is aligned.

Special Tools:

None

Prerequisites

Remove the “BACK PANEL”. PANEL”.

To Check

1. Make Make a tes testt pri print nt.. 2. Check that the image is not not skewed skewed on the the film. film.

To Adjust

IMAGING AY

SPRING AY

ALIGNMENT PIN (down position)

ALIGNMENT PIN (up position)

1. Loosen Loosen the the ALIGN ALIGNMEN MENT T PINS PINS using using a 1.5 1.5 mm Allen WRENCH. 2. Push the ALIGNM ALIGNMENT ENT PINS into the up posit position. ion. 3. Tighte Tighten n the ALIG ALIGNME NMENT NT PINS PINS using using a 1.5 mm mm Allen WRENCH. 4. Turn the 2 SPRING SPRING AYs until until the the IMAGING IMAGING AY AY is just just touching touching the ALIGNMENT PINS. 5. Loos Loosen en the the ALI ALIGN GNME MENT NT PIN PINS. S.

2G0947 - 31JAN08

3-5


6. Push the ALIGN ALIGNMENT MENT PINS into the down position position.. 7. Make Make a tes testt prin print. t. If the image is skewed, repeat the adjustment procedure until the skew is eliminated.

3-6

2G0947 - 31JAN08


IMAGING IMAGING AY AY - Start Start Index Ind ex Delay, Start Start of Scan Adju Ad ju st ment men t Speci Sp ecifi fi catio cat io n Purpose:

To adjust Start of Scan timing to center an image left to right on the film.

Specification:

Borders on the left and right of the image should be equal.

Special Tools:


•

LAPTOP COMPUTER with Microsoft INTERNET INTERNET EXPLORER V 5.5 or higher

•

SERVICE TOOL

•

CROSSOVER CABLE TL5568

None 1. Log on on to the the SERVICE SERVICE TOOL TOOL (see (see Installa Installation tion Instructi Instructions, ons, “Logging Onto the SERVICE TOOL” TOOL” on page page 2-4 2-4). ).

2. From From the the Servic Servicee menu menu,, sele select ct Diagnostics>DRE>Advanced Test Print . 3. In the Test Test Profile Profile field, field, use use the drop-do drop-down wn menu to to select select "Smpte8Bit "Smpte8Bit". ". 4. Click [R [Run]. 5. Check the left left and and right right borders borders,, they they should should be be equal. equal.

2G0947 - 31JAN08

3-7


To Adjust

1. Select Configuration>Hardware>Optics. 2. Observe Observe the number number displayed displayed in the the "Index "Index Delay" Delay" window window..

NOTE: There are 2 Index Delay adjustments depending on the width of the film:

• When viewing the film on a LIGHT BOX, the notch on the film must be in the upper right. right.

• If the left border, as viewed on a LIGHT BOX, is too narrow, the number must be decreased.

• If the left border, as viewed on a LIGHT BOX, is too wide, the number must be increased. 3. To: Decre ecreas asee the the left left bord border er on th the tes testt pri prin nt, do:

Incr Increa easse th the lef leftt bor bord der on the tes testt pri print, nt, do do:

a. Click [Modify] [Modify] and increase increase the the number number in the the a. Click [Modi [Modify] fy] and and decrease decrease the the number number in the "Index Delay" window by 50. This will decrease the "Index Delay" window by 50. This will increase the left border by 2 mm (0.08 in.). left border by 2 mm (0.08 in.). b. Click [Save].

b. Click [Save].

c. Make anothe anotherr Test Print Print and and check the the index index delay delay area again.

c. Make another another Test Test Print Print and check check the the index index delay delay area again.

d. Do Step a throu through gh Step c until until the left left border border matches the right border.

d. Do Step a throug through h Step c until until the left border border matches the right border.

3-8

2G0947 - 31JAN08


IMAGING IMAGING AY - Page Page Start Delay, Delay, Start o f Page Adju Ad ju st ment men t Speci Sp ecifi fi catio cat io n Purpose:

To adjust Start of Page timing to obtain a 2 mm (0.08 in.) half-tone density border at the leading edge edge of the film.

Specification:

A 2 mm (0.08 in.) half-tone border only is visible at the leading edge of the film.

Special Tools:


•

LAPTOP COMPUTER with Microsoft INTERNET INTERNET EXPLORER V 5.5 or higher

•

SERVICE TOOL

•

CROSSOVER CABLE, TL5568

None 1. Log on on to the the SERVICE SERVICE TOOL TOOL (see (see Installa Installation tion Instructi Instructions, ons, “Logging Onto the SERVICE TOOL” TOOL” on page page 2-4 2-4). ).

2. From From the the Servic Servicee menu menu,, sele select ct Diagnostics>DRE>Advanced Test Print . 3. In the Test Test Profile Profile field, field, use use the drop-do drop-down wn menu to to select select "Smpte8Bit "Smpte8Bit". ". 4. Click [R [Run]. IMPORTANT:

There should not be any printing above the "virtual notch".

2G0947 - 31JAN08

3-9


Virtual notch

Printing above half-tone border

Correct

Virtual notch

Incorrect 2 mm (0.08 in.) half-tone density border

5. Check for for a 2 mm (0.08 in.) in.) half-ton half-tonee density density at the the leading leading edge edge of the film with no transparent area appearing.

To Adjust

1. Select Configuration>Hardware>Optics. 2. Observe Observe the the number number display displayed ed in the the "Page "Page Start Start Delay" Delay" window window..

NOTE: • When viewing the film on a LIGHT BOX, the notch on the film must be in the upper right. right.

• If the half-tone density, as viewed on a LIGHT BOX, is too narrow, the number must be increased.

• If the half-tone density, as viewed on a LIGHT BOX, is too wide, the number must be decreased.

3-10

2G0947 - 31JAN08


3. To: Decre ecreas asee the the top top bord border er on the test est prin rint, do: do:

Incr Increa ease se the the top bord border er on the the test test print rint,, do: do:

a. Click [Modify] [Modify] and and decrease decrease the the number number in the "Page Start Delay" window by 13. This will decrease the top border by 1 mm (0.04 in.).

a. Click [Modi [Modify] fy] and increas increasee the number number in the "Page "Page Start Delay" window by 13. This will increase the top border by 1 mm (0.04 in.).

b. Click [Save].

b. Click [Save].

c. Make another another Test Test Print Print and check check the "Page "Page Start Start Delay" delay area again.

c. Make anothe anotherr Test Print Print and and check the the "Page "Page Start Delay" delay area again.

d. Do Step Step a through through Step Step c until until the top top border border matches the bottom border.

d. Do Step a throug through h Step c until until the the left border border matches the right border.

2G0947 - 31JAN08

3-11


Replacements LEFT PANEL Prerequisites: To Remo ve:

None. 1. De-energiz De-energizee the IMAGER IMAGER (see Installat Installation ion Instr Instructio uctions, ns, “De-energizing the IMAGER” IMAGER” on page page 2-3 2-3). ).

TOP COVER


2. Open Open the the TOP TOP COVE COVER. R. 3. Loosen Loosen the 2 Capti Captive ve THUM THUMB B SCREW SCREWS. S. 4. Tip the the LEFT LEFT PANEL PANEL out out and and lift lift it from the the IMAGER. IMAGER.

To Ins tall:

3-12

1. Revers Reversee the steps steps in in the remov removal al proce procedur dure. e.

2G0947 - 31JAN08


RIGHT PANEL Prerequisites: To Remove:

None. 1. De-energiz De-energizee the IMAGER IMAGER (see Installat Installation ion Instr Instructio uctions, ns, “De-energizing the IMAGER” IMAGER” on page page 2-3 2-3). ).


2. Open Open the the TOP TOP COVE COVER. R. 3. Loosen Loosen the 2 Capti Captive ve THUM THUMB B SCREW SCREWS. S. 4. Tip the RIGHT RIGHT PANEL PANEL out and lift lift it it from from the IMAGER. IMAGER.

To Install:

2G0947 - 31JAN08


3-13


BACK BA CK PANEL PANEL Prerequisites:

To Remo ve:

Remove:

•

“LEFT PANEL”

•

“RIGHT PANEL”

1. Dis Disconn connec ect: t:

• NETWORK CABLE • POWER CORD

POWER CORD NETWORK CABLE

10 SCREWS

BACK PANEL

2. Remo Remove ve 10 SCRE SCREWS WS.. 3. Lift Lift the the BACK BACK PANE PANEL L from from the the IMAG IMAGER. ER.

To Ins tall: IMPORTANT:

When replacing the BACK PANEL you must install an "Agency Statements" LABEL, P/N 2G0581, on the outside of the BACK PANEL. 1. Revers Reversee the steps steps in in the remov removal al proce procedur dure. e.

3-14

2G0947 - 31JAN08


TOP COVER Prerequisites:


To Remove:

TOP COVER

SUPPORT ARM

SCREW

NUT

1. Open Open the the TOP TOP COVE COVER. R. 2. Lock Lock the the SUPP SUPPOR ORT T ARM. ARM. 3. Remove:

• NUT • SCREW 4. Clos Closee the the TOP TOP COV COVER ER..

2G0947 - 31JAN08

3-15


2 SCREWS

5. At the the back back of of the the IMAGER IMAGER remove remove 2 SCREWS SCREWS.. 6. Shift the TOP TOP COVER COVER 1.27 cm (0.5 in.) to to the left and and lift from the the IMAGER.

To Ins tall:

3-16


2G0947 - 31JAN08


FRONT PANEL Prerequisites: To Remove:

Remove the FILM TRAYS. 1. De-energiz De-energizee the IMAGER IMAGER (see Installat Installation ion Instr Instructio uctions, ns, “De-energizing the IMAGER” IMAGER” on page page 2-3 2-3). ).

2 SCREWS TOP COVER

2 LANYARDS

FRONT PANEL LOCAL PANEL CONNECTOR

2. Open:

• TOP COVER • FRONT PANEL 3. Discon Disconnec nectt the LOCA LOCAL L PANEL PANEL CONNE CONNECTO CTOR. R. 4. Remove Remove 2 SCREWS SCREWS from from the the FRONT FRONT PANEL PANEL holding holding the 2 LANYARDS. 5. Tip the FRONT FRONT PANEL PANEL out and lift lift it it from from the IMAGER. IMAGER.

To Install:

2G0947 - 31JAN08


3-17


LOCAL PANEL AY Prerequisites:

Remove the “FRONT PANEL”. PANEL” .

To Remo ve: LIGHT SHIELD 6 SCREWS FRONT PANEL

ELECTRONICS BOARD CONTROL PANEL

CONNECTOR

1. Disc Discon onne nect ct the the CONNE CONNECT CTOR OR.. 2. Remove 6 SCREWS SCREWS holdin holding g the the CONTROL CONTROL PANEL PANEL,, ELECTRON ELECTRONICS ICS BOARD and LIGHT SHIELD to the FRONT PANEL. 3. Cut Cut the the TIE TIE WRA WRAPS PS..


To prevent damage to CABLES, install new TIE WRAPS in place of those that were cut. 1. Revers Reversee the steps steps in in the remov removal al proce procedur dure. e.

3-18

2G0947 - 31JAN08


SWITCH, SWITCH, INTERLOCK INTERLOCK - LEFT L EFT and RIGHT PANEL PANELS S Prerequisites: To Remove:

None. 1. De-energiz De-energizee the IMAGER IMAGER (see INSTALLAT INSTALLATION ION INSTRU INSTRUCTION CTIONS, S, “De-energizing the IMAGER” IMAGER” on page 2-3 2-3). ). IMPORTANT:

This procedure is used for both LEFT and RIGHT PANEL INTERLOCK SWITCHES.

2 SCREWS 2 BUMPERS TOP COVER LIGHT SHIELD

FRONT PANEL

2. Open:

• TOP COVER. • FRONT PANEL 3. Remove:

• 2 SCREWS • 2 BUMPERS • LIGHT SHIELD

2G0947 - 31JAN08

3-19


CONNECTOR

INTERLOCK SWITCH

HOUSING

4. Disc Discon onne nect ct the the CONNE CONNECT CTOR OR.. 5. Remove:

• 2 SCREWS • HOUSING • INTERLOCK SWITCH

To Ins tall:

3-20


2G0947 - 31JAN08


SWITCH, INTERLOCK - TOP COVER Prerequisites:

Remove the “RIGHT PANEL”. PANEL”.

To Remove:

TOP COVER

INTERLOCK SWITCH CONNECTOR SWITCH COVER

2 SCREWS

1. Remove:

• 2 SCREWS • SWITCH COVER • INTERLOCK SWITCH 2. Disc Discon onne nect ct the the CON CONNE NECT CTOR OR..

To Install:

2G0947 - 31JAN08


3-21


SWITCH, SERVICE Prerequisites:

None.

To Remo ve: SCREW (SERVICE SWITCH Activator)

4 CONNECTORS

SERVICE SWITCH

2 SCREWS

1. Open:

• TOP COVER • FRONT PANEL 2. Remove:

• 2 SCREWS • SERVICE SWITCH 3. Discon Disconnec nectt the 4 CONNEC CONNECTOR TORS. S.

To Ins tall:

3-22


2G0947 - 31JAN08


PROCESSOR AY Prerequisites:

Remove:

• “BACK PANEL” • “FRONT PANEL” • “TOP COVER” • “PROCESSOR DRUM” • “PROCESSOR COVER”

To Remove:

2 SCREWS

RIGID DUCT

1. From From the righ rightt side side of the the IMAGER IMAGER,, remove: remove:

• 2 SCREWS • RIGID DUCT

2G0947 - 31JAN08

3-23


2 SCREWS 2 BUMPERS

LIGHT SHIELD

2. Remove:


3-24

2G0947 - 31JAN08


5 SCREWS

3. Disconnec Disconnectt the the 6 CONNECTO CONNECTORS RS from from the PROCESSOR PROCESSOR AY. 4. Cut Cut the the TIE TIE WRAP WRAPS. S. 5. Remo Remov ve 5 SCR SCRE EWS WS.. CAUTION:

Hot Surface When the IMAGER is initially de-energized, the PROCESSOR DRUM and ROLLERS are hot. Take care when removing the DRUM.

2G0947 - 31JAN08

3-25


STEEL ROD

INLET SHIELD

6. To rem remov ovee the the PROC PROCES ESSO SOR R AY: AY: a. Put 1 hand hand under under the the INLE INLET T SHIEL SHIELD. D. b. Grip the STEEL ROD near the the FRAME. c.

Lift and place place the the PROCESSO PROCESSOR R AY on a flat, flat, stable stable surface. surface.



3-26

2G0947 - 31JAN08


PROCESSOR DRUM Prerequisites:

Remove:

•

“LEFT PANEL”

•

“RIGHT PANEL”

To Remove:

DRUM PULLEY

DRUM DRIVE BELT

DRUM CABLE

TIE WRAP CONNECTOR PROCESSOR CONTROL BOARD

2 SCREWS

RIGID DUCT

1. Remove:

• 2 SCREWS • RIGID DUCT 2. Cut the the TIE WRAP that secures secures the DRUM DRUM CABLE CABLE to to the PROCESSOR PROCESSOR CONTROL BOARD. 3. Disconnec Disconnectt the the CONNECT CONNECTOR OR from from the the PROCES PROCESSOR SOR CONTRO CONTROL L BOARD. 4. Disengage Disengage the DRUM DRIVE BELT from the DRUM PULLEY. PULLEY.

2G0947 - 31JAN08

3-27


CAUTION:

Hot Surface When the IMAGER is initially de-energized, the PROCESSOR DRUM and ROLLERS are hot. Take care when removing the PROCESSOR DRUM.

PROCESSOR DRUM

2 LATCHES

PROCESSOR COVER

5. Relea Release se the the 2 LATC LATCHE HES. S. 6. Open Open the the PROC PROCES ESSO SOR R COVE COVER. R. CAUTION:

• The surface of the PROCESSOR DRUM is easily damaged by fingernails and jewelry. Handle the PROCESSOR DRUM with one hand on the DRUM PULLEY and the other hand on the opposite end. Do not touch the silicone surface of the PROCESSOR DRUM.

• When removing the PROCESSOR DRUM take care not to damage the CONNECTOR. 7. Remove Remove the PROCES PROCESSOR SOR DRUM DRUM and stand stand it it on a flat, flat, stable stable surfac surface. e.

To Ins tall:


Note: Whenever a new PROCESSOR DRUM is installed, the temperature adjustment for the PROCESSOR must be done (see “PROCESSOR DRUM Temperatu Temperature” re” on page 3-1 3-1). ).

3-28

2G0947 - 31JAN08


PROCESSOR COVER Prerequisites:


To Remove: CAUTION:

Hot Surface When the IMAGER is initially de-energized, the PROCESSOR DRUM and ROLLERS are hot. Take care when working in the area of the PROCESSOR.

PROCESSOR COVER

2 LATCHES

1. Unla Unlatc tch h the the 2 LAT LATCH CHES ES.. 2 SCREWS

Back of IMAGER

2. At the the back of of the IMAGER IMAGER,, use a 2.5 2.5 ALLEN ALLEN WRENCH WRENCH to remove remove 2 SCREWS. 3. Lift the the PROCESSO PROCESSOR R COVER COVER and place place it it on a flat, flat, stable stable surface. surface.

To Install:

2G0947 - 31JAN08


3-29


BELT, DRUM DRIVE Prerequisites:

Remove the “RIGHT PANEL”. PANEL” .

To Remo ve:

DRUM PULLEY

DRUM DRIVE BELT

BELT BEL T TENSIONER TENSION ER

EXIT PULLEY EXIT DRIVE BELT CONNECTOR PROCESSOR CONTROL BOARD

2 SCREWS

RIGID DUCT

1. Remove:

• 2 SCREWS • RIGID DUCT 2. Disengage Disengage the EXIT EXIT DRIVE DRIVE BELT from the the EXIT EXIT PULLEY PULLEY.. 3. Disconnect Disconnect the CONNECTOR CONNECTOR from the PROCESSOR PROCESSOR CONTROL CONTROL BOARD. 4. Push Push down down on the the BELT BELT TENSIO TENSIONER NER.. 5. Slide the DRUM DRUM DRIVE DRIVE BELT BELT off the the DRUM DRUM PULLEY PULLEY and and over the EXIT PULLEY.

To Ins tall:


Note: The teeth on the BELT must mesh properly with the teeth on the PULLEY. The longest span of the BELT should deflect a maximum of 1.27 cm (0.5 in.) when finger pressure is applied.

3-30

2G0947 - 31JAN08


MOTOR, DRUM DRIVE (M8) Prerequisites:


To Remove:

EXIT PULLEY

EXIT DRIVE BELT 3 STANDOFFS MOTOR CONNECTOR

3 SCREWS

1. Disc Discon onne nect ct the the CON CONNE NECT CTOR OR.. 2. Disengage Disengage the EXIT DRIVE BELT from the EXIT EXIT PULLEY. PULLEY. 3. Loosen Loosen the 3 SCREWS SCREWS so they they are are no longer longer in in the STAND STANDOFFS. OFFS. 4. Remove:

• MOTOR • 3 STANDOFFS

To Install:

2G0947 - 31JAN08


3-31


FAN AY, AY, PROCESSOR PROC ESSOR Prerequisites:

Remove the “PROCESSOR AY”. AY”.

To Remo ve: 2 SCREWS CONNECTOR FAN AY

Left Side of IMAGER


• 2 SCREWS • FAN AY

To Ins tall:

3-32


2G0947 - 31JAN08


FILM DIVERTER AY and FELT PAD AY Prerequisites:

None

To Remove: CAUTION:

Hot Surface When the IMAGER is initially de-energized, the PROCESSOR DRUM and ROLLERS are hot. Take care when working in the area of the PROCESSOR.

HEAT HEA T SHIELD SHIE LD

2 SCREWS FELT PAD AY PROCESSOR DRUM AY

FILM DIVERTER AY

SIDE PLA PLATE TE

1. Open Open the the TOP TOP COVE COVER. R. 2. Remove:

• HEAT SHIELD • 2 SCREWS • FELT PAD AY • FILM DIVERTER AY

To Install:

1. Clean the SIDEPL SIDEPLATES ATES by by scraping scraping away away the the residue residue with with a SCRAPER. SCRAPER. 2. After After scrapi scraping, ng, thoro thorough ughly ly vacuum vacuum the the area. 3. Wipe clean the SIDEPLATE SIDEPLATES S with with ALCOHOL ALCOHOL WIPES. WIPES.

2G0947 - 31JAN08

3-33


4. Install Install the the new FILM FILM DIVERTE DIVERTER R AY and and FELT PAD AY, AY, but do do not tighten the 2 SCREWS. 5. Push:

• the FILM DIVERTER AY away from the PROCESSOR DRUM • the FELT PAD AY against the 2 SCREWS 6. Tigh Tighte ten n the the 2 SCR SCREW EWS. S.

3-34

2G0947 - 31JAN08


PROCESSOR PROCESSOR GASK ET Prerequisites:

None

To Remove:

NOTE: There are 2 GASKETS, 1 on the HEAT SHIELD and 1 on the INLET SHIELD. To remove the GASKET on the HEAT SHIELD:

TOP COVER 2 LATCHES HEAT HEA T SHIELD SHI ELD

GASKET

HEAT HEA T SHIELD SHI ELD

1. Open Open the the TOP TOP COVE COVER. R. 2. Rele Releas asee the the 2 LAT LATCH CHES ES.. 3. Remo Remove ve the the HEA HEAT T SHI SHIEL ELD. D. 4. Pull Pull off off the the old old GAS GASKE KET. T.

2G0947 - 31JAN08

3-35


To remove the GASKET on the INLET SHIELD:

2 SCREWS INLET SHIELD GASKET

1. Remove:

• “PROCESSOR COVER” • 2 SCREWS • INLET SHIELD 2. Pull Pull off off the the old old GAS GASKE KET. T.

To Ins tall:

1. Use ALCOHO ALCOHOL L WIPES WIPES to clean the adhes adhesive ive from from the the GASKETS. GASKETS. 2. Remove the paper backing backing from from the new GASKETS. GASKETS. 3. Set Set the the GASK GASKET ETS S in plac place. e. 4. Press Press down down firml firmly y all arou around nd the the GASKET GASKETS. S. 5. Revers Reversee the steps steps in in the remov removal al proce procedur dure. e.

3-36

2G0947 - 31JAN08


PROCESSOR PROCESSOR ROLL ERS Prerequisites:

Remove the “PROCESSOR COVER”. COVER”.

To Remove:

ROLLER PROCESSOR COVER BEARING

RETAINER

SPRING

IMPORTANT:

The BEARINGS on the ends of ea ch ROLLER are loose. Take care not to lose the BEARINGS or the SPRINGS in the RETAINER. 1. Lift Lift each each ROLL ROLLER ER from from the RETAIN RETAINER. ER.

To Install:

2. Install Install a BEARING BEARING on each each end of of the ROLLER, ROLLER, and make make sure sure each RETAINER includes a SPRING. 3. Insert Insert the BEARINGS BEARINGS (with (with ROLLE ROLLER) R) into into the the RETAINE RETAINER. R. 4. Check th that: a. Each Each ROL ROLLE LER R rota rotate tess free freely ly.. b. Each BEARING is free to slide slide against the SPRING in the RETAINER. c. The The SPR SPRIN INGS GS are are not not bent bent..

2G0947 - 31JAN08

3-37


DENSITOMETER AY Prerequisites:

None.

To Remo ve:

TOP COVER

2 SCREWS 2 BUMPERS

LIGHT SHIELD

FRONT PANEL

1. Open:

• TOP COVER • FRONT PANEL 2. Remove:


3-38

2G0947 - 31JAN08


EXIT TRAY

CONNECTOR

3 TIE WRAPS FILM GUIDE 2 SCREWS

3. Disconnec Disconnectt the the CONNE CONNECTOR CTOR from the DENSITOME DENSITOMETER. TER. 4. Remove:

• 2 SCREWS • EXIT TRAY 5. Cut the the 3 TIE TIE WRAPS WRAPS to disenga disengage ge the WIRES from the the FILM GUIDE. GUIDE.

2G0947 - 31JAN08

3-39


2 SCREWS FILM GUIDE

DENSITOMETER

4 SCREWS

6. Remove

• 2 SCREWS • FILM GUIDE • 4 SCREWS • DENSITOMETER

To Ins tall:

3-40


2G0947 - 31JAN08


TURNAROUND DRIVE SHAFT, DRIVE WHEEL and HUBS Prerequisites:

Remove:

•

“RIGHT PANEL”

•

“LEFT PANEL”

•

“FRONT PANEL”

•

CHARCOAL FILTER

To Remove: 2 SCREWS 2 BUMPERS

LIGHT SHIELD

1. Remove:


2G0947 - 31JAN08

3-41


CONNECTOR EXIT TRAY 2 SCREWS

2. Disconnect Disconnect the CONNECTOR CONNECTOR to the DENSITOME DENSITOMETER. TER. 3. Remove:

• 2 SCREWS • EXIT TRAY

3-42

2G0947 - 31JAN08


2 E-RINGS

BEARING 3 BELTS

ROLLERS DRIVE SHAFT PULLEY

TURNAROUND DRIVE BELT BELT

4. Slide Slide the 3 BELTS BELTS off the ROLLER ROLLERS. S. 5. Disengage Disengage the TURNAR TURNAROUND OUND DRIVE BELT from the the PULLEY PULLEY.. 6. Remove:

• 2 E-RINGS (1 on the outside of the PULLEY and 1 from inside the FRAME)

• PULLEY 7. Push the the DRIVE DRIVE SHAFT SHAFT to the the right right to disengage disengage it from from the BEARIN BEARING G on the left side of the FRAME, then to the left to remove it.

2G0947 - 31JAN08

3-43


3 E-RINGS

DRIVE SHAFT

2 HUBS

DRIVE WHEEL and DRIVE WHEEL COVER

8. Remove:

• 3 E-RINGS • 2 HUBS • DRIVE WHEEL and DRIVE WHEEL COVER

To Ins tall:

3-44


2G0947 - 31JAN08


TURNAROUND IDLER SHAFTS and ROLLERS Prerequisites:

Remove:

•

“RIGHT PANEL”

•

“LEFT PANEL”

•

“FRONT PANEL”

•

CHARCOAL FILTER

To Remove: IMPORTANT:

This procedure is used for all 3 IDLER SHAFTS and the 9 ROLLERS.

2 SCREWS 2 BUMPERS

LIGHT SHIELD

1. Remove:

• 2 SCREWS • 2 BUMPERS • LIGHT SHIELD 2. Disconnec Disconnectt the the CONNE CONNECTOR CTOR to the DENSITOME DENSITOMETER. TER. 3. Remove:

• 2 SCREWS • EXIT TRAY

2G0947 - 31JAN08

3-45


INTERLOCK SWITCH

Left side of IMAGER

E-RING

IDLER SHAFT

ROLLERS

3 BELTS

4. Slide Slide the 3 BELT BELTS S off off the the ROLLE ROLLERS. RS. 5. Remove Remove the E-RING E-RING from from the inside inside left left of the IDLER IDLER SHAFT. SHAFT.

NOTE: For the upper IDLER SHAFT you should remove the LEFT PANEL INTERLOCK SWITCH (see “SWITCH, INTERLOCK - LEFT and RIGHT PANELS” PANELS” on page page 3-19 3-19). ). 6. Using a straight straight slot slot SCREWDR SCREWDRIVER IVER,, unscrew unscrew the IDLER SHAFT from the left side. 7. Push the the IDLER SHAFT SHAFT to to the left left to disengag disengagee it from the the right right side of of the FRAME, then to the left to remove it.

6 E-RINGS

3 ROLLERS IDLER SHAFT

8. Remove:

• 6 E-RINGS • 3 ROLLERS

To Ins tall:

3-46


2G0947 - 31JAN08


MOTOR, TURNAROUND ROLLER DRIVE (M9) Prerequisites:

Remove:

•

“FRONT PANEL”

•

“RIGHT PANEL”

•

CHARCOAL FILTER

To Remove:

BELT E RING PULLEY 4 SCREWS CONNECTOR

TURNAROUND MOTOR

1. Disc Discon onne nect ct the the CON CONNE NECT CTOR OR.. 2. Remove:

• E RING • BELT • PULLEY • 4 SCREWS • TURNAROUND MOTOR

To Install:

2G0947 - 31JAN08


3-47


FILM FEED AY Prerequisites:

Remove:

•

“BACK PANEL”

•

“PICKUP AY - UPPER”

To Remo ve:

ALIGNMENT PIN (down position)

IMPORTANT:

Verify that the OPTICS AY ALIGNMENT PINS are in the down position.

