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AXERA 5 126-126NV

SANDVIK TAMROCK SECOMA S.A.S 19 avenue De Lattre-de-Tassigny - ZI B.P. 46 - 69881 MEYZIEU Cedex Tel : (33) 472 45 22 00 Fax : (33) 478 31 79 80

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AXERA 5 126-126NV

CONTENTS

1

INTRODUCTION TO MACHINE

5

1 /1

INTENDED TO USE

5

1/2 1/ 2

RECO RECOM MMENDE NDED OPE OPERAT RATING ING COND CONDIT ITIO IONS NS

5

1 /3

COMPONENTS OF THE MACHINE

6

2

SAFETY & ENVIRONMENTAL INSTRUCTIONS

15

2/ 2/1 1

OPERATOR SAFETY INSTRUCTIONS

15

2/ 2/2 2

MAIN MAIN SAFE SAFETY TY HAZA HAZARD RDS S IN USE USE OR MAIN MAINTE TENA NANC NCE E WORK WORK

16

2/ 2/3 3

ENVIRONMENTAL PRECAUTIONS

18

2 /4

TYPE PLATE

19

2/5

GRADIENT ANGLE

19

2/ 2/6 6

MACH MACHIN INE E IN TRAM TRAMMI MING NG POSI POSITI TION ON AND AND PARK PARKIN ING G

20

2 /7

DANGER AREAS

21

2/7/1

DANGER AREA WHEN TRAMMING

21

2/7/2

DANGER AREA WHEN DRILLING

22

2/8

MANN MANNER ERS S AND AND COND CONDIT ITIO IONS NS IN WHIC WHICH H THE THE RIG SHOU SHOULD LD NOT NOT BE USED USED..

23

2/ 2/9 9

NOISE LEVEL AND NOISE EMISSION

23

2/ 2/1 10

ACCELERATION VALUE

23

2/ 2/1 11

SAFETY EQUIPM IPMENT

23

2/12

FIRE PREVENTION

24

2/12/1 REFILLING FUEL

24

2/ 2/13 13

FIRE FIRE EX EXTI TING NGUI UISH SHER ER (OPT (OPTIO IONA NAL) L)

25

2/14

EMERG EM ERGENC ENCY Y STOPS, STOPS, MAIN MAIN SWITCH SWITCHES ES AND EMERGE EMERGENCY NCY BRAKES BRAKES

26

2/15

ELECTRIC CABLE

28


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AXERA 5 126-126NV

3

CHECKS AND INSTRUCTIONS 3/1 3/1

ASSE ASSEM MBLY BLY AND AND CHE CHECKIN CKING G OF A NEW NEW MACHI ACHINE NE

29

3/2 3/2

ROUT ROUTIN INE E CHEC CHECKS KS BEFO BEFORE RE STAR STARTI TING NG A SHIF SHIFT T

30

3/3

ELECTRIC PANEL

38

3/4

TRAMMING COMPARTMENT

39

3/5

BOOM MOVEMENTS

42

3/6

DRILLING COMPARTMENT

43

TRAMMING

48

4 4/1

STARTING THE ENGINE

48

4/2

EMERGENCY/PARKING BRAKE TEST

51

4/3

ELECTRIC CABLE

52

4/4

MOVING THE MACHINE

53

4/5

PARKING THE MACHINE

54

DRILLING

55

5/1 5/1

SET SE TTIN TING-UP G-UP THE MACHI ACHIN NE IN THE DRIF DRIFT T

55

5/2

ELECTRIC POWER

57

5/3

PARALLELISM SETTING

63

5/4

SETTING DRILL FEED TTF AND TFX

65

5/5

COLLARING A HOLE

67

5/6

NORMAL DRILLING

67

5/7

ROD UNCOUPLING

69

5/8

ENDING A SHIFT

69

5

6

7

29

TRANSPORTATION

70

6/1

TRANSPORTATION ON A PLATFORM

70

6/2

TOWING THE MACHINE

71

6/3

LIFTING THE MACHINE

72

6/4

STORING THE MACHINE

74

TECHNICAL DATA


75

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AXERA 5 126-126NV INTRODUCTION TO MACHINE

1

INTRODUCTION INTRODUCTIO N TO MACHINE

This manual provides instructions for the use and safe operation of an AXERA 5 machine.The machine.The information contained in this manual must be studied and thoroughly assimilated before attempting to operate this machine. NOTE: Whenever NOTE: Whenever FRONT, REAR, RIGHT and LEFT are mentioned throughout this manual, it is assumed that the operator is standing at the rear of the machine (Engine end) and looking toward the front (Boom end). Right and left DO NOT REFER to the operator’s seat but refer to the right and left of the machine. WARNING: It is the operator’s operator’s responsibility responsibility to ensure ensure that the machine is in perfect working condition. At each machine start-up, a pre-start check list MUST be completed even if the machine has been used earlier in the day. It is the operator who is at the controls that will assume full responsibility if an accident or injury occurs.

1.1

INTENDED TO USE

AXERA 5 is is

intended for use in mining, preparation work and tunneling.It is an independently operating hydraulic hydraulic rig that drills vertical, inclined and horizontal holes.

1.2

RECOMMENDED OPERATING OPERATING CONDITIONS

• Ambient temperature -30°C .... +50°C • Maximum altitude from sea level 3000m • Before use in exceptional conditions, contact Sandvik Tamrock Secoma’s engineering department.

RIGHT

REAR

FRONT LEFT


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1.3

COMPONENTS OF THE MACHINE MACHINE FRONT SECTION

FRONT SECTION

1

2

1. Rock drill 2. Feed 3. Boom 4. Front stabilizers

3 4 Rock drill

4

HLX5

3

1 2

3

2

4 HL510

1


1. Pressure accumulator 2. Rotation housing 3. Flushing housing 4. Gear housing

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AXERA 5 126-126NV INTRODUCTION TO MACHINE Drill feed

1 2

3 4

TF500

1 2 3 4

1. Hose reel 2. Rock drill carriage 3. Feed cylinder, wire ropes 4. Centralizers

TTF500

1

3

4

2 TFX500


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AXERA 5 126-126NV INTRODUCTION TO MACHINE Boom

B26F-XLF

2 1

4

3

5

6

1.Boom swing 2.Boom Extension 3.Divergence 4.Feed Extension 5.Feed Swing (main) 6.Boom lift 7.Feed swing (slave) 8.Feed Tilt 9.Feed Roll-over

9

8 7

B26NV-XLNV

1

2 4

6 3

5

8 10

9

7


1.Boom swing 2.Boom Extension 3.Divergence 4.Feed Extension 5.Feed Swing (main) 6.Boom lift 7.Feed swing (slave) 8.Feed Tilt 9.Feed Roll-over 10.Feed Angle

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MIDDLE SECTION MIDDLE SECTION

3b

1

3a

5

1. Tramming Tramming compar tment 2. Drilling compartment 3a. Air circuit components b. Mine air supply (optional) 4. Tramming power train 5. Drilling hydraulic components 6. Water Hose reel (optional) 7. Fire extinguisher (optional)

2

5 6

4

7

Tramming compartment

2

5 7

3

8

1. Steering wheel 2. Tramming Tramming control panel 3. Stabilizers and canopy controls 4. Tramming control pedals 5. Emergency brake push button 6. Operator seat 7. Cable reel control 8. Cable reel (and water hose reel :optional) electric control

1

4

6 SANDVIK TAMROCK SECOMA S.A.S 19 avenue De Lattre-de-Tassigny - ZI B.P. 46 - 69881 MEYZIEU Cedex Tel : (33) 472 45 22 00 Fax : (33) 478 31 79 80

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AXERA 5 126-126NV INTRODUCTION TO MACHINE Drilling compartment 4

3 1

7

6

4

5

4

2

3

10 9

7

1

1. Boom controls 8 2. Drilling controls 3. Drilling pressure adjustments 4. Gauges 5. Switches and light 6. Emergency stop push button 7. Indictor light Panel 8. Optional lever for boom movement (B26 NV or LC) or rod clamp 9.Optional lever for rod clamp 4 10.Optional lever for TRS

8 6

5

3

2

Tramming power train 5

4

1. Axles 2. Drive lines 3. Central gear box 4. Tramming hydraulic motor 5. Bolster

1

2

2 3


1

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Drilling hydraulic components

2 4

3

1

1. Drilling hydraulic oil tank 2. Drilling electric power pack 3. Drilling low pressure oil filter 4. Drilling high pressure oil filter 5. Hydraulic oil filling pump

5

REAR SECTION REAR SECTION

1. Diesel power pack 2. Water circuit component 3. Electric cable reel 4. Electric Box 5. Rear stabilizers 6. Air circuit component

6

3

2

4 5 1


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AXERA 5 126-126NV INTRODUCTION TO MACHINE Diesel power pack

1 6

3

2

1.Diesel engine 2.Engine air filter 3.Exhaust gas purifier 4.Fuel tank 5.Fuel tank filling cap 6.Tramming pump 7.Tramming oil cooler 8.Tramming oil tank

8

7 2

4

5


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AXERA 5 126-126NV INTRODUCTION TO MACHINE Water circuit components

1b

2

1.a Water supply connection OR 1.b Water hose reel (optional) 2. Water pump 3. Oil water cooler

3

1a


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AXERA 5 126-126NV INTRODUCTION TO MACHINE Air circuit components

4 1 5

1. Air compressor 2. Rock drill air oiler 3. Air cleaner 4. Air receivers (optional) 5.Mine air supply connection (optional) 6. Air mist sight glass (optional)

6

2

3

2


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AXERA 5 126-126NV SAFETY & ENVIRONMENTAL INSTRUCTIONS

2

SAFETY & ENVIRONMENTAL ENVIRONMENTAL INSTRUCTIONS

RISK OF INJURY INJ URY AND AUTOMA AUTOMATIC TIC VOIDANCE OF SANDVIK TAMROCK TAMROCK WARRANTY To Whom It May Concern: SANDVIK TAMROCK TAMROCK HAS DESIGNED SAFETY FEATURES BECAUSE BECAUSE IT BELIEVES SUCH FEATURES WILL BETTER PROTECT PEOPLE. DO NOT DO ANYTHING THAT THAT MAY MAY HAMPER SAFETY FEATURES FEATURES ON O N EQUIPMENT. EQUIP MENT. It is strictly forbidden to make ANY modification modificat ion to a Sandvik Tamrock Tamrock product without prior written approval of the factory. factory. If ANY modifications modificati ons are made without written approval, Sandvik Tamrock Tamrock can not be held responsible for any accidents, incidents or damage to persons or property, especially if modifications are made on any safety feature including, but not limited to, safety critical circuits or components. In many cases, the affect of a modification to a machine's total performance is unknown. Therefore, if a machine is modified for any reason, even if safety is not affected, Sandvik Tamrock's Tamrock's warranty will be void.

2.1

WARNING

WARNING

OPERATOR OPERATOR SAFETY INSTRUCTIONS WARNING: Operation, maintenance and adjustments are only allowed to persons with specific training in operation and maintenance of the equipment. Read the operating and maintenance instructions before using or servicing the equipment. WARNING: Plan your work carefully in advance to avoid possible accidents and injuries. The operator must be familiar with the functions of the equipment before taking it into use. WARNING: The operator must always wear required personal protection, such as safety helmet, protective overall, safety boots, hearing protectors, safety goggles etc... Always ensure that those protections are in good shape before using them.

WARNING

WARNING: Adequate ventilation must always be provided. Make sure that ventilation is sufficient to prevent exhaust fumes and dust. Exhaust fumes can be lethal. When operating in confined conditions the exhaust gases and dust must be directed in such a way that they do not return to the working area and create a hazard. Check regularly the exhaust purifier clogging according to its maintenance manual. WARNING: Always have a fire extinguisher at hand and learn how to use it. Have the extinguisher inspected and serviced regularly according to the local regulations and to the extinguisher maintenance manual.

WARNING


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WARNING: Take care of sufficient lightning. WARNING: Insufficient scaling of drilling site

2.2

Main safety hazards in use or maintenance work WARNING: MAKE SURE THAT THERE ARE NO UNAUTHORIZED PERSONS IN THE DANGER AREAS DURING DRILLING OR TRAMMING. WARNING: Simultaneous charging and drilling is strictly forbidden. WARNING: Always check the efficiency of the safety devices before using the machines: emergency stop push button, emergency brakes, backward tramming light and buzzer, tramming and working light, horn, etc... WARNING: All hoods must be correctly mounted on the machine and the doors correctly closed and locked, this all the time in order to prevent accident with moving components such a engine belt, cable reel chain, etc...

WARNING

WARNING: danger of slipping, tripping or falling. Keep the ladders, steps, hand rails, handles and working platforms clean of oil, dirt and ice. WARNING: Observe the balance of the rig. Never exceed the specified inclination angles when parking, tramming or drilling.

WARNING: While tramming NEVER SWING THE BOOMS, if needed SWING THE DRILL FEED(S).

WARNING: Before moving the booms make sure that the jacks and the stabilizers are firmly in contact to the ground.

WARNING: Crushing hazard : do not stay in dangerous area, for instance: central articulation, front chassis and rear chassis.. WARNING

WARNING: The movements and rotation of components form also danger areas (boom, feed and drilling equipment). MAKE SURE THAT THERE ARE NO UNAUTHORIZED PERSONS IN THE DANGER AREAS.


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Gloves

WARNING

WARNING: Danger of hot surface. Hot surface can cause serious injuries. Components as diesel engine, exhaust gas purifier, rod, shank or hydraulic components can be hot and before starting a maintenance work, please let them cool off. WARNING: Service operations should be carried out only when the rig is stopped. Replace or repair faulty tools and equipment. Make sure that there are no unauthorized persons in the working area when you carry out service and repair work. The drilling equipment must always be kept clean of oil and dirt. WARNING: Make sure that the boom is properly supported before servicing the hydraulic system.

WARNING: Danger of high pressure air streams. The air streams can cause serious personal injuries. Release the pressure before opening filling caps or pneumatic connections.

WARNING

WARNING

WARNING: The lubricator, the compressor air/oil receiver and any air receiver are pressure vessels and they are not allowed to be repaired without proper authorization. Check regularly the certification validity of those componnents. At the end of validity period, you must make recertify the component by a registered organization or replace it by a new one. WARNING: Danger of high pressure oil jets. High pressure oil jets can cause serious personal injuries. Release the pressure in the hydraulic circuits before opening caps or connections. (Accumulator,Cylinder and Hydraulic circuit) WARNING: If the component must be live, a fellow worker must be standing by to cut OFF voltage at the emergency or main switch in an emergency situation.

-

+

-

+

WARNING: If you have to weld the rig, disconnect the alternator cables or open the main switch before starting to weld. Consider also the fire and explosion risk caused by welding. Make sure that the rig and its surroundings are clean and fire-safe.

WARNING


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2.3

ENVIRONMENTAL ENVIRONMENTAL PRECAUTIONS WARNING: Please notice that the hydraulic oil, fuel, and battery liquid can cause pollution. Please refer to your own environmental standars for the liquide processing Before operating maintenance always plan your work in order to use adequate and in good shape receptacles. Do not use the diesel engine if it is not needed because of exhaust gas, think about the people and the environment. For decommissioning, scrapping and disposal of machine’s components (diesel engine, tyres, batteries, etc...), you must always observe the law in force in your country. In case of no law or if you think it’s not suficient, you can contact the conponent supplier. Always have a fire extinguisher at hand and lurn of to use it.


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2.4

TYPE PLATE PLATE 8 2

1 3

4 AXERA 5

1FP D/E

6

5

 1- Machine name and type • 2- Serial number

7

• 3- Diesel engine power • 4- Electric input power • 5- Electric voltage • 6- Electric frequency • 7- Total weight of the machine • 8- Manufacturing date

2.5

GRADIENT ANGLE

WARNING: The maximum gradient angle is 15°. WARNING: The maximum slope angle is 5 °.

side

WARNING: On slippery surfaces, e.g. ice or smooth rock, safe tramming and drilling gradients are much smaller than on surfaces with good grip. NB: There are two inclination gauges at the tramming compartment.


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2.6

MACHINE IN TRAMMING POSITION AND PARKING

B26NV

Parking position

Tramming position

Parking position

B26F

Tramming position

• Boom extension must be fully retracted • Boom must be in line with the machine axis. • Lower the drill feed and boom as far as possible • Machine on stabilizers in parking position

WARNING: While tramming NEVER SWING THE BOOM. - If needed SWING THE DRILL FEED -


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2.7 2.7.1

DANGER AREAS DANGER DANGER AREA WHEN TRAMMING

5m

Do not allow other personnel to stand in the area shown beside. DANGEROUS AREAS: • 5m toward the front end of the drill feed and 5m backward the rear end of the carrier. • Area between the machine and the side wall of the drift. Never allow riders on any part of the machine. Always sound the horn before starting the engine. engine. The operator must be attentive at any time and have to stop the machine if a person is in the dangerous area Keep hands, arms, legs and head completely inside the tramming compartment.

Ensure that the machine is in perfect operating condition. Complete in full, at each shift pre-start check list.

5m


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AXERA 5 126-126NV SAFETY & ENVIRONMENTAL INSTRUCTIONS 2.7.2

DANGER DANGER AREA WHEN DRILLING

NO PERSONNEL ALLOWED

NO PERSONNEL ALLOWED

DURING DRILLING OPERATION, NEVER ALLOW PERSONNEL TO STAND IN THE AREA BETWEEN THE DRILLING COMPARTMENT AND THE ZONE BEING DRILLED. A MACHINE SHOULD NEVER BE IN AN AREA THAT HAS NOT BEEN CAREFULLY SCALED.


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2.8

MANNERS AND CONDITIONS IN WHICH THE RIG SHOULD NOT BE USED. Risk factors for personnel: • Operator does not have sufficient training. • Unauthorized person are present in the working area. • Insufficient scaling of the working area. • Exposition to gases in the drift. • Safety systems are deficient or out of order. • The field is charged. • Transportation of persons. • Use of the rig r ig for lifting purposes. • Inadequate ventilation. • Inadequate lightning. • Inadequate electric earthing. • Defective safety devices.

2.9

NOISE LEVEL AND NOISE EMISSION

Noise level The measurement of the noise emission and the noise level at the operator compartment have been measured in accordance of the European Standard Drill Rig safety 89/392/EEC and changes of 91/ 368/EEC AND 93/44/EEC. Noise emission:100 db(A) the rockdrill in operation. Level at the operator compartment: 98 db(A) the rockdrill in operation.

2.10

ACCELERATION ACCELERATION VALUE

The measurement of the acceleration value at the operator’s positions have been measured in accordance of European Standard Drill Rigs - safety 89/392/EEC and changes of 91/368/EEC and 93/ 44/EEC. Acceleration value does does not exceed exceed 0.5 m/s 2

2.11

SAFETY EQUIPMENT WARNING: Check the emergency stop buttons and safety equipment for proper operation and condition at the beginning of each shift and always after tramming. • Fire extinguisher(s) • Emergency stop buttons • Safety and protection devices WARNING: Always check the emergency/park brake efficiency prior to move the machine.


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2.12

FIRE PREVENTION • Keep the machine clean at all times, especially from fuel, grease, oil rags and paper. • Wash the machine regularly. • Check fire extinguishers and/or fire prevention equipment daily to ensure that they are in perfect working order.When avaible on the unit • Keep electric components and wiring in good condition. • The filling of tanks must be carried out in a well-ventilated area. • The control and recharging of batteries must be carried out in a well-ventilated area.

2.12.1

REFILLING FUEL

The following precautions must be observed when replenishing fuel: • Do not fill fuel tank when the engine is r unning. • Take care not to spill fuel on hot surfaces. • Fuel filling should be done in a well ventilated space. • Smoking, open flame and sparks are dangerous when the fuel tank is being filled. • Wipe off spilled fuel before starting the engine. • Keep the fuel replenishing pipe in contact with the fuel tank or arrange earthing to prevent sparking caused by static electricity. WARNING: Smoking during filling or control operations operations is forbidden.


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2.13

FIRE EXTINGUISHER (OPTIONAL) 2

A PUSH BUTTON

1 PIN

B

Fire extinguisher (optional) The fire extinguisher actuators are located in A at the tramming compartment and in B at the rear of the machine, as shown on the drawing. To activate the fire extinguisher: pin. • Step 1 : Pull out the lock pin. • Step 2 : Push the red button. button.


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2.14

EMERGENCY STOPS, STOPS, MAIN SWITCHES AND EMERGENCY BRAKES WARNING: Always ensure free access to the emergency stops. WARNING: check the operation of the emergency stops prior to use the machine.

When any emergency stop push button is depressed, the Diesel engine and the power pack stop at once.

EMERGENCY STOP BUTTONS AT TRAMMING COMPARTMENT AT DRILLING COMPARTMENT EMERGENCY STOP PUSH BUTTON

EMERGENCY STOP PUSH BUTTON

AT REAR MACHINE EMERGENCY STOP PUSH BUTTON


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EMERGENCY/PARKING EMERGENCY/PARKIN G BRAKES

EMERGENCY / PARK BRAKE PUSH BUTTON

When tramming in emergency situation: • Release the accelerator pedal • Depress the emergency/parking brakes red button. WARNING: The machine is featured with a safety brake system that applies the brakes automatically when there is a sudden drop in the pressure of the braking circuit. As the machine may come to an abrupt halt, the operator must be correctly seated and attentive at all times. TRANSPORTING PASSENGERS AND STANDING UP WHILE TRAMMING IS STRICTLY FORBIDEN.

BATTERY MASTER SWITCH

OFF

ON

CAUTION

CAUTION: So as to prevent the alternator to be damaged, stop the engine prior to turn the battery master switch to the «OFF» position. NOTE: In drilling electric mode, switch off the battery in order not to dischange the battery


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AXERA 5 126-126NV SAFETY & ENVIRONMENTAL INSTRUCTIONS ELECTRIC MAIN CIRCUIT-BREAKER

ON

WARNING: Switching off the main circuit-breaker do not shut off the power at the cable reel and in the cable connected to the machine. Consequently the cable is still live. NEVER HANDLE A LIVE CABLE. Never leave the machine while motors are running.

RESET

CAUTION: Do not rotate the main switch if a motor is running. Stop all motors prior to use the main switch.

OFF

CAUTION

NOTE: if the electric main circuit-breaker trip OFF automatically due to an electric problem, move the handle fully to reset position prior to place it back to ON position.

2.15

Electric cable WARNING: Never use an electric cable unless it is firmly positioned on its support. this will prevent unnecessary tension on the cable which may result in the plug being pulled from its socket. The cable must never be live before the machine is ready to drill and the cable itself has been placed in its support and support hooks. NEVER HANDLE A LIVE CABLE. Never move the machine if the cable is live. To ensure that no vehicle will drive over the cable, lay the cable in hooks which have been placed in the sidewall along the length of the gallery being drilled.


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AXERA 5 126-126NV CHECKS AND INSTRUCTIONS

3

CHECKS AND INSTRUCTIONS

3.1

ASSEMBLY ASSEMBLY AND CHECKING OF A NEW MACHINE

If the machine is delivered disassembled, please pay special attention to the following points: • The assembly site must be properly equipped (cleanliness, (cleanliness, good lighting, lifting equipment, etc...). • The assembly operation must be done by qualified personnel. • Check that all components are delivered. • Fasten all bolts and connections properly. • Observe cleanliness when installing hydraulic hoses to prevent particles to enter in the hydraulic circuit. • Lubricate all greasing points. • Wash the machine before using it.

VISUAL CHECKING OF A NEW MACHINE

CENTRAL ARTICULATION ARTICULATION LOCKING BAR

Check for: • Possible transportation damage. • Tyre Tyre pressure and condition. • All oil and a nd fuel levels. CAUTION: Remove the central articulation locking bar before moving the machine.

LOCKED BAR IN UNLOCKING POSITION

CAUTION

WARNING: All electric safety devices must be thoroughly checked prior to attempt to start the machine. WARNING: The rock drill accumulators must be inflated with NITROGEN (N2).

Locking bar in locking position

LOCKED BAR IN LOCKING POSITION


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3.2

ROUTINE CHECKS BEFORE STARTING STARTING A SHIFT WARNING: Report any damage or faulty components immediately and do not use the machine.

PINS 1

2 TYPE A:

• Lock plate 2 must be in contact to the support 1. • Fastening screws in place and tighten.

1 TYPE B

• Fastening bolt 1 in place and tighten.

TYPE C

• Fastening bolt 1 in place and tighten. 1

HOSES, FITTINGS AND HYDRAULIC CONNECTIONS When moving around the machine, look for hydraulic damages

• Hoses • Fittings and connections • Hydraulic leaks


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AXERA 5 126-126NV CHECKS AND INSTRUCTIONS ENGINE

1 2 AIR FILTER

• Make sure that the clogging indicator 1 is in the green zone. An indicator located in the red zone calls for filter element replacement. • Expel dust from the pre-filter dust collector 2. • Check the hose between the filter and the engine intake manifold for fraying cracks and damaged clamps.

ENGINE OIL LEVEL

• Ensure that the engine oil is between the minimum and the maximum level marks on the dipstick.

ENGINE OIL LEVEL


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WATER SEPARATOR / FUEL HEATING FILTER (OPTIONAL)

• Open the drain to evacuate contaminants and water. • Close the drain.

Drain

WHEELS 1 3

• Visualy check the tyres 1, look for damages. • Make sure the nuts 2 are correctly tighten (Wheel tightenning torque : 400 Nm). Nm). 2

• Make sure the lock ring 3 is correctly in place. • Check the pressure (tyre pressure : 8 bar). bar).


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AXERA 5 126-126NV CHECKS AND INSTRUCTIONS HYDRAULIC TANKS

TRAMMING HYDRAULIC TANK

• Make sure that the hydraulic oil level is above the minimum mark (1) of the sight glass. glass. 1

DRILLING HYDRAULIC TANK

• Make sure that the hydraulic oil level is above the minimum mark (1) of the sight glass. glass.

1 2A

• If needed fill up the tank to the maximum mark using the hand pump (2A). OR • If needed fill up the tank to the maximum mark using the electric filling pump (2B). • Push button A to fill drilling hydraulic tank

A

2B


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AXERA 5 126-126NV CHECKS AND INSTRUCTIONS COMPRESSOR

1

• The clogging indicator (1 (1) should be in the green zone. • A clogging indicator in the red zone, calls for filter element (2 (2) replacement.

2

• Check air inlet components, and inlet hoses for loose clamps and cracks in hose.

3 - Air circuit pressure --> must stay between 3 bar and 8 bar (while running)

4 - Compressor oil temperature --> (must stay under 100° c)

WARNING: Do not open the oil filling plug if the receiver is pressurized. Oil is hot when the compressor has just been stopped. Wait 20 minutes before doing any operation on the compressor

• First stop the compressor, and make sure that the receiver is pressureless. Blow-out the air circuit after stopping; then wait 15 minutes.

3

• Remove the level dipstick and check the oil level in the compressor.

4 OIL LEVEL

• Remove the oil filling plug and add oil up to the top mark of dipstick. • Screw the filling plug and the dipstick in their place.

Oil drain


• Start the air compressor again and stop it after a few time, then repeat the previously described operation to adjust ad just the oil level.

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AXERA 5 126-126NV CHECKS AND INSTRUCTIONS ROCK DRILL OILER

• Read the gauge 1 and be sure there is no pressure remaining in the air a ir circuit.

1

• Open slowly the hand valve 3 to drain the condensed water.

2

• Open the cap 2, This cap includes a dipstick. Pull it up, check the rock drill lubrication oil level. • Once a week, drain d rain all remaining oil, fill up with new rock drill oil.

3

AIR/WATER CLEANER

1

2

- Every shift , bleed the air cleaner 1 and IP5 (optional) 2 • First stop the air compressor. • Open the bleeding valve to remove the condensed water. • Close the bleeding valve before starting the th e compressor. SANDVIK TAMROCK SECOMA S.A.S 19 avenue De Lattre-de-Tassigny - ZI B.P. 46 - 69881 MEYZIEU Cedex Tel : (33) 472 45 22 00 Fax : (33) 478 31 79 80

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AXERA 5 126-126NV CHECKS AND INSTRUCTIONS DRILL FEED AND BOOM TF500 3

3

1

• Ensure that the rock drill cradle (1) guide shoes are correctly positioned and tightly in place. • Ensure that the feed rails (2) are in good condition and free of dirt which could obstruct the drilling and bolting movements (wash them if necessary).

2

• There must be no missing or loose nuts and screws. 3

TTF500

• Check condition of pulleys and cable.

1

3

• Check condition of centralizers (3). • Check all the hoses for fraying or wear.

NOTE: NOTE: The hoses must be kept under the protection of their spiral sheath. 2

B26 F

• Check and grease all pins and pulleys. NOTE: NOTE: Do not grease the rails.

B26 NV


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WATER SUPPLY 1b

Check the water supply 2

1a Correct water supply connection. OR 1b Correct water hose reel connection. 2 No leaks in water circuit components. The mine water supply pressure must stay between 3 bar and 14 bar.

2

NOTE: A NOTE: A lack of water or a loss of pressure stops all drilling operations (percussion, rotation and feed halted). CAUTION: If the temperature in the storing place of the machine is lower than the freezing point, the water circuit and the water scrubber must be protected or drained.

1a

WATER PUMP The water pump must be drained before each start and after each maintenance work on the water circuit. Use the drain ball valve for this operation. NOTE: Read NOTE: Read the water pump maintenance manual for this operation if the drain ball valve is not mounted on your machine.


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3.3

ELECTRIC ELECTRI C PANEL ELECRIC CABINET Includes 220 VAC and 24 VDC power p ower supply devices and the control circuits.

F251 Fault F251 Fault current circuit breaker for cabin heater and sockets. F291 Fault F291 Fault current circuit breaker for 3 phase socket. F311 Fault F311 Fault current circuit breaker for internal 220V control voltage in main switchgear. F312 Circuit F312 Circuit breaker for internal 220V control voltage in main switchgear. switchgear. F450 Circuit F450 Circuit breaker for internal 24V control voltage in main switchgear. switchgear. F451.1 Circuit F451.1 Circuit breakers for control system and instruments. F452.1 Circuit F452.1 Circuit breakers for working lights. F453.1 Circuit F453.1 Circuit breakers for cabin optional. GAUGES:

F454.1 Circuit F454.1 Circuit breakers for hydraulic oil filling pump, multi-timer unot and carrier.

P400: Compressor P400: Compressor hour meter 1P100: Rock 1P100: Rock Drill percussion hour meter P410: Supply P410: Supply Voltage meter

F454.5 TMS F454.5 TMS (optional) F10.1: Circuit F10.1: Circuit breaker for battery charger F10.2: General F10.2: General circuit breaker

FAULT CURRENT TEST 2

1 • Once a month, check the connections condition by doing a current fault test. • To To do the test, push the current fault test button 1 at the electric box, the F311 circuit breaker 2 must trip.


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3.4

TRAMMING TRAMMI NG COMPARTMENT COMPARTMENT

EMERGENCY STOP PUSH BUTTON

EMERGENCY/PARK BRAKES PUSH BUTTON

Tramming control panel Cable reel, stabilizers, canopy and diesel boom supply Fire extinguisher actuator (optional) Cable reel electric control Engine accelerator pedal

Service brake pedal

EMERGENCY/ PARKING BRAKES Pull = Brake released • Ensure that the red button of the brake valve valve is in the "BRAKE "BRAKE APPLIED" APPLIED" position. position.

Push = Brake applied To activate the brakes, push the red button. WARNING: Memorize the location of this brake valve in order to be able to activate it rapidly in case of emergency.


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TRAMMING CONTROLS 3 Main components:

1

4 • 1. Tramming control panel. pan el.

5

• 2. Steering wheel. • 3. Emergency stop button. • 4. Stabilizers, canopy diesel boom supply control valve. valve.

2

• 5. Cable reel,

TRAMMING CONTROL PANEL 2 • 1. Engine starter. • 2. Horn.

3

8

• 3. Tramming Indicator Panel (dash board).

5

• 4. Front/Rear tramming lights. • 5. Forward / reverse tramming direction.

4

6

• 6. Slow/ fast tramming speed selector switch. • 7. Emergency stop button.

NC E RGE N

M E

Y

• 8. Cable reel by pass security secur ity • 9. Tramming pressure gauge

9

1

7


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AXERA 5 126-126NV CHECKS AND INSTRUCTIONS CABLE REEL, STABILIZERS, CANOPY & DIESEL BOOM SUPPLY • 1. Front 1. Front Left jack. 4

1

• 2. Front 2. Front Right jack. 5

2 3

6

7

• 3. Rear 3. Rear Left jack. • 4. Rear 4. Rear Right jack • 5. T 5. Telesco elescopic pic canopy. • 6. Supplies 6. Supplies oil pressure to boom valve (for (for maintenance use only while diesel engine is running). Push the Push the levers to bring the stabilizers in contact to the ground. Pull the Pull the levers to retract the stabilizers in tramming position. NOTE: retract the rear stabilizers first when tramming is needed. Extend the front stabilizers first for parking and drilling.

PUSH

7. Cable reel and water hose reel electric • 7. Cable control (optional)

PULL

Push left the lever to reel electric cable Push right the right the lever to reel water hose reel Push the lever to lever to reel electric cable.

FOOT PEDALS • Pedal A: Diesel accelerator. • Pedal B: Service brake pedal. A

NOTE: NOTE: T To o stop the machine or to reduce the speed in a decline, release first the accelerator pedal and, if needed, push the service brake pedal.

NOTE: NOTE: Use pedal A and pedal B with the RIGHT FOOT. B


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3.5

BOOM MOVEMENTS MOVEMENTS B26 F

Divergence

Boom extension

Feed extension

Boom lift

Feed roll over

Feed tilt Boom swing

Feed swing Feed extension

Divergence

B26 NV Feed tilt

Boom lift

Feed roll over

Feed angle Feed swing


Boom extension

Boom swing

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3.6

DRILLING DRILLIN G COMPARTMENT COMPARTMENT DRILLING COMPARTMENT

G

I

B

P

G

• B: Boom controls. • D: Drilling controls. • P: Pressure adjustment knobs. • G: Pressure gauges. • S: Switches. • L: Air-oil lubrication sight glass.

W

• W: Warning light: indicates a lack of air or water pressure. • I: Indicator I: Indicator Light Panel O

S

P Emergency stop

D

• O: Optional O: Optional lever for boom movement (B26 NV or LC) or rod clamp

BOOM CONTROLS

LEVER 1

• PUSH the lever: boom down. 5

1

2

4

3

• PULL the lever: boom up. • RIGHT: boom swings to the right. • LEFT: boom swings to the left.

PUSH LEFT

RIGHT

PULL

LEVER 2

• PUSH the lever: boom extended.

1

2

3

4

5

• PULL the lever: boom retracted. • RIGHT: feed roll-over rotates to the right.

PUSH LEFT

RIGHT

• LEFT: feed roll-over rotates to the left.

PULL


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LEVER 3

• PUSH the lever: drill feed tilts downward. 1

2

4

3

• PULL the lever: drill feed tilts upward.

5

• RIGHT: drill feed swings to the right.

PUSH LEFT

• LEFT: drill feed swings to the left.

RIGHT PULL

LEVER 4

• PUSH the lever: drill feed extension forward.

1

4

3

2

5

PUSH LEFT

RIGHT

• PULL the lever: drill feed extension backwards. • RIGHT: drill feed divergence downward (boom B26F) or drill or drill feed angle to the right (boom B26NV). • LEFT: drill feed divergence upward (boom B26F) or drill or drill feed angle to the left (boom B26NV).

PULL

LEVER 5 (OPTIONAL)

• PUSH the lever: drill feed divergence downward (boom B26NV).

1

2

3

4

• PULL the lever: drill feed divergence upward (boom B26NV).

5

OR

PUSH

• PUSH the lever: close rod clamp • PULL the lever:

PULL


open rod clamp

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AXERA 5 126-126NV CHECKS AND INSTRUCTIONS DRILLING CONTROLS

PUