ITP for Bench Calibration of Instruments Rev.A

Dung Quat Economic Zone, Binh Thuan, Binh Son, Quang Ngai, Vietnam T +84 55 5618 900 F +84 553 618 950

 A

18/10/2012 THUY.D.C Y.S.YUN .YUNG

Rev.

Date

Drawn

Checked

K.J.L K.J.LIM IM

For Information Details of Revision

Approved

Owner :

AES-VCM MONG DUONG POWER COMPANY LIMITED

Owner's Engineer :

Contractor :

Project :

PC MONG DUONG II 2 X 560MW (NET) COAL FIRED POWER PROJECT

Title :

T10206-QE01-POZEN__-040216 INSPECTION  AND TEST PLAN FOR BENCH CALIBRATION OF INSTRUMENTS

Drawing No. :

T10206-QE01-P0ZEN-040216

Page 1

:

T10206

UAS :

QE01

Unit :

PO

KKS :

ZEN

Reg. No. 040216 Revision : Page-No :

 A 1 of 9

ITP for Bench Calibration of Instruments

Doc. No.

T10206-QE01-POZEN-040216

Rev. A

Contractor 

DOOSAN

2 of 9

AES-VCM

This note is only applicable for AES-VCM Mong Duong

Detailed Legend

S

:

Surveillance Point / DOOSAN / Subcontractor does not send a notification to AES-VCM Mong Duong except for the first or last operation on the basis of each process. AES-VCM Mong Duong could check the operation, if he is present at the site during the inspection by Doosan.

R 

:

Report Review Point / DOOSAN / Subcontractor is required to prepare a certificate or document attesting to the satisfactory performance of the related test or inspection for review by .

W

:

Witness Point / DOOSAN / Subcontractor shall submit request for inspection to AES-VCM to decide whether they will attend such inspection or not.

H

:

Hold Point / Downstream construction and other activities shall not proceed without attendance or any written approval of AES-VCM Mong Duong.

NOTE : The Site ITP and all of the abovementioned reports will be kept available by DOOSAN at anytime for control and or review by AES-VCM Mong Duong.

Page 2

Inspection & Test Plan for Bench Calibration of Instruments

Item Name

Oper. No.

 A.Material Verification

B. Calibration work

 Ab br eviat io n Note :

:

Specific Applicable drawing number, Standard Code number, Specification

Inspection Process

Doc. No.

T10206-QE01-POZEN-040216

Rev. A

ontract

DOOSAN

Page 3 of 9

AES-VCM Inspection & Test Activities Subcon

DOOSAN  AES-VCM

Sign

A

VerificationDocument

Remarks (Allowable tolerance)

 A Sign

A

Sign

Packing List

R

R

R

Packing List

N/A

Packing List/Data Sheet

R

R

R

Packing List

N/A

 A1

Verify that the materials is free of any physical damage to the finish or overall construction.

 A2

Verify materials supplied against relevant documentation and visual inspection.

 A3

Verify the identification number.

Manufacturer's Documentation

R

R

R

pls refer to specified instrument test report

 As per manufacturer's recommendation

 A4

Verify the instrument data sheet and instrument type and range.

Manufacturer's Documentation

R

R

R

pls refer to specified instrument test report

 As per manufacturer's recommen a on

 A5

Verify the vendor specification

Manufacturer's Documentation

R

R

R

pls refer to specified instrument test report

 As per manufacturer's recommendation

 A6

Check the related accessories.

Manufacturer's Documentation

R

R

R

pls refer to specified instrument test report

 As per manufacturer's recommendation

 A7

Verify the instrument suitability/hazardous area classification

Manufacturer's Documentation

R

R

R

pls refer to specified instrument test report

 As per manufacturer's recommendation

B1

Check the calibration methods are acceptable.

T10206-XW01-POZEN-150001

R

R

R

pls refer to specified instrument test report

 As per manufacturer's recommendation

B2

Verify the calibration report.

T10206-XW01-POZEN-150001

R

R

R

pls refer to specified instrument test report

 As per manufacturer's recommendation

S: Surveillance

R: Report Review

W: Witness Inspection

H: Hold Inspection

All inspection shall be performed in accordance with the approved Site Inspection and Test Plans/Project Specifications

page3

INSTRUMENT CALIBRATION REPORT

Project: Contract No. : Report No. :

Cal. Date:

Form Ref. No.:

RFI No.:

Sheet No.:

TEMPERATURE ELEMENT

INST. KKS NO:

SERVICE DESCRIPTION:

SER NO:

MANUFACTURER:

CAL. DATE:

DATA SHEET NO:

P & ID NO:

RANGE/UNIT :

TESTING INST. USED

CAL. DATE: CAL. DUE DATE: MODE/TYPE: CERTIFICATED No: SERIAL NO:  ACCURACY: RANGE/UNIT: CALIBRATION DETAILS RANGE :

(ENG UNIT)

SPECIFIED ACCURACY:

Ambient Temp. : % Humidity :

INPUT

Reference

RANGE (%)

O

ELEMENT‐1

Value in C INCREASE

DECREASE

 

O

 

Error in C

INCREASE

DECREASE

O

Measured Value in C INCREASE

DECREASE

 

INCREASE

0

25 50 75 100 COMMENTS:

Checked By:

Subcontractor 

Verified/Approved By: Doosan Const'n Dept

Doosan QA/QA Dept.

 Name & Signature Position Date

Page 4

O

Error in C

AES-VCM

DECREASE

INSTRUMENT CALIBRATION REPORT Project: Contract No : Report No:

Cal. Date:

Form Ref. No:

RFI No:

Sheet No:

PRESSURE / DP / TEMPERATURE TRANSMITTER (SMART TYPE) INST. KKS NO.:

SERVICE DESCRIPTION:

SER NO:

MANUFACTURER:

CAL. DATE:

DATA SHEET NO:

P & ID NO:

RANGE/UNIT :

TESTING INST. USED

CAL. DATE: CAL. DUE DATE: MODE/TYPE: CERTIFICATED No: SERIAL NO.:  ACCURACY: RANGE/UNIT: CALIBRATION DETAILS RANGE :

(ENG UNIT)

SPECIFIED ACCURACY:

ACTUAL INPUT VALUE

CALIBRATED SPAN (%)

Ambient Temp. :

LOCAL INDICATOR INCREASE

DECREASE

OUTPUT VALUE (mA) INCREASE

DECREASE

% ERROR EXPECTED OUTPUT (mA) INCREASE

0

25 50 75 100 NAMEPLATE DETAILS

CORRECT

CALIBRATION LABEL APPLIED

YES

TRIP AND SHUTDOWN IDENTIFICATION MARKINGS APPLIED

YES

SHIPPING STOPS AND SEALS REPLACED

YES

PARAMETERS: n :

:

LSL:

DAMPING:

USL:

FILL FLUID

MINI.SPAN

ISOLATOR

LRV

FUNCTION

URV

MODULE RANGE:

COMMENTS: Checked By:

Subcontractor 

Verified/Approved By: Doosan Const'n Dept

Doosan QA/QA Dept.

 Name & Signature Position Date

Page 5

AES-VCM

DECREASE

INSTRUMENT CALIBRATION REPORT Project: Contract No : Report No :

Cal. Date:

Form Ref. No:

RFI No:

Sheet No:

SWITCH/SOV INST. KKS NO:

SERVICE:

MANUFACTURER:

MODEL No:

SIGNAL RANGE:

SERIAL No:

 ANALOG CALIBRATION BINARY CALIBRATION ON RISING INPUT, SWITCH CONTACTS ARE TO:

OPEN:

CLOSE:

ON FALLING INPUT, SWITCH CONTACTS ARE TO:

OPEN:

CLOSE:

TESTING INST. USED

CAL. DATE: CAL. DUE DATE: MODE/TYPE: CERTIFICATED No: SERIAL NO:  ACCURACY: RANGE: CALIBRATION DETAILS

INPUT/UNIT

OPEN

CLOSE

SETPOINT

ERROR

REMARKS

BINARY CALIBRATION DETAILS TEST NO. 1

FUNCTION

SET POINT

RESET

UNIT

TEST NO.. 2 REPEATABILITY

FUNCTION

SET POINT

RESET

UNIT

TEST NO. 3 (REPEATABILITY)

FUNCTION

SET POINT

RESET

UNIT

REMARKS: Checked By:

Verified/Approved By: '

.

 Name & Signature Position Date

Page 6

-

INSTRUMENT CALIBRATION REPORT

Project: Contract No : Report No :

Cal. Date:

Form Ref. No:

RFI No:

Sheet No:

CONTROL VALVE TESTING

INST. KKS NO:

MODEL No:

SERVICE:

TRIM :

SIZE:

VALVE CHARACTER :

STROKE: TESTING INST. USED

CAL. DATE: CAL. DUE DATE: MODE/TYPE: CERTIFICATED No: SERIAL NO.:  ACCURACY: RANGE: Fail position on Air Failure: a pos on on

ec . a ure:

Control Action:

Open:

Closed:

pen:

ose :

Direct:

N/A:

as :

:

Reverse:

POSITIONER INSTALLED:

YES:

MANUFACTURER:

MODEL NO:

SOLENOID VALVE FITTED:

YES:

MANUFACTURER:

Last:

NO: NO:

MODEL NO:

OPEN LIMIT SWITCH:

YES:

NO:

Mfg. / Model No.:

CLOSED LIMIT SWITCH:

YES:

NO:

Mfg. / Model No.:

VALVE OPEN/CLOSE TIME: CALIBRATION DETAILS

(%)

INPUT/UNIT

Desidered Travel

Actual Travel

Error (%)

0% 25% 50% 75% 75% 25% 0% REMARKS:

 Air Supply Regulator Set At: . Checked By:

Subcontractor 

Verified/Approved By: Doosan Const'n Dept

Doosan QA/QA Dept.

 Name & Signature Position Date

Page 7

AES-VCM

INSTRUMENT CALIBRATION REPORT

Project: Contract No : Report No :

Cal. Date:

Form Ref. No:

RFI No:

Sheet No:

ANALOG GAUGE

INST. KKS NO:

SERVICE DESCRIPTION:

SER NO:

MANUFACTURER:

CAL. DATE:

DATA SHEET NO:

P & ID NO:

MODE/TYPE:

TESTING INST. USED

CAL. DATE: CAL. DUE DATE: MODE/TYPE: CERTIFICATED No: SERIAL NO.:  ACCURACY (%): RANGE/UNIT: CALIBRATION DETAILS RANGE :

(ENG UNIT)

SPECIFIED ACCURACY:

Ambient Temp. : % Humidity :

RISING (%)

INPUT/UNIT

READING

ERROR (%)

FALLING (%)

0

100

25

75

50

50

75

25

100

0

INPUT/UNIT

READING

ERROR (%)

NAMEPLATE DETAILS

CORRECT

CALIBRATION LABEL APPLIED

YES

TRIP AND SHUTDOWN IDENTIFICATION MARKINGS APPLIED

YES

SHIPPING STOPS AND SEALS REPLACED

YES

COMMENTS:

Verified/Approved By:

Checked By:

Subcontractor 

Doosan Const'n Dept

Doosan QA/QA Dept.

 Name & Signature Position Date

Page 8

AES-VCM

STICKING LABEL FOR CALIBRATED INSTRUMENT 

DOOSAN

KKS No Cal. Date Cal. Due.Date Sign

Page 9