Interface GEA Man Controlmodule TVIS M1 REV16 1206 Us

Original-Operating instructions

Control Module T.VIS® M-1 for PMO Valve Type M_O (06) PMO Valve Type M_OB (06) PMO Valve Type MT/T_R 08 (PMO) Made by GEA Tuchenhagen Issue 2012-06 · Revision 16 Part no. 430-510 English

GEA Mechanical Equipment / GEA Tuchenhagen

2012-06 · Control Module T.VIS® M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

Contents Important Abbreviations and Terms .................................................... 2 Safety Instructions ................................................................................ 3 Designated use .................................................................................. 3 Personnel ............................................................................................ 3 Modifications, spare parts, accessories ............................................ 3 General instructions .......................................................................... 3 Marking of safety instructions ........................................................ 3 Further symbols.................................................................................. 3 Transport and Storage .......................................................................... 4 Designated Use .................................................................................... 4 Function .................................................................................................. 4 Interface module 24 V DC ................................................................ 5 Adaptor module DeviceNet .............................................................. 6 Adaptor module AS Interface .......................................................... 7 Adaptor module AC-Interface .......................................................... 7 Design .................................................................................................... 9 Mounting.............................................................................................. 10 Mounting on to VARIVENT® valve .................................................. 10 Pneumatic Connections ...................................................................... 11 Installing the air hose...................................................................... 11 Control air connections .................................................................. 11 Electrical Connections.......................................................................... 12 Commissioning .................................................................................... 13 Step 1 – Control air .......................................................................... 13 Step 2 – Valve actuation .................................................................. 13 Step 3 – Voltage .............................................................................. 13 Step 4 – Feed back of the valve activation .................................... 14 Step 4.1 – Adjusting the sensors in the control module ................ 15 Step 4.2 – Adjust external proximity switch in the lantern for balanced double-disk ........................................ 16 Test procedure for PMO valve Type M_O (step 5 of commissioning) 17 Maintenance ........................................................................................ 18 Inspections........................................................................................ 18 Dismantling ...................................................................................... 18 Wiring diagram T.VIS M-1.................................................................... 23 Wiring diagram for control systems with N-Logic .................................................... 24 for control systems with P-Logic .................................................... 25 Technical Data ...................................................................................... 26 General ............................................................................................ 26 List of Tools / Lubricant .................................................................... 26 Equipment ........................................................................................ 26 Specification interface module 24 V DC .......................................... 27 Specification Adaptor module AC interface .................................. 27 Specification Adaptor module DeviceNet ...................................... 28 Specification Adaptor module AS interface.................................... 29 Annex Spare parts lists ................................................................................ 30 Dimension sheet .............................................................................. 35


1

Important Abbreviations and Terms O

Output

PLC

°C

Unit of measure for temperature in degrees centigrade

see Chapt. see Chapter

Programmable logic control

T.VIS®

Tuchenhagen Valve Information System

T.VIS E

adaptor for mounting the control module T.VIS on to an ECOVENT® valve

CAN_H

Communication DeviceNet

CAN_L

Communication DeviceNet

I

Input

ext.

external V+

Supply+ DeviceNet

GEA

GEA AG group of companies GEA stand s fo r Glo bal Engineering Alliance

V−

Supply− DeviceNet

IP

Protection class

V DC

Volt direct current

LED

Light-emitting diode

V AC

Volt alternating current

L+

Positive conductor

W

Unit of measure for power Watt

L-

Negative conductor

mA

Unit of measure for current in milliampere

mm

Unit of measure for length in millimetre

M

metric

Nm

Unit of measure for work Newton metre Unit fo r to rque 1 Nm = 0,737 lbft Pound-Force (lb) + Feet (ft)

T.VIS SHO adaptor for mounting the control module T.VIS on to a Short valve

NOT-Element Logic element NPN

current sinking, negative logic

PA

Polyamide

PE-LD

Polyethylene low density

PNP

current supplying, positive logic

Prox.

Proximity switch

2


Safety Instructions Designated Use The Control Module T.VIS is designed exclusively for the purposes described below. Using the control module for purposes other than those mentioned is considered contrary to its designated use. Tuchenhagen cannot be held liable for any damage resulting from such use; the risk of such misuse lies entirely with the user. The prerequisite for the reliable and safe operation of the control module is proper transportation and storage as well as competent assembly. Operating the control module within the limits of its designated use also involves observing the operating, inspection and maintenance instructions.

Marking of Safety Instructions in the Operating Manual Special safety instructions are given directly before the operating instructions. They are marked by the following symbols and associated signal words. It is essential that you read and observe the texts belonging to these symbols before you continue reading the instructions and handling the control module. Symbol

Signal word

Meaning

DANGER

Imminent danger, which may cause severe bodily injury or death.

CAUTION

Dangerous situation, which may cause slight injury or damage to material.

ATTENTION

Danger from electrical power

Personnel Personnel entrusted with the operation and maintenance of the control module must have the suitable qualification to carry out their tasks. They must be informed about possible dangers and must understand and observe the safety instructions given in the relevant manual. Only allow qualified personnel to make electrical connections.

Modifications, Spare Parts, Accessories Unauthorized modifications, additions or conversions which affect the safety of the control module are not permitted. Safety devices must not be bypassed, removed or made inactive. Only use original spare parts and accessories recommended by the manufacturer.

General Instructions The user is obliged to operate the control module only when it is in good working order. In addition to the instructions given in the operating manual, please observe the following: – relevant accident prevention regulations – generally accepted safety regulations – regulations effective in the country of installation – working and safety instructions effective in the user's plant.

Further symbols Symbol •

✗

–


Meaning Process / operating steps which must be performed in the specified order.

Information as to the optimum use of the control module.

General enumeration

3

Transport and Storage

Function

DANGER The synthetic materials of the control modules are fragile. In the case that during transport or storage the control module was exposed to temperatures ≤ 0°C, it must be stored in a dry place against damage. We recommend, prior to any handling an intermediate storage of 24 h at a temperature of ≥ 5 °C so that any ice crystals formed by condensation water may melt.

Designated Use The Control Module T.VIS® M1 (Tuchenhagen Valve Information System) is used for the pneumatic and electrical connection of VARIVENT® and ECOVENT® process valves. Control Module T.VIS® M-1 consists of – a 24 V DC interface module with 1 or 2 sensors for the detection of the two actuated valve positions – an additional Adaptor module for the interface modules AS-Interface, DeviceNet and 20…130 V AC (optional). – at least three solenoid valves maximum for the actuation of the main stroke and the lift strokes, – a logic element NOT (optional) for backup of the valve`s main spring or for the actuation of indifferent actuators (air/air) and – a connection for an external proximity switch for monitoring the non-actuated position of the double-disk (optional). – an exhaust air throttle (optional) for variable setting of the closing velocity of the main stroke.

