OS 12000 BookLarge Format Scanner Service Manual

Ser Ser v i c e on OS 1200 12000 0 TS-0737E SU_OS12000_Service_Manual 20.11.2010

Service Manual OS 12000 TS-0737E TS-0737E SU_OS_120 SU_OS_12000_S 00_Serv ervic ice_Manual e_Manual

Table Table of con tents 1

Safety Saf ety .......................... ........................................ ........................... ........................... ............................ ..................... ....... 7

1.1

Safety Safety sym bols used in this manual and on t he Scanner Scanner parts ..... ....... ..... ..... ..... ...... ..... .... 7

1.2

Service Servi ce and techn tec hnic ical al rul es ............... ....................... ............... ............... ............... ............... ............... ............... ............... ............ ..... 8

2

Servic Serv ice e / cleani cl eaning ng .......... .............. ......... ......... ......... .......... ......... ......... ......... ......... .......... ......... ......... ........ ... 9

2.1

Rotatio Rotat ion n brakes br akes .............. ...................... ............... ............... ............... ............... ................ ............... ............... ............... ............... ............... ......... .. 9

2.2

Operators panel / Micr o switch swi tch es under u nder fil m ........ ............ ....... ....... ........ ........ ....... ....... ........ ........ ....... ....... ....... ... 9

2.3

mirr mi rror orss ............... ...................... ............... ............... ............... ............... ............... ............... ............... ............... ............... ............... ............... ................ .......... 9

2.4

CCD board bo ard ............................ .............................. ............................. ..................... 9

2.5

windo wi ndo ws ............... ....................... ............... ............... ............... ............... ................ ............... ............... ............... ............... ............... ............... ............. ..... 9

3

Instal Ins tallat latio ion n ........ ............ ......... ......... ......... ......... ......... .......... ......... ......... ......... ......... ......... ......... .......... ......... ...... 10

3.1

Unpacki Unpac king ng ............... ...................... ............... ............... ............... ............... ............... ................ ............... ............... ............... ............... ............... ......... 10

3.2

Compon Comp onents ents .............. ...................... ................ ............... ............... ............... ............... ............... ............... ............... ............... ............... ............ ..... 10

3.2.1 Base ........................... .............................. .............................. ............................. 10 3.2.2 Book cradle Comfort.................... .............................. .............................. ............ 11 3.2.3 Advanced (optional) (optional) .............................. ............................. .............................. ... 11 3.2.4 Glass plate drive (optional (optional only with with Advanced book cradle) cradle) ........................... ... 11 3.2.5 Column ............................. ............................. .............................. ........................ 12 3.2.6 Monitor carrier optional............................... .............................. ........................... 12 3.2.7 Scan head ............................. ............................. .............................. ................... 13 3.2.8 Monitor (optional) ............................. ............................. .............................. ........ 13 3.2.9 Computer............................... ............................. .............................. ................... 13 3.2.10 Accessories ........................... .............................. ............................. ................... 13

3.3

Locati Lo cati on ............... ....................... ............... ............... ............... ............... ................ ............... ............... ............... ............... ............... ............... ........... ... 13

3.4

Install Ins tall atio n of the th e OS 12000 12000 ............... ....................... ............... ............... ............... ............... ............... ............... ................ .......... 14

3.4.1 3.4.2 3.4.3 3.4.4

How to do setup the base base and column column ............................. .............................. ..... 14 Fix the scan head on the column .......................... .............................. ................ 16 Check the Installation ............................ .............................. ............................. ... 18 Check if scan head ( scan line line ) is parallel parallel to the book cradle.......................... cradle.......................... .. 19


Table Table of con tents 1

Safety Saf ety .......................... ........................................ ........................... ........................... ............................ ..................... ....... 7

1.1

Safety Safety sym bols used in this manual and on t he Scanner Scanner parts ..... ....... ..... ..... ..... ...... ..... .... 7

1.2

Service Servi ce and techn tec hnic ical al rul es ............... ....................... ............... ............... ............... ............... ............... ............... ............... ............ ..... 8

2

Servic Serv ice e / cleani cl eaning ng .......... .............. ......... ......... ......... .......... ......... ......... ......... ......... .......... ......... ......... ........ ... 9

2.1

Rotatio Rotat ion n brakes br akes .............. ...................... ............... ............... ............... ............... ................ ............... ............... ............... ............... ............... ......... .. 9

2.2

Operators panel / Micr o switch swi tch es under u nder fil m ........ ............ ....... ....... ........ ........ ....... ....... ........ ........ ....... ....... ....... ... 9

2.3

mirr mi rror orss ............... ...................... ............... ............... ............... ............... ............... ............... ............... ............... ............... ............... ............... ................ .......... 9

2.4

CCD board bo ard ............................ .............................. ............................. ..................... 9

2.5

windo wi ndo ws ............... ....................... ............... ............... ............... ............... ................ ............... ............... ............... ............... ............... ............... ............. ..... 9

3

Instal Ins tallat latio ion n ........ ............ ......... ......... ......... ......... ......... .......... ......... ......... ......... ......... ......... ......... .......... ......... ...... 10

3.1

Unpacki Unpac king ng ............... ...................... ............... ............... ............... ............... ............... ................ ............... ............... ............... ............... ............... ......... 10

3.2

Compon Comp onents ents .............. ...................... ................ ............... ............... ............... ............... ............... ............... ............... ............... ............... ............ ..... 10