3-48

2G0947 - 31JAN08


2 SCREWS

RIGID DUCT

2. On the the righ rightt side side of of the the IMAGER IMAGER,, remove remove::

• 2 SCREWS • RIGID DUCT

2 SCREWS

ELECTRONICS BRACKET

3. Remo Remove ve2 2 SCRE SCREWS WS.. 4. Open Open the ELECTR ELECTRONI ONICS CS BRACKE BRACKET. T.

2G0947 - 31JAN08

3-49


SCREWS

SCREWS

5. Remo Remove ve 4 SCR SCRE EWS.

3-50

2G0947 - 31JAN08


2 SCREWS

LIGHT SHIELD

SCREW EXHAUST DUCT

6. From From the the left left side side of the IMAGER IMAGER,, remove remove::

• 2 SCREWS • LIGHT SHIELD • SCREW • EXHAUST DUCT

4 CONNECTORS

7. Disco Disconn nnect ect the 4 CONNEC CONNECTO TORS. RS.

2G0947 - 31JAN08

3-51


IMPORTANT:

Cut TIE WRAPS that secure the FILM TRANSPORT HARNESS to the IMAGER FRAME AY

6 SCREWS

FILM FEED AY

8. Remo Remove ve 6 SCR SCRE EWS. IMPORTANT:

Remove slowly, moving electrical harnesses out of the way. 9. Slide the FILM FILM FEED FEED AY out out the left side side of the IMAGER IMAGER and and place place it on a flat, stable surface.



3-52

2G0947 - 31JAN08


MOTOR, FEED ROLLER NIP OPEN/CLOSE (M1) Prerequisites:

Remove:

•

“BACK PANEL”

•

“LEFT PANEL”

To Remove:

CONNECTOR

FEED ROLLER NIP OPEN/CLOSE MOTOR

BELT E RING PULLEY 4 SCREWS

L e ft S i d e

B a ck


• E RING • PULLEY • BELT • 4 SCREWS • FEED ROLLER NIP OPEN/CLOSE MOTOR

To Install:

2G0947 - 31JAN08


3-53


MOTOR, NIP POSITION DRIVE (M2) Prerequisites:

Remove:

•

“BACK PANEL”

•

“RIGHT PANEL”

To Remo ve:

MOTOR CONNECTOR

4 CIRCUIT BREAKER CONNECTORS

NIP POSITION MOTOR 4 SCREWS

BELT

TENSIONER SCREW

Back of IMAGER

1. Disconnect:

• MOTOR CONNECTOR • 4 CIRCUIT BREAKER CONNECTORS 2. Loosen Loosen the TENSIO TENSIONER NER SCREW SCREW.. 3. Disengage Disengage the the BELT BELT for the the PULLEY PULLEY on the NIP NIP POSITION POSITION MOTOR. MOTOR. 4. Remove:

• 4 SCREWS • NIP POSITION MOTOR

To Ins tall:

3-54


2G0947 - 31JAN08


FEED ROLLER NIP DRIVE BELT Prerequisites:


To Remove:

2 SCREWS

ELECTRONICS BRACKET

1. Remo Remov ve 2 SCR SCRE EWS WS.. 2. Open Open the ELECTR ELECTRONI ONICS CS BRACKE BRACKET. T.

2G0947 - 31JAN08

3-55


4 CONNECTORS

TENSIONER SCREW

BELT

3. Disconnect Disconnect the 4 CONNECTOR CONNECTORS S for the CIRCUIT CIRCUIT BREAKERS. BREAKERS. 4. Loos Loosen en TEN TENSI SION ONER ER SCREW SCREW.. 5. Remo Remove ve the the BEL BELT. T.

To Ins tall:

3-56


2G0947 - 31JAN08


NIP ROLLER SET AY - UPPER Prerequisites:

Remove the “ FEED ROLLER NIP DRIVE BELT“ BELT“

To Remove:

4 SCREWS

CAM ARM

E-RING

1. Remove:

• E-RING • CAM ARM • 4 SCREWS

To Install:

2G0947 - 31JAN08


3-57


NIP ROLLER ROLL ER SET AY AY - LOWER L OWER Prerequisites:

Remove the “ FEED ROLLER NIP DRIVE BELT“

To Remo ve: IMPORTANT:

This procedure is used for both UPPER and LOWER NIP ROLLER AY.

4 SCREWS

UPPER FILM GUIDE

1. Remove:

• 4 SCREWS • FILM GUIDE

3-58

2G0947 - 31JAN08


4 SCREWS

CAM ARM

E-RING

2. Remove:

• E-RING • CAM ARM • 4 SCREWS

To Install:

2G0947 - 31JAN08


3-59


FILM FIL M SEPARATION SEPARATION FAN AY - UPPER Prerequisites:

Remove the “FILM FEED AY”. AY”.

To Remo ve:

4 SCREWS

UPPER FILM GUIDE

1. Remove:

• 4 SCREWS • FILM GUIDE

3-60

2G0947 - 31JAN08


SCREW

CONNECTOR

FAN

PIN

2. Disc Discon onne nect ct the the CON CONNE NECT CTOR OR.. 3. Remo Remove ve the the SCRE SCREW. W. 4. Lift Lift the the FAN FAN off off the the PIN. PIN.

To Install:

2G0947 - 31JAN08


3-61


FILM SEPARATION FAN AY - LOWER Prerequisites:


To Remo ve:

CONNECTOR 2 SCREWS

1. Disc Discon onne nect ct the the CONNE CONNECT CTOR OR.. 2. Remo Remove ve 2 SCR SCRE EWS.

To Ins tall:

3-62


2G0947 - 31JAN08


FILM SEPARATION SEPARATION FAN FILTER Prerequisites:


To Remove:

FILTER

1. Pull Pull the the FILTER FILTER off the PLENUM PLENUM..

NOTE: The FILTER is held on by an adhesive and may require scraping the PLENUM to remove.

To Install:

1. Use ALCOH ALCOHOL OL WIPES WIPES to clean the adhes adhesive ive from from the the FILTER FILTER installation area. 2. Align Align the the FILTE FILTER R with with the the PLENUM PLENUM hole. hole. 3. Remove Remove the the paper paper back backing ing from from the FILT FILTER. ER. 4. Press Press down down to adhere adhere the FILTER FILTER..

2G0947 - 31JAN08

3-63


CAM AY, AY, CASSETTE CA SSETTE REGISTRATION - UPPER (M6U) Prerequisites:


To Remo ve: 2 SCREWS

CONNECTOR CAM AY


• 2 SCREWS • CAM AY

To Ins tall:

3-64


2G0947 - 31JAN08


CAM, AY CASSETTE REGISTRATION - LOWER (M6L) Prerequisites:

Remove the “LEFT PANEL”. PANEL” .

To Remove:

CONNECTOR

2 SCREWS

CAM AY


• 2 SCREWS • CAM AY

To Install:

2G0947 - 31JAN08


3-65


SENSOR, FILM SAVER DETECT - UPPER (S6U) Prerequisites:


To Remo ve:

4 SCREWS

UPPER FILM GUIDE

1. Remove:

• 4 SCREWS • UPPER FILM GUIDE

3-66

2G0947 - 31JAN08


FAN CONNECTOR

2 SCREWS

MOTOR CONNECTOR

BELT PULLEY

LOWER FILM SEPARATION SEPARA TION FAN


4 SCREWS

2. Disco Disconn nnect ect the FAN CONNEC CONNECTO TOR. R. 3. Remove:

• 2 SCREWS • LOWER FILM SEPARATION FAN 4. Disco Disconn nnect ect the MOTOR MOTOR CONN CONNECT ECTOR. OR. 5. Diseng Disengage age the BELT BELT from from the the PULL PULLEY. EY. 6. Remove:

• 4 SCREWS • FEED ROLLER NIP OPEN/CLOSE MOTOR

2G0947 - 31JAN08

3-67


ALIGNMENT BAR

2 SCREWS LOWER FILM GUIDE 4 SCREWS

Notch for CABLES

IMPORTANT:

Avoid damaging CABLES when removing the LOWER FILM GUIDE. Swing the LOWER FILM GUIDE out on the right side so that the CABLES pass through the "notch". 7. Remove:

• 2 SCREWS • ALIGNMENT BAR • 4 SCREWS • LOWER FILM GUIDE

3-68

2G0947 - 31JAN08


CONNECTOR FILM SAVER DETECT SENSOR

SCREW


• SCREW (from the bottom) • FILM SAVER DETECT SENSOR

To Install:

2G0947 - 31JAN08


3-69


SENSOR, FILM SAVER DETECT - LOWER (S6L) Prerequisites:


To Remo ve:

SCREW

FILM SAVER DETECT SENSOR CONNECTOR


• SCREW • FILM SAVER DETECT SENSOR

To Ins tall:

3-70


2G0947 - 31JAN08


SENSOR, FILM TRAY DETECT - UPPER (S5U) Prerequisites:

Remove the “FILM FEED AY”. AY” .

To Remove:

4 SCREWS

UPPER FILM GUIDE

1. Remove:

• 4 SCREWS • UPPER FILM GUIDE

2G0947 - 31JAN08

3-71


FILM TRAY DETECT SENSOR

SCREW

CONNECTOR


• SCREW • FILM TRAY DETECT SENSOR

To Ins tall:

3-72


2G0947 - 31JAN08


SENSOR, FILM TRAY DETECT - LOWER (S5L) Prerequisites:


To Remove:

SCREW

FILM TRAY DETECT SENSOR CONNECTOR


• SCREW • FILM TRAY DETECT SENSOR

To Install:

2G0947 - 31JAN08


3-73


VA CUUM PUMP (M4) Prerequisites:

Remove the “LEFT PANEL”. PANEL” .

To Remo ve:

TIE WRAP CONNECTOR TUBING 2 VALVES

LOOP CLAMP

VACUUM VA CUUM PUMP PU MP NUT

1. Disconnect:

• TUBING from the 2 VALVES • CONNECTOR NOTE: When disconnecting the TUBING, leave the TIE WRAP in place.

3-74

2G0947 - 31JAN08


2. Remove:

• NUT • VACUUM PUMP • ADHESIVE FOAM PAD • LOOP CLAMP

To Install:

1. Use ALCOH ALCOHOL OL WIPES WIPES to clean the adhes adhesive ive from from the the VACUUM VACUUM PUMP installation area. 2. Place Place the the LOOP LOOP CLAMP CLAMP on the the new new VACUU VACUUM M PUMP. PUMP. 3. Align Align the VACUU VACUUM M PUMP with with the the new ADHES ADHESIVE IVE FOAM FOAM PAD on the base. 4. Place Place the the ends ends of the the LOOP LOOP CLAMP CLAMP on the the BOLT. BOLT. 5. Remove Remove the the paper paper backin backing g from from the the ADHESIVE ADHESIVE FOAM PAD. 6. Press down to adhere adhere the the ADHESI ADHESIVE VE FOAM FOAM PAD PAD and VACUUM VACUUM PUMP. 7. Install:

• NUT • CONNECTOR • TUBING

2G0947 - 31JAN08

3-75


PICKUP AY - UPPER Prerequisites:

Remove:

•

“FRONT PANEL”

•

“LEFT PANEL”

To Remo ve:

SCREW (inner)

SCREW (outer)

SCREW (inner)

FILM PICKUP AY CONNECTOR

SCREW (outer)

TUBING


• SCREW (inner) on the inside of the FILM TRAY slot. • SCREW (outer) on the outside of framework. 3. Disc Discon onne nect ct the the TUB TUBIN ING. G. 4. Pull the the PICKUP PICKUP AY throu through gh the the slot on the left side side of of IMAGER IMAGER and place it on a flat, stable stable surface.

To Ins tall:

3-76


2G0947 - 31JAN08


PICKUP AY - LOWER Prerequisites:

Remove:

• “FRONT PANEL” • “LEFT PANEL”

To Remove:

SCREW (outer)

SCREW (inner)

SCREW (inner)

FILM PICKUP AY CONNECTOR

SCREW (outer)

TUBING


• SCREW (inner) on the inside of the FILM TRAY slot. • SCREW (outer) on the outside of framework. 3. Disc Discon onne nect ct the the TUB TUBIN ING. G. 4. Pull the PICKUP PICKUP AY AY through through the the slot slot on the the left side of of IMAGER IMAGER and place it on a flat, stable surface. surface.

To Install:

2G0947 - 31JAN08


3-77


MOTOR, MOTOR, PICKUP DRIVE - UPPER UPPER (M3U) and LOWER (M3L) (M3L ) Prerequisites:

Remove the “PICKUP AY - UPPER” or UPPER” or “PICKUP AY - LOWER”. LOWER” .


This procedure is used for both UPPER and LOWER PICKUP AY.

CONNECTOR

PICKUP DRIVE MOTOR

2 E-RINGS 2 GEARS BASE 4 SCREWS

VACUUM BAR AY

1. Grip the the BASE and VACUUM VACUUM BAR AY and gently gently pull to extend extend the the PICKUP AY to full length. 2. Disc Discon onne nect ct the the CONNE CONNECT CTOR OR.. 3. Remove:

• 2 E-RINGS • 2 GEARS • 4 SCREWS • PICKUP DRIVE MOTOR

To Ins tall:

3-78


2G0947 - 31JAN08


SUCTION CUP Prerequisites:



This procedure is used for all PICKUP AY SUCTION CUPS.

HUB

SUCTION CUP

1. Remove Remove each each SUCTI SUCTION ON CUP CUP as as follo follows: ws: a.

Insert Insert a small small flat-blad flat-bladee screwdrive screwdriverr into the the slot at the center center of each each SUCTION CUP and turn counterclockwise to remove the SUCTION CUP and HUB.

b. Remove the HUB from the SUCTION CUP.

To Install:

2G0947 - 31JAN08


3-79


VALVE, SOLENOID - UPPER (M5U) (M5U) and an d LOWER (M5L) (M5L ) Prerequisites:




NUT

CONNECTOR

VALVE

TUBING

1. Disconnect:

• CONNECTOR • TUBING 2. Remove:

• NUT • VALVE

To Ins tall:

3-80


2G0947 - 31JAN08


SENSOR, SENSOR, PICKUP HOME - UPPER UPPER (S1U) and LOWER (S1L) (S1L ) Prerequisites:




CONNECTOR PICKUP HOME SENSOR

SCREW

1. Disc Discon onne nect ct the the CONN CONNEC ECTO TOR. R. 2. Remove:

• SCREW • PICKUP HOME SENSOR

To Install:

2G0947 - 31JAN08


3-81


SENSOR, SENSOR, FILM CONTACT CONTACT - UPPER (S2U) (S2U) and LOWER (S2L) (S2L ) Prerequisites:




CONNECTOR

SCREW FILM CONTA CONTACT CT SENSOR


• SCREW • FILM CONTACT SENSOR

To Ins tall:

3-82


2G0947 - 31JAN08


SENSOR, FILM SEPARATED - UPPER (S3U) and LOWER (S3L) Prerequisites:




SCREW

FILM SEPERA SEPER ATED SENSOR

CONNECTOR

1. Disc Discon onne nect ct the the CONN CONNEC ECTO TOR. R. 2. Remove:

• SCREW • FILM SEPARATED SENSOR

To Install:

2G0947 - 31JAN08


3-83


IMAGING AY Prerequisites:

Remove the “PROCESSOR AY”. AY”.

To Remove:

3 PINS CONNECTOR

IMAGING AY

E-RING FILM ADVANCE

KNOB

1. Discon Disconnec nectt the CONNEC CONNECTOR TOR from from the IMAGI IMAGING NG AY. AY. 2. Remove:

• 3 PINS • E-RING • FILM ADVANCE KNOB 3. Lift the IMAGIN IMAGING G AY and place place it it on a flat, flat, stable stable surface. surface.

To Install:

3-84


2G0947 - 31JAN08


SENSOR, START OF PAGE (SOP, S8) Prerequisites:


To Remove:

2 SCREWS

ELECTRONICS BRACKET

1. Rem Remove ove 2 SCR SCREW EWS. S. 2. Open Open the ELECT ELECTRON RONICS ICS BRACKE BRACKET. T.

2G0947 - 31JAN08

3-85


CONNECTOR

BRACKET with SOP SENSOR

SCREW B SCREW A SOP SENSOR BRACKET


• SCREW A • BRACKET with SOP SENSOR • SCREW B • SOP SENSOR

To Ins tall:

3-86


2G0947 - 31JAN08


POWER SUPPLY Prerequisites:

1. Do “Making a Configuration Configuration Backup” on page 8-1 8-1.. 2. Remov move the “DRE MOTHERBOARD”. MOTHERBOARD” .


When installing CIRCUIT BOARDS, always use a WRIST STRAP to prevent damage from electrostatic discharge.

2 SCREWS

ELECTRONICS BRACKET


2G0947 - 31JAN08

3-87


4 SCREWS

OUTPUT CONNECTOR

INPUT CONNECTOR

POWER SUPPLY

3. Disconnect Disconnect the INPUT INPUT and and OUTPUT OUTPUT CONNECTO CONNECTORS. RS. 4. Remove:

• 4 SCREWS • POWER SUPPLY

To Ins tall:


NOTE: If necessary, do “Restoring the the Configuration” Configuration” on page page 8-2 8-2..

3-88

2G0947 - 31JAN08


HARD DRIVE Prerequisites:

1. Do “Making a Configuration Configuration Backup” on page 8-1 8-1.. 2. Remov move the “RIGHT PANEL”. PANEL”.



2 SCREWS

ELECTRONICS BRACKET


2G0947 - 31JAN08

3-89


4 SCREWS

CONNECTOR HARD DRIVE


• 4 SCREWS • HARD DRIVE

To Ins tall:

1. Revers Reversee the steps steps in in the remov removal al proce procedur dure. e. 2. Do “Restoring the Configuration” on page 8-2 8-2..

3-90

2G0947 - 31JAN08


FILM PATH MICROCONT MICROCONTROLL ROLLER ER BOARD B OARD Prerequisites:

1. Do “Making a Configuration Configuration Backup” on page 8-1 8-1.. 2. Remov move the “RIGHT PANEL”. PANEL”.



CONNECTORS

3 SCREWS FIL M PATH FILM MICROCONTROLLER BOARD

1. Disc Discon onne nect ct the the CONNE CONNECT CTOR ORS. S. 2. Remove:

• 3 SCREWS • FILM PATH MICROCONTROLLER BOARD

To Install:


NOTE: If necessary, do “Restoring the the Configuration” Configuration” on page page 8-2 8-2..

2G0947 - 31JAN08

3-91


DRE MOTHERBOA MOTHERBOARD RD Prerequisites:

1. Do “Making a Configuration Configuration Backup” on page 8-1 8-1.. 2. Remove the “RIGHT PANEL”. PANEL” .



DRE MOTHERBOARD

4 SCREWS

CONNECTORS

1. Disc Discon onne nect ct the the CONNE CONNECT CTOR ORS. S. 2. Remove:

• 4 SCREWS • DRE MOTHERBOARD


The DRE to DPB USB CABLE must be plugged into the outside CONNECTOR.

3-92

2G0947 - 31JAN08


DRE to DPB USB CABLE (plugged into outside CONNECTOR)

1. Revers Reversee the steps steps in in the remov removal al proce procedur dure. e. the Configuration” Configuration” on page page 8-2 8-2.. NOTE: If necessary, do “Restoring the

2G0947 - 31JAN08

3-93

Secti Section on 4: Preventiv e Main Maintenance tenance Necessary Materials The materials necessary for performing Preventive Maintenance (PM) are:

•

Tools

•

PM materials

Required Tools Tool No.

Description

- --

Microsoft Windows Windows 98 OPERATING SYSTEM or higher and LAPTOP COMPUTER with Microsoft Microsoft Microsoft INTERNET EXPLORER 5.5

- --

SERVICE TOOL for the 5800 LASER IMAGER

TL5568

CROSSOVER CABLE

TL5574

TEMPERATURE METER with PROBE

SP7F3477

BLOCK for PROBE, KIT

TL4071

VACUUM CLEANER

- --

FLASHLIGHT

---

SCRAPER - recommended BLADE size is 1.25 x 4.75 in.

PM Materials Part No.

Description

Notes

SP96000001188

3M Auto-Pak TACK CLOTH

1C8287

ALCOHOL WIPES

Texwipe TX1065 - 50 each

SP78801828027

CLEANING PADS, 4 x 4 in.

100 each

SP78999828680

BAG with TIE-WRAP

Use one BAG for each PM.

2G0985

CHARCOAL FILTER

Take 3 to the PM site.

2G1034

DIVERTER AY

Replace every other PM (40,000 cycles).

SP74-0401-8269-8

FELT PAD AY

Replace every PM (20,000 cycles).

952793

SAFETY GLASSES with SIDE SHIELDS

2G0947 - 31JAN08

4-1

Preventive Maintenance

PM Intervals Interv als IMPORTANT:

A Preventive Maintenance (PM) call must be made every 20,000 film cycles. To consistently produce high quality images, the IMAGER must receive periodic routine maintenance. maintenance. Perform PM procedures:

•

Every EM (Emergency Maintenance Call)

•

Every 20,000 cycles the LOCAL PANEL displays a message prompting the user to schedule preventive maintenance. The procedures listed in the 20,000 cycle checklist should be performed as soon as possible after the 20,000 cycle PM prompt.

EM Call Call Checkl Checkl ist is t If the number of prints since the last PM is more than 18,500, use the 20,000 Cycle PM Procedure instead of the EM Call Checklist. 1. Repair Repair the print print problem problem that caused caused the the EM Call. 2. Open:

• TOP COVER • PROCESSOR COVER 3. Check Check the the PROC PROCESS ESSOR OR DRUM DRUM for damage damage.. If the PROCESSOR DRUM is damaged, replace it (see Adjustments And Replacements, “PROCE “PROCESSOR SSOR DRUM” DRUM” on page 3-27 3-27). ). CAUTION:

ISOPROPYL ALCOHOL is highly flammable. Follow the manufacturer’s instructions for safe use and handling.

4. Clean the PROCES PROCESSOR SOR COVER COVER ROLLERS. ROLLERS. Use Use ALCOHOL ALCOHOL WIPES to wipe the PROCESSOR COVER ROLLERS clean. (78-9998-2868-0). NOTE: After cleaning, place the used wipes in a BAG (78-9998-2868-0). TIE-WRAP the BAG and dispose of it properly. 5. If you installed installed a new PROCESS PROCESSOR OR DRUM, DRUM, calibrate calibrate the PROCESS PROCESSOR OR DRUM temperature (see Adjustments And Replacements, “PROCESSOR - DRUM Temperatur Temperature” e” on page 3-1 3-1). ). 6. Comp Comple lete te the the PM pro proce cedu dure res. s.

4-2

2G0947 - 31JAN08


Perfo Perfo rmi ng the th e PM Every PM, perform all of the following procedures in the order listed: 1. Print a “flat-fi “flat-field eld inspecti inspection” on” film film (i.e., gray-ou gray-out) t) to compare compare against against the film after PM is complete.

FILM SAVER FILM TRA TR AY

2. Inse Insert rt the the FIL FILM M SAV SAVER ERS. S. 3. Press Press the the "unloc "unlock" k" butto button n on the the LOCAL LOCAL PANEL PANEL..

NOTE: The FILM TRAY must be removed within 30 seconds after pressing the "unlock" button. Otherwise, the FILM TRAY will re-lock automatically. 4. Remo Remove ve the the FIL FILM M TRA TRAYS YS.. 5. De-energiz De-energizee the IMAGER IMAGER (see Installat Installation ion Instr Instructio uctions, ns, “De-energizing the IMAGER” IMAGER” on on page 2-3 2-3). ). 6. Open:

• TOP COVER. • FRONT COVER. • PROCESSOR COVER. 7. Remove:

• LEFT PANEL (see Adjustments And Replacements, “LEFT PANEL” on page page 3-1 3-12 2)

• RIGHT PANEL (see Adjustments And Replacements, “RIGHT PANEL”” on page PANEL page 3-13 3-13))

• FRONT PANEL (see Adjustments And Replacements, “FRONT PANEL”” on page PANEL page 3-17 3-17). ).

2G0947 - 31JAN08

4-3


CAUTION:

The PROCESSOR DRUM is very hot. Allow it to co ol for 30 minutes before cleaning.

CHARCOAL FILTER

FILTER DUCT (output side) EXHAUST PLENUM

8. Remov Removee the the CHARCO CHARCOAL AL FIL FILTE TER. R. 9. Use a VACU VACUUM UM CLEANE CLEANER R to to clea clean: n:

• the FILTER area • FILTER DUCT (output side) • EXHAUST PLENUM

4-4

2G0947 - 31JAN08


PROCESSOR DRUM EXHAUST PORT

2 SCREWS

RIGID DUCT

FILTER DUCT (input side)

10. On the right right side of the the IMAGER, IMAGER, remove: remove:

• 2 SCREWS • RIGID DUCT 11. 11. Vacu Vacuum um::

• ends of the RIGID DUCT • PROCESSOR DRUM EXHAUST PORT • FILTER DUCT (input side) IMPORTANT:

You must prevent debris from falling onto the IMAGING AY.

2G0947 - 31JAN08

4-5


Used FILM

IMAGING AY

12. Insert a sheet of used film above above the IMAGING AY to catch any debris that may fall during the PM procedure.

HEAT HEA T SHIELD SH IELD

2 SCREWS

FELT PAD AY

FILM DIVERTER AY

COOLING PLATE

4-6

SIDE PLA PLATE TE

2G0947 - 31JAN08


13. 13. Remo Remove ve::

• HEAT SHIELD • 2 SCREWS • FELT PAD AY • FILM DIVERTER AY 14. Discard Discard the the FELT PAD AY. AY. CAUTION:

ISOPROPYL ALCOHOL is highly flammable. Follow the manufacturer’s instructions for safe use and handling.

15. Use ALCOHOL WIPES and SCRAPER to inspect and clean the following components:

• HEAT SHIELD • FILM DIVERTER AY • SIDEPLATES • COOLING PLATE • FILM DIVERTER MOUNTING BRACKET 16. Inspect and clean the PROCESSOR DRUM while it is still mounted in the PROCESSOR AY.

NOTE: • Wipe the PROCESSOR DRUM with ALCOHOL WIPES in one direction with an even steady pressure. Rotate the PROCESSOR Drum while wiping.

• Check the PROCESSOR DRUM for imperfections, gouges and excessive buildup areas of debris. 17. Remove the PROCESSOR DRUM (see Adjustments Adjustments And Replacements, “PROCESSOR “PROC ESSOR DRUM” DRUM” on page 3-27 3-27). ). 18. Clean the PROCESSOR DRUM in an upright upright position position on a flat stable surface.

2G0947 - 31JAN08

4-7


PROCESSOR COVER ROLLERS 2 HEAT SHIELD SUPPORT BARS DENSITOMETER GUIDE ROLLERS

19. Clean Clean and inspe inspect: ct:

• PROCESSOR COVER ROLLERS • HEAT SHIELD SUPPORT BARS • DENSITOMETER GUIDE • DENSITOMETER GUIDE ROLLERS 20. 20. Vacu Vacuum um::

• TOP COVER • FRONT PANEL • entire PROCESSOR AY 21. Remove the used piece of film from the top of the OPTICS AY.

NOTE: Be careful not to spill loose debris resting on top of the film. Discard the film and debris. 22. 22. Inst Instal all: l:

• PROCESSOR DRUM • RIGID DUCT IMPORTANT:

Install a new FELT PAD AY every PM (20,000 cycles) and a new FILM DIVERTER AY every other PM (40,000 cycles).

4-8

2G0947 - 31JAN08


23. For the FILM FILM DIVERTER DIVERTER AY and FELT FELT PAD AY: a.

Install Install the the FILM FILM DIVERT DIVERTER ER AY and a new FELT FELT PAD AY, AY, but but do not tighten the 2 SCREWS.

b. Push:

• the FILM DIVERTER AY away from the PROCESSOR DRUM • the FELT PAD AY against the 2 SCREWS c. Tigh Tighte ten n the the 2 SCR SCREW EWS. S. 24. 24. Inst Instal all: l:

• HEAT SHIELD • CHARCOAL FILTER • RIGHT PANEL • FRONT PANEL 25. Close Close the TOP COVER. COVER. 26. Place all used used ALCOH ALCOHOL OL WIPES and CLEANING PADS in a BAG (78-9998-2868-0) (78-9998-2868-0) and discard. 27. Energize Energize the IMAGER IMAGER 28. Do “Resetting the PM Counts and Changing the Service History” .

2G0947 - 31JAN08

4-9


Resetting Resetting the PM Coun Coun ts and Changing the Servic Servic e Histo Histo ry 1. Use the SERVIC SERVICE E TOOL TOOL and select select,, Monitoring and Control>ImagerMonitor. The Imager Monitor screen is displayed.

2. Click:

• [Reset Prints To PM] • [Reset Prints To Filter Replacement] 3. Select System Information>Service History. The Service History screen is displayed.

4-10

2G0947 - 31JAN08


4. Click [A [Add]. 5. Enter:

• “Activity Code”: PM • “Problem”: PM due • “Cause”: N/A • “Solution”: N/A • “Parts”: part number and description of any part that was replaced • “Notes”: any information about the PM Note: This information will be reviewed by the Field Engineer at the start of the next PM. 6. Clic Click k [Sav [Save] e].. 7. To downlo download ad the Service Service History History to to a file on the the HARD DRIVE of your your LAPTOP COMPUTER, click [Download]. 8. Store Store the the file file in a select selected ed fold folder. er. 9. Do “Completing the PM”. PM” .

2G0947 - 31JAN08

4-11


Completing the PM PM 1. Allow Allow the the PROC PROCESS ESSOR OR to to warm warm to “Ready “Ready.” .” 2. Check the tempera temperature ture of the the DRUM DRUM (see (see Adjustm Adjustments ents And Replacements, “PROCESSOR - DRUM DRUM Temperature” on page 3-1 3-1). ). 3. If neces necessar sary, y, adjus adjustt the the temper temperatu ature. re. 4. Make Make a “Flat-f “Flat-fiel ield” d” or “Gray “Grayout out”” test prin print. t. 5. Compare Compare the test test print print with with the test print print made before before the the PM. 6. Make Make a print print of of a cust custome omerr imag image. e. 7. Check the quality quality of the the print print with with the customer. customer. 8. Leave Leave 2 CHARCO CHARCOAL AL FILTE FILTERS RS with with the custo customer mer..

4-12

2G0947 - 31JAN08

Sectio Section n 5: Diagnost Diagnost ics Using Usi ng the th e SERVIC SERVICE E SWITCH SWITCH The SERVICE SWITCH is located behind the FRONT PANEL at the top right front of the IMAGER.

Activator SCREW

SERVICE SWITCH

FRONT PANEL

1. Open:

• TOP COVER • FRONT PANEL 2. To activa activate te the the SERVICE SERVICE SWITCH, SWITCH, turn the activa activator tor SCREW SCREW counterclockwise. The "Service Mode" icon

appears on the LOCAL PANEL.

3. To deactiv deactivate ate the the SERVICE SERVICE SWITCH, SWITCH, turn the the activator activator SCREW clockwise. The "Service Mode" icon disappears from the LOCAL PANEL.

2G0947 - 31JAN08

5-1

Diagnostics

LOCAL LOCAL PANEL ANEL LED L EDs s and Butt Bu tton ons s 5

6

1 2

{

3 4

{

7

8

1

Ready LED. This LED, when lit indicates that the IMAGER is ready for printing. When flashing, the IMAGER is processing and printing films. When unlit, the IMAGER is not ready to print.

2

Error LED. When lit, this LED indicates that the IMAGER has an error. error. An error code will appear on the display screen indicating what the actual error is.

3

Attention LED. When lit, this LED indicates a condition that requires attention, such as "out of film". The IMAGER can still process and print films from unaffected unaffected FILM TRAYS. TRAYS.

4

Warming LED. When lit, this LED indicates that the IMAGER is warming up. A timer is also shown on the display screen indicating the amount of time, in minutes, before the IMAGER reaches operating temperature.

5

Display Screen. Displays codes and icons that indicate the status and operating condition of the IMAGER.

6

Maintenance Reset Button/LED . Pushing and holding the button for 5 seconds displays a menu and allows the user to perform various reset functions.

7

Unlock Buttons/LEDs. Used to unlock the FILM TRAYS.

Note: The trays will not unlock unless a FILM SAVER is installed 8

5-2

in trays that have film. Calibration Buttons/LEDs. Used to initiate a manual film calibration.

2G0947 - 31JAN08

Diagnostics

LOCAL PANEL PANEL Icon s Icon

Description

This icon indicates that film calibration is required. The IMAGER is unable to print jobs from this supply supply until a successful successful calibration occurs. occurs. This icon indicates that a COVER or PANEL is open on the IMAGER. This icon indicates an error with the FILM TRAY. An error code will also be shown. The FILM TRAY TRAY cannot be used until the error is corrected. This icon indicates that you should insert the FILM SAVER into the FILM TRAY. This icon appears when the film fails calibration and indicates that the IMAGER has been placed in "Manual mode". This icon indicates that the DICOM network connection to the IMAGER is offline. This icon indicates that a FILM TRAY is not installed. Both FILM TRAYS must be installed in order for for the IMAGER to operate. This icon indicates that a user-initiated user-initiated shutdown is complete. The IMAGER can now be powered OFF. This icon indicates that preventive maintenance is due. This icon indicates that one or more jobs are present in the "Undeliverable Jobs Queue". This icon indicates that the FILM SAVER must be removed from the FILM TRAY. This icon indicates that a reset of the print counts to preventive maintenance is due. This icon indicates there are prints in the "Undeliverable Jobs Queue" that are waiting to be deleted. This icon indicates that a user-initiated system restart is in process. This icon indicates that the IMAGER has been placed in "Service mode". This icon indicates that the IMAGER is warming up. The amount of time remaining until the IMAGER reaches operating temperature is also shown.

2G0947 - 31JAN08

5-3

Diagnostics

DICO DICOM M Pri Print nter er Statu Status s Messages Messag es In response to a DICOM printer N-GET status request, a printer status message and printer status info message are returned to the requesting Service Class User (SCU). Every error has an associated printer status info message. If more than 1 error exists when a printer N-GET request is received, a status message is sent in response according to an established priority. The following table shows the DICOM printer status and status info messages.

Table 5-1: DICOM Printer Status Messages Printer Status

FAILURE

Printer Status Info

ELEC DOWN

Printer Status

WARNING

Printer Status Info

BAD SUPPLY MGZ

PRINTER DOWN

CALIBRATION ERR

PROC DOWN

CHECK PRINTER COVER OPEN EMPTY MEDIASZ MEDIATP FILM JAM FILM TRANS ERR PRINTER BUSY PROC INIT PRINTER INIT PRINTER OFFLINE

5-4

2G0947 - 31JAN08

Diagnostics

Mach Machine ine Cont rol ro l Syst em (MCS (MCS)) Pri Print nter er Status Status Messages Messages The following table describes how the LOCAL PANEL and Web Portal indicate printer status to the the user.

Table 5-2: MCS Printer Status Messages Printer Status

Local Panel Display

Web Portal Display

DICOM Status

Description

Any FILM SUPPLY Open

• Read Ready y LED LED off off • Supp Supply ly disp displa lay y is is blanked for open supply • Stat Status us cod code: e: 207 20702 02

Not Ready

WARNING / COVER OPEN

At least one of the FILM SUPPLIES is open (not inserted and latched into place.

DOOR Open

• Ready LED off • Atte Attent ntio ion n LED LED on • Stat Status us cod code: e: 207 20701 01

Hood Open

WARNING / COVER OPEN

The TOP COVER or FRONT PANEL is open or one of the side PANELS is removed. The IMAGER is not "Ready".

Failed

• Ready LED off • Erro Errorr LE LED on on • Erro Errorr cod codee sho shown wn

Failed

See Error Code

An error has occurred that prevents printing. printing.

IMAGER Unlock Requested

• Read Ready y LED LED off off • Unlo Unlock ck Butt Button on/L /LED ED flashing for the requested FILM SUPPLY

Not Ready

n/a

The printer will complete complete any prints in progress.

Offline

• Ready LED off • Atte Attent ntio ion n LED LED on • Stat Status us cod code: e: 207 20704 04

Printing Disabled

WARNING / PRINTER OFFLINE

The printer has been disabled.

Printing

• Ready LED flashing

Printing

NORMAL

The IMAGER is currently printing films.

Ready

• Ready LED on • Supply Supply displa display y sho shows ws count, type, and size for each film supply

Ready

NORMAL

The IMAGER is online and the PROCESSOR has reached operating temperature.

Self-test

• Ready LED off • Netw Networ ork k LED LED off off • the displa display y show showss the the Carestream Health logo

Self-test

WARNING / PRINTER INIT

This occurs when power is first applied to the MCS.

• Read Ready y LED LED off off • Atte Attent ntio ion n LED LED on • Stat Status us cod code: e: 207 20700 00

Service Mode

WARNING / PRINTER OFFLINE

The SERVICE SWITCH is enabled. The IMAGER is not "Ready".

Service Mode

2G0947 - 31JAN08

5-5

Diagnostics Table 5-2: MCS Printer Status Messages (Cont’d) Printer Status

Warming

Web Portal Display

Local Panel Display

• Ready LED off • Wa Warm rmin ing g LED LED on • Numb Number er of of minu minute tess until warm shown

Warming=xx

DICOM Status

WARNING / PROC INIT

Description

The PROCESSOR is warming up and will not be ready to print for xx minutes.

Film Supply Status tatus Messages Messages The following table describes how the LOCAL PANEL and Web Portal indicate film supply status to the user.

Table 5-3: Film Supply Status Messages Film Supply State

Local Panel Display

Web Portal Display

Description

Calibrating

• Attention LED on • Status Status code code:: 21001 21001 (uppe (upper), r), 23001 (lower) • Unlock Unlock Button Button/LE /LED D on • Cal Cal Butt Button on/L /LED ED off off • Supply Supply info info area area displ displays ays film film type, size, and count

Calibrating

A calibration is in progress for this FILM TRAY. TRAY.

Failed

• Attention LED on • Status Status code code:: 21000 21000 (uppe (upper), r), 23000 (lower) • Unlock Unlock Button Button/LE /LED D on • Cal Button Button/LE /LED D flas flashin hing g • Supply Supply info info area area displ displays ays icon icon for this state

Failed

An error has occurred that affects normal operation. This FILM SUPPLY is currently not usable and requires user intervention.

Film Covered

• Attention LED on • Status Status code: code: 21003 21003 (upper (upper), ), 23003 (lower)

Film Film is is Cove Covere red d

The The FILM FILM BAG BAG or or FILM FILM SAVER VER is is still on and must be removed before the FILM TRAY can be used.

FILM TRAY Empty

• Unlock Unlock Button Button/LE /LED D on • Cal Butt Button on/L /LED ED off off • Supply Supply info info area area displ displays ays film film type, size, and count

Empty and/or sheet count of 0

There is a FILM TRAY in the FILM SUPPLY; it contains a liner/RF tag and the sheet count is 0.

5-6

2G0947 - 31JAN08

Diagnostics Table 5-3: Film Supply Status Messages (Cont’d) Film Supply State

Local Panel Display

Web Portal Display

Description

Manual Mode

• Attention LED on • Status Status code: code: 21002 21002 (upper (upper), ), 23002 (lower) • Butt Button on/L /LED ED on • Cal Cal But Butto ton/ n/LE LED D off off • Supply Supply info info area area displ displays ays film film type, size, and count

No FILM TRAY

• Unlo Unlock ck Butt Button on/L /LED ED on • Cal Cal But Butto ton/ n/LE LED D off off • Supply Supply info info area area displ displays ays icon icon for this state

Invalid FILM TRAY

There is a FILM TRAY in the FILM SUPPLY but it does not contain a LINER/RF TAG.

Ready

• Unlock Button/LED on • Cal Cal But Butto ton/ n/LE LED D off off • Supply Supply info info area area displ displays ays film film type, size, and count

norm normal al tray tray info info

The The FIL FILM M SUP SUPPL PLY Y is is rea ready dy for for use use..

Requires Calibration

• Atte Attent ntio ion n LED LED on • Status Status cod code: e: 21001 21001 (up (upper per), ), 23001 (lower) • Unlo Unlock ck but butto ton n LED LED on • Cal Cal but butto ton n LED LED off off • Supply Supply info info area area displ displays ays film film type, size, and count

Requires Calibration

The FILM TRAY must be calibrated before the IMAGER can print from it.

Supply Open

• • • •

No FILM TRAY TRAY

There is no FILM TRAY TRAY in the FILM SUPPLY.

Unlo Unlock ck Pend Pendin ing g

• Read Ready y LED LED off off (or (or blin blinki king ng if active print) • Cal Button Button/LE /LED D off off (or blinking if active active calibration) • Unlock Unlock Butto Button/L n/LED ED blink blinking ing • If the the FILM FILM TRAY TRAY requi requires res a cover, the status code is: Status code: 21002 (upper), 23002 (lower)

Unlock Requested

An “Unlock” has been requested but has not started because of one of the following:

2G0947 - 31JAN08

Ready LED off Unlock Unlock Button Button/LE /LED D off Cal Cal But Butto ton/ n/LE LED D off off Supply Supply info info area area blank blank

The film in this FILM FI LM SUPPLY does not meet AIQC standards. However, However, the user has selected “Manual Mode”, so it will be used as if it is “Ready”.

• films are still still moving moving throug through h the the IMAGER • the FILM FILM TRAY TRAY conta contains ins film film but has not been covered with with a FILM SAVER Once the conditions for unlock are met, the supply state will change to “No FILM TRAY”.

5-7

Diagnostics

Job Jo b Manager Manager Statu Status s Messages Messages The following table describes how the LOCAL PANEL and Web Portal indicate job status to the user. user.

Table 5-4: Job Manager Status Messages Job Manager Status

Local Panel Display

Web Portal Display

Description

Active

n/a

Shows how many jobs having this status are queued.

The IMAGER is accepting DICOM job requests and film is available for all current jobs.

No Media

• Attention LED on Shows how many • Requ Requir ired ed medi mediaa jobs having this size is displayed status are queued.

The IMAGER is accepting DICOM job requests but film is not available for at least one current job.

Offline

• Ready LED on • Netw Networ ork k LED LED off off • Stat Status us code code:: 20704

IMAG IMAGER ER Offl Offlin inee

The The IMA IMAGE GER R wil willl not not acce accept pt any any DICO DICOM M job job requests.

Undeliverable jobs queued

• Stat Status us code code:: 20703

Shows how many jobs having this status are queued.

The IMAGER has queued jobs that can never be printed and should should be deleted.

5-8

2G0947 - 31JAN08

Diagnostics

Condition Codes Subsystems i n th e 580 5800 0 Each subsystem has an ID number that allows:

•

some error history, retrieved through the SERVICE TOOL by subsystem

•

logs to be written, sorted, and retrieved by subsystem

Each subsystem has a range of error numbers. The numbers have 2 parts, a subsystem ID number and an error ID number. This number system keeps the error ID numbers given to software components in other IMAGERS for similar errors. Table 5-5: Subsystem IDs Subsys ID

Subsystem/Component Name

Error ID

MIM Core Components: 01

- Configuration and Control Subsystem

01-xxx

02

- Messaging Subsystem

02-xxx

03

- Statistics Subsystem

03-xxx

04

04-xxx

05

- DICOM Input Print Service Class Provider (SCP) Subsystem

06

- Study Reclamation Subsystem

06-xxx

07

- Delivery Subsystem

07-xxx

08

- MIM Data Components Subsystem

08-xxx

09

- MPDB Updater Subsystem

09-xxx

05-xxx

- Version Subsystem DRE: 10 11 - 12

2G0947 - 31JAN08

- Delivery Subsystem

10-xxx

- N/A for the 5800 IMAGER

13

- SERVICE TOOL

13-xxx

14

- Web Portal User Interface

14-xxx

5-9

Diagnostics Table 5-5: Subsystem IDs (Cont’d) Subsys ID

Subsystem/Component Name

Error ID

MCS: 20

- General MCS System

20-xxx

21

- Upper FILM SUPPLY

21-xxx

22

- N/A For The 5800 IMAGER

23

- Lower FILM SUPPLY

24

- N/A For The 5800 IMAGER

25

- RF Tag

25-xxx

26

- FILM TRANSPORT

26-xxx

27

- OPTICS

27-xxx

28

- PROCESSOR

28-xxx

29

- DENSITOMETER

29-xxx

30 - 35 36

23-xxx

- N/A For The 5800 IMAGER - LOCAL PANEL User Interface

36-xxx

Severity Severity Levels The following table describes the severity levels associated with condition codes for the IMAGER. Table 5-6: Severity Levels Severity

Description

Recovery

0-Fatal

A failure occurred and the IMAGER will have to be restarted.

The IMAGER must be restarted.

1-Alert

A failure oc occurred, bu but it should be temporary and correctable by the user.

The IMAGER should be able to continue after the problem is corrected. If the failure is FILM SUPPLY specific, the IMAGER should be able to continue operating using the other FILM SUPPLY.

2-W 2-Warni arning ng

An even eventt occ occur urre red d tha thatt sho shoul uld d not notif ify y the the user.

No recovery needed.

3-Notify

An ev event oc occurred, bu but wa was au automatically recovered.

A notice is written to the log. The IMAGER should be able to continue automatically.

4-Auxiliary

Status information.

Does not impact IMAGER operation.

5-10

2G0947 - 31JAN08

Diagnostics

Condition Code: 01-000 Web Portal Message

Log Message

None

General Error in Configuration Configuration and Control Subsystem.

DICOM Message

NORMAL

Severity

3-Notify

Description

A general, non-specific error has occurred in the Configuration and Control Subsystem. System Impact

Unknown. User Action

None FE Action

None, this is a log notification notification only.


None

Log Message

Maximum Number of Restarts Exceeded for XXXX. [where XXXX is the subsystem name]

DICOM Message

NORMAL

Severity

2-Warning 2-Warning

Description

When a subsystem or component generates a non-recoverable, Configuration and Control will attempt to shutdown and restart it. This error means that Configuration and Control has initiated more than the configured number of allowed restarts. System Impact

The system will continue to run normally, unless the subsystem or component in question cannot run any longer. User Action

None FE Action


2G0947 - 31JAN08

5-11

Diagnostics


Log Message

None

Error reading configuration configuration information.

DICOM Message

NORMAL

Severity

2-Warning 2-Warning

Description

An error occurred while reading the Configuration and Control Subsystem configuration information. System Impact

The Configuration and Control Subsystem may not execute correctly. User Action

None FE Action



MIM Core: Internal Software Error

Log Message

Erro Errorr star starti ting ng subs subsys yste tem m xxxx xxxx

DICOM Message

NORM NORMAL AL

Severity

1-Al 1-Aler ertt

Description

An error occurred while attempting to start subsystem xxxx. System Impact

The subsystem in question will not be started. User Action

1. Shut Shut down down the IMAG IMAGER, ER, then then start start the the IMAGER. IMAGER. 2. If the the error error pers persist ists, s, call call for for serv service ice.. FE Action

5-12

2G0947 - 31JAN08

Diagnostics


Log Message

None

Error stopping subsystem subsystem xxxx

DICOM Message

NORMAL

Severity

1-Alert

Description

An error occurred while attempting to stop subsystem xxxx. System Impact

The subsystem in question may still be running, in which case full shutdown will not be achievable. User Action

None FE Action



None

Log Message

Configuration and and Control Subsystem cannot communicate with subsystem xxxx.

DICOM Message

NORMAL

Severity

2-Warning 2-Warning

Description

An unknown error has occurred while communicating with subsystem xxxx. System Impact

Configuration and Control will attempt to re-establish communications with the subsystem in question. If communications is lost, the subsystem will be shutdown by force and restarted. User Action

None FE Action


2G0947 - 31JAN08

5-13

Diagnostics


Log Message

None

All subsystems subsystems successfully started.

DICOM Message

NORMAL

Severity

3-Notify

Description

All subsystems to be started by the Configuration and Control Subsystem have been started. System Impact

None - the system will will function normally. User Action

None FE Action



None

Log Message

OS could not be shut shut down.

DICOM Message

NORMAL

Severity

3-Notify

Description

The operating system did not complete shutting down in the expected amount of time. System Impact


None FE Action


5-14

2G0947 - 31JAN08

Diagnostics


Log Message

None

Subsystem xxxx terminated. terminated.

DICOM Message

NORMAL

Severity

3-Notify

Description

A subsystem (xxxx) that was started by the Configuration and Control Subsystem terminated abnormally. System Impact

The subsystem will be temporarily unavailable until it is restarted by the Configuration and Control Subsystem. Depending on the subsystem, it may cause associations to be rejected, or printing to be delayed. User Action

None FE Action



None

Log Message

General Error in DICOM Input Input Print SCP Subsystem.

DICOM Message

NORMAL

Severity

3-Notify

Description

A general, non-specific error has occurred in the DICOM Input Print Service Class Provider (SCP) Subsystem. System Impact


None FE Action


2G0947 - 31JAN08

5-15

Diagnostics


Log Message

None

Maximum Number of Associations Exceeded.

DICOM Message

NORMAL

Severity

1-Alert

Description

The maximum number of associations configured has been exceeded. The association is rejected. System Impact

The Service Class User (SCU) will not be able to open an association, and therefore will not be able to deliver a print job. User Action

None FE Action



None

Log Message

No Destination Matching Called AE Title.

DICOM Message

NORMAL

Severity

1-Alert

Description

The AE title did not map to a destination that is currently available at this Service Class Provider (SCP). System Impact

The Service Class User (SCU) will not be able to open an association, and therefore will not be able to deliver a print job. User Action

None FE Action


5-16

2G0947 - 31JAN08

Diagnostics

Condi tio n Code: 04-1 04-110 Web Portal Message

None

Log Message

The association request request was rejected.

DICOM Message

NORMAL

Severity

1-Alert

Description

An association request was rejected for one or more of the following reasons:

•

The Service Class User (SCU) did not specify an implementation UID.

•

The SCU did not specify an application context name.

•

The protocol version is a two-byte field; bit ZERO (0) must be ONE (1).

•

The SCU did not specify any presentation context items to be negotiated.

•

None of the proposed proposed presentation context context items were successfully negotiated. This may happen, for example, when a DICOM Store SCU tries to communicate with a DICOM Print Service Class Provider (SCP).

System Impact

The SCU will not be able to open an association, and therefore will not be able to deliver a print job. User Action

None FE Action


2G0947 - 31JAN08

5-17

Diagnostics


Log Message

MIM Core: Disk Full

Disk Full.

DICOM Message

NORMAL

Severity

1-Alert

Description

The partition of the DISK where studies are stored is full. System Impact

If a study is currently in progress, it cannot be completed. New studies will not be accepted. User Action

1. Delete Delete jobs jobs in the the "Unpr "Unprintab intable le jobs" jobs" queue. queue. 2. Load reques requested ted film film type for for jobs in in the "Waitin "Waiting g for media" media" queue. queue. 3. If the the error error pers persist ists, s, call call for for serv service ice.. FE Action


None

Log Message

Send Keep-Alive Message Failed.

DICOM Message

NORMAL

Severity

2-Warning 2-Warning

Description

The Service Class Provider (SCP) may be configured to periodically send packets to maintain a TCP/IP TCP/IP connection with a Service Service Class User (SCU), to which the SCU should reply. This error means that the SCU did not reply to the SCP’s "Are You There?" packet. System Impact

The SCP will abort the association tied to this connection. User Action

None FE Action


5-18

2G0947 - 31JAN08

Diagnostics


Log Message

None

Network Connection Lost.

DICOM Message

NORMAL

Severity

2-Warning 2-Warning

Description

The Service Class Provider (SCP) has lost the network connection to a Service Class User (SCU). System Impact

The SCP will abort the association tied to this connection. User Action

None FE Action



None

Log Message

Referencing Missing PLUT. PLUT.

DICOM Message

NORMAL

Severity

1-Alert

Description

The referenced Preference Look Up Table (PLUT) specified by tag (2050,0500) in the film box or image box is not present. System Impact

The MIM Core will not process the current print job. User Action

None FE Action


2G0947 - 31JAN08

5-19

Diagnostics


Log Message

None

Required attribute attribute XXXX (GGGG,EEEE) is missing from YYYY SOP.

DICOM Message

NORMAL

Severity

1-Alert

Description

A required attribute for the specified Service Object Pair (SOP) class is missing. Where XXXX (GGGG,EEEE) is the tag name and number, and YYYY is the SOP name. System Impact

The named SOP will not be processed. If the SOP is a film session or film box, the requested page(s) will not be printed. User Action

None FE Action



None

Log Message

Invalid attribute attribute XXXX (GGGG,EEEE) encountered in YYYY SOP S OP..

DICOM Message

NORMAL

Severity

1-Alert

Description

An invalid attribute for the specified Service Object Pair (SOP) class was found. Where XXXX (GGGG,EEEE) is the tag name and number, and YYYY is the SOP name. System Impact

The named SOP will not be processed. If the SOP is a film session or film box, the requested page(s) will not be printed. User Action

None FE Action


5-20

2G0947 - 31JAN08

Diagnostics


Log Message

None

Error Unknown.

DICOM Message

NORMAL

Severity

2-Warning 2-Warning

Description

An unknown error has occurred in the Study Reclamation Subsystem. System Impact


None FE Action



None

Log Message

Error reading configuration configuration information.

DICOM Message

NORMAL

Severity

2-Warning 2-Warning

Description

An error occurred while reading the Study Reclamation Subsystem configuration information. System Impact

The Study Reclamation Subsystem may not execute correctly User Action

None FE Action


2G0947 - 31JAN08

5-21

Diagnostics


Log Message

None

High water-mark reached. reached. Scheduled study reclamation time reached.

DICOM Message

NORMAL

Severity

3-Notify

Description

Study reclamation has been initiated because either the high-water mark has been reached, or the scheduled time time for study reclamation has occurred. System Impact

Completed studies will be systematically removed from the system until the low-water mark is reached. User Action

None FE Action



None

Log Message

Low water-mark could not be reached.

DICOM Message

NORMAL

Severity

3-Notify

Description

The Storage Recovery Subsystem could not reach the low-water mark while running the storage reclamation routines. System Impact

None. The MIM Core should continue continue to run normally, although although this warning warning may continue to be logged periodically. User Action

None FE Action


5-22

2G0947 - 31JAN08

Diagnostics


Log Message

None

Low-water-mark reached. reached.

DICOM Message

NORMAL

Severity

3-Notify

Description

Study reclamation has been completed because the low-water mark was successfully reached. System Impact

None. User Action

None FE Action



None

Log Message

Study reclamation reclamation is shutting down.

DICOM Message

NORMAL

Severity

3-Notify

Description

The Study Reclamation Subsystem has received a shutdown request. System Impact

None. Most likely, likely, the entire system is shutting shutting down. Also, it may be that a configuration information change that requires the subsystem to be restarted. User Action

None FE Action


2G0947 - 31JAN08

5-23

Diagnostics


Log Message

None

General error in delivery delivery subsystem.

DICOM Message

NORMAL

Severity

3-Notify

Description

A general, non-specific error has occurred in the Delivery Subsystem. System Impact


None FE Action



None

Log Message

General startup error. error.

DICOM Message

NORMAL

Severity

1-Alert

Description

A general error occurred while starting the Delivery Subsystem. System Impact

Jobs will not be delivered, as the software interface for the Delivery Subsystem could not be started. This should be a recoverable error. User Action

None FE Action

None

5-24

2G0947 - 31JAN08

Diagnostics


None

Log Message

Bad or missing configuration configuration information.

DICOM Message

NORMAL

Severity

1-Alert

Description

An error occurred while reading the Delivery Subsystem configuration information. System Impact

The Delivery Subsystem may not execute correctly. This should be a recoverable error. User Action None FE Action

None

2G0947 - 31JAN08

5-25

Diagnostics


None

Log Message

General job processing processing error. error.

DICOM Message

NORMAL

Severity

1-Alert

Description

The job delivery component has encountered a general error while processing a job.

