Cat.dcs.Sis.controller 9

UENR2638-01 May 2012

57

56

51

55

4 f o 2 L O V 1 0 8 3 6 e , 2 a g P R 2 4 N E U

52

) s e h c n i 5 3 x s e h c n i 6 5 : s n o i s n e m i D (

Component Location - Volume 2

53 G

Machine Location

D-3 F-5

B 50

Diode - ACC

E-8

G

Component

54

C

Schematic Location

Coil -Exciter (Att ch) Converter - 12 Volt Diode - H ydraulic o Lck Ground - FR 7

E-8 I-15

G G

H-12

G

Heater - Seat (At ch) t

Ground - Platf orm

C-6

51

Indicator - Unit J oy st ci k -L fe t Ha d n 3 ( Sw ) A( t ch )

D-3 H 4-

J y o st ci k- L fe tH n a d( A t ct )h J oy st ci k - R i gh t Ha nd ( 3 S w )A ( tt ch )

H 4E 4-

J y o st ci k- R i h g tH n a d( A t ct h)

B

E 3-

B C

D-4 F 1-

B 5 3

P de la - A u ixllai yr LH A ( tt ch )

G 1-

5 2

S su pe snoi n - iAr S e ta( At ct )h

H 5-

5 1

S wt ic h - A ux illi ray P m u p P er s u s r e St e m 4

G-1

54

Switch - Foot (Attch)

G-1

S wt ic h- Hgi h rPe s uer Set m 1( At tc )h Switch - Horn

E-1 H-4 E 7-

G

D-3 G-1

B 54

I 4-

C

E 5C 1- 5

B 55

S w i ct h- O en T u oh cL w o Id el S wict h- e S co nd ar y S h ut D o wn

330D: NBD1227-UP B6H653-UP EAH1363-UP FFK455-UP JLP864-UP MEY403-UP

52 54 C

S w i ct h- m I lp m e n e tP er s ru e Switch - Key S wt ic h - M e dui m Pu m p rPe s uer S t m e 3 Sw t i h c - Ne tualr St ra t iL m i t

330D, 336D, 340D Excavator and 336D MHPU Electrical System

C B B

Key Reader - MSS M to ro -L w o re Wi e p r( A t ct h)

Sw t i h c -T rh tol t ePos i t no

D- 3

Sw t i h c - T ar ev Ll Pre su er Sw t i h c - T ar ev R l Pr se u sr e

F 1F 1-

5 3 5 3

S wt ic h - T r v a e l tSr iag thP r es s ur e ( At t ch )

E-1

54

B

336D: J2F198-UP ZML1-UP MDS1-UP M4T1-UP L5X1-UP

340D: JTN1-UP

336DMHPU: J6D1-UP JRX1-UP

Un t i- Ai C r no idi t no re F 1- 3 5 6 Machinelocationsarerepeatedfor componentslocatedclosetogether. A= Located on or nea r the breaker box. B=Locatedinsideright console. C= Located inside left console. G=Locatedundercab platform.

Volume 2 of 4: Cab

50 56

57

©2012Caterpillar,AllRights Reserved

PrintedinU.S.A.

55 Harness And Wire Electrical Schematic Symbols Symbols

T

Pressure Symbol

C

Level Symbol

Flow Symbol

CircuitBreaker Symbol

Symbols and Definitions Fuse: Acomponent in an electrical circuit that will open the circuit if too much current flows through it.

B

ConnectorLocation - Volume2 ConnectorNumber

G

50 51

Temperature Symbol

52 53

54

Schematic Location

Switch (NormallyOpen): Aswitch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it.

Machine Location

CONN 24

G-16

CONN 25 CONN 26

E-16 E-16

CONN 27

E-16

A

CONN 33 CONN 34

C-14 B-14

55 57

Switch (NormallyClosed): Aswitch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be disconnected from the component.

A A A

CONN 35

C-14

57

CONN 36 CONN 37

B-12 B-11

57 57

CONN 38

B-10

57

CONN 39 CONN 40

B-9 D-11

57 57

CONN 41

F-10

A

CONN 42A CONN 42B

E-7 E-7

B B

CONN 43

D-7

B

CONN 44 CONN 45

D-7 D-7

B B

CONN 46A

C-7

B

CONN 46A CONN 46B

E-9 C-7

B B

CONN 46B

E-8

B

CONN 47 CONN 48

H-7 H-7

C C

CONN 49

F-5

50

CONN 50 CONN 51

D-5 B-4

B B

CONN 52

C-4

B

Ground (Wired): This indicates that t he component is connected to a grounded wire. T he grounded wire is fastened to the machine. Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened t o the machine. Reed Switch: Aswitch whose contacts are controlled by a magnet. Amagnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch. Sender: Acomponent that is used with a temperature or pressure gauge. The s ender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

T

Relay(MagneticSwitch): Arelay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. Solenoid: Asolenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work. MagneticLatch Solenoid: Amagnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols W i r e , C a bel, o r H a r n ess Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes (see sample).