3.2.1 Base ........................... .............................. .............................. ............................. 10 3.2.2 Book cradle Comfort.................... .............................. .............................. ............ 11 3.2.3 Advanced (optional) (optional) .............................. ............................. .............................. ... 11 3.2.4 Glass plate drive (optional (optional only with with Advanced book cradle) cradle) ........................... ... 11 3.2.5 Column ............................. ............................. .............................. ........................ 12 3.2.6 Monitor carrier optional............................... .............................. ........................... 12 3.2.7 Scan head ............................. ............................. .............................. ................... 13 3.2.8 Monitor (optional) ............................. ............................. .............................. ........ 13 3.2.9 Computer............................... ............................. .............................. ................... 13 3.2.10 Accessories ........................... .............................. ............................. ................... 13

3.3

Locati Lo cati on ............... ....................... ............... ............... ............... ............... ................ ............... ............... ............... ............... ............... ............... ........... ... 13

3.4

Install Ins tall atio n of the th e OS 12000 12000 ............... ....................... ............... ............... ............... ............... ............... ............... ................ .......... 14

3.4.1 3.4.2 3.4.3 3.4.4

How to do setup the base base and column column ............................. .............................. ..... 14 Fix the scan head on the column .......................... .............................. ................ 16 Check the Installation ............................ .............................. ............................. ... 18 Check if scan head ( scan line line ) is parallel parallel to the book cradle.......................... cradle.......................... .. 19


4

Prepari Prep aring ng for fo r servi ser vice ce ........ ............. ......... ......... ......... ......... .......... ......... ......... ......... ......... .......... ....... 24

4.1

Required Requi red too t ools ls and an d parts par ts ............... ....................... ............... ............... ................ ............... ............... ............... ............... .............. ...... 24

4.2

Maintenanc Maint enance......... e................. ............... ............... ............... ............... ............... ............... ............... ............... ................ ............... ............... ........... ... 25

4.2.1 4.2.2 4.2.3

Service interval................................. interval... .............................. ............................. .............................. ........ 25 Parts subject to wear............................. wear ............................. ............................. .............................. ... 25 Preventive Service ........................... .............................. ............................. ........ 26

4.3

SCU Parameter ............... ....................... ................ ............... ............... ............... ............... ............... ............... ............... ............... ............... ....... 27

4.4

Firmw Fir mware are ( SCU ) ............... ...................... ............... ............... ............... ................ ............... ............... ............... ............... ............... ............ ..... 27

4.5

Firmw Fir mware are Upgrade Upgr ade ............... ....................... ............... ............... ............... ............... ............... ............... ................ ............... ............... .......... .. 28

5

Basic Bas ic setti set ting ngss ......... .............. ......... ......... ......... ......... ......... ......... .......... ......... ......... ......... ......... .......... ........ ... 31

5.1

Perfect Perfec t Book Bo ok .............. ...................... ................ ............... ............... ............... ............... ............... ............... ............... ............... ............... ............ ..... 31

5.1.1 5.1.2

Basics.............................. Basics. ............................. .............................. ............................. ......................... 31 Fire Wire driver on OS12000............................ ............................. ...................... 31

5.2

Setup PC ship sh ipped ped with wit h the scanner sc anner ............... ...................... ............... ............... ............... ............... ............... ............ .... 32

5.2.1

Scanner delivered delivered with computer computer ( preconfigured preconfigured)... )................................ ............................. .............. 32

5.3

Scanner delivered deliv ered wit hout the com puter put er ........ ........... ....... ........ ........ ....... ....... ........ ........ ....... ....... ........ ........ ....... ... 32

5.3.1 5.3.2 5.3.3 5.3.4

Installing OS12000 driver (no pre configured PC)..................................... PC)....... .............................. ......... 32 Installing Perfect book book camera (Optional, no pre configured configured PC) PC) ....................... 33 Installing Omniscan Omniscan Software Software (no pre configured PC)................................. ........ 33 Installing Machine Machine specific specific parameter parameter (no pre configured configured PC) PC) .......................... .. 33

6

Calibr Cali brati ation on of the th e OS 12000...... 12000.......... ........ ......... ......... ......... ......... ......... ......... ......... ......... .... 34

6.1

Kali brierv br ierv orlagen or lagen im Kali brieru br ieru ng - Kit............. Ki t..................... ............... ............... ............... ............... ............... ......... .. 34

6.2

Whic h Calibrat Calib ratio ion n necessar neces saryy ............... ...................... ............... ............... ............... ............... ............... ............... ............... ........ 35

6.2.1 6.2.2 6.2.3 6.2.4 6.2.5 6.2.6

Start position ......................... .............................. ............................. ................... 35 After Changing Parts ............................. ............................. .............................. ... 35 Other reasons why calibration are necessary ............................. ........................ 37 Storing Calibrated Data during calibration.................................. ......................... 38 Save calibration datas after calibration ........................... .............................. ..... 39 Restore calibration Data after changing SCU ............................. ........................ 40

6.3

Start Posi ti on of Scan .............. ...................... ................ ............... ............... ............... ............... ............... ............... ............... ........... .... 44

6.3.1 6.3.2 6.3.3

Omniscan OS 11.10 SR4 ............................ ............................. ........................... 44 Check start position position with calibration White ............................. ............................. 48 OS 11.12 .......................... ............................. .............................. ........................ 49