•

Startup error

•

Bad or missing c onfiguration data

•

Resource allocation error

•

Mode switching error

•

Multi-threading error

•

Message exchange error

•

Status callback error

•

Inaccessible buffer

•

Job is null

•

System exception

•

Invalid parameter

System Impact

The current job may not be processed to completion due to an internal error. User Action

None FE Action

5-26

2G0947 - 31JAN08

Diagnostics


Log Message

None

Printer not in ready state. state.

DICOM Message

NORMAL

Severity

2-Warning 2-Warning

Description

The printer is not ready to accept delivery jobs. System Impact

Jobs will not be delivered while the printer is in this state. User Action

None FE Action



None

Log Message

Invalid Media

DICOM Message

NORMAL

Severity

1-Alert

Description

An error occurred while reading the Delivery Subsystem configuration information. System Impact

The submitted job will not be delivered. User Action

None FE Action

2G0947 - 31JAN08

5-27

Diagnostics


Log Message

None

Media unavailable.

DICOM Message

NORMAL

Severity

2-Warning 2-Warning

Description

The currently requested media is not available. System Impact

The submitted job will not be delivered. User Action

None FE Action



None

Log Message

Page delivery success.

DICOM Message

NORMAL

Severity

3-Notify

Description

Notification that that a page was successfully delivered; delivered; this is not an error condition. System Impact

None. User Action

None FE Action


5-28

2G0947 - 31JAN08

Diagnostics


Log Message

None

Job delivery success. success.

DICOM Message

NORMAL

Severity

3-Notify

Description

Notification that a job was successfully delivered; this is not an error condition. System Impact

None. User Action

None FE Action



None

Log Message

Database access error. error.

DICOM Message

NORMAL

Severity

1-Alert

Description

An error occurred while accessing the MIM Core database. The database may be corrupted, or simply a timeout timeout occurred. System Impact

The current job will not deliver. This error should be recoverable. User Action

None FE Action

2G0947 - 31JAN08

5-29

Diagnostics


Log Message

Database access error.

DICOM Message

NORMAL

Severity

1-Alert

Description

An error occurred in the destination business business logic component. The database may be corrupted, or simply a timeout occurred. System Impact

The current job will not deliver. This error should be recoverable. User Action

None FE Action


MIM MIM Core Core:: Imag Imagee Page Page Error rror

Log Message

Gene Genera rall page age buil uilder der erro errorr

DICOM Message

NORM NORMAL AL

Severity

1-A 1-Alert lert

Description

A general page builder error has occurred. Conditions include:

•

performance timer errors

•

dumping images at lower level

•

error initializing text, line lists, or member variables

System Impact

The current page will not be processed because it could not be rendered due to an internal error. User Action

1. Delete Delete jobs jobs in the the "Unpr "Unprintab intable le jobs" jobs" queue. queue. 2. Resend Resend the the print print job from from the the image image sour source. ce. 3. If the the error error pers persist ists, s, call call for for serv service ice.. FE Action

5-30

2G0947 - 31JAN08

Diagnostics


MIM Core: Image Rendering Error

Log Message

(see Description)

DICOM Message

NORMAL

Severity

1-Alert

Description

The page builder component has encountered the following rendering error:

•

General error rendering the page.

•

Error after completion of chain-forming.

•

Error rendering trim or rectangle.

•

Error rendering text: XXXX [where XXXX is the test to be rendered.]

•

Error rendering icon XXXX. [where XXXX is the name of the icon.]

•

General error with algorithm parameters.

System Impact


1. Delete Delete jobs jobs in the "Unprinta "Unprintable ble jobs" jobs" queue. queue. 2. Resend Resend the the print print job job from from the the image image sourc source. e. 3. If the the error error pers persist ists, s, call call for for serv service ice.. FE Action

2G0947 - 31JAN08

5-31

Diagnostics

Conditi Cond iti on Cod e: 06-4 06-41 11 Web Portal Message

Log Message

MIM Core: Image Data Error

(see Description)

DICOM Message

NORMAL

Severity

1-Alert

Description

The page builder component has encountered the following image data error:

•

width and/or height is less than zero,

•

bits beyond the the pixel depth are not zeroed.

System Impact




None

Log Message

Render abort requested.

DICOM Message

NORMAL

Severity

1-Alert

Description

The page builder component has been asked to halt a rendering that is currently in progress. System Impact

The current page will not be processed because rendering was aborted. User Action

None FE Action

5-32

2G0947 - 31JAN08

Diagnostics



Log Message

(see Description)

DICOM Message

NORMAL

Severity

1-Alert

Description

The page builder component has encountered the following data error:

•

The specified page width and/or height is less than zero.

•

The number of page bands is neither 1 nor 3, and each of the bands do not have the same type.

•

Icon (x1,y1) and/or (x2,y2) is beyond the page extents.

•

Image size mismatch error, where the size read does not match the size expected.

•

Bad cropping coordinates.

•

Icon or image file not found.

•

Trying to read image data; most likely, the image input file could not be found.

•

General error accessing the database component.

System Impact


1. Delete Delete jobs jobs in the "Unprinta "Unprintable ble jobs" jobs" queue. queue. 2. Resend Resend the the print print job job from from the the image image sourc source. e. 3. If the the error error pers persist ists, s, call call for for serv service ice.. FE Action

2G0947 - 31JAN08

5-33

Diagnostics



Log Message

(see Description)

DICOM Message

NORMAL

Severity

1-Alert

Description

The page builder has encountered one of the following errors while building the image processing chain:

•

General chain-building error.

•

Tonescaling error, usually an error in the Transfer Function Tables (TFT), Preference Look Up Table (PLUT), or Curve Shape.

•

Error forming the color processing chain, including missing ICC profile files.

•

Layout chain error, including bad rotation and/or flip parameters.

•

Error forming the printer processing chain.

System Impact

Unknown User Action


5-34

2G0947 - 31JAN08

Diagnostics


Log Message

None

sendPage(): myMPageBuilder.RenderPage() call has high bits masked out.

DICOM Message

NORMAL

Severity

2-Warning 2-Warning

Description

The 12-bit image data had pixels that were greater than 12 bits. System Impact

None. The system will will automatically compensate compensate for the problem. User Action

None FE Action


None

Log Message

(see Description)

DICOM Message

NORMAL

Severity

1-Alert

Description

One of the following internal errors has occurred:

•

Binding error

•

Staging error

•

Printing error

•

Exposure error

•

Unknown internal error

System Impact

The job may not be delivered due to an internal error communicating with the MCS Interface Server (MIS). User Action

None FE Action


2G0947 - 31JAN08

5-35

Diagnostics


Log Message

None

Media XXX not loaded. loaded. [where XXX is the requested media]

DICOM Message

NORMAL

Severity

2-Warning 2-Warning

Description

The requested media is not currently loaded in the printer. System Impact

The current job will not be delivered until the specified media is loaded. User Action

None FE Action



None

Log Message

Media XXX requires calibration. [where XXX is the requested media]

DICOM Message

NORMAL

Severity

2-Warning 2-Warning

Description

The requested media is not calibrated. System Impact

The current job will not be delivered until the specified media has been calibrated User Action

None FE Action


5-36

2G0947 - 31JAN08

Diagnostics


Log Message

None

Media xxx is calibrating. calibrating.

DICOM Message

NORMAL

Severity

3-Notify

Description

The requested media (xxx) is currently being calibrated. System Impact

Jobs will not be delivered until the calibration cycle is completed. User Action

None FE Action



None

Log Message

Error calibrating media xxx xxx

DICOM Message

NORMAL

Severity

3-Notify

Description

An error occurred during media calibration. System Impact

Jobs may not be delivered since the media could not be calibrated. User Action

None FE Action


2G0947 - 31JAN08

5-37

Diagnostics


Log Message

None

Media xxx is empty. empty.

DICOM Message

NORMAL

Severity

2-Warning 2-Warning

Description

The requested media (xxx) is empty. System Impact

The current job will not be delivered until the specified media is loaded. User Action

1. Load Load the FILM FILM TRAY TRAY with with the the approp appropria riate te media. media. FE Action

1. Load Load the FILM FILM TRAY TRAY with with the the approp appropria riate te media. media.


None

Log Message

Media xxx is jammed.

DICOM Message

NORMAL

Severity

2-Warning 2-Warning

Description

The requested media is currently jammed. System Impact

The current job will not be delivered until the media jam is cleared. User Action

None FE Action

1. Clea Clearr the the jam. am.

5-38

2G0947 - 31JAN08

Diagnostics


Log Message

General error in delivery subsystem.

DICOM Message

NORMAL

Severity

1-Alert

Description

A general, non-specific error has occurred in the Delivery Subsystem. System Impact


None FE Action


MIS: Internal Software Error

Log Message

MIS Internal Error

DICOM Message

PRINTER DOWN

Severity

0-Fatal

Description

This represents any of a number of errors that indicate that internal software functionality of the MCS Interface Server (MIS) Subsystem has failed. Examples include: persistent memory failures, object creations failing, system call failures. System Impact

The DRE is not functional. User Action

1. Shut Shut down down the IMAG IMAGER, ER, then then star startt the IMAGE IMAGER. R. 2. If the the error error pers persist ists, s, call call for for serv service ice.. FE Action

1. Make Make a copy copy of of the the log log with with the the erro error. r. 2. Send Send the the log log to Serv Service ice Engi Enginee neerin ring. g. 3. Make Make a copy copy of the the system system conf configu igurat ration ion.. 4. Load Load new new sys syste tem m soft softwa ware re.. 5. Rest Restor oree the conf config igur urat atio ion. n.

2G0947 - 31JAN08

5-39

Diagnostics


MIS: Image Buffer Error

Log Message

MIS Image Buffer Error

DICOM Message

PRI PRINTER DOWN

Severity

0-Fatal

Description

This represents any of a number of errors that indicate that image memory buffer functionality of of the MCS Interface Server (MIS) Subsystem has has failed. System Impact



1. Make Make a copy copy of the the log log with with the error. error. 2. Send Send the the log log to Serv Service ice Engi Enginee neerin ring. g. 3. Make Make a copy copy of the the system system conf configu igurat ration ion.. 4. Load Load new new sys syste tem m soft softwa ware re.. 5. Resto Restore re the the confi configu gura rati tion on..

5-40

2G0947 - 31JAN08

Diagnostics


MIS: Database Error

Log Message

MIS Database Error

DICOM Message

CHECK PRINTER

Severity

1-Alert

Description

This represents any of a number of errors indicating that database software functionality of the MCS Interface Server (MIS) Subsystem has failed. Examples include: SQL server down, incorrect database table installation, database read/ write/ update failed. System Impact

The printer can accept jobs and print but cannot track total print counts, prints to PM, prints to Filter change, or the history of calibration data. User Action

1. Shut Shut down down the IMAG IMAGER, ER, then then star startt the IMAGE IMAGER. R. 2. If the the error error pers persist ists, s, call call for for serv service ice.. FE Action

1. Make Make a copy copy of of the the log log with with the the erro error. r. 2. Send Send the the log log to Serv Service ice Engi Enginee neerin ring. g. 3. Make Make a copy copy of the the system system conf configu igurat ration ion.. 4. Load new system system softw software are (see (see Additio Additional nal Service Service Proced Procedures, ures, “Upgrading the HARD DRIVE with a New Version of System Software "Ghostin "Gho sting"” g"” on page 8-5 8-5). ). 5. Restore Restore the confi configurat guration ion (see (see Additio Additional nal Service Service Procedures, Procedures, “Restoring the Configuration” Configuration” on page page 8-2 8-2). ).

2G0947 - 31JAN08

5-41

Diagnostics


Log Message

MIS: MCS Communication Failure

MIS to MCS Communications Fail

DICOM Message

PRINTER DOWN

Severity

0-Fatal

Description

This error occurs when the Machine Control System (MCS) fails to respond to the MCS Interface Server (MIS). The error is declared by the M IS and a log message is generated. This error is a fatal error that will probably result in a service call. System Impact

The printer is unable to print films. The spooler is still able to accept jobs but new films will not be initiated. Films in progress will not be completed. User Action



None

Log Message

General Error in Service Tool Tool Subsystem.

DICOM Message

NORMAL

Severity

3-Notify

Description

A SERVICE TOOL internal error has occurred. This represents any of a number of errors indicating that internal software functionality of the Service Tool Subsystem has failed. Examples include: persistent memory failures, object creations failing, system call failures, Common Service Platform (CSP) framework errors. System Impact

Service operations may not be working correctly. The DRE should be functional, but may not respond correctly to the service function being run or the function may fail. User Action

None FE Action


5-42

2G0947 - 31JAN08

Diagnostics


None

Log Message

General Error in WEB WEB PORT PORTAL Subsystem.

DICOM Message

NORMAL

Severity

3-Notify

Description

A Web Portal internal error has occurred. This represents any of a number of errors indicating that internal software functionality of the Web Portal Subsystem has failed. Examples include: persistent memory failures, object creations failing, system call failures, framework errors. System Impact

Web Portal operations may not be working correctly. The DRE should be functional, but may not respond correctly to the Web Portal function being run or the function may fail. User Action

None FE Action

2G0947 - 31JAN08

5-43

Diagnostics


USB Failure.

Log Message

USB failed to initialize

DICOM Message

PRINTER DOWN

Severity

0-Fatal

Description

This error occurs when the DRE is unable to successfully initialize its USB circuits and thus cannot transfer image data. The error is declared by the Machine Control System (MCS) and a log message is generated. The error can be caused by a disconnected or faulty USB CABLE, or by a problem problem in the USB circuits in the DRE computer, or by a problem in the DATAPATH BOARD. The error will probably result in a service call. The error clears only when power is cycled. System Impact


1. Shut Shut down down the the IMAGER IMAGER,, then then start start the the IMAGE IMAGER. R. 2. If the the error error pers persist ists, s, call call for for servic servicee FE Action

Do the actions below in sequence. If an action provides a resolution, do not continue with the other actions. 1. De-ene De-energi rgize ze then then energi energize ze the the LASER LASER IMAGER IMAGER.. 2. Check the connectio connection n on the DATAPATH DATAPATH USB CABLE. CABLE. 3. Install Install a new new HARD DRIVE (see Adjus Adjustment tmentss and Replac Replacement ements, s, “HARD DRIVE” DRIVE” on page page 3-89 3-89). ). 4. Install Install a new new DRE MOTHERBO MOTHERBOARD ARD (see (see Adjust Adjustments ments and Replacements, “DRE MOTHERBOA MOTHERBOARD” RD” on page 3-92 3-92). ).

5-44

2G0947 - 31JAN08

Diagnostics


MCS: Internal Communications Failure

Log Message

MCS failed to read/write to the hard drive.

DICOM Message

ELEC DOWN

Severity

0-Fatal

Description

This error occurs when the Machine Control System (MCS) application reports that it has detected an error while attempting to read or write from its storage space on the HARD DRIVE. The error clears only when power is cycled. System Impact

The printer is unable to print films. The spooler is still able to accept and queue jobs but new films will will not be initiated. initiated. Films downstream of the affected affected subsystem will be completed. All other films will be reprinted. User Action

1. Shut Shut down down the the IMAGER IMAGER,, then then start start the the IMAGER IMAGER.. 2. If the the error error pers persist ists, s, call call for for serv service ice.. FE Action

Do the actions below in sequence. If an action provides a resolution, do not continue with the other actions. 1. De-ene De-energi rgize ze then then energ energize ize the the LASER LASER IMAGE IMAGER. R. 2. Re-g Re-gho host st the the IMAG IMAGER ER.. 3. Install Install a new new HARD HARD DRIVE DRIVE (see Adjustmen Adjustments ts and Replacemen Replacements, ts, “HARD DRIVE” DRIVE” on page page 3-89 3-89). ). 4. Install Install a new DRE DRE MOTHERB MOTHERBOARD OARD (see Adjus Adjustment tmentss and Replacements, “DRE MOTHERBOARD” MOTHERBOARD” on page page 3-92 3-92). ).

2G0947 - 31JAN08

5-45

Diagnostics


Incompatible Software Versions Installed

Log Message

One or more micros have software versions installed that are incompatible with the MCS version

DICOM Message

PRINTER DOWN

Severity

0-Fatal

Description

This error occurs during Machine Control System (MCS) diagnostics when the MCS determines that the software version of one or more of the MICROCONTROLLERS is incompatible with the MCS software version. This error should only happen when the MCS software is being installed or updated. The error is cleared when MCS diagnostics passes. System Impact


1. Shut Shut down down the the IMAGER IMAGER,, then then start start the the IMAGE IMAGER. R. 2. If the the error error pers persist ists, s, call call for for serv service ice.. FE Action

Do the actions below in sequence. If an action provides a resolution, do not continue with the other actions. 1. De-ene De-energi rgize ze then then energi energize ze the the LASER LASER IMAGER IMAGER.. 2. Use the the SERVICE SERVICE TOOL TOOL to check that that the the version version of of software software in in each MICRO BOARD is the same as that in the MCS MASTER CPU. 3. Upgrade Upgrade the the MICROCONTR MICROCONTROLLE OLLER R SOFTWARE SOFTWARE (see Additi Additional onal Service Procedures, “Upgrading the FIRMWARE in the MICROCONTROLLERS” on page 8-7 8-7). ). 4. Load a new versio version n of the the SYSTEM SYSTEM SOFTWARE SOFTWARE (see Addit Additional ional Service Procedures, “Upgrading the HARD DRIVE with a New Version of System Software - "Ghosting"” on page 8-5 8-5). ). 5. Inst Instal alll a new new MICR MICRO O BOA BOARD RD.. 6. Install Install a new new HARD DRIVE (see Adjus Adjustment tmentss and Replac Replacement ements, s, “HARD DRIVE” DRIVE” on page page 3-89 3-89). ). 7. Install Install a new DRE DRE MOTHER MOTHERBOARD BOARD (see Adjus Adjustment tmentss and Replacements, “DRE MOTHERBOA MOTHERBOARD” RD” on page 3-92 3-92). ).

5-46

2G0947 - 31JAN08

Diagnostics


Laser Imager Opened During Self Test

Log Message

Hood or Cover Opened During Self Test

DICOM Message

PRINTER DOWN

Severity

0-Fatal

Description This error occurs during Machine Control System (MCS) diagnostics when the IMAGER determines that the TOP COVER or a PANEL was opened during the execution of Self Test. The error clears only when power is cycled.

System Impact The printer is unable to print films. The spooler is still able to accept jobs but new films will not be initiated. Films in progress will not be completed. User Action

1. Close Close the the open open TOP COVER COVER or PANE PANEL. L. 2. Shut Shut down down the the IMAGER IMAGER,, then then start start the the IMAGER IMAGER.. 3. If the the error error pers persist ists, s, call call for for serv service ice.. FE Action

1. Check that the followin following g are closed closed and secured: secured:

• TOP COVER • FRONT and BACK PANELS 2. De-ene De-energi rgize ze then then ener energiz gizee the the IMAGER IMAGER..

2G0947 - 31JAN08

5-47

Diagnostics


Log Message

None

Processor Filter Maintenance Maintenance Required

DICOM Message

NORMAL

Severity

3-Notify

Description

This notification is written to the log when the processor filter maintenance (PFM) sheet count exceeds the PFM sheet count limit. System Impact


1. Chan Change ge the the CHAR CHARCO COAL AL FILT FILTER ER.. 2. Press and and hold, hold, for 5 seconds, seconds, the the Maintenan Maintenance ce Reset LED/Butto LED/Button n on the local panel. 3. Press and and hold, hold, for 5 seconds, seconds, the the lower lower LED/Butto LED/Button n adjacent adjacent to the the code for resetting the counts to filter change. The preventive maintenance icon and condition code are cleared, and the display screen returns to normal operation. FE Action

1. Chan Change ge the the FIL FILTE TER. R. 2. Use the the SERVICE SERVICE TOOL TOOL to reset reset the the "Counts "Counts to Filter Filter Change". Change".


None

Log Message

Preventive Maintenance Required

DICOM Message

NORMAL

Severity

3-Notify

Description

This notification is written to the log when the preventive maintenance (PM) sheet count exceeds the preventive maintenance/system maintenance/system cleaning sheet count limit. System Impact


None FE Action

1. Do the PM.

5-48

2G0947 - 31JAN08

Diagnostics


Log Message

None

(none)

DICOM Message

(Not Applicable)

Severity

4-Auxiliary

Description

This auxiliary code indicates that the IMAGER entered Service Mode. System Impact


None FE Action

1. Take Take the the IMAGE IMAGER R out out of Servic Servicee Mode. Mode.


None

Log Message

(none)

DICOM Message

(Not Applicable)

Severity

4-Auxiliary

Description

This auxiliary code indicates that the TOP COVER or a PANEL was opened. System Impact


1. Clos Closee the the TOP TOP COVE COVER R or PAN PANEL EL.. FE Action

1. Clos Closee the the TOP TOP COVE COVER R or PAN PANEL EL..

2G0947 - 31JAN08

5-49

Diagnostics


Log Message

None

(none)

DICOM Message

(Not Applicable)

Severity

4-Auxiliary

Description

This auxiliary code indicates that one of the FILM SUPPLIES has no FILM TRAY inserted. System Impact

The printer is unable to print films. The spooler is still able to accept and queue jobs, but new films will will not be initiated. User Action

1. Inst Instal alll the the FILM FILM TRAY TRAY.. FE Action

1. Inst Instal alll the the FILM FILM TRAY TRAY..


None

Log Message

(none)

DICOM Message

(Not Applicable)

Severity

4-Auxiliary

Description

This auxiliary code indicates that 1 or more jobs is in the Undeliverable Jobs Queue. System Impact

The IMAGER will function normally. User Action

1. Press and and hold, hold, for 5 seconds, seconds, the the Maintenan Maintenance ce Reset LED/Butto LED/Button n on the local panel. 2. Press and and hold, hold, for 5 seconds seconds,, the Maintena Maintenance nce Reset Reset LED/Butt LED/Button on again again to delete the jobs in the Undeliverable Jobs Queue. FE Action

1. Delete Delete the jobs in the the Undeli Undeliverab verable le Jobs Jobs Queue Queue..

5-50

2G0947 - 31JAN08

Diagnostics


Log Message

None

(none)

DICOM Message

(Not Applicable)

Severity

4-Auxiliary

Description

This auxiliary code indicates that the DICOM network is offline. System Impact

The printer is unable to print films. User Action

FE Action


None

Log Message

(none)

DICOM Message

(Not Applicable)

Severity

4-Auxiliary

Description

This auxiliary code indicates that a user-initiated system restart is in progress. System Impact

The printer is unable to print films until the restart is complete. User Action

None FE Action

None

2G0947 - 31JAN08

5-51

Diagnostics


Log Message

None

(none)

DICOM Message

(Not Applicable)

Severity

4-Auxiliary

Description

This auxiliary code indicates that a user-initiated system shutdown is complete. System Impact

The printer is unable to print films. User Action

1. Shut Shut the the IMA IMAGE GER R powe powerr OFF. OFF. FE Action

1. De-e De-ene nerg rgiz izee the the IMAG IMAGER ER..


None

Log Message

Image transfer failure. Wrong Wrong number of bytes transferred in the allotted timeframe.

DICOM Message

NORMAL

Severity

3-Notify

Description

This notification occurs when the wrong number of pixels is transferred between the DRE and the DPB in the allotted timeframe. The faulty image will be printed. The job will be be failed, temporarily placed in in the undelivered queue, queue, and rescheduled for delivery. (Note: Error 20-915 is generated when this problem is detected on the 3rd successive film.) System Impact


None FE Action


5-52

2G0947 - 31JAN08

Diagnostics


Internal Image Data Transfer Failed

Log Message

Image transfer failure after multiple attempts. Wrong number of bytes delivered in the allotted timeframe.

DICOM Message

ELEC DOWN

Severity

0-Fatal

Description

This error occurs when the wrong number of pixels is transferred between the DRE and the DPB in the allotted timeframe on 3 successive films. A faulty image is printed on each failure. Jobs associated with the faulty image will be failed, temporarily placed in the undelivered queue, and rescheduled for delivery. The error is cleared when the IMAGER power is cycled. System Impact



Do the actions below in sequence. If an action provides a resolution, do not continue with the other actions. 1. De-ene De-energi rgize ze then then energ energize ize the the LASER LASER IMAGE IMAGER. R. 2. Install Install a new new DRE to DPB USB CABLE CABLE from from the DRE DRE to the the OPTICS OPTICS MODULE. 3. Install Install a new new HARD HARD DRIVE DRIVE (see Adjustmen Adjustments ts and Replacemen Replacements, ts, “HARD DRIVE” DRIVE” on page page 3-89 3-89). ). 4. Install Install a new DRE DRE MOTHERB MOTHERBOARD OARD (see Adjus Adjustment tmentss and Replacements, “DRE MOTHERBOARD” MOTHERBOARD” on page page 3-92 3-92). ). 5. Install Install a new new IMAGING IMAGING AY (see Adjust Adjustments ments and Replaceme Replacements, nts, “IMAGING “IMAG ING AY” on page page 3-84 3-84). ).

2G0947 - 31JAN08

5-53

Diagnostics


Internal Image Data Render Failed

Log Message

Image Image Render Render did not comple complete. te.

DICOM Message

ELEC ELEC DOWN DOWN

Severity

0-Fata 0-Fatall

Description

This error occurs when image data transfer between the DRE and the Machine Control System (MCS) is interrupted and does not complete within a reasonable time. The error is cleared when the IMAGER power is cycled. System Impact

The printer is unable to print films. The spooler is still able to accept and queue jobs, but new films will not be initiated. Films Films downstream of the affected subsystem will be completed. All other films will be reprinted. User Action


Do the actions below in sequence. If an action provides a resolution, do not continue with the other actions. 1. De-ene De-energi rgize ze then then energi energize ze the the LASER LASER IMAGER IMAGER.. 2. Install Install a new new DRE to to DPB USB USB CABLE CABLE from the DRE DRE to the the OPTICS OPTICS MODULE. 3. Install Install a new new HARD DRIVE (see Adjus Adjustment tmentss and Replac Replacement ements, s, “HARD DRIVE” DRIVE” on page page 3-89 3-89). ). 4. Install Install a new new DRE MOTHERBO MOTHERBOARD ARD (see (see Adjust Adjustments ments and Replacements, “DRE MOTHERBOA MOTHERBOARD” RD” on page 3-92 3-92). ). 5. Install Install a new new IMAGING IMAGING AY AY (see Adjus Adjustment tmentss and Replac Replacement ements, s, “IMAGING “IMAG ING AY” on on page 3-84 3-84). ).

5-54

2G0947 - 31JAN08

Diagnostics

Condi tio n Code: Cod e: 21-000 21-000 or 23-00 23-000 0 Web Portal Message

None

Log Message

(none)

DICOM Message

(Not Applicable)

Severity

4-Auxiliary

Description

This auxiliary code indicates that the FILM SUPPLY needs attention due to a failure. The failure information is specified by a separate error code. System Impact

None - the system will will function normally. normally. User Action

None FE Action

Complete the FE Action for the other error code that is generated.


None

Log Message

(none)

DICOM Message

(Not Applicable)

Severity

4-Auxiliary

Description

This auxiliary code indicates that the FILM SUPPLY needs calibration before it can be used. System Impact


1. Do a manua manuall calibr calibrati ation on for for the FILM FILM SUPP SUPPLY. LY. FE Action

1. Do a manua manuall calibr calibrati ation on for for the FILM FILM SUPP SUPPLY. LY.

2G0947 - 31JAN08

5-55

Diagnostics

Conditi Cond iti on Code: 21-002 21-002 or 23-002 23-002 Web Portal Message

None

Log Message

(none)

DICOM Message

(Not Applicable)

Severity

4-Auxiliary

Description

This auxiliary code indicates that the supply is operating in "manual" mode, which means that the image quality is not within the normal range. System Impact


None FE Action

None


None

Log Message

(none)

DICOM Message

(Not Applicable)

Severity

4-Auxiliary

Description

The FILM BAG or the FILM SAVER has not yet been removed. The film cannot be used for printing until it is removed. System Impact


1. Remove Remove the the FILM FILM BAG and/or and/or FILM FILM SAVER SAVER.. FE Action

1. Remove Remove the the FILM FILM BAG and/or and/or FILM FILM SAVER SAVER..

5-56

2G0947 - 31JAN08

Diagnostics


None

Log Message

(none)

DICOM Message

(Not Applicable)

Severity

4-Auxiliary

Description

The FILM SAVER has not yet been applied. The FILM TRAY will not be unlocked for removal until the FILM SAVER is applied, in order to prevent film exposure. The FILM TRAY can be manually unlocked if the FILM SAVER detection is not working properly. System Impact


1. Inst Instal alll the the FILM FILM SAVE SAVER. R. FE Action

1. Inst Instal alll the the FILM FILM SAVE SAVER. R.

2G0947 - 31JAN08

5-57

Diagnostics

Conditi Cond iti on Code: 21-1 21-116 16 or 23-1 23-116 Web Portal Message

Film Jam in Area 1: xxxxx Supply

Log Message

xxxxx Supply: Film Pickup Failure. Film did not lift successfully as indicated by Film Separated sensor (S3x), Pickup Home sensor (S1x), or Contact sensor (S2x).

