048-ITP FOR INSTALLATION OF HVAC UNIT.pdf

Pearl GTL Project

LINDE ENGINEERING

Contractor Project No: 5887

Shell Project No: HP-3000-QAT Project Document Number: T- 4.318.613

Project Rev.: O Rev.: O

Page 1 of 8

SUPPLIER/VENDOR DOCUMENTATION Purchase Order Number:

2MH127

Equipment Description:

N/A

Vendor/Supplier Name:

GAMA QATAR CO. W. L. L.

Document Title:

INSPECTION TEST PLAN FOR INSTALLATION OF HVAC UNIT

Vendor/Supplier Doc Number:

GAM-ITP-QAC-GTL-048

Tag/Item Number(s):

SEE NEXT PAGE

Unit: SEE NEXT PAGE

Vendor/Supplier Code:

LOC470

Vendor/Supplier Revision: C

PCWBS: SEE NEXT PAGE Vendor/Supplier Checked By

Vendor/Supplier Prepared By

Vendor/Supplier Approved By

Initials / Signature

Initials / Signature

SK

Initials / Signature

Vend/Supp Revision Date

AG

08.02.2009

EO

Status of Submission (tick applicable box before submission) For Review/Info: X

Final:

Certified:

As-Built:

Purchaser signature below does not indicate responsibility or liability for accuracy or completeness of this document, nor does it alter any contractual terms or conditions or relieve the Supplier/Vendor of his contractual obligations.

PURCHASER AREA BELOW Contractor Contract Number:

PI  – 092

Contractor Name:

Contractor Doc. No: GAMAC-0100-M-PC 1334

Review Code and Status Code 1

No Comments. ACCEPTED. Work May Proceed. Proceed .

Code 2

Comments As Noted. Incorporate Comments, Revise and Resubmit. Work May Proceed. Proceed .

Code 3

REJECTED. Incorporate Comments, Revise and Resubmit. Work May NOT Proceed. Proceed .

Code 4

Not Reviewed. Work May Proceed.

LINDE

Contractor Rev no: 1.0 no: 1.0 Contractor Initials  / Signature

Date signed

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Pearl GTL Project Shell Project No: HP-3000-QAT Project Document Number: T- 4.318.613

Purchase Order Number:

2MH127

Tag/Item Number(s):

N/A

Unit(s):

ASU

LINDE ENGINEERING

Contractor Project No: 5887

Project Rev.: O

Page 2 of 8

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QATAR SHELL GTL PROJECT (PEARL) C2 AIR SEPARATION UNITS CONSTRUCTION

C

O

08.02.09

Issued for Company Comments

SK

EO

AG

ICC

B

08.02.09

Issued for Review

SK

EO

AG

IFR

 A

07.02.09

Issued for Internal Review

SK

EO

AG

IIR

Date

Description

GAMA Rev.

Project Rev

No.

No.

Prepared Checked  Approved By By By

Status

ORIGINATOR ORIGINATOR

Document Title:

LINDEGINEERING AG

INSPECTION TEST PLAN FOR INSTALLATION OF HVAC UNIT Document No.

Contractor 

Gama Qatar Co. W. L. L.

GAM

ITP

QAC

GTL

048

C

Org.

Doc. Type

Geogr.  Area

Seq.

Code

Disc. Code

Rev. No

Project Document Number: T-4.318.613

No

LOC470 Vendor Code

Rev No: O

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QSGTL PEARL PROJECT

Document No.:  GAM-ITP-QAC-GTL-048

C2 ASU Construction Works

ITP FOR INSTALLATION OF HVAC UNIT S. GAMA QATAR

X. CONTRACTOR QC

DATE: 08.02.09 REV. C

C. COMPANY

A. THIRD PARTY (TPI)

I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS(Notification WITNESS (Notification Required but Presence not Mandatory) Item

Activity

Test Frequency

Acceptance Criteria

Respon sible Party

Verifying Documents

S

X

C

RFC

QCI

RFC

H

R

R

T.4.250.915

DEP 30.10.60.18; T.13.377.433E; T.13.377.441; T.13.377.437E

QCI

Calibration certificate

H

I/R

R

Reference Document

1.0

DOCUMENTATION

1.1

Contractor drawings

100%

1.2

Verify calibration of inspection, measuring and test equipment

100%

2.0

MATERIALS

2.1

Receiving inspection / open box Verification of Material

100%

T.4.250.928

T.13.376.797E; T.13.377.438E

QCI

GAM-QCR-QAC-GTL-079

I

R

R

2.2

Storage & Segregation of Material

100%

T.4.250.928; T.4.250.932

T.13.377.454E; T.13.377.438E

QCI

Visual

I

I

R

3.0

Duct Installation

3.1

Ready for duct installation

100%

T-4.234.564

DEP 31.76.10; DEP 31.76.11

QCI

Linde MC Certificates

I

R

R

3.2

Initial Installation of supports/hangers

100%

T-4.234.564

DEP 31.76.10; DEP 31.76.11

QCI

GAM-QCR-QAC-GTL-172 GAM-QCR-QAC-GTL-172

I

I

S

3.3

Visual inspection of deformation/damage

100%

T-4.234.564

DEP 31.76.10; DEP 31.76.11

QCI

GAM-QCR-QAC-GTL-172 GAM-QCR-QAC-GTL-172

I

I

S

3.4

Installation of Dampers, louvers, sand traps and grills

100%

T-4.234.564

DEP 31.76.10; DEP 31.76.11

QCI

GAM-QCR-QAC-GTL-172 GAM-QCR-QAC-GTL-172

I

I

S

T-4.318 613 Rev.O

T.4.234.542; T.4.250.935; T.4.250.936

Page 4

A

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QSGTL PEARL PROJECT

Document No.:  GAM-ITP-QAC-GTL-048

C2 ASU Construction Works

ITP FOR INSTALLATION OF HVAC UNIT S. GAMA QATAR

X. CONTRACTOR QC

DATE: 08.02.09 REV. A

C. COMPANY

A. THIRD PARTY (TPI)

I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS(Notification WITNESS (Notification Required but Presence not Mandatory) Item

Activity

3.5

Duct work erected as per the drawings & procedure (check gaskets, nipple, silicon joints)

3.6

 All ducting, supports, supports, hangers, ancillary equipments and insulated cladding (if applicable)

4.0

Test Frequency

Reference Document

Acceptance Criteria

Respon sible Party

Verifying Documents

S

X

C

100%

T-4.234.564

DEP 31.76.10; DEP 31.76.11

QCI

GAM-QCR-QAC-GTL-172 GAM-QCR-QAC-GTL-172

I

I

S

T-4.234.564

DEP 31.76.10; DEP 31.76.11

QCI

GAM-QCR-QAC-GTL-172 GAM-QCR-QAC-GTL-172

I

I

S

T-4.234.564

DEP 31.76.10; DEP 31.76.11

QCI

GAM-QCR-QAC-GTL-127 GAM-QCR-QAC-GTL-127

I

S

S

S

I

R

R

R

R

100%

A

FINAL INSPECTION

4.1

Erection damage (if any)

4.2

MC Inspection

100%

T-4.234.564

DEP 31.76.10; DEP 31.76.11

QCI

MC Inspection Reports

I

4.3

Handover of Quality Documents

100%

Quality Documents

T.13.377.555G

QCI

QC Inspection Reports

R

T-4.318.613 Rev.O

100%

Page 5

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C2 ASU PEARL GTL PROJECT RAS LAFFAN INDUSTRIAL CITY

MATERIAL RECEIPT CHECK SHEET

ITEM No:

PO No:

REQ No:

UNIT No:

MANUFACTURER : INSPECTOR

ITEMS TO BE CHECKED

1 Visual damage 2 Quantity 3 Test certificates 4 5 6 7 8

Date of initial inspection:

Name and signature of Inspector:

INITIAL

REMARKS

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REPORT NO.:

SITE INSPECTION REPORT PROJECT:

DATE:

C2 ASU PEARL GTL PROJECT  –RAS LAFFAN INDUSTRIAL CITY

Originator

Date of observation:

Location / Area:

Unit No :

Discipline:

SYSTEM NUMBER:

Drawing / Specification Numbers

Description of Discrepancy/Observation (Be specific, events, time, date, location, etc :)

Corrective Action:

Originator: Name: _____________________________Signat ure: _____________________Date: ________________ NCR Required

YES

NO

(Circle one)

CTQ to Contractor Required

YES

NO

(Circle one)

Remarks if any:

Site Engineer:

Name:

______________________ _ Signature: ________________ Date: ______________

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C2 ASU PEARL GTL PROJECT RAS LAFFAN INDUSTRIAL CITY

Q  A A T  A A R

HVAC UNIT INSTALLATION PROCESS SHEET

Item No:

Report No:

Item Description:

Date:

Drawing No:

Area:

Item No

Description

1.

No deformation/damages deformation/dama ges of ducts

2.

Installation of louvers, dampers, sand traps and grills accepted

3.

Duct installation completed as per the drawings

4.

Connection to HVAC system completed

5.

Refrigerant system charged

6.

Filters installation

7.

All piping connections as per the drawings

Remarks:

Signature & Date Gama Linde QSGTL