Service Manual OS 12000 TS-0737E TS-0737E SU_OS_120 SU_OS_12000_S 00_Serv ervic ice_Manual e_Manual 6.4

Sharpness Sharp ness ............... ...................... ............... ............... ............... ............... ............... ................ ............... ............... ............... ............... ............... ......... 53

6.4.1 6.4.2

Settings up to OS 11.12 SR2 ........................... .............................. ..................... 53 Settings higher than OS 11.12 SR2 ............................ ............................. ........... 54

6.5

High measurement measur ement / Laser calibrat calib ratio ion n ................ ....................... ............... ............... ............... ............... .............. ....... 55

6.6

Black r eference (To (To reduce reduc e the noise of th e scanner camera) ....... ........... ........ ....... ...... ... 56

6.7

Shading ( calcu late the differences diff erences of the ill illumi umi nation natio n even)...... even)......... ....... ........ ........ ...... 57

6.7.1 6.7.2 6.7.3

SR4 ............... ...................... ............... ............... ............... ............... ............... ................ ............... ............... ............... ............... ............... ............... ............ .... 57 OS11.12 2D shading ............................. ............................. .............................. ... 62 Check the shading about uniformity ............................ ............................. ........... 64

6.8

Geometr ic Calibr atio n ............... ....................... ................ ............... ............... ............... ............... ............... ............... ............... ........... .... 67

6.8.1

Adjust the System for the geometric correction................. correction................. .............................. .... 67

6.9

Colour Colo ur management managem ent ............... ...................... ............... ............... ............... ............... ............... ............... ............... ................ ............... ....... 68

6.10

Perfect Perfec t Book cali bratio br atio ns .............. ...................... ............... ............... ............... ............... ................ ............... ............... .............. ...... 71

6.10.1 6.10.2

Inner Calibration .......................... ............................. .............................. ............. 76 Outer Calibration .............................. ............................. .............................. ........ 77

7

Scan Sc an h ead ........................... ......................................... ........................... ........................... ........................ .......... 95

7.1

How to d isassemble isass emble the scan sc an head, take off camea unit ....... ........... ........ ........ ........ ....... ....... .... 95

7.1.1 7.1.2 7.1.3 7.1.4 7.1.5 7.1.6 7.1.7

CCD- Unit .............................. ............................. .............................. ................. 104 PCU Board ............................ .............................. ............................. ................. 104 SCU Board ............................ .............................. ............................. ................. 104 Scan Motor ............................ .............................. ............................. ................. 105 Lights............................... Lights.. ............................. .............................. ............................. ....................... 111 Laser unit..................... .............................. ............................. ........................... 112 Mirrors .............................. ............................. .............................. ...................... 113

8

B ase as e ............................ .......................................... ........................... ........................... ............................ ................. ... 114

8.1

Frame................ Fram e............................................. ............................. .............................. ............................. ........ 114

8.2

Book Bo ok cradle cr adle ............... ....................... ............... ............... ............... ............... ................ ............... ............... ............... ............... ............... ........... .... 114

8.2.1 8.2.2

Comfort........................ ............................. .............................. ........................... 114 Comfort..................................................... Advanced .............................. ............................. .............................. ................. 114

8.3

Cont rol ro l / Operato Op eratorr p anel ............... ....................... ............... ............... ............... ............... ............... ............... ............... ............. ...... 115

8.3.1

Glass plate ............................ .............................. ............................. ................. 117

8.4

Glass plate pl ate driv dr ive.......... e................. ............... ............... ............... ............... ............... ............... ............... ............... ............... ............... ......... .. 118

8.4.1 8.4.2 8.4.3

Service ............................. ............................. .............................. ...................... 120 Malfunction ............................ .............................. ............................. ................. 120 Adjustment ............................ .............................. ............................. ................. 121

Service Manual OS 12000 TS-0737E SU_OS_12000_Service_Manual

9

Special Software settings on OS 12000 ............................ 126

9.1

Omni scan ......................................................................................................... 126

9.1.1 9.1.2

Special Settings to the Funktion of the Glassplate Drive............................. ...... 126 ROI ........................................................... ......................................................... 132

9.2

Perfect Book .................................................................................................... 133

9.2.1 1.1.1

Modify Settings of Perfect Book .......................................................... .............. 133 Offset of Perfect Book depending on Start position of scan.............................. 134

9.3

Firmware Upd ate on OS 11.xx ........................................................................ 140

1.1.2 1.1.3

< OS 11.12 .......................................................... .............................................. 140 >OS 11.12 SR2 ...................................................................................... ........... 141

9.4

Bookcopy ......................................................................................................... 143

9.4.1 9.4.2 9.4.3 9.4.4 9.4.5 9.4.6

Password to log in as Admin to calibrate Scanner ............................................ 143 Restoring and Upgrading OS12000 Bookcopy PC System (TS-0668E) ........... 143 Password to unlock Bios of Bookcopy PC............................. ............................ 143 Mediacenter settings ........................................................................................ . 144 File size ....................................................................................... ...................... 144 Update a Bookcopy System .............................................................................. 145

10

Errors and solutions ........................................................... 147

10.1

Hardware .......................................................................................................... 147

1.1.4 10.1.2 10.1.3

PCU.......................................................... ......................................................... 147 Height measurement / invalid height ................................................................. 153 Glass plate drive................................................................................ ................ 157

10.2

Soft ware ........................................................................................................... 167

10.2.1 10.2.2 10.2.3 10.2.4 10.2.5 10.2.6 10.2.7 10.2.8 10.2.9 10.2.10 10.2.11 10.2.12

Error 31390 ......................................................... .............................................. 167 No Scanner found message.................................. ............................................ 168 Could not reset scanner ........................................................... ......................... 168 Error while normalizing motors....................................................... ................... 169 LED on the SCU boarb................................................... ................................... 170 LED on PCU........................................................ .............................................. 171 Enter SCU when System is blocked SR4............................................. ............. 172 Color alignment ...................................................................................... ........... 175 Perfect Book without curve correction............................................................... 176 Error while scanning occurred / timeout ......................................................... ... 178 Error while scanning occurred while using Perfect Book................................... 179 Special Log files to protocol the complete Scan process .................................. 183


11

Modification on OS12000.................................................... 185

11.1

Scan motor....................................................................................................... 185

11.2

PCU board ........................................................................................................ 187

11.2.1

How to change the PCU board............................................. ............................. 187

11.3

Modification o f PCU board on OS 12000 to high er current fo r moto rs ...... 192

11.4

Add Perfect B ook t o a OS12000 in the field .................................................. 195

11.4.1

How to add the Perfect Book camera to the scanhead ..................................... 196


1 Safety 1.1 Safety symbols used in this manual and on the Scanner parts Indicates a general not e. Note Indicates to possible danger for persons and the system.

Indicates to possible danger by electricity for persons and the system.

heat

laser beam or brig ht lights


1.2 Service and technical rules

The OS12000 is powered with 230 / 110 Volt Service on the OS12000 is only when system power is cut off I fit is n ecessary to do Service work under power then fpllow the rules of savety working Service is only accepted by technic ans trained by Zeutschel

When opening the scanner there ist to take care about sharp edges, electricity, Laser light, bright LED light, moving parts powerd with motor . Follow the rules of safe working

Before doing service work on bo ards, be shure that power is c ut off and that you are grounded to avoit electric unloading to electronic devices

Keep boards in the safety bags to secure them of static unloading and electric shock , ground yourself before unpacking

Boards shipped withou t safety bags do no t be covered by warranty


2 Service / cleaning 2.1 Rotation brakes The rotation br akes should be changed every 500000 scans

Picture 1

2.2 Operators panel / Micro switch es under film Cleam the operators panel with smooth detergents, take care that the film surface is not damaged by agressiv detergents. If the Film surface is broken then replace the operators panel and take care about right connecting to IO-warrior board

2.3 mirrors Clean the mirrors when dir t is visible on th em. At tention t he surface is sensit ive First blow the dust with air away then use a microfiber and cleas windows cleaner. Do not scatch

2.4 CCD board The CCD is covered with glass, but clean it only i f di rt i s visi ble. At tention t he surface is sensit ive If necessary use first air then a microfi ber, then clear windows cleaner or Loctide cleaner

2.5 windows The window s for the light are made of acrylic glass. Clean th em as describ ed in 2.3

Attentio n t he sur face is sensit iv e


3 Installation Take care to use the shor t scr ews for f ixing the scan head on the column, and the long screws for fixing the column i n the base. If you u se the long screws for the scanhead then the nut can be broken off t he foam material of the frame

3.1 Unpacking Check fi st t he packing for damages 2 Persons are necessary to c arry th e base Unpack all parts of t he carton an lay them carefully on no ro ugh sur faces Check for damages

3.2 Components 3.2.1 Base

3

1 2

4 5 Picture 2

1 Main Switch

2 Power board

3 Power unit Scanner

4 Power uni t Lamps

5 IO warrior

Service Manual OS 12000 TS-0737E SU_OS_12000_Service_Manual 3.2.2 Book cradle Comfort

Picture 3

3.2.3 Advanced (optional)

Picture 4

3.2.4 Glass plate drive (optional only with Advanced book cradle)

Picture 5

Service Manual OS 12000 TS-0737E SU_OS_12000_Service_Manual 3.2.5 Column

Picture 6

3.2.6 Monitor carrier optional

Picture 7


3.2.7 Scan head

1

5

2

3

4 Picture 8

1 Focusing mirror

2 Light source

3 Reflecting mirror

4 Rotating brakes

5 Laser uni t

3.2.8 Monitor (optio nal) 3.2.9 Computer For Bookcopy scanner there will be a preconfigured PC delivered with the system For scanner using Omniscan there is the PC optional, we recommend to use a PC preconfigured by Zeutsc hel. If other PC systems are used see the requirement computer 3.2.10 Accessories Foot pedal Foot pedal

scan (optional) glass plate (advanced)

3.3 Location Requirements to the location No direct light sources like sun or illumi nation, only indirect illumi nation. The place on which t he OS12000 should be installed on has to be even, stable and vibration free


3.4 Installation of the OS 12000

Every time you want to fix one of the components take care to use the right screw, , the 6x20mm for fixing the column in the base, the 6x16mm for fixing the scanhead on the column, If you screw in a screw lock them tight, and do not brake the nut of the foam them by turning more, 3.4.1 How to do setup the base and column Take care that there is enough pl ace surr ound the furni ture for w orking on the scanner base: To carry the base two person s are necessary Place it on t he furniture that the backsi de is reachable Open the six screws on the backside of the column to remove the cover on the backside, remove the two screws from the bottom ( Picture 2-3)

Pictur e 9 1

Cover back side

2

Column

3

Mounting Part for Head

3

Fixed nut

4

Fixed holder

5

Keyway

Picture 10

Service Manual OS 12000 TS-0737E SU_OS_12000_Service_Manual The cover is fi xed on the front si de The Monitor Holder is to be fixed on the front side of the column with four screws turned in fro m the back side of the column.