The connectors shown in this chart are for harness to harness connectors. Connectorsthatjoina harnesstoacomponentaregenerallylocatedat ornear thecomponent.Seethe ComponentLocationChart.

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)

AG-C4 111-7898

Machine Harness Connector and Component Locations

L-C12 3E-5179

L-C12 3E-5179

1

Part Number: for Connector Plug

Harness ConnectorSerialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness (C1, C2, C3, ...).

Part Number: for Connector Receptacle

2 Plug

Off Machine Switch Specification - Volume 2 Part No.

309-5769

Function ATCH- Aux Pump Pressu re Stem 4 ATCH- Medium Pressure ATCH- Quick Coupler Lo w TravelLeftPressure TravelRightPressure ATCH- High Pressure Ste m1 ATCH- TravelStarigh Pressure

Actuate

490 ± 49 Kpa (71 ± 7 psi)

Deactuate

294 Kpa min (42.6 psimin)

Contact Posi ion t

NormallyClosed

Receptacle Pin orSocket Number

1 2

Deutschconnector: Typicalrepresentatio n of a Deutsch connector. The plug contains all socketsandthereceptaclecontainsallpins.

1 2

Sure-Seal connector: Typicalrepresenta tion ofaSure-Sealconnector.Theplugandreceptacle containbothpinsandsockets.

5A Fuse (5 Amps)

9X-1123 325-AG135

Harness identification code: This example indicates wire group 325, wire 135 in harness "AG".

Component Part Number

PK-14 WireGauge WireColor

UENR2638-01 May 2012 Component Location - Volume 3 Component Alarm - Action Control - Wiper C o n vret e r- 1 2 V o l P t o w re

75 57

74

79

81

77 70

B-10

73

E 1- 0 B-11

73 73

H-12

Diode - Main Relay F su s e -Swi ct e hd Pow re

B-13 E 1- 4 D 1- 1

D

D-5 E-9

73 75

Ground - Cab 3 Meter - Service

G-4 E-1

78 70

G-1 D-1

70

E-3 F-12

71 D

G - 41

Relay - B oom a Lmp R eal y -C a bL a m p

H-12 G - 21

D D

G-12

D

E 1- 6

74

R el ay - LH - S pa e ke r( +) A ( t ch ) Relay - Main

F 1- 6 B-14 F-12

D

F 1- 4

75

R eal y -Q C H d y r ua lci L o kc 1 ( At t c )h

D-6 1

74

R eal y -Q C H d y r ua lci L o kc 2 ( At t c )h R eal y -Q C H d y r ua lci L o kc O n( At tc )h

C-6 1 D-6 1

74 74

R eal y -Q C H d y r ua lci L o kc P roi rt iy ( At t ch ) R el ay - RH - S p ea ke r( )- A ( tt ch )

E-6 1 F 1- 6

74 74

F 1- 6

74

F- 41

74

R el ay - S m a tr B o m Do wn ( A t th c)

G 1- 4

74

R eal y - S m atr B o m Up / D w o nA ( tct h )

H-4 1

74

R leya -S ni lg e( tAch t )

Relay - Travel A larm

F-12

Resistor - Backup R sesi ort -C na Da at Li kn 1

H-10 D 3-

R sesi ort -C na Da at Li kn 2 S w i th c - B e ao c n ( A t th c)

C 8B-8

73 72

S wt ic h- F i e n S wni gC o tnr lo( At tc )h

B 4-

72

Switch-LowerWasher(Attch)

B-6

72

S w i th c - L o w reW i p re ( A t t h c)

B-5

72

S w i th c - R a doi M u t e( A t t h c) S w i ct h- Se ta He ta er A ( tt ch ) S wt ic h- S m rat B o m o e Sl c e t ( At tc h) S wt ic h- S p ae k re xE c a h n eg A( tct h )

B-7 B 3-


74 D

Relay -Neutral S tart R el ay - P ir mi ng P um p( At ct h)

S w i th c - O v e rL o a dW a r inn g( A t t h c)

80

74 D D

Relay - Horn R el ay - LH - S pa e ke r( )- A ( t ch )

S wi ct h- Q ui ck C ou lper ( At t h c)

