TBA SHEET PREPARATION PROCEDURE FOR CENTRIFUGAL PUMP ( Mechanical Mechani cal Team) Team)
TBA SHEET PREPARATION PROCEDURE CENTRIFUGAL PUMP
MECHANICAL
For the RECIPROCATING COMPRESSOR TBA SHEET PREPARATION, receive VENDOR PROPOSAL DOCUMENT, an cro!! chec" it #ith RE$UISITON RE$UIREMENT, DATA SHEET, P % ID& Pre'are the TBA SHEET accorin( to the )o**o#in( !tanar! to con)or+ +echanica* re*evant )act! !ch a! DESIGN CONDITION an CONSTRUCTION& C*a!!i)ie -a!e on ever. ite+ o) -a!ic TBA SHEET/E0AMPLE1 an, e!cri-e the -a!ic TECHNICAL RE$UIREMENTS a-ot thi! an, !'eci)ie the re*evant COMMENTS a! a 2SAMPLE COMMENTS3& It i! e!ira-*e to con!ier it 4!t a! a re)erence )or ever. POR5ECT, an 're'are #ith a -a!i! that CHEC6 i! !a+e a! TBA RESULTS& API P+' i! -a!e )or the Centri)(a* P+' TBA SHEET Procere&
CONTENTS 1. TBA PREPARATION PROCEDURE T!EL"E(1#) SHEETS #. TBA (SAMPLE) THREE($) SHEETS $. SUMMAR% SHEET FOR TECHNICAL TENDER E"ALUATION) ONE(1) SHEET &. ATTACHMENT FILE ATTACHMENT '1 TBA TABULATION SHEET (SAMPLE) THREE($) SHEETS
ATTACHMENT '# TBA COMMENT SHEET (SAMPLE) EIGHT() SHEET
ATTACHMENT '$ SUMMAR% SHEET FOR TECHNICAL TENDER E"ALUATION ONE(1) SHEET
TBA SHEET PREPARATION PROCEDURE CENTRIFUGAL PUMP
MECHANICAL
ATTACHMENT '1 TBA TABULATION SHEET (SAMPLE) THREE($) SHEETS
ATTACHMENT '# TBA COMMENT SHEET (SAMPLE) EIGHT() SHEET
ATTACHMENT '$ SUMMAR% SHEET FOR TECHNICAL TENDER E"ALUATION ONE(1) SHEET
TBA SHEET PREPARATION PROCEDURE CENTRIFUGAL PUMP
MECHANICAL
NO 7&
ITEMS
DESCIRPTION
Pre'aration Point
For e8a+'*e, e8'*anation on 'art! eva*ate !ha** -e *i!te on the -*an" 9De!cri'tion: an Re;ire+ent o) or co+'an. on the 'art! *i!te on Re;i!ition Re;ire+ent& Mo!t Re;i!ition Re;ire+ent! co+e )ro+ the ata !heet, API coe % 5o- S'ec& Li!t the !'eci)ication! !tate on the Venor:! $otation o) re*evant De!cri'tion&
>&
Pro4ect Genera* In)or+ation
Enter the Pro4ect No&, Re;i!ition No&, Ite+ No&, Pro4ect Na+e an C*ient Na+e accorin( to ata !heet& The 'r'o!e o) entr. (enera* in)or+ation i! to +a"e TBA o) an. ite+ !ho#! in)or+ation o) Pro4ect c*ear*.&
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TBA SHEET PREPARATION PROCEDURE CENTRIFUGAL PUMP
MECHANICAL
NO ?&
ITEMS
DESCIRPTION
Ite+ Genera* In)or+ation
Entr. each (enera* in)or+ation& The -*an" 9Re;i!ition Re;ire+ent: !ho* accor #ith ata !heet& E!'ecia**., A''*ica-*e Coe % St +!t -e entere& Genera**., there i! no co++ent o) it& Genera**., there i! no co++ent on it& 1) Alica*le C+,e - S,
#) NO. RE7UIRED So+eti+e!, t.'o(ra'hica* error! co* -e )on )ro+ No& o) P+' o) P+' S++ar. a+on( the venor:! $otation& In thi! ca!e, co++ent )or con)or+ation& "en,+/ 0hall /echec8 he N+. +4 Pm0. T5+(#) 0e0 +4 m0 4+/ iem N+. (9$:P1# A;B) a/e /e6i/e,.