DICOM Message

Severity

FILM TRANS ERR

1-Alert

Description

This error occurs if, on the third successive attempt, the IMAGER fails to pick up a sheet of film as indicated by the FILM SEPARATED SENSOR (S3x), the PICKUP HOME SENSOR (S1x), or the FILM CONTACT SENSOR (S2x). The film has most likely fallen back down onto the FILM TRAY. The error is cleared when a FILM TRAY is re-inserted after being removed. System Impact

One or more feed magazine(s) is unable to print. The spooler is still able to accept and queue jobs and continue printing from any other available supply tray. User Action

1. Cover Cover the the FILM FILM TRAY TRAY with with the FILM FILM SAVER. SAVER. 2. Remove Remove the FILM FILM TRAY TRAY from from the IMAGER IMAGER.. 3. Remove Remove any any mispl misplace aced d films films from from Area Area 1. 4. If Area 1 did did not contain contain mispl misplaced aced films, films, take take the FILM FILM TRAY to a dark dark room and remove the FILM SAVER. Remove any misplaced films and cover the FILM TRAY with the FILM SAVER. 5. Re-insert Re-insert the the FILM FILM TRAY TRAY and remove remove the the FILM FILM SAVER. SAVER. FE Action

Do the actions below in sequence. If an action provides a resolution, do not continue with the other actions. 1. De-ene De-energi rgize ze then then energi energize ze the the LASER LASER IMAGER IMAGER.. 2. Do the the fol follo lowi wing ng::

C h e ck :

5-58

If an existing problem:

FILM TRAY

Install a new FILM TRAY.

For a film jam.

See “FIlm Jam - Error Code 2x-116” on page 5-107 5-107..

For an obstruction.

Remove the obstruction.

CONN CONNEC ECTO TORS RS and and CABL CABLES ES

Seat Seat all all CONN CONNEC ECTO TORS RS..

2G0947 - 31JAN08

Diagnostics

Check:


FILM FILM SEPARA SEPARATED TED SENS SENSOR OR

Instal Installl a new SENSO SENSOR R (see Adju Adjustm stment entss and Replacements, “SENSOR, FILM SEPARATED - UPPER (S3U) and LOWER LOWE R (S3L)” on page page 3-83 3-83). ).

PICK PICKU UP HO HOME SENS SENSO OR

Ins Instal tall a new new SENS SENSO OR (se (seee Ad Adjust justme men nts and Replacements, “SENSOR, PICKUP HOME - UPPER (S1U) and LOWER (S1L)”” on page (S1L) page 3-81 3-81). ).

FILM FILM CON CONT TACT ACT SENS SENSOR OR

Inst Instal alll a new new SENS SENSOR OR (se (seee Adju Adjust stme ment ntss and Replacements, “SENSOR, FILM CONTACT - UPPER (S2U) and LOWER (S2L)”” on page (S2L) page 3-82 3-82). ).

SUCTION CUPS

Install new CUPS (see Adjustments and Replacements, “SUCTION CUP” on page 3-79 3-79). ).

PICK PICKU UP DRI DRIV VE MO MOTOR

Ins Instal tall a new new MOT MOTO OR (s (see Adj Adjust ustment mentss and Replacements, “MOTOR, PICKUP DRIVE - UPPER (M3U) and LOWER (M3L)”” on page (M3L) page 3-78 3-78). ).

VACUUM PUMP

Install a new PUMP (see Adjustments and Replacements, “VACUUM PUMP (M4)” on page page 3-7 3-74 4).

VACUUM VALVE

Install a new VALVE (see Adjustments and Replacements, “VALVE, SOLENOID UPPER (M5U) and LOWER (M5L)” on page 3-80 3-80). ).

3. Install Install a new new PICKUP PICKUP AY (see (see Adjustm Adjustments ents and Replace Replacements ments,, “PICKUP “PICK UP AY - UPPER” UPPER” on page 3-76 3-76 or or “PICKUP AY - LOWER” on page 3-77 3-77). ).

2G0947 - 31JAN08

5-59

Diagnostics

Conditi Cond iti on Code: 21-1 21-117 17 or 23-1 23-117 Web Portal Message

None

Log Message

xxxxx Supply: Supply: Film pickup retry. Film did not lift successfully.

DICOM Message

NORMAL

Severity

3-Notify

Description

This notification occurs if the IMAGER fails to pick up a sheet of film as indicated by the FILM SEPARATED SENSOR (S3x) or the PICKUP HOME SENSOR (S1x). (Note: Error 2x-116 is generated on the third successive failed pickup attempt.) System Impact


None FE Action


5-60

2G0947 - 31JAN08

Diagnostics

Condition Code: 21-118 or 23-118 Web Portal Message

xxxxx Supply: Internal Hardware Failure

Log Message

xxxxx Supply: Pickup Home Sensor (S1x) failed to sense the pickup assembly in in the appropriate home or off-home position.

DICOM Message

FILM TRANS ERR

Severity

1-Alert

Description

This error occurs if the PICKUP fa ils to leave the home position at the beginning of a pickup pickup cycle or fails to reach the home position at the end of a pickup cycle (as indicated indicated by the PICKUP HOME SENSOR SENSOR S1x). It can also occur if the PICKUP did not go off-home or reached home unexpectedly. This error can indicate a problem with the PICKUP HOME SENSOR (S1x) or PICKUP DRIVE MOTOR (M3x). The error is cleared when a FILM TRAY is re-inserted after being removed. System Impact


1. Cover Cover the the FILM FILM TRAY TRAY with with the the FILM FILM SAVER SAVER.. 2. Remove Remove the FILM FILM TRAY TRAY from from the IMAGER IMAGER.. 3. Re-insert Re-insert the FILM TRAY and remove the FILM SAVER. SAVER. 4. If the the error error pers persist ists, s, call call for for serv service ice.. FE Action

Do the actions below in sequence. If an action provides a resolution, do not continue with the other actions. 1. De-ene De-energi rgize ze then then energ energize ize the the LASER LASER IMAGE IMAGER. R. 2. Do the the fol follo lowi wing ng::

Check:

2G0947 - 31JAN08





Ins Instal tall a new new SENS SENSO OR (se (seee Ad Adjust justme men nts and Replacements, “SENSOR, PICKUP HOME - UPPER (S1U) and LOWER (S1L)” on page page 3-81 3-81). ).

5-61

Diagnostics

C h e ck : PICK PICKU UP DRI DRIV VE MOT MOTO OR

If an existing problem: Ins Install tall a new new MOT MOTOR (se (seee Ad Adjustm ustmeents nts and Replacements, “MOTOR, PICKUP DRIVE - UPPER (M3U) and LOWER (M3L)”” on page (M3L) page 3-78 3-78). ).

3. Install Install a new PICKUP PICKUP AY (see (see Adjustme Adjustments nts and and Replaceme Replacements, nts, “PICKUP “PICK UP AY - UPPER” UPPER” on page 3-76 3-76 or or “PICKUP AY - LOWER” on page 3-77 3-77). ).

5-62

2G0947 - 31JAN08

Diagnostics

Condition Code: 21-119 or 23-119 Web Portal Message


Log Message

xxxxx Supply: Film contact sensor (S2x) failed to confirm that the pickup arm assembly lowered and contacted the film

DICOM Message

FILM TRANS ERR

Severity

1-Alert

Description

This error occurs only while attempting to pick up a film or checking for film in the FILM TRAY. After the PICKUP HOME SENSOR (S1x) confirmed that the PICKUP had left its home position, the FILM CONTACT SENSOR (S2x) did not confirm that film contact was made. This error can also occur when the FILM CONTACT SENSOR was active when the PICKUP was at home, or when the FILM CONTACT SENSOR is stuck on. The most likely cause of the error is a failed FILM CONTACT SENSOR (S2x). The error is cleared when a FILM TRAY is re-inserted after being removed. System Impact


1. Cover the FILM FILM TRAY TRAY with with the FILM FILM SAVER. SAVER. Remove Remove the the tray from the IMAGER. 2. Re-insert Re-insert the FILM TRAY and remove the FILM SAVER. SAVER. FE Action


Check:

2G0947 - 31JAN08


FILM TRAY


For a film jam.

Remove films.




Ins Instal tall a new new SENS SENSO OR (se (seee Ad Adjust justme men nts and Replacements, “SENSOR, PICKUP HOME - UPPER (S1U) and LOWER (S1L)” on page page 3-81 3-81). ).

5-63

Diagnostics

C h e ck :


FILM FILM CONT CONTAC ACT T SENS SENSOR OR

Inst Instal alll a new new SENS SENSOR OR (see (see Adju Adjust stme ment ntss and Replacements, “SENSOR, FILM CONTACT - UPPER (S2U) and LOWER (S2L)”” on page (S2L) page 3-82 3-82). ).

PICK PICKU UP DRI DRIV VE MOT MOTO OR

Ins Install tall a new new MOT MOTOR (se (seee Ad Adjustm ustmeents nts and Replacements, “MOTOR, PICKUP DRIVE - UPPER (M3U) and LOWER (M3L)”” on page (M3L) page 3-78 3-78). ).


5-64

2G0947 - 31JAN08

Diagnostics



Log Message

xxxxx Supply: Film Separation sensor (S3x) failed to confirm film separation.

DICOM Message

FILM TRANS ERR

Severity

1-Alert

Description

This error occurs only while attempting to pick up a film. The PICKUP CUPS were lowered onto the film and the suction was applied, but the FILM SEPARATED SENSOR (S3x) did not actuate. The error is cleared when a FILM TRAY is re-inserted after being removed. System Impact


1. Cover the FILM FILM TRAY TRAY with with the FILM FILM SAVER. SAVER. Remove Remove the FILM TRAY from the IMAGER. 2. Take the FILM FILM TRAY TRAY to to a dark dark room room and remove remove the FILM SAVER. SAVER. Verify that the film is lying flat. Replace the FILM SAVER. 3. Re-insert Re-insert the FILM TRAY and remove the FILM SAVER. SAVER. 4. If this this error error repea repeats, ts, try try a new new film film pack pack.. 5. If the the error error pers persist ists, s, call call for for serv service ice.. FE Action


Check:

2G0947 - 31JAN08


FILM TRAY


For a film jam.

Remove films.



FILM FILM SEPARA SEPARATED TED SENS SENSOR OR

Instal Installl a new SENSO SENSOR R (see Adju Adjustm stment entss and Replacements, “SENSOR, FILM SEPARATED - UPPER (S3U) and LOWER LOWE R (S3L)” on page page 3-83 3-83). ).

5-65

Diagnostics

C h e ck : PICK PICKU UP DRI DRIV VE MOT MOTO OR

If an existing problem: Ins Install tall a new new MOT MOTOR (se (seee Ad Adjustm ustmeents nts and Replacements, “MOTOR, PICKUP DRIVE - UPPER (M3U) and LOWER (M3L)”” on page (M3L) page 3-78 3-78). ).


5-66

2G0947 - 31JAN08

Diagnostics



Log Message

DICOM Message

xxxxx Supply: Feed Roller Sensor (S4) failed to detect feed roller open/closed position.

FILM TRANS ERR

Severity

1-Alert

Description

This error occurs if the FEED ROLLER NIP SENSOR (S4) does not change from blocked to unblocked when opening or from unblocked to blocked when closing. Most likely cause is the FEED ROLLER NIP OPEN/CLOSE MOTOR (M1) did not turn or the SENSOR did not detect the motion. The error is cleared when a FILM TRAY is re-inserted after being removed. System Impact


1. Cover the FILM FILM TRAY TRAY with with the FILM FILM SAVER. SAVER. Remove Remove the the tray from the IMAGER. 2. Re-insert Re-insert the FILM TRAY and remove the FILM SAVER. SAVER. 3. If the the error error pers persist ists, s, call call for for serv service ice.. FE Action

Do the actions below in sequence. If an action provides a resolution, do not continue with the other actions. Do the actions below in sequence. If an action provides a resolution, do not continue with the other actions. 1. De-ene De-energi rgize ze then then energ energize ize the the LASER LASER IMAGE IMAGER. R. 2. Do the the fol follo lowi wing ng::

Check:




FEED FEED ROLL ROLLER ER NIP SENSOR SENSOR

Instal Installl a new SENSOR SENSOR..


Install a new MOTOR (see Adjustments and Replacements, “MOTOR, FEED ROLLER NIP OPEN/CLOSE (M1)” on page 3-53 3-53). ).

3. Ins Instal tall a new. new.

2G0947 - 31JAN08

5-67

Diagnostics


Film Jam in Area 1: xxxxx Supply

Log Message

xxxxx Supply: Film Jam - SOP sensor (S8) failed to activate in specified time.

DICOM Message

FILM JAM

Severity

1-Alert

Description

This error occurs if the leading edge of the film does not reach the START OF PAGE (SOP) SENSOR (S8) as a result of being fed from the supply to the exposure assembly. The film is likely still partially in the supply. The error is cleared when a FILM TRAY is re-inserted after being removed or the TOP COVER is closed. System Impact

The printer is unable to print films. The spooler is still able to accept and queue jobs but new films will will not be initiated. initiated. Films downstream of the the affected subsystem will be completed. All other films will be reprinted. User Action

1. Cover the the FILM TRAY with with the the FILM FILM SAVER. SAVER. Remove Remove the the tray from from the IMAGER. Remove any misplaced films from Area 1. 2. If Area 1 did not not contain contain misplaced misplaced films, films, take the the FILM FILM TRAY to to a dark room and remove the FILM SAVER. Remove any misplaced films and replace the FILM SAVER. 3. If misplaced misplaced films films were were not not found found in the the FILM TRAY, TRAY, open open and and close close the TOP COVER. Wait 2 minutes for misplaced films to emerge from the IMAGER. 4. Re-insert Re-insert the the FILM FILM TRAY TRAY and remove remove the the FILM FILM SAVER. SAVER. 5. If misplaced misplaced films films were were never never located located and this this error error recurs recurs on the the next film, call for service. FE Action

1. Clea Clearr the the jam jam (se (seee “Film Jam - Error Code 2x-126” on on page 5-109 5-109). ).

5-68

2G0947 - 31JAN08

Diagnostics


None

Log Message

xxxxx Supply: Film Film feed retry. retry. Film did not feed successfully to SOP sensor (S8) in specified time.

DICOM Message

NORMAL

Severity

3-Notify

Description

This notification occurs if the leading edge of the film does not reach the START OF PAGE (SOP) SENSOR (S8) as a result of being fed from the supply to the exposure assembly. The film may not have gone into the FEED ROLLERS, so the entire pickup/feed sequence will be restarted for 1 retry. If the retry subsequently fails, then error 26-325 will be generated, as well as either a 2x-116 or 2x-126 error. System Impact


None FE Action

2G0947 - 31JAN08

5-69

Diagnostics



Log Message

xxxxx Supply: Film Separation Sensor (S3x) stuck on

DICOM Message

FILM TRANS ERR

Severity

1-Alert

Description

This error occurs only while attempting to pick up a film. The FILM SEPARATED SENSOR (S3x) is in an incorrect state for PICKUP is in home position, prior to film film lift. The error is cleared when a FILM TRAY is re-inserted after being removed. System Impact


1. Cover Cover the the FILM FILM TRAY TRAY with with the FILM FILM SAVER. SAVER. 2. Remove Remove the FILM FILM TRAY TRAY from from the IMAGER IMAGER.. 3. Re-insert Re-insert the the FILM FILM TRAY TRAY and remove remove the the FILM FILM SAVER. SAVER. 4. If the the error error pers persist ists, s, call call for for serv service ice.. FE Action

5-70

2G0947 - 31JAN08

Diagnostics



Log Message

DICOM Message

xxxxx Supply: Film did not release from cups after pickup, as indicated by Film Separation Sensor (S3x)

FILM TRANS ERR

Severity

1-Alert

Description

This error occurs only while attempting to pick up a film. The FILM SEPARATED SENSOR (S3x) indicates that the film has not released from the CUPS at the end of the film pickup cycle. The error is cleared when a FILM TRAY is re-inserted after being removed. System Impact


1. Cover Cover the the FILM FILM TRAY TRAY with with the the FILM FILM SAVER SAVER.. 2. Remove Remove the FILM FILM TRAY TRAY from from the IMAGER IMAGER.. 3. Re-insert Re-insert the FILM TRAY and remove the FILM SAVER. SAVER. 4. Shut Shut down down the the IMAGE IMAGER, R, then then start start the the IMAGE IMAGER. R. 5. If the the error error pers persist ists, s, call call for for serv service ice.. FE Action

2G0947 - 31JAN08

5-71

Diagnostics


xxxxx Supply: Unable to Identify Film Pack

Log Message

xxxxx Supply: RF Tag Reader failed to Read or Write RF Tag data in film pack

DICOM Message

BAD SUPPLY MGZ

Severity

1-Alert

Description

The IMAGER attempts to read the RF TAG in the film pack at powerup and when a FILM TRAY is inserted. It attempts to write a new sheet count to the tag after successful film feed. The error is generated if invalid data is read or if the write fails. (If no data is read after 10 consecutive attempts, no error is generated and the FILM TRAY is reported empty.) The error is cleared when a FILM TRAY is re-inserted after being removed. System Impact


1. Try Try a dif diffe fere rent nt film film pac pack. k. 2. If the the error error pers persist ists, s, call call for for serv service ice.. FE Action

5-72

2G0947 - 31JAN08

Diagnostics


xxxxx Supply: Unsupported Film Type

Log Message

xxxxx Supply: Media Type in film pack is not supported

DICOM Message

BAD SUPPLY MGZ

Severity

1-Alert

Description

The IMAGER obtains the media type and CE mark information from the RF TAG when the FILM TRAY is loaded or when the IMAGER power is turned on. This error occurs if the IMAGER does not support the type at all. It also occurs if the IMAGER has been c onfigured (via the SERVICE TOOL) to reject the type or CE mark. The error is cleared when a FILM TRAY is re-inserted after being removed. System Impact


1. The IMAGE IMAGER R has not been been configu configured red to to use this film type. type. 2. Try a differen differentt film film type type or or reconfig reconfigure ure the the IMAGER IMAGER.. 3. If the the error error pers persist ists, s, call call for for serv service ice.. FE Action

2G0947 - 31JAN08

5-73

Diagnostics


xxxxx Supply: Unsupported Film Size

Log Message

xxxxx Supply: Media Size in film pack is not supported

DICOM Message

BAD SUPPLY MGZ

Severity

1-Alert

Description

The IMAGER obtains the media size information from the RF TAG when the FILM TRAY is loaded or when the IMAGER power is turned on. This error occurs if the IMAGER does not support the size. The error is cleared when a FILM TRAY is re-inserted after being removed. System Impact


1. The IMAGER IMAGER has not not been been configur configured ed to use this this film size. 2. Try a differen differentt film film size size or reconfigur reconfiguree the IMAGER. IMAGER. 3. If the the error error pers persist ists, s, call call for for serv service ice.. FE Action

5-74

2G0947 - 31JAN08

Diagnostics


xxxxx Supply: Film Calibration Failure

Log Message

xxxxx Supply: Calibration Failed

DICOM Message

CALIBRATION ERR

Severity

1-Alert

Description

This error occurs when the density readings that come from the calibration print are not monotonic or the DENSITOMETER did not find exactly 21 steps in the calibration wedge. The most likely cause is fogged or expired film. The error is cleared when a FILM TRAY is re-inserted after being removed. System Impact


1. Try Try a dif diffe fere rent nt film film pac pack. k. 2. Shut Shut down down the the IMAGER IMAGER,, then then start start the the IMAGER IMAGER.. 3. If the the error error pers persist ists, s, call call for for serv service ice.. FE Action

2G0947 - 31JAN08

5-75

Diagnostics


xxxxx Supply: Film Calibration Failure - Dmin Outside Target

Log Message

xxxxx Supply: Calibration failed - Dmin Not Met.

DICOM Message

Severity

CALIBRATION ERR

1-Alert

Description

The error occurs when the calibration ca libration sheet does not have a step density at or below the required Dmin Dmin value. The most likely causes causes are expired film or incorrect PROCESSOR temperature. The error is cleared when a new calibration is initiated or when the FILM TRAY is removed. Any FILM TRAY using these calibration results will automatically go into AIQC-Manual Mode and will continue printing but with reduced range in achievable densities. A new calibration will be attempted when this FILM TRAY is re-inserted. System Impact


1. The minimum minimum densit density y of the film film is too too high. high. Calibrati Calibration on results results for for this film are outside the normal range, but will still be used. 2. If you do not not wish wish to use use these these calibratio calibration n results, results, perfor perform m a new calibration on this film or try another film pack. FE Action

1. Check for "fogge "fogged" d" film. film. If necessary, necessary, replace replace the the film. film. 2. Use the the SERVICE SERVICE TOOL TOOL to check the PROCES PROCESSOR SOR temperat temperature ure and and set point for correct values. values. If necessary, adjust the temperature temperature (see Adjustments and Replacements, “PROCESSOR - DRUM Temperature” on pag pagee 3-1 3-1). ).

5-76

2G0947 - 31JAN08

Diagnostics


xxxxx Supply: Film Calibration Failure - Dmax Outside Target

Log Message

xxxxx Supply: Calibration failed - Dmax Not Met.

DICOM Message

CALIBRATION ERR

Severity

1-Alert

Description

The error occurs when the calibration sheet does not have a step density at or above the required Dmax value. The most likely causes are expired film or incorrect PROCESSOR temperature. The error is cleared when a new calibration is initiated or when the FILM TRAY is removed. Any FILM TRAY using these calibration results will automatically go into AIQC-Manual Mode and will continue printing but with reduced range in achievable densities. A new calibration will be attempted when this tray is re-inserted. System Impact


1. The maximum maximum densit density y of the film film is too too low. Calibra Calibration tion resul results ts for this this film are outside the normal range, but will still be used. 2. If you do not not wish to use use these these calibrati calibration on results results,, perform perform a new new calibration on this film or try another film pack. FE Action

1. Use the the SERVICE SERVICE TOOL to check check the the PROCESSOR PROCESSOR temper temperature ature and set set point for correct values. values. If necessary, adjust the temperature temperature (see Adjustments and Replacements, “PROCESSOR - DRUM Temperature” on pag pagee 3-1 3-1). ).

2G0947 - 31JAN08

5-77

Diagnostics


Log Message

RF Tag: Internal Diagnostic Failure

RF Tag reader failed self diagnostics

DICOM Message

BAD SUPPLY MGZ

Severity

0-Fatal

Description

When the RF Tag reader is told to perform diagnostics and returns a diagnostics failure, the Machine Control System (MCS) commands a retry. This error is indicated if the MICR OCONTROLLER still indicates a diagnostics failure after 3 attempts. The error clears only when power is cycled. System Impact




RF Tag: Internal Communications Failure

Log Message

MCS failed to communicate with RF Tag micro after multiple attempts

DICOM Message

ELEC DOWN

Severity

0-Fatal

Description

This error occurs when the Machine Control System (MC S) tries to communicate with the MICROCONTROLLER but receives no response to 5 attempts. The error clears only when power is cycled. System Impact



5-78

2G0947 - 31JAN08

Diagnostics


None

Log Message

MCS failed to communicate with RF Tag micro

DICOM Message

NORMAL

Severity

3-Notify

Description

This notification occurs when the Machine Control System (MCS) tries to communicate with the MICROCONTROLLER but receives no response. (Note: Error 25-931 is generated when this problem is detected on the 5th successive failed communication attempt.) System Impact


None FE Action


2G0947 - 31JAN08

5-79

Diagnostics


Film Jam in Area 2

Log Message

Film Jam Entering Exposure Transport: Transport: SOP sensor (S8) failed to detect film leading edge.

DICOM Message

FILM JAM

Severity

1-Alert

Description

This error occurs if the leading edge is not detected at the START OF PAGE (SOP) SENSOR (S8) in a timely manner. This error commonly occurs in conjunction with 2x-126. If it occurs alone, it is most likely an electronics issue. The error is cleared when either FILM TRAY is removed and reinserted or when the TOP COVER is opened and then closed. System Impact


1. If this error error occurre occurred d at the same same time time as 21-126 21-126 or 23-126 23-126,, follow follow the instructions for 21-126 or 23-126. 2. If this error error occurre occurred d alone, alone, open and and close close the TOP TOP COVER to to clear the the error. 3. Shut Shut down down the the IMAGER IMAGER,, then then start start the the IMAGE IMAGER. R. 4. If the the error error pers persist ists, s, call call for for serv service ice.. FE Action

1. Clea Clearr the the jam jam (se (seee “Film Jam - Error Code 26-325” on on page 5-110 5-110). ).

5-80

2G0947 - 31JAN08

Diagnostics


Film Jam in Area 2 or 3

Log Message

Film Jam Exiting Exposure Transport: Transport: SOP sensor (S8) failed to detect film trailing edge.

DICOM Message

FILM JAM

Severity

1-Alert

Description

This error occurs if the trailing edge is not detected at the START OF PAGE (SOP) SENSOR (S8) after the film has entered the EXPOSURE TRANSPORT area. The error is c leared when the TOP COVER is opened then closed. When this error occurs, the PROCESSOR stops rotating and the HEATER is turned off. All films in the printer will be marked bad and reprinted automatically. System Impact


1. Open Open the the IMAG IMAGER ER TOP TOP COV COVER ER.. 2. Unlatc Unlatch h and and open open the the PROCE PROCESSO SSOR R COVER. COVER. 3. Carefully Carefully remove remove any films films found found in in the the PROCESSO PROCESSOR. R. 4. Close Close and and latc latch h the the PROCE PROCESSO SSOR R COVER COVER.. 5. Close Close the TOP TOP COVER. COVER. If film film was not previo previously usly removed, removed, the the misplaced films will emerge from the IMAGER within 2 minutes. FE Action

1. Clea Clearr the the jam jam (se (seee “Film Jam - Error Codes 26-326 or 26-543” on page 5-111 5-111). ).

2G0947 - 31JAN08

5-81

Diagnostics


Film Jam in Area 3

Log Message

Film Jam Prior to Densitometer: Film at Densitometer sensor (S11) failed to detect film leading edge.

DICOM Message

FILM JAM

Severity

1-Alert

Description

This error occurs if the leading edge is not detected at the FILM AT DENSITOMETER SENSOR (S11) after the film leaves the exposure area. The error is cleared when the TOP COVER is opened then closed. When this error occurs, the PROCESSOR stops rotating and the HEATER is turned off. All films in the printer will be marked bad and reprinted automatically. System Impact

The printer is unable to print films. The spooler is still able to accept and queue jobs but new films will will not be initiated. initiated. All other films will be reprinted. reprinted. User Action

1. Open the IMAGE IMAGER R TOP COVER COVER and remove remove any films in Area Area 3. 2. If no films films were were found, found, unlatch unlatch and open open the PROCESSOR PROCESSOR COVER. COVER. 3. Carefully Carefully remove remove any films films found found in the the PROCES PROCESSOR. SOR. 4. Close Close and and latc latch h the the PROCE PROCESSO SSOR R COVER COVER.. 5. Close the TOP TOP COVER. COVER. If film film was not previo previously usly removed, removed, the the misplaced films will emerge from the IMAGER within 2 minutes. FE Action

1. Clea Clearr the the jam jam (se (seee “Film Jam - Error Codes 26-326 or 26-543” on page 5-111 5-111). ). 2. If the above above action action does does not correct correct the the problem, problem, or or if the proble problem m recurs, recurs, it could be caused by a "burr" or a buildup of film residue on the COOLING PLATE. To check and correct for this: a.

Push the leadin leading g edge edge of a film film over the COOLIN COOLING G PLATE. PLATE.

b. If the film "sticks" in anyway, anyway, clean the COOLING PLATE PLATE with an ALCOHOL WIPE. c. If neces necessar sary, y, repl replace ace the the COOL COOLING ING PLATE. PLATE.

5-82

2G0947 - 31JAN08

Diagnostics


Film Jam in Area 3

Log Message

Film Jam at Densitometer: Film at Densitometer sensor (S11) failed to detect film trailing edge.

DICOM Message

FILM JAM

Severity

1-Alert

Description

This error occurs if the trailing edge is not detected at the FILM AT DENSITOMETER SENSOR (S11) as the film exits the DENSITOMETER. The error is cleared when the TOP COVER is opened then closed. When this error occurs, the PROCESSOR stops rotating and the HEATER is turned off. All films in the printer will be marked bad and reprinted automatically. System Impact

The printer is unable to print films. The spooler is still able to accept and queue jobs but new films will will not be initiated. initiated. All other films will be reprinted. User Action

1. Remove Remove any films jammed jammed in the IMAGER IMAGER film exit (Area 3). 2. Open the TOP COVER and remove remove any films in Area Area 2. 2. 3. Clos Closee the the TOP TOP COVE COVER. R. FE Action

1. Clea Clearr the the jam jam (se (seee “Film Jam - Error Code Code 26-544” on page 5-113 5-113). ).

2G0947 - 31JAN08

5-83

Diagnostics


Log Message

Film Transport: Internal Communications Failure

MCS failed to communicate with Film Path Microcontroller after multiple attempts

DICOM Message

ELEC DOWN

Severity

0-Fatal

Description





None

Log Message

MCS failed to communicate communicate with Film Path Microcontroller

DICOM Message

NORMAL

Severity

3-Notify

Description



None FE Action

5-84

2G0947 - 31JAN08

Diagnostics


Log Message

Film Transport: Internal Communications Failure

Film Path Microcontroller failed to communicate with an SMD Microcontroller after multiple attempts

DICOM Message

ELEC DOWN

Severity

0-Fatal

Description

This error occurs when the FILM P ATH MICROCONTROLLER tries to communicate with one of the STEP MOTOR DRIVER (SMD) MICROCONTROLLERS but receives no response to 5 attempts. The error clears only when power is cycled. System Impact




None

Log Message

Film Path Microcontroller failed to communicate with an SMD Microcontroller

DICOM Message

NORMAL

Severity

3-Notify

Description

This notification occurs when the FILM PATH MICROCONTROLLER tries to communicate with one of the STEP MOTOR DRIVER (SMD) MICROCONTROLLERS but receives no response. (Note: Error 26-933 is generated when this problem is detected on the 5th successive failed communication attempt.) System Impact


None FE Action

2G0947 - 31JAN08

5-85

Diagnostics


Log Message

Optics: Internal Hardware Failure

Polygon fails to rotate at desired speed

DICOM Message

ELEC DOWN

Severity

0-Fatal

Description

This error occurs when the polygon speed measured by the OPTICS MODULE MICROCONTROLLER is out of range. The error clears only when power is cycled. System Impact




Optics: Calibration Failed

Log Message

Optics Calibration Failed. Power Monitor Offset outside valid range

DICOM Message

ELEC DOWN

Severity

0-Fatal

Description

This error occurs when the power monitor offset measured by the optics calibration and diagnostics is outside the predefined valid range. The error clears when a calibration is requested or power is cycled. System Impact



5-86

2G0947 - 31JAN08

Diagnostics


Log Message


Optics calibration failed to Adjust Laser Dynamic Range within limits

DICOM Message

ELEC DOWN

Severity

0-Fatal

Description

This error occurs when the laser dynamic range measured by the optics calibration and diagnostics is outside the predefined valid range after 5 successive adjustment attempts. The error clears when a calibration is requested or power is cycled. System Impact





Log Message

Optics calibration detected Optics Maximum Power outside valid range

DICOM Message

ELEC DOWN

Severity

0-Fatal

Description

This error occurs when the maximum laser power measured by the optics calibration and diagnostics is outside the predefined valid range. The error clears when a calibration is requested or power is cycled. System Impact



2G0947 - 31JAN08

5-87

Diagnostics


Log Message

None

Optics calibration calibration detected detected laser dynamic range approaching predefined limits

DICOM Message

NORMAL

Severity

3-Notify

Description

This notification occurs when the laser dynamic range has been adjusted and its value is within 10% of the xxxxx or lower limit of the adjustment range. System Impact


None FE Action



None

Log Message

Optics calibration calibration detected Optics Maximum Power approaching limit

DICOM Message

NORMAL

Severity

3-Notify

Description

This notification occurs when the maximum LASER power measured by the optics calibration and diagnostics is approaching the predefined valid limit. System Impact


None FE Action


5-88

2G0947 - 31JAN08

Diagnostics

Condi tio n Code: 27-61 27-611 Web Portal Message

Log Message


Optics calibration laser power gain adjustment failed

DICOM Message

ELEC DOWN

Severity

0-Fatal

Description

The laser power gain is measured using a voltage on the LASER DRIVER. This error occurs when the LASER DRIVER voltage cannot be adjusted to within limits by the optics calibration after 20 successive attempts. System Impact




None

Log Message

Spinner jitter correction correction outside valid range (correction disabled)

DICOM Message

NORMAL

Severity

3-Notify

Description

The system measures the end of scan jitter caused by variations in the POLYGON. The system uses these measurements to correct for variations and improve end of scan jitter. This error will occur if these measurements are outside of a range of values. If this error occurs, jitter correction is disabled. The diagnostic disables correction by setting all facet corrections to a predefined value. These measurements fine tune the jitter seen at the end of scan and typically the presence or absence of jitter correction is difficult to observe. System Impact


None FE Action

2G0947 - 31JAN08

5-89

Diagnostics


Log Message


Optics hardware failed to report start of page although Start of Page sensor (S8) detected film.

DICOM Message

ELEC DOWN

Severity

0-Fatal

Description

This error occurs if the optics hardware does not report the start of page condition even though the START OF PAGE (SOP) SENSOR (S8) did indicate the leading edge of the film has been detected. The image is likely blank, but the film is not jammed and can likely be transported out of the IMAGER successfully. The error clears only when power is cycled. System Impact





Log Message

Image Exposure time out failure -- multiple successive timeouts.

DICOM Message

ELEC DOWN

Severity

0-Fatal

Description

This error occurs when the image exposure does not complete in the required time for 3 successive films. The error is cleared when the IMAGER power is cycled. System Impact



5-90

2G0947 - 31JAN08

Diagnostics


None

Log Message

Image Exposure timed out, out, job will be reprinted.

DICOM Message

NORMAL

Severity

3-Notify

Description

This notification occurs when the image exposure does not complete in the required time. The faulty image will be printed. The job will be failed, temporarily placed in the undelivered queue, and rescheduled for delivery. If this problem is detected on 3 successive films, error 27-650 is declared. System Impact


None FE Action


2G0947 - 31JAN08

5-91

Diagnostics


Log Message

Optics: Internal Communications Failure

MCS failed to communicate with Optics (BPM) module after multiple attempts

DICOM Message

ELEC DOWN

Severity

0-Fatal

Description





None

Log Message

MCS failed to communicate communicate with Optics (BPM)

DICOM Message

NORMAL

Severity

3-Notify

Description



None FE Action


5-92

2G0947 - 31JAN08

Diagnostics


Log Message

Processor: Internal Communications Failure

Processor microcontroller failed to read/write to NVRAM

DICOM Message

ELEC DOWN

Severity

0-Fatal

Description

This error occurs when the MICROCONTROLLER reports that it has detected an error while attempting to read or write from its NVRAM. The error clears only when power is cycled. System Impact





Log Message

Invalid Processor parameters read from NVRAM

DICOM Message

PROC DOWN

Severity

0-Fatal

Description

This error occurs during initialization initialization when the setpoint or offset parameters read from NVRAM are outside their allowable values. This error is caused by loading incorrect parameters into NVRAM or by an NVRAM error. The error clears only when power is cycled. System Impact



2G0947 - 31JAN08

5-93

Diagnostics

Condi tio n Code: 28-5 28-501 01 Web Portal Message

Log Message

Processor: Internal Hardware Failure

Processor calculates temperature near zero. Probably short in RTD circuit.

DICOM Message

PROC DOWN

Severity

0-Fatal

Description

This error occurs when the temperature calculated by the PROCESSOR MICROPROCESSOR is nearly zero. The temperature is ca lculated from the voltage measured by the RTD. The most likely cause is a short in the RTD circuit. The error clears only when power is cycled. System Impact



Condi tio n Code: 28-5 28-509 09 Web Portal Message

Processor Warm-up Failure

Log Message

Processor failed to warm up in the specified time

DICOM Message

PROC DOWN

Severity

0-Fatal

Description

This error occurs if the PROCESSOR RTD indicates a temperature lower than the setpoint temperature when the allotted warm-up time has elapsed. The allotted time is based on the initial PROCESSOR temperature. The error clears only when power is cycled. System Impact



5-94

2G0947 - 31JAN08

Diagnostics


Processor: Internal Hardware Failure

Log Message

Processor calculates temperature reflecting the maximum sensor reading. Probably open in RTD circuit.

DICOM Message

PROC DOWN

Severity

0-Fatal

Description

This error occurs when the temperature calculated by the PROCESSOR MICROPROCESSOR is near its maximum value. The temperature is calculated from the voltage measured by the RTD. The most likely cause is an open in the RTD circuit. The error clears only when power is cycled. System Impact


1. Shut Shut down down the IMAG IMAGER, ER, then then start start the the IMAGE IMAGER. R. 2. If the the error error pers persist ists, s, call call for for serv service ice.. FE Action

2G0947 - 31JAN08

5-95

Diagnostics


Log Message

Processor Heater Failure

Processor failed to warm up when heater turned on

DICOM Message

PROC DOWN

Severity

0-Fatal

Description

This error occurs if the PROCESSOR RTD indicates that the temperature is not rising at the expected rate. This error shuts down the PROCESSOR DRUM HEATER. The error clears only when power is cycled. System Impact




Proc Proces esso sorr Over Over Temper emperat atur uree

Log Message

Proc Proces esso sorr Over Over Tempe empera ratu ture re

DICOM Message

PROC PROC DOWN DOWN

Severity

0-Fa 0-Fata tall

Description

This error occurs if the PROCESSOR RTD indicates that the temperature is higher than the limit. This error shuts down the PROCESSOR DRUM HEATER. The error clears only when power is cycled. System Impact



5-96

2G0947 - 31JAN08

Diagnostics


Log Message


MCS failed to communicate with the processor module after multiple attempts

DICOM Message

ELEC DOWN

Severity

0-Fatal

Description

This error occurs when the Machine Control System (MCS) tries to communicate with the MICROCONTROLLER but receives no response to 5 attempts. The error clears only when power is cycled. System Impact




None

Log Message

MCS failed to communicate with Processor

DICOM Message

NORMAL

Severity

3-Notify

Description



None FE Action


2G0947 - 31JAN08

5-97

Diagnostics


Densitometer: Internal Communications Failure

Log Message

Densitometer microcontroller failed to read/write to NVRAM

DICOM Message

ELEC DOWN

Severity

0-Fatal

Description This error occurs when the MICROCONTROLLER reports that it has detected an error while attempting to read or write from its NVRAM. The error clears only when power is cycled.

System Impact The printer is unable to print films. The spooler is still able to accept and queue jobs but new films will will not be initiated. initiated. Films downstream of the the affected subsystem will be completed. All other films will be reprinted. User Action

1. Shut Shut down down the the IMAGER IMAGER,, then then start start the the IMAGE IMAGER. R. 2. If the the error error pers persist ists, s, call call for for servic service. e. FE Action

5-98

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Diagnostics


Log Message

Densitometer: Internal Diagnostic Failure

Densitometer offset reading out of range with light source off

DICOM Message

ELEC DOWN

Severity

0-Fatal

Description

During a calibration print and during DENSITOMETER diagnostics, a reading from the DENSITY SENSOR (S10) is taken with the light source turned off. The error is indicated if the MICROCONTROLLER reports the reading out of range. The error clears only when power is cycled. System Impact





Log Message

Densitometer reference reading out of range with light source on

DICOM Message

ELEC DOWN

Severity

0-Fatal

Description

During a calibration print and during DENSITOMETER diagnostics, a reading from the DENSITY SENSOR S10) is taken with the light source turned on. This error occurs when the reading is out of range. (Note: Notification 29-945 is generated when this reading is nearing the range limit.) The error clears only when power is cycled. System Impact



2G0947 - 31JAN08

5-99



Log Message

Densitometer fiducial sensor offset reading out of range with light source off

DICOM Message

ELEC DOWN

Severity

0-Fatal

Description

During a calibration print and during DENSITOMETER diagnostics, a reading from the FIDUCIAL SENSOR S11) is taken with the light source turned off. The error is indicated if the MICROCONTROLLER reports the reading out of range. The error clears only when power is cycled. System Impact

The printer is unable to print films. The spooler is still able to accept and queue jobs but new films will will not be initiated. initiated. Films downstream of the affected subsystem will be completed. All other films will be reprinted. User Action

1. Shut Shut down down the IMAGE IMAGER, R, then then start start the the IMAGER IMAGER.. 2. If the the error error persi persists sts,, call call for serv service ice.. FE Action

Diagnostics



Log Message

Densitometer fiducial sensor reference reading out of range with light source on

DICOM Message

ELEC DOWN

Severity

0-Fatal

Description

During a calibration print and during DENSITOMETER diagnostics, a reading from the FIDUCIAL SENSOR S11) is taken with the light source turned on. This error occurs when the reading is out of range. (Note: Notification 29-947 is generated when this reading is nearing the range limit.) The error clears only when power is cycled. System Impact



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5-101

Diagnostics


Log Message

Densitometer: Internal Communications Failure

MCS failed to communicate with Densitometer after multiple attempts

DICOM Message

ELEC DOWN

Severity

0-Fatal

Description





None

Log Message

MCS failed to communicate communicate with Densitometer

DICOM Message

NORMAL

Severity

3-Notify

Description



None FE Action


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Diagnostics


None

Log Message

Densitometer reference reading reading outside of optimal range with light source on

DICOM Message

NORMAL

Severity

3-Notify

Description

During a calibration print and during DENSITOMETER diagnostics, a reading from the DENSITY SENSOR (S10) is taken with the light source turned on. This notification occurs when the reading is outside of the optimal range, i.e. approaching the range limit. (Note: Error 29-925 is generated when this reading is over the range limit.) System Impact


None FE Action


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5-103

Diagnostics


Log Message

None

Densitometer fiducial sensor sensor reference reading outside of optimal range with light source on

DICOM Message

NORMAL

Severity

3-Notify

Description

During a calibration print and during DENSITOMETER diagnostics, diagnostics, a reading from the FIDUCIAL SENSOR (S11) is taken with the light source turned on. This notification occurs when the reading is outside of the optimal range, i.e. approaching the range limit. (Note: Error 29-927 is generated when this reading is over the range limit.) System Impact


None FE Action



Local Panel: Internal Communications Failure

Log Message

MCS failed to communicate with Local Panel after multiple attempts

DICOM Message

ELEC DOWN

Severity

0-Fatal

Description


The LOCAL PANEL User Interface will not display correct data. User Action


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Diagnostics


Log Message

None

MCS failed to communicate with Local Panel

DICOM Message

NORMAL

Severity

3-Notify

Description



None FE Action


Local Panel: No Communications from MCS

Log Message

Local Panel not receiving communications from MCS.

DICOM Message

NORMAL

Severity

2-Warning 2-Warning

Description

This error occurs when the LOCAL PANEL does not receive communications from the Machine Control System (MCS). The LOCAL PANEL waits for 50 seconds, then generates a fake button press in an attempt to provoke communications from the MCS. After an additional 10 seconds, if the LOCAL PANEL has not received MCS communications, this error is displayed on the LOCAL PANEL User Interface. The error clears when the LOCAL PANEL detects MCS communications. System Impact

Unknown. If the MCS is down, the printer will not print films. If the problem is limited to communications, the printer may be able to print films. User Action


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5-105

Diagnostics

Clea Clearing rin g Film Jams CAUTION:

Shutting off the power deletes all acquired unprinted images and clears some error messages. If you do this, you will have to resend the unprinted images to the IMAGER.

3 2

1

1 Jam Areas

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2G0947 - 31JAN08

Diagnostics

FIlm FIlm Jam - Err or Code 2x-116 2x-116 1. Remo Remove ve the the FIL FILM M TRA TRAYS YS.. 2. Remove Remove any mispl misplaced aced films films from from Area Area 1. This This area area can be be accessed accessed through the FILM TRAY slots.

NOTE: If the film is not accessible from the front of the IMAGER, continue with Step 5. 5.

TOP COVER


3. Open Open the the TOP TOP COVE COVER. R. 4. Loosen Loosen 2 Capt Captive ive THUMB THUMB SCREWS SCREWS.. 5. Remo Remove ve the the LEF LEFT T PAN PANEL EL..

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Diagnostics

PICKUP access areas

6. Remove Remove any misplaced misplaced films seen in the the PICKUP PICKUP access access areas. areas. 7. If Area 1 did not not contain contain misplac misplaced ed films, films, take take the FILM FILM TRAYS TRAYS to a dark room and remove the FILM SAVER. Remove any misplaced films and cover the TRAY with the FILM SAVER. 8. Inst Instal alll the the LEFT LEFT PANE PANEL. L.

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Diagnostics

Film J am - Err Err or Cod e 2x-126 2x-126 1. Remo Remove ve the the FIL FILM M TRA TRAYS YS.. 2. Remove Remove any mispl misplaced aced films films from from Area Area 1. This This area area can be be accessed accessed through the FILM TRAY slots. 3. If Area Area 1 did not contai contain n misplaced misplaced films, films, take the FILM FILM TRAYS TRAYS to a dark room and remove the FILM SAVER. Remove any misplaced films and replace the FILM SAVER. 4. If misplaced misplaced films films were were not found found in in the TRAY, TRAY, open and close close the TOP TOP COVER. Wait 2 minutes for misplaced films to emerge from the IMAGER. If misplaced films were never located and this error recurs on the next film, continue with Step 5. 5.

TOP COVER


5. Open Open the the TOP TOP COVE COVER. R. 6. Loosen Loosen 2 Capt Captice ice THUMB THUMB SCREWS SCREWS.. 7. Remo Remove ve the the LEF LEFT T PAN PANEL EL..

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Diagnostics

PICKUP access areas

8. Remove Remove any misplaced misplaced films seen in the the PICKUP PICKUP access access areas. areas. 9. Inst Instal alll the the LEFT LEFT PANE PANEL. L.

Film Jam - Erro r Code Cod e 26-32 26-325 5 IMPORTANT: If this error occurred at the same time as 2x-126, 2x-126, follow the instructions for “Film Jam - Error Error Code 2x-126” on page 5-109 . 1. If this error error occurred occurred alone alone,, open and and close close the TOP TOP COVER to to clear the the error. 2. If this this error error repeats, repeats, shut shut down down the IMAGE IMAGER, R, then start the IMAGER. IMAGER.

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Diagnostics

Film Jam - Err or Codes 26-326 26-326 or 26-543 26-543

TOP COVER

PROCESSOR COVER

PROCESSOR COVER LATCHES

1. Open Open the the TOP TOP COVE COVER. R. 2. Remo Remove ve any any mis mispl plac aced ed fil films ms.. CAUTION:

Hot surface.

3. Undo Undo the the PROC PROCESS ESSOR OR COVE COVER R LATCH LATCHES. ES. 4. Rais Raisee the the PROC PROCES ESSO SOR R COVE COVER. R. 5. Carefully Carefully remove remove any films found found in the DRUM DRUM area. area. 6. Close Close and and LATC LATCH H the the PROCE PROCESSO SSOR R COVER COVER.. If the film was not found in the DRUM area, continue with Step 8. 8.

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Diagnostics

TOP COVER


7. Loosen Loosen 2 Capt Captive ive THUMB THUMB SCREWS SCREWS.. 8. Remo Remove ve the the LEF LEFT T PAN PANEL EL..

FILM ADVANCE KNOB

9. Use the the FILM FILM ADVANCE ADVANCE KNOB to move move the the film film through through the PROCESSOR.

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Diagnostics

10. Install Install the the LEFT PANEL. PANEL. 11. Close Close the TOP COVER. COVER. If film was not previously removed, the misplaced films will emerge from the IMAGER within 2 minutes.

Film J am - Error Code 26-544 26-544 1. Remove Remove any films jammed jammed in the IMAGER IMAGER film film exit. exit. 2. Open the TOP COVER and remove remove any films in Area Area 2. 2. 3. Clos Closee the the TOP TOP COVE COVER. R.

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Diagnostics

Funct ions io ns of the th e MIC MICRO RO BOARD LEDs LEDs and Test Poin ts FILM PATH MICROCONTROLLER (FPM) BOARD J1

J2

LED1

J3

LED2

J4

J5

J6

JP1

JP2

LED3 LED4

GND3 LED13 LED16 LED19 LED22 LED25

RESET GND1 +3.3V TEST S1 +5V TEST S2

LED5 LED7 LED9 LED11 LED14 LED17 LED20 LED23 LED26

J7

J8

GND4 +12VTEST

J9

J10

LED6 LED8 LED10 LED12 LED15 LED18 LED21 LED24 LED27

J11

DEFAULTS

FPM

GND2 GN D2 HAZ HAZARD ARD+2 +24V 4V J12

+24VTEST J13

J21

J14

J16 J17 J18

J 15

J 19

J20

Table 5-7: FPM LEDs and Test Points Item

Description

LED1

RF Ta Tag Read Write, Upper - Blinks rapidly during RF Ta Tag Read or Wr Write.

LED2

RF Tag Read Write, Lo Lower - Blinks rapidly during RF Tag Read or Write.

LED3

RF Tag "Happy" - Blinks approximately ely once a second. When the Mach achine Control System (MCS) is reflashing the RF Tag MICROPROCESSOR, this LED will be on constantly. constantly. If the MCS is not reflashing the MICROCPROCESSOR and the LED is not blinking, the MICROPROCESSOR is not functioning.

LED4

FPM MASTER MICROPROCESSOR "Happy" - Blinks approximately once a second during normal operations. When the MCS is reflashing the FPM MASTER MICROPROCESSOR, this LED will lock either ON or OFF for approximately 4 seconds. In some circumstances, the FPM MASTER MICROPROCESSOR takes the responsibility of reflashing the STEP MOTOR DRIVER (SMD) MICROPROCESSOR (U9 to U14). When this is taking place, the FPM "Happy" LED will blink approximately 4 times a second. This process can take up to 3 minutes, during which time normal printer operation will be suspended. If no reflashing is taking place and the LED is not blinking, the MICROPROCESSOR is not functioning.

LED5*

LIFT_HOME UPPER - When lit, up upper FI FILM SU SUPPLY PI PICKUP BA BAR is is at at ho home (u (up).

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Diagnostics Table 5-7: FPM LEDs and Test Points (Cont’d) Item

Description

LED6*

LIFT_HOME LO LOWER - When li lit, lo lower FI FILM SU SUPPLY PI PICKUP BA BAR is is at at ho home (u (up).

LED7*

FILM_SAVER UPPER - When lit, upper FILM SAVER is not present.

LED8*

FILM_SAVER LOWER - When lit, lower FILM SAVER is not present.

LED9 LED9,, LED1 LED10 0

FILM FILM_O _OUT UT UPPE UPPER, R, FIL FILM_ M_OU OUT T LOW LOWER ER - not not use used, d, nev never er lit. lit.

LED1 ED11*

FIL FILM_CO M_CONT NTAC ACT T UPPER PPER - Whe When n lit, lit, the uppe upperr PICK PICKU UP is is not not touc touch hing ing fi film in the the uppe upperr FILM SUPPLY.

LED12*

FILM_CONTACT LO LOWER - When li lit, th the lo lower PI PICKUP is is no not to touching fi film in in th the lower FILM SUPPLY. SUPPLY.

LED13

LASER_ILOCK - When li lit, th this LE LED in indicates LA LASER po power is is en enabled. It It do does no not me mean the LASER is energized. LASER power is enabled only when:

• The 3 INTERLOCK SWITCHES are closed and, • The SERVICE SWITCH is in the Normal position. LED14 D14*

FIL FILM_SE M_SEP P UPPE UPPER R - When hen lit, there here is no fil film sep separat aratiion (the (the SUCT SUCTIO ION N CUPS CUPS are are not lifting a sheet of film) from the upper FILM SUPPLY.

LED15* D15*

FIL FILM_SE M_SEP P LOWE LOWER R - When hen lit, there here is no fil film sep separ arat atiion (th (the SUCT SUCTIO ION N CUPS CUPS are are not not lifting a sheet of film) from the lower FILM SUPPLY.

LED16

DOOR_I R_ILOCK - Wh When li lit, th the 24 24 V motor dr drive voltage (H (Hazard 24 V) is is enabled. Th This voltage is enabled when: .

• The 3 INTERLOCK SWITCHES are closed or, • The SERVICE SWITCH is in the Service position. LED17 LED17,, LED1 LED18 8

TRAY_L TRAY_LOCK OCK UPPER, UPPER, TRAY_L TRAY_LOCK OCK LOWER LOWER - not not used, used, never never lit. lit.

LED19*

FILM_PATH2 - not used, always lit.

LED20* D20*

NIPOC IPOC_ _LIMI LIMIT T, UPPE UPPER R - Ind Indicat icates es that hat the NIP NIP ROLL ROLLER ER is movi movin ng fro from ope open n to clo closed sed or from closed to open.

LED21

NIPOC_LIMIT, LOWER - not used, never lit.

LED22

FILM_PATH3 - not used, never lit.

LED23*

CASS_IN UP UPPER - When li lit, th there is is no no FI FILM TR TRAY in in th the up upper FI FILM SU SUPPLY PLY.

LED24*

CASS_IN LO LOWER - When li lit, th there is is no no FI FILM TR TRAY in in th the lo lower FI FILM SU SUPPLY.

LED25

FILM_PATH4 - not used, never lit.

LED2 LED26, 6, LED2 LED27 7

BAG BAG UPP UPPER ER,, BAG BAG LOWE LOWER R - not not use used, d, neve neverr lit lit..

HAZARD HAZARD +24V +24V

Test Point Point for Hazard Hazard 24 volts volts (MOTO (MOTOR R supply supply voltage). voltage). This voltage voltage is is enabled enabled when: when:

• The 3 INTERLOCK SWITCHES are closed or, • The SERVICE SWITCH is in the Service position.

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5-115

Diagnostics Table 5-7: FPM LEDs and Test Points (Cont’d) Item

Description

+24V TEST

Test Point for Digital 24 volts.

+12V TEST


+V5 TEST


+V3_3 TEST

Test Point for Digital 3.3 volts.

GND1, GND2, GND3, GND4

Test Points for Logic Ground.

JP2 (Jumper (Jumper pins) pins)

Jumper Jumper across across both pins pins override overridess the MICROPR MICROPROCESS OCESSOR OR SENSOR SENSOR control control and and enables enables all FILM SUPPLY SENSORS.

S1

RESET SWITCH - Pressing this SWITCH causes a Checksum and Memory test to run for the software on the FPM.

S2

DEFAULTS SWITCH.

* Indicates FILM SUPPLY SUPPLY SENSOR LEDs - - - Each of these LEDs is controlled by one of the FILM SUPPLY SUPPLY SENSORS. LED ON = Related SENSOR blocked.

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Diagnostics

PROCESSOR PROCESSOR CONTROL CONTROL B OARD (PCB)

J1 D5

D2

D4

D6

S1

J3 NEUTRAL +24VTEST

LINE

J6 J4 JP3

JP1

JP2

PCB

Table 5-8: PCB LEDs and Test Points Item

Description

D2

CONFIG LED - Wh When lit, the AC AC line voltage is is 88 - 140 V AC (the 2 DRUM HEATERS are are connected in parallel). When unlit, the voltage is 173 - 264 V AC (the 2 DRUM HEATERS HEATERS are connected in series).