Picture 11

Open the two marked screws (Pictu re 2-1) on the bottom of th e base and take away the cover

Picture 12

Place the colu mn in the base but take care of the wir ing, that should placed thr ough t he spacers in the column ( Picture 2-3)

Picture 13

Service Manual OS 12000 TS-0737E SU_OS_12000_Service_Manual fix it from below wi th two l ong screws ( 6x20mm)

Picture 14

3.4.2 Fix the scan head on the column Now set the scan head, the two arrows witho ut number facing to front, at numb er 6 ( Picture 3-7) on the mou nting parts number 3 ( Picture 2-2) of the column and fix it with the shorter scr ews ( 6x16mm) at number 7 ( picture 37) through t he fixed holder ( Picture 3-2 and Picture 2-7 ) by lif ting the fron t of the scan head until t he resistance.

Picture 15

Service Manual OS 12000 TS-0737E SU_OS_12000_Service_Manual Af ter fixing all th e OS 12000 should lo ok li ke below

Picture 16


3.4.3 Check the Installation 3.4.3.1 Start Position check after installation SR4

After finishing the installation of Scanner and PC it is necessary to c ontrol the positioning of the scan head. To check the start position of the scanner, see chapter 5.1Start position of scan. To check the parallelity of th e scan head scan once without Perfect Book. Control if the line of the clip is parallel to th e marks on the book cradle. If no try t o turn a little the scan head on the column unt il t he result i s parallel See chapter 3.4.4 3.4.3.2 Start Position check after inst allation OS11.12

After finishing the installation of Scanner and PC it is necessary to cont rol the positioning of the scan head. The software is doing the check of the start positio n, every day with the firs t scan During this process the System is scanning the area of the white reference and corrects the positi on of start of the scan to the found white reference. Is no difference to the stored position and the stored position found, then nothing is changed to the stored position. Is a difference is found then the start position is cor rected and the Offset of Perfect B ook is made. The system is doing this check wit hout message, if the position is right. This start position check is possible to do manually


3.4.4 Check if scan head ( scan line ) is parallel to the book cradle Start Omniscan, when using Bookcop y System then logg in as Admin with password @(shift + 2)Bookcopy and open then Omniscan open a job and adjust the clip size to maximum

Pictur e 17 Now select the scanner icon

In the followi ng menue disable Perfect Boo k by unchecking checkbox Use Perfect Book

Picture 18

Service Manual OS 12000 TS-0737E SU_OS_12000_Service_Manual Now do a scan of the empty book cr adle

Picture 19

Move the upper li ne of the clip fr ame to the upper angles on the book cradle

Picture 20

Both angles should b e covered with the upper line of t he clip Zoom in, that the angles are good vis ible,

Picture 21

Service Manual OS 12000 TS-0737E TS-0737E SU_OS_120 SU_OS_12000_S 00_Serv ervic ice_Manual e_Manual With the Navigator Navigator you can check both sid es after after zooming in

Pictu re 22

With a mouse click in the Navigator window it is easy to check the position of the upper line of the clip fr ame on the left and right side with out toug hing the clip.

Pictu re 23


Pictu re 24

If the upper line of the clip fr ame do not cover the left and and the righ t angle then try to turn t he scan scan head head on t he column a litt le do a new scan and and contr co ntrol ol th e scanned image. If the result result is better better do the same way until the positi oning i s right.

Do not turn t o hard against against the resistance, resistance, do step by step

Pictu re 25

Service Manual OS 12000 TS-0737E TS-0737E SU_OS_120 SU_OS_12000_S 00_Serv ervic ice_Manual e_Manual If the result is wo rse than the one befor before, e, then tur n the scan head head in the th e opposite way. For example If the left left angle as as shown in the foll owing p icture is under th e line of the clip, then turn the head head to ri ght

Picture 26

Do this unti l both angles angles are covered covered wit the top l ine of the clip

Pictu re 27


4 Preparing Preparing for service servi ce 4.1 4.1 Requir Required ed tools tool s and parts Requir Requir ed Tools Screwdriver Screwdriv er Philips Philip s

Size PH 0 PH 1 PH 2 2, 2,5 Bul let head 5 Bul led Head Head To open 5,5 5,5 nuts nut s

Screwdri Screwd river ver Hexagon Screwdriver Screwdriv er Set Hexago Hexagon n Keys cutt er Clamp ruler

For snap rin gs Not displayed

Number 1 2 3 4 5 6 7 8 9 10

Allll s c r ewd A ewdrr i v er erss and ot oth h er to t o ol olss ar are e metr met r i c si s i ze

7 6 5 8

10 3

2

1

4

9 Pictu re 28

Amount Amou nt 1 1 1 1 1 1 1 1 1 1


4.2 Maintenance 1. Switch off the system and ensure that power is off. 2. Unplug the scanner. 3. Look for enough space around the scanner to be able to service the equipment properly 4. If you have to do maintenance on a advanced book cradle, its helpful `to remove the glass plate to have more space. 5. To clean the mirror s use dry and oil fr ee pressed air or micro fib re Some cleanser do have color included and this color can stay on the mirrow s and influence the quality of the light 6. Clean book cradle with vacuum cleaner