@&
O'eratin( conition!
Enter O'eratin( conition o) Date Sheet on the -*an" 9Re;i!ition Re;ire+ent:, an 'ro'o!e ca'a-i*it. o) venor:! $otation on the -*an" 9venor: a)ter co+'arin( #ith Date Sheet an revie#in( E8ce't +a4or revie#in( 'oint -e*o#, there i! no i))erence -et#een Re;i!ition Re;ire+ent an venor:! 'ro'o!e ca'a-i*it.& E!!entia* chec" 'oint i! !ho#n a! )o**o#e&
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TBA SHEET PREPARATION PROCEDURE CENTRIFUGAL PUMP
MECHANICAL
NO
ITEMS
DESCIRPTION 1) CAPACIT% (NORMAL ; RATED) In ca!e o) that MCF i! ae to -.'a!! )*o# -eca!e ca'acit. o) '+' i! too !+a** o) cannot !ati!). TDR, BHP, hea ri!e, +otor !e*ection, 'i'in(=in!tr+ent o) or co+'an., !o i!c!! #e** #ith the re*evant tea+& In thi! ca!, ARCV, F*o# Contro* Va*ve co* -e a*ternative!&
#) NPSH MARGIN Chec" the va*e o) NPSHr on the 'er)or+ance crve& In that ca!e, NPSHri! -a!e on Center o) I+'e**er, !o venor !ho* !tate -a!e on To' o) Fonation& Genera**. it i! !tate, -t i) it i! not, co++ent& "en,+/ 0hall 0eci4< NPSH/ = T+ +4 F+n,ai+n.
i0e NPSH/ >ale in he ,aa 0hee a0 5ell a0 in he e/4+/mance c/>e. ②P/++0e, m+,el 5ih hi2h NPSH/ i0 n+ accea*le. "en,+/ 0hall chan2e he m+,el.
$) SPECIFIC GRA"IT% Proce!! tea+ (ive! S'eci)ic Gravit. !e'arate*., -t a*!o a''oint! the !co'e -et#een Nor+a* an Ma8, an !tate! on the -*an" 9Nor+a*: at once& Ho#ever, !o+eti+e! there i! a ca!e venor cannot reco(nie the va*e o) Ma8 S& G& (%+ can c+n4+/m *< calclain2 BHP.) In thi! ca!e, co++ent& "en,+/ 0hall c+n0i,e/ ma? S.G. BHP3 Ma? ShO44 /e00/e an, +he/ /ele>an a/amee/0 0hall *e /e>i0e, acc+/,in2l<.
&) "ISCOSIT% (SPECIFIED MA@) There i! a ca!e venor 'a!! over thi! an o not e8ecte vi!co!it. correction& In thi! ca!e, co++ent& (%+ can c+n4+/m *< calclain2 BHP.) "en,+/ 0hall c+n0i,e/ ma? >i0c+0i<. BHP3 /ae, imelle/ 0ie an, +he/ /ele>an a/amee/0 0hall *e /e>i0e, acc+/,in2l<.
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TBA SHEET PREPARATION PROCEDURE CENTRIFUGAL PUMP
MECHANICAL
NO
ITEMS
DESCIRPTION 1 H#S SER"ICE Re)er to co++ent o) Materia* 1 PARALLEL OPERATION Re)er to co++ent! o) Per)or+ance = Motor co++ent 1 AUTOSTART Re)er to co++ent o) Motor
&
Per)or+ance
For the 'er)or+ance, enter M&R /M)r:! Reco++enation1 on the -*an" 9Re;i!ition Re;ire+ent:, an ata o) e!ti+ation !heet on the -*ac" 9venor:& Ho#ever, enter N!! /Sction S'eci)ic S'ee1 !e )or +oe* acce'tance criteria, noi!e *eve* )i8e a! a va*e thro(h Pro4ect Ma4or e8a+ination 'oint! are& 1) PERFORMANCE DATA A** ate! on the -*an" 9Per)or+ance: are -a!e on 'er)or+ance crve& So, co++ent )or the i))erent ata on ata !heet -et#een ata an 'er)or+ance crve (F+/ e?amle3 i4 0h+44 hea, i0 ,i44e/en) Sh+44 hea, in ,aa 0hee ,+e0 n+ mach 5ih i in e/4+/mance c/>e. "en,+/ + /echec8.
