Bosch CR

NEW! Extended Product Range EPS 205 CP4

For today and tomorrow: Everything for Diesel Service

Everything for Diesel Service: Contents

3

Test equipment overview

33

CRIN by Bosch from Japan and USA production production

34

CP1 / CP1H

Test bench EPS 815

35

CP1 / CPN2

4

EPS 815

36 36

CP3

6

Designation / scope of delivery

38 38

CP4

7

Measuring technology

41 41

CB18

42 42

CB28

Test bench EPS 708

43

CP Delphi / Denso / Siemens / Coninental

8

EPS 708

44

CRI Piezo from Bosch Bosch / Denso / Siemens / Coninental

9


45

CRI from Delphi / Denso

46

UI / UP

Test bench EPS 625 10

EPS 625

50

Tester EPS 205

11


52

Tester EPS 100

Retrofit kits for EPS 815 / EPS 625

53

Denoxtronic systems

12

Basis set mechanical pumps

57

Component repair:

13

H and R pumps

14

H, R, P and M pumps

16

A pumps

18

M-MW pumps

20

P pumps

22

VE pumps

Starters and generators 57

Common Rail System: In the vehicle diagnostic test equipment Appendix

60

Space and work area requirements requirements EPS 815

61


Retrofit kits for EPS 815 / EPS 708

62


24

Solenoid valve controlled distributor pumps

63

Test equipment technical data

26

Basis Set CR components (CP / CRI)

67

Product offer sheet EPS 815

27

CRI from Bosch and basis set CR Injectors

73


28

CRI / CRIN from from Bosch Bosch and basis set set CR Injectors

76


29

CRI / CRIN from Bosch with CRI 846 H

77


30

CRI / CRIN from Bosch

78

Software and Training

2

Overview test devices EPS 815 with KMA 822 and CRS 845 H Universal test bench for diesel component testing: Conventional system: H / R / A / M-MW / P / VE pumps f Solenoid-valve-controlled system: VP 29 / 30 / 44 f Unit injector / unit pump system: UI-P / UI-N / UP f Common Rail System: CP1, CP2, CP3, CP4, CB18, CB28, CP Delphi / Denso / Siemens Siemens / Continental f Solenoid valve CRI Bosch / Delphi / Denso f Solenoid valve CRIN Bosch f CRI Piezo Bosch / Siemens / Denso f

More information see page 6 onwards

EPS 708 Specialized test bench for Common Rail testing: Common Rail System: CP1, CP3, CP D elphi / Denso / Siemens, f Solenoid valve CRI Bosch / Delphi / Denso f Solenoid valve CRIN Bosch f CRI Piezo Bosch / Siemens / Denso f


EPS 625 Universal diesel component test bench for testing the following: Conventional inline injection pumps and governors in the following sizes: PE(S) x A, PE (S) x M, PE(S) x MW, PE(S) x P, PE(S) x H and PE(S) x R f Conventional distribution injection pumps in the following sizes: VA . A, VA . B, VA . C, VE . F, VE . E with mechanical and electronic governors f


EPS 205 Automatic injector test bench for testing the following: CRI Piezo from Bosch / Siemens / Denso / Continental f Solenoid valve CRI from Bosch f Solenoid valve CRIN from Bosch f Solenoid valve CRI from third-party manufacturers f DHK and UI nozzles f Step holder f


EPS 100 Manual injector tester for nozzle and holder testing: f Nozzle sizes P, R, S, T f 1-spring / 2-spring nozzle-holder assembly (DHK) f Stepped nozzle holder f UI nozzles with mounting adapter More information see page 52

3

Test bench overview: EPS 815 3. Special accessories kits

A pump set 1 687 005 019

M-MW pump set 1 687 005 020

P pump set 1 687 005 021

VE pump set 1 687 005 022

H / R pump set 1 687 005 023

2. Retrofit kits

VPM 844 1 687 002 844

Basis set 1 687 005 018

1. Basic test bench EPS 815 (with KMA 802)

4

Designation

Order number

EPS 815

0 683 815 00x

KMA 802

0 683 802 001

CP1 1 687 010 341

CP2 1 687 010 342

New

CP3 1 687 010 182

CP4 1 687 010 490

New

CB18 1 687 010 402

New

CB28 1 687 010 496

CP Delphi / Denso /Siemens / Continental 1 687 010 183

CRIN 1 687 001 925

CRI 846 H 1 687 002 846

CRS 845 H 1 687 002 845

CRI Delphi / Denso 1 687 010 186

CRI Piezo Bosch / Denso / Siemens / Continental

1 687 010 333

CRI / CRIN 848 H 1 687 002 848

CAM 847 1 687 001 847

5

Universal test bench: EPS 815 For today and tomorrow, fully equipped for testing diesel components with the EPS 815

EPS 815 – universal component test bench

f

A maintenance-free high efficiency drive element

Future-proof and flexible design

f

A counterbalanced measuring unit makes height

f

ISO compliant when specified

f

Efficient components of the latest generation both

adjustments easier and less time-consuming f

from Bosch and from other manufacturers can be tested f

- KMA - VPM 844 / CRS 845 H / CRI 846 H / CAM 847 / CRI / CRIN 848 H - CP1 / 2 / 3 / 4 / CB 18 / CB 28 / CRI /CRIN - Systems from other manufacturers f

Continuous development of optional accessory kits for new products

f

KMA 802 / 822 1

Expansion possible with different retrofit kits and special accessories sets:

Three-dimensional adjustment of the measuring unit reduces testline reforming (rebending) which lowers maintenance costs and set up time

Fully automatic test sequence 1 in conjunction with

Applies to Bosch VP and CR components.

Scope of delivery Test bench EPS 815, selector valve with flushing valve for distributor injection test, hose lines for selector valve and testing oil, socket wrench for calibration nozzle holder, T-bar for flywheel mass, screwdriver set, 12 / 24 Volt internal power supply and connection lines for additional fuel Start-Stop solenoids and for temperature sensor, insulation boards for test bench installation, drive coupling in accordance with ISO with protective guard, small parts set (banjo union, banjo bolts, gaskets, etc.), technical documentation

User and environmentally friendly f

Through oil vapor and oil mist reduction

Efficient work f

Excellent speed stability assure high repeatability, especially during the injection cycle because of: - Direct drive - High flywheel mass - Rotational-speed control with an extremely short governing time

Order number

EPS 815 400 V; ± 10 % 2; 50 / 60 Hz

0 683 815 001

EPS 815 200 / 220 / 230 / 240 V; ± 10 %2; 50 / 60 Hz

0 683 815 002

EPS 815 440 / 460 / 480 / 500 V; ± 10 %2; 50 / 60 Hz

0 683 815 003

Special accessories Lubricating oil supply for CP2 / CP 3.4; UI / UP necessary as CAM 847

- Position control 6

Designation

2

Max. permissible asymmetry (L:L or L:N) < 20 V

1 687 001 977

Measuring technology: KMA 802 / 822

Test equipment EPS 815 KMA – Kontinuierliche Mengen-Analyse (continuous fuel delivery analysis) The computer-based measurement system for conventional and new Diesel injection systems. Absolutely necessary for testing modern Diesel injection systems is the electronic fuel quantity measurement. It guarantees a high reproducibility of measured values. Efficient operation f

Short setting times thanks to measurement display on the monitor

f

Clearly arranged display of the measured values in a column chart with colored identification of tolerance transgressions

f

f

User-friendly software EPS 945: All important

Electronic reading of the measured values

settings can be preselected and test steps can

Designation

Order number

be defined

KMA 802

0 683 802 001

Automated test sequence through import of

KMA 822

0 683 822 001

specified data from the TestData CD and the Diesel

Special accessories

ESI[tronic]-W

Computer1 without keyboard, incl. CR and VP sof tware

1 687 023 692

Scope of delivery KMA 802 / 822

Keyboard (country-specific)2

1 687 023 7xx

Continuous fuel quantity measurement, display unit with

Hardcopy printer PDR 375 incl. USB connecting line

1 687 001 850

19" TFT monitor for assembly on test bench (KMA 802) or incl. trolley for assembly beside the test bench (KMA 822)

1 Incl.

operating system see offer sheets

2 Please

7

Test bench overview: EPS 708 3. Special accessories kits New

CP1 / CP3 1 687 010 346

CP4 1 687 010 390

New

CB18 1 687 010 402

CP Delphi / Denso /Siemens /Continental 1 687 010 183

CRIN 1 687 001 925

CRI Delphi / Denso 1 687 010 186

CRI Piezo Bosch / Denso / Siemens / Continental

1 687 010 333

2. Retrofit kits

CRI 846 H 1 687 002 846

1. Basic test bench EPS 708 (incl. 2,500 bar rail) 0 683 708 0xx

8

CRI / CRIN 848 H 1 687 002 848

Test bench for Common Rail pumps and injectors: EPS 708 Ready for the future with the Common Rail test bench EPS 708

EPS 708: Forward-looking and efficient

Non-polluting:

The injection pressures on which modern Common Rail

f

Diesel engines run have risen constantly over the last

Integrated cooling system reduces water consumption in the workshop (water-cooling available as an option)

few years. 2,000 bar is already normal nowadays – with a rising tendency. The Diesel test bench EPS 708 from

Safe:

Bosch specially for Common Rail in jection pumps and

f

Immediate engine shutdown if hood is opened

injectors therefore enables testing with up to 2,200 bar.

f

Hood protects against loose parts

Its newly developed rail is designed for pressures up to 2,500 bar, which means that the test bench is prepared

Efficient:

for future developments in Diesel technology.

f

Electronic monitoring and display of service intervals (e.g. test oil change)

Precise and comfortable: f

Electronic quantity measurement for cost-effective

f

Self-diagnosis system indicates necessary filter change

testing of Common Rail components f

f

Electronic supply pressure control for pump and lube

Scope of delivery

oil supply

Test bench, monitor, mouse, computer units, mains

Simple pump assembly without clutch cover

connection lead, hydraulic hoses, software package, protective cover, 2,500 bar rail

Designation

Order number

EPS 708

400 V; ± 10 %; 50 / 60 Hz with integrated cooling

0 683 708 020

EPS 708

200 / 220 / 230 / 240 V; ± 10 %; 50 / 60 Hz with integrated cooling

0 683 708 021

EPS 708

400 V; ± 10 %; 50 / 60 Hz without integrated cooling

0 683 708 001

EPS 708

200 / 220 / 230 / 240 V; ± 10 %; 50 / 60 Hz without integrated cooling

0 683 708 002

Special accessories Special accessory set lubrication supply

1 687 001 931

9

Test bench overview: EPS 625 3. Special accessories kits

H /R pump set 1 687 005 023

A pump set 1 687 005 019

M-MW pump set 1 687 005 020

P pump set 1 687 005 021

VE pump set 1 687 005 022

2. Retrofit kits

For activating and testing distributor injection pumps VE.E (VP26, VP36, VP37) these two devices are necessary:

Basis set 1 687 005 018

1. Basic test bench EPS 625 EPS 625 HMI version: 415 Volt F 002 DG0 921 220 Volt F 002 DG0 922 EPS 625 PC version: 415 Volt F 002 DG0 923 220 Volt F 002 DG0 924

10

EPS 865 EPS 910

0 684 200 615 1 687 022 281

Test bench: EPS 625 Optimally equipped for the testing of conventional diesel injection pumps with the new EPS 625 HMI test bench

EPS 625: Your ticket to diesel testing technology

Wide range of features:

By using the EPS 625 universal component test bench,

f

powerful conventional inline and distribution injection

f

pumps, both from Bosch as well as other manufacturers, can be tested. As a result, the specifications from the

measuring unit can be adjusted in three dimensions f

engine and vehicle manufacturers can be maintained. f

EPS 625 is a cost effective and long-lasting investment

f

for the workshop.

f

For testing conventional inline fuel injection pumps and controls in the following sizes: PE(S) x A, PE(S) x

f

M, PE(S) x MW, PE(S) x P, PE(S) x H and PE(S) x R For testing convention distributor injection pumps in the following sizes: VA . A, VA . B, VA . C, VE . F, VE . E with mechanical and electrical controllers

Excellent smooth running characteristics and rotational speed stability ensure high repeatability

Because of its robust and easy-to-use technology, the

Versatile:

Maintenance-free drive element with high ef ficiency Long service life for the high pressure lines, since the

High flywheel mass Rotational speed control with an extremely short governing time

f

Integrated load pressure control unit

f

Automatic test oil heating controlled via the supply or return

f

Easy operation via a high definition 5.7 inch LCD display for showing the setpoint / actual values of the drive rpm, the set and actual stroke values, the test oil tank temperature, and the supply and return temperatures

f

Compatible with existing EPS 815 retrofit kits

Scope of delivery

f

Can be upgraded with a PC for acquisition of setup / test values and for test protocol management

Test bench, LCD display unit, measuring glass carrier with 12 measuring glasses 44 ml / 260 ml, measuring glass holder with light, mains connection lead

Designation

Order number

EPS 625

HMI Version 400 - 440 Volt

F 002 DG0 921

EPS 625

HMI Version 200 - 240 Volt

F 002 DG0 922

EPS 625

PC Version without HMI 400 - 440 Volt

F 002 DG0 923

EPS 625

PC Version without HMI 200 - 240 Volt

F 002 DG0 924

PC without keyboard

1 687 023 699

Trolley

1 688 003 254

TFT monitor 19 ''

1 687 023 684

Protocol printer PDR 375

1 687 001 850

Special accessories Lube oil supply

11 1 687 001 977

Mechanical pumps: Basis set for H / R / A / M-MW / P/ VE pumps Base retrofit kit Bosch has rearranged conventional Diesel technology for you. Thanks to the systematic pump-based structure, duplication of components was reduced considerably. You only buy what you really need, and save money at the same time. The basis of conventional Diesel test equipment is the basis set. This set contains all par ts that are also used for the extension kits.

Test equipment EPS 815 / EPS 625 Designation

Order number

Basis set

1 687 005 018

Scope of delivery Test nozzle-and-holder assembly

0 681 343 009

Measuring, bracket 11 mm measuring mechanism

1 682 329 038

Measuring, bracket 13 mm measuring mechanism

1 682 329 080

Spacer for test pressure line

1 682 386 002

Coupling half cone Ø 17 mm

1 686 430 022


1 686 430 024


1 686 430 026

Accessory set for rack travel measuring device

1 687 000 053

Accessory set for rack travel measuring device with manifold-pressure compensator on drive side

1 687 000 061

Dial gauge

1 687 233 012

Angle plate

1 688 010 129

Dial gauge holder (tripod) for 1 687 233 015

1 688 130 095

Dial gauge 0.1 mm, scale division, 30 mm measurement range

1 687 233 015

Rack travel measuring device

1 688 130 130

Angle measuring device for controller

1 688 130 183

Accessory set for control-rack travel and piston stroke measurement

1 688 130 030

Magnet base

1 688 130 134

Fitting M 14 x 1,5

1 683 457 082

Fitting M 12 x 1,5

1 683 457 081

12

Mechanical pumps: H / R pumps New

Additional items required for testing and control of EDC-Bosch in-line pump of the type: PE (S) x P, PE(S) x H, PE(S) x R and PE(S) x M


Order number

Required additional accessories

Designation

Order number

Special accessories set for H/R pumps

1 687 005 023

Test device for control evaluation (old)1

0 986 610 101

Scope of delivery

Test device for control evaluation (new)

0 986 610 741

Clamping set

1 687 001 314

Measurement cable for rack-travel sensor (old)1

0 986 610 102

Flat-base bench stand

1 688 030 170

Coupling assembly

1 685 702 075

Measurement cable for rack-travel sensor (new)

0 986 610 742

Coupling assembly

1 685 702 076

Adapter line with RE24, RE30

0 986 610 104

Measuring pin H pump 1,000

1 682 012 015

Adapter line with RE30

0 986 610 107

Measuring pin H pump 1

1 682 012 004

Adapter line with RE33

0 986 610 124

Bench stand for in-line fuel-injection pump

0 986 611 248

Evaluation is used in PE (S) x H / R /P / M 1 No

longer available

13

Mechanical pumps: H / R / P / M pumps Tool kit for repair, testing and adjustment of positioners (RE positioners) of electronically controlled governors for inline injection pumps of types H / R / P and M

Repair tools Designation

Order number

Designation

Tool set, tool box equipped

0 986 614 400

Required additional tools

Order number

Scope of delivery

Assembly wrench for camshaft

0 986 612 071

Tool tray, tool box empty

Assembly device for roller tappet

0 986 612 072

Setting gauge

Assembly sleeve for radial shaft seal

0 986 612 085

Tracing gauge

Support ring for pump housing

0 986 612 106

Assembly gauge

Locking pin for pump plunger

0 986 612 114

Guide pin for short-circuiting ring

Tool kit for bottom end cap

0 986 612 119

Retaining device

Pump plunger caliper

0 986 612 120

Forcing plate for camshaft bearing

0 986 612 134

Assembly mandrel for end caps of bore for holding up tappet

0 986 612 156

Mounting sleeve for sealing ring in the prestroke shaft bearing

Retaining device for speed pulse generator RE24, RE30

0 986 612 305

Disassembly tool for wedge bolt

Spring clamp for control rack return spring

0 986 612 311

Mounting wrench for threaded sleeves

Removal device for barrel-and-valve assembly

0 986 612 397

Roller tappet holder

0 986 612 482

Socket wrench for tappet holder

0 986 612 489

Centering mandrel for roller tappet

0 986 612 492

Guide sleeve for roller bearing

0 986 612 493

Press-in tool for roller bearing

0 986 612 494

Removal device for bearing cap

0 986 612 505

Mounting sleeve for O-ring on the delivery-valve holder

0 986 612 606

Pressure tester, constant-pressure valves

0 986 612 619

Retaining device for drive flange

0 986 612 694

Locating pin for drive flange

0 986 612 697

Adapter for coupling assembly

0 986 612 710

Measuring device, axial clearance measuring device

0 986 612 837

Directional-control valve for fuel pressure measurement

0 986 615 111

Retaining device prestroke shaft, start of del ivery, rack-travel sensor short-circuiting ring

Measuring device for solenoid armature stroke Setting gauge Tracing gauge Cover plate (accessory part) Cover for prestroke solenoid Puller

14

Mechanical pumps: H / R / P pumps Tool kit for repair of type H, R and P inline injection pumps


Order number

Designation

Tool set, tool box equipped

0 986 614 415

Required additional tools

Order number

Scope of delivery

Test device for rack-travel evaluation

0 986 610 101

Tool tray, tool box empty

Measurement cable for rack-travel sensor

0 986 610 102

Puller for swivel-joint roller bearings

Adapter line for RE24, RE30

0 986 610 104

Angle bracket for roller tappets

Bench stand

0 986 611 248

Adapter for camshaft bearings

Removal hook for sealing rings

0 986 611 292

Press-out mandrel for roller bearings


0 986 611 298

Clamping fixture / drive assembly for sump and flatbed mounting

Assembly device for barrel-and-valve assembly

0 986 611 356

Combined tool holder for flange mounting

0 986 611 358

Connecting flange for test oil supply of the test bench

Retainer

0 986 611 441

Socket wrench for delivery-valve holder

0 986 611 451

Press-in tool for roller bearings (H / R pumps)

Ring wrench

0 986 611 452

Socket wrench for auxiliary spring

0 986 611 459

Press-in tool for roller bearings (R pumps)

Puller for end caps

0 986 611 668

Sleeve for lateral end caps

0 986 611 676

Wrench for control sleeves

0 986 611 738

Locking device for controller flyweights

0 986 611 746


0 986 611 993

Assembly sleeve

0 986 612 060

Spacer plate for barrel-and-valve assembly

0 986 612 061

Press-in tool, set

0 986 612 394

Mandrel for roller bearings

15

Mechanical pumps: A pumps Special accessories set for testing Bosch A pumps


Order number

Special accessories set for A pumps

1 687 005 019

Scope of delivery Bench stand radius 45 mm

1 688 030 147

Clamping flange Ø 92 mm and 68 mm

1 685 720 017

Reduction ring Ø 72 mm

1 680 103 007


1 680 202 004


1 680 202 005

Prestroke measuring device

1 688 130 041

Test pressure line

1 680 750 014

16

Mechanical pumps: A pumps

Repair of in-line fuel-injection pumps of the model series PE(S)..A..D / S 1 000, - / S 2 000, - / 3 000 without governor, charge-pressure-dependent full-load stop (LDA) and timing device

Repair of in-line fuel-injection pumps of the model series PE(S)..A..D / S 1 000, - / S 2 000, - / 3 000 without governor, charge-pressure-dependent full-load stop (LDA) and timing device


Order number

Repair tools for A pumps (I) Tool set, tool board equipped

Designation

Order number

Repair tools for A pumps (II) 0 986 614 150

Tool set, tool board equipped

Scope of delivery

Scope of delivery

Tool tray, tool board empty


Assembly sleeve for radial shaft seal Ø 17 mm

Puller (pressure valve lifter)


Power screwdriver for control rack stop sleeve

Measuring device for camshaft longitudinal clearance

Puller (pressure valve lifter)

Measuring block for camshaft

Adapter for dial gauge rest

Wrench for camshafts

Forcing plate for camshaft bearing

Tappet holder

Sleeve for camshaft bearing

Pump plunger caliper

Tool kit for bottom blanking plug

Puller

Handheld milling cutter for element seats

0 986 614 160

Tappet holder for fast-running pumps

Roller tappet holder Handheld milling cutter for element seats (11 x 14 mm) Handheld milling cutter for element seats (14 x 18 mm) Reamer for control rack guide bushes Wrench set, fork wrench set Mandrel for bottom end cap

17

Mechanical pumps: M-MW pumps Special accessories set for testing Bosch M-MW / RW pumps


Order number

Special accessories set for M-MW pumps

1 687 005 020

Scope of delivery Bench stand radius 50 mm

1 688 030 150

Trestle

1 688 030 161


1 686 430 026

Prestroke measuring device for M pump

0 681 440 017

Prestroke measuring device for MW pump

1 688 130 135

Coupling half for DB Typ 190

1 686 432 022

Coupling half for DB Typ 191

1 685 720 208

Test pressure line

1 680 750 008

Connection set

1 687 010 083

Test nozzle-and-holder assembly (with perforated plate 0,6 mm / Test nozzle 1 688 901 990)

1 688 901 101

Test nozzle-and-holder assembly (without perforated plate/ Test nozzle 1 688 901 988)

1 688 901 111

Accessory set for rack travel measuring device for M pump

1 688 130 042

18

Mechanical pumps: M-MW pumps

Repair of in-line fuel-injection pumps of model series PE(S) ..M.. with and without port-closing sensor system (FBG system), without governor, atmospheric-pressuredependent full-load stop (ADA) and timing device

Repair of in-line fuel-injection pumps of model series PE(S) ..MW.. S1 (8 mm stroke) ..S1000 (10 mm stroke) and ..S1 500, without governor, charge-pressuredependent full-load stop (LDA) and timing device


Order number

0 986 614 170




Handheld milling cutter for element seats

Separating tube for fuel gallery (4-cyl. pumps)

Reamer for control rack guide bush

Separating tube for fuel gallery (5-cyl. pumps)

Tappet holder

Assembly sleeve for camshaft in needle bearing (Conus Ø 17 mm)

Socket wrench for delivery-valve holder Press-in tool for camshaft bearing

Assembly sleeve for camshaft in needle bearing (Conus Ø 20 mm)

Tappet holder (Pumps with port-closing sensor system)

Puller for end cap

Stamping tool for control rack screw cap

Plate for pump housing and barrel-and-valve assembly

Socket wrench for armature on full-load screw

Press-in tool for needle bearing

Measuring device for camshaft longitudinal clearance1

Press-in tool for deep groove ball bearing Setting device for control sleeve

Measuring block for camshaft projection1

Socket wrench for locknut

Wrench for camshaft 1

Socket wrench for auxiliary idle-speed spring

Pump plunger caliper1


Puller

Measuring device for pin projection

Tappet ho lder1 (Pumps with port-closing sensor system)

Assembly mandrel for compression spring Locking device for controller flyweights

Setting device for control lever Order number


Puller Mandrel for spacer rings

Repair tools for MW / RW pumps 0 986 614 180

Scope of delivery Tool tray, tool board empty Puller 1

Scope of delivery continued

Scope of delivery

Designation

Order number

Repair tools for MW / RW pumps:

Repair tools for M pumps Tool set, tool board equipped

Designation

Not included in the tool board equipment. A corresponding position has been reserved on the board.

Assembly sleeve for locking ring Sleeve for shaft seal Assembly sleeve for radial shaft seal 1 Wrench for camshaft1 Adapter1 Roller tappet holder1

19

Mechanical pumps: P pumps

Test equipment EPS 815 / EPS 625

Tool set for P pumps (I)

Tool set for P pumps (II)

Tool set for P pumps (III)

Tool set for P pumps (IV)

Repair tools

Designation

Order number

Designation

Special accessories set for P pumps

1 687 005 021

Repair tools for P pumps (I)

Scope of delivery


Clamping flange Ø 95 mm

1 685 720 060

Scope of delivery


1 685 720 159


Bench stand radius 56 mm

1 688 030 153


Flat-base bench stand

1 688 030 141


Trestle

1 688 030 184


1 686 430 030



1 686 430 032

Assembly wrench for camshaft clutch dogs


1 686 430 034

Assembly sleeve for shaft seal


1 686 430 038

Measuring block for camshaft projection


1 688 130 112

Assembly device for barrel-and-valve assembly

Fitting

1 683 457 082

Fitting

1 683 457 084


Test pressure line

1 680 750 089

Test pressure line

1 680 750 075

Test nozzle-and-holder assembly

1 688 901 105

Collar nut for 1 688 130 130

1 683 315 022

Coupling assembly, zero backlash

1 686 401 024

Coupling assembly, zero backlash

1 685 702 073

Guard ring

1 685 510 176

Clamping flange accessory set

1 687 000 065

Order number

0 986 614 240

Puller1 Socket wrench for threaded sleeves Measuring block for camshaft projection Socket wrench for delivery-valve holder Ring wrench Tappet holder Tool kit for locking ring on baffle plate Socket wrench for control rack slotted nut Removal device for barrel-and-valve assembly Assembly sleeve 1

20


Mechanical pumps: P pumps Repair tools Designation

Order number

Repair tools for P pumps (II)

Designation Repair tools for P pumps (IV)


0 986 614 250


Scope of delivery

Scope of delivery



Removal device for flywheels


Retainer

0 986 614 270

Tool kit for bottom end caps

Measuring block for camshaft

projection1

Compensating ring for injection pump drivetrain

Tool kit for bottom end caps 1

Mandrel for camshaft


Assembly sleeve for anti-erosion cap circlip

Wrench for control sleeve

Sleeve for camshaft

Mandrel (5.8 mm) for pump plunger

Assembly mandrel for bearing outer race

Mandrel (8.5 mm) for pump plunger


Forcing plate for camshaft Sleeve for camshaft

Order number

bearing 1

Socket wrench for tappet holder

bearing1

Mandrel for locking ring and tappet roller Guide sleeve for camshaft

Designation

Order number

Assembly device for element seal

Repair tools for P pumps (III) Tool set, tool board equipped

Press-in tool for roller bearing

0 986 614 260

Scope of delivery Tool tray, tool board empty

Removal device for anti-erosion caps Removal device for bearing cap Assembly sleeve for O-ring on delivery-valve holder

Sleeve for lateral end caps Assembly sleeve for roller bearing Spacer plates for element assembles

Mechanical governors for A, M, MW, P and R pumps

Press-in tool for roller bearing Press-in tool for roller bearing camshaft and pump housing bearing Roller tappet holder size PE(S) x P, ... x S7100/7800 Tappet clamping for roller

Designation

Order number

Repair tools for fuel injection governors of RQ, RQV, RSV and MPC (LDA) Tool set, tool board equipped

0 986 614 190

tappet (2 parts) 1

Puller for end cap 1 Assembly wrench for camshaft 1 Removal device for drive flange Assembly sleeve for radial shaft seal Support ring for pump housing Removal device for swivel-joint roller bearing Locking pins for pump plunger Pump plunger caliper Assembly mandrel 1


21

Mechanical pumps: VE pumps

EPS 865 in combination with the EPS 910 for testing distributor injection pumps with HDK sensors. For use with EPS 815 or EPS 625.


Order number

Designation

Order number

Special accessories set for VE pumps

1 687 005 022

EPS 865 – test device EDC-VE

0 684 200 615

Scope of delivery

Special accessories


1 685 720 062

Injection timing tester EP / VA..C..

1 688 130 121

Injection timing tester EP / VE..

1 688 130 227


1 688 130 180

Support device KDEP 1140

0 986 611 876

Test device EDC-VE EPS 865

Test pressure line

1 680 750 017

By using the EPS 865, electronically controlled distributor

Test pressure line

1 680 750 073

injection pumps (VE.E) can be tested on the injection

Test pressure line

1 680 750 085

component test bench by using a potentiometer.


1 688 901 000


1 688 901 020

Distributor injection pumps (VE.E) with HDK sensors must


1 688 901 022

be tested in combination with the EPS 910 activation unit.


1 688 901 023

Banjo bolt

1 683 456 000

Banjo bolt

1 683 370 011

Flushing valve

1 687 010 126

22

EPS 910 – activation unit with half-differential short-circuit ring travel sensor for EPS 865

1 687 022 281

Mechanical pumps: VE pumps

Tool set for repair of mechanically controlled (VE.F) and electronically controlled (VE.E and VE.M) distributor injection pumps


Order number

Designation

Repair tools for VE pumps (I) Tool set, tool board equipped

Repair tools for VE pumps (II) 0 986 614 220


Scope of delivery

Scope of delivery



Puller for clamping sleeve


Male triangular wrench for plug screw

Mandrel for drive shaft

Pin socket wrench for controller shaft

Adjustment plate for timing device position

Spacer for start-quantity position Socket wrench for pressure-control valve

Sleeve for manifold-pressure compensator strokew

Socket wrench for triangular shoulder screw

Shifting square

Measuring device

Set for drive shaft bearing bush (17 mm)

Press-in tool for delivery valve

Set for drive shaft bearing bush (20 mm)

Press-in tool for clamping sleeve

Mandrel for coupling half

Assembly wrench for setting shaft

Screw for speed control lever

Assembly mandrel for eccentric ring

Spring clamp for shifting point

Protective sleeve for roller ring

Setting wrench for controller axis

Assembly shell for impeller

Mandrel for end cap

Clamping device for diaphragm sliding bolt

Twist drill bit for ball sealing bore

Alignment pin for alignment

Mandrel for spring retainer

Puller for bearing bush

Lead sealing device for synthetic seals

Measuring sleeve

Drill bush for lateral threaded bore

Stamping tool for control lever

Assembly plate for sliding bolt

Puller for radial shaft seal (17 mm)

Socket wrench for triangular screw

Puller for radial shaft seal (20 mm)

Stop screw for potentiometer voltage and delivery quantity

Dial gauge holder for locating collar

0 986 614 230

Wrench for camshaft1

Spacer for stop lever

Removal hook for sealing rings and tappet springs1

Tool set for bronze bearing bush Measuring device for MS dimension Dial gauge holder for locating collar

Order number

1


23

Solenoid valve controlled distributor pumps: VP29 (VE.M), VP30 (VE.M) and VP44 (VR.M) VPM 844 Retrofit kit for testing and programming solenoid valve controlled Bosch distributor pumps The basis for Bosch component testing is the injection component test bench EPS 815 plus KMA measurement technology. Only the use of the VPM 844 retrofit kit can guarantee pump testing in accordance with manufacturer's specifications. Automatic programming with VPM 844 f

Automated test sequence

f

All adjusting tasks carried out through control unit programming

f

Exact power supply by means of precision stabilizer

f

Calibration and programming by PC

Test equipment EPS 815 Retrofit kit VPM 844

Scope of delivery VPM 844

For testing VP29 (VE.M), VP30 (VE.M) and VP44 (VR.M)

Special connecting cables, clamp-on sensors, flanges, connection unit, speed sensor, precision voltage stabilizer, various small parts

Designation

Order number

Retrofit kit VPM 844 for solenoid valve controlled distributor pumps 29 / 30 / 44 Important: Coolant temperature for tests of VP 29 / 30 / 44 permissible up to maximum 17 °C. Additional measures may be necessary on site if the temperature is exceeded. Note: Only for EPS 815 as of manufacturing date 01/2001

1 687 002 844

Accessories Computer unit WIN 7 Ultimate 64 bit Celeron 2,2 GHz, VP 44 multilingual, without keyboard Note: If WIN 2000, PC 1 687 022 958 is already present, only order the VP-M retrofit kit

1 687 023 634

The VP-M retrofit kit for the conversion of CR (PC) to VP 44 (PC) includes CAN plug-in card 1 688 400 305, SVTW plug-in card 1 688 400 292, ISO communications module 1 687 023 524, SVTW plug-in card 1 688 400 292, ISO communications module 1 687 023 524

1 687 001 949

Transformer conversion kit 400 - 500 V for EPS 815. Required up to production data 07 / 2005

1 687 001 800

Transformer conversion kit 200 - 240 V for EPS 815. Required up to production data 07 / 2005

1 687 001 801

Test pressure line L= 350 mm (Ford / Rover VP 29 / 30)

1 680 750 100

Test pressure line L= 450 mm (Audi / BMW / Ford / Nissan / Opel VP 44)

1 680 750 101

Test pressure line L= 845 mm (Cummins / John Deere / MAN / Nissan / VM Motori / Volvo VP 44)

1 680 750 102

Test pressure line L= 450 mm (Opel VP 29 / SISU, Perkins VP 30)

1 680 750 103

Calibration nozzle holder combination model IX Passenger car / commercial vehicle (d= 0.5), 6 units recommended

1 688 901 116

Calibration nozzle holder combination model X Passenger car (d= 0.4), 6 units recommended (only VP 44)

1 688 901 118

Calibration nozzle holder combination model X Commercial vehicle (d= 0.5), 6 units recommended (only VP 44)

1 688 901 119

Calibration nozzle holder combination model X Commercial vehicle (d= 0.55), 6 units recommended

1 688 901 120

Bench stand Audi, 2 units necessary (only VP 44)

1 688 030 186

Heat exchanger (2,500 bar)

1 687 010 336

Update set for old heat exchanger 1 687 010 130 (1,800 bar) for customers who use retrofit kit CRS 845 H (2,500 bar)

1 687 010 337

Cable clip set

1 680 190 018

Specified data on CD TestData for CR injectors (passenger car / commercial vehicle) and CR / VP-M pumps. Update subscription via ESI[tronic] ServiceLine 24 Please note additional test set accessories and accessories for test benches (see offer sheets)

1 687 P15 015

Solenoid valve controlled distributor pumps: VP29 (VE.M), VP30 (VE.M) and VP44 (VR.M) Tool set for repair of electronically controlled distributor injection pumps VP29 (VE.M), VP30 (VE.M) and VP44 (VR.M)


Order number

Repair tools VP29 (VE.M), VP30 (VE.M) and VP44 (VR.M) Tool set, tool board equipped

0 986 614 040

Scope of delivery Tool tray, tool board empty Striking tool for drive pinion Assembly device for locking ring Assembly mandrel for vane-type supply pump Press-in tool for flange shaft seal Press-in tool for flange shaft seal Dynamometer for press-in force Puller for shaft seal Press-in tool Assembly mandrel for high-pressure sealing ring Socket wrench for overflow valve Sleeve for drive shaft Mandrel for coupling assembly Disassembly tool for PCB track film Assembly device for distributor body Assembly device for timing device plunger Press-on plate for angle-of-rotation sensor film Power screwdriver for clamping nut Bolt for cam ring Puller for deep groove ball bearing Press-off device for diaphragm Test device for drive shaft position Measuring device Piston stroke measuring equipment VE.E 25

Common Rail System: Basis set for CR components (CP/CRI)

Test equipment EPS 815 Retrofit kit CRS 845 H (in EPS 708 already included)

The retrofit kit CRS 845 H enables reliable testing

Basis for testing Common Rail components

of Diesel components up to a pressure of 2,500 bar.

f

Software-controlled test

The corresponding special accessories sets are

f

Return flow pressure control by regulating valve

available for testing various high-pressure pumps.

f

Adaptation and fixtures for various components

f

f

with corresponding special accessories

Scope of delivery CRS 845 H

High-pressure rail that functions as a pressure

Splash protection, control unit, test rail 2,500 bar,

accumulator, including pressure sensor and

various adapters and connecting lines, regulating valve,

integrated controller.

various small parts

Distributor for separation of the volume flow before cooling and volume measurement

Designation

Order number

Retrofit kit CRS 845 H for Common Rail components

1 687 002 845

Special accessories Update set to 1,800 bar required for existing CRS 845 with manufacturing date before 05 / 2006

1 687 001 612

Update set CRS 845 H required if CRS 845 (1,800 bar) 1 687 001 845 i s already present and upgrade to 2,500 bar is requested CRS 845 (1,800 bar) => CRS 845 H (2,500 bar)

1 687 010 334

CP1 / CP1H pump set

1 687 010 341

CP2 pump set (lube oil supply required)

1 687 010 342

CP3 pump set (lube oil supply is required for CP3.3 / 3.4)

1 687 010 182

CP4 pump set for EPS 815 (CP4 pump set for EPS 708 1 687 010 390)

1 687 010 490

CP third-party pump set Delphi / Denso / Siemens /Continental Successor set for 1 687 010 161 / 162 / 166

1 687 010 183

Lube oil supply, required for CP2 / CPN2 / CPN2.2 / CP3.4 pumps and / or CAM 847

1 687 001 977

Please note additional test set accessories and accessories for test benches (see offer sheets) 26

Common Rail System: CRI1 from Bosch and basis set for CR injectors 1

Solenoid valve controlled injectors

Test equipment EPS 815 / EPS 708 Retrofit kit CRI 846 H for passenger cars, six-way

Scope of delivery CRI 846 H

clamping / for commercial vehicles, two-way clamping,

High-pressure pump CP3, distributor rail, injection

including passenger cars special accessories set for

chambers for CRI, high-pressure hose 250 MPa,

testing Common Rail injectors

electronic control unit (already prepared for UI / UP)

f

f

Up to six passenger car injectors (1st and 2nd

with fixture device for up to six passenger car injectors,

generation) can be fixtured for one test sequence

set of electrical connecting cables and test pressure

High measurement accuracy and tight manufactur-

lines, TestData CD with current test values.

ing tolerances for future reclassification of injectors after repair, as well as testing of injectors with IMA 2

2

Injector delivery compensation

technology Designation

Order number

Retrofit kit CRI 846 H incl. special accessories set for Common Rail injectors on passenger cars (CRS 845 required) For testing Bosch solenoid-valve injectors on passenger cars (100 %) and base set for Piezo, 3rd-party and commercial vehicle injectors. Prior to commissioning of the test kit, calibration of the rail pressure sensor at the EPS 815 is necessary

1 687 002 846

Special accessories Update set swivel device, required for existing CRI 846 with manufacturing date before 06/2006 (for adaptation of Common Rail injectors). As of delivery date 06/2006, the swivel device is included in the CRI 846

1 688 120 174

Update set CRI 846 H, required if CRI 846 (1,800 bar) 1 687 001 846 is already present and upgrade to 2,500 bar is requested CRI 846 (1,800 bar) => CRI 846 H (2,500 bar)

1 687 010 335

High-pressure hose 250 MPa 1 000 mm

1 687 016 064

Adapter (thread adaption and restricts system to 1,800 bar), required if set combination CRS 845 (1,800 bar) and CRI 846 H (2,500 bar) or CRS 845 H (2,500 bar) and CRI 846 (1,800 bar) are used

1 681 032 094

CRIN test set For Bosch commercial vehicle injectors. For CRIN clamping device, 1x CRIN set 1 687 001 925 is required. For two CRIN clamping devices, 2x CRIN sets 1 687 001 925 and 1x adapter line 1 684 463 711 are required

1 687 001 925

CRIN holding bracket for injector return volume measurement on the EPS 708 in connection with CRI 846 H

1 687 016 080

CRI Delphi / Denso for passenger car injectors

1 687 010 186

CRI Piezo for testing Piezo injectors from Bosch, Siemens and Denso

1 687 010 333

Please note additional test set accessories and accessories for test benches (see offer sheets)

27

Common Rail System: CRI / CRIN1 from Bosch and basis for CR injectors 1


Adapter set CRI 2.5 (CRI2-18, 2-20)

Test equipment EPS 815 / EPS 708 Retrofit kit CRI / CRIN 848 H for passenger cars,

Designation

Order number

six-way clamping / for commercial vehicles, four-way

Retrofit kit CRI / CRIN 848 H

1 687 002 848

clamping

Special accessories

Designed for Common Rail injectors. The multiple clamping permits testing of Bosch CRI / CRIN and CRIs from other manufacturers. In the future, it will be possible to test CRIN units from other manufacturers. The exclusive adapter and quickaction locking mechanism ensure rapid operational readiness. The retrofit kit is per fectly designed for efficient Diesel component testing of injectors in passenger cars and commercial vehicles. f

CRI / CRIN 848 H: Alternative to the CRI 846 H

f

Can be upgraded to CRI / CRIN 848 H for current CRI 846 and future CRI 846 H customers

f

Flexible: Modular concept for the EPS 815 and EPS 708

Adapter set for new injector generation CRI 2.5 (CRI 2-18, 2-20), see photo above

1 687 010 494

Update set for customers with CRI 846 H to CRI / CRIN 848 H

1 687 010 368

High pressure hose 2,500 bar 1,000 mm (for EPS 815: see product offer sheet) (for EPS 708: see product offer sheet)

1 687 016 064

High pressure hose 2,500 bar 750 mm, (for EPS 815: see product offer sheet ) (for EPS 708: see product offer sheet )

1 687 016 070

CRI Delphi / Denso for passenger car injectors

1 687 010 186

CRI Piezo for testing Piezo injectors from Bosch, Siemens and Denso

1 687 010 333


Scope of delivery CRI / CRIN 848 H High-pressure pump CP3, distributor rail, universal

Adapter and cover plates for CRI / CRIN

injection chamber for CRI and CRIN, hose line HD 250

Bosch offers an extensive line of adapters and

MPa, electronic control unit (already prepared for UI/UP)

adjustable cover plates for testing CRI / CRIN injectors.

with clamping fixture for up to six passenger car

By using these adapters and plates, the injectors are

injectors and up to four commercial vehicle injectors,

centered securely and several injectors can be quickly

set with electrical connection cable and test pressure

installed and tested at the same time. Which adapter

lines, CD TestData with current test setpoint values

or mounting plates are to be applied, please refer to the CD TestData.