73 72 71

G-12 E-2 1


D 57 71


340D: JTN1-UP

336DMHPU: J6D1-UP JRX1-UP

72 72

B-5 B 7-

72 7 2

B 6B 8-

72 72

S wt ic h- U n e d rW i dn o w iLmti A( tct h )

E 1-

77

S wt ic h - U niv res laQ uci k C u o ple r ( tAt ch )

C-2

72

Switch - Window iLmit

G-1

80

Tm i re- L m a pD le y a (A t t ch )

C 1- 4

D

Volume 3 of 4: Cab

Machinelocationsarerepeatedfor componentslocatedclosetogether. A = Locatedinornear breakerbox. D= Located in or near relay / fuse panel.

81


79

Motor - Wiper Panel - Switch Relay - e Bacon (Attch) R eal y -B o m o Fol at / D isb a l e( A tt c )h

4 f o 3 L O V 1 0 8 3 6 e , 2 a g P R 2 4 N E U

D D D

F s u es - U -n w S ti ch d eP w o re Ground - Cab 1 Ground - Cab 2

R el ay - RH - S p ea ke r( +) A ( tt ch )

78

70 73

Diode - Lamp

Relay -Chassis Lamp R eal y -E t e h r( At tc h)

A

Machine Location

F-1 D-2

C on ve tr er - 1 2 V o tl R ad oi ( A t ct h) Convert er - Radio

Monitor

80

D

Schematic Location

©2012Caterpillar,AllRights Reserved

78

PrintedinU.S.A.

Harness And Wire Electrical Schematic Symbols Symbols

T

Pressure Symbol

ConnectorLocation - Volume3

A

74 75 57 73

Schematic Location

Machine Location

CONN 28 CONN 29

H-16 H-16

A A

CONN 30

H-16

A

CONN 31 CONN 32

H-16 I-16

D

72

ConnectorNumber

71

70

77

79

I-11

57

I-10 I-9

57 57

CONN 37

I-8

57

CONN 38 CONN 39

I-7 I-6

57 57

CONN 53

D-13

D

CONN 54 CONN 55

D-13 B-12

D 73

CONN 56

E-11

73

CONN 57 CONN 58

B-10 D-10

73 D

CONN 59

D-10

D

CONN 60 CONN 61

H-10 C-8

57 73

CONN 62 ET

D-8

73

CONN 63 CONN 64

C-4 C-4

72 72

CONN 65

C-4

CONN 66 CONN 67

D-4 D-4

72 72

CONN 68

B-4

72

CONN 69 CONN 70

C-3 H-3

72 80

CONN 71 CONN 72

H-3 H-3

80 81

CONN 73

H-3

81

H-2

81

CONN 75 CONN 76

H-2 H-2

81 80

CONN 77

H-2

80

Flow Symbol


Switch (NormallyOpen): Aswitch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it. Switch (NormallyClosed): Aswitch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be disconnected from the component. Ground (Wired): This indicates that t he component is connected to a grounded wire. T he grounded wire is fastened to the machine. Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened t o the machine. Reed Switch: Aswitch whose contacts are controlled by a magnet. Amagnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch. Sender: Acomponent that is used with a temperature or pressure gauge. The s ender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

T

Relay(MagneticSwitch): Arelay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. Solenoid: Asolenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

72

CONN 74

Level Symbol

Symbols and Definitions Fuse: Acomponent in an electrical circuit that will open the circuit if too much current flows through it.

A A

CONN 34 CONN 35 CONN 36

Temperature Symbol

MagneticLatch Solenoid: Amagnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols W i r e , C a bel, o r H a r n ess Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes (see sample).

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)

AG-C4 111-7898

Theconnectorsshowninthis chartareforharnessto harnessconnectors. Connectors that jo in a harness to a component are generally locat ed at or near thecomponent.Seethe ComponentLocationChart.

L-C12 3E-5179

L-C12 3E-5179

1

Part Number: for Connector Plug


Part Number: for Connector Receptacle

2 Plug

Machine Harness Connector and Component Locations

ResistorSpecifications - Volume 3 Part No.

Component Descripti n o

1028016

Resistor:

1 4 7 0 3 61

R sesi ot :r

Backup Can 1 Data Link Can 2 Data Link

¹At roomtemperatureunlessotherwisenoted.

Resi tance s (Ohms)¹ 47 ± 5% 120 ± 10%


1 2

Deutschconnector: Typicalrepresentatio n of a Deutsch connector. The plug contains all socketsandthereceptaclecontainsallpins.