#) HEAD RISE (SHUTOFF HEAD ; RATED HEAD) $anti). the venor:! ata to veri). Hea ri!e& E8i!tin( -et#een 77 an 7> i! iea* an #hen it i! over 7> are Not acce'ta-*e& /Beca!e it a))ect! e!i(n 're!!re1 e/ 1# i0 n+ accea*le. "en,+/ 0hall chan2e he m+,el. ② Hea, /i0e i0 >e/< 0mall. "en,+/ + /+>i,e ,i0cha/2e +/i4ice + inc/ea0e he hea, /i0e + a lea0 1. ③ P/++0e, m+,el 5ih l+5e/ hea, /i0e han 11 i0 n+ accea*le 4+/ a/allel +e/ai+n. "en,+/ 0hall chan2e he m+,el.
$) SUCTION SPECIFIC SPEED (METRIC UNIT ; US UNIT)
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TBA SHEET PREPARATION PROCEDURE CENTRIFUGAL PUMP
MECHANICAL
NO
ITEMS
DESCIRPTION N!! /Sction S'eci)ic S'ee1 !ho* -e ;anti)ie an veri)ie& Fro+ 77, to 7>, /US Unit1 i! acce'ta-*e& Thi! i! a 'art venor +a"e! an error in #ritin( -eca!e the ata i! not ;anti)ie an !tate venor +ea!re their e.e!& Other rea!on! are error in ca*c*ation an +a"in( an error on 'r'o!e& Not ever. ite+ nee! to -e e8a+ine& A! "no#n )ro+ the ca*c*ation, nor+a**. '+' #ith @ 'o*e +otor !'ee oe! not e8cee the -a!ic va*e& The va*e o) N!! o) '+' #ith hi(h r'+/>'o*e1, hi(h ca'acit., *o# NPSHr i! hi(h, Veri). ea!i*. thro(h ca*c*atin( )e# ite+! a! a !a+'*e& I) it e8cee! the -a!ic va*e, co++ent& P/++0e, m+,el 5ih hi2h N00 +>e/ 1#3(*a0ic >ale) i0 n+ accea*le. "en,+/ 0hall chan2e he m+,el.
&) NOISE LE"EL Venor !ho* 'rovie Noi!e *eve* that ;anti)ie! (arantee va*e, an i) it i! not ;anti)ie, co++ent it& el. ② "en,+/ 0hall 6+e n+i0e h++, a0 an +i+n.
&
Con!trction
For con!trction ite+, enter ata !heet re;ire+ent on the -*an" 9Re;i!ition Re;ire+ent: an a** ata o) venor:! ;otation on the -*an" 9venor:& E!!entia* chec" 'oint i! !ho#n a! )o**o#e& 1) DISCH NOLE (POSITION;SIE;FACE;RATING) In +o!t ca!e!, '+' +oe* No& i! re*ate to +a8 i+'e**er !ie an i!char(e no*e !ie& Co+'are '+' +oe* No& #ith i!char(e no*e !ie, an co++ent i) there i! a i))erence, ho#ever in +o!t ca!e!, it i! !i+'*e t.'o(ra'hica* error& "en,+/ 0hall /echec8 he 0ci+n - ,i0cha/2e n+le 0ie c+ma/in2 m
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TBA SHEET PREPARATION PROCEDURE CENTRIFUGAL PUMP
MECHANICAL
NO
ITEMS
DESCIRPTION m+,el N+. #) DRAIN !ITH "AL"E - BLIND FLANGE Recent*., +o!t venor! !e !e*)ventin( )or '+' e!i(n& Ho#ever, rain no*e a*#a.! e8i!t!& Drain no*e !ie i! ecie accorin( to i!char(e no*e !ie& Sie i! 7=> )or *e!! than 7 7=> an ?=@ )or over ?, -t it i! -etter to !tanarie tiein 'oint to ?=@ )or coo'eration #ith 'i'in( tea+& Co++ent it& Tiein +in 0ie +4 ,/ain n+le 0hall *e $;& /e2a/,le00 +4 he 0ie +4 ,i0cha/2e n+le.
