OS 12000 BookLarge Format Scanner Service Manual

Ser Ser v i c e on OS 1200 12000 0 TS-0737E SU_OS12000_Service_Manual 20.11.2010

Service Manual OS 12000 TS-0737E TS-0737E SU_OS_120 SU_OS_12000_S 00_Serv ervic ice_Manual e_Manual

Table Table of con tents 1

Safety Saf ety .......................... ........................................ ........................... ........................... ............................ ..................... ....... 7

1.1

Safety Safety sym bols used in this manual and on t he Scanner Scanner parts ..... ....... ..... ..... ..... ...... ..... .... 7

1.2

Service Servi ce and techn tec hnic ical al rul es ............... ....................... ............... ............... ............... ............... ............... ............... ............... ............ ..... 8

2

Servic Serv ice e / cleani cl eaning ng .......... .............. ......... ......... ......... .......... ......... ......... ......... ......... .......... ......... ......... ........ ... 9

2.1

Rotatio Rotat ion n brakes br akes .............. ...................... ............... ............... ............... ............... ................ ............... ............... ............... ............... ............... ......... .. 9

2.2

Operators panel / Micr o switch swi tch es under u nder fil m ........ ............ ....... ....... ........ ........ ....... ....... ........ ........ ....... ....... ....... ... 9

2.3

mirr mi rror orss ............... ...................... ............... ............... ............... ............... ............... ............... ............... ............... ............... ............... ............... ................ .......... 9

2.4

CCD board bo ard ............................ .............................. ............................. ..................... 9

2.5

windo wi ndo ws ............... ....................... ............... ............... ............... ............... ................ ............... ............... ............... ............... ............... ............... ............. ..... 9

3

Instal Ins tallat latio ion n ........ ............ ......... ......... ......... ......... ......... .......... ......... ......... ......... ......... ......... ......... .......... ......... ...... 10

3.1

Unpacki Unpac king ng ............... ...................... ............... ............... ............... ............... ............... ................ ............... ............... ............... ............... ............... ......... 10

3.2

Compon Comp onents ents .............. ...................... ................ ............... ............... ............... ............... ............... ............... ............... ............... ............... ............ ..... 10

3.2.1 Base ........................... .............................. .............................. ............................. 10 3.2.2 Book cradle Comfort.................... .............................. .............................. ............ 11 3.2.3 Advanced (optional) (optional) .............................. ............................. .............................. ... 11 3.2.4 Glass plate drive (optional (optional only with with Advanced book cradle) cradle) ........................... ... 11 3.2.5 Column ............................. ............................. .............................. ........................ 12 3.2.6 Monitor carrier optional............................... .............................. ........................... 12 3.2.7 Scan head ............................. ............................. .............................. ................... 13 3.2.8 Monitor (optional) ............................. ............................. .............................. ........ 13 3.2.9 Computer............................... ............................. .............................. ................... 13 3.2.10 Accessories ........................... .............................. ............................. ................... 13

3.3

Locati Lo cati on ............... ....................... ............... ............... ............... ............... ................ ............... ............... ............... ............... ............... ............... ........... ... 13

3.4

Install Ins tall atio n of the th e OS 12000 12000 ............... ....................... ............... ............... ............... ............... ............... ............... ................ .......... 14

3.4.1 3.4.2 3.4.3 3.4.4

How to do setup the base base and column column ............................. .............................. ..... 14 Fix the scan head on the column .......................... .............................. ................ 16 Check the Installation ............................ .............................. ............................. ... 18 Check if scan head ( scan line line ) is parallel parallel to the book cradle.......................... cradle.......................... .. 19


Table Table of con tents 1

Safety Saf ety .......................... ........................................ ........................... ........................... ............................ ..................... ....... 7

1.1

Safety Safety sym bols used in this manual and on t he Scanner Scanner parts ..... ....... ..... ..... ..... ...... ..... .... 7

1.2

Service Servi ce and techn tec hnic ical al rul es ............... ....................... ............... ............... ............... ............... ............... ............... ............... ............ ..... 8

2

Servic Serv ice e / cleani cl eaning ng .......... .............. ......... ......... ......... .......... ......... ......... ......... ......... .......... ......... ......... ........ ... 9

2.1

Rotatio Rotat ion n brakes br akes .............. ...................... ............... ............... ............... ............... ................ ............... ............... ............... ............... ............... ......... .. 9

2.2

Operators panel / Micr o switch swi tch es under u nder fil m ........ ............ ....... ....... ........ ........ ....... ....... ........ ........ ....... ....... ....... ... 9

2.3

mirr mi rror orss ............... ...................... ............... ............... ............... ............... ............... ............... ............... ............... ............... ............... ............... ................ .......... 9

2.4

CCD board bo ard ............................ .............................. ............................. ..................... 9

2.5

windo wi ndo ws ............... ....................... ............... ............... ............... ............... ................ ............... ............... ............... ............... ............... ............... ............. ..... 9

3

Instal Ins tallat latio ion n ........ ............ ......... ......... ......... ......... ......... .......... ......... ......... ......... ......... ......... ......... .......... ......... ...... 10

3.1

Unpacki Unpac king ng ............... ...................... ............... ............... ............... ............... ............... ................ ............... ............... ............... ............... ............... ......... 10

3.2

Compon Comp onents ents .............. ...................... ................ ............... ............... ............... ............... ............... ............... ............... ............... ............... ............ ..... 10

3.2.1 Base ........................... .............................. .............................. ............................. 10 3.2.2 Book cradle Comfort.................... .............................. .............................. ............ 11 3.2.3 Advanced (optional) (optional) .............................. ............................. .............................. ... 11 3.2.4 Glass plate drive (optional (optional only with with Advanced book cradle) cradle) ........................... ... 11 3.2.5 Column ............................. ............................. .............................. ........................ 12 3.2.6 Monitor carrier optional............................... .............................. ........................... 12 3.2.7 Scan head ............................. ............................. .............................. ................... 13 3.2.8 Monitor (optional) ............................. ............................. .............................. ........ 13 3.2.9 Computer............................... ............................. .............................. ................... 13 3.2.10 Accessories ........................... .............................. ............................. ................... 13

3.3

Locati Lo cati on ............... ....................... ............... ............... ............... ............... ................ ............... ............... ............... ............... ............... ............... ........... ... 13

3.4

Install Ins tall atio n of the th e OS 12000 12000 ............... ....................... ............... ............... ............... ............... ............... ............... ................ .......... 14

3.4.1 3.4.2 3.4.3 3.4.4

How to do setup the base base and column column ............................. .............................. ..... 14 Fix the scan head on the column .......................... .............................. ................ 16 Check the Installation ............................ .............................. ............................. ... 18 Check if scan head ( scan line line ) is parallel parallel to the book cradle.......................... cradle.......................... .. 19


4

Prepari Prep aring ng for fo r servi ser vice ce ........ ............. ......... ......... ......... ......... .......... ......... ......... ......... ......... .......... ....... 24

4.1

Required Requi red too t ools ls and an d parts par ts ............... ....................... ............... ............... ................ ............... ............... ............... ............... .............. ...... 24

4.2

Maintenanc Maint enance......... e................. ............... ............... ............... ............... ............... ............... ............... ............... ................ ............... ............... ........... ... 25

4.2.1 4.2.2 4.2.3

Service interval................................. interval... .............................. ............................. .............................. ........ 25 Parts subject to wear............................. wear ............................. ............................. .............................. ... 25 Preventive Service ........................... .............................. ............................. ........ 26

4.3

SCU Parameter ............... ....................... ................ ............... ............... ............... ............... ............... ............... ............... ............... ............... ....... 27

4.4

Firmw Fir mware are ( SCU ) ............... ...................... ............... ............... ............... ................ ............... ............... ............... ............... ............... ............ ..... 27