D4

INTLK LE LED - When li lit, th the MI MICROCONTROLLER ha has en enabled th the li line vo voltage to to th the DR DRUM HEATER. HEATER. This LED will be OFF briefly at times, but during normal operations is continuously continuously lit.

D5

"Happy" LE LED - Wh When th the MI MICROCONTROLLER is is fu functioning no normally, th this LE LED bl blinks slightly faster than once a second. During MICROCONTROLLER reflash, the LED may freeze momentarily. momentarily. If the LED is steady ON or steady OFF, OFF, the MICROCONTROLLER is not functioning.

D6

SSR LE LED - This LE LED pu pulses ON an and OF OFF in in 2 se second cy cycles as as th the So Solid St State Re Relay (S (SSR) switches HEATER power ON and OFF.

JP1

Test point for +3.3 V.

JP2

Test point for +2.5 V.

JP3

Test point for Ground.

+24V +24VTE TEST ST

Test est Poin Pointt for for Haz Hazar ard d 24 24 V.

LINE, NEUTRAL

Test points for AC line voltage at the input of the PCB.

S1

RESET SW SWITCH - Pr Pressing th this SW SWITCH ca causes a Checksum an and Me Memory te test to to ru run fo for th the software on the PCB.

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Diagnostics

Densit Densit ometer Control Board (DCB) (DCB)

Happy LED

J2 (On bottom of Board)

J1

"Happy" LED - Normally blinks for a brief period after the IMAGER is energized or after the DRE sends a Reset command to the DENSITOMETER. Blinking indicates the MICROPROCESSOR on the DCB is operating normally. After start-up, this LED is shut OFF. If the MICROPROCESSOR detects a checksum error during start-up, the LED will be ON continuously.

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Diagnostics

MOTORS and SENSORS Table 5-9: MOTORS and SENSORS Description

Home/Default

Limit/Sensed Position

PICKUP MODULE

M3x - Pickup Drive Motor

Home = UP

Limit = Cassette bottom

M5x - Pickup Vacuum Valve

Closed

Open

S1x - Pickup Home Sensor

Blocked = Pickup Home

Unblocked = Pickup Not Home

S2x - Film Contact Sensor (also used for Film Out detect)

Blocked Blocked = Pickup not not contacting contacting film Unblocked Unblocked = Pickup Pickup contacting contacting film film

S3x S3x - Fil Film Sep Separ arat ated ed Sen Sensor sor

Bloc Blocke ked d = Suct Suctiion cup cups are are not not holding a sheet of film

Unblocked = Suction Cups have picked up a sheet from the film film stack

FILM FEED TRANSPORT

M1 - Feed Roller R oller Nip Open/Close Motor M2 - Feed Roller Nip Drive Motor OFF

ON

M4 - Vacuum Pump

OFF

ON

M6x - Film Tray Unlock Motor

Closed

Open

S5x - Film Tr Tray De Detect Sensor

Blo Blocked = Cassette no not pr present

Unblocke cked = Cassette pr prese esent

S6x - Film Saver Detect Sensor

Blocked = Film covered

Unblocked = Film not covered

S4 - Feed Roller Nip Position Sensor

EXPOSURE TRANSPORT MODULE

M7 - Roller Drive Motor

O FF

ON

S8 - Start Of Page Sensor

Unblocked = No film in NIP

Blocked = Film in NIP

M10 M10 - Pol Polyg ygon on Spi Spinn nner er Mot Motor or

Lock Lock Sign Signal al Low Low = Spi Spinn nner er up up to to Speed

Lock Signal High = Spinner not up to Speed

S9 - Start of Scan Sensor

0 = Dark

1 = Light detected

M8 - Drum Drive Motor (continuous)

NA

NA

M9 - Turnaround Turnaround Roller Drive Motor

Off

On

S10 - Density Sensor

NA (Analog Sensor)

NA (Analog Sensor)

S11 - Fiducial & Film Detect Sensor

Unbloc blocke ked d = No Fil Film m at at Sen Senssor

Blo Blocked cked = Fil Film m at at Den Denssito itomet meter

OPTICS MODULE

PROCESSOR MODULE

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Diagnostics

Using the Logs Types of Log The SERVICE TOOL includes 9 logs.

•

Application Log - This log records the events controlled and monitored by all system software applications and subsystems.

•

Audit Log - This log records who has been on the machine.

•

DICOM Log - This is a log of Network (DICOM) Subsystem events filtered from the Application Log. The Network Subsystem is part of the MIM (DRE) application.

•

Error History Log - This log records all error events.

•

IIS (Internet Information Server) Log - This log records all attempts to connect to the Web site Server.

(Application) - This log records records Windows Events Events for software • NT Event Log (Application) applications.

•

NT Event Log (System) - This This log records Windows Windows Events for system system software.

•

Print Delivery Log - This is a log of all Delivery and SDS Server Subsystem events filtered from the Application log. The subsystems are part of the MIM application.

APPLICATION A PPLICATION Lo Log Using the Log

The Application Log and the other subsystem logs which can be filtered from the Application Log, are important troubleshooting resources. When an error occurs, you can search the logs to help locate the problem by checking the sequence of events leading up to the error. A troubleshooting sequence sequence might be:

•

Connecting your LAPTOP to the IMAGER and using SECURE LINK CLIENT SOFTWARE to access the SERVICE TOOL.

•

Doing a search of the Error History to determine the number of times the error has occurred.

•

Opening the NT Event (System) Log to determine the time at which the error occurred.

•

Doing a search of the Application Log (or a subsystem log) for data at the time of the error.

•

Viewing the data in the log before the error.

•

If necessary, saving the log and sending it to Service Engineering or the TSC.

1. To acces accesss the App Applic licati ation on Log, Log, selec selectt Logs>Application Log from the Main Menu of the SERVICE TOOL. A blank log screen with a Log Retrieval window will display.

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Diagnostics

2. Use the the Log Retrieva Retrievall window window to locate locate the log log data you you want want to view: view:

• If you have the approximate time when the event you want to view occurred, select "View Log With Time Range" and enter a Start and End Time.

• If you want to view the log of an event when the event is occurring, select View Active Log. 3. Click Click [OK]. [OK]. The The retriev retrieved ed log log will will displa display. y. 4. Click [Options [Options]] to display display a screen screen of the the columns columns of of the log. log. You can use use this this screen to decrease the width of the log. 5. To decrease decrease the log log to a usable usable width, width, uncheck uncheck the columns columns in the the Display Display field field that are of no use. The items checked above are the most used for troubleshooting troubleshooting in the field. (The other items are for Software Engineering use.)

Note: You can also decrease or increase the column width in the log by selecting the lines between the columns and moving the column left or right. 6. Click [OK].

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Diagnostics

Log Keying Functions

1. Start - Click [Start] at any time to display parameters for retrieving a new log. The Log Retrieval screen will display.

• If you have the approximate time at which an error occurred, select "View Log With Time Range", and enter a Start Time and End Time which will include the time of the event you want to review. Then click [OK].

• If you want to view the log during the time an event occurs: – select "View Active Log" Log" – click [OK] 2. Stop - Click [Stop] at any time during the time a log is loading to stop the loading process. 3. Load - Click [Load] 4. Save - Click [Save] to save a log to a folder on your LAPTOP.

• Use the cursor to select the area of the log you want to save. • Select the folder on the LAPTOP, for example Log Files. • Enter a File name and click [Save]. 5. ? - Click the question mark to display a help screen. 6. Options - Click [Options] to display a screen of the log columns you want to display.

• Select the name of each column you want to display in the log. The columns selected above are of the most use for your purposes.

• Click [OK] to display the log. 7. Find - Click [Find] to search for an area in the log that you can identify by words or numbers, for example, an error code.

• Enter the combination of words and numbers you want to locate in the Find what window.

• Click [Find] to search the log. 8. Find Next - Click [Find Next] to locate the next entry from the Find operation.

Note: Your LAPTOP must have LOCAL LOG VIEWER SOFTWARE to view the logs. 9. Display Filter - Click [Display Filter] to display a screen that will allow you to filter the log to decrease the quantity of log data for analytical use.

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Diagnostics

Using Advanced "Filtering"

This section explains the use of the filtering function. For example: Modalities are not able to select the IMAGER because the current number of "scp associations" has reached and remains at the limit (12). You can use the filtering function to search for key words and numbers in the log to locate the information to solve the problem. See the following example search. 1. Access Access the Applica Application tion Log Log and use use the Log Log Retrieval Retrieval windo window w to select select the the time within which the IMAGER problem occurred. 2. Click Click [OK] [OK] to capt capture ure the log data. data. 3. Sele Select ct "Di "Disp spla lay y Filt Filter er". ". 4. Unde Underr the the Basi Basicc tab, tab, sel selec ect: t:

• "Enable Basic Filter" • "Test contains" 5. Type the the words words and number numberss that you you want to to search search on. In this this example, example, "scp "scp assoc" was selected to appear in the events in the log you want to view. 6. Click [OK] to search search the log log for for the the select selected ed test. test. 7. Note that that the the search retrie retrieved ved only only log log items items that includ includee the words words "scp assoc". Also note that the log includes 1,688 records. To decrease the data, do additional filtering. 8. Clic Click k [Di [Disp spla lay y Fil Filte ter] r].. 9. Sele Select ct the the "Ad "Adva vanc nced ed"" tab. tab. 10. Select "Enable Advanced filter" and fill in the the first Field (see above). above). This adds the word up to the original search words "scp assoc". 11. Click [OK] to retrieve all the the "scp associations" that that were up (running) during during the time that was selected. 12. Note that this search search retrieved only 9 records, records, indicating that 9 associations associations were up during the time selected. 13. Do another advanced advanced search for scp associations that went down down during the the selected time. 14. Note in the the retrieved data that that only 5 associations are indicated down. down. 15. A comparison of the up and down down logs indicate indicate that the leonardo modality modality continued to add associations without closing down associations until the limit of 12 associations was reached. This prevented new associations from occurring.

Contents of the Log Lo g

Each line of the log documents an event. Each event has 16 columns of information. Only 4 or 5 of these columns are of use to the FE. (These are in boldface in the list below.) The other data is for for use by software engineering. engineering. To decrease the size of the the log, these columns should be removed from the viewed log by the Options function described in the preceding section. The columns, from left to right, include: 1. Event Event Type - This This column column provides provides the same same informatio information n in the Level Level column. column. It describes the level provided for the event. The levels from highest to lowest are: TRACE (Level 6), DEBUG (5), DIAG (4), INFO (3), WARNING (2), ERROR (1), and FATAL ERROR (0). 2. Time- Provi Provides des the the time of the the event, event, down to 1/100th 1/100th of of a second. second. The time time is of use for locating events in the log.

2G0947 - 31JAN08

5-123

Diagnostics

3. Code - Code Code for for an event. event. Normall Normally y an error code. 4. TextText- This This colu column mn descr describe ibess the even event. t. 5. App- The The software software applicatio application n in which which the the event event occurred occurred.. 6. Subsystem Subsystem - The The software software subsystem subsystem within within the the applicati application. on. 7. Module Module - The software software module module within within the the subsy subsystem stem 8. File File - The file file with within in the the softwa software re modul modulee 9. Line Line - Lin Linee numb number er of of the the file file.. 10. Level - The The level used to describe the event. 11. Version Version - The version version of the subsystem. subsystem.

Log Levels

The level recorded in the logs for each subsystem can be changed, if necessary, for troubleshooting purposes. purposes. To change a log level: 1. From From the the SERVI SERVICE CE TOOL TOOL menu, menu, sele select ct Configuration>System>Log Level. 2. Clic Click k [Mod [Modif ify] y].. 3. From the the drop-down drop-down menu menu for the the subsyst subsystem, em, select select the Log Log Level you you want and click [Save].

Note: The log levels, from lowest to highest are: • 0 - Fatal Error: Record only fatal errors • 1 - Error: Record all errors • 2 - Warning: Record warnings and all errors • 3 - Information: Record key events • 4 - Diagnostic: Provide a level of information for field troubleshooting.

• 5 - Debug: Provide a level of information for software debugging. • 6 - Trace: IMPORTANT:

Levels higher than the the recommended defaults defaults can slow down down the system. If you change a level to help diagnose a problem, return the level to the default value after completing troubleshooting.

5-124

2G0947 - 31JAN08

Sectio Sectio n 6: Illust rated rated Parts Parts List L ist MAIN AY Figure 6-1: MAIN AY - PANELS

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2G0947 - 31JAN08

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Illustrated Parts List

Figure 6-1: MAIN AY - PANELS Parts List Item

6-2

Part No.

Description

Qty

1

SP8F3810

PANEL AY - front

1

2

SP8F3812

PANEL AY - left

1

3

SP8F4549

COVER AY - top

1

4

SP8F4551

PANEL - back

1

5

SP2G0581

LABEL - agency statements

1

6

SP5F8099

SCREW - Torx, M4 0.7x8

10

7

SP8F3811

PANEL AY - right

1

8

SP5F8105


4

9

SP6H9575

BUMPER - foot

4

Notes

See Figure 6-24 6-24..

If you order this item you must also order item 5.

2G0947 - 31JAN08


Figure 6-2: MAIN AY - Top Left View

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2G0947 - 31JAN08

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Figure 6-2: MAIN AY - Top Left View Parts List Item

Part No.

Description

Qty

Notes

1

SP8F3917

PLENUM AY - outlet

1

Includes item 7.

2

SP8F3923

FILM FEED AY - film transport

1

See Figures 6-5 6-5,, 6-6 6-6,, and 6-7.. 6-7

3

SP2G0364

HARNESS - film path microcontroller, pickup and intermediate intermediate

1

4

SP8F4556

DUCT - fan, exit

1

5

SP5F4586

E-RING - 6-8 mm

1

6

SP78-8094-5562-5

HANDLE - rollback

1

7

SP8F4355

FAN AY - processor

1

8

SP2G0385

DEFLECTOR - light, left side

1

9

SP8F4349

PROCESSOR AY

1

10

SP5F8104


3

11

SP7H6201

WASHER - flat

1

12

SP2G0259

SHIELD - light cover

1

13

SP6E6626

BUMPER - round, rubber

2

14

SP8F3637

PLENUM AY - inlet

1

15

SP5F8098


8

16

SP6H7793

LANYARD

2

17

SP5F8101


3

18

SP12-7997-9291-1

CATCH - magnetic, body, snap in

3

19

SP7E8513

SWITCH - service

1

20

SP5F8100


10

6-4


2G0947 - 31JAN08


Figure 6-3: MAIN AY - Top Right View

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2G0947 - 31JAN08

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6-5


Figure 6-3: MAIN AY - Top Right View Parts List Item

Part No.

Description

Qty

1

SP5F8095


13

2

SP2G0144

SHIELD - light

1

3

SP2G0777

WASHER - shipping

3

4

SP2G0439

PIN - overtravel, front

1

5

SP5F9433

SCREW - set, M4 0.7x25

1

6

SP8F4637

PIN - overtravel, imaging, back

2

7

SP2G0837

KIT, IMAGING AY

1

8

SP2G0068

DAMPER - foam, isolation

3

9

SP5F9624

SPRING - compression

3

10

SP2G1438

CAP - spring, isolation

3

11

SP8F4275

NUT - adjustment, isolation

3

12

SP2G0892

BRACKET - interlock switch

1

13

SP26-1011-6202-7

SWITCH - interlock, top cover

1

14

SP2G0893

COVER - interlock switch

1

6-6

Notes


2G0947 - 31JAN08


Figure 6-4: MAIN AY - Right Side View

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2G0947 - 31JAN08

6-7


Figure 6-4: MAIN AY - Right Side View Parts List Item

Part No.

1

SP26-1004-3199-3

CIRCUIT BREAKER

2

2

SP5F8411

SCREW - Torx, flat head, M3 0.5x10

2

3

SP3E1385

CONNECTOR - inlet

1

4

SP6F5983

CONNECTOR - network coupler

1

5

SP5E5849

SWITCH - rocker

1

6

SP8F4686

CABLE SET - AC

1

7

SP8F4711

CABLE - ethernet dicom

1

8

SP8F4735

CABLE - film path microcontroller to processor control board board

1

9

SP8F4071

CABLE - film path microcontroller to data path board

1

10

SP8F4075

HARNESS - film path microcontroller, platen drive motor

1

11

SP7F2423

BUSHING - snap

5

12

SP8F4715

CABLE - service switch

1

13

SP8F4712

CABLE - interlock, top cover

1

14

SP2G0430

HARNESS - densitometer and interlock, intermediate

1

15

SP8F4717

CABLE - film path microcontroller to processor fan

1

16

SP8F4360

HINGE - male, slip joint, short

2

17

SP8F4354

ELECTRONICS BRACKET AY

1

6-8

Description

Qty

Notes

See Figures 6-22 6-22 and and 6-23.. 6-23

2G0947 - 31JAN08


FILM FEED AY Figure 6-5: FILM FEED AY - 1 of 3

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Figure 6-5: FILM FEED AY AY - Parts List (1 of 3) Item

Part No.

Description

Qty

1

SP2G0393

HARNESS - cassette

1

2

SP993968

MUFFLER - air

1

3

SP7H2394

FITTING - hose, swivel

1

4

SP2G0463

TUBING - vacuum pump

1

5

SP7E7753

CLAMP - loop, nylon

1

6

SP5F1875

NUT - keps

1

7

SP8F3863

VACUUM PUMP AY

1

8

SP8F4782

TUBING - vacuum pump, T fitting

1

9

SP26-1001-7033-6

TIE WRAP

17

10

SP96-0000-4022-8

FITTING - T, tube to tube

1

11

SP5F4586

E-RING - 6-8 mm

3

12

SP7F2484

PULLEY - 16 groove, 3 mm

1

13

SP7E8486

BELT - timing, 120 tooth

1

14

SP8F4172

CAM - roller set

1

15

SP8F3204

PIN - mounting

1

16

SP8E1025

SENSOR - optical, feed roller nip position

1

17

SP5F8096


2

6-10

Notes

M4

S4

2G0947 - 31JAN08


Figure 6-6: FILM FEED AY - 2 of 3

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2G0947 - 31JAN08

t

6-11


Figure 6-6: FILM FEED AY AY - Parts List (2 of o f 3) Item

Part No.

Description

Qty

Notes

1

SP8F3921

GUIDE AY - upper tray

1

2

SP2G0833

KIT, PICKUP AY - upper, 10 in.

1

3

SP8F4204

CAM - follower, roller set

2

4

SP5F0907

E-RING - 4-5 mm

2

5

SP8F4030

ROLLER SET AY

2


6

SP2G0834

KIT, PICKUP AY - lower, 14 in.

1


7

SP8F4321

PIN - alignment

2

8

SP7E9815

SCREW - set, nylon tip

2

9

SP2G0931

FAN AY - film separation, lower

1

10

SP2G1048

FILTER - fan

1

11

SP8F3504

BAR - alignment

1

6-12


Includes item 10.

2G0947 - 31JAN08


Figure 6-7: FILM FEED AY - 3 of 3

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2G0947 - 31JAN08

6-13


Figure 6-7: FILM FEED AY AY - Parts List (3 of o f 3) Item

Part No.

Description

Qty

1

SP8F3170

MOTOR - feed roller nip open/close, drive

2

2

SP5F8095


22

3

SP8F3926

GUIDE AY - lower tray

1

4

SP5F8098


9

5

SP2G1053

FAN - film separation, upper

1

6

SP7F2471

TENSIONER AY

1

7

SP7F2475

NUT

1

8

SP7F2472

BEARING - flange

1

9

SP7F2473

SPRING - torsion

1

10

SP7F2467

LINK AY

1

11

SP7F2474

IDLER - timing

1

12

SP5F7631

BEARING - ball

2

13

SP5F7961

WASHER - flat

1

14

SP5F8101


1

15

SP5F9625

BELT - feed roller nip drive, 170 tooth

1

16

SP8F4695

CABLE - RF tag, lower

1

17

SP8F4694

CABLE - RF tag, upper

1

6-14

Notes

M1 and M2

Includes items 7 through 14.

2G0947 - 31JAN08


FILM TRANSPORT AY Figure 6-8: FILM TRANSPORT AY - Front View

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2G0947 - 31JAN08

6-15


Figure 6-8: FILM TRANSPORT AY - Front View Parts List Item

Part No.

1

SP77-8007-4484-7

BUSHING - snap

2

2

SP2G0291

PIN - roller

2

3

SP8F4647

ROLLER - mounting

2

4

SP8F4917

BRACKET - roller, cassette receptacle

2

5

SP5F0939

E-RING - 5-7 mm

4

6

SP5F9644

SPRING - compression

2

7

SP2G0311

CAM AY - cassette registration, lower

1

8

SP5F8095


4

9

SP2G0845

SENSOR - optical, film tray detect, film covered detect

4

10

SP5F8096


4

11

SP2G1070

CAM AY - cassette registration, upper

1

6-16

Description

Qty

Notes

M6L

S5x, S6x

M6U

2G0947 - 31JAN08


Figure 6-9: FILM TRANSPORT AY - Back View

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2G0947 - 31JAN08

6-17


Figure 6-9: FILM TRANSPORT AY - Back View Parts List Item

Part No.

Description

Qty

1

SP2G0304

SCREW - skew adjustment

2

2

SP7H2893

WASHER - spring, 1 wave

2

3

SP5F0907

E-RING - 4-5 mm

2

4

SP2G0626

PIN - adjustment

2

5

SP5F8095


8

6

SP8F4239

RF ANTENNA BOARD AY

2

7

SP2G0288

GUARD - light, lower tray

1

8

SP2G0289

GUARD - light, upper tray

1

6-18

Notes

2G0947 - 31JAN08


FILM TRANSPOR TRA NSPORT T ROLLER ROLL ER SET AY AY Figure 6-10: FILM TRANSPORT ROLLER SET AY - Overview

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Figure 6-10: FILM TRANSPORT ROLLER SET AY - Overview Parts List Item

Part No.

Description

Qty

1

SP2G0649

BRACKET - roller set

1

2

SP8F3028

SPRING - torsion, left

1

3

SP5F4586

E-RING - 6-8 mm

2

4

SP7F2484

PULLEY - 16 groove, 3 mm

1

5

SP7H2170

BEARING - sleeve

2

6

SP5F0907

E-RING - 4-5 mm

1

7

SP2G0607

ROLLER - idler

1

8

SP8F4029

ROLLER - drive

1

9

SP5F7631

BEARING - ball

2

10

SP5F0939

E-RING - 5-7 mm

2

11

SP2G0258

MOUNT - roller set bracket

2

12

SP8F3027

SPRING - torsion, right

1

13

SP8F3965

SHAFT - roller set

1

2G0947 - 31JAN08

Notes

6-19


PICKUP AY - Upper (10 in.) Figure 6-11: PICKUP AY AY - Upper (10 in.) - Overview

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6-20

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2G0947 - 31JAN08


Figure 6-11: PICKUP AY AY - Upper (10 (1 0 in.) Parts List Item

Part No.

Description

Qty

1

SP8E1025

SENSOR - optical, pickup home

1

2

SP5F8095


10

3

SP5F0934

WASHER - flat

2

4

SP8F4136

MOTOR - drive

1

5

SP26-1001-7033-6

TIE WRAP

8

6

SP8F4783


1

7

SP8F4078

HARNESS - upper pickup

1

8

SP6H7727

VALVE - solenoid

1

9

SP5F1872

NUT - keps

1

10

SP7H2009

GASKET - washer

2

11

SP8F3616

BAR - short, idler linkage

1

12

SP2G0178

DRIVE LINK AY

1

13

SP8F4759

TUBING - vacuum

1

14

SP5F4586

E-RING - 6-8 mm

5

15

SP2G0073

LINK - drive idler

1

16

SP8F3957

VACUUM BAR AY - 10 in.

1

17

SP8F4103

GEAR - large

1

18

SP8F4119

GEAR - small

1

19

SP6H8492

BEARING - sleeve

2

20

SP8F3615

LINK - short, idler

2

21

SP96-0000-1185-6

BEARING - sleeve

4

22

SP5F8096


1

23

SP77-8007-4484-7

BUSHING - snap

1

2G0947 - 31JAN08

Notes

S1U

M3U

M5U


6-21


PICKUP VACUUM VACUUM BAR B AR AY - Upper Upp er (10 IN.) Figure 6-12: PICKUP VACUUM BAR AY - Upper (10 in.)

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Figure 6-12: PICKUP VACUUM BAR AY - Upper (10 in.) Parts List Item

Part No.

1

SP78-8094-5694-6

CUP - round

3

2

SP8F4903

SCREW - cup

3

3

SP8E4053

SENSOR - optical, film contact, film separated

2

4

SP5F8759


2

6-22

Description

Qty

Notes

S2U and S3U

2G0947 - 31JAN08


PICKUP PICKUP AY AY - Low er (14 in.) in .) Figure 6-13: PICKUP AY - Lower (14 in.)

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2G0947 - 31JAN08

6-23


Figure 6-13: PICKUP AY - Lower (14 in.) Parts List Item

Part No.

Description

Qty

1

SP8E1025

SENSOR - optical, pickup home

1

2

SP5F8095


10

3

SP5F0934

WASHER - flat

2

4

SP8F4136

MOTOR - drive

1

5

SP26-1001-7033-6

TIE WRAP

8

6

SP8F4784


1

7

SP8F4077

HARNESS - lower pickup

1

8

SP6H7727

VALVE - solenoid

1

9

SP5F1872

NUT - keps

1

10

SP7H2009

GASKET - washer

2

11

SP8F3616

BAR - short, idler linkage

1

12

SP2G0178

DRIVE LINK AY

1

13

SP8F4759

TUBING - pump

1

14

SP5F4586

E-RING - 6-8 mm

5

15

SP2G0073

LINK - drive idler

1

16

SP8F4175

VACUUM BAR AY - 14 in.

1

17

SP8F4103

GEAR - large

1

18

SP8F4119

GEAR - small

1

19

SP6H8492

BEARING - sleeve

2

20

SP8F3615

LINK - short, idler

2

21

SP96-0000-1185-6

BEARING - sleeve

4

22

SP5F8096


1

23

SP77-8007-4484-7

BUSHING - snap

1

6-24

Notes

S1L

M3L

M5L


2G0947 - 31JAN08


PICKUP VACUUM BAR AY - Lower (14 IN.) Figure 6-14: PICKUP VACUUM BAR AY - Lower (14 in.)

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Figure 6-14: PICKUP VACUUM BAR AY - Lower (14 in.) Parts List Item

Part No.

1

SP78-8094-5694-6

CUP - round

4

2

SP8F4903

SCREW - cup

4

3

SP8E4053

SENSOR - optical, film contact, film separated

2

4

SP5F8759


2

2G0947 - 31JAN08

Description

Qty

Notes

S2L and S3L

6-25


IMAGING AY Figure 6-15: IMAGING AY - Overview

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Figure 6-15: IMAGING AY - Overview Parts List Item

Part No.

Description

Qty

1

SP8E1025

SENSOR - optical, start of page

1

2

SP5F8096


1

6-26

Notes

S8

2G0947 - 31JAN08


PROCESSOR AY AY - Overview Figure 6-16: PROCESSOR AY

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2G0947 - 31JAN08

6-27


Figure 6-16: PROCESSOR AY - Overview Parts List Item

Part No.

Description

Qty

1

SP8F3605

DUCT - coupling

3

2

SP8F3521

DUCT - extension tube

1

3

SP5F9238

SPRING

1

4

SP2G0832

KIT, DRUM AY

1

5

SP7E8216

BELT - drum drive, 228 tooth

1

6

SP5F4586

E-RING - 6-8 mm

2

7

SP5F2473

BELT - exit drive, 150 tooth

1

8

SP8F3187

PULLEY - 3 mm

1

9

SP8F3446

ROLLER - drive

1

10

SP7F2327

SPRING - idler roller

2

11

SP7F2326

RETAINER - bearing

2

12

SP5F7631

BEARING - ball

4

13

SP8F3447

ROLLER - idler

1

14

SP8F3383

DUCT - rigid

1

15

SP5F8099


2

16

SP5F8096


1

17

SP8F3386

BOARD - processor

1

18

SP2G0836

KIT, DENSITOMETER AY

1

19

SP5F8098


4

20

SP8F4555

BELT - turnaround

3

FRAME AY - processor

1

21

6-28

- -- --

Notes

Not available. See Figures 6-17 6-17 - 6-20 6-20..