$) CASING MOUNTING Genera**., enter center*ine )or ca!in( Montin( in ca!e o) horionta* '+', -t it co* -e !*i(ht*. i))erent -. '+' t.'e& For e8a+'*e, in ca!e o) M*ti!ta(e '+', nearcenter*ine an )oot +onte are a*!o acce'ta-*e& M&R co* -e !e in!tea o) Center*ine&
&) MA!P ; H%DROTEST PRESS MAe/3 h<,/+e0 /e00/e 0hall *e *a0e, +n MA!P = am*ien eme/a/e.
) ROTOR BALANCING GRADE A*tho(h API7 re;ire! to !e*ect G7& (rae )or Rotor -a*ancin(, +o!t venor! eviate #or"! re*ate to vi-ration re;ire+ent in acta**.& Ho#ever, it i! !tate c*ear*. on the API 7, it !ho* -e veri)ie&
9) BEARING (RADIAL ; THRUST) For -earin( t.'e, choo!e Anti)riction -earin( or H.ro.na+ic -earin( accorin( to API7& Bearin( t.'e +a. -e Anti)riction -earin(, an veri). in ca!e o) that !ha)t ia+eter i! over 7@++, RPM i! over ? an 'o#er i! over 7, "<& There)ore, it i! not a chec" 'oint e8ce't +*ti!ta(e '+'& A)ter veri)ication, #hen it i! ner an=or over e!ti+ation co+'are to S'ec& Re;ire+ent& Co++ent it& "en,+/ 0hall /echec8 *ea/in2 <e a0 e/ API 91 h Pa/a. #..1.1.
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TBA SHEET PREPARATION PROCEDURE CENTRIFUGAL PUMP
MECHANICAL
NO &
ITEMS
DESCIRPTION
Materia*
Enter ate !heet re;ire+ent on the -*an" 9Re;i!ition Re;ire+ent: an ate o) venor o) venor:! e!ti+ation !heet on the -*an" 9venor:, Mo!t*., Venor oe! not e!ti+ate *o#er ;a*it. o) +ateria* than ata !heet re;ire+ent& Mo!t venor! have eve*o'e !tanar +ana* -a!e on API 7& There)ore, in +o!t ca!e!, venor e!ti+ate! hi(her (rae than +ateria* c*a!! o) API7& Do not co++ent a-ot it& So, 4!t chec" i) +ateria* o) ca!in(, i+'e**er an !ha)t are hi(her (rae than ata !heet re;ire+ent& E!!entia* chec" 'oint i! !ho#n a! )o**o#e& 1) MATL CERTIFICATE (CASING3 IMPELLER3 SHAFT) Materia* certi)icate i! not +anator. accorin( to API7& There)ore, !tate it c*ear*. on the ata !heet, an co++ent to !-+it +ateria* certi)icate a-ot ca!in(, i+'e**er an !ha)t i) it i! o+itte at the 'oint o) ti+e )or TBA& Ho#ever, -eca!e venor 'rovie! thi! nor+a**., co++ent )or con)or+ation& Aitiona**., #hen +ateria* certi)icate a-ot #ear rin(! i! re;ire, co++ent an a it& "en,+/ 0hall 0*mi he mae/ial ce/i4icae0 4+/ ca0in23 imelle/3 (5ea/ /in20 -) 0ha4.
#) NACE MR1: APPLICATION In ca!e o) that H>S i! !tate on Proce!! ata !heet, an venor e!ti+ation !heet oe! not !'eci). the 'er)or+ance, co++ent to o-!erve NACE MR7 re(ar*e!! o) H>S concentration rate )or con)or+ation& "en,+/ 0hall en0/e ha mae/ial0 a/e 0ia*le 4+/ H#S 0e/>ice3 a0 0eci4ie, #.11.1.11 in API 91 h e,ii+n an, NACE MR1:.