4.5

Firmw Fir mware are Upgrade Upgr ade ............... ....................... ............... ............... ............... ............... ............... ............... ................ ............... ............... .......... .. 28

5

Basic Bas ic setti set ting ngss ......... .............. ......... ......... ......... ......... ......... ......... .......... ......... ......... ......... ......... .......... ........ ... 31

5.1

Perfect Perfec t Book Bo ok .............. ...................... ................ ............... ............... ............... ............... ............... ............... ............... ............... ............... ............ ..... 31

5.1.1 5.1.2

Basics.............................. Basics. ............................. .............................. ............................. ......................... 31 Fire Wire driver on OS12000............................ ............................. ...................... 31

5.2

Setup PC ship sh ipped ped with wit h the scanner sc anner ............... ...................... ............... ............... ............... ............... ............... ............ .... 32

5.2.1

Scanner delivered delivered with computer computer ( preconfigured preconfigured)... )................................ ............................. .............. 32

5.3

Scanner delivered deliv ered wit hout the com puter put er ........ ........... ....... ........ ........ ....... ....... ........ ........ ....... ....... ........ ........ ....... ... 32

5.3.1 5.3.2 5.3.3 5.3.4

Installing OS12000 driver (no pre configured PC)..................................... PC)....... .............................. ......... 32 Installing Perfect book book camera (Optional, no pre configured configured PC) PC) ....................... 33 Installing Omniscan Omniscan Software Software (no pre configured PC)................................. ........ 33 Installing Machine Machine specific specific parameter parameter (no pre configured configured PC) PC) .......................... .. 33

6

Calibr Cali brati ation on of the th e OS 12000...... 12000.......... ........ ......... ......... ......... ......... ......... ......... ......... ......... .... 34

6.1

Kali brierv br ierv orlagen or lagen im Kali brieru br ieru ng - Kit............. Ki t..................... ............... ............... ............... ............... ............... ......... .. 34

6.2

Whic h Calibrat Calib ratio ion n necessar neces saryy ............... ...................... ............... ............... ............... ............... ............... ............... ............... ........ 35

6.2.1 6.2.2 6.2.3 6.2.4 6.2.5 6.2.6

Start position ......................... .............................. ............................. ................... 35 After Changing Parts ............................. ............................. .............................. ... 35 Other reasons why calibration are necessary ............................. ........................ 37 Storing Calibrated Data during calibration.................................. ......................... 38 Save calibration datas after calibration ........................... .............................. ..... 39 Restore calibration Data after changing SCU ............................. ........................ 40

6.3

Start Posi ti on of Scan .............. ...................... ................ ............... ............... ............... ............... ............... ............... ............... ........... .... 44

6.3.1 6.3.2 6.3.3

Omniscan OS 11.10 SR4 ............................ ............................. ........................... 44 Check start position position with calibration White ............................. ............................. 48 OS 11.12 .......................... ............................. .............................. ........................ 49

Service Manual OS 12000 TS-0737E TS-0737E SU_OS_120 SU_OS_12000_S 00_Serv ervic ice_Manual e_Manual 6.4

Sharpness Sharp ness ............... ...................... ............... ............... ............... ............... ............... ................ ............... ............... ............... ............... ............... ......... 53

6.4.1 6.4.2

Settings up to OS 11.12 SR2 ........................... .............................. ..................... 53 Settings higher than OS 11.12 SR2 ............................ ............................. ........... 54

6.5

High measurement measur ement / Laser calibrat calib ratio ion n ................ ....................... ............... ............... ............... ............... .............. ....... 55

6.6

Black r eference (To (To reduce reduc e the noise of th e scanner camera) ....... ........... ........ ....... ...... ... 56

6.7

Shading ( calcu late the differences diff erences of the ill illumi umi nation natio n even)...... even)......... ....... ........ ........ ...... 57

6.7.1 6.7.2 6.7.3

SR4 ............... ...................... ............... ............... ............... ............... ............... ................ ............... ............... ............... ............... ............... ............... ............ .... 57 OS11.12 2D shading ............................. ............................. .............................. ... 62 Check the shading about uniformity ............................ ............................. ........... 64

6.8

Geometr ic Calibr atio n ............... ....................... ................ ............... ............... ............... ............... ............... ............... ............... ........... .... 67

6.8.1

Adjust the System for the geometric correction................. correction................. .............................. .... 67

6.9

Colour Colo ur management managem ent ............... ...................... ............... ............... ............... ............... ............... ............... ............... ................ ............... ....... 68

6.10

Perfect Perfec t Book cali bratio br atio ns .............. ...................... ............... ............... ............... ............... ................ ............... ............... .............. ...... 71

6.10.1 6.10.2

Inner Calibration .......................... ............................. .............................. ............. 76 Outer Calibration .............................. ............................. .............................. ........ 77

7

Scan Sc an h ead ........................... ......................................... ........................... ........................... ........................ .......... 95

7.1

How to d isassemble isass emble the scan sc an head, take off camea unit ....... ........... ........ ........ ........ ....... ....... .... 95

7.1.1 7.1.2 7.1.3 7.1.4 7.1.5 7.1.6 7.1.7

CCD- Unit .............................. ............................. .............................. ................. 104 PCU Board ............................ .............................. ............................. ................. 104 SCU Board ............................ .............................. ............................. ................. 104 Scan Motor ............................ .............................. ............................. ................. 105 Lights............................... Lights.. ............................. .............................. ............................. ....................... 111 Laser unit..................... .............................. ............................. ........................... 112 Mirrors .............................. ............................. .............................. ...................... 113

8

B ase as e ............................ .......................................... ........................... ........................... ............................ ................. ... 114

8.1

Frame................ Fram e............................................. ............................. .............................. ............................. ........ 114

8.2

Book Bo ok cradle cr adle ............... ....................... ............... ............... ............... ............... ................ ............... ............... ............... ............... ............... ........... .... 114

8.2.1 8.2.2

Comfort........................ ............................. .............................. ........................... 114 Comfort..................................................... Advanced .............................. ............................. .............................. ................. 114

8.3

Cont rol ro l / Operato Op eratorr p anel ............... ....................... ............... ............... ............... ............... ............... ............... ............... ............. ...... 115

8.3.1

Glass plate ............................ .............................. ............................. ................. 117

8.4

Glass plate pl ate driv dr ive.......... e................. ............... ............... ............... ............... ............... ............... ............... ............... ............... ............... ......... .. 118

8.4.1 8.4.2 8.4.3

Service ............................. ............................. .............................. ...................... 120 Malfunction ............................ .............................. ............................. ................. 120 Adjustment ............................ .............................. ............................. ................. 121

Service Manual OS 12000 TS-0737E SU_OS_12000_Service_Manual

9

Special Software settings on OS 12000 ............................ 126

9.1

Omni scan ......................................................................................................... 126

9.1.1 9.1.2

Special Settings to the Funktion of the Glassplate Drive............................. ...... 126 ROI ........................................................... ......................................................... 132

9.2

Perfect Book .................................................................................................... 133

9.2.1 1.1.1

Modify Settings of Perfect Book .......................................................... .............. 133 Offset of Perfect Book depending on Start position of scan.............................. 134

9.3

Firmware Upd ate on OS 11.xx ........................................................................ 140

1.1.2 1.1.3

< OS 11.12 .......................................................... .............................................. 140 >OS 11.12 SR2 ...................................................................................... ........... 141

9.4

Bookcopy ......................................................................................................... 143

9.4.1 9.4.2 9.4.3 9.4.4 9.4.5 9.4.6

Password to log in as Admin to calibrate Scanner ............................................ 143 Restoring and Upgrading OS12000 Bookcopy PC System (TS-0668E) ........... 143 Password to unlock Bios of Bookcopy PC............................. ............................ 143 Mediacenter settings ........................................................................................ . 144 File size ....................................................................................... ...................... 144 Update a Bookcopy System .............................................................................. 145

10

Errors and solutions ........................................................... 147