28

Common Rail System: CRI / CRIN1 from Bosch (for use with CRI 846 H) 1


Test equipment EPS 815 / EPS 708 The special accessories set CRIN permits testing of

Designation

Order number

commercial vehicles injectors of 1st and 2nd generation

CRIN special accessories set for Bosch commercial vehicle injectors of 1st and 2nd generation. Includes 1 687 016 060 and 1 687 016 062 Note: CRI 846 or CRI 846 H required. If existing CRIN set 1 687 001 599 is used, use corresponding extension sets (1 687 016 060 and 1 687 016 062)

1 687 001 925

(without HEX-NIMA). A precondition for the use of the special accessories set CRIN is the availability of retrofit kit CRI 846 or CRI 846 H. Scope of delivery CRIN

1 684 463 711

clamping pieces, injection chamber with adapter

Special accessories CRIN ADD ON – adapter line for simultaneous testing of 2 CRINs

sleeves, injector backflow line connection set,

High-pressure hose 2,500 bar 1,000 mm

1 687 016 064

electric connection cable and CD TestData with

Update sets for existing CRIN set 1 687 001 599 Update set: Includes extended return line for future CRIN with larger return volume

1 687 016 060

CRIN holding bracket for injector return line volume measurement on EPS 708 in connection with CRI 846 H and 1 687 001 925, see photo above

1 687 016 080

Adapter set for new injector generation CRI 2.5 (CRI 2-18, 2-20)

1 687 010 494

3 assembly frames with high-pressure connection,

current test values


29

Common Rail System: CRI / CRIN1 from Bosch 1


Repair tools CRI / CRIN / UI Level 1 – assembly fixture

Level 2 – CRI / CRIN set 1, carrying case

Assembly fixture for nozzles or nozzle-retaining nuts of

Carrying case contains tools for replacing high-pressure

Common Rail and UI injectors.

sealing ring on the CRI. Assembly fixture 0 986 613 600 for use with tool set 0 986 613 650 for replacement of the high-pressure sealing ring. Extension for CRIN

Designation

Order number

Assembly fixture for nozzle and retaining nut replacement CRI / CRIN

0 986 610 130

Assembly set for O-ring assembly CRI / CRIN

0 986 612 930

Alternative

injector with 0 986 613 699

Designation

Order number

Assembly fixture for use with 0 986 613 650

0 986 613 600

Assembly fixture for nozzle and retaining nut replacement UI and base assembly f ixture for CRI / CRIN (accessory set 0 986 613 500 necessary)

0 986 613 400

CRI / CRIN set 1, carrying case Note: The foam inserts are already prepared to fit tools of level 1.

0 986 613 650

Accessory set for base assembly fixture necessary for CRI / CRIN

0 986 613 500

Accessory set for CRIN injectors (space available in the carrying case 0 986 613 650)

0 986 613 699

Removal and installation tools CRI / CRIN Designation

Order number

Rotating device for injector

0 986 611 481

Puller for CRI

0 986 611 499

Striking tool for injector (CR)

0 986 612 727

Cleaning set for compressed air adapter

0 986 612 729

Sealing bolt for combustion chamber

0 986 612 734

Puller for injector

0 986 612 782

Removal claw for CRI (MB, PSA)

0 986 612 872

30



Full repair of passenger car Common Rail injectors (CRI) and commercial vehicle Common Rail injectors (CRIN). Collection (packages) of repair and measuring tools, assembly tools, and testers in line with requirements and according to customer profiles.

Repair tools Level 3 – tools for complete repair of solenoid-valve-controlled Bosch injectors For first-time users / workshops that have so far not carried out any injector repairs. First-time user package: CRI level 3

First-time user package: CRIN level 3

Designation

Order number

Designation

Order number

First-time user package: CRI level 3

0 986 610 700


0 986 610 710

First-time user package. CRI level 3 (carrying case variant)

0 986 610 703

Equipment supplied: Carrying case CRI / CRIN set 2 (measurement and calibration)

Equipment supplied: Carrying case CRI / CRIN set 2 (measurement and calibration)

Carrying case CRI / CRIN set 3 (assortment of measurement accessories)


Carrying case CRI / CRIN set 4 ("first-time users")

Carrying case CRI /CRIN set 4 ("first-time users")

Carrying case, torque wrench with CRI-specific content

Carrying case, torque wrench with CRI-specific content

Control unit, CRR 120 (pneumatic activation), manual


Control unit, CRR 220 (electric activation), manual


Power screwdriver for removal of the injector

Power screwdriver for removal of the injector

Clamping fixture for injector mounting

Clamping fixture for injector mounting

Conversion kit

Conversion kit

Required tools

Assembly fixture CRR 130 (CRI 2.1)

Base set of shims, containing

Carrying case CRI Shim, complete

0 986 610 940

Required tools Base set of shims, containing

F 00Z C99 170, -171, -172

F 00Z C99 170, -171, -172

Note: Always order all three part numbers Set of shims CRIN

F 00R J02 760

Precision voltage regulator

1 687 022 873

Note: Always order all three part numbers Set of shims CRI

F 00Z C99 009


1 687 022 873

Retrofit set

Retrofit set Designation

Order number

Designation

Order number

Retrofit kit CRI, level 3

0 986 610 715

Retrofit kit CRIN, level 3

0 986 610 705

Set of shims CRI

F 00Z C99 009

Set of shims CRIN

F 00R J02 760

Carrying case CRIN Shim, complete

0 986 610 950 31



Repair tools For workshops that already perform injector repair levels 1 (nozzle replacement) and 2 (high-pressure ring replacement).

Upgrade kit for CRI, level 3

Upgrade kit for CRIN, level 3

Designation

Order number

Designation

Order number

Upgrade kit for CRI, level 3

0 986 610 750

Upgrade kit CRIN, level 3

0 986 610 760

Equipment supplied:

Equipment supplied:

Carrying case CRI / CRIN set 2 (measurement and calibration)

Carrying case CRI / CRIN set 2 (measurement and calibration)









Conversion kit

Conversion kit

Carrying case CRI (without content)

Carrying case CRIN (without content)

Assembly fixture CRR 130 (CRI 2.1) Required tools Base set of shims, containing

Required tools F 00Z C99 170, -171, -172

Note: Always order all three part numbers

Base set of shims, containing

F 00Z C99 170, -171, -172

Note: Always order all three part numbers

Set of shims CRI

F 00Z C99 009

Set of shims CRIN

F 00R J02 760


1 687 022 873


1 687 022 873

Retrofit set

Retrofit set

Designation

Order number

Designation

Order number

Retrofit kit CRIN, level 3

0 986 610 725

Retrofit kit CRI level 3

0 986 610 735

Set of shims CRIN

F 00R J02 760

Set of shims CRI

F 00Z C99 009

32

Common Rail System: CRIN1 by Bosch from Japan and USA production 1

Solenoid valve injectors for commercial vehicles

Full repair of commercial vehicle Common Rail injectors (CRIN) from Japan and USA production. Collection of repair and measuring tools, assembly tools, and testers in line with requirements and according to customer profiles.

Repair tools Level 3 - tools for complete repair of solenoid-valve-controlled Bosch injectors To complete or for exclusive processing of solenoid-valve-controlled injectors from Japan and USA production (0 445 120 047, -048, -049, -058, -072, -073, -076, -090, -091, -093, -095, -109, -126, -243 and 0 445 120 008) First-time users / workshops that already have the repair tools CRI / CRIN Level 3 (as of Page 31) can use the extension set 0 986 610 845 to also repair injectors from Japan and USA production.

First-time users / workshops that have so far not repaired injectors and that want to exclusively repair injectors from Japan and USA production can do this with the specific tool set 0 986 610 965.

Extension set for CRIN Japan and USA production

Tool set for CRIN Japan and USA production

Designation

Order number

Designation

Order number

Extension set CRIN Japan / USA

0 986 610 845

Tool set CRIN Japan / USA

0 986 610 965

Required special accessories Set of shims

available shortly

First-time user package: CRIN level 3 Designation

Order number


0 986 610 710

Equipment supplied: Carrying case CRI / CRIN set 2 (measurement and calibration) Carrying case CRI / CRIN set 3 (assortment of measurement accessories) Carrying case CRI / CRIN set 4 ("first-time users") Carrying case, torque wrench with CRI-specific content Control unit, CRR 120 (pneumatic activation), manual Control unit, CRR 220 (electric activation), manual Power screwdriver for removal of the injector Clamping fixture for injector mounting Conversion kit Required special accessories Base set of shims, containing

F 00Z C99 170, -171, -172

Note: Always order all three part numbers Set of shims CRIN

F 00R J02 760


1 687 022 873

Set of shims

available shortly

33

Common Rail System: CP1 / CP1H Special accessories set CP1 permits testing of Common Rail high-pressure pumps of the first generation.

Repair of Common Rail high-pressure pumps of the model series CP1 and CP1H

Repair tools


Order number

Designation

Special accessories set CP1 Can be used on EPS 815 (can also be used for EPS 708, but is not specially recommended for the EPS 708, as par ts are delivered that are not required on the EPS 708)

1 687 010 341

Repair tools CP1 / CP1H

Special accessories set CP1 / CP3 Can only be used specifically on EPS 708 (the CP1 and CP3 set scope of delivery has been adapted and grouped for the EPS 708)

1 687 010 346


1 687 016 064

High-pressure hose 2,500 bar 700 mm

1 687 016 070

Order number


0 986 614 360

Scope of delivery Tool tray, tool board empty Puller for radial shaft seal Puller for pressure-control valve Press-in tool for low-pressure connection 1 Press-in tool for low-pressure connection 2 Press-in tool for low-pressure connection 3 Puller for barrel-and-valve assembly

Scope of delivery of special accessories set CP1

Dummy plug for housing bore

Drive flange, cone 20 CP1, Drive flange Oldham CP1,

Parts set for shaft seal

Clamping flange CP1, Connection set CP1 pumps DC

Adjusting screw for cylinder-head cover

Scope of delivery of special accessories set CP1 / CP3

Guide pin for short-circuiting ring

Drive flange, cone 20 CP1, drive flange Oldham CP1,

Assembly sleeve for shaft

clamping flange CP1, connection set CP1 pumps DC,

Assembly sleeve for O-ring

drive flange cone 25 CP3, M14 x 1.5, clamping flange

Spacer tube

CP3, pressure hose for connection of volume flow

Support flange

measurement, fitting, O-ring, 8 x 2,5, retaining plate,

Puller for flange

drive flange cone 25, M18 x 1.5, drive flange CP3

Assembly sleeve for cone shaft

Oldham, ring fitting, T fitting, hose clamp, adapter

Press-in tool for low-pressure connection

1 x CP3, pressure gauge 0…600 KPa, pressure gauge

Assembly mandrel for gear pump (CP1H)

-100…250 KPa, parts set throttle, metering unit ZME 0928B00561 for 1L/H, software package, CD-ROM,

Assembly mandrel for gear pump (CP1H)

hose line NW12.5 AD15 length 600 mm, union nut M22 x 1.5 x 17, cutting ring, installation instructions, operating instructions, various small parts 34

Press-in tool for low-pressure connector 1(Iveco)

2(Renault passenger cars)

3(Standard)


Common Rail System: CP2 / CPN2 With its CP2 Common Rail pump, Bosch has a special commercial vehicle application in its range. It is currently used for Mitsubishi and RVI. The special accessories set CP2 permits testing of these commercial vehicle Common Rail pumps.

Test equipment EPS 815

Repair tools

Designation

Order number

Designation

Special accessories set CP2

1 687 010 342

Repair tools CP2

High-pressure hose 2,500 bar 1,000 mm for CP2 testing, two hoses are necessary

1 687 016 064

Assembly sleeve for radial shaft seal

0 986 611 037


0 986 611 298

Printed circuit board for testing CP2. Required for already existing CRS 845 with production date before 04/2004

1 688 400 320

Assembly sleeve

0 986 611 992


0 986 611 993

Clamp block

0 986 611 096

Tool kit for bottom blanking plug

0 986 612 139

Assembly device for drive gear

0 986 612 857

Tappet holder

0 986 612 858

Puller for drive bearing cap

0 986 612 859

Scope of delivery CP2

Puller for barrel-and-valve assembly

0 986 612 860

Throttle, banjo union for D=16, AD15, hose line NW12.5,

Assembly sleeve for upper element sealing ring

0 986 612 861

AD15, L=1100, M14 x 1.5-A15, M14 x 1.5, T-threaded

Assembly sleeve for lower element sealing ring

0 986 612 862

connection AD15-10-15, swiveling screw-fitting

Support ring for shaft seal

0 986 612 863

AD15-M18 x 1.5, pressure gauge 2.5 MPa, steel pipe

Assembly mandrel for shaft seal

0 986 612 864

AD15, hose line NW8 AD10, L=1350, screw connec-

Press-in tool for barrel-and-valve assembly

0 986 612 865

tion, speed sensor adapter line, adapter line for DMV,

Guide pin for drive bearing cap

0 986 612 866

connecting line to CP2, pressure hose ID8, PVC hose,

Guide pin for housing assembly

0 986 612 867

printed circuit board equipped, single-stage box filter,

Assembly device for bearing cap/housing

0 986 612 868

plug screw M18 x 1.5, temperature sensor, clamping

Assembly mandrel for bottom blanking plug

0 986 612 869

Lube oil supply, required for CP2 / CPN2 / CPN2.2 / CP3.4 pumps and / or CAM 847

1 687 001 977


Order number

flange, O-ring 12.5 x 2.5, bracket, flat sealing ring A18 x 22, intake line retrofit kit, CD-ROM, software package,

Removal and installation tools

installation instructions, operating instructions, various small parts

Designation

Order number

Locking device for crankshaft

0 986 612 741

Spacer for belt pulley

0 986 612 744

35

Common Rail System: CP3

Repair tools CP3 flange

Repair tools


Order number

Designation

Special accessories set CP3 Can be used on EPS 815 (can also be used for EPS 708, but is not specially recommended for the EPS 708, as parts are delivered that are not required on the EPS 708)

1 687 010 182

Repair tools CP3 flange

Special accessories set CP1 / CP3 Can only be used specifically on EPS 708 (the CP1 and CP3 set scope of delivery has been adapted and grouped for the EPS 708)

1 687 010 346

Tool set, tool board equipped Scope of delivery Tool tray, tool board empty Guide sleeve for press-in tool Support for press-in tool Support for pre-pressing / pressing in housing bush

Required special accessories:

1

Repair tools CP3 housing


1 687 016 064

Downholder for pre-pressing / pressing in housing bush

Update set CP3.4 return line connection 1

1 687 016 061

Support for holder

Lubrication supply EPS 815

1 687 001 977

Screw clamp


1 687 001 931

Rail

CP3.4 return line connection, included as of 09 / 2009 in the scope of delivery of the CP3

Plunger for housing bush Plunger for housing bush


Plunger for housing bush

Scope of delivery CP3


Drive flange, cone 25 CP3, M14 x 1.5, clamping flange

Press-in tool for housing bush

CP3, fitting, O-ring, 8 x 2.5, retaining plate, drive flange, cone 25, M18 x 1.5, drive flange CP3 Oldham, banjo union, T-adapter, hose clip, adapter 1 x CP3, pressure gauge 0…600 KPa, pressure gauge -100…250 KPa,


Axial measuring device for measuring axial clearance Axial measuring device for measuring axial clearance

throttle parts set, metering unit ZME 0928B00561 for

Clamp block for measuring axial clearance

1L/H, software package, CD-ROM, hose line NW12.5

Adapter for measuring axial clearance

AD15, length 600 mm, cap nut M22 x 1.5 x 17, cutting

Sleeve for extending the bell

ring, installation instructions, operating in structions,

Fastening

various small parts

Screw for guide piece

36

Scope of delivery continued on next page

Order number

0 986 610 360

Common Rail System: CP3 Repair tools Designation

Designation Order number

Repair tools CP3 flange: Scope of delivery continued Stud bolt

Repair tools for CP3 housing: Scope of delivery continued Stamping tool for eliminating distortion in the flange

Stud bolt

Stamping tool for eliminating distortion in the flange

Stud bolt

Press-in tool for flange shaft seal

Collet for removing housing bush








Test adapter for leak test of outer shaft seal


Designation

Press-in tool Order number

Scope of delivery Tool tray, tool board empty Washer for flange bush Plunger for flange bush Plunger for flange bush Wrench socket, Torx T50 IP Washer for disassembly of thrust rings Guide pin for disassembly of thrust rings Nut for disassembly of thrust rings Washer for calking thrust rings Washer for calking thrust rings Sleeve for calking thrust rings Sleeve for calking thrust rings Sleeve for calking thrust rings Guide sleeve for pressing in flange bushes Guide sleeve for pressing in flange bushes Guide sleeve for pressing in flange bushes Guide sleeve for pressing in flange bushes Guide sleeve for pressing in flange bushes Support for pressing in flange bushes

Rotary button for pump shaft Socket wrench for low-pressure connections

Repair tools for CP3 housing Tool set, tool board equipped

0 986 610 370

Socket wrench for low-pressure connections Plunger for flange bush Washer for flange bush Washer for flange bush Support for flange bush Washer for flange bush Washer for flange bush Plunger for washer Fastener for flange bush Screw for guide piece Piston ring for calking the flange thrust ring Piston ring for calking the flange thrust ring Piston ring for calking the flange thrust ring Piston ring for calking the flange thrust ring Piston ring for calking the flange thrust ring Piston ring for calking the flange thrust ring

Plunger for flange bush

Disassembly tool for removing the flange thrust ring



Assembly sleeve for O-ring of cascade overflow valve

Plunger for guiding the press-in tool for flange bush

Assembly sleeve for cone shaft





Washer for calking the friction washer

Assembly sleeve for O-ring of metering unit

Support for aligning the load sensor

Assembly sleeve for overflow valve

Support for flange bush

Assembly sleeve for O-ring of metering unit

Support for flange bush

Assembly sleeve for cone shaft Press-in tool for inner flange shaft seal Stamping tool for eliminating distortion in the flange Stamping tool for eliminating distortion in the flange

Order number

Designation

Order number

Additional repair tools CP3 Load sensor for shaft seals, bushes, etc.