J&
Mechanica* !ea* an !ea* '*an
For +echanica* !ea* % '*an ite+, enter ata !heet re;ire+ent on the -*an" 9Re;i!ition Re;ire+ent: an ata venor:! e!ti+ation !heet on the -*an" 9venor:& It i! the on e o) the +o!t i+'ortant 'art! at the ti+e )or P+' TBA& Beca!e each !ea* venor ha!
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TBA SHEET PREPARATION PROCEDURE CENTRIFUGAL PUMP
MECHANICAL
NO
ITEMS
DESCIRPTION !*i(ht*. i))erent reco++enation, it i! +ore i+'ortant to )in ot the rea!on! #h. reco++enation! are i))erent than o-!erve re;ire+ent o) the ate !heet #hen venor !tate! ata !heet re;ire+ent an other !ea* '*an& 1) Alica*le C+,e - S, Recent*., !in( +echanica* !ea* a''*ie API J> coe i! !tate on API 7 an (enera*ie, a*tho(h there i! no e8tra !tate+ent& Ho#ever, #hen venor oe! not !'eci). it on the e!ti+ation !heet, co++ent it -eca!e API J> !tate! each re;ire+ent re*ate to +echanica* !ea* inc*!ive*.& "en,+/ 0hall en0/e ha ,e0i2n3 4a*/icai+n3 mae/ial an, in0eci+n - e00 +4 mechanical 0eal0 a/e in line 5ih API 9# 1 0 e,ii+n.
#) API MATERIAL CODE API +ateria* coe i! not !tate o)ten& Co++ent #hen venor oe! not !tate API +ateria* coe on the e!ti+ation !heet -eca!e it i! a -a!i! to con)or+ +ateria*
"en,+/ 0hall 0eci4< API mae/ial c+,e a0 e/ API 91.
A*tho(h EPDM i! e!ti+ate )or Orin(, it i! not reco++ene +ateria* accorin( to API 7 or API J>& EPDM i! a +ateria* !tron( a(ain!t *o#te+'eratre *i;i o8.(en, Ma*eic Aci, A*coho*, -t not reco++ene )or Re)iner. Service& There)ore, co++ent to !-!titte other +ateria* !ch a! Viton& EPDM i0 n+ accea*le mae/ial. "en,+/ 0hall chan2e O/in2 mae/ial.
$) API SEAL PLAN , ? i! !tate, co++ent )or con)or+ation -eca!e it i! i))ic*t to 're'are ra#in( at the e!ti+ation !ta(e& "en,+/ 0hall en0/e ha all in0/men 4+/ 0eal lan # ; $ 5ill *e /+>i,e, a0 e/ +* Sec. (Sec N+.) an, API 9# 1 0 e,ii+n.
&) API COOLING PLAN Sea* '*an i! > an ?, an the -*an" 9coo*in( '*an: i! e+'t., co++ent& "en,+/ 0hall /echec8 he c++lin2 lan. Seal lan # ; $ ,+e0 nee, /e0e/>+i/ c++lin2.
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TBA SHEET PREPARATION PROCEDURE CENTRIFUGAL PUMP
MECHANICAL
NO K&
ITEMS
DESCIRPTION
Motor
Enter ata !heet re;ire+ent on the -*an" 9Re;i!ition Re;ire+ent: an ata o) venor:! e!ti+ation !heet on the -*an" 9venor: E!'ecia**., A''*ica-*e Coe % St !ho* -e !tate even -rie)*.& E8act con!ieration a-ot 5o- S'ec& an venor:! eviation i! nece!!ar. -eca!e +otor i! a*rea. a !tanar 'roct e!i(n i! co+'*ete -. each rate 'o#er /Moi)ication an chan(e are e8tre+e*. i))ic*t1& 1) Alica*le C+,e - S, For the A''*ica-*e Coe % St, #hen venor oe! not !tate Re;i!ition Re;ire+ent o) or co+'an. on the e!ti+ation !heet, co++ent )or con)or+ation& "en,+/ 0hall en0/e ha ,e0i2n3 4a*/icai+n3 e/4+/mance3 mae/ial an, in0eci+n an, e00 +4 m++/0 a/e in line 5ih Alica*le C+,e - S, li0e, in Re6i0ii+n (Re6i0ii+n N+.)