T.VIS® M-1 allows

Pneumatic and electronic modules are located inside the control module. The pneumatic modules are in this case solenoid valves, the number of which varies between 0 and 3, depending on their use. The logic element NOT is used for pressure backup of the actuator spring. Control air is supplied to the relevant control air chambers via air connections at the outside of the control module. PMO valves type M_O (06) are supplied with main control air via the switch bar. The exhaust air of the main actuator is evacuated via an air connection with sound absorber or optionally via an adjustable air exhaust throttle. Exhaust air of the optional lifting actuator is evacuated via a deaeration membrane or via a disk reflux valve (optional). The main task of the 24 V DC Interface module with its sensors is to determine the valve position on the basis of the valve stem position and to generate for this position the corresponding feedback signals for sending them to the master control system. The illuminated cap integrated into the hood of the control module allows the visualisation of the light emitting diodes (LED) arranged on the interface module, even if the hood is closed. The 2 differently coloured LEDs indicate the main functions of the valve: – non-actuated valve position – green – actuated valve position – yellow – valve deviated from its adjusted actuated positions – yellow flashing. – valve idle – no indication The basic equipment 24 V DC allows for upgrading to the interface modules AS-Interface, DeviceNet or AC voltage by simple installation of an Adaptor module. (See pages 6-8 here for interface descriptions and pages 27-29 for interface module specifications)

– monitoring the non-actuated position of the valve disk, – monitoring the actuated position of the valve disk (only for interface module with 2 sensors), – provision of PNP- or NPN output for feedback , – coloured visualisation of the valve position and status via the luminous cap fixed on the control module

T.VIS® M-1 – allows in addition – monitoring the non-actuated position of the doubledisk via a proximity switch in the lantern.

4


Statement of Equivalency All Control Module options as described in this T.VIS M-1 Operating Instructions as well as all Control Module options as described in the VARIVENT Control Module Type S for PMO Valve Type M_O (06) and M_OB (06) operating manual can be considered as “equivalent” to the T.VIS M-1 Control Module with 24 V DC Interface for use with the PMO valve Type M_O (06) and M_OB (06) as far as meeting the application conditions of FDA Memorandum M-b-353. Specifically these alternative Control Module options are as follows: 1. T.VIS M-1 Control Module with DeviceNet Adapter Module (described here on pages 7 and 28) 2. T.VIS M-1 Control Module with AS-Interface Adapter Module (described here on pages 8 and 29) 3. T.VIS M-1 Control Module with AC-Interface Adapter Module (described here on pages 8 and 27) 4. Control Module Type S with AS-Interface Module (described Control Module Type S Operating manual on page 19) 5. Control Module Type S with DeviceNet Module (described Control Module Type S Operating Manual on page 20) 6. Control Module Type S with 3-wire 24 V DC Interface Module (described Control Module Type S Operating Manual on pages 17) 7. Control Module Type S with AC voltage Interface Module (described Control Module Type S Operating Manual on page 18)


5

Interface Module 24 V DC LED A

Functional Description of the Terminals

LED B Contact Designation 1* Seat lift Prox+

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Interface m o d ule w ith 1 senso r: Part no . 221-589.19 Interface m o d ule w ith 2 senso rs: Part no . 221-589.20

CAUTION Avoid direct looking at the LED A and B, because they emit a very bright light that might blind the eyes!

Light emitting diode A (LED A) Colour: Indication:

green Permanent light ⇒ Valve in start position (non-actuated)

Light emitting diode B (LED B) Colour: Indication:

yellow Permanent light ⇒ actuated valve position Flashing ⇒ Valve deviated from the set positions

Functional description Connection of ext. prox. L+ (brown lead) 2* Seat lift Prox− Connection of ext. prox. L− (blue lead) 3 Y1.1 Connection solenoid valve 1+ 4 Y1.2 Connection solenoid valve 1− 5 Y2.1 Connection solenoid valve 2+ 6 Y2.2 Connection solenoid valve 2− 7 Y3.1 Connection solenoid valve 3+ 8 Y3.2 Connection solenoid valve 3− 9/10 PNP/NPN With contact bridge: Common corresponds to PNP control system; without contact bridge: corresponds to NPN control system see Chapt. „Commissioning“, Step 3 11 Start Feedback for the valve disk in non-actuated position 12* End Feedback for the valve disk in actuated position (main stroke). 13* Seatlift Y3 Feedback for the double-disk in non-actuated position PLC-information only with ext. prox. 14 PV Y1 Actuation of solenoid valve Y1 (main stroke) 15 PV Y2 Actuation of solenoid valve Y2 (valve disk lift stroke) 16

PV Y3

Actuation of solenoid valve Y3 (double-disk lift stroke)

17/18

Y-Common L(+/−)

with contact bridge for solenoid valves internal contact bridge Auxilary power

18/19 19/20

24 V DC

* only for interface module with 2 sensors part no. 221-589.20

6



7

DC

DC

24 VDC

10

9

8

7

6

5

4

3

2

1

20

19

18

17

16

15

14

13

12

24 VDC

L(-)

Y-Common

PV Y3

PV Y2

PV Y1

Seatlift

End

Start 11

Common

PNP/NPN

Y3.2

Y3.1

Y2.2

Y2.1

Y1.2

Y1.1

Seatlift prox -

Seatlift prox+

* *

*

*

Y3

Y2

Y1

NAMUR

For solenoid valves common L− selected! F1

F2

L-

L-

supply 24 V DC

L+Power

L-

L-

L+

A 1.2

A 1.1

A 1.0

E 0.3

E 0.2

E 0.1

L-

LL+

Master PLC I/O level 24 V DC (PNP)

proximity switch mounted on the lantern*

T.VIS outputs (PNP-current supplying) with Jumper

-

+

If electrically isolated circuits are used for valve actuation and feedback are used, the jumper between terminal 17 and 18 must be removed. Notice: * only for interface module with 2 sensors, part no. 221-589.20

Type: 24 V DC Part. no.221-589.19;20

Interface module T.VIS M-1

Wiring diagramm for control systems with P-Logic

8


DC

DC

24 VDC

9

8

7

6

5

4

3

2

1

13

12

11

20

19

18

17

16

15

14

24 VDC

L(+)

Y-Common

PV Y3

PV Y2

PV Y1

Seatlift

End

Start

Common 10

PNP/NPN

Y3.2

Y3.1

Y2.2

Y2.1

Y1.2

Y1.1

Seatlift prox -

Seatlift prox +

* *

*

*

Y3

Y2

Y1

NAMUR

common L+ selected!