2G0947 - 31JAN08


PROCESSOR FRAME AY Figure 6-17: PROCESSOR FRAME AY - 1 of 4

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2G0947 - 31JAN08

6-29


Figure 6-17: PROCESSOR FRAME AY (1 of 4) - Parts List Item

Part No.

Description

Qty

1

SP7F2484

PULLEY - 16 groove

1

2

SP8F3170

MOTOR - turnaround roller drive

1

3

SP8F4702

RETAINER - switch

2

4

SP26-1011-6202-7

SWITCH - interlock, side panel

2

5

SP7E7511

BEARING - sleeve

3

6

SP5F8101


4

7

SP8F2719

HUB - drive

2

8

SP5F7058

E-RING - 9-12 mm

3

9

SP8F4693

WHEEL - drive, turnaround

1

10

SP8F4692

COVER - wheel, drive

1

11

SP8F2686

ROLLER - crowned

9

12

SP5F4586

E-RING - 6-8 mm

24

13

SP5F7631

BEARING - ball

2

6-30

Notes

M9

2G0947 - 31JAN08


Figure 6-18: PROCESSOR FRAME AY - 2 of 4

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2G0947 - 31JAN08

6-31



Part No.

Description

Qty

1

SP8F3788

MOTOR AY - drum drive

1

2

SP2G0429

HARNESS/CONNECTOR - densitometer and upper interlock

1

3

SP7E8206

BELT - timing, 113 tooth

1

4

SP8F3214

PULLEY - 80 groove

1

5

SP8F2683

SHAFT - drive, turnaround belt

1

6

SP8F2684

SHAFT - idler, turnaround belt

3

7

SP7E7019

PIN - dowel

3

8

SP96-0000-1856-2

WASHER - flat

1

9

SP8F3113

TENSIONER AY

1

10

SP96-0000-1855-4

SCREW - shoulder, M5

1

11

SP8F4288

SUPPORT - wire, slipring

1

12

SP2G0363

HARNESS - processor motor

1

6-32

Notes

M8

2G0947 - 31JAN08



w

e

r t

q

y

u i

o a d s

2G0947 - 31JAN08

6-33



Part No.

Description

Qty

1

SP5F8798

SCREW - panhead, phillips

4

2

SP8F3426

SLACK LOOP AY

1

3

SP5F8095


6

4

SP2G0200

TRAY - exit

1

5

SP5F8098


12

6

SP8F3180

GUIDE - cooling

1

7

SP74-0401-8269-8

FELT PAD AY

1

8

SP2G1034

DIVERTER AY

1

9

SP8F2985

GUIDE - film

1

10

SP8F2503

PLATE - cooling

1

11

SP8F4982

SHIELD - light

1

12

SP8F4981

CAP - end, shield

2

6-34

Notes

2G0947 - 31JAN08



y t e r

w q


Part No.

Description

Qty

1

SP8F4387

INSULATION - processor frame

1

2

SP8F3595

SHIELD AY - inlet

1

3

SP8F3587

SHIELD AY - heat

1

4

SP26-1011-6335-5

SCREW - shoulder, M4

2

5

SP8F3408

COVER AY - processor

1

6

SP5F8099


4

2G0947 - 31JAN08

Notes


6-35


PROCESSOR COVER AY Figure 6-21: PROCESSOR COVER AY - Overview

u

y t r

q w e

6-36

2G0947 - 31JAN08


Figure 6-21: PROCESSOR COVER AY - Overview Parts List Item

Part No.

1

SP96-0000-0403-4

SPRING - processor roller

2

8F3822

SPRING - roller

2

3

SP8F4259

BARRIER - air, felt

1

4

SP5F8095


2

5

SP74-0401-8359-7

ROLLER - aluminum

14

6

SP96-0000-0404-2

BEARING - pressure roller

28

7

SP8F4193

INSULATION - processor cover

1

2G0947 - 31JAN08

Description

Qty

Notes

26

6-37


ELECTRONICS BRACKET BRACK ET AY AY Figure 6-22: ELECTRONICS BRACKET AY - Front View

s

a

d f

o i u q w y

t

e r

6-38

2G0947 - 31JAN08


Figure 6-22: ELECTRONICS BRACKET AY AY - Front View Parts List Item

Part No.

Description

Qty

1

SP5F8099


4

2

SP8F4550

CABLE - film path microcontroller DRE power

1

3

SP5F8759


3

4

SP8F2972

FILM PATH MICROCONTROLLER AY

1

5

SP5F8095


7

6

SP7F2423

BUSHING - snap, rectangular

4

7

SP8F4579

HINGE - female, slip joint

2

8

SP8F4072

CABLE - film path microcontroller to local panel

1

9

SP8F4552

CABLE - film path microcontroller to power

1

10

SP2G0835

KIT, POWER SUPPLY AY

1

11

SP8F4434

CABLE - hard drive power

1

12

SP2G1182

CABLE - USB, DRE to data path board

1

13

SP8F4279

DRE MOTHERBOARD AY

1

2G0947 - 31JAN08

Notes

6-39


Figure 6-23: ELECTRONICS BRACKET AY - Back View

u y

t r

q e w

Figure 6-23: ELECTRONICS BRACKET AY - Back View Parts List Item

Part No.

Description

Qty

1

SP6H7966

HARD DRIVE

1

2

SP8F4984

CABLE - power supply AC

1

3

SP6H9171

CIRCUIT BREAKER

1

4

SP26-1001-7033-6

TIE WRAP

8

5

SP8F4433

CABLE - SATA, hard drive

1

6

SP8F4192

HARNESS - processor AC

1

7

SP5F8366

SCREW - pan, sems, 6-32x0.25

4

6-40

Notes

2G0947 - 31JAN08


FRONT COVER AY Figure 6-24: FRONT COVER AY - Overview

q

w

e

r

t

y u i

Figure 6-24: FRONT COVER AY - Overview Parts List Item

Part No.

Description

Qty

1

SP5F8612

SCREW - tapping, pan head

2

2

SP8F4633

STRIKER PLATE

2

3

SP2G0214

COVER - local panel

1

4

SP5F8096


10

5

SP8F4418

LOCAL PANEL AY

1

6

SP26-1007-0054-6

MOUNT - wire tie

1

7

SP26-1001-7033-6

TIE WRAP

8

8

SP2G0527

CABLE - local panel to film path microcontroller

1

2G0947 - 31JAN08

Notes

6-41


ACCESSOR A CCESSORY Y KITS K ITS Figure 6-25: ACCESSORY ACCESSORY KITS

q w

e r t

Figure 6-25: ACCESSORY KITS - Parts List Item

Part No.

Description

Qty

1

SP2G0987

KIT, CASSETTE - 10 x 8 in.

1

2

SP2G0990


1

3

SP2G0986


1

4

SP2G0992


1

5

SP2G0991


1

6-42

Notes

2G0947 - 31JAN08

Functional Diagrams

Kodak DryView 5800 LASERIMAGER- System Functional Block / Wiring Diagram - Sheet 2 of 4 2008 January Rev.A 2G0849

A

B

C

D

E

F

G

H

J

K

L

M

N

P

Q

R

S

Ref Des

Description

Home/ Defaul t Home =U =UP

Li mit =C = Cassette bottom

Vacuum Valve

Closed

Open

S 1 (u (u o r l )

P ic ku pH om eS en en so r

S2 (u or l)

Film Contact Sensor(also used for Blocked = Pickup not contacting film Film Out detect)

S3(u or l)

FilmSeparatedSensor

B lo ck ed = P ic ku pH om e

J3

F ee dR o ll e rN i pO p en / Cl o se Mo t or Feed Roll er Ni p Drive Motor

OFF

ON

Vacuum Pump

OFF

ON

M6 (u or l)

Fil m Tray Unlock Motor

Closed

Open

S4

F ee dR o ll e rN i pP os i ti o nS e ns o r Blocked = Cassette t e not presen e sent

J5

J6

Densitometerunder metal cover

GND3 RESET GND1 S1 S2

+3.3VTEST

UPPER LED5 LED7 LED9 LED11 LED14 LED17 LED20 LED23 LED26

LED13 LED16 LED19 LED22 LED25

+5VTEST

J7

J8

GND4 +12VTEST

JP2

LED3 LED4

Unblocked= Pickup contacting film

M4

J4

JP1

L ED 2

U nb o l ck ed = P ic ku p No t Ho Ho me

M2

Cassette-InSensor

J2 L ED 1

Blocked = Suctioncupsarenotholding Unblocked = Suction Cups have picked up a a sheet of film sheetfrom the film stack

M1

S 6 ( u or l )

LOWER LED6 LED8 LED10 LED12 LED15 LED18 LED21 LED24 LED27

J9

J10

J11

Unblocked = Cassette presen e sent

F im l C o ve r ( Sa ve r ) De t ec t S en so r B l oc ke d = F li m c ov er e d

U n bl o ck ed = F i l m no t c ov er e d

M7

Roller Dri ve Mot or

OFF

ON

S8

S ta rt Of Pa ge S en so r

U nb o l ck ed = No f li mi nN P I

Bo l ck ed = Fi lm i nN IP

FPM Board

OPTICSMODULE M10 S9

PolygonSpinner Motor

LockSignal Low= Spinnerup o t Speed Lock Signal High =Spinner not upto Speed

Star t of Scan Sensor

GND2 HAZARD+24V

0 = Dark

1 = Light det ected

M8

Drum Drive Motor (continuous)

NA

NA

M9

Turnaround Roller Dri ve Motor

Off

On

S10

Density Sensor

NA (Anal og Sensor)

NA (Analog Sensor)

S11

F i du ci a l &F i m l D et e ct S e n so r

U nb l oc ke d =N o Fi l m at S e ns o r

B l oc ke d =F i m l a t De ns i to m et e r

PROCESSORMODULE

6

J12

J21

J13

+24VTEST

J16 J17 J18

J14

J 15

J19

J20

D5

D2 D4

D6

J1

S1

J3

M8

NEUTRAL +24VTEST

7

LINE

J6

JP3 JP1 JP2

S11

S10

PCB

8

Item

9

RF Tag ReadWrite,Lower-Blinks rapid a pidly duringRFTagReadorWrite. R FT ag M ci ro ro pr oc es so r "H "H ap py "

L E D4

F P MM as t er Mi c ro p ro ce s so r " H ap py "

LED5*

LIFT_HOME UPPER- When lit, Upper Film Supply Pickup Bar is at home (up).

10 M7

C O NF I G LE D - W he n l ti , t he A C l i ne v o tl a ge i s 8 8 - 1 4 0 V A C ( h t e 2 D ru m Heaters are connected in parallel). When unlit, the voltage is 173 - 264 V AC (the 2 Drum heaters are connected in series).

D4

INTLK LED -When lit, themicrocontrolle r oller has enabled the line voltage to the drum heater. This LED will be OFF briefly at times, but during normal operationsiscontinuouslylit.

D5

Happy LED - When the microcontroller is functioning normally, this LED blinks n ks slightlyfasterthanoncea second.Duringmicrocontrollerreflash,theLEDmay freezemomentarily. If the LED is steady ON or steady OFF,the microcontroller isnot functioning.

D6

SSR LED - This LEDpulses ONand OFF as theSSR (Solid StateRelay) switches Heater power ON and OFF.

M10 Datapath Board (DPB) M2

12

J P1

Te st p oi nt f or + 3. 3V

J P2

Te st p oi nt + 2. 5V

J P3

Te st po n i t f or G ro un d

+24VTEST

TestpointforHazard24 V

LINE, NEUTRAL

Test points for AC line voltage at the input of the PCB.

S1

Reset Switch.

2

LED6*

LIFT_HOMELOWER- Whenlit, Lower Film Supply Pickup Bar is athome(up).

LED7*

FILM_SAVER UPPER- When lit, the UpperFilmSaver is not present. FILM_SAVER LOWER- When it, l the Lower Film Saver is not present. FILM_OUTUPPER, FILM_OUT LOWER-not used, never lit.

LED11*

FILM_CONTACT UPPER- When lit, the Pickup is not touchingfilm intheUpper FilmSupply.

LED12*

FILM_CONTACT LOWER- When lit, the Pickup is not touching film in the Lower FIlmSupply.

LED13

LASER_ILOCK - When lit, this LED indicates laser power is enabled. It does not mean the laser is energized. Laser power is enabled only when: - The 3 Interlock Switches are closed and, - The Service Switchis in the Normal position.

LED14*

FILM_SEP UPPER - When lit, there is no film separation (the suctioncups are notlifting asheet offilm) from the Upper FilmSupply.

LED15*

FILM_SEP LOWER - When lit, there is nofilm separation (thesuction cups are notliftingasheetoffilm)from theLowerFilm Supply.

LED16

DOOR_ILOCK - When lit, the24 V motor drive i ve voltage(Hazard 24V) is enabled. This voltage is enabled when: - The 3 Interlock Switches areclosed or, - The Service Switch is in the Service position.

LED17, LED18

TRAY_LOCK UPPER, TRAY_LOCK LOWER - not used, never lit.

L E D1 9*

F I LM _P AT H 2- n ot u se d , al w ay s l i t.

LED20*

NIPOC_LIMIT,UPPER - Indicates that the NIP Roller is moving from open to closed or from closed to open.

L E D2 1

N I PO C _L I MI T, L O WE R - n ot u s ed , n ev e r il t .

L E D2 2

F I LM _P AT H 3 -n ot u se d , ne ve r l i t.

7

CASS_IN LOWER - When lit, there is no Film T ray in the Lower Film Supply. F I LM _P AT H 4 -n ot u se d , ne ve r l i t.

LED26, LED27

BAG UPPER, BAGLOWER - not used,never lit.

HAZARD +24V

TestPoint for the 24 V motor drive voltage ( HAZARD 24V). This voltage is enabled when: - The 3 Interlock Switches areclosed or, - The Service Switch is in the Service position. TestPoint for Digital 24 volts.

+12V TEST

TestPoint for Digital 12 volts.

+5V TEST

Test Point for Digital 5 volts. s.

9

+3.3V TEST

Test Point for Digital 3.3 volts. s.

GND1,GND2, GND3, GND4

Test PointforLogic Ground.

JP2 (Jumper pins)

Jumperacrossbothpinsoverridesthe microprocessorsensorcontroland enables the Film Supply Sensors.

S1

RESET Switch.

S2

DEFAULTS Sw Swi tch

10

* Indicates FilmSupply LEDs

11

12 Hard Drive Dataconnection

13

J2 (Onbottom of Board)

Happy LED

S4 S6x

DRE

J1

14

S1x M3x

DensitometerControl Board (Top view)

M5x

15

8

Hard Drive Power

13

S5x

5

CASS_IN UPPER - When lit, there is no Film Tray in the Upper Film Supply.

L E D2 5

Memory

M6x

4

6

LED24*

M1

M4

3

LED9, LED10

+24V TEST

Description

D2

1

Description RF Tag Read Write,Upper - Blinksrapidly during RF Tag Read or Write.

ProcessorControl Board (PCB)

14

AA AA

L ED 3

LED23* J4

11

Z

LED2

NOTE: The FPM Board is located on the right-side swing out chassis (not shown)

M9

S8

Y

LED1

LED8*

DEFAULTS

EXPOSURETRANSPORTMODULE

5

X

Item J1

Pickup Dr Drive Motor

M5 (u or l)

S5 (u or l)

4

W

Limi t/Sensed Position

M3 (u (u or l)

FILM FEED TRANSPORT

3

V

Film Supply LEDs

PICKUPMODULE

2

U

Film Path Micro (FPM) Board

MOTORSand SENSORS

1

T

Item

S2x Happy LED S3x

USB2 USBconnection toDatapathBoard

Description Normally blinks for a brief period after the Imager is energized or after the DRE sends a Reset command to the Densitometer. Blinking indicates the microprocessoront heDensitometerBoardis operatingnormally.Afterstart-up, this LED is shut off. If the microprocessor detects a checksum error during start-up, it leaves the LEDON continuously.

15

USB1 (notfunctional)

+12 VPower In

Network Connection RJ45

16

Keyboard/Mouse Connection (not used)

Monitor Connection (not used)

2 USB Connectors

RJ45 Service Connection

16

NOTE; The DRE is located on the right-side swing out chassis (not shown)

A

7-2

B

C

D

E

F

G

H

J

K

L

M

N

P

Q

R

S

T

U

V

W

X

Y

Z

AA AA

2G0947 - 31JAN08

Functional Diagrams

Kodak DryView 5800 LASERIMAGER- Syste m Functional Block / Wiring Diagram - Sheet 4 of 4 2008 January Rev.A 2G0849

A

B

C

D

E

F

G

H

J

K

L

M

N

P

Q

R

S

T

U

V

W

X

Y

Z

AA AA

1

1

Intermediate Connectors

2

2 1 3

FPM Harness J13

FPM Board

3

Motor and Sensor Connections to the FPM Board

4

FPM Board

Intermediate Connector Label

Pin

Designator

Pin

J13

UPPER PICKUP

5

M5U

1

5 6

J5

7

J12

8

J4

10

6

14

1

13

2

12

3

11

4

4

7

2

8

6

9

13

10

11

11

9

12

16

13

14

14

12

15

4

LOWER PICKUP

5

3

M3U

S1U

S2U

WHT BRN

3

RED

4

ORN

6

YEL

1

RED

2

GRN

3

BLK

1

RED

2

GRN

3

BLK GRN

3

BLK

1

M5L

Label

J5

19

CASSETTE 7

23

8

21

9

19

10

23

11

J4

J5

J4

J13

RED

2

Intermediate Connector

Connector Pin RED

1

1 S3U

FPM Board

WHT

BLK

4

1

RED

5

5

2

GRN

3

6

10

13

9

14

8

15

7

16

12

2

3

RED

7

19

11

3

4

ORN

6

20

10

4

4

7

2

8 10 11 12

16

13

14

14

12

15

NIP

S6L

3

BLK

1

RED

2

GRN

3

M6U

M6L

5

BRN

3

RED

4

ORN

6

YEL

1

BRN

3

RED

4

ORN

6

YEL

1

BRN

3

RED

4

ORN

6

YEL

1

BRN

RED

3

6

GRN

2

7

BLK

1

8

6

1

5

2

4

3

3

4

6

YEL

22

9

1

RED

20

10

2

GRN

18

11

1

12

2

13

3

14

4

15

J15

RED

2

GRN

3

BLK

1

RED

2

GRN

3

BLK

J5

11

J13

5

Processor Motors

6 7

13

3

M2

4

S4

M4 Film Separation Fans– Upperand Lower

3

BLK

1

RED

2

BLK

1

RED BLK

3

Not Used

5

1

BRN

6

3

RED

7

M9

4

ORN

8

6

YEL

9

9

1

BRN

10

3

RED

11

11

4

ORN

12

12

6

YEL

M8

Pickup Home Sensor - Upper

Film Contact Sensor - Upper V REG

-6 -4 -3 -1

FilmSeparated Sensor - Upper

M3L PickupDrive

Motor - Lower

PickupHome Sensor - Lower

S3L

VREG

FilmSeparated Sensor - Lower

VREG

7

S5U Cassette-In Sensor - Upper

1 2 3

8 VREG

1 2 3

S5L Cassette-In Sensor - Lower

V REG

S6U

Film Saver Sensor - Upper

1 2 3 VREG

9

S6L Film Saver Sensor - Lower

1 2 3 6 4 3 1

M6U Unlock Motor

6 4 3 1

M6L Unlock Motor

10

Film Tray Upper

Film Tray Lower

11 6 4 3 1

M1

6 4 3 1

M2

Film Feed Roller NIPOpen/Close Motor

1 2

12

Film Feed Roller DriveMotor

VREG

S4 NIPRoller PositionSensor

1 2 3

Pins 16-20 NU

M4

1 2 Upper 3

13

Vacuum Pump

14

FilmSeparation Fans

1 2 Lower Processor Motor 5 6 7 8 9 10 11 12

15

NU= Not Used

Processor Motor Harness

Pins 1-4 NU

6 4 3 1

M9

Turnaround(Kick) Roller Drive Motor

6 4 3 1

M8

Processor Drum Drive Motor

15

16

16

A

7-4

6

S2L Film Contact Sensor - Lower

1 2 3

NIP 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 2 3 4 5 6

S1L

V REG

VREG 1 2 3

Cassette Harness

5

Vacuum Valve

M5L Lower

1 2 3 LowerPickup Harness

4

S3U

1 2 3

J15 NU

S2U

1 2 3

Pins 21-24 NU

J14 1 2 3 4 5 6 7 8 9 10 11 12

14

Upper Pickup Harness

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Pins 7, 8, 10, 15, 17, 20, 22 and 24 -32 NU

3 S1U

V REG

Cassette

J4

ORN

10

8

Pins 7, 8, 10, 15, 17 and 24 -30 NU

Pickup Drive Motor - Upper VREG

1 3

1 2 3 4 5 6 7 8 9 10 11 12 13 14

M3U

VacuumValve Upper

1 2 3

Lower Pickup 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 NU 16

J12

NU

RED

2

12 J14

M1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 NU 16

J5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

BLK

1

2 1

S3L

4

S6U

1 3 S2L

GRN

1

18

9

RED

3

17

11

BLK

3

8

13

GRN

3 2

2

9

9

2 1

1

RED

6

S5L

RED

12

BRN

J14

S5U

1

3

3

YEL

Designator Pin

5

1

6

Wire Color

1

6

S1L

Motor or Sensor

21

1 M3L

J12

Pin

13

5

9

Wire Color

Connector Pin

5

6

Motor or Sensor

M5U

-6 -4 -3 -1

Upper Pickup

1 2 3 4 5 6 7 8 9 10 11 12 13 14

B

C

D

E

F

G

H

J

K

L

M

N

P

Q

R

S

T

U

V

W

X

Y

Z

AA AA

2G0947 - 31JAN08

Sectio Section n 8: Add itional itio nal Service Service Proc Procedures edures Making Making a Config Config uration B ackup 1. Log on on to the the SERVICE SERVICE TOOL TOOL (see (see Install Installation ation Instructio Instructions, ns, “Logging Onto the SERVICE TOOL” TOOL” on page 2-4 2-4). ). 2. Select Utilities>Session>Backup/Restore.

3. To make make a backup backup of the the configu configuratio ration n parameter parameterss to the the HARD DRIVE, click [Backup]. 4. To downlo download ad the the backup backup data data to your LAPTOP LAPTOP COMPUTER, COMPUTER, do: a. Clic Click k [Do [Down wnlo load ad Back Backup up]. ]. b. Select a destination on on your LAPTOP COMPUTER COMPUTER to save the file. c.

Click [Save] to place place the the backup backup file file in the the selected selected destinati destination. on.

5. Log off off from the SERVICE SERVICE TOOL (see Install Installation ation Instructi Instructions, ons, “Logging Off the the SERVICE TOOL” on page 2-4 2-4). ).

2G0947 - 31JAN08

8-1

Additional Service Procedures

Restor Restor ing t he Config Config uration 1. Log on to the the SERVICE SERVICE TOOL TOOL (see (see Installa Installation tion Instructi Instructions, ons, “Logging Onto the SERVICE TOOL” TOOL” on page 2-4 2-4). ). 2. Select Utilities>Session>Backup/Restore. 3. Clic Click k the the "Res "Resto tore" re" tab. tab.

4. Select the the type type of informati information on to be restore restored d from the the "Restore "Restore Level" Level" drop-down menu. 5. To restore restore backup backup data data from from the HARD DRIVE, DRIVE, click click [Restore [Restore]. ]. 6. To upload upload stored stored config configurati uration on data data from your your LAPTOP LAPTOP COMPUTER COMPUTER to the HARD DRIVE, select the "Upload Configuration File" check box. 7. Clic Click k [Bro [Brow wse]. se]. 8. When the "Choos "Choosee File" screen displays, displays, select select the ".bin" ".bin" file. file. 9. Click:

• [Open] • [Restore] 10. Is the REMOTE MANAGEMENT SERVICES SERVICES supposed to be active on the IMAGER?. Yes


No


11. 11. Selec Selectt Configuration>System>Remote Management.

8-2

2G0947 - 31JAN08


12. 12. Clic Click: k:

• [Modify] • [Start] IMPORTANT:

You must restart the IMAGER from the SERVICE TOOL. 13. 13. Sele Select ct Utilities>Session>Restart. 14. Click Click [Restart [Restart]. ]. Wait for the IMAGER to restart. 15. If you are finished with with the SERVICE TOOL: TOOL: a.

Discon Disconnec nectt the LAPTO LAPTOP P COMPUTE COMPUTER R from the the IMAGE IMAGER. R.

b. Install the RIGHT PANEL. PANEL.

2G0947 - 31JAN08

8-3


Updating Updatin g the t he THUMB THUMB DRIV DRIVE E Wit With h a New New Versi Version on of System Syst em Software IMPORTANT:

You must energize your LAPTOP COMPUTER before inserting the THUMB DRIVE into the USB port. 1. Energi Energize ze your your LAPT LAPTOP OP COMPUT COMPUTER. ER. 2. Insert:

• the THUMB DRIVE into the USB port on your LAPTOP COMPUTER.

• the "Ghost" CD into the CD-ROM drive of your LAPTOP COMPUTER. 3. Copy the softwa software re from from the CD-ROM to the the THUMB THUMB DRIVE. DRIVE.

NOTE: The old version of system software on the THUMB DRIVE will be overwritten by the new version. 4. When the copy copy is complete, complete, remove remove the the THUMB THUMB DRIVE DRIVE and CD-ROM CD-ROM from your LAPTOP COMPUTER.

8-4

2G0947 - 31JAN08


Upgrading the HARD DRIVE with a New Version of System Software - " Ghosti ng" IMPORTANT:

Save the backup file to your LAPTOP COMPUTER. 1. Make a backup backup of the the configur configuration ation file for for the IMAGER IMAGER (see (see “Making a Configuration Backup” on page page 8-1 8-1). ). 2. De-e De-ene nerg rgiz izee the the IMAG IMAGER ER..

DRE MOTHERBOARD

USB Ports

3. Install Install the the THUMB DRIVE DRIVE contai containing ning the the "ghost" "ghost" softwar softwaree into one one of the USB ports on the DRE MOTHERBOARD. 4. Ener Energi gize ze the the IMAG IMAGER ER.. 5. After After "Ghosti "Ghosting’ ng’ has has complete completed, d, de-energ de-energize ize the the IMAGER. IMAGER.

Note: The IMAGER will "beep" several times when "ghosting" is complete. 6. Remo Remove ve the the THU THUMB MB DRIV DRIVE. E. 7. Ener Energi gize ze the the IMAG IMAGER ER..

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8-5


8. Do the the MICROCO MICROCONTR NTROLL OLLERS ERS have have to be be update updated? d? Yes

a. Do “Upgrading the FIRMWARE in the MICROCONTR MICRO CONTROLLE OLLERS” RS” on page 8-7 8-7..

No


b. Continue with Step 9. 9. 9. Do “Restoring the the Configuration” Configuration” on page page 8-2 8-2..

8-6

2G0947 - 31JAN08


Upgrading the FIRMWARE in the MICROCONTROLLERS IMPORTANT:

You must do this procedure when:

•

the IMAGER is "ghosted" and there are changes for the MICROCONTROLLERS

•

you get error code 20-156

1. Log on on to the the SERVICE SERVICE TOOL TOOL (see (see Installa Installation tion Instructi Instructions, ons, “Logging Onto the SERVICE TOOL” on on page 2-4 2-4). ). 2. Select Utilities>Diagnostics>Scripts.

3. Select "MicroUp "MicroUpdate_ date_With WithAuto AutoResta Restart_ST rt_ST.vbs .vbs"" from the drop-down drop-down menu menu next to "Script Name". 4. Click [R [Run].

NOTE: This procedure will update the MICROCONTROLLERS as necessary and then will restart the IMAGER. Be patient, as this process could take approximately 10 minutes.

2G0947 - 31JAN08

8-7

Publication History

Publication Date Publication No. 31JAN08

2G0947

ECO No.

CN0009339

Changed Pages ---

Notes

• New Public Publicati ation on • Rev A

DryView is a trademark of Carestream Health.

is a trademark of Kodak used under license. Kodak is

Carestream Health, Inc. 150 Verona Street Rochester, New York 14608

© Carestream Health, Inc., 2008

Kodak Dryview 5800 Service Manual

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