4.2.1 Service interval How often it is necessary to do service of the scanner depends on amount of scans and of the scanner

4.2.2 Parts subject to wear The life time of the parts is amoun ting 500.000 zykles (Scans or activations). Af ter that am ount of scans th e parts should be replaced The follow ing parts should b e replaced: Order-Number E-3648 M-3240 M-3239 MX-6030 MX-6031 MX-6037 B-10199

Naming Swit chi ng Bar Operator Panel Adv anced Operator Panel Comfort Rotations Brake, kpl . Schubst ange, kpl . Rotati on Brake, kpl . White Balance

Pices 2 1 1 2 3 1 1


4.2.3 Preventive Service Independence to replacement of the wear parts there shoul d be made a preventive service Parts to be cleaned: Book Cradle Plates Glass Plate of Book Cradle Windows Mirows Optics Locks of the Book Cradle Parts to be cleaned and lubri cated - Mirror Drive - Focus Drive - Glass Plate The spindles of the Scan- and Focus-motor sho uld be used wit h Locti de cleaner and lubricated with Teflon spray. Al l bearin gs and gl id in g sur faces i n t he glass plate dri ve shoul d b e lubric ated t o avoid wear. Defective or almost defect parts should be changed: - White Balance - Operator s Planel - Switching Bar 4.2.3.1 One shi ft use We recommend one preventive Service per year 4.2.3.2 Two shi ft use We recommend t wo preventive Service per year


4.3 SCU Parameter To adjust settings in the SCU settings it’s necessary to copy the fileOS12000.ini.zeutschel in the directory C:\Programme filesZeutschel\Omniscan11\Driver\OS12000

Very important to remove this file after service to avoid damages and maladjustment by the user / operator. Changes in the Calibration menu are always necessary to save : Changes in SCU Settings always with the button save below calibration data, if there is a 0 in the line then the system is us ing a default number which is described in the register system settings Changes in other registers with the button save below save to fi le 4.4 Firmware ( SCU ) On the SCU board are the calibrated datas and the fir mware of the scanner stored The version of the firmware is ruled by the setting of assambly ( color or gray) and the version of sof tware used wi th th e scanner Firmware Color Gray Color Gray Color Gray Color

V0_0.1.1.13.0.cfp V1_0.1.1.13.0.cfp V0_2.2.0.10.cfg V1_2.2.0.11.cfg V0_2.2.0.16.cfp V1_2.2.0.13.cfp V0_2.2.0.17.cfp

OS 11.10 x x x x x

Software OS 11.12

x X X x

OS 12.2 32

x x X

The latest or current fir mware is compatible to older softw are versions of OS 11.10 SR1 und Book copy.

During the firmware upload process there will be asked to shut down and restart the scanner, because of this it is necessary to contact the PC to a separated power source when using a Bookcopy system


4.5 Firmware Upgrade Af ter changing th e SCU or updatin g t o a higher softw are v ersio n i t Is necessary to ch eck if the fi rmware of the SCU is the right one which t he software is recommending. When the fir mware is not the version the software is recommending then when starting Omniscan and Bo okcopy there is a message box opening and is givi ng an info message that the firm ware is not valid.

Picture 29

If this message appears then go to the calibration menu and there to the register Download

Picture 30

In the OS 11.12 and OS 12.2 you can find th e firmw are which is cur rent fo rt he software version by clic king on Br owse or seach it in directory C:\Program Files\Zeutschel\Omniscan 12.2-32\Driver\OS12000\Firmware


Picture 31

Select in the selection window the firmware according to the setting of your scanner, which was recommended. Then click on Download and the process is starting

Picture 32

When starting the process zhere will be from time to ti me that the lights of the scanne rare flashing and randoml y a message wil l appear to shut dow n and restart the scanner, Af ter restar ti ng th e scanner wait un ti l t he scanner has resetted before selecting OK

Picture 33

Service Manual OS 12000 TS-0737E SU_OS_12000_Service_Manual Now the main part of the firmware upload is running

Picture 34

If you s ee this message then the upload is complete, shutdown th e sotware and shut down and restart th e scanner again

Picture 35

Accept t he fol lo wi ng err or messages w it h ok

Picture 36

Af ter shut ti ng down t he softw are and t he scanner wai t several seconds to unload the electronik and r estart the system. When staring up Omniscan and Bookcopy and the followi ng message box appear then you have selected the wrong fi rmware packet

Picture 37


5 Basic settings 5.1 5.1 Perfect Perfect Book Boo k 5.1.1 Basics -

Perfect Book

To use Perfect Perfect Boo k an additio nal camera for the 3-D 3-D functi on and a second fir e wir e card card is necessary. n ecessary. -

Firewire cards

The scanner and the 3D-camera 3D-camera need need their th eir own ow n fi re wire wir e card because they use the whole bandwidth. -

Dongle

For Omniscan th e dongle needs to have a Perfect Perfect Book B ook license l icense For Bookc opy is no n o dongle dong le necessary, necessary, the license is sto red on the SCU SCU board. 5.1.2 5.1.2 Fire Wire driver dr iver on OS12 OS12000 000 The driver for the fire wire connection of Perfect Book and the Scanner are localised in the directory

c:\Program Files\Z Files\Zeutschel\Omnisc eutschel\Omniscan an XX.XX\ XX.XX\dri driver\Misc ver\Misc