For solenoid valves

F1

Earthing

F2

L-

L+

L+

L-

L-

L-

L-

Power supply 24 V DC

A 1.2

A 1.1

A 1.0

E 0.3

E 0.2

E 0.1

L+

Master PLC I/O level 24 V DC (NPN)

proximity switch mounted on the lantern*

T.VIS outputs (NPN-current sinking) without Jumper

-

+

If electrically isolated circuits are used for valve actuation and feedback are used, the jumper between terminal 17 and 18 must be removed. The isolated reference potential is then assigned to terminal 17 Notice: * only for interface module with 2 sensors,part no. 221-589.20

Type: 24 V DC Part. no. 221-589.19;20

Interface module T.VIS M-1

Wiring diagramm for control systems with N-Logic

L-


Bus cable, by customer

Start

L(+/-)

Type: 24 V DC Part no.: 221-589.19 + 221-589.20 Type: 20-130 V AC Part No.: 221-589.21

Notice: * only for interface module with 2 sensors,part no. 221-589.20

Interface module T.VIS M-1 Adapter module AC

DC

24 VDC

Adaptor module AS-Interface

20

DC

Y-Common

PV Y3

PV Y2

24VDC

19

18

17

16

15

14

PV Y1

*Seatlift 13

12

*End

11

Common

PNP/NPN

Y3.2

Y3.1

Y2.2

Y2.1

Y1.2

Y1.1

*Seatlift prox -

*Seatlift prox +

10

9

8

7

6

5

4

3

2

1

Type: AS-Interface Part No.: 221-589.24

L

N

PE

PE

~PV Y3

~PV Y2

~PV Y1

* ~Seatlift

* ~End

~Start

Switching function (Jumper)

Internal wiring

External prox. (optional)

Type: DeviceNet Part No.: 221-589.22

Internal connection point

Adapter module DeviceNet

- AS-i

V-

Internal connection point + AS-i blue

brown

V+

CAN_L

CAN_H

blue white

red

black

32 5 4

,

M12 Coupling, by customer

Wiring diagram T.VIS M-1

Internal connection point

9

Adaptor module DeviceNet

Functional Description of the Terminals

LED

Terminal 1

Designation CAN_H

Functional description Communication

2

CAN_L

Communication

3

V+

Supply+

4

V−

Supply−

Light emitting diode (LED)

Ad ap to r m o d ule DeviceNet: Part no . 221-589.22

Colour: Indication:

green Permanent light ⇒ working properly Flashing ⇒ On line not connected

Colour: Indication:

red Permanent light ⇒ connection not possible Flashing ⇒ Time out or I/O failure

Colour: Indication:

green/red Flashing ⇒ Power up test

Colour: Indication:

amber Flashing ⇒ Autobaud detect

Baudrate MAC ID 32 16 8

4

2

1

ON

DIP Switch

1 2 3 4 5 6 7 8

Switch 3 to 8 = MAC ID (address) Switch 1 and 2 = Baudrate

Switch 1...2 Baudrate

Switch 3...8 MAC ID

DIP 1 OFF ON OFF ON

DIP 3 OFF ON OFF ... OFF *ON

DIP 2 OFF OFF ON ON

Baudrate 125 kBaud 250 kBaud 500 kBaud selectable via software

DIP 4 OFF OFF ON ... ON ON

DIP 5 OFF OFF OFF ... ON ON




MAC ID 0 1 2 ... 62 63

*Factory setting

10


Adaptor module AS-Interface

AC-Interface – AC Voltage LED

LED

1 2

~Start ~End ~Seatlift ~PV Y1 ~PV Y2 ~PV Y3 PE PE N L

1 2 3 4 5 6 7 8 9 10

+ASI -ASI

Ad ap to r m o d ule ASI: Part no . 221-589.24

Ad ap to r m o d ule AC: Part no . 221-589.21

Functional description of the terminals

Functional description of the terminals

Terminal 1

Designation + ASI

Contact Designation 1 ∼Start

2

− ASI

Functional description Communication and Supply+ Communication and Supply−

2*

∼End

3*

∼Seat lift

4

∼PV Y1

5

∼PV Y2

6

∼PV Y3

7 8 9 10

PE PE N L

Light emitting diode (LED) Colour: Indication: Colour: Indication:

green Permanent light ⇒ Data exchange active red Permanent light ⇒ no data exchange ⇒ Address 0 Flashing ⇒ Error peripheral equipment

Functional description Feedback for the valve disk in non-actuated position Feedback for the valve disk in actuated position (main stroke) Feedback of the double disk in non-actuated position PLC signal evaluation with ext. proximity switch only Actuation solenoid valve Y1 main stroke Actuation solenoid valve Y2 lift stroke valve disk Actuation solenoid valve Y3 lift stroke double disk Protective conductor Protective conductor Neutral conductor Live wire

* only for interface module with 2 sensors part no. 221-589.20

Light emitting diode (LED) Colour: Indication:

green Permanent light ⇒ Power supply ON


11

Design 1 Switch bar 5 Base plate 7 Hood

7

8 Pneumatic block 15 Clamps

8

43

47

21 Sound absorber

64 21.1 Exhaust air throttle optional for 21

63 24.4

24 Cable glands 24.2 Plug M 12/4-poles for ASI 24.3 Plug M 12/5-poles for DeviceNet 24.4 Terminal box ASI

65 170 50 5 15 24

26 Sound absorber 26.1 Reflux valve (optional) 43 Interface module

1

26 21 21.1

26.1

24.2/ 24.3

47 Adaptor module 50 Cable gland for external prox. 63 Solenoid valves 64 Logic element NOT 65 Steering/Blind plate 170 External proximity switch (optional)

CAUTION The permanent magnet on the switch bar (1) is fragile and must therefore be protected against mechanical impact stress. The magnetic fields can delete data carriers and affect or destroy mechanical components. Avoid influence of external magnetic fields on the sensor system!

CAUTION Do not perform weldings in vicinity of the control module, as otherwise this could cause data losses.

12


Mounting the Control Module on to a VARIVENT® valve

CAUTION When mounting the control module, make sure that the air hoses do not get kinked.

CAUTION The permanent magnet on the switch bar (1) is fragile and must therefore be protected against mechanical impact stress. The magnetic fields can delete data carriers and affect or destroy mechanical components. B

• Check that the switch bar (1) is firmly in place. If needed, tighten using an Allen key at (1.1) or an open spanner, size 13 at (1.2): tightening torque 2Nm (1.4 lbft). • Pass the control module (B) over the valve stem (1) and place it on to the actuator (A.1). • Fix the clamps (15) by tightening the screws (39) at a torque of 1 Nm (0.7 lbft).

39

1.1 1.2

15 1

• Align the pneumatic and electrical connections according to the valve block configuration. • Carry out commissioning, see Chapt. „Commissioning“.


A.1

13

Pneumatic Connections

E1 Exhaust air of the main stroke Y1 (sound absorber or exhaust air throttle, optional) E2 Safety vent against excess pressure and exhaust air of the lifting actuators Y2 + Y3 (reflux valve, optional)

Installing the Air Hose ✗To ensure optimum seat in the air connector, the

pneumatic hoses must be cut square with a hose cutter. • Shut-off the compressed air supply. • Push the air hose into the air connector (P) of the control module. • Re-open the compressed air supply.

CAUTION The safety vent E1 and E2 must not be closed!

Control module with 3 solenoid valves P Central air supply

Control Air Connections N Y1

Y2 Y3

N Air connection for spring force backup (only with logic element NOT) Y1 Air connection for external main stroke connection Y2 Air connection for lifting the valve disk Y3 Air connection for lifting the double-disk

S1

S1 Adjustment lower seat proximity switch

S2

S2 Adjustment valve activated proximity switch

Y1

E1

Y2 Y3

E2

P

23 CAUTION Control air pressure may build up at closing plugs of the air connections! Before removal of a closing plug (23) make sure that the specific air connection is free of pressure. Y1 Air connection for external main stroke connection (with closing plug (23) 14


Electrical Connection DANGER Only allow qualified personnel to make electrical connections. Prior to making electrical connections check the maximum permissible operating voltage. • Undo cylinder screws (25) and remove hood (7).

• Insert the cable into the cable gland (24.1) and connect it in the control module to the terminals (K) according to the wiring diagram.

7 25 K

24.1

170 50

Connections ASI Terminal Box ASI (24.4)

3

• Open terminal box. • Insert flat cable (4) into the insulation displacement connection (3).

✗The guides have different widths. Polarity reversal is

4

thus excluded.

• Close the terminal box. The electrical contact is produced by pressing the upper part. • Tighten locking screw (24.43).

24.43


15

24.2 /24.3

Plug (24.2) M12/3-poles for ASI • Connect cable using plug-in connections M 12/3poles.

Plug (24.3) M12/5-poles for DeviceNet

K1 K2

• Connect cable using plug-in connections M 12/5poles.

External Proximity Switch (170) S

0 1

• Insert the cable into the cable gland (50) and connect it in the control module to the terminals K1 and K2 according to the wiring diagram.

CAUTION Use only proximity switches that are specified in Chapt. „Technical Data, Equipment“.

Commissioning Commissioning can take place if the control module has been mounted correctly on the valve and if the electrical and pneumatic connections have been attached properly.

Step 1 – Control air • Switch on control air supply.

Step 2 – Valve Actuation

Step 3 – Voltage

• Check valve functions by activating the solenoid valves using the manual operating element on the solenoid valves: use a screwdriver to turn the screw (S) by 90° in direction 1.

• In idle state, the control system may be changed from PNP output to NPN output. Remove the jumpers inserted at factory between the terminals 9 and 10, see Chapt. "Wiring diagramm for control systems with P and N logic".

• All solenoid valves have to be switched on and then off again one after the other in the order Y1, Y2 and Y3 – if fitted. Y1 ⇒ main actuator Y2 ⇒ valve disk lift Y3 ⇒ double-disk lift

16

CAUTION Firmly tighten terminals for jumper. • Switch on operating voltage.


Step 4 – Feedback of the valve actuation Sensor S2

Sensor S1

Ill.:

S1

Module input

Control module shown w.o. pneumatic block

S2

Module output End Valve main stroke actuated

Start Valve not actuated

Non-actuated position of the spring closing valve: actuator selection Z Valve closed

Valve opened

PMO Valve Type M_O (06) or M_OB (06)


Position of the sensor down Setting the switchpoint in upward position, 1 clockwise rotation

Position of the sensor up Setting the switchpoint in downward position, 1 anti-clockwise rotation

Non-actuated position of the spring opening valve: actuator selection A* Valve opened

Valve closed



Position of the sensor up Setting the switchpoint in downward position, 1 anti-clockwise rotation

Position of the sensor down Setting the switchpoint in upward position, 1 clockwise rotation


17

Step 4.1 – Adjusting the Sensors in the Control Module

2

1

for the start position of the valve disk – Valve non-actuated

CAUTION When actuating the valve for adjusting the sensor or for checking the switching function, make sure that no media are inside the valve. 3

✗Clockwise rotation of the setting screw (1) moves the

S1

sensor upwards, anti-clockwise rotation downwards! 4

CAUTION There is a risk of overwinding the setting screw (1)! Therefore turn the setting screw (1) with a torque of 0.3 Nm max. up to the upper or down to the lower limit stop of the sensor.

Presetting • Slacken the locking screw (2).

1

2

• Turn setting screw (1) of the sensor S1, until light emitting diode A at the interface module shines green • Move sensor using the setting screw (1) in the direction of the lower switching edge (4) of the switching range (3) until the diode goes out.

4

S2

3

Setting the switch point • Setting the switch point as shown in the table „Step 4 – Feedback of the valve actuation“. Light emitting diode A at the interface module shines green. • Tighten the locking screw (2).

or the actuated position of the valve disk – valve main stroke actuated • Move the valve disk to the upper position either by electrical or manual actuation of the solenoid valve Y1, (see chapter„Commissioning“)

• Setting the switch point as shown in the table „Step 4 – Feedback of the valve actuation“. Light emitting diode B at the interface module shines yellow.

Presetting • Slacken the locking screw (2).

• Tighten the locking screw (2).

• Turn setting screw (1) of the sensor S2, until light emitting diode B at the interface module shines yellow. • Move sensor using the setting screw (1) in the direction of the upper switching edge (4) of the switching range (3) until the diode goes out.

18

Setting the switch point

• Deactivate solenoid valve Y1. Valve disk moves into the non-actuated position. LED B yellow goes out and LED A green switches on. • Check feedback function by actuating the valve.


Step 4.2 – Adjusting the External Proximity Switch in the Lantern • Screw off first nut (1) from sensor (2). • Unscrew second nut (3) until approx. 10 mm before the end of the sensor. 3

1

2

• Insert proximity switch (2) into the corresponding bore in the lantern (4).

4 2

• Position nut (1) inside and screw-in proximity switch (2).

1

• Hold position of the nut (1) in lantern and with the help of a feeler gauge screw in the sensor (2) until a distance of approx. 1.1 mm (0,43 inch) to the upper double disk (5) remains. • Tighten nut (3).

2

1,1

CAUTION 1

• Actuate the valve once to check the switching function. The diode will go off, as soon as the double disk is moving upwards.

3

5

• If necessary, adjust the gap clearance until the correct switch point is achieved. • Pull safety plate (7) for the switch over the shaft of the proximity switch.

7 8

• Insert the hex. screw from the inside into the corresponding bore and tighten from the outside with the cap nut (8) • Thread seal wire (9) through the bore and seal.


9

19

Step 5 – Test Procedures for Tuchenhagen PMO Valve Type M_O Purpose 1.The purpose of test procedure 1 is for the Regulatory Inspector to check and ensure that the 2 proximity switches which detect and confirm the closed position of the upper and lower seats of the PMO valve respectively (as per PMO Item 15p.(B) – Point 1.b.(2)) are adjusted and functioning properly. 2.The purpose of test procedure 2 is to allow the Regulatory Inspector to confirm the proper controls interlocking of the PMO Valve type M_O during an active circuit CIP operation.

Test Procedure Overview The methodology behind the test procedure 1 is for the Regulatory inspector to manually implement the upper seat lift and the lower seat lift operations locally at the valve, thereby verifying that the 2 proximity switches used for upper and lower seat closed position detection DO change status.

Hardware Description : 1. The (blue-colored) T.VIS M1 Control Module on the top of the valve will house 3 solenoid valves (see page 10): a. Solenoid Y1 – Main Valve Activation b.Solenoid Y2 – Lower Seat Lift Activation c. Solenoid Y3 – Upper Seat Lift Activation These valves can be activated using a small screwdriver to move the screw at the top of each solenoid valve from the “0” position to the “1” position. 2. The lower seat closed position is detected by proximity switch S1 inside the control module as shown on page 14 of the Operating instructions. The correct adjustment of this switch to detect the closed position of the lower seat is given in detail on page 14 of the Operating instructions. a. The sensitivity of the proximity switch is 0.1 mm. 3. The upper seat closed position is detected by the externally-mounted lantern proximity switch S3 as shown on page 15 of the Operating instructions. The correct adjustment of this switch to detect the closed position of the upper seat is given in detail on page 15 of the Operating instructions. a. The sensitivity of this proximity switch is also 0.1 mm.

Step 2 • Activate the lower seat lift operation by turning the screw position at the top of solenoid Y2 from the “0” position to the “1” position. When the seat moves downwards (approx. 6 mm), the GREEN LED on the top of the control module will turn off to indicate that the proximity switch S1 no longer sees the lower seat in its closed position. If the GREEN LED does not turn off, the lower seat proximity switch S1 is NOT adjusted correctly and the adjustment procedure described on Page 14 of the Operating instructions should be repeated.

Step 3 • Activate the upper seat lift operation by turning the screw position at the top of solenoid Y3 from the “0” position to the “1” position. When the seat moves upwards (approx. 2 mm), the YELLOW LED on the externally-mounted lantern proximity switch will turn off to indicate that the proximity switch S3 no longer sees the upper seat in its closed position. If the YELLOW LED does not turn off, the upper seat proximity switch S3 is NOT adjusted correctly and the adjustment procedure described on page 15 of the Operating instructions should be repeated.

Test procedure 2 The methology behind test procedure 2 is to allow the Regulatory Inspector to manually force open the seat opposite to the valve housing which is part of an active CIP circuit to ensure that proper control system interlocking is in place. In this case, the CIP supply pump or the source of the CIP solution pressure should be deactivated. CAUTION Please note that great care should be taken with test procedure 2 as there is danger of CIP mixing with product if the proper control system interlocks are not in place. Ensure that product is NOT present in the valve housing opposite to the housing which is part of the active CIP circuit for the duration of this test!

Step 1 Ensure that the valve being tested is part of an active CIP circuit program and determine which housing (upper or lower) of the valve is part of that active CIP circuit.

Step 2 Remove the control module cap with a screw driver and manual activate either the lower seat lift ( by turning the screw position at the top of solenoid Y2 from the “0” position to the “1” position) if the upper housing is part of the active CIP circuit OR the upper seat lift (by turning the screw position at the top of solenoid Y3 from the “0” position to the “1” position) if the lower housing is part of the active CIP circuit.

Step 3 Test procedure 1 Step 1 The valve should be in the closed position. This can be seen by the GREEN LED on the top of the control module. In this case, the lid of the control module should be removed with a screwdriver 20

If the control system is properly interlocked, the CIP supply pump or the source of the CIP solution pressure will be deactivated. If the CIP supply pump or the source of the CIP solution pressure does NOT deactivate, the system should be shut down immediately for an investigation of the control system interlocking software.


Maintenance Inspections • Check cap nut of the cable gland (24.1) for firm seat. • Check air hose connection for firm seat.

7 43.1 43

• Check cable connections at the adaptor module and interface module. • Check that screw connection between interface module (43) and base plate (5) is firmly in place. • Check that screw connection between hood (7) and base plate (5) is firmly in place.

47 64

63

170 50

• Check that clamp (15) is firmly in place. • If the external proximity switch (170) is fitted: check that counternut (3) is firmly in place.

5

• If the adaptor module (47) is mounted: check that union for the base plate (5) and in the terminal strip of the interface module (43) is firmly in place.

15

24.1

1

• Check locking screw of the setting screws (43.1) for firm seat. • Check solenoid valves (63) and logic element NOT (64), if provided, for pressure sealed seat. • Check closing plug (23) for firm seat.

Dismantling Separate control module from the valve

7 25 5

CAUTION Take care that no solenoid valve is actuated electrically or manually.

✗The pneumatic and electrical connections can remain

15 39

on the control module. • Undo screws (39) and remove clamps (15). • Pull off control module (5) upwards. The light emitting diode A (green) will go out and the light emitting diode B (yellow) will flash.


21

Dismantle the control module The control module can be fitted with: – 3 solenoid valves (63) and with or without 1 logic element NOT (64)

DANGER Switch off electrical current and control air before taking apart the control module. 7 25 8

• Undo the 3 screws (25) of the hood (7) and remove hood (7) from base plate (5). • Change the O-ring (53) and (54).

63

Dismantling solenoid valves and control plate

63.1 65.1

65

43

CAUTION Risk of burns from the solenoid valve as a result of long switch-on time and high ambient temperature. Allow to cool before dismantling.

5

• Disconnect cable of the solenoid valve from the terminals of the interface module (43).

53 54

• Undo screws (63.1) and separate the solenoid valve (63) from the pneumatic block (8).

• Undo screws (65.1) and separate the control plate (65) from the pneumatic block (8).

CAUTION Adhere to the assignment of the cable between the solenoid valve and the interface module – Solenoid valve Y1 to be connected to terminal Y1.1/Y1.2.

CAUTION Use only solenoid valves which are specified in the Chapt. „Technical Data, Equipment“.

22


• Assemble the solenoid valves and control plate in the reverse order.

Pneumatic block 8.1 for 1 solenoid valve max. 8.1

✗Prior to installation, slightly lubricate seals to prevent them from falling out!

65.12

✗ On use of the pneumatic block (8.1) complete with

65 65.11

control plate (65), the groove (65.12) must be provided on the left side. The two screws (65.11) are located in the left location bores.

Pneumatic block 8.2 for 3 solenoid valves max. 8.2

✗On use of the pneumatic block (8.2) with 1 or 2 con-

65.22

trol plates (65), the groove (65.22) must be provided on the top. The screws (65.21) are located in the lower location bores.

65.21 65

Dismantling the logic element NOT (gasket package)

CAUTION Logic element NOT is provided in connection with the pneumatic block T.VIS/NOT! • Undo screws (64.2) and remove logic element NOT (64) complete with flat gasket (64.1). • If needed, change the gasket package only (64.1), consisting of screws and gasket.

64.2 64 64.1 8.2

CAUTION Faulty assembly may cause failures, as the spring force backup is then not given.

8.1 8

• Mount the logic element NOT (64) in reverse order. Insert the positioning peg of the logic element NOT into the bore (8.1) of the pneumatic block (8) and take care that the position of the bore (8.2) fits with flat seal (64.1). 2012-06 · Control Module T.VIS® M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

23

Dismantling the adaptor module • Remove all cables from the connection terminals on the adaptor module (47). • Unscrew and remove screws (57.2). 47

43 K

• Slacken screws K (11-16 + 19-20) of the connection terminals of the interface module (43) and pull adaptor module (47) in direction of the arrow by approx. 7 mm out of the interface module for removing it from the base plate (5). • Assemble the adaptor module in reverse order. Observe the wiring diagrams. (see Chapt. “Wiring diagram”)

57.2 5

Dismantling the Interface module • Dismount the adaptor module (47), if provided see Chapt. „Dismantling the adaptor module“. • Disconnect all cables from the connection terminals of the interface module (43). • Unscrew and remove screws (57, 56.2). • Remove the interface module (43) from the base plate (5). • Mounting in reverse order, in this case tighten screw (56.2) first .

Dismantling the pneumatic block • Loose all cables on the solenoid valves (63)) from the connection terminals of the interface module (43).

✗If only the O-rings (42) and (55) are to be changed, the

solenoid valves (63) /control plate and the logic element NOT (64) on the pneumatic block (8) can remain screwed in place.

• Undo screws (57.1, 57.2).

43

• Pull out pneumatic block (8).

63 64

24


CAUTION Lubricate the O-rings (42) slightly before installing them, to prevent them from falling out.

Pneumatic block 8.1 for 1 solenoid valve max.

8.1

• Change the 3 O-rings (42) on the pneumatic block (8.1) • Change the 6 O-rings (42) on pneumatic block (8.2) (without logic element NOT 5 pces.).

✗Prior to installation, slightly lubricate the seals to prevent them from falling out!

42

42

• Change the O-ring (55). • When installing the pneumatic block, first screw in screw (57.1) and then screw (57.2): tightening torque 2 Nm (1.4 lbft).

55

✗For other mounting parts (interface module, adaptor

module, solenoid valves, control plate, logic element NOT), see the corresponding chapter on the preceding pages.

Pneumatic block 8.2 for 3 solenoid valves max. 8.2 57.1

57.2 57.2

57.2

42

42

Changing gaskets on the base plate • Remove the two O-rings (31, 54) and replace them.

55

CAUTION On VARIVENT® actuators with a vent hole in the actuator cover the control module may only be fitted without O-ring (54)!

Sound absorber, Exhaust air throttle and reflux valve • Check sound absorber (21, 26), exhaust air throttle (21.1) and reflux valve (26.1) for free exit of the control air and replace, if required so.

CAUTION Use no other reflux valve (26.1) and sound absorber (21, 26) or exhaust air throttle (21.1) than the ones specified in the Chapt. „Technical Data, Equipment“.

21.1 21 26 26.1 31 54


25

Technical Data

Equipment

General

Type Proximity switch M12x1 part no. 505-095 in the lantern

Material

Noryl

Ambient temperature

−20 up to +50 °C

Control air acc. to ISO 8573-1:2001 – Solid particle content: quality class 6 particle size max. 5 μm part. density max. 5 mg/m3 – Water content: quality class 4 max. dew point +3 °C If the valve is used at higher altitudes or at low ambient temperatures, the dew point must be adapted accordingly. – Oil content: quality class 3, preferably oil free max. 1 mg oil in 1m3 air Air hose metric

Inch

Protection class

material PE-LD outside dia. 6 mm inside dia. 4 mm material PA outside dia. 6.35 mm inside dia. 4.3 mm IP 66, IP 67 on option

Technical Data as per NAMUR normally closed contact 4,5...30 V DC Ambient temperature: −25...+85 °C Protection class IP 67 non-metal contact switching Logic element NOT pressure range: 2,0...8,0 bar part no. 512-137 Ambient temperature: −20...+70 °C, Solenoid valve 24 V DC+20%/-12,5%, 0,85 W part no. 512-151 Ambient temperature: −20...+60 °C Protection class IP 51 pressure range: 2,0...8,0 bar Sound absorber Filter material: stainless steel wool Ø 6 mm Ambient temperature: part no. 933-981 −20...+70 °C Temperature of the medium: +70 °C max. pressure 10 bar Sound absorber Filter material: stainless steel wool G 1/2" Ambient temperature: part no. 933-967 −20...+70 °C Temperature of the medium: +70 °C max. pressure 10 bar Check valve pressure range: 0 up to 10 bar part no. 602-060 opening pressure: 0,15 bar flowrate at Δp 6 bar: 600 dm3n/min +/-5% Exhaust air throttle Filter material: sintered s/s Ø 6 mm Pressure range 0 to10 bar part no. 933-976 variable flow rate setting, at Δp 6 bar: 200 dm3n/min temperature of the medium +70 °C ambient temperature: −20...+70 °C flow rate setting at 0...+70 °C

Lists of Tools/Lubricant Tool Hose cutter Allen key, size 3 and 8 Open spanner, size 12x13 Open spanner, size 14x17 Open spanner, size 20 Open spanner, size 22 Open spanner, size 24x27 Open spanner, size 25 Face wrench, pin Ø 4 Screw driver Torx 10 IP Screw driver Torx 20 IP Plus Phillips head screw driver size 2 Slotted screw driver A 0.4 x 2.5 Flat-nosed pliers Lubricant Rivolta F.L.G. MD-2 PARALIQ GTE 703

26

Part no. 407-065 408-112 408-034 408-045 408-039 408-040 9065837

413-071 413-064


Specifications interface module 24 V DC Type Power supply Nominal and suppply voltage No-load current Operating current interface module (24 V DC) Operating current interface module with adaptor module (ASI, DeviceNet, AC) Allowable residual ripple

221-589.19 / 221-589.20 24 V DC (+20%, −15%) ≤ 40mA (with ext. Initiator ≤ 50mA) ∑ No-load current + Current consumption solenoid valve + Current load feedback output ∑ No-load current interface module+ No-load current adaptor module + Current consumption solenoid valve < 5%

Outputs Maximum power rating per feedback output Voltage drop at the outputs Short ciruit and overload protection

50mA ≤ 3V

Inputs for solenoid valve actuation Control voltage Current consumption solenoid valve

24 V DC (+20% −12,5%) 35 mA

External proximity switch Type

digital 2-wire configuration (Namur)

Ambient conditions Ambient temperature Connection terminals for conductor cross section

−20 ... +70°C up to 1,5mm2

Specifications adaptor module AC-Interface Type Operating voltage Uv No-load current Load current max. Rated isolalation voltage Reverse voltage protection

≤ 1,5 kV yes

Inputs Actuation voltage Actuation current

> 48V = High**; < 30V = Low > 1,5 mA = High*; < 0,4 mA = Low

Outputs Power rating IAx Signal voltage ULx Design Dimensions Housing material Connection Pin strip Vibration proof Shock proof Protection class Temperature range

221-589.21 AC-MODUL 48...130 VAC ≤ 11 mA*

≤ 100 mA Uv − ≤ 5 V) E/A-module für/I/O Module for T.VIS 85 x 61 x 32 mm PA6-GF30-V0 10-polig/poles, 0,5...1,5 mm 2 10-polig/poles (ohne /w.o. 7 + 8), Raster/grid 3,5 mm 55 Hz (1 mm) 15 x g IP 20 −25...+70 °C

* Note operating current for interface module! ** When PLC modules with electronic outputs are used, leakage currents can be generated. If leakage currents above 1.5 mA are present, a loading resistor must be provided in parallel to the interface module. Recommendation: 15 kΩ/ 2 W


27

Specification adaptor module DeviceNet Type EDS-File Operating voltage VBUS No-load current Load current max. Rated isolation voltage Reverse voltage protection

221-589.22 DeviceNet T.VIS F1022_R4.eds 21...26 VDC ≤ 18 mA for 24 VDC* ≤ 180 mA ≤ 0,5 kV yes

Inputs - Input 1 „Start“ - Input 2 „End“ - Input 3 „Seatlift Y3“

Databit DI 0 Databit DI 1 Databit DI 2

Outputs – Output 1 „PV Y1“ – Output 2 „PV Y2“ – Output 3 „PV Y3“

Databit DO 0 Databit DO 1 Databit DO 2

Design Dimensions Housing material Connections Pin strip

I/O Module for T.VIS 85 x 61 x 32 mm PA6-GF30-V0 2-polig/poles, 0,5...1,5 mm 2 10 poles ( w.o. 7 + 8), grid 3,5 mm 55 Hz (1 mm) 15 x g IP 20 −25...+70 °C

Vibration proof Shock proof Protection class Temperature range * Note operating current for interface module!

28


Specifications adaptor module AS-Interface Type Operating voltage VBUS No-load current Load current max. Rated isolalation voltage AS-i-Specifications ID-Code/ID2-Code Reverse voltage protection

221-589.24 AS-I MODUL 23,5...31,6 VDC ≤ 22 mA* ≤ 170 mA ≤ 0,5 kV AS-i V2.11 (max. 62 slaves with master V2.11) 7.A.E yes

Inputs Input (E/A ACTIVE HIGH) Feedbeck – Input 1 „Start“ – Input 2 „End“ – Input 3 „Seatlift Y3“ – Input 4

Datenbit DI 0 Datenbit DI 1 Datenbit DI 2 (not used)

Outputs Output (I/O ACTIVE HIGH) Actuation of solenoid – Output 1 „PV Y1“ – Output 2 „PV Y2“ – Output 3 „PV Y3“ – Output 4

Datenbit DO 0 Datenbit DO 1 Datenbit DO 2 (reserved for A/B identification)

Design Dimensions Housing material Connections Pin strip Vibration proof Shock proof Protection class Temperature range

E/A-Modul für/for T.VIS 85 x 61 x 32 mm PA6-GF30-V0 2-polig/poles, 0,5...1,5 mm 2 10-polig/poles (ohne/w.o. 7 + 8), Raster/grid 3,5 mm 55 Hz (1 mm) 15 x g IP 20 −25...+70 °C

* Note operating current for interface module! When using an A/B slave with Version 2.0 ASI-Master, you must ensure that parameter P3 = 1 and output DO3 = 0 are set.


29

Date: 2011-11-07 Page 1 of 4

Spare parts list ®

Control Module T.VIS M-1 / PMO 221ELI008999EN_0.DOC

GEA Mechanical Equipment

GEA Tuchenhagen GmbH

30


Date: 2011-11-07 Page 2 of 4

Spare parts list

Control Module T.VIS® M-1 / PMO

221ELI008999EN_0.DOC

Control module T.VIS M-1;24VDC/PNP/NPN with cable connections in metric and air connections in inch

Item

Designation

Base PZM-T.VIS

5 Base PNZM-T.VIS

5.1

Filter

5.2

Plug-in screw connector

7

Cap T.VIS wih screws (919-008) Pneumatic block with NOT

8 Pneumatic block without NOT

Without logic element NOT

With logic element NOT

TM1L..A.

TM1Y..A.

221-589.13

--

--

221-589.14

221-003869

221-003869

933-144

933-144

221-589.02

221-589.02

--

221-589.04

221-589.05

--

GRIVORY

221-320.93

221-320.93

Ms/vern.

933-958

933-958

Material Noryl/ GFN2 Noryl/ GFN2 PE gesintert Ms/vern. Noryl/ GFN2 Noryl/ GFN2 Noryl/ GFN2

15

Clamp incl. screw

21

SRXQGDEVRUEHU´

22

Round plug

HD-PE

922-284

--

23

Locking plug

PP

922-280

922-280

24

Cable gland

PA

508-995

508-995

26

Sound absorber 1/4"

Ms/vern.

933-967

933-967

31

O-ring

NBR

930-041

930-041

42

O-ring

NBR

930-436

930-436

--

221-589.20

221-589.20

PA

508-914

508-914

Interface module

43.2 (24V DC max. 3 sensors) 50

Cable gland

52

O-ring

EPDM

930-148

930-148

53

O-ring

NBR

930-833

930-833

54

O-ring

NBR

930-093

930-093

55

O-ring

NBR

930-038

930-038

56

Thread cutting screw

A2

514-749

514-749

57


A2

514-750

514-750

63

Solenoid valve 24V DC without screws with seals

PPS

512-151

512-151

Seal package T.VIS PV

--

221-589.15

221-589.15

Logic element NOT

--

--

512-137

--

--

221-589.16

63.1 64

64.1 Seal package T.VIS NOT 66

Thread-cutting screw

A2

514-751

514-751

67


A2

--

514-758


GEA Tuchenhagen GmbH 2012-06 · Control Module T.VIS® M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

31

Date: 2011-11-07

Spare parts list

Page 3 of 4

®


Control module T.VIS M-1;24VDC/PNP/NPN with cable connections and air connections in inch

Item

Designation

Base PZ-T.VIS

5 Base PNZ-T.VIS

5.1

Filter

5.2

Plug-in screw connector

7

Cap T.VIS wih screws (919-008) Pneumatic block with NOT

8 Pneumatic block without NOT

Without logic element NOT

With logic element NOT

TM1L..AZ

TM1Y..AZ

221-589.11

--

--

221-589.12

221-003869

221-003869

933-144

933-144

221-589.02

221-589.02

--

221-589.04

221-589.05

--

GRIVORY

221-320.93

221-320.93

Ms/vern.

933-958

933-958

Material Noryl/ GFN2 Noryl/ GFN2 PE gesintert Ms/vern. Noryl/ GFN2 Noryl/ GFN2 Noryl/ GFN2

15

Clamp incl. screw

21

6RXQGDEVRUEHU´

22

Round plug

HD-PE

922-284

--

23

Locking plug

PP

922-280

922-280

24

Cable gland

PA

508-299

508-299

26

Sound absorber 1/4"

Ms/vern.

933-967

933-967

31

O-ring

NBR

930-041

930-041

42

O-ring

NBR

930-436

930-436

--

221-589.20

221-589.20

PA

508-913

508-913

Interface module

43.2 (24V DC max. 3 sensors) 50

Cable gland

52

O-ring

EPDM

930-148

930-148

53

O-ring

NBR

930-833

930-833

54

O-ring

NBR

930-093

930-093

55

O-ring

NBR

930-038

930-038

56


A2

514-749

514-749

57


A2

514-750

514-750

63

Solenoid valve 24V DC without screws with seals

PPS

512-151

512-151

Seal package T.VIS PV

--

221-589.15

221-589.15

Logic element NOT

--

--

512-137

--

--

221-589.16

63.1 64

64.1 Seal package T.VIS NOT 66


A2

514-751

514-751

67


A2

--

514-758


GEA Tuchenhagen GmbH

32


Date: 2011-11-07

Spare parts list

Page 4 of 4

®


Item Designation

Material

part no.

21.1* &KRNHYDOYH*´

Ms/vern.

603-042

21.2* &KRNHYDOYH*´

Ms/vern.

603-042

21.3* Pluggable exhaust throttle

Ms/vern.

933-976

24.1* Connector M12/8-pole/M20x1,5 Connector M12/5-pole/4-wire/ 24.2* M20x1,5

Ms/vern.

508-060

Ms/vern.

508-981

24.3* Connector M12/2-pole/M20x1,5

Ms/vern.

508-996

24.4* Connecting box M20 x 1,5

Ms/vern.

221-359.65

24.4.1

reducer

PA

508-980

24.4.2

cable gland M16 x 1,5

PA

508-914

24.4.3

vampire contact for ASI

PA

508-019

Application for reduced closing speed of the main stroke (Exhaust air outlet with silencer, item 21) To reduce the opening speed during the main stroke (cunnection with plug-in screw connector, item 5.2) for reduced closing speed of the main stroke (only for exhaust outflow with inserted air connection) 24VDC cable connection with cable socket, M12/8-pole/A-coded DeviceNet cable connection with cable socket, M12/5-pole/A-coded (Option for cable gland 508-995) ASI cable connection with cable socket, M12/4-pole/A-coded (Option for cable gland 508-995) Cable connection ASI with cable and connecting box (Option for cable gland 508-995)

² 171*

switch locking plate

1.4404

²) 172*

Hex. screw

A2-70

²) 173*

Cap nut Hex. Nut

1.4301 A2

in case of protection class IP 6, in addition to sound absorber 933-967 928-676 only with reflux valve 602-060 Connection type ASI 4E/4A 221-589.24 (Connection at interface module 24V DC 221-589.20) Connection type DeviceNet 4E/4A 221-589.22 (Connection at interface module 24V DC 221-589.20) Connection type 48 - 130V AC 221-589.21 (Connection at interface module 24V DC 221-589.20) 505-095 use with the lantern for PMO 221-478.08 only with proximity switch item 170 221-478.02 901-350 only with proximity switch item 170 901-020 912-002 only with proximity switch item 170 910-009

²) 175*

Nut Ni / M / 06

1.4305

221-478.07 only with proximity switch item 170

26.1* disk reflux valve

Ms/vern

26.2* flat seal

PVC

47.1* AS interface adapter module

--

47.2* Device Net adapter module

--

47.3* AC interface adapter module

--

170* proximity switch M12x1 external

A2

)

1*

602-060

Switch bar LFT-R compl. T.VIS M-1: See separate spare parts list 221ELI008224G and dimension sheet 221MBL008208G

²) In case of a separate order for proximity switch (Item170)

Please see more detail in the spare parts list of the valves typ M. Accessoirs (please order separately) Angular cable socket, M12/5-pole/A-coded / 24 V DC / Device Net

508-963

electrical connection to connector Item 24.2 / 24.5

Straight cable socket, M12/8-pole/A-coded / 24 V DC

508-061

electrical connection to connector Item 24.1

Angular cable socket, M12/4-pole/A-coded / ASi

514-161


Straight cable socket M12 with 1.0m cable and ASi insulation displacement connector

508-027


Straight cable socket M12 with 2.0m cable and ASi insulation

508-028


quick air vent valve D6 (double -sided with connection for hose 6mm)

603-039


GEA Tuchenhagen GmbH 2012-06 · Control Module T.VIS® M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

33

Maßblatt / Dimension sheet

TUCHENHAGEN Datum/date: 2006-03-23

Anschlusskopf T.VIS A-7 und T.VIS M-1 Control module T.VIS A-7 and T.VIS M-1

Process Equipment Division

221MBL000380G_2.DOC

22

20

21

46

44

164

Ø146

Ø97 196

Anschluss Elektrik

Y3 Y2

Electrical connection

P E2

Y1 N

E1

Externer Initiator external proximity switch

Ansicht ohne Haube dargestellt View is presented without cap

Zuordnung N, Y1, Y2, Y3, E1, E2 und P siehe Betriebsanleitung 430-232 und 430-398 Allocation for N, Y1, Y2, Y3, E1, E2 and P see operating instruction 430-232 and 430398

34


Datum/date: 2011-05-26 Seite / Page 1 von / of 1 221ELI008224G_0.DOC

Ersatzteilliste / Spare parts list Schaltstange LFT-R T.VIS A-8 und M-1 für Ventile mit Lift / Ventil Typ R; T_R; L; M_O (06); MT/T_R (08) Switch bar LFT-R T.VIS A-8 and M-1 for Valve with Lift Valve type R; T_R; L; M_O (06); MT/T_R (08) Schaltstange LFT-R T.VIS M-1 switch bar LFT-R T.VIS M-1

Schaltstange LFT-R T.VIS A-8 switch bar LFT-R T.VIS A-8

* Gesichert mit UHU Endfest 300 / Secured with UHU Endfest 300 Schaltstange LFT-R T.VIS A-8 / switch bar LFT-R T.VIS A-8 Typ / type Pos. item

1 2 3 4 5 6

Benennung / Designation Schaltstange kpl. / switch bar kpl. Schaltstange / switch bar LFT-RM7 Schaltstange LFT-R /

switch bar LFT-R Gleitstück / slide Führungsring / rod guide ring Sechskantmutter / hex. nut Magnet / magnet

125

200

205

166

Schaltstange LFT-R T.VIS M-1 / switch bar LFT-R T.VIS M-1 256

125

200

205

166

256

Sach-Nr. / Part no. 221-618.07

221-618.08

221-618.09

221-618.10

221-618.11

221-618.02

221-618.03

221-618.04

221-618.06

221-618.05

--

--

--

--

--

221-618.01

221-618.01

221-618.01

221-618.01

221-618.01

221-615.06

221-615.08

221-615.09

221-615.07

221-615.10

221-615.01

221-615.02

221-615.03

221-615.05

221-615.04

221-619.02

221-619.02

221-619.02

221-619.02

221-619.02

221-619.01

221-619.01

221-619.01

221-619.01

221-619.01

--

--

-

--

--

935-085

935-085

935-085

935-085

935-085

--

--

--

--

--

910-018

910-018

910-018

910-018

910-018

221-589.41

221-589.41

221-589.41

221-589.41

221-589.41

--

--

--

--

--

*Sicherheitshinweise siehe Datenblatt für “UHU Endfest 300” / see safety specification in data sheet for „UHU Endfest 300“.


35


GEA Tuchenhagen GmbH Am Industriepark 2-10, 21514 Büchen, Germany Phone +49-4155 49-0, Fax +49-4155 49-2423 [email protected], www.tuchenhagen.com

Interface GEA Man Controlmodule TVIS M1 REV16 1206 Us

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