>1 Pe/4+/mance Cha/ace/i0ic Chec" +an)actrer o) +otor -eca!e 'er)or+ance characteri!tic o) Motor co* i))er -. +an)actrer& lae) >+la2e >a/iai+n3 4/e6enc< >a/iai+n - c+m*ine, >a/iai+n.
$) RATED PO!ER So+eti+e!, +otor e!i(n a+-ient te+'eratre i! !tate n*i"e na+e'*ate te+'eratre& /E8 ARC 'ro4ect e!i(n +a8 a+-ient te+'& @ e(C, na+e'*ate a+-ient te+' @ e(C1& In thi! ca!e, venor !tate! on*. +otor rate 'o#er accorin( to +otor e!i(n a+-ient te+'eratre, there)ore, co++ent to !tate each te+'& )or +otor rate 'o#er& It i! c*ear to +a"e a ta-*e a! -e*o#& "en,+/ 0hall
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11#1PA;B
M++/ /ae, 8! = & ,e2C
11##P1A;B
1$#
11#$P#A;B
Pm iem N+.
M++/ /ae, 8! = & ,e2C TBA SHEET PREPARATION PROCEDURE CENTRIFUGAL PUMP
MECHANICAL
NO
ITEMS
DESCIRPTION 0eci4< m++/ namelae 8! = & ,e2C 4+/ each iem a0 5ell a0 & ,e2C.
&) E@PLOSION PROOF GRADE E8'*o!ion 'roo) (rae o) +otor i! rea**. e!!entia* 'oint, an error har*. occr!& Ho#ever, #hen +otor e8'*o!ion 'roo) (rae i! not !tate c*ear*. on the e!ti+ation !heet, co++ent )or con)or+ation& "en,+/ 0hall en0/e ha m++/0 a/e 0ia*le 4+/ +ne #3 IIB3 T$ (+4 2/a,e /e6i/e, *< +* Sec.).
) MOTOR O"ERSIING (FULL CAPACIT% OPERATION) e/ en,c/>e +e/ai+n. 7&
Co'*in(
For co'*in(, error oe! not occr e8ce't co++ent )or con)or+ation& E8ce't it,
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TBA SHEET PREPARATION PROCEDURE CENTRIFUGAL PUMP
MECHANICAL
NO 77&
ITEMS
DESCIRPTION
Other!
Ta-*e a-ove i! one o) the e8a+'*e!& Thi! co* -e the +o!t chan(ea-*e 'art& 1) SPARE PART Nor+a**., or co+'an. in)or+! *i!t o) S'are 'art thro(h the Re;i!ition& At a 'oint o) to+e )or TBA, co+'are *i!t on Re;i!ition an venor ;otation an co++ent the o+itte an ae i) it i! nece!!ar.& So+eti+e! or co+'an. oe! not in)or+ the *i!t thro(h Re;i!ition, -t a!" venor to e!ti+ate accorin( to venor reco++enation& In +o!t ca!e!, reco++ene !'are 'art! are e)ine on venor:! '+' +aintenance +ana*& In thi! ca!e, chec" i) the !'are 'art *i!t that venor e!ti+ate i! !a+e a! '+' reco++ene !'are 'art! o) '+' +aintenance +ana*, an co++ent It&
#) ARC"
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TBA SHEET PREPARATION PROCEDURE CENTRIFUGAL PUMP
MECHANICAL
NO 7>&
ITEMS
DESCIRPTION
Reco++enation
Thi! i! )or the )ina* o'inion o) TBA 'er!on in char(e& Enter the 'riorit. orer o) reco++enation c*ear*. in n+-er )or other!& Ran" the reco++enation con!ierin( na+e va*e o) venor, e8'erience #ith or co+'an. /'o!itive or ne(ative1, !incerit. o) e!ti+ation !heet re'orte, an attite )ro+ ever. +eetin(&
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TBA SHEET PREPARATION PROCEDURE CENTRIFUGAL PUMP
MECHANICAL
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