10.1

Hardware .......................................................................................................... 147

1.1.4 10.1.2 10.1.3

PCU.......................................................... ......................................................... 147 Height measurement / invalid height ................................................................. 153 Glass plate drive................................................................................ ................ 157

10.2

Soft ware ........................................................................................................... 167

10.2.1 10.2.2 10.2.3 10.2.4 10.2.5 10.2.6 10.2.7 10.2.8 10.2.9 10.2.10 10.2.11 10.2.12

Error 31390 ......................................................... .............................................. 167 No Scanner found message.................................. ............................................ 168 Could not reset scanner ........................................................... ......................... 168 Error while normalizing motors....................................................... ................... 169 LED on the SCU boarb................................................... ................................... 170 LED on PCU........................................................ .............................................. 171 Enter SCU when System is blocked SR4............................................. ............. 172 Color alignment ...................................................................................... ........... 175 Perfect Book without curve correction............................................................... 176 Error while scanning occurred / timeout ......................................................... ... 178 Error while scanning occurred while using Perfect Book................................... 179 Special Log files to protocol the complete Scan process .................................. 183


11

Modification on OS12000.................................................... 185

11.1

Scan motor....................................................................................................... 185

11.2

PCU board ........................................................................................................ 187

11.2.1

How to change the PCU board............................................. ............................. 187

11.3

Modification o f PCU board on OS 12000 to high er current fo r moto rs ...... 192

11.4

Add Perfect B ook t o a OS12000 in the field .................................................. 195

11.4.1

How to add the Perfect Book camera to the scanhead ..................................... 196


1 Safety 1.1 Safety symbols used in this manual and on the Scanner parts Indicates a general not e. Note Indicates to possible danger for persons and the system.

Indicates to possible danger by electricity for persons and the system.

heat

laser beam or brig ht lights


1.2 Service and technical rules

The OS12000 is powered with 230 / 110 Volt Service on the OS12000 is only when system power is cut off I fit is n ecessary to do Service work under power then fpllow the rules of savety working Service is only accepted by technic ans trained by Zeutschel

When opening the scanner there ist to take care about sharp edges, electricity, Laser light, bright LED light, moving parts powerd with motor . Follow the rules of safe working

Before doing service work on bo ards, be shure that power is c ut off and that you are grounded to avoit electric unloading to electronic devices

Keep boards in the safety bags to secure them of static unloading and electric shock , ground yourself before unpacking

Boards shipped withou t safety bags do no t be covered by warranty


2 Service / cleaning 2.1 Rotation brakes The rotation br akes should be changed every 500000 scans

Picture 1

2.2 Operators panel / Micro switch es under film Cleam the operators panel with smooth detergents, take care that the film surface is not damaged by agressiv detergents. If the Film surface is broken then replace the operators panel and take care about right connecting to IO-warrior board

2.3 mirrors Clean the mirrors when dir t is visible on th em. At tention t he surface is sensit ive First blow the dust with air away then use a microfiber and cleas windows cleaner. Do not scatch

2.4 CCD board The CCD is covered with glass, but clean it only i f di rt i s visi ble. At tention t he surface is sensit ive If necessary use first air then a microfi ber, then clear windows cleaner or Loctide cleaner

2.5 windows The window s for the light are made of acrylic glass. Clean th em as describ ed in 2.3

Attentio n t he sur face is sensit iv e


3 Installation Take care to use the shor t scr ews for f ixing the scan head on the column, and the long screws for fixing the column i n the base. If you u se the long screws for the scanhead then the nut can be broken off t he foam material of the frame

3.1 Unpacking Check fi st t he packing for damages 2 Persons are necessary to c arry th e base Unpack all parts of t he carton an lay them carefully on no ro ugh sur faces Check for damages

3.2 Components 3.2.1 Base

3

1 2

4 5 Picture 2

1 Main Switch

2 Power board

3 Power unit Scanner

4 Power uni t Lamps

5 IO warrior

OS 12000 BookLarge Format Scanner Service Manual

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