0 986 612 878

Force transducer for pressures

0 986 612 997

Puller for shaft seals

0 986 612 465 37

Common Rail System: CP4 for EPS 708

Test equipment EPS 708 New opportunities for the diesel workshop:

Scope of delivery CP4 / EPS 708

Powerful modern Common Rail Systems are becoming

CP4 PCB and electrical components, Installation

more popular on the market. One of the latest high-

Parts Set: Mounting plate for all standard CP4 HP

pressure pump generations, the volume-controlled CP4,

pumps, Drive Parts Set: Five different drive shafts, HP

is being applied.

Connection Parts Set: M16 x 1.5; M16 x 1.0, Adapter

The CP4 Bosch special accessory sets enable the work-

with M16 nut in order to use the existing high-pressure

shop to give a professional diagnosis and repair the

pipes, NP Connection Parts Set: Inlet / Backflow

latest diesel systems. The Bosch know-how is available

connection line with snap closure on Delta temperature

for the diesel specialist, even in cases of repairing the

sensor block including bracket, Pressure Transfer Parts

most sophisticated components.

Set: Pressure sensor block to absorb CP4 pressure transfer and suction pressure in case of various common rail high-pressure pumps, connection pipe.

CP4 Special accessory set for EPS 708 f

Delta temperature measurement for the diagnosis of the pump drive (roller tappets, bushings, ...)

f

Inlet/backflow pressure control with low tolerances

f

Customized vent function: flow testing only possible

Designation

Order number

CP4 Special accessory set Only for EPS 708

1 687 010 390

ZME venting function: This feature was introduced in order to shorten the test time (50%)

Additional special accessories

Digital pressure transfer gauge at CP4 with integrated

High pressure pipe 2 ,500 bar 1,000 mm

1 687 016 064

gear pump

Hydraulic pipe for transfer pressure measuring

1 680 712 327

Mounting flange suitable for all CP4 pumps

Lube oil supply EPS 708

1 687 001 931

if CP4 and the HP system are completely vented f

f

f

(470 different part numbers) f

Five different drive flanges

f

High pressure adapter: To cost effectively enable all the different HP connections

38

Common Rail System: CP4 for EPS 815

Test equipment EPS 815 CP4 Special accessory set for EPS 815

Scope of delivery CP4 / EPS 815

Delta temperature measurement for the diagnosis of

Inlet / backflow control module with CP4 PCB,

the pump drive (roller tappets, bushings, ...)

Installation Parts Set: Mounting plate for all standard

Inlet / Backflow pressure control with low tolerances

CP4 HP pumps, Drive Parts Set: Five dif ferent drive

(+/- 0.05 bar)

shafts, HP Connection Parts Set: M16 x 1.5; M16 x 1.0,

Customized vent function: flow testing only possible

Adapter with M16 nut in order to use the existing high-

if CP4 and the HP system are completely vented

pressure pipes, NP Connection Parts Set: Inlet / backflow

ZME venting function: This feature was introduced in

connection line with snap closure on Delta temperature

order to shorten the test time (50%)

sensor block including bracket, Pressure Transfer Parts

Digital pressure transfer gauge at CP4 with integrated

Set: Pressure sensor block to absorb CP4 pressure

gear pump

transfer and suction pressure in case of various common

Mounting flange suitable for all CP4 pumps

rail high-pressure pumps, connection pipe integrated in

(470 different part numbers)

the set, lube oil pressure recording: Pressure sensor for

f

Five different drive flanges

electronic pressure recording of the lube oil pressure.

f

High pressure adapter: To cost effectively enable all

f

f

f

f

f

f

the different HP connections Designation

Order number

CP4 Special accessory set Only for EPS 815

1 687 010 490

Additional special accessories: CRS 845 H

1 687 002 845

Heat exchanger

1 687 010 336

Upgrade kit CRS 845 for CRS 845 H

1 687 010 334

Upgrade kit for heat exchanger 2 ,500 bar

1 687 010 337

High pressure pipe 2 ,500 bar 1,000 mm

1 687 016 064


1 680 712 327


1 687 001 977

39

Common Rail System: CP4


Order number

Designation

Order number

Repair tool kit 1 and 2

0 986 610 740

Repair tool kit 1 and 2

0 986 610 740

Scope of delivery repair tool kit 1

Scope of delivery repair tool kit 2



Adjusting device

Installation device (CP4 fixture)

Pressing device

Drift Pin

Pressure sleeve

Extractor device (flange)

Test adapter (leak test)

Extractor device (flange)

Tool Set (RWDR)

Remover (cross-coupling)

Tool Set (pressure sleeve)

Locating pin (M6)

Tool Set (adapter)

Locating pin (M8) Installation aid (O-ring) Installation tool (cross-coupling) Tool kit (installation sleeves) Adapter block (cylinder installation) Adapter (camshaft) Socket wrench (temperature sensor) Socket wrench insert Adapter (pressure gauge) Installation sleeve (ZME O-ring installation)

40

Common Rail System: CB18

Repair tools


Order number

Designation

Order number

CB18 Special accessory set Only for EPS 815 and EPS 708

1 687 010 402

Repair tool kit

0 986 614 081

Scope of delivery

Scope of delivery Mounting flange 68 mm

Mounting flange for CB18 / CB28, including screws

Bushing

Installation sleeve HP element

Drive coupling

Installation sleeve CB18

Mounting cap

Installation sleeve CB18

Holding key

Press tool

Inlet pipe with 2.4 mm throttle

Corkscrew

Vent nipple fitting

Studs (2 pcs)

Rectus nipple

Drift Pin

Ring piece 10 mm

Installation sleeve ZME O-ring 4.0

Screw clamp

Accessories (high pressure pumps of the "Chery" vehicle manufacturer 0 445 025 015): Adapter (measuring camshaft's axial clearance) Drift pin

Lube oil inlet connection Additional special accessories High pressure pipe 2,500 bar 1,000 mm

1 687 016 064

High pressure pipe 1,800 bar 1,000 mm

1 680 712 227


1 687 001 977


1 687 001 931

NP gauge (16 kPa) Diesel set 1

0 986 613 102

NP gauge (-100 … 500 kPa) Diesel set 1

0 986 613 103


1 680 712 327

Old Ham drive coupling with mountingflange for Chery (Chinese vehicle)

1 687 010 493

1 681 335 118 1 683 120 096

Additional special accessories Flange

0 986 611 358

KDEP 2919

0 986 611 249

Test equipment and repair tools for CB18 Pumps

Please note additional test set accessories and test bench related accessories (please refer to offer sheets)

41

Common Rail System: CB28

CB28 Basic repair tool kit

Test equipment EPS 815

CB28 Additional repair tool kit

Repair tools

Designation

Order number

Designation

Order number

CB28 Special accessory set Only for EPS 815

1 687 010 496

Repair tool kit CB28 basic kit

0 986 614 082

Scope of delivery

Scope of delivery

Installation sleeve O-ring HP element

Mounting flange 85 mm

Installation sleeve O-ring HP element

Drive coupling

Press-in pin shaft seal

Mounting cap

Alignment bolts

Holding key

Dismantling pin

Inlet pipe with throttle

Installation / dismantling pin M10

Inlet pipe Ring piece M14 x 1.5

Additional repair tool kit, if no CB18 basic kit is available

Test adapter M14 x 1.5

Scope of delivery

Hollow screw M14 x 1.5 Threaded fitting

Mounting flange for CB18 / CB28

Lube oil inlet connection

Corkscrew

Backflow pipe

Protective sleeve shaft seal

0 986 614 083

Press tool shaft seal

Newcomers / workshops that have never conducted Test equipment and repair tools for CB28 pumps

CP1, CP3 repairs, and exclusively seek to repair CB28 high-pressure pumps: Repair tool kit CB28

0 986 614 082

Repair tool kit CB18 / CB28

0 986 614 083

Accessories: Axial clearance measurement device 0 986 610 282, installation sleeve ZME O-ring 0 986 611 815, pressure gauge 1 687 233 012, driving pin 1 683 521 035, installation sleeve ZME O-ring 0 986 611 851, extracting device for shaft seal 0 986 612 465, extraction clamp Ø 31.5 mm 0 986 619 255, extracting 42

bell 0 986 619 216, clamping device 0 986 619 250

Common Rail System: CP from Delphi / Denso / Siemens / Continental Common Rail – the future of the Diesel engine As early as 1997, the first Diesel vehicle series was fitted with a Common Rail System. Since then, the triumphal progression of this technology is unstoppable. In the field of Diesel fuel injection, Bosch is the worldwide leading partner of the automobile industry, with high market shares in vehicle initial equipment. In the meantime, systems from other suppliers, e.g. Delphi, Denso and Conti / Siemens, are also being used by various vehicle manufacturers. These components can be tested using the special accessories set CP Delphi / Denso / Siemens / Continental

Test equipment EPS 815 / EPS 708 Test equipment for Common Rail components from

Special accessories set

other manufacturers

CP Delphi / Denso / Siemens / Continental

With its component test benches EPS 815 and EPS 708,

This special accessories set enables testing of Common

Bosch offers Diesel specialists an extensive, complete

Rail high-pressure pumps from the manufacturers

solution, which also permits testing of Common Rail

Delphi / Denso / Siemens / Continental on the EPS 815.

pumps and injectors from other manufacturers. For that,

A requirement is the retrofit kit CRS 845 (1,800 bar) or

the test equipment range has been extended by further

CRS 845 H (2,500 bar).

accessory sets.

In addition to our own test values CD "TestData", test values for Diesel components from Delphi, Denso and Continental / Siemens for EPS 815, EPS 708 and EPS 205 are available from the data provider Refdat and can be downloaded from the workshop under www. refdat.net Note: The accuracy of the third party data is up to the data provider. Robert Bosch GmbH assumes no liability for any test procedure and data.

Designation

Order number

Special accessories set CP Delphi / Denso / Siemens / Continental

1 687 010 183

Required special accessories: High-pressure hose 2,500 bar 1,000 mm

1 687 016 064

Update set for existing special accessories sets for pumps of other manufacturers 1 687 010 161, 1 687 010 162, 1 687 010 166

1 687 010 184


1 687 001 977


1 687 001 931


43

Common Rail System: CRI Piezo from Bosch / Denso / Siemens / Continental Special accessories set for testing Delphi and Denso passenger car Common Rail Piezo injectors f

Bosch components of the latest generation can be tested with test software and TestData CD

f

Test specifications from systems from other manufacturers are available via www.refdat.net

Test equipment EPS 815 / EPS 708 Special accessories set CRI Piezo

Designation

Order number

for diagnosing passenger car Common Rail Piezo

Special accessories set CRI Piezo

1 687 010 333

injectors from manufacturers:


f

Bosch

f

Denso

f

Siemens / Continental

f

Delphi

The new test kit is designed for efficient and highly accurate testing of Bosch systems and systems from other external manufacturers. Testing of competitors' components is still in preparation. The workshop thus guarantees a wide base in the long-term for a reliable business growth area. Piezo Common Rail injector testing at a glance: f

Air-tightness test

f

Check of coupler filling

f

Check for insulating faults in the Piezo module

f

Injection quantity measurement at the test points: - pre-injection (VE) - idling (LL) - emission (EM) - full load (VL) - fuel return quantity

f

f

44

IMA coding (incl. ISA Code)

Hose lines for testing CRI Piezo Denso. Required if CRI Delphi / Denso set 1 687 001 609 or 1 687 010 186 not present

1 687 016 055

Injection chamber set for testing Denso / Siemens CRI Piezo and CRI Delphi / Denso solenoid valve. Required if CRI Delphi / Denso set 1 687 001 609 or 1 687 010 186 (production date before 12 / 2010) not present

1 685 438 631

Test pressure line 1,800 bar for testing Bosch CRI Piezo and Delphi / Denso solenoi d valve up to 1,800 bar. Required if " old" CRI Delphi / Denso set 1 687 001 609 not present. Can only be used with CRI 846 (1,800 bar)

1 687 010 185

Test pressure line 2,500 bar for testing Bosch CRI Piezo and Delphi / Denso solenoi d valve up to 2,500 bar. Only to be used with CRI 846 H or CRI / CRIN 848 H

1 687 016 065



(injector voltage adjustment)

Designation

Order number

Activation up to 220 V

Puller for CRI

0 986 611 499

Adapter for UP, CRI Piezo

0 986 612 885

Common Rail System: CRI1 from Delphi / Denso 1


Special accessories set for testing Delphi and Denso Common Rail injectors

Test equipment EPS 815 / EPS 708 Special accessories set CRI Delphi / Denso

Designation

Order number

This special accessories set enables Common Rail

Special accessories CRI Delphi / Denso

1 687 010 186

passenger car injectors (solenoid valve) from the


manufacturers Delphi and Denso to be mounted and tested on the EPS 815 or EPS 708. A requirement is the retrofit kit CRI 846 / CRI 846 H or CRI / CRIN 848 H. Test above 1 Ω is possible.

New: In addition to our own test values CD "TestData", test values for Diesel components from Delphi, Denso and Continental / Siemens for EPS 815, EPS 708 and EPS 205 are available from the data provider Refdat and can be downloaded from the workshop under www.refdat.net Note: The accuracy of the third party data is up to the data provider. Robert Bosch GmbH assumes no liability for any test procedure and data.

Update set for former CRI Delphi / Denso set 1 687 001 609. For testing injectors above 1 Ω

1 687 010 187

Injection chamber set for testing Denso / Siemens CRI Piezo and CRI Delphi / Denso solenoid valve. Required if CRI Delphi / Denso set 1687 001 609 or 1 687 010 186 (production date before 12/2010) not present

1 685 438 631

Test pressure line 1,800 bar for testing CRI Piezo Bosch and solenoid valve Delphi / Denso up to 1,800 bar. Note: Required if "old" CRI Delphi / Denso set 1 687 001 609 is not present. Can only be used with CRI 846 (1,800 bar)

1 687 010 185

Test pressure line 2,500 bar for testing Bosch CRI Piezo and Delphi / Denso solenoid valve up to 2,500 bar. Can only be used with CRI 846 H or CRI / CRIN 848 H

1 687 016 065


45

Unit injector / unit pump system: UI / UP CAM 847 retrofit kit for testing Unit Injector and Unit Pump systems The basis for testing Unit Injector and Unit Pump systems is the injection component test bench EPS 815 from Bosch. The CAM 847 retrofit kit guarantees that the functional test of Bosch systems is in accordance with manufacturer's specifications. Testing of competitors' systems is in preparation.

Test equipment EPS 815 CAM 847

Efficient work

retrofit kit – complete testing of UI and UP systems

f

Space-saving Cambox

Full performance development, high injection pressures

f

Timesaving by testing with universal cam

and a long service life are trademarks of Unit Injector

f

Significantly reduced setup times in the workshop

and Unit Pump systems. With the CAM 847 retrofit kit,

thanks to the simulation of all relevant system

Bosch now rounds off the use of EPS 815 as a universal

strokes via adaptations

test bench, allowing UI and UP systems to be tested. Flexible design Bosch offers two versions of the CAM 847 retrofit kit: f

Complete package with Camboxes and 12 adaptations for test Bosch UI and UP systems

f

Individual package for customized and market-oriented compilation of the necessary adapter sets


46

f

Automated test sequence

Unit injector / unit pump system: UI / UP Complete package The basis for testing Unit Injector and Unit Pump systems is the complete package. It contains the Cambox and 12 adapters required for testing UI and UP systems from Bosch. Individual package see page 48.

Test equipment EPS 815 Retrofit kit CAM 847 Complete package Designation

Order number

Retrofit kit CAM 847 including 12 adaptations Note: For testing UI-P, UI-N and UP. Only for EPS 815 as of manufacturing date 01/2001

1 687 001 847

Special accessories Test nozzle-holder assembly required for CAM 847 if retrofit kit VPM 844 not present

1 688 901 119

Test nozzle-holder assembly required for CAM 847, if test DHK 1 688 901 034 + nozzle-retaining nut 1 683 373 081 not present

1 688 901 120


47

Unit injector / unit pump system: UI / UP Individual package Flexible arrangement with the CAM 847 Individual package: Purchase only to match your workshop requirements f

Selection of three adapter sets for customized market adaptation - UI-P adapter set - UI-N adapter set - UP adapter set

Test equipment EPS 815 Retrofit kit CAM 847 Individual package Designation

Order number

Retrofit kit CAM 847 without adapter sets Note: Only for EPS 815 as of manufacturing date 01 / 2001

1 687 001 849

UI passenger car adapter set (consisting of 2 adapters for testing Bosch UI passenger cars)

1 687 016 051

UI commercial vehicle adapter set (consisting of 6 adapters for testing Bosch UI commercial vehicles)

1 687 016 052

UP adapter set (consisting of 4 adapters for testing Bosch UP)

1 687 016 053

Nozzle-and-holder assembly suspension required for testing UP components

1 687 016 049

Injection chamber required for testing UI components

1 682 312 044

Test nozzle-holder assembly required for CAM 847 if VPM 844 not present

1 688 901 119

Test nozzle-holder assembly required for CAM 847, If test DHK 1 688 901 034 + nozzle-retaining nut 1 683 373 081 not present

1 688 901 120


Adapter set UI-P

48

Adapter set UI-N

Adapter set UP

Nozzle-and-holder assembly suspension

Unit injector / unit pump system: UI / UP

Assembly device for nozzle replacement

Force transducers for pressures

Repair tools


Efficient work with the assembly device UI-P: f

Optional adaptations for repair of commercial vehicles injectors and CR injectors (0 986 613 500) available

f

Simple disassembly and assembly of the UI thanks to assembly device for nozzle replacement 0 968 613 400 in spite of forces between 9,000 N and 16,000 N

f

Precise measured results with the already widely used force transducer 0 968 612 997

Designation

Order number

Assembly sleeve set for O-ring UI

0 986 611 490

Striking tool for removal and installation of the UI for Scania

0 986 611 492

Measuring device for measuring the UI for Scania

0 986 611 493

Puller for removing the UI for VW (passenger car)

0 986 611 494

Wrench socket for screwing in the UI in cylinder head for VW (passenger car)

0 986 612 747

Assembly sleeve for sealing rings (UI)

0 986 612 748

Puller for removal of UI from cylinder head of VW (passenger car)

0 986 612 750

Designation

Order number

Assembly device for nozzle replacement

0 986 613 400

Force transducer in conjunction with assembly device

0 986 612 997

Sealing plug for sealing the cylinder head for Volvo

0 986 612 751

Support plate for UI passenger car

0 986 613 237

0 986 612 777

Support plate for UI commercial vehicle

0 986 613 499

Measuring device for measuring the UI for Volvo

Assembly sleeve set for assembly of O-rings on UI-P1.x

0 986 613 824

Wrench socket for toothed belt tensioner

0 986 612 778

Adapter for UP, CRI

0 986 612 885

Assembly sleeve set for assembly of O-rings on UI-P2

0 986 611 490

Box wrench set, 28 a / f for nozzle clamping nut

0 986 613 238

Box wrench set, 32 a / f for nozzle clamping nut

0 986 613 240

Wrench socket, 38 a / f for solenoid clamping nut

0 986 613 239

Load sensor for shaft seals, bushes, etc.

0 986 612 878

Force transducer for pressures

0 986 612 997

49

Test bench for Common Rail injectors and nozzle-and-holder assemblies: EPS 205

EPS 205 – Testing diesel components safely

Efficient Common Rail injector test

and easily:

Flow-based injector test using a piezo CRI test as

f

CRI Piezo from Bosch, Denso, Siemens, Continental

example:

f

Solenoid valve CRI from Bosch

f Leak

f

Solenoid valve CRIN from Bosch

f Injector

f

Solenoid valve CRI from third-party manufacturers

f

DHK and UI nozzles (warranty assessment possible)

f

f

Step holder

f Full-load

f

f

f

f

f

ISA tuning

f Idle

quantity (VL)

injection quantity (VE)

quantity (LL)

Single clamping and injection chamber for all

f Emission

quantity (EM)

components

f Actuator

resistance

Easy handling during injector clamping operation, e.g. due to large protective hood

Conventional nozzle test (DHK and UI nozzle)

CRIN clamping operation using the existing

f Combination

CRI / CRIN 848 H adapter

f Seat

Measuring injectors > 1,800 bar

f Electric

(with reduced test step)

f Measurement

leak test (inner l eak test)

leak test buzz test of nozzle opening pressure

Accurate measuring technology

The test value CD "TestData" for components from Bosch is included in the scope of delivery. Test values for diesel components from other manufacturers are available from data provider Refdat and can be downloaded from www.refdat.net from the workshop.

50

start behavior (without return flow

counter-pressure)

f Pilot

More power in a compact format

test

Updates on CRI/CRIN components are available on the TestData CD

Testing of diesel injection components – automatically, safely and economically

Automatic test sequence with touch-screen operation

Graphical and numerical display of measurement results

EPS 205 – the benefits at a glance: Environmental and user-friendliness:

f

Realistic operating state from pressure generation

Minimal oil mist in the workshop through integrated

up to 1,800 bar via the integrated Common Rail

suction device

high-pressure pump

Efficient working: f

Efficient operation and functional design:

Very high economic feasibility through automatic

f

Intuitive user interface with touch-screen operation

testing, simple menu with graphical and numerical

f

Simple shutdown of the return flow

display of measurement results f

f

counter-pressure

Integrated database for storage of test values and

f

Space-saving compact form

customer data

f

Windows XP embedded operating system

Test values "on board" (CD TestData) on delivery

f

Interface for printer, monitor, CD/DVD drive,

of the device1, selection via part numbers f

keyboard, mouse, network connection

Integrated flushing program for clean diesel components in DHK and UI testing

EPS 205 – versions

P/N

Testable components

EPS 205 (200 V)

0 683 803 206

CRI Piezo Bosch, CRI solenoid valve Bosch, CRIN Bosch, UI nozzle, DHK

EPS 205 (400 V)

0 683 803 205

CRI Piezo Bosch, CRI solenoid valve Bosch, CRIN Bosch, UI nozzle, DHK

EPS 205 – retrofit kits

P/N

Testable components

CRI solenoid valve thirdparty manufacturer

1 687 010 399

Delphi, Denso

CRI piezo third-party manufacturer

1 687 010 400

Siemens, Denso


1

Test values for CRI / CRIN and opening pressures of the UIs and DHKS (possibly at 1st and 2nd nozzle opening pressure) are included in the database. Updates are made via CD TestData subscription. General note: The device is not approved for repair or warranty assessment of Common Rail injectors. IMA encodings are not feasible.

51

Test device: EPS 100

Test equipment The Bosch injector test device EPS 100:

User and environmentally friendly thanks to

Future-proof and flexible design

extraction device EPS 738 as special accessories

f

Testing Testing and adjustment of injection-nozzle opening pressure

f

Assessment of the injection spray with regard to Checking for leaks in injection nozzles, and checking the chatter properties on two-spring nozzle holders, stepped nozzle holders, and UI / UP applications

Efficient work f

Reduced total error (+ / - 2.4 bar) through high read-off (1 bar) and pressure gauge accuracy

f

Direct extraction of the oil mist when testing injection nozzles

shape and atomization atomization (injection-spray pattern) f

f

Idling vibrations of the engine can be avoided by by extremely accurate analysis of the smallest possible leaks

Designation

Order number

EPS 100

0 684 200 704

Scope of delivery

Designation

Order number

Special accessories EPS 738 – extraction device 230 V / 50 Hz

0 684 200 702

Test pressure line M 14 x 1.5 / M 16 x 1.5

1 680 750 087

Reducing adapter M 14 x 1.5 / M 18 x 1.5

1 680 362 000


1 680 362 001


1 680 362 044


1 680 362 002


1 680 362 045

Injector needle test accessories for hole pintle nozzle

1 688 130 153

Metal oil tank with cover

1 685 400 029

UI AdapterKit for commercial vehicle Scania, Iveco and Volvo

1 687 010 147

UI AdapterKit AdapterKit for commercial vehicle Iveco and Detroit

1 687 010 338


1 680 750 014

UI AdapterKit for passenger car Volkswagen

1 687 001 857


1 680 750 008

UI adapter for Nissan

1 681 335 111

Pressure gauge 0 - 40 MPa 100 dia., strength class 0.6, M 20 x 15

1 687 231 211

52

Denoxtronic systems: Denoxtronic 1 Exhaust-gas treatment DeNOx systems DeNOx stands for the exhaust-gas treatment for diesel fuel-injection systems to remove most of the nitrous oxides from exhaust gases. The diagnostics at the vehicle / system are carried out primarily with a diagnostics tester (e.g. KTS 540). However, this is not sufficient to detect hydraulic, pneumatic or mechanical faults in the system. This is why the additional diagnostics technology (offboard test equipment) is necessary to perform advanced troubleshooting troubleshoo ting on components, lines, interfaces etc. Bosch offers three tailored Denoxtronic tool sets for this purpose.

Denoxtronic 1

Diagnostic tools Denoxtronic 1

Designation

Order number

The Denoxtronic set 1 is designd for work on the

Denoxtronic 1

0 986 610 800

exhaust-gas treatment system DeNOx 1. It is used when

Scope of delivery

performing the function tests via the system diagnostics and for field repairs of the delivery module.

Storage case "Denoxtronic 1" with foam inserts Pressure gauge (0 - 1,6 kPa)

Denoxtronic 2

Test pressure line, pneumatic

The Denoxtronic set 2 is designd for work on the

Measuring cup (100 ml with cover)

exhaust-gas treatment system DeNOx 2. It is used to


evaluate the hydraulic system leaks as well as to test


the metering and supply volumes in the Denoxtronic

Hanger

diagnostics.

Spray nozzle Magnet holder for spray nozzle

Denoxtronic PC / PC / LD

Test module, measuring volume of fluid

The Denoxtronic set PC / LD is designd for work on the exhaust-gas treatment system DeNOx in passenger cars

Adapter module, system control (MAN, Volvo, DAF, Iveco)

and in light duty commercial vehicles. It is used with

Scale

Denoxtronic Denoxtronic diagnostics.

Calibrating weight for scale Special accessories: Pressure gauge (100 - 500 kPa)

0 986 613 103

Test pressure line, line to pressure gauge 0 986 613 103

0 986 613 078

53

Denoxtronic systems: Denoxtronic Denoxtronic 2, Denoxtronic Denoxtronic PC / LD

Denoxtronic 2

Denoxtronic PC / LD

Diagnostic tools Designation

Order number

Designation

Order number

Denoxtronic 2

0 986 610 450


0 986 610 500

Scope of delivery

Scope of delivery (continued)

Storage case "Denoxtronic 2" with foam inserts

Hydraulic line for metering module mo dule test (standard)

Metering module, measuring volume of fluid

Hydraulic line for metering module test (Daimler)

Set of measuring containers (500 ml, 250 ml, 100 ml) incl. retaining strap

Test pressure pressure line Y adapter (standard connection)

Hydraulic line for delivery module Extension line, metering module test

Pressure gauge, measurement range –100 kPa - 900 kPa

Sealing plug, closing off plug connection

Adapter for delivery module on test tank

Hydraulic line for metering module (feed)

Scale disk (special paper for spray test)

Hydraulic line for metering module (return)

Extension line, testing metering module

Sealing component, metering module return

Holding clip for metering module (GM/ (GM / Ford)

Sealing component, metering module feed Pressure gauge (–100 kPa - 900 kPa)

Extension cable for metering module test on test tank, 3 m

Refractometer, Refractometer, determining density of Adblue

Refractometer, Refractometer, determining density of Adblue

Test pressure line, Y hose

Hydraulic line for volume measurement on the delivery module (standard connection)

Test pressure pressure line Y adapter (Daimler connection)

Oil test strips (with container)

Hydraulic line for volume measurement on the delivery module (Daimler connection)

Scale Calibrating weight for scales

Bottle

Special accessories:

Chain for bottle

Metering module DeNOx 2.2

0 986 610 522

Designation

Order number


0 986 610 500

Extension cable for metering module test (passenger cars) Extension cable for metering module test (passenger cars / commercial vehicles)

Scope of delivery

Oil tests strips (with container)

Storage case "Denoxtronic PD / LD" with foam inserts

Scale

Holding device, incl. adapter

Hydraulic line

Measuring device for assessment of 54spray pattern

Calibrating weight for scales Sealing plug, closing off plug connection

Denoxtronic systems: Denoxtronic Denoxtronic components Kits consist of repair, assembly and test tooling, which meet field repair requirements. The kit contents correspond to the application profile. Below listed kits are examples. Exact scope of delivery is l isted in the offer documents.


Order number

Designation

Order number

Denoxtronic 1

0 986 610 860

Extension set Denoxtronic 1 to Denoxtronic 2

0 986 610 865

Scope of delivery

Scope of delivery

Cover plate DeNOx 1


Test equipment Storage case "Denoxtronic 1", complete


Set of lines, pneumatic

Hydraulic line for delivery module

Bench stand, clamping on delivery module

Sealing plug, closing off plug connection

Test adapter, leak test cover

Adapter cable, testing primary pressure (air)

Assembly plate for delivery module

Extractor, Extractor, replacing filter element

Assembly mandrel, pressing out plenum chamber (venturi) (old)

Sealing component, metering module return

Assembly mandrel, pressing out plenum chamber (venturi) (new)

Set of hoses, pneumatic

Sealing component, metering module feed Puller

Set of lines, pneumatic

Test pressure pressure line, testing primary pressure (hydraulics)

Test adapter, adapter, simulating system parameters

Adapter module, system diagnostics

Accessories Test equipment

0 986 613 880

Special accessories (Scania) accessories (Scania) Adapter module

0 986 610 173

Test adapter

0 986 610 174

Test adapter, system diagnostics Cover plate DeNOx 2

55

Denoxtronic systems: Denoxtronic components Repair tools Designation

Order number

Designation

Order number

Denoxtronic 2

0 986 610 870

Denoxtronic 2.2

0 986 610 863

Scope of delivery

Scope of delivery


Servicebox


Pipe kit DeNOx 2.2

Hydraulic line for delivery module Sealing plug, closing off plug connection Sealing component, metering module return

Mounting plate DeNOx 2.2 Mounting frame DeNOx 2.2 Drift Pin DeNOx 2.2

Sealing component, metering module feed

Sealing device

Storage case "Denoxtronic® 1", complete

Pressure gauge holder

Test equipment

Pressure gauge (-100 to 1500 kPa)

Set of hoses, pneumatic

Hand Pump

Bench stand, clamping on delivery module

Control unit (12 Volt)

Sealing device, testing cover tightness

Control unit (24 Volt)

Puller

Test adapter (KTS)

Test pressure line, testing primary pressure (hydraulics)

Bush bearings (12 Volt)

Adapter module, system diagnostics (Volvo, Iveco, Renault, Sisu)

Locking piece

Bush bearings (24 Volt)

Test adapter, system diagnostics (Volvo, Iveco, Renault)

Dispensing module

Adapter cable, testing primary pressure (air)

Measuring cup set

Extractor, replacing filter element

Parts kit, drain valve

Cover plate DeNOx 2

Clamping support

Weighing device

Weight Clamp Suction device Accessories Test equipment

0 986 613 880

Designation

Order number

Denoxtronic 3

0 986 610 680

Scope of delivery Wrench Puller Power screwdriver Retaining device

56

Component repair: Starters and generators

Tailored tool sets for the repair of starters and generators for workshop field repairs. These tool sets enable the repair of starter series: DA (12 V), DM (12 V), DB (12 V), DW (12 V), EV (12 V), HEF95-L (24 V), HX (24 V), HXF95-L (24 V), GVB / HEF109-M (24 V), CF 70, SCF 70 and SC 70. In addition to generator series: GC / KC / NC (14 V), KC / NC (28 V), GCB / KCB / NCB (14 V), H7, -8, -10P (14 V), NBL / CL (14 V, 28 V), EL 7, -8 (14 V), HD8, -9, -10 (28 V).

Repair tool kit Designation

Order number

Designation

Order number

Tool kit (starters and generators)

0 986 617 050

Tool kit (Starter)

0 986 617 060

Tool tray

Tool tray

Plate washer

Installation tools

Sleeve (Ø 11 mm)

Socket wrench (octagon)

Sleeve (Ø 12 mm)

Pin (Ø 22 mm)

Sleeve (Ø 12.5 mm)

Installation device

Support legs

Installation device

Centering bushing

Slotted spring pin

Installation device

Adapter

Installation gauge

Installation tool (8 notches)

Pin (Ø 26 mm)


Pin (Ø 20 mm)


Plate washer

Installation sleeve

Installation device

Dismantling tools

Retracting device

Tensioning Tool

Pliers (Ø 12.6 mm)

Collet (8 notches)

Pliers (Ø 10.4 mm)

Collet (9 and 10 notches)

Pliers (Ø 14.3 mm)

Installation sleeve (Ø 12 mm)

Installation tools

Dismantling tools

Socket wrench (SW 24)

Installation sleeve (Ø 10 mm)

Socket wrench (SW 22)

Dismantling tools

Press tool

Holding device

Dismantling tools 57

Common Rail System: In vehicle diagnostic test equipment

Diesel Set 1

Diesel Set 2

Diagnostic tools Diesel Set 1

Designation

Order number

For in vehicle low-pressure measurement on all

Diesel Set 1, low-pressure circuit test

0 986 613 100

passenger cars and commercial vehicles fuel systems.

Scope of delivery

Diesel Set 2

Storage case, empty, with foam inserts

Ventilation for fuel systems with radial-piston distributor

Pressure gauge, 0 - 1600 kPa

pumps and Common Rail Systems.

Pressure gauge, –100 - 500 kPa

Diesel Set 3.1

Parts set drain valve

Check pressure build-up on high-pressure pumps CP1,

Test pressure line Y hose, connector 90°

CP1H, CP3, CP4.1 and CP4.2 for Common Rail Systems

Test pressure line Y hose, coupling 90°

under engine starting conditions. Rail-pressure sensor


comparison test in the Common Rail System.


Diesel Set 3 add on kit


In the framework of offboard system diagnosis, the


extension set allows you to carry out a rail-pressure


sensor test on engines with less than four cylinders

Test pressure line Y hose, Hose connector 10 mm

(e.g. Smart). Measurements are possible in the complete operating range of the engine.

Test pressure line Y hose, Hose connector 8 mm

Upgrade kit from diesel Set 3 to diesel Set 3.1

Tool set, double hollow screws

Upgrading existing diesel Set 3, for testing CP4.1

Tool set, threaded hollow screws

and CP4.2 high pressure pumps.

Tool set, threaded hollow screws

Volume measuring device

Test line for return pressure measurement (Bosch Piezo injectors)

Return flow measurement on Common Rail injectors

Designation

Order number

Piezo injectors. Adapters allow connection to many

Diesel Set 2, bleed low-pressure circuit

0 986 610 234

injectors to the volume measuring device.

Scope of delivery

on passenger car and commercial vehicle systems and

Hand pump Connecting piece Adapter 58

Banjo bolt

Common Rail System: In vehicle diagnostic test equipment

Quantity measuring device

Diesel Set 3.1

Diagnostic tools Designation

Order number

Designation

Order number

Diesel set 3.1, testing high-pressure circuit

0 986 614 301

Quantity measuring device

0 986 612 950

Scope of delivery

Adapter, screw adapter (6 pieces)

0 986 613 952

Case with foam inserts

Adapter, Piezo injectors

0 986 612 922

Display unit

Adapter, Piezo injectors (6 pieces)

0 986 613 922

Pipe kit

Adapter, Delphi injectors

0 986 612 902

Pipe kit

Adapter, Delphi injectors (6 pieces)

0 986 613 902

Pressure transducer

Adapter, Denso injectors

0 986 612 923

Pressure pickup module

Adapter, Denso injectors (6 pieces)

0 986 613 923

Distribution pipe

Adapter, Siemens injectors

0 986 612 906

Container

Adapter, Siemens injectors (6 pieces)

0 986 613 906

Manual (CD-ROM)

Adapter, Bosch injectors CRI 2-18, 2-20 (straight type, 6 Adapter and 6 sealing caps)

0 986 613 926

Order number

Adapter, Bosch injectors (CRI 2-18, 2-20) (angled type, 6 Adapter and 6 seal ing caps)

0 986 613 696

Designation Upgrade kit from diesel-Set 3 to diesel Set 3.1

0 986 614 310

Sealing parts set, return line (6 pieces)

0 986 612 900

Diesel Set 3 extension set

0 986 612 925

Adapter, screw adapter

0 986 613 952

Diesel Set 3.1 extension set (from FD 109)

0 986 613 925

0 986 613 951

Diesel Set 3.1 extension set

0 986 613 925

Tool set for connection of return quantity measuring device (CRIN)

Further diagnostic tools

Upgrade kit from diesel Set 3 to diesel Set 3.1

Designation

Order number

Coil, triggering signal for solenoid valve injectors (passenger car / commercial vehicle)

0 986 612 793

Test device, triggering of CRI (Piezo)

0 986 610 099

Coil, triggering signal for solenoid injectors Delphi

0 986 612 745

59

Space and work area requirements EPS 815 5m

Test m 7 , 0

1,1 m 400 Volt 3 phase

KMA Circulation cooler

m 6 , 0

0,63 m

EPS 815 (Height 1,9 m)

a e r a n m o i t 3 , a r 2 e p O

1,5 m m 4

n t o s i e t t a r d s e b i n l n a i a r l c e e r d r o l u f o s s s h t e e r e l n z p i b z a o C n

m 4 , 1

0,7 m

m 7

0,5 m

: g a n d , i e r n g a u n h s i g o n a n s i a w a r e s h t l s l c t a U r a W p

0,5 m

1,5 m

0,81 m

Servicing

) h m c 6 n 1 e , b 2 t k r h g o i e W H (


s t e n i b a c l o o T

m 2

m 3

t s e t e l z z o N

1,5 m The ideal work bench for Diesel service (0 986 613 300) The workplace for servicing Diesel pumps and components must meet the highest requirements with regard to cleanliness, clarity and functionality, as even the smallest dirt particles can lead to malfunctions in the Diesel systems. The area should be equipped as follows: f Floor of sealed concrete with damping at the test bench bases f Sufficient ventilation through an exhaust air system for carrying away vapors f Noise insulation is recommended

60

f

A water connection with supply and drain line or circulation cooler


Test

1,1 m

m 7 , 0

Circulation cooler

0,7 m

m 6 , 0

EPS 708 1,5 m

a e r a n m o i t 1 , a r 2 e p O

400 Volt 3 phase

m 4

n t o s i e t t a r d s e b i n l n a i a r l c e e r d r o l u f o s s s h t e e r e l n z p i b z a o C n

0,8 m

m 7

0,5 m

: g a n d , i e r n g a u n h s i g o n a n s i a w a r e s h t l s l c t a U r a W p

0,5 m

1,5 m

0,81 m

Servicing




m 2

m 3

t s e t e l z z o N

1,5 m The ideal work bench for Diesel service (0 986 613 300) The workplace for servicing Diesel pumps and components must meet the highest requirements with regard to cleanliness, clarity and functionality, as even the smallest dirt particles can lead to malfunctions in the Diesel systems. The area should be equipped as follows: f Floor of sealed concrete with damping at the test bench bases f Sufficient ventilation through an exhaust air system for carrying away vapors f f

Noise insulation is recommended A water connection with supply and drain line or circulation cooler

61


Test

1,1 m

m 7 , 0

400 Volt 3 phase

Circulation cooler

m 6 , 0

EPS 625 PC a e r a n m o i t 3 , a r 2 e p O

1,5 m m 4

n t o s i e t t a r d s e b i n l n i l a a c r e e r r d o l f o u s s h s t r e e e l n z p i b z a o C n

m 4 , 1

m 7

0,7 m

0,95 m

0,5 m

: g a n d , i e r n g a u n h s i o g s n a n a a w i r e s h t t s l l a U c r a W p

0,5 m

1,5 m

0,81 m

Servicing




m 2

m 3

t s e t e l z z o N

1,5 m The ideal work bench for Diesel service (0 986 613 300) The workplace for servicing Diesel pumps and components must meet the highest requirements with regard to cleanliness, clarity and functionality, as even the smallest dirt particles can lead to malfunctions in the Diesel systems. The area should be equipped as follows: f Floor of sealed concrete with damping at the test bench bases f Sufficient ventilation through an exhaust air system for carrying away vapors f Noise insulation is recommended

62

f

A water connection with supply and drain line or circulation cooler

Technical data: EPS 815 Technical data

Dimensions of the EPS 815 Water connection G1 / 2" A ISO 228-1 *Note: Supply line

Return line

If the coolant temperature in the

EPS 815

LxHxW

mm

2,260 x 1,588 x 860

Weight approx.

kg

1,000

max.

supply line exceeds 17 °C, apart

Drive:

17°C*

from the installation of a circulation

additional onsite measures. Please

Special motor with full protection (thermal and overload) Clutch output, standard version Power output (duration)

kW

10.2

consult your Bosch sales partner

Power output (20 min)

kW

15

before doing this.