Picture 38

Service Manual OS 12000 TS-0737E TS-0737E SU_OS_120 SU_OS_12000_S 00_Serv ervic ice_Manual e_Manual The driver dri ver of th e Perfect Perfect Book c amera amera will b e updated when updati ng Omniscan. But only onl y when wh en updating updati ng from fro m OS 11.1 11.10 0 to OS11.1 OS11.12 2 or OS 11.12 to OS 12.2-32bit When updatin g from f rom OS 11. 11.10 10 to OS12. OS12.22-32 32 there is necessary t o deinstall d einstall the driver of the Perfect Perfect Book camera When the software OS 11.10 should be updated to OS 12.2-32 then it is necessary to deinst all the drivers o f the Perfect Perfect Bo ok camera and and of the t he scanner before inst alling t he new new dri vers and actuali actualize ze them in th e devic device e manager. The actuell actuell dr ivers for Perfect Perfect Book and Scanner Scanner are supporting older software.

5.2 5.2 Setup Setup PC shipped ship ped with the scanner If the System was factory setup with the additional camera, you find the calibr ation data d ata on the cust omer DVD under OS 1200 12000 0 calibration. calibratio n. \\_Kunden_DVD_Omniscan_Software\OS12000_Calibration_Data 5.2. 5.2.1 1 Scanner Scanner delivered wit h computer comp uter ( preconf igur ed) If the comput er is delivered with t he Scanner, Scanner, all all th e calib calibration ration data d ata are Al r eady copi co pi ed t o t he Omni Om ni scan sc an o r B ookc oo kcop op y sof s of tw are. No additional installation i s necessary necessary

5.3 5.3 Scanner Scanner delivered without with out the computer comp uter 5.3. 5.3.1 1 Installin g OS1 OS120 2000 00 dri ver (no pre conf igur ed PC) PC) With every Scanner one fire wire card is d elivered, install t hat card in t he PC. PC. Connect th e scannerto t he PC ,after ,after sw itching itc hing on PC an OS12 OS1200 000 0 the System System will come up with the message message „ new hardware hardware found“ . Insert Zeuts Zeutschel chel Customer DVD, DVD, and and ins tall the dri ver for th e OS1 OS120 2000 00 fro m the directory O:\_KUNDEN_DVD_Omniscan\Software\Driver_FireWire_Perfect Book_SCSI_Dongle\FireWire_OS10000R2_OS12000 Driver


5.3. 5.3.2 2 Installing Installi ng Perfect Perfect book camera (Opti (Optional, onal, no pre config ured PC) PC) NOTE! Install the software of the 3D camera for perfect book before the camera camera itself is connected to the PC for the first time.

If the scanner is assambelt assambelt with Perfect Perfect Book, t hen a additio additio nal firewire card is delivered deliv ered with th e scanner. scanner. Switch of t he PC PC and and install ins tall the th e card. card. Install the software pgrflycapture1.6r23.exe for the 3D camera from the OS12000 DVD. It will be found under the path: KUNDEN_DVD_OmniscanSoftware\Driver_FireWire_Perfect\Book_SCSI_Don gle\Perfect Book

Connect the FireWire cable of the 3D camera to the additional FireWire card now Open the device manager to r eset eset the t he driv er of t he 3D camera. The driver is i n the directory: C:Program Files\Poin Files\Pointt Gray Research\PGR Research\PGRFlyCa FlyCaptu pture re For d etail infor i nfor mation see TS-0 TS-066 669E 9E NOTE! use separate cards for OS 1200 12000 0 and for the 3D camera. camera. Any of these items will need need the full FireWire band width

5.3. 5.3.3 3 Installing Installi ng Omnis Omnis can Software (no (no pre conf igur ed PC) PC) Please follow the hints on the TS-0481E Omniscan software installation manual 5.3. 5.3.4 4 Installin g Machine Machine specific parameter parameter (no pre configured config ured PC) PC) On the OS1 OS120 2000 00 Customer DVD you wi ll find f ind t he follo wing win g fol der under \\_Kunden_DVD_Omniscan_Software\OS12000_Calibration_Data

. Copy theses three folders in to the OS12000 driver folder of your Omniscan installation folder. The default path would be: \\c:\program files\Zeutschel\Omniscan files\Zeutschel\Omniscan11.xx\driver\OS12000\ 11.xx\driver\OS12000\

On scanners which have OS11.10 SR2 or higher on the DVD only the files Kalib for gray scanners and Kalib and Color for color scanners are necessary


6 Calib Calibratio ration n of the OS 1200 12000 0 Calibrations Calibrations are necessa necessary ry in f ollowi ng by changing parameters, parameters, for modifi cating or to have better better quality

Use only Zeutsche eutschell calibration tools to ols of the th e calibration calibration kit ki t according accord ing to the scanner type for calibrating calibratin g and take care to use the right calibration tool fo rt he calibrations calibrations it is designed for. 6.1 6.1 Kalibriervorlagen im Kalibrierung - Kit

Shading Shadin g Calibr ation atio n Target

A2 K-3224 K-3224 / A1 M2836 M2836

see 6.7

Geometri c Calibr ation atio n Target

A2 M-3556 M-3556 / A1 M-3568 M-3568

see 6.8

Perfect Book Outer Calib Calibratio ration n Target Target Auf Au f lagen lag en Perfec Per fec t B ook oo k

A2 M-3557 / A1 A 1 M-3559

see 6.10.3

A1 / A2 MX-641 MX-6417 7

see 6.5

Sharpness Sharpness co ntroll Targets Targets UTT Target Laser Calibr ation atio n Tool


6.2 Which Calibration necessary In the following list is described which calibration are at different status of the scanner necessary and in w hich series they have to be doen.

Important for all calibration is that the start position is exact in the right position 6.2.1 Start posi tion OS 11.10 ( chapter 6.3.1) When parts have been changed: SCU, Ligh t barrier, White Balance With each service, movement of th e scanner. When the scan has wrong colors or too dark or br ight OS 11.12 or higher (chapter 6.3.3) When SCU has Use only calibration datas belonging to the scanner

( serial number), Bookcopy Bits will be overwiten if used wrong datas been changed and no c alibrated datas are available White Balance changed 6.2.2 After Changing Parts Change of Lamps Calibration Perfect Book Adjust compl. Black Reference Shading 2D Shading Perfect Book Outer Calibration

chapter 6.10.1 6.6 6,7.1 6.7.2 6.10.3

Change SCU (E-3652) withou t Calib rated Data Calibration Start posi tion Black Reference Shading 2D Shading Geometrie Scharpness Laser

chapter 6.3 6.6 6.7.1 6.7.2 6.8 6.4 6.5

Service Manual OS 12000 TS-0737E SU_OS_12000_Service_Manual Change of SCU (E-3652) with Calibrated Data Calibration Calibrated Data with Restore from fi le in SCU Funktion check Start Position if necessary Schwarzreferenz if necessary Shading if necessary 2D Shading Geometri e if necessary Schärfe ggf.if necessary Laser

chapter 6.3 6.6 6.7.1 6.7.2 6.8 6.4 6.5

Change of PCU E-3653 Calibration Laser

chapter 6.5

Change von Perfect Book Camera MX Calibration Perfect Book Adjust Perfect Book Outer Calibration

chapter 6.10.1 6.10.3

Change of White Balance B-10199 Calibration Start Positi on Schwarzreferenz Shading 2D Shading Perfect Book Outer Calibration if necessary

chapter 6.3 6.6 6.7.1 6.7.2 6.10.3

Cange of Light Barrier E-3790 Calibration Start posi tion Perfect Book Outer Calibration if necessary

chapter 6.3 6.10.3


6.2.3 Other reasons why calibr ation are necessary Perfect Book Adjust

chapter 6.8.1

Reason Position of Lamps changed manually Position of Matri x Camera changed Matri x Camera changed Perfect Book Outer calibr ation

chapter

chapter 6.8.3

Reason Start Position changed Curve correction not acceptable Middle of the book not found Af ter replacing the camera u nit, if n ecessar y Position of Perfect Book Camera changed Af ter Update f ro m OS 11.10 to 11.12 when the curv e correcti on is not acceptable

Perfect Book Inner Calibration

chapter6.8.2

Reason Setti ng of Ocul ar of Perfect B ook Camera changed Kalib Data lost Geometri e

chapt er 6.6.1

Reason Immage not corr ected the right way (Trapezoid). Shading

chapt er 6.5.1

Reason Illuminationof the Book cr adle not unif ormly ho rizontal checked with Shading Target Af ter Bl ack Refer enz Af ter ch ange of Whi te B alance 2D Shading

chapt er 6.5.2

Reason Af ter Shading Illumination of th e whole Book Cradle is not unifor matly Test Programm Omniscan oder Photoshop

chapter 6.5.1

Service Manual OS 12000 TS-0737E SU_OS_12000_Service_Manual 6.2.4 Storing Calibrated Data during calib ration When calibr ating wi th OS 11.12 and hig her there wil l be opened a menue to store the datas of the calibration, The directory p roposed is, C:\Program Files\Commo n Files\Zeutschel\CalibData , an alternativ directo ry can be selected

Picture 39

A w indow is following signs that th e datas are save select OK

Picture 40

Blackref_0.hsi BlacKref_1hsi CalibMachin eParams.bin OS12k.geo Shading_0.his Shading_1hsi 2D_Shading_mG.his 2D_Shading_oG.his ZeutschelValues.bin

Black Reference wit hout Glass Black Reference wit h Glass modi fic ated Parameter / Start Position Data of calibr ation of Geometri e Data of calibr ation of Shading wit hout Glass Data of calibr ation of Shading with Glas Data of calibration of 2D_Shading wit hout Glas Data of calibration of 2D_Shading wit h Glas Scanner ID / Serial Number depending Datas


6.2.5 Save calibration datas after calibr ation Af ter calib rat in g t he scanner it i s possi ble to save th e Cali br ati on data wit h „ Save „ to fil e. With this actuel datas it is possi ble to restore the calibration datas in the case the SCU is damaged without po ssib ili ty to save the calibration datas. Go to the calibration menuand select “Save” to file under calibration data

Picture 41

In the next opening window select th e directory where to stor e the datas and select OK for pro cedure

Picture 42

At the end t he w in dow i s openin g t hat the datas are saved

Picture 43

OS 12000 BookLarge Format Scanner Service Manual

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