1 2

Sure-Seal connector: Typicalrepresenta tion ofaSure-Sealconnector.Theplugandreceptacle containbothpinsandsockets.

5A Fuse (5 Amps)

9X-1123 325-AG135

Harness identification code: This example indicates wire group 325, wire 135 in harness "AG".


PK-14 WireGauge WireColor

100

101

102

103

104

105

Harness And Wire Electrical Schematic Symbols

UENR2638-01 May 2012

Symbols

T

95

Pressure Symbol

Temperature Symbol

Level Symbol

Flow Symbol


Symbols and Definitions Fuse: Acomponent in an electrical circuit that willopen the circuit if too much current flows through it. Switch (Normally Open): Aswitch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screwterminal s and a wire can be disconnected from it. Switch (Normally Closed): Aswitch that willopen at a s pecified point (temp, press, etc.). No circle indicates that the wire cannot be disconnected from the component. Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

94

107

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine. Reed Switch: Aswitch whose contacts are controlled by a magnet. Amagnet closes the contacts of a normally open reed switch;it opensthe contacts of a normallyclosed reed switch.

106

98

99

91 97 108


TOPVIEW- ENGINE

106

99 98 91 97 108 94 109

91

107



336D MHPU: J6D1-UP JRX1-UP

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

T

Relay (Magnetic Switch): Arelay is an electricalcomponent that isac tivated by electricity. It has a coilthat makes an el ectromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.

340D: JTN1-UP

Solenoid: Asolenoid is an electricalcomponent that isactivated by electricity. It hasa coilthat makes an electromagnet when current flowsthrough it. The electromagnet can open or close a valve or move a piece of metal that can do work. Magnetic Latch Solenoid: Amagnetic latch solenoid is an electricalcomponent that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also hasan internal switch that places the latch coilcircuit open at the time the coillatches.

Harness and Wire Symbols Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes (see sample).

HarnessIdentificationLetter(s): (A, B, C, ..., AA, AB, AC, ...)

AG-C4 111-7898

92

L-C12 3E-5179

L-C12 3E-5179

1

PartNumber: for Connector Plug


PartNumber: for Connector Receptacle

2 Plug

93 LEFTSIDEVIEW- ENGINE

1 2

Deutsch connector: Typicalrepresentation of a Deutsch connector. The plug contains all sockets and thereceptacle contains allpi ns.

1 2

Sure-Sealconnector: Typicalrepresentation of a Sure-Sealconnector. The plug and receptacle contain both pins and sockets.

AIRINLETHEATERRELAY

Volume 4 of 4: Engine © 2012 Caterpillar, All Rights Reserved

96


5A Fuse (5 Amps)

9X-1123


325-AG135 PK-14 Harnessidentificationcode: This example indicates wire group 325, wire 135 in harness "AG".

WireGauge WireColor

Printed in U.S.A.

90

LEFTSIDE VIEW- ENGINE

Component Location - Volume 4 Component

Control - Engine

Schematic Location

Machine Location

E-7

90

Relay -Intake Air Heater

C-3

91

S ens or -(Ca m ) Lo Spee d/ Timi ng

C 3-

92

S en so r- ( Cr an k) H iS pe ed / Ti mi ng

C3 -

93

S ens or - At mosp heri cP er su er

B- 3

94

Sensor - Coolant Temperature

C-3

95

Sensor - Engine Oil Pressure S en so r - nI ej ct or A ct ua it on P er ss ur e

B-3

96

B3 -

97

Sensor - Inlet Air Presssure

B-3

S ens or -In ak t eAi rT emper at ure

C 3-

99

Solenoid - Injector 1

D-3

100


D-3

101


D-2

102

Cross Reference for Diagnostic Codes DiagnosticCode Flash FMI Code or Code Event Code 14

98


D-2

103


D-2

104


D-2

105

Valve - IAP Control

B-3

106

16

ConnectorNumber CONN 5

Schematic Location A-3

107

E-4

108

C-3

109

The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

Retar der Solenoid currentabov e no rmal

51

1 68 0 - 1

241705

Et her I jnec ti on Contol r Solenoid open/shortt o+ watt

168-02

168-02

Sys t em Volt age int ermit t ent/ erat r ic

241706

Et hernjec I tion Control Solenoid sho rt t og ound r

56

6 3 -00 2

2 6 8- 0 2

C h ec k p r g o r am m ab l e Pa r am eet r s

58

6 3 9- 0 9

4 10- 3

8 V otlD C S u p l y s ho r t ot + b at t

4 10- 4

8 V otlD C S u p l y s ho r t ot g r ou n d

262-03

5Volt Senso rDCPowerSuppl yshortt o+ bat t

262-04

5Volt Senso rDCPowerSuppl yshortt ogroun d

1 0 0- 0 3

1 0 0- 0 3

E n gin e Oi l P r s e s ur e o pe ns/ h or t t o +b att

1 0 0- 0 4

1 0 0- 0 4

E n ign e Oi l P r s e s ur e s ho r t ot g r ou n d

100-1 0

100-10

Engine O il Pres sureabnormal rateof change

620-03

620-04

25

CONN 79

Retar der Solenoid currentbel ow no rmal

1248-06

626-0 6 6 7 8- 0 3

Machine Location

CONN 78

1248-05

626-0 5

1079-03

26

27 28 32 34

35

37

38

39

42

46

1 0 2- 0 3

1 0 2- 0 3

B o os t P e r s su r e Se n so r s ho r t ot + b at t

1 0 2- 0 4

1 0 2- 0 4

B o os t P e r s su r e Se n so r s ho r t ot g r ou n d

102-1 0

102-10

Boost Press ur eSensorabn ormalr ateof chang e

102-0 3

178503

102-0 4

178504

I nlet Ma n if oldPr ess ureSensorv olt agebelownormal

178510

I nletManifoldPr ess ur eSen s or abnormal rateofc hange

1 08 0 - 3

2 74 0 - 3

AtmosphericPressureopen/shortto+batt

1 0 8- 0 4

2 7 4- 0 4

A t mo s ph e irc P e r s su r e sh otrt o g r u ond

11003

110-03

Engine Cool an t Tempe r at ur eopen/ sh ort t o+batt

11004 9 1 1- 3 9 1 0- 8

110-04 9 11- 3 9 10- 8 1 9 0- 0 8

E362(3)

Engine O v er spe edShutdown

9 40- 4

67

Secon d ary EngineSpeed si gnal abno rmal

F ue l P r s e s ur e o pe ns/ h or t t o +b att F ue l P r s e s ur e s ho r tot g r ou n d

105-03

172-03

I nletManifoldAir Tem popen/ shor tt o+ batt

1 0 5- 0 4

1 7 2- 0 4

I nel t M an i of l d Ai r T m e p s ho r t ot g r ou n d

164-02

164-02

I njectorAc tua t ionPress uresi gnal erat r ic

164-03

164-03

I njectorAc tua t ionPress urevol tagehigh

164-04

164-04

I njectorAc tua t ionPress urevol tagelow

164-1 1

164-11

I njectorAc tua t ionPress uresy st emf ault

6 3 7- 1 3

2 6 1- 1 3

E n gin e Tim ni g c al i br aito n e r q uir ed

1 0 0- 1 7

E 3 60 ( 1 )

L o w En gni e O i l Pr e s u er W a nr i ng

1 0 0- 1 8

E 3 60 ( 2 )

L o w En g ni e O li P r es s ur e D er aet

1 0 0- 0 1

E 3 60 ( 3 )

L o w En gni e O i l Pr e s u er S h ut d ow n

71

72

73

74 75

76

2 4 7- 0 9 E361(1) E361(2) E361(3)

S y st e m Vo l at g e hi g h SystemVoltagelow

J 1 93 9 D ata L ni k c o m m u nic at i on s HighEngineCoolant TemperatureWarni ng HighEngine Cool antTempe r at ur eDerat e HighEngineCoolantTem perat ureShutdown

E2143 (1)

LowEngineCool an t Lev elWar ning

E2143 (2)

LowEngineCool an t Lev elDer at e

11101

E2143 (3)

LowEngineCool an t Lev elShutdown

9 4 1- 7

E 0 96 ( 1 ) E 1 98 ( 1 )

H i gh F u el P r es s ur e W ar nni g L o w Fu e l Per s su r e Wa r inn g

9 4 1- 8

E 1 98 ( 2 )

L o w Fu e l Per s su r e Sh udt o wn

1636-15

E539(1)

HighI nl teAir Tempe rat ureWar ning

1636-00

E539(3)

HighI nl teAir Tempe rat rueShut do wn

174-15

E363(1)

HighFuelTempe r at ur eWarni ng H i gh F u el T e m p e ar t ur e D er aet

1 7 -41 6

E 3 63 ( 2 )

174-00

E363(3)

HighFuelTemperatureShutdown

0441-15

E445(1)

HighAuxili aryTe m perat ureWa r ni ng

0441-16

E445(2)

HighAuxil iary Temper at ureDe r at e

0441-00

E445(3)

HighAuxil iary Temper at ureShutdow n

1836-03

68

1 68 0 - 1

11117

1836-04

E n gin e Sp e ed s i g a n l a bn o m r al

190-00

9 40- 3

65

T hr ottl e P os i it o n si g na l a bn o m r al

E n gin e Ov e sr p ee d W ar nni g

9 4 0- 4

64

1 6 8- 0 0

11118

9 4 1- 5 63

Engine Cool an t Tempe r at ur eshor tt ogrou nd

342-08 E 3 62 ( 1 )

110-16 110-00

62

T hr ottl e P os i it o n ca l bi r ati on r e qu i er d

723-0 8 1 9 0- 1 5

9 4 0- 3

110-15 61

I nlet Ma n if oldPr ess ureSensorv olt ageabo venormal

102-1 0

1 9 0- 0 8

1 6 -80 0

Descriptionof Code

107406

1079-04

24

Connector Location - Volume 4

DiagnosticCode Flash FMICode or Code EventCode

107405

6 7 8- 0 4 21

Description of Code

1836-03 1836-04

Auxi liary Tem peratureSens or open/shor t t o+ batt Auxi liary Tem peratureSens or shortt ogr ound

1387-15

E443(1)

HighAuxiliaryPressureWarning

1387-16

E443(2)

HighAuxili aryPre s s ureDerat e

1387-00

E443(3)

HighAuxili aryPre s s ureShu t dow n

1 8 35 - 03

1 8 35 - 3 0

AuxiliaryPressureSensoropen/shortto +batt

1835-04

1835-04

Auxi liary Press ur eSens or shortt ogr ound

6 5 1- 0 5

0 0 1- 0 5

C y il n de r # 1 nI j ec t or o p en c i cr u ti

6 5 1- 0 6

0 0 1- 0 6

C y il n de r # 1 nI j ec t or s h or t

6 5 2- 0 5

0 0 2- 0 5


6 5 2- 0 6

0 0 2- 0 6


6 5 3- 0 5

0 0 3- 0 5


6 5 3- 0 6

0 0 3- 0 6


6 54 0 - 5

0 04 0 - 5

Cylinder#4Injectoropen circuit

6 5 4- 0 6

0 0 4- 0 6


6 55 0 - 5

0 05 0 - 5


6 5 5- 0 6

0 0 5- 0 6


6 56 0 - 5

0 06 0 - 5


6 5 6- 0 6

0 0 6- 0 6


4 f o 4 L O V 1 0 8 3 6 e , 2 g a P R 6 1 N E


7

6

5

4

3

2

1

E

E

(90)ENGINE CONTROL MODULE 2477031

INLET AIR HEATER

IAP CONTROL VALVE RETURN COOLANT TEMPERATURE INTAKE MANIFOLD AIR PRESSURE PRESSURE SENSOR COMMON IAP CONTROL VALVE

D

PASSIVE SPD -1: A CAM SPEED TDC SERVICE PROBE + OIL PRESSURE SENSOR TEMPERATURE SENSOR COMMON

PASSIVE SPD +1: A CAM SPEED TDC SERVICE PROBE -

FUEL PRESSURE

PASSIVE SPD +2: PASSIVE SPD -2:

B CRANK SPEED B CRANK SPEED

ANALOG RETURN INTAKE MANIFOLD AIR TEMPERATURE ATMOSPHERIC PRESSURE SENSOR

C

FUEL TEMPERATURE SENSOR DIFFERENTIAL FUEL PRESSURE SW

PRESSURE SENSOR +5V

4 f o 4 L O V 1 0 8 3 6 e , 2 g a P R 6 1 N E


AIR INLET HEATER RETURN ANALOG POWER +5V FUEL DIFFERENTIAL PRESSURE SW RETURN INJECTOR ACTION PRESS SENSOR

B

INJECTOR 5&6 HS

INJECTOR 1&2 HS INJECTOR 6 LS INJECTOR 3 LS INJECTOR 5 LS INJECTOR 4 LS

INJECTOR 3&4 HS INJECTOR 1 LS INJECTOR 2 LS

A-C1 2645732 J2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120

CONN 78

A-C16 J-C7 1726062 1917823

C987-A99 RD-18

G855-A91 PU-18

T858-A86 T858-A85 T859-A88 T859-A87 T860-A90 T860-A89

GY-18-XLPE GY-18-XLPE WH-18-XLPE WH-18-XLPE OR-18-XLPE OR-18-XLPE

T962-A28 T961-A29 T960-A19 T959-A18 T958-A17 T957-A16

WH-18-XLPE GN-18-XLPE BU-18-XLPE BR-18-XLPE YL-18-XLPE PU-18-XLPE

995-A12BU-18 R746-A20 PK-18 G829-A93 GN-18 G854-A92 PK-18

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

T951-J1YL-16-NW T952-J3BR-16-NW T953-J5BU-16-NW T954-J7GY-16-NW T955-A9 GN-16-NW T956-A11GY-16-NW

T962-J12WH-16-NW T961-J10GN-16-NW T960-J8BU-16-NW T959-J6BR-16-NW T958-J4YL-16-NW T957-J2PU-16-NW

E963-A27 BK-18 G856-A22 WH-18

D

994-A10GY-18 G833-A47 PK-18

E964-A26 WH-18 G857-A30 YL-18

C991-A33 PK-18

E966-A49 YL-18 E965-A48 BU-18

8 8 1 1 - H H W W

994-A10GY-18 995-A12BU-18 A751-A13 YL-18 E963-A27 BK-18 E964-A26 WH-18 E965-A48 BU-18 E966-A49 YL-18 C967-A15 BU-18 C987-A99 RD-18 C991-A33 PK-18 G826-A1BR-18 G827-A2BU-18 G828-A92 WH-18

G827-A2BU-18 C967-A15 BU-18 R747-A6GY-18

A751-A13 YL-18 T725-A32 WH-18

G828-A92 WH-18

G829-A93GN-18 G833-A47 PK-18

T858-A23 GY-18-XLPE

T860-A34 OR-18-XLPE

N707-A31 PU-18 G849-A96 BR-18

T957-A16 T958-A17 T959-A18 T960-A19 T961-A29 T962-A28

PU-18-XLPE YL-18-XLPE BR-18-XLPE BU-18-XLPE GN-18-XLPE WH-18-XLPE

BR-18 BR-18 BU-18 BU-18 WH-18 WH-18 WH-18 GN-18 GN-18 GN-18 PK-18 PK-18 PK-18

GY-18-XLPE GY-18-XLPE WH-18-XLPE WH-18-XLPE OR-18-XLPE OR-18-XLPE

G856-A22 WH-18 G857-A30 YL-18

A-C9 1552269

TWISTED PAIR

TWISTED PAIR

T859-A37 WH-18-XLPE T957-A16 PU-18-XLPE

8 8 1 1 - H H W W

A-C14 1112416 40RE01 1 E965-A48 BU-18 2 E966-A49 YL-18 A-C12 1552269 C967-A15 BU-18 G833-A45 PK-18

8 8 1 1 - H H W W

995-A12BU-18 G833-A44 PK-18

G826-A38 BR-18 G827-A43 BU-18 994-A10GY-18

G828-A95 WH-18 G829-A94 GN-18 G849-A96 BR-18

A B

J-C4 1539693

8 8 1 1 - H H W W

(102)CYL HEAD SOL 3

A B

J-C5 1539693

A B

8 8 1 1 - H H W W

J-C6 1539693

8 8 1 1 - H H W W

(104)CYL HEAD SOL 5

(103)CYL HEAD SOL 4

(106)CYL HEAD SOL 6

BK-18 BK-18

(93)(CRANK) HI SPD/TMG SNSR A 1097195

C

SIG SIG +

(92)(CAM) LO SPD/TMG SNSR B 1097194

S YM BO L

SIG SIG +

SIGNAL GROUND

SIGNAL GROUND

+ 5 V GROUND SIGNAL

A-C3 3E3370

CONNECTOR H#

START AIDCIRCUIT

SPLICE

MACHINECONTROL CIRCUIT

BLADE, SPADE, RING OR SCREW TERMINAL

MACHINESECURITYCONTROL CIRCUIT

+ 5 V GROUND SIGNAL

ENGINECONTROL CIRCUIT HEATERANDAIR CONDITIONERCIRCUIT

ABBREV

TURNSIGNAL / WIPERWASHERCIRCUIT CAT DATALINK

RD

CANDATALINK

+ 5 V GROUND SIGNAL

RED WHITE

OR

ORANGE

YL

YELLOW

PK

PINK

OTHERCOLORDESCRIPTIONS

BK

HIGHWAYS

OR-18 YL-18 GN-18

COLOR

WH

CANDATALIN K1 CANDATALIN K2

RS-232 DATALINK

(97)INJECTOR ACTION PRESS SNSR 2244536

A B C

CIRCUITGROUPINGDESIGNATION ATCH WIRE, CABLE, COMPONENT

STARTING CIRCUIT

MONITORCIRCUIT

A-C4 (98)INLET AIR PRESS SENSOR 1552267 1611704 A B C

INTERNALELECTRICALCONNECTION TO SURFACEOF COMPONENT

WIRESTHAT HAVESYSTEMVOLTAGEWHENTHEKEYSWITCH ISOFF WIRESTHAT HAVESYSTEMVOLTAGEWHENTHEKEYSWITCH ISON

A-C8 (96)ENGINE OIL PRESS SENSOR 1552267 1611705 A B C

ELECTRICALCONNECTIONTO MACHINESTRUCTURE

GROUNDCIRCUIT

VOLTAGECONVERTEROUTPUT CIRCUIT

A-C5 (94)ATMOSPHERIC PRESS SNSR 1552267 1611703 A B C

CIRCUITNOTCONNECTED

WIRE GROUP COLOR DESCRIPTIONS

(95)COOLANT TEMP SNSR 1309812 1 2

D ES CR P I TI ON CIRCUITCONNECTED

(99)INTAKE AIR TEMP SNSR 1309812 1 2

A-C11 1552269

G828-A40 WH-18 G829-A42 GN-18 R747-A6GY-18

J-C3 1539693

(91)INTAKE AIR HEATER RELAY 2095582 1 2

A-C15 1003320 40RE01 1 E963-A27 BK-18 2 E964-A26 WH-18

T860-A34 OR-18-XLPE

T958-A17 YL-18-XLPE

A B

A-C17 A-C31 CONN 79 1552269 3E3364 1 + TIMING PROBE 2 - CONNECTOR

C987-A99 RD-18 G850-A98 BU-18 994-A10GY-18 995-A12BU-18 A751-A13 YL-18 C967-A15 BU-18 C987-A99 RD-18 C991-A33 PK-18 E963-A27 BK-18 E964-A26 WH-18 E965-A48 BU-18 E966-A49 YL-18 G826-A35 BR-18 G826-A38 BR-18 G827-A36 BU-18 G827-A43 BU-18 G828-A39 WH-18 G828-A40 WH-18 G829-A41 GN-18 G829-A42 GN-18 G829-A94 GN-18 G828-A95 WH-18 G833-A44 PK-18 G833-A45 PK-18 G833-A46 PK-18 G849-A96 BR-18 G850-A98 BU-18 G854-A92 PK-18 G855-A91 PU-18 G856-A22 WH-18 G857-A30 YL-18 N707-A31 PU-18 R746-A20 PK-18 R747-A6GY-18 T725-A32 WH-18

G828-A39 WH-18 G829-A41 GN-18 R746-A20 PK-18

T858-A23 GY-18-XLPE T962-A28 WH-18-XLPE T959-A18 BR-18-XLPE T961-A29 GN-18-XLPE T960-A19 BU-18-XLPE

J-C2 1539693

(101)CYL HEAD SOL 2

G826-A38 G826-A35 G827-A43 G827-A36 G828-A39 G828-A40 G828-A95 G829-A41 G829-A42 G829-A94 G833-A46 G833-A44 G833-A45

T858-A85 T858-A86 T859-A88 T859-A87 T860-A90 T860-A89

A B

(100)CYL HEAD SOL 1

G849-A96 BR-18 G850-A98 BU-18 G854-A92 PK-18 G855-A91 PU-18 G856-A22 WH-18 G857-A30 YL-18 N707-A31 PU-18 R746-A20 PK-18 R747-A6GY-18 T725-A32 WH-18

T859-A37 WH-18-XLPE

G850-A98 BU-18 G826-A1BR-18

J-C1 1539693

A B

V SOURCE GROUND SIGNAL

BLACK

GY

GRAY

PU

PURPLE

BR

BROWN

GN

GREEN

BU

BLUE

B

J-C13 1552269 G854-A92 PK-18 G855-A91 PU-18

1 2

(106)IAP CONTROL VALVE

A-C10 1552264 A751-A13 G833-A46 T725-A32 N707-A31 G826-A35 G827-A36 C991-A33

YL-18 PK-18 WH-18 PU-18 BR-18 BU-18 PK-18

1 2 3 4 5 6 7 8

CONN 5

FUEL JUMPER INTERFACE MATE C-C57 VOL 1 D-15

IDENT

CHG

LOC

A

PART NUMBER 235-8202

04

E-8

ENGINE HARNESS

NOTE

J

215-3249

03

E-5

INJECTOR HARNESS

CABLE ASSEMBLIES (CUSTOMER SUPPLIED)

WIRES (E963-BK & E964-WH),(E965-BU & E966-YL),

A

MUST BE TWISTED TOGETHER AT LEAST 1 TURN PER 25mm

A

Cat.dcs.Sis.controller 9

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