Power output (60 s)

kW

17.5

200

200

mm

mm

cooler (see Special accessories) it may be necessary to introduce

Customer-provided in-series fuse

A

35

GFC protection

mA

300

0 to 590 rpm

Nm

164

0 to 850 rpm

Nm

–

Torque limiting clutch (duration) 630 mm

1270 mm

at 1,500 rpm

Nm

65

773 mm

at 2,500 rpm

Nm

38

656 mm

Torque limiting clutch (60 s) Nm

280

0 to 590 rpm

40 mm m m 0 1 3 n o i t c e n n o c s n i a M

0 to 850 rpm

Nm

–

at 1,500 rpm

Nm

111

at 2,500 rpm

Nm

67

Speed range

rpm

0 – 4,000

Speed range accuracy

rpm

<±1

Speed reaction time

�s

250

Speed adjustment rate

rpm / s

250

Direction of rotation: left / right m m 7 3 9 2

Positioning accuracy (closed-loop control) <)°

0.1

Moment of inertia of graduated disk

kg / m2

1.5

Axis height (clamping bed height

mm

125

Nm /°

2,600

A

7

to injection pump axis center) Coupling assembly Zero-backlash multiplate clutch as per ISO

m m 6 0 3 2

Fuel quantity

Power supply 12 / 24 V for start / stop solenoids

measuring

Delivery pump capacity

system

Test oil, low pressure

kPa l / min

0 – 600 0 – 22

Test oil, high pressure

MPa l / min

0–6 0 – 1.4

Swing area dia. 2003 mm

Lube oil pressure (special accessories) kPa l / min

0 – 600 0 – 5.8

Pressure gauge

max. designed space for PC housing with KMA 802

Max. designed space of measurement cell carrier

m i n . 1 5 0 0 m m

with KMA 802

m a x . 1 8 4 0 m m

9 8 7 m m

Max. design space of monitor and keyboard with KMA 802

Low pressure

kPa

0 – 600

High pressure

MPa

0–6

Vacuum / pump internal pressure

kPa

-100 0 250

Delivery pump pressure

MPa

0 – 1.6

Lube oil pressure (special accessories) MPa

0–1

Heating / cooling

1 2 m m

1 1 5 7 6 6 5 5 m m m m

Test oil heating: electric approx.

kW

2,2

Test oil heating: Water connection

ISO 288

G1/2

Coolant consumption approx.

l / min

9

Coolant temperature max.

°C

17

l

50

Filling quantities Test oil approx. Main connection Water connection

Reservoir for contaminated oil approx. l

6

Lube oil (special accessories) approx. l

12

Testing colours green

RAL

6018

63

Technical data: KMA 8xx Technical data

KMA 802 / KMA 822

Scope of delivery KMA 802 / KMA 822 f

Fuel delivery measurement device

f

19" TFT-monitor on a rotary console

f

Support for keyboard

f

Assembly and fixing parts power supply lines

f

KMA 802 for assembly on the test bench

Weight

kg

68 / 100

Dimensions L x H x W

mm

840 x 630 x 290 / 630 x 1,700 x 630

Speed range

0 - 5,000

Speed measurement accuracy

rpm

< ± 0.25% ± 1 digit

Temperature measurement range

°C

-40 - +150

Temperature control range

°C

+30 - +60

Temperature measurement accuracy

°C

40 ± 0.5; 80 ± 1.2

Overflow quantity measurement

l/h

15 - 400

incl. DVD drive

Number of measurement points

12

Measurement range

l/h

0.03 - 30

Max. / Min. quantity within measurement range

mm3 / stroke

0.2 - 3,000

Measurement accuracy

l/h l/h l/h

0.03 - 0.1 < ± 3 % 0.1 - 1 < ± 2 % 1 - 30 < ± 1 %

Maximum permitted ambient temperature

°C

40

Operating hours counter

40 years in 0.25 hour cycles

Mains voltage (present on EPS 815)

230 V – 50 / 60 Hz – 3 A 28 V – 50 / 60 Hz – 5 A 20 V – 50 / 60 Hz – 3 A

64

f

KMA 822 with system carrier (trolley) for assembly beside the test bench

Technical data: EPS 708 / EPS 625 Technical data

EPS 708

Technical data Pump volume measurement

EPS 708

LxHxW

mm

2,070 x 1,850 x 790

l/h

Weight with cooler without / with operating supplies approx.

kg

850 / 920

Weight (with packaging, without operating supplies) approx.

kg

950

Three-phase current – nominal voltage 400 V

VAC

380 - 440

Three-phase current – nominal voltage 230 V

VAC

200 - 240

Number of phase

P / PE

3

Maximum permitted ambient temperature

Input frequency

Hz

50 / 60

Separate operating hour meter

Rated current for 400 V

A

30 (fuse 35 A gG)

Rated current for 230 V

A

60 (fuse 35 A gG)

Scope of delivery EPS 708

Rated output

kVA

21

Test bench, monitor, mouse, computer units, mains

Customer-provided in-series fuse

A

40

connection lead, hydraulic hoses, software package,

GFC protection

mA

500

protective cover, 2,500 bar rail

Standstill torque (motor)

Nm

23

Maximum torque (motor)

Nm

61

Speed range

rpm

0 - 4,000

mm

110

Pump overflow volume measurement l / h

0.03 - 300 15 - 150

Injector volume measurement

mm3/stroke 0.03 - 30

Measurement accuracy

l/ h l/h l/h l/h l/h

0.03 - 0.1 < ± 3% 0.1 - 1 < ± 2% 1 - 30 < ± 1% 30 - 100 < ± 1.5% 100 - 300 < ± 1%

°C

40

for test bench, motor and measurement cells

Drive:

Direction of rotation: Left / right Axis height (clamping bed height to injection pump axis center)

Dimensions: LxHxW

mm

2,320 x 1,730 x 950

Weight

kg

1,000 (220 V Version) 950 (415 V Version)

V

200 - 240 Volt

V

400 - 440 Volt

Frequency

Hz

50 / 60

Access control

IP

IP32 HMI

IP43

electrical control cabinet

Motor overload protection

°C

155

Output

kW

18.5

Current (at max. output)

A

27

Voltage range Nm / °

2,600

Supply pump output: Test oil low-pressure

EPS 625

Drive / motor:

Drive coupling:

Zero-backlash multiplate clutch as per ISO

Technical data

kPa l / min

500 3-6

MPa l / min

220 58

kPa l / min

0 - 600 0 - 5,8

Rpm range

1 / min

50 - 4000

Rail designed for up to

MPa

250

Efficiency

%

92.4

Test pressure

MPa

18 - 220

Accuracy

1 / min

Pre-supply-pump pressure

kPa

10 - 500

+ / -1 for rpm > 50 1 / min

Rpm 0 - 1,500 1 / min

Nm

115

Rpm 1,500 - 4,000 1 / min

Nm

115 - 40

Test oil high-pressure Lubrication oil pressure (special accessories) Pressure setting:

Lube oil pressure (special accessories) kPa

100 - 600

Heating / cooling: 2,1

Torque:

Test oil heating: electrical approx.

kW

Test oil cooling: Water connection

ISO 288 2.5 bar at G1/2"

Test bench

Coolant consumption approx.

°C

Moment of inertia, graduated disk kg / m²

0.75

Axis height to EP axis center

mm

125 + / - 0.1

Zero backlash clutch in accordance with ISO

Nm /°

2,600

Stroke

1 - 9,999

Test oil low pressure

kPa l / min

0 - 350 16.5

Test oil high pressure

MPa l / min

0-4 1.8

17

Filling volumes: Test oil approx. Retaining capacity for contaminated oil approx.

l l

Lubrication oil (special accessories) approx. l

55 10

Stroke counter 8

Test bench colors: Green

RAL

°C

Temperature measurement accuracy °C

Delivery pump capacity

6018

Measuring technology: Temperature control range

Logic Board

30 – 50 ±0,5

65

Technical data: EPS 625 / EPS 205 / EPS 100 Technical data

EPS 625

Technical data

Lube oil pressure (special accessory) kPa l / min

0 - 600 5.8

Three-phase current nominal voltage EPS 205 - 400 V

VAC

380 - 460

Test oil heating

kW

2.5

Test oil cooling water connection

ISO

288 G 1/2

Three-phase current nominal voltage EPS 205 - 230 V

VAC

200 - 240

Cooling water consumption at 17 °C l / min

15

Number of phases

P / PE

3

Control range heating

30 - 60

Input frequency

Hz

50 / 60

Rated current for EPS 205 - 400 V

A

15

°C

Pressure gauge

EPS 205 / 206

Low pressure

kPa

0 - 250

Rated current for EPS 205 - 230 V

A

27

Intake pressure

kPa

0 - 350

Rated output

kW

4,2

High pressure

MPa

0-4

Compressed air

MPa

0,5 - 0,8

Delivery pump pressure

kPa

0 - 1,600

Operating temperature

°C

0 - 40

Pneumatic pressure gauge

kPa

-100 - 200

Degree of protection

-

IP 34

0-1

Oil pressure

MPa

180

Maximum speed

rpm

3,500

Control voltage

VDC

24

Capacity of testing oil tank

l

7

Noise emission Workplace-related emission soundpressure level as per DIN EN ISO 11201

dB(A)

Lube oil pressure (special accessory) MPa Filling quantity Test oil tank

l

50

Retaining capacity for contaminated oil approx.

l

10

Lube oil tank (special accessory)

l

12

Min. test oil volume

l

30

Color LCD display size

inches

5.7

Rotatable HMI instrument in degrees

R/L

45° on each side

HMI (Human Machine Interface)

Noise Sound pressure level maximum

dB-A

70

Additional power supplies 12 / 24 V for start / stop magnet

A

7

50 Hz AC

V

230

Max. current

A

3.5

Max. ambient temperature

°C

40

Operating range

°C

5 - 40

Accuracy

°C

10 - 35

Storage temperature

°C

-25 - 60

< 71,5

Sound power level as per DIN EN ISO 3744

dB(A)

< 84,1

EPS 205 (H x W x D)

mm

580 x 560 x 780

Weight of EPS 205 / 206 with packaging kg

253 /245

Weight of EPS 205 / 206 (without testing oil and packaging)

kg

138 / 134

Oil catcher pan (H x W x D)

mm

30 x 570 x 720

Additional power supply

Temperature range

Safety information for EPS 205: The grounded, symmetrical 400 Volt three-phase power system and the 200 Volt three-phase power system must be protected by a residual current circuit-breaker with rated residual current of 30 mA. The 230 Volt basic device must be protected by a 32-ampere fuse and the 400 Volt basic device by a 16-ampere fuse.

Scope of delivery:

Technical data

Test bench, LCD display unit, measuring glass carrier

For nozzle sizes

-

P, R, S, T

with 12 measuring glasses 44 ml / 260 ml, measuring

Pressure gauge

bar

0 - 400

glass holder with light, mains connection lead

Pressure gauge

MPa

0 - 40

Connecting thread for test pressure line

-

M 14 x 1,5

Weight

kg

4

66

EPS 100

Product offer sheet: EPS 815 Item

Designation

Order number

Price excl. VAT

Test benches 1

Injector component test benches – without measuring system Please choose a test bench:

1.1a

EPS 815 400 Volt

0 683 815 001

1.1b

EPS 815 200 / 220 / 230 / 240 Volt

0 683 815 002

1.1c

EPS 815 440 / 460 / 480 / 500 Volt

0 683 815 003

Test sets (for mechanical and electronic systems) 2

Test sets for conventional systems (mechanical inline fuel inje ctionpumps, distributor injection pumps)

2.1

Basic set

1 687 005 018

2.1.1

A-pump set

1 687 005 019

2.1.2

P-pump set

1 687 005 021

2.1.3

VE set

1 687 005 022

2.1.4

M-MW set

1 687 005 020

2.1.5

H-pump set

1 687 005 023

2.2

EDC-VE EPS 865

0 684 200 615

2.2.1

Special accessories for EDC-VE ballast unit, required for testing EDC-VE pumps with HDK sensors

1 687 022 281

3

Test sets for VP systems (VP 29, VP 30, VP 44)

3.1

VPM 844 test set (VP 29 / 30 / 44), only for EPS 815 from production date 01/2001. When testing VP 29 / 30 / 44, maximum cooling water temperature allowed is 17 °C

1 687 002 844

Retrofit kit CR / UI / UP / VPM for PC 1 687 023 692: included in scope of supply: CAN plug-in card 1 688 400 305, SVTW plug-in card 1 688 400 292, ISO communications module 1 687 023 524

1 687 001 949

3.3

Test pressure line L= 350 mm (Ford / Rover VP 29 / 30)

1 680 750 100

3.4

Test pressure line L= 450 mm (Audi / BMW / Ford / Nissan / Opel VP 44)

1 680 750 101

3.5

Test pressure line L= 845 mm (Cummins / John Deere / MAN / Nissan / VM Motori / Volvo VP 44)

1 680 750 102

3.6

Test pressure line L= 450 mm (Opel VP 29 / SISU / Perkins VP 30)

1 680 750 103

3.7

Calibration nozzle holder combination type IX pass. veh. / comm. veh. (d= 0.5), qty. 6 recommended, used with: VPM 844 (VP 44)

1 688 901 116

Calibration nozzle holder combination type X pass. veh. (d= 0.4), qty. 6 recommended, used with: VPM 844 (VP 44)

1 688 901 118

Calibration nozzle holder combination type X comm. veh. (d= 0.5), qty. 6 recommended, used with: VPM 844 (VP 44)

1 688 901 119

Calibration nozzle holder combination type X comm. veh. (d=0.53 mm), qty. 6 recommended, used with VPM 844 (VP 44) and CAM 847 (UP, PLD)

1 688 901 120

3.11

Bench stand Audi, qty. 2 required (only VP 44)

1 688 030 186

3.12

Cable clip set

1 680 190 018

3.13

Support device KDEP 1140, required if VE pump test set 1 687 005 022 not already present

0 986 611 876

Fixture adapter for PDHK type X Caution! 6 x 0 986 612 269 required

0 986 612 269

3.2

3.8 3.9 3.10

3.14 4

Test sets for UI / UP systems (UI-P, UI-N, UP) Please choose between complete package (item 4.1a) and individual package (item 4.1b):

4.1a

CAM 847 complete package incl. 12 adaptions for testing UI-P, UI-N and UP from Bosch. Only for EPS 815 from production date 01/2001

1 687 001 847

CAM 847 Individual package Cambox without adapter sets. Only for EPS 815 from production date 01/2001

1 687 001 849

4.1b.1

UI pass. veh. adapter set, comprising 2 adapters for testing Bosch UI pass. veh.

1 687 016 051

4.1b.2

UI comm. veh. adapter set, comprising 6 adapters for testing Bosch UI comm. veh.

1 687 016 052

4.1b.3

UP adapter set, comprising 4 adapters for testing Bosch UP

1 687 016 053

4.1b.4

DHK mounting, required for testing UP components

1 687 016 049

4.1b.5

Injection chamber, required for testing UI components

1 682 312 044

4.1b

67


Designation

Order number

4.2

Precision constant voltage regulator (included in retrofit kit VPM 844), required for CRI 846 H, CRI / CRIN 848 H and CAM 847

1 687 022 873

4.3

Test DHK, required for CAM 847 if VPM 844 not present

1 688 901 119

4.4

Test DHK, required for CAM 847 if test DHK 1 688 901 034 + nozzle-retaining nut 1 683 373 081 not present

1 688 901 120

5

Test sets for CP Common Rail pumps

5.1

CRS 845 H basis test set for CR components (CP, CRI and CRIN)

1 687 002 845

5.1.1

Update set from 1, 600 bar to 1,800 bar, required for existing CRS 845 with production date before 05 / 2006

1 687 001 612

Update set CRS 845 H, required for upgrading CRS 845 (1,800 bar) 1 687 001 845 to CRS 845 H (2,500 bar) 1 687 002 845

1 687 010 334

5.1.3

CP1 / CP1H pump set

1 687 010 341

5.1.4

CP2 pump set

1 687 010 342

5.1.4.1

Printed board to test CP2, required for existing CRS 845 with production date before 04 / 2004

1 688 400 320

CP3 pump set Note: For CP3.3 / CP3.4 lube oil supply required (included 1 687 016 061)

1 687 010 182

Update set CP3.4 return connection for CP3.4 pumps for customers with "old" CP3 set 1 687 010 135. 1 687 010 135 + 1 687 016 061 = 1 687 010 182

1 687 016 061

Supplement set MAN CP3.4 for CP3.4 MAN applications (CP3 or CP1 / CP3 pump set is prerequisite)

1 687 001 619

CP4 pump set. Note: Testing with CP4 pump set requires CRS 845 H or upgradingwith 1 687 010 334

1 687 010 490

5.1.7

CB18 pump set. Note: Testing possible with CRS 845 and CRS 845 H

1 687 010 402

5.1.8

CB28 pump set

1 687 010 496

5.1.9

CP Delphi / Denso / Siemens (other brand pump set), successor kit for 1 687 010 161 / ...162 / ...166

1 687 010 183

Update set CP Delphi / Denso / Siemens (other brand pump set) with new adapters for other brand CP pumps for customers with "old" other brand CP pump sets 1 687 010 161 / ...162 / ...166. 1 687 010 161 / ...162 / ...166 + 1 687 010 184 = 1 687 010 183

1 687 010 184

5.1.2

5.1.5 5.1.5.1

5.1.5.2 5.1.6

5.1.9.1

5.1.10

Test sets for CR injectors (CRI1, CRI2.x, CRIN1, CRIN2 and CRIN3 from Bosch) Please choose between CR I 846 H (item 5.1.10a) and CRI / CRIN 848 H (item 5.1.10b):

5.1.10a

CRI 846 H test set For testing Bosch CRI (solenoid valve) passenger car + basis set for CRI Piezo, other brand and commercial vehicle (CRS 845 or CRS 845 H is prerequisite). When commissioning, a calibration of the rail pressure sensor is required 1 687 002 846

5.1.10a.1

Adapter set for testing CRI 2-18, CRI 2-20 (CRI 2.5) Set comprising 6 adapter lines 1 683 351 066

1 687 010 494

Update set for swivel device (for adaption of Common Rail injectors), required for existing CRI 846 with production date before 06 / 2006

1 688 120 174

Update set CRI 846 H, required for upgrading CRI 846 (1,800 bar) 1 687 001 846 to CRI 846 H (2,500 bar) 1 687 002 846

1 687 010 335

Adapter (thread adaptation and restricts system to 1,800 bar), required if set combination CRS 845 (1,800 bar) and CRI 846 H (2,500 bar) or CRS 845 H (2,500 bar) and CRI 846 (1,800 bar) are used

1 681 032 094

CRIN test set Only required if customer chooses not to opt for CRI / CRIN 848 H (item 5.1.10b). For Bosch commercial vehicle injectors generation CRI 846 or CRI 846 H required: for 1x CRIN clamp: 1x CRIN set 1 687 001 925, for 2x CRIN clamps: 2x CRIN sets 1 687 001 925 + 1x adapter line 1 684 463 711

1 687 001 925

5.1.10a.5.1

Adapter line, required if customer clamps 2x CRIN set 1 687 001 925

1 684 463 711

5.1.10a.5.2

Update set return line CRIN (extended return line), required for "old" CRIN set 1 687 001 599. 1 687 001 599 + 1 687 016 060 + 1 687 016 062 = 1 687 001 623

1 687 016 060

5.1.10a.2 5.1.10a.3 5.1.10a.4

5.1.10a.5

68

Price excl. VAT

Item

Designation

Order number

5.1.10b

CRI / CRIN 848 H test set Suitable for the testing of 6 Bosch CRI passenger car in jectors, 6 CRI Piezo injectors and 4 Bosch CRIN commercial vehicle injectors with additional basis set for CRI Piezo. (CRS 845 H is required)

1 687 002 848

Update set of CRI 846 H to CRI / CRIN 848 H for a test expansion from up to 4 CRIN, includes no di stribution rail 2,500 bar, for upgrading CRI 846 H (2,500 bar) 1 687 002 846 to CRI / CRIN 848 H. (CRS 845 H is prerequisite)

1 687 010 368

5.1.10b.1

5.1.10b.2

Adapters and cover plates for CRI / CRIN 848 H (1 687 001 934, 1 687 002 848, 1 687 010 349 and 1 687 010 368)

5.1.10b.2.1

Adapter set - A1i

1 687 016 072

5.1.10b.2.2

Adapter set - A2i (Valtra Tractors, SISU Motors)

1 687 016 081

5.1.10b.2.3

Adapter set - A3i (Iveco, New Holland, Cummins, CDC, Dongfeng, MAN, Dodge, KamAZ, VW, Ford)

1 687 016 111

5.1.10b.2.4

Adapter set - A4i (Renault, MAN, Dongfeng, MAZ, LiaZ, MZKT, Tonar, Ural, YamZ)

1 687 016 082

5.1.10b.2.5

Adapter set - A5i (MAN, Liebherr)

1 687 016 099

5.1.10b.2.6

Adapter set - A6i (MAN)

1 687 016 083

5.1.10b.2.7

Adapter set - A7i (Ford Otosan Türky)

1 687 016 084

5.1.10b.2.8

Adapter set - A8i (DHIM, Yuchai, Doosan)

1 687 016 085

5.1.10b.2.9

Adapter set - A9i (Deutz, MAZ, YaMZ)

1 687 016 086

5.1.10b.2.10 Adapter set - A10i (FAW)

1 687 016 087

5.1.10b.2.11 Adapter set - A11i (DCD, Dongfeng)

1 687 016 088

5.1.10b.2.12 Adapter set - A12i (MAZ, YaMZ, Ashok Leyland)

1 687 016 089

5.1.10b.2.13 Adapter set - A13i (Renault, Fendt, Deutz, FAW, Volvo, Weihai, Yuchai, Foton)

1 687 016 090

5.1.10b.2.14 Adapter set - A14i (MAN, International Harvester, Shanqi, Foton, CNHTC, Weichai, Liebherr, MTU)

1 687 016 091

5.1.10b.2.15 Adapter set - A15i (Shanqi, Foton, CNHTC, Weichai)

1 687 016 092

5.1.10b.2.16 Adapter set - A16i (DHIM, Yuchai, Doosan)

1 687 016 093

5.1.10b.2.17 Adapter set - A1e (Deutz)

1 687 016 094

5.1.10b.2.18 Adapter set - A3e (Iveco, New Holland)

1 687 016 096

5.1.10b.2.19 Adapter set - A4e (Mitsubishi Fuso)

1 687 016 097

5.1.10b.2.20 Cover plate set - K1 (Fiat, Iveco, Volvo, Deutz)

1 687 016 101

Price excl. VAT

5.1.10b.2.21 Cover plate set - K2 (Valtra Tractors, SISU Motors, FAW, Ashok Leyland, Northbenz, Weichai, GAZ, PAZ, MAz, MTZ, MMZ, Yuchai, Shanqi, Foton, CNHTC, Amur, KayZ, MFDPL) 1 687 016 102 5.1.10b.2.22 Cover plate set - K3 (Fiat, Iveco, Renault, Peugeot, Citroen, VW, Marcopolo, Agrale, MWM, Weichai, Volvo)

1 687 016 103

5.1.10b.2.23 Cover plate set - K4 (Chevrolet, General Motors, Valtra Tractors, SISU Motors, GMC, KamAZ)

1 687 016 104

5.1.10b.2.24 Cover plate set - K3i (Iveco, Cummins, VW, Ford, Case New Holland)

1 687 016 110

5.1.10b.2.25 Cover plate set - K5 (Renault, MAN, Dongfeng)

1 687 016 105

5.1.10b.2.26 Cover plate set - K6 (Ford Otosa-Türky, DHIM, Renault, Deutz, Fendt, FAW, Yuchai, Shanqi, Foton, CNHTC, Weichai, Dongfeng DCD, Volvo, Doosan, MAZ, NAV-INTL, YamZ, Ashok Leyland, DHTM)

1 687 016 106

5.1.10b.2.27 Cover plate set - K7 (MAN, Dongfeng, International Har vester, Liebherr, MAZ, LiaZ, MZKT, Tonar, Ural, YamZ, Shanqi, Foton, CNHTC, MTU)

1 687 016 107

5.1.10b.2.28 Cover plate set - K8 (Mitsubishi Fuso, Iveco, Case New Holland)

1 687 016 108

5.1.10b.2.29 Cover plate set - K1i

1 687 016 073

5.1.10b.2.30 Cover plate set - K11 (Mazda) Japan CRI

1 687 016 115

5.1.10b.2.31 Cover plate set - K12 (Iveco, Cummins, Case New Holland, VW/Ford Brasil)

1 687 016 117

5.1.10b.3

5.1.10b.4

Retrofit kit with 6 rotatable connections, which are used for injection volume measurements and an intermediate plate on the distributor rail for travel path increase (only for CRI / CRIN 848 H 1 687 001 934 o r 1 687 010 349). Already included in CRI / CRIN 848 H 1 687 002 848 or 1 687 010 368

1 687 016 112

Retrofit kit: 6 holding bodies with lowered spring chamber and cover plate guide with beveled surface (only for 1 687 001 934 or 1 687 010 349). Already included in CRI / CRIN 848 H 1 687 002 848 or 1 687 010 368

1 687 016 113 69


Designation

5.1.11

Test sets that can be used on CRI 846 H (item 5.1.10a) or on CRI /CRIN 848 H (item 5.1.10b)

5.1.11.a


1 687 010 494

CRI Delphi / Denso set for passenger car injectors, will be delivered without injection chamber

1 687 010 186

Update set CRI Delphi / Denso with hose lines and software (above 1 Ohm testing), required for "old" CRI Del phi / Denso 1 687 001 609. 1 687 001 609 + 1 687 010 187 = 1 687 010 186

1 687 010 187

5.1.11.2

Piezo CRI (for piezo CRI from Bosch, Siemens and Denso)

1 687 010 333

5.1.11.2.1

Hose lines (6 pc.) required for CRI Piezo test set (Denso injectors), if CRI Delphi / Denso set 1 687 001 609 is present

1 687 016 055

5.1.11.2.2

Update set piezo CRI before 05 / 2012

1 680 290 999

5.1.12

Accessories for Delphi / Denso CRI (item 5.1.11.1) and piezo CRI (item 5.1.11.2)

5.1.12.1

Injection chamber (OLD), order 6 pc., please use these injection chambers as long as the new injection chamber set 1 685 438 631 is not available or instruct your customers that SOL will be in Dec., 2010

1 682 312 042

Injection chamber set (NEW), (scope of delivery 6 pc.), required for test set CRI Piezo (Denso / Siemens inje ctors) and CRI Delphi / Denso (solenoid valve). Not required, if CRI / CRIN 848 H present. Required, if CRI Delphi / Denso set 1 687 001 609 or 1 687 010 186 (with production date before 12 / 2010) not present

1 685 438 631

Test pressure line set 1,800 bar (6 pc.), to be used only with CRI 846 (1,800 bar), required for test sets CRI Piezo (Bosch injectors) and CRI Delphi / Denso (solenoid valve). Scope of delivery: 6 pc. test pressure line 180° M14 x1.5 to M14x1.5

1 687 010 185

Test pressure line set 2,500 bar (6 pc.), only to be used with CRI 846 H (2,500 bar) or CRI / CRIN 848 H. Required for test sets CRI Piezo (Bosch injectors) and CRI Delphi / Denso (solenoid valve). Scope of delivery: 6 pc. test pressure lines 180° M16x1.5 to M14x1.5

1 687 016 065

5.1.11.1 5.1.11.1.1

5.1.12.2

5.1.12.3

5.1.12.4

Order number

6

Accessories for Common Rail test sets (under item 5)

6.1

High pressure hose 2,500 bar, length: 1,000 mm, usable for: CP1, CP2, CP3, CP1 / CP3, CP Delphi / Denso / Siemens, CRI 846 H, CRI / CRIN 848 H. Caution! If CP2 is used: 2 x 1 687 016 064. Scope of delivery: High pressure hose M16x1.5 to M16 / M14 / M12x1.5, Adapter curved M16x1.5 to M12x1.5, Nuts

1 687 016 064

High pressure hose 2,500 bar, length: 750 mm, required for: CRI / CRIN 848 H, CRIN test set Caution! If CRI / CRIN 848 H is used: 4 x 1 687 016 070, if 1 CRIN test set is used: 1 x 1 687 016 070, if 2 CRIN test sets are used: 2 x 1 687 016 070. Scope of delivery: High pressure hose M16x1.5 to M16 / M14 / M12x1.5, Adapter curved M16x1.5 to M12x1.5, Nuts

1 687 016 070

High pressure hose 1,800 bar, length: 1,000 mm, usable for: CP with screw adaption M14 - straight, required if up to 1,800 bar will be tested and the hose set 2,500 bar 1 687 016 064 is not present. Scope of delivery: Hose line M14x1.5 to M14x1.5 - straight

1 680 712 227

High pressure hose 1,800 bar, length: 1,000 mm, usable for: CP, CRIN test set with screw adaption M12 - straight, required if up to 1,800 tested and the hose set 2,500 bar 1 687 016 064 is not present. If 1 CRIN test set is used: 1 x 1 687 016 070, If 2 CRIN test sets are used: 2 x 1 687 016 070. Scope of delivery: High pressure line M14x1.5 to M12x1.5 - straight

1 680 712 229

High pressure hose 1,800 bar, length: 1,000 mm, usable for: CP with screw adaption M12 - 90°, required if tested up to 1,800 bar and the hose set 2,500 bar 1 687 016 064 is not present. Scope of delivery: High pressure line M14x1.5 to M12x1.5 - 90°

1 680 712 230

6.2

6.3

6.4

6.5

70

Price excl. VAT

Item

Designation

Order number

6.6

Adapter, application for pumps and CRIN adaption. Hose side M12 -> M14 pump or CRIN, optional on offer if no hose M14 / M14 1,800 bar is present. Scope of delivery: Adapter M12x1.5 to M14x1.5

1 681 032 077

Price excl. VAT

Accessories for test benches 7

Accessories for test benches

7.1

Drive coupling without play, required for CRS 845 H and CAM 847

1 686 401 024

7.1.1

Intermediate flange, required for CRS 845 H and CAM 847

1 685 700 140

7.2

Clamping bracket, required for all VE, VR, CR pumps

1 688 010 129

7.3

Riser retrofit kit, required for KMA with production date before 04/2001

1 687 001 544

Please choose a transformer 400-500 V or transformer 200-240 V (item.7.4a and item 7.4b): 7.4a

Transformer conversion kit 400-500 V / EPS 815, required for VPM 844, CRI 846 H, CRI / CRIN 848 H only for EPS 815 with production date before 07/2005

1 687 001 800

Transformer conversion kit 200-240 V / EPS 815, required for VPM 844, CRI 846 H, CRI / CRIN 848 H only for EPS 815 with production date before 07/2005

1 687 001 801

Lube oil supply retrofit kit voltage 200 to 500 Volt. Note: for CP2 / CP3.4 pumps, CAM 847 required

1 687 001 977

Lube oil supply conversion kit 1 687 001 362, if filter is mounted in the suction side. Note: Required for upgrade of lube oil supply to 1 687 001 977, if CAM 847 is used

1 687 001 910

Lube oil supply conversion kit 1 687 001 362, if filter is mounted in the return. Note: Required for upgrading the lube oil supply to 1 687 001 977, if CAM 847 is used

1 687 001 979

7.6

Heat exchanger, required for CRS 845 H, VPM 844 and CAM 847

1 687 010 336

7.6.1

Update set heat exchanger (2,500 bar), required for update set CRS 845 H (1 687 010 334). 1 687 010 130 + 1 687 010 337 = 1 687 010 336

1 687 010 337

Heat exchanger supplement to 12 channel, required for testing CR pumps with delivery capacity > 160 l / h

1 687 001 557

Precision constant voltage regulator (included in retrofit kit VPM 844), required for CRI 846 H, CRI / CRIN 848 H and CAM 847

1 687 022 873

Assembly set, required when purchasing precision constant voltage regulator (1 687 022 873)

1 687 016 043

7.8

CRI 800 (CRI 846 control unit), required for CAM 847 if CRI 846 not present

1 687 023 369

7.9

Speed sensor, required for CAM 847 if VPM 844 not present

1 687 224 963

7.10

Connection line for speed sensor, required for CAM 847 if VPM 844 not present

1 684 465 499

7.11

EMV kit, required for CAM 847 if VPM 844 not present

1 687 016 042

7.12

Temperature sensor, required for CAM 847 if CRI 846, CRI 846 H or CRI / CRIN 848 H not present

1 687 016 033

7.4b 7.5 7.5.1 7.5.2

7.6.2 7.7 7.7.1

8

Test instrument

8.1a

KMA – Continuous measuring systems Please choose as follows between KMA 802 (item 8.1a.1) or KMA 822 (item 8.1a.2):

8.1a.1 8.1a.2

KMA 802 continuous measuring system, 19" TFT display unit for assembly on test bench, required for VPM 844, CRS 845 H, CAM 847

0 683 802 001

KMA 822 continuous measuring system, 19" TFT display unit for assembly incl. trolley required for VPM 844, CRS 845 H, CAM 847

0 683 822 001

9

Computer unit (essential for KMA)

9.1.1

Desktop for EPS 815 Celeron G540 2 x 2,5 GHz, HD 500 GB, CD- / DVD-burner, 4 GB DDR-REM, 10 x USB 2.0 and 2 x USB 3.0, WIN7 Ultimate 64 bit without keyboard. Required for KMA 8xx, CAM 847, CRS 845 H and VPM 844 1 687 023 692

9.1.2

Retrofit kit CR / UI / UP / VPM for PC 1 687 023 692: included in scope of delivery: CAN plug-in card 1 688 400 305, SVTW plug-in card 1 688 400 292, ISO communications module

1 687 001 949

Interface module VPM 844-ISO, required, if printed board V 25-ISO 1 688 400 304 defective in "old" computer 1 687 022 959 or interface module defective in computer 1 687 023 582

1 687 023 524

9.1.3

71


Designation

9.2

Keyboard

Order number

Please choose suitable keyboard: 9.2.a

ASCII keyboard (German)

1 687 023 710

9.2.b

ASCII keyboard (US)

1 687 023 712

9.2.c

ASCII keyboard (French)

1 687 023 716

9.2.d

ASCII keyboard (Spanish)

1 687 023 714

9.2.e

ASCII keyboard (Italian)

1 687 023 717

9.2.f

ASCII keyboard (Danish)

1 687 023 715

9.2.h

ASCII keyboard (Finnish / Swedish)

1 687 023 719

9.2.i

ASCII keyboard (Greek)

1 687 022 392

9.2.j

ASCII keyboard (Turkish)

1 687 022 378

9.2.k

ASCII keyboard (Polish)

1 687 023 721

9.2.l

ASCII keyboard (UK)

1 687 023 713

9.2.m

ASCII keyboard (Czech)

1 687 023 720

9.3

Printer

9.3.1

Inkjet printer PDR 375 inc. USB connecting line

10

Software (database of test specifications, ESI)

10.1

CD ESI[tronic]-A

1 987 P12 410

10.2

CD ESI[tronic]-D

1 987 P12 455

10.3

CD ESI[tronic]-K1

1 987 P12 475

10.4

CD ESI[tronic]-W

1 987 P12 500

10.5

CD TestData – update subscription required for VPM 844, CRS 845 H or CAM 847

1 687 P15 015

11

Maintenance tools

11.1

Dial gauge, service dept. calibration tool for CAM 847

12

Service

12.1

User training

12.2

Freight, packaging disposal

12.3

Installation, initial operation, instruction, training courses

12.4

Travel flat rate

72

1 687 001 850

1 687 233 112

Price excl. VAT


Designation

Order number

Price excl. VAT

Test benches 1

Test benches for CR pumps and CR injectors incl. measuring system Please choose a test bench:

1.1

Test benches – incl. integrated cooling system

1.1a

EPS 708 400 Volt

0 683 708 020

1.1b

EPS 708 200 / 220 / 230 / 240 Volt

0 683 708 021

1.2

Test benches – without internal cooling system (external water connection)

1.2a

EPS 708 400 Volt

0 683 708 001

1.2b

EPS 708 200 / 220 / 230 / 240 Volt

0 683 708 002

Test sets (for Common Rail system, CRS 845 H i ncluded in items supplied with EPS 7 08) 2.1

Test sets for CRS = Common Rail system (CP, CPN, CRI, CRIN)

2.1.1

Clamping bracket (required for all VE, VR, CR pumps)

1 688 010 129

2.1.2

CP1 / CP1H / CP3 pump set Note: For CP3.3 / CP3.4, lube oil supply required, present CP1 o r CP3 set is also usable on EPS 708

1 687 010 346

Update set CP3.4 Return connection for CP3.4 pumps for customers with "old" CP3 set 1 687 010 135. 1 687 010 135 + 1 687 016 061 = 1 687 010 182

1 687 016 061

Supplement set MAN CP3.4 for CP 3.4 MAN applications (CP3 or CP1 / CP3 pump set is prerequisite)

1 687 001 619

2.1.4

CP4 Pump set

1 687 010 390

2.1.5

CB18 Pump set

1 687 010 402

2.1.6

Lube oil supply

1 687 001 931

2.1.7

CP Delphi / Denso / Siemens (External pump set) Downstream set for 1 687 010 161 / ...162 / ...166.

1 687 010 183

2.1.7.1

Upgrade set for CP Delphi / Denso / Siemens if xxx 161 / ... 162 / ... 166 is available

1 687 010 184

2.1.8

For testing CP external pumps please additionally order the drive coupling as noted in delivery scope EPS 815

1 686 401 026

2.1.3

2.1.3.1

2.1.8.1

2.2

High pressure pipe 250 MPa (2,500 bar), Length 1,000 mm, for use with Pump set CP1, CP3, CP1 / CP1 / CP3, CP4, CP-Delphi / Denso / Siemens, CRI 846 H and CRI / CRIN 848 H

1 687 016 064

Test sets for CR injectors (CRI and CRIN from Bosch and other brands) Please choose between CRI 846 H (item 2.2.1a) and CRI / CRIN 848 H (item 2.2.1b):

2.2.1a

2.2.1a.1

CRI 846 H test set For testing Bosch CRI (solenoid valve) passenger car + basis set for CRI Piezo, other brand and commercial vehicle (CRS 8 45 H is prerequisite). For commissioning, a calibration of the rail pressure sensor is required

1 687 002 846


1 687 010 494

2.2.1a.2

CRIN test set Only required if customer does not choose CRI / CRIN 848 H (item 2.2.1b). For Bosch commercial vehicle injectors generation CRI 846 or CRI 846 H is required: for 1x CRIN clamp: 1x CRIN set 1 687 001 925, for 2x CRIN clamps: 2x CRIN sets 1 687 001 925 + 1x adapter line 1 684 463 711 1 687 001 925

2.2.1a.3

Holding bracket for CRIN return volume measurement on EPS 708 (holding bracket essential for CRIN 1 687 001 925)

1 687 016 080

2.2.1a.4

Adapter line, required if customer clamps 2x CRIN set 1 687 001 925

1 684 463 711

2.2.1a.5

High pressure hose 250 MPa (2,500 bar), length 750 mm, required for CRIN test set for CRI 846 H and CRI / CRIN 848 H. Caution! If a CRIN test set 1 687 001 925 is used: 1 x 1 687 016 070 two CRIN test sets are used: 2 x 1 687 016 070

1 687 016 070

CRI / CRIN 848 H test set for testing Bosch CRI (solenoid valve) passenger car, Bosch commercial vehicle injectors + basis set for CRI Pi ezo (CRS 845 H is prerequisite)

1 687 002 848

2.2.1b

2.2.1b.1


1 687 010 494 73


Designation

Order number

2.2.1b.2

Update set from CRI 846 H to CRI/ CRIN 848 H for a test expansion from up to 4 CRIN, does not in clude distributor rail 2,500 bar for upgrading from CRI 846 H (2,500 bar) 1 687 002 846 to CRI / CRIN 848 H (CRS 845 H is prerequisite)

1 687 010 368

Retrofit kit: 6 rotatable connectors, to be used for injector volume measurements and Intermediate plate on distributor rail for travel path increase (only for CRI / CRIN 848 H 1 687 001 934 or 1 687 010 349) already included in CRI / CRIN 1 687 002 848 or 1 687 010 368.

1 687 016 112

Retrofit kit: 6 holding bodies with lowered spring chamber and cover plate guide with beveled surface (only for CRI / CRIN 848 H 1 687 0 01 934, already included in CRI / CRIN 848 H 1 687 002 848)

1 687 016 113

High pressure hose 250 MPa (2,500 bar), length: 750 mm, required for CRIN test set for CRI 8 46 H and CRI / CRIN 848 H. Caution! If 1 CRIN test set 1 687 001 925 is used: 1 x 1 687 016 070 if 2 CRIN test sets are used: 2 x 1 687 016 070

1 687 016 070

2.2.1b.3

2.2.1b.4

2.2.1b.5

2.2.2

Adapters and cover plates for CRI / CRIN 848 H (1 687 001 934, 1 687 002 848, 1 687 010 349, 1 687 010 368).

2.2.2.1

Adapter set - A1i

1 687 016 072

2.2.2.2

Adapter set - A2i (Valtra Tractors, SISU Motors)

1 687 016 081

2.2.2.3

Adapter set - A3i (Iveco, New Holland, Cummins, CDC, Dongfeng, MAN, Dodge, KamAZ, KaVZ, VW, Ford)

1 687 016 111

2.2.2.4

Adapter set - A4i (Renault, MAN, Dongfeng, MAZ, LiaZ, MZKT, Tonar, Ural, YamZ)

1 687 016 082

2.2.2.5

Adapter set - A5i (MAN, Liebherr)

1 687 016 099

2.2.2.6

Adapter set - A6i (MAN)

1 687 016 083

2.2.2.7

Adapter set - A7i (Ford Otosan Türky)

1 687 016 084

2.2.2.8


1 687 016 085

2.2.2.9

Adapter set - A9i (Deutz, MAZ, YaMZ)

1 687 016 086

2.2.2.10

Adapter set - A10i (FAW)

1 687 016 087

2.2.2.11

Adapter set - A11i (DCD, Dongfeng)

1 687 016 088

2.2.2.12

Adapter set - A12i (MAZ, YaMZ, Ashok Leyland)

1 687 016 089

2.2.2.13

Adapter set - A13i (Renault, Fendt, Deutz, FAW, Volvo, Weihai, Yuchai, Foton)

1 687 016 090

2.2.2.14

Adapter set - A14i (MAN, International Harvester, Shanqi, Foton, CNHTC, Weichai, Liebherr, MTU)

1 687 016 091

2.2.2.15

Adapter set - A15i (Shanqi, Foton, CNHTC, Weichai)

1 687 016 092

2.2.2.16


1 687 016 093

2.2.2.17

Adapter set - A1e (Deutz)

1 687 016 094

2.2.2.18

Adapter set - A3e (Iveco, New Holland)

1 687 016 096

2.2.2.19

Adapter set - A4e (Mitsubishi Fuso)

1 687 016 097

2.2.2.20

Cover plate set - K1 (Fiat, Iveco, Volvo, Deutz)

1 687 016 101

2.2.2.21

Cover plate set - K2 (Valtra Tractors, SISU Motors, FAW, Ashok Leyland, Northbenz, Weichai, GAZ, PAZ, MAZ, MTZ, MMZ, Yuchai, Sanqi, Foton, CNHTC, Amur, KayZ, MFDPL) 1 687 016 102

2.2.2.22

Cover plate set - K3 (Fiat, Iveco, Renault, Peugeot, Citroen, VW, Marcopolo, Agrale, MWM, Weichai, Volvo)

1 687 016 103

2.2.2.23

Cover plate set - K3i (Iveco, Cummins, VW, Ford, Case New Holland)

1 687 016 110

2.2.2.24

Cover plate set - K4 (Chevrolet, General Motors, Valtra Tractors, SISU Motors, GMC, KamAZ)

1 687 016 104

Cover plate set - K5 (Renault, MAN, Dongfeng)

1 687 016 105

2.2.2.25 2.2.2.26

Cover plate set - K6 (Ford Otosan-Türky, DHIM, Renault, Deutz, Fendt, FAW, Yuchai, Shanqi, Foton, CNHTC, Weichai, Dongfeng DCD, Volvo, Doosan, MAZ, NAV-INTL, YamZ, Ashok Leyland, DHTM)

1 687 016 106

Cover plate set - K7 (MAN, Dongfeng, International Harvester, Liebherr, MAZ, LiaZ, MZKT, Tonar, Ural, YamZ, Shanqi, Foton, CNHTC, MTU)

1 687 016 107

2.2.2.28

Cover plate set - K8 (Mitsubishi Fuso, Iveco, Case New Holland)

1 687 016 073

2.2.2.29

Cover plate set - K1i

1 687 016 073

2.2.2.30

Cover plate set - K11 (Mazda) Japan CRI

1 687 016 115

2.2.2.31

Cover plate set - K12 (Iveco, Cummins, Case New Holland, VW/Ford Brasil)

2.2.2.27

74

1 687 016 117

Price excl. VAT

Item

Designation

Order number

2.2.3

Test sets that can be used on CRI 846 H (item 2.2.1a) or on CRI / CRIN 848 H (item 2.2.1b)

2.2.3.1

CRI Delphi / Denso for passenger car (supplied without Injection chamber)

1 687 010 186

2.2.3.1a

Adapter pipe K: to test CRI3 injectors with FSA 050 „Bosch socket“

1 687 463 849

2.2.3.1a

Adapter pipe AK: to test CRI3 injectors with FSA 050 „Kostal socket“

1 687 463 850

2.2.3.1.1

Update set CRI Delphi / Denso with hose lines and software (over 1 Ohm test), required for "old" CRI Delphi / Denso 1 687 001 609. 1 687 001 609 + 1 687 010 187 = 1 687 010 186

1 687 010 187

2.2.3.2

CRI Piezo (for piezo CRI from Bosch, Siemens and Denso)

1 687 010 333

2.2.3.2.1

Hose line 6 pcs.) required for CRI Piezo test set (Denso injectors), if CRI Delphi / Denso set 1 687 001 609 is present.

1 687 016 055

2.2.4

Accessories for Delphi / Denso CRI (item 2.2.3.1) and CR Piezo (item 2.2.3.2)

2.2.4.1

Injection chamber set (NEW) (6 pcs. included in items supplied), required for the test set CRI Piezo (Denso / Siemens injectors) and CRI Delphi / Denso (solenoid valve). Not required if CRI / CRIN 848 H is present. Required if CRI Delphi / Denso set 1 687 001 609 or 1 687 010 186 (with production date before 12 / 2010) not already present

1 685 438 631

Test pressure line set 2,500 bar (6 pcs.) can only be used with CRI 846 H (2,500 bar) or CRI / CRIN 848 H. Required for test sets CRI Piez o (Bosch injectors) and CRI Delphi / Denso (solenoid valve). Scope of delivery: 6x test pressure lines 180° M16x1.5 to M14x1.5

1 687 016 065

2.2.4.2

Price excl. VAT

Accessories for test benches 3


3.1

Computer unit (computer included in items supplied with EPS 708)

3.2

Keyboard Please choose suitable keyboard:

3.2a

ASCII keyboard (German)

1 687 023 710

3.2b

ASCII keyboard (US)

1 687 023 712

3.2c

ASCII keyboard (French)

1 687 023 716

3.2d

ASCII keyboard (Spanish)

1 687 023 714

3.2e

ASCII keyboard (Italian)

1 687 023 717

3.2f

ASCII keyboard (Danish)

1 687 023 715

3.2g

ASCII keyboard (Dutch)

1 687 023 718

3.2h

ASCII keyboard (Finnish / Swedish)

1 687 023 719

3.2i

ASCII keyboard (UK)

1 687 023 713

3.2j

ASCII keyboard (Czech)

1 687 023 720

4

Printer

4.1

Inkjet printer PDR 375 inc. USB connecting line

5


5.1

CD ESI[tronic]-A

1 987 P12 410

5.2

CD ESI[tronic]-D

1 987 P12 455

5.3

CD ESI[tronic]-K1

1 987 P12 475

5.4

CD ESI[tronic]-W

1 987 P12 500

5.5

CD TestData - update subscription, required for VPM 844, CRS 845 H or CAM 847

1 687 P15 015

6

Service

6.2

User training

6.3


6.4


6.5

Travel flat rate

1 687 001 850

75


Designation

1

Injector component test benches – with measuring system HMI

1.1

EPS 625 HMI 400 - 440 Volt

F 002 DG0 921

1.2

EPS 625 HMI 200 - 240 Volt

F 002 DG0 922

1.3

EPS 625 PC 400 - 440 Volt without HML

F 002 DG0 923

1.4

EPS 625 PC 200 - 240 Volt without HMI

F 002 DG0 924

1.5

Trolley

1 688 003 254

1.6

PC Mini Tower for FSA 7xx, BEA xx and EPS 625: Win 7 64 bit, HD 500 GB, DVD writer, 10x USB 2.0, 2x USB 3.0

1 687 023 699

1.7

TFT monitor 19"

1 687 023 684

1.8

Multi-pole socket at EPS

1 684 485 173

1.9

Keyboard (country specific, such as EPS 815)

2


2.1

Zero-backlash multiplate clutch for H / R pump required

1 686 401 024

2.2

Clamping bracket required for all VE and PES inline pumps

1 688 010 129

2.3

Accessory set for rinsing VE pumps if test equipment set 1687005022 not present

1 687 010 126

Support device KDEP 1140, required if VE pump test equipment set 1 687 005 022 not present.

0 986 611 876

2.5

Supply / return connection set PES 4M with RSF III governor

1 687 010 083

2.6

Lube oil supply retrofit kit voltage 200 to 500 Volt

1 687 001 977

3

Test sets for conventional systems (mechanical inline injection pumps and distribution pumps)

3.1

Basis set

1 687 005 018

3.1.1

A-pump set

1 687 005 019

3.1.2

P-pump set

1 687 005 021

3.1.3

M-MW set

1 687 005 020

3.1.4

H-pump set

1 687 005 023

3.2

VE set

1 687 005 022

3.2.1

EPS 865 controller VE-E (EDC), basis instrument for potentiometer response

0 684 200 615

3.2.2

EPS 910 controller VE-E (EDC), additional instrument for HDK response

1 687 022 281

4


4.1

CD ESI[tronic]-A

1 987 P12 410

4.2

CD ESI[tronic]-D

1 987 P12 455

4.3

CD ESI[tronic]-K1

1 987 P12 475

4.4

CD ESI[tronic]-W

1 987 P15 150

5

Service

5.1

User training

5.2


5.3


5.4

Travel flat rate

2.4

76

Order number

Price excl. VAT


Designation

1

Test equipment

1.1

EPS 205 (400 Volt) for testing of DHK / UI nozzles, CRI / CRIN solenoid valve, CRI-Piezo, universal injector installation and injection chamber for DHK / UI nozzles, CRI / CRIN; CD / DVD drive, EPS-System-Software, Recovery-CD, CD TestData

0 683 803 205

EPS 205 (200 Volt) for testing of DHK / UI nozzles, CRI / CRIN solenoid valve, CRI-Piezo, universal injector installation and injection chamber for DHK / UI nozzles, CRI / CRIN; CD / DVD drive, EPS-System-Software, Recovery-CD, CD TestData

0 683 803 206

1.2

Order number

2

Special accessories adapter EPS 205

2.1

Adapter for testing Nissan UI nozzles

2.2

3 piece UI adapter set for testing Scania, Iveco and Volvo UI nozzles (Bosch applications) 1 687 010 147

2.3

3 piece UI adapter set for testing Iveco and DDC UI nozzles (Bosch applications)

1 687 010 338

2.4

3 piece UI adapter set for testing Volkswagen roup UI nozzles (Bosch applications)

1 687 001 857

2.5

DHK radial connecting piece

1 683 391 193

2.6

DHK axial connection piece, Opel

1 683 391 194

2.7

DHK bushing M16x1.5 (Nfz special)

1 680 362 047

2.8


1 680 362 000

Price excl. VAT

1 681 335 111

2.9


1 680 362 001

2.10


1 680 362 044

2.11


1 680 362 002

2.12


1 680 362 045

2.13

Adapter Set - A1i (Cummins, VW, Ford, DCEC, Dongfeng, Kamaz)

1 685 720 297

2.14

Adapter Set - A2i (Valtra Tractors, SISU Motors)

1 685 720 314

2.15

Adapter Set - A3i (Iveco, New Holland, Cummins, CDC, Dongfeng, MAN, Dodge, KamAZ, KaVZ, VW, Ford in deliver y scope CRI / CRIN 848 H)

1 685 720 296

2.16

Adapter Set - A4i (Renault, Dongfeng, MAZ, LiaZ, MZKT, Tonar, Ural, YamZ)

1 685 720 316

2.17

Adapter Set - A5i (MAN, Liebherr)

1 685 720 300

2.18

Adapter Set - A6i (MAN)

1 685 720 318

2.19

Adapter Set - A7i (Ford Otosan Türky)

1 685 720 320

2.20

Adapter Set - A8i (DHIM, Yuchai, Doosan)

1 685 720 322

2.21

Adapter Set - A9i (Deutz, MAZ, YamZ)

1 685 720 324

2.22

Adapter Set - A10i (FAW)

1 685 720 326

2.23

Adapter Set - A11i (DCD, Dongfeng)

1 685 720 328

2.24

Adapter Set - A12i (MAZ, YamZ, Ashok Leyland)

1 685 720 330

2.25

Adapter Set - A13i (Renault, Fent, Deutz, FAW, Volvo, Weichai, Yuchai, Foton)

1 685 720 332

2.26

Adapter Set - A14i (MAN, International Harvester, Shanqi, Foton, CNHTC, Weichai, Liebherr, MTU)

1 685 720 334

2.27

Adapter Set - A15i (Shanqi, Foton, CNHTC, Weichai)

1 685 720 336

2.28

Adapter Set - A16i (DHIM, Yuchai, Doosan)

1 685 720 338

2.29

Adapter Set - A1e (Deutz)

1 685 720 340

2.30

Adapter Set - A2e

1 685 720 342

2.31

Adapter Set - A3e (Iveco, New Holland)

1 685 720 344

2.32

Adapter Set - A4e (Mitsubishi Fuso)

1 685 720 346

2.33

CRI Solenoid valve foreign trademark kit (Delphi, Denso)

1 687 010 399

2.34

CRI Piezo Foreign trademark kit (Denso, Siemens)

1 687 010 400

3

Special accessories EPS 205

3.1

Ink-jet printer PDR incl. USB connection cable

1 687 001 850

3.2

Operating software EPS 200 Vers. 2.xx

1 687 005 050

3.3

CD TestData - Update Abo

1 687 P15 015

3.4

Recovery-CD

1 687 005 049

3.5

Calibrating oil 25 l - At initial commissioning in EPS 815: 50 l is required, At initial commissioning in EPS 708: 55 l is required, At initial commissioning in EPS 205: 7 l is required Non-Bosch product, Reference address: Zeller & Gmelin GmbH & Co. KG, Schloßstrasse 20, 73054 Eislingen; Tel: 07161 802-0; Fax: 07161 802-290; www.zeller-gmelin.com

4

Service

4.1

User training

4.2 4.3

Freight, packaging disposal Installation, initial operation, instruction, training courses

4.4

Travel flat rate

77

Software for replacement and repair, Training for success

Well equipped for Diesel and electrical systems with

With selective technical training, always one step

the timesaving ESI[tronic] software

ahead of the competition

ESI[tronic]-K "Components repair instructions" f

Repair instructions, service information and telegrams for Diesel and electrical system components

f

Direct interaction of information from ESI[tronic]-D

Training in one of our training centers provides the theory and practice of the necessary basic knowledge for successful diagnosis and repair. f

Diesel systems by the system developer Bosch

and ESI[tronic]-E, e.g. spare parts, and ESI[tronic]-W, e.g., test values for conventional VP and RP ESI[tronic]-D "Diesel replacement parts" f

f

f

Exploded drawings in highest quality

f

Stepless zoom function

ESI[tronic]-W "Diesel test data" Test specifications of around 12,000 inline fuel-in-

Instruction in methodical procedures during troubleshooting

f

Learning by doing: Practical training in groups on active vehicles and operational engines

f

Around 51,000 spare-parts lists with over 380,000 individual parts

f

f

Most comprehensive catalogue for Bosch Diesel products

Comprehensive transfer of knowledge of modern

Firsthand instruction in the newest systems and components

f

Modern, extensive training equipment

f

Highly qualified practice-oriented trainers and insider know-how

f

Training according to the most modern didactical methods

jection pump combinations and for approx. 2,000 VE pumps

The TestData CD

Complete test operation from obtaining measured

Test specifications for Bosch Common Rail high-pres-

values to log printing

sure pumps, Common Rail injectors and VP 29 / 30 / 44

f

All test steps are displayed in optimized order

distributor injection pumps (obtainable by subscrip-

f

Transfer of test values into the EPS 945 program in the

tion, can be ordered via the ESI[tronic] ServiceLine). In addition to our own test values CD "TestData", test values for Diesel components from Delphi, Denso and Continental / Siemens for EPS 815, EPS 708 and

f

EPS 815 ESI[tronic]-K / W "Archive" Every new customer receives the archive data of ESI[tronic]-K and W once, and free of charge, with the ESI[tronic] subscription. 78

EPS 205 are available from the data provider Refdat and can be downloaded from the workshop under www.refdat.net

Our knowledge, your success: Bosch Diagnostics Diagnostics – the key to the automotive workshop of the future Motor vehicle systems are becoming increasingly complex; the demands placed on qualified diagnosis in workshops are rising. For professional service on modern vehicles, Bosch provides everything at one stop, perfectly coordinated: test technology, software, technical training and hotline, supplemented by parts in initial equipment quality.

ESI[tronic] 2.0: Software for

Test Equipment: Matched to

Service Training: Knowledge

Technical Hotline: Support

diagnostics and service

each workshop type

as a factor of success

from the system developer

f

f

f

Simple operation

f

Rapid access

hardware and software for

f

Modular structure

rapid troubleshooting,

f

Comprehensive market

qualified repair and high

f

time savings

f

f

coverage

Optimized combination of

f

Continually updated

f

Universal operation

the latest generation with

regardless of manufacturer

extendable modules

f

PC-based test technology of

Comprehensive training programs for automotive workshops Practical training courses

Support in difficult technical situations

f

Skills covering all brands and manufacturers

Highly qualified trainers with practical experience

79

Bosch CR

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