Candidates Observation Sheet 1 Us Man

INTERNATIONAL GENERAL CERTIFICATE

Candidate’s Candidat e’s observation observatio n Sheet

IGC3 – THE HEALTH AND SAFETY RACTICAL ALICATION Sheet n!"ber # o$ %

St!dent na"e& '!ha""ad (s"an

St!dent n!"ber& ))*+%,-*

.a/e ins0e/ted& FA1AL Stee. 2vt4 Ltd Is.a"abad5 a6ista Date o$ ins0e/tion& *+78an!ar97*)#-

INTERNATIONAL GENERAL CERTIFICATE Observations Hazards and consequences

# Lo/ation& Pre-Heating Furnace, Re-rolling mill Observation& Workers were manually unloading the billets from the truck to the coneyor belt of !re-heating furnace, the !ostures of the workers were totally wrong and against health and safety

Candidate’s Candidat e’s observation observatio n Contro. "eas!res Immediate and longer term actions

Ti"es/a.e

I""ediate a/tion& Immediately )ie )ie instr instruct uction ions s abou aboutt the safe methods of manual load handling" +- ays Inst Instal alla lati tio on of Pict Pictog ogra ram m boards of safe techniques of manual handling"

Ha:ards and /onse;!en/es& It may cause back !ain and musculoskeletal musculoskeletal disorders, which result in increase of absentees of workers"

Lon<=ter" a/tions& *er-he *er-head ad crane crane should should use to unload the billets from truck to the coneyor belt"

-. Weeks

* Lo/ation& Re-rolling #ill

I""ediate a/tion& #ark #ark the the !ath ath usin using g lime lime !owder"

Immediately

-. ays

Ha:ards and /onse;!en/es& %ollision of workers and the loading truck which may result in seere in&ury"

Lon<=ter" a/tions& Permanent colour marking of the tracks by !aints and kee!s it !ermanent by timely re-colouring"

3 Lo/ation& Water 'urbine (nit

I""ediate a/tion& %ordon off the stairs and use ladder to reach on the to!"

Observation& $o !ro!er marking or any designated routes for the safe moement of loading trucks and !edestrians"

Observation& Flow !i!e line for su!!lying su!!lying cold water water from Water Water Lon<=ter" a/tions& 'urbin 'urbine e (nit to '#' was was !assing from from the stairs stairs of #oe the !i!e line away from 'urbine 'urbine unit which has lessen lessen the s!ace on on the stairs the stairs" for the worker and was an obstruction" Ha:ards and /onse;!en/es& 'he worker can fall on the ground as well as in the tanks of hot water coming out from the re-rolling unit for cooling which may result in fracture of bone in case of falling on the ground as well as seere burning in

Immediately

/-0 Weeks


Candidate’s observation Sheet

IGC3 – THE HEALTH AND SAFETY RACTICAL ALICATION Sheet n!"ber * o$ %



.a/e ins0e/ted& FA1AL Stee. 2vt4 Ltd Is.a"abad5 a6ista Date o$ ins0e/tion& *+78an!ar97*)#case of falling in the tank" I""ediate a/tion& %arry on the good !ractice" > Lo/ation& %ontrol booth, Re-rolling mill Observation& 1mergency 2to! buttons for eery single machine were !resent and were !rominent as well as clearly dis!layed which are hel!ful to sto! the !rocess in case of any emergency situation

*ngoing #onitoring

Lon<=ter" a/tions& %arry on the good !ractice"

Ha:ards and /onse;!en/es& $34 I""ediate a/tion& 2to! the work and !ut the safety guard

Immediately

Lon<=ter" a/tions& %heck the guard before starting the machine" 6ee! the maintenance of the machine and always"

1eryday

+- ays

+ Lo/ation& 2teel Re-rolling #ill

I""ediate a/tion& Posting !ro!er fire e5it sign boards with !ro!er lighting"

Observation& 'here was no fire e5it !resent in the whole 2teel Rerolling #ill and no identified sign boards regarding the fire e5it was !resent

Lon<=ter" a/tions& 6ee! the check of fire e5it sign boards and maintain it" #anaging fire drills"

- Lo/ation& 2hear #3%, Re-rolling #ill Observation& 2afety )uard on the shaft of manually o!erated 2hear machine was not !resent and the belt was uncoered" Ha:ards and /onse;!en/es& It may result in the entra!ment or entanglement of the worker dress which may result in in&ury or death"

/ Week

/ #onth 0-+ #onths

Ha:ards and /onse;!en/es& 4bsence of the instructions about fire e5it may cause the worker to run towards the wrong side in case of emergency which may lead to death or ery seere in&ury i"e" burn"

, Lo/ation& Water 'urbine (nit Observation& 'here were large underground tanks for the cooling

I""ediate a/tion& Place the barrier and no entry ta!e on the !aths towards the tanks Lon<=ter" a/tions&

Immediately



IGC3 – THE HEALTH AND SAFETY RACTICAL ALICATION Sheet n!"ber 3 o$ %



.a/e ins0e/ted& FA1AL Stee. 2vt4 Ltd Is.a"abad5 a6ista Date o$ ins0e/tion& *+78an!ar97*)#and recycling of hot water for '#' unit which are uncoered to cool down the water by e5!ansion in fresh air, no !rotected grill or any kind of guardrail was !resent around the tanks" Ha:ards and /onse;!en/es& 'he absence of guardrail may result in fall of the worker in the hot water which can be a ery seere burn or een death due to the !resence of hot water, and fall hazard in the absence of water resulting fracture"

% Lo/ation& %ontrol room, Re-rolling #ill

Robust Fencing around the tanks and warning sign boards should be installed"

0-+ Weeks

I""ediate a/tion& %arry on the good !ractice"

*ngoing #onitoring


Observation& Pro!erly managed and fully equi!!ed first aid bo5 was !resent for the !roision of first aid to the worker in case of any emergency situation" Ha:ards and /onse;!en/es& $34

I""ediate a/tion& 2to! the work and fi5 the side guards"

? Lo/ation& Intermediate 2tand5 Re-rolling #ill Observation& 'he red-hot steel coming out of the !re-heating furnace rolls oer the rough stand and then on intermediate stand, but there were no side guards !resent there to !reent the sli!!ing out of the hot steel bar from the rollers, which was one the main cause of accident in the mill" Ha:ards and /onse;!en/es& It may cause damage to the machinery equi!ment as well as damage to the workers i"e" 2eere burn"

#) Lo/ation& 2teel Re-rolling #ill Observation& Peo!le working with red hot steel bars emitting InfraRed Rays, which are harmful for eyes, were not using !ro!er )oggles or any kind of Personal Protectie

Immediately

1eryday Lon<=ter" a/tions& 7efore starting the mill, check out the side guards"

I""ediate a/tion& Immediately !roide the goggles3 face !rotector to the worker

Immediately

Lon<=ter" a/tions& Proide Instructions and information"

/ Week



IGC3 – THE HEALTH AND SAFETY RACTICAL ALICATION Sheet n!"ber > o$ %



.a/e ins0e/ted& FA1AL Stee. 2vt4 Ltd Is.a"abad5 a6ista Date o$ ins0e/tion& *+78an!ar97*)#1qui!ment for their eyes"

%arry out strict action3fine against the iolence of wearing safety goggles by ins!ection"

Ha:ards and /onse;!en/es& 4bsence of )oggles or any such PP1 may cause Retinal burn and deelo!ment of eye contracts oer time" I""ediate a/tion& %lean the cooler and re!lace the glass" ## Lo/ation& 2teel Re-rolling #ill

Observation& Water cooler and glass was ery dirty, contaminated with oily and greasy material because of the workers !olluted gloes3hands" Ha:ards and /onse;!en/es& rinking oil and grease contaminated water may cause cancer incidence, !ulmonary ailments, and !sychological, re!roductie, and dermatologic health !roblems"

#* Lo/ation& 2teel Re-rolling #ill

0-+ Weeks

Immediately

/ ay

Lon<=ter" a/tions& Wash the cooler and kee! it clean"


*ngoing #onitoring


Observation& 'he oerall housekee!ing of the whole steel re-rolling was good, the floor was clean8 there was no s!illage of any oil etc" 4s well as no contamination on the surface of floor" Ha:ards and /onse;!en/es& $34

#3 Lo/ation& 2teel Re-Rolling #ill Observation& 'here was no !rohibition of smoking and neither any !rohibition sign board nor any other statement regarding $o 2moking was dis!layed" Ha:ards and /onse;!en/es& $o !rohibition of smoking may increase the !robability of fire which result in huge damage of the mill as well

I""ediate a/tion& Posting 9$o smoking: sign boards in the mill area" Lon<=ter" a/tions& 2hould take strict action against smoking in $o 2moking zone"

0-+ ays

/ Week



IGC3 – THE HEALTH AND SAFETY RACTICAL ALICATION Sheet n!"ber - o$ %



.a/e ins0e/ted& FA1AL Stee. 2vt4 Ltd Is.a"abad5 a6ista Date o$ ins0e/tion& *+78an!ar97*)#as of workers

#> Lo/ation& %ontrol 7ooth, Re-rolling #ill Observation& 'he !rocess of Re-rolling is monitored and controlled by the control booth !resent in 2teel Re-rolling #ill but there is only a stool with no back rest was !resent for the worker"

I""ediate a/tion& Proide ad&ustable and moeable chair with !ro!er back rest"

+- ays

Lon<=ter" a/tions& #aintain the chair in good condition or re!lace it with new one de!ending on its condition"

+- #onths

Ha:ards and /onse;!en/es& 'he absence of ad&ustable chair with !ro!er back rest may cause back !ain as well as #2s associated with sitting in a fi5ed !osition for long !eriods of time"

#- Lo/ation& 2teel Re-rolling #ill Observation& 'here was no toilet !resent in the 2teel Re-rolling #ill for the worker toilets are situated far away and outside the Re-rolling mills area" Ha:ards and /onse;!en/es& Wastage of time due to which work rate may be disturbed, mental stress and fatigue

#+ Lo/ation& 2teel Re-rolling #ill Observation& 'he structure of the mill was good, !ro!erly entilated and lit8 utilization of sunlight in day time was ery good" Ha:ards and /onse;!en/es& $34

I""ediate a/tion& Proide a toilet in the mill3 near the mill area with hand wash basin and soa!"

/-0 Weeks

Lon<=ter" a/tions& 6ee! the toilet adequately clean"

'wice a day


*ngoing #onitoring




IGC3 – THE HEALTH AND SAFETY RACTICAL ALICATION Sheet n!"ber + o$ %




#, Lo/ation& 2teel Re-rolling #ill

I""ediate a/tion& Immediately Proide ears muffs or ear !lugs to the workers"

Observation& 'here was a lot of noise in the mill and workers were not using any ty!e of noise safety equi!ment"

Lon<=ter" a/tions& 6ee! the ear muffs clean and free of contaminants" #aintenance and !roision of Ha:ards and /onse;!en/es& $oise may result in tem!orary threshold 2hift or insulation and isolation to the !ermanent threshold shift also it may cause stress8 machine !roducing noise to minimize it" noise induced hearing loss and tinnitus"

#% Lo/ation& 2hear #achine, 2teel Re-rolling mill Observation& 'he coer oer underground control wires which are connected under the ground towards the control room was not !resent"

I""ediate a/tion& Put the coer on the uncoered area" Lon<=ter" a/tions& 4lways check the coer before starting the mill and after the maintenance !rocess"

/-0 ays +- Weeks

Immediately

1eryday

Ha:ards and /onse;!en/es& 'he worker may fall into it which may result in in&ury due to fall as well as electric shock due to the !resence of electricity"

#? Lo/ation& %ontrol room, 2teel Re-rolling Observation& 'here were large control !anels i"e" P;%s !resent in the control room !roducing heat due to which there was suffocation in control room, also there was no !ro!erly entilation i"e" e5haust fan was not !resent" Ha:ards and /onse;!en/es& #ental fatigue due to the absence of fresh air, also result in stress"

I""ediate a/tion& Install e5haust fan for the circulation of fresh air"

Lon<=ter" a/tions& Install 4ir %onditioner to kee! the huge P;%s units cool as well as the enironment of the control room fresh"

/-0 ays

+- Weeks



IGC3 – THE HEALTH AND SAFETY RACTICAL ALICATION Sheet n!"ber , o$ %




*) Lo/ation& 2teel Re-rolling #ill Observation& 'here was only one fire e5tinguisher !resent in the whole 2teel re-rolling mill, which was ery alarming" Ha:ards and /onse;!en/es& 4bsence of fire e5tinguisher or ina!!ro!riate number of fire e5tinguisher may be ery dangerous in case of fire because fire cannot be controlled at its early stage which may result in huge damage"

*# Lo/ation& %ontrol Room, 2teel re-rolling mill Observation& 'he locks of P;% units were not working !ro!erly and can be o!en by anyone who is not !ro!erly designated for controlling these units" Ha:ards and /onse;!en/es& ue to easy e5cess to the boards any irreleant !erson can try to see it or may check different controls which may result as accident for other workers near machines or electric shock for the !erson who is indulging with the boards"

** Lo/ation& 2teel Re-rolling #ills Observation& 'he emergency alarms were !ro!erly fitted at different !laces in the whole steel re-rolling mill to alert !eo!le in case of any emergency situation"

I""ediate a/tion& Proide adequate number of fire e5tinguishers on !rominent !laces"

0-+ ays

Lon<=ter" a/tions& a" Ins!ection of fire e5tinguishers" b" %onduct fire drill e5ercises !eriodically"

a"
I""ediate a/tion& *ut of 7ound signs for unauthorised !erson should be !asted on the door of the control room"

Immediately

Lon<=ter" a/tions& Fitting of new locks" 'he keys of the locks should be in control of the res!onsible !erson to aoid misuse"


b" 0-+ #onths

+- ays

*ngoing #onitoring


Ha:ards and /onse;!en/es& $34

I""ediate a/tion&

0-+ ays



IGC3 – THE HEALTH AND SAFETY RACTICAL ALICATION Sheet n!"ber % o$ %



.a/e ins0e/ted& FA1AL Stee. 2vt4 Ltd Is.a"abad5 a6ista Date o$ ins0e/tion& *+78an!ar97*)#*3 Lo/ation& 2teel Re-rolling mill

Observation& 'he workers working in the mill were !aid !er hour3 !er ton of the !roduction work instead of !aying !er day" Ha:ards and /onse;!en/es& Workers will !refer to work more to earn more money and will gie less !riority to safe working which results in increase in accident rate, also its mental fatigue for the workers"

Proide Instructions to the workers to !refer safety instead of s!eedy unsafe working by notices and circulars"

+- Weeks

Lon<=ter" a/tions& Pay the work !er day instead of !aying !er hour 3 !er ton" Promote safety culture"

*> Lo/ation& 2teel Re-rolling #ill

I""ediate a/tion& 2to! the work and kee! the cylinder in u!right direction"

Observation& 'here was some maintenance work ongoing in the mill and the workers were doing hydrogen gas welding there without considering any safety !recautions" 'he cylinder was laid down and was not in u!right direction and there was no !ro!er lifting cradle for its moement"

Lon<=ter" a/tions& 4lways use cradle for the moement of cylinder instead of rolling" 2trict action against the iolence of rules"

Immediately

+- ays

Ha:ards and /onse;!en/es& 4s hydrogen is flammable gas and laying down its cylinder may cause fire or blast"

*- Lo/ation& 2teel Re-rolling #ill Observation& 'here was no safety sign and any kind of hazard or !rohibition sign at all on any machine, P;% boards" Ha:ards and /onse;!en/es& 4bsence of signs may lead to ill health and accidents i"e" 1lectric shock, entra!ment and entanglement because of no information !roided to the workers about hazards"

I""ediate a/tion& Postage of hazard signs as well as machine safe using techniques sign boards should installed on the a!!ro!riate !laces" Lon<=ter" a/tions& a" Proide Information and instructions to the worker to work safely" b" Periodic ins!ection of the sign boards"

I""ediate a/tion&

0-+ ays

a" / Week b" 0-+ #onths

*ngoing



IGC3 – THE HEALTH AND SAFETY RACTICAL ALICATION Sheet n!"ber ? o$ %



.a/e ins0e/ted& FA1AL Stee. 2vt4 Ltd Is.a"abad5 a6ista Date o$ ins0e/tion& *+78an!ar97*)#*+ Lo/ation& 2teel #ill

%arry on the good !ractice"

Observation& 'here was !ro!er life insurance !olicy for eery worker working in the #ill"


#onitoring


*, Lo/ation& 2hear %utting #achine, re-rolling #ill

I""ediate a/tion& Proide hard shoes gloes"

and

Observation& Workers are not wearing hard shoes and gloes during the cutting o!eration of steel bars"

Ha:ards and /onse;!en/es& %uts in&ury may occur as well as fall of steel bars on the feet may cause in&ury to the feet"

*% Lo/ation& 2hear %utting #achine, 2teel Re-rolling #ill Observation& 'he !roduct i"e" steel bars were loading on the loading truck by means of oer head crane, which reduce the hazards of back !ain and in&uries due to manual handling"

/ ay

Weekly Lon<=ter" a/tions& %onduct timely surey to ensure the usage of Personal Protectie 1qui!ment by the workers"


*ngoing #onitoring

Lon<=ter" a/tions& %arry on the good !ractice" "


*? Lo/ation& 7eside 2hear machine, 2teel Re-rolling #ill Observation& Workers working under the oer head crane are not wearing hard helmets"

I""ediate a/tion& Proide hard helmets to the workers $eer allow the workers to worker when crane is e5actly oer them"

Immediately

Lon<=ter" a/tions&

aily



IGC3 – THE HEALTH AND SAFETY RACTICAL ALICATION Sheet n!"ber #) o$ %




Ha:ards and /onse;!en/es& *b&ect fall hazard was !resent which may in&ure the head of worker and can cause een death"

3) Lo/ation& 2teel Re-rolling #ill Observation& 'he mill was good for working in day time in the !resence of sunlight, while working in the night is not suitable due to im!ro!er lighting8 many lights were out of order" Ha:ards and /onse;!en/es& iscomfort the worker, inability to concentrate8 the worker may collide with any machine which can cause in&ury or een death"

'ake strict actions against the workers not using PP1 by sureying and ins!ection"

I""ediate a/tion& (se emergency lights in the night shift" #ake the light in work order Lon<=ter" a/tions& Periodic maintenance of the lights and maintain the a!!ro!riate light lu5 leel in the mill"

Immediately

0-+ Weeks



IGC3 – THE HEALTH AND SAFETY RACTICAL ALICATION Sheet n!"ber ## o$ %




2*)## s0e/i$i/ation4

sheet

IGC3 – THE HEALTH AND SAFETY RACTICAL ALICATION Sheet n!"ber # o$ %

St!dent na"e& '!ha""ad (s"an .a/e ins0e/ted& FA1AL Stee. 2vt4 Ltd Is.a"abad

St!dent n!"ber& ))*+%,-* Date o$ ins0e/tion& *+78an!ar97*)#-

Candidates Observation Sheet 1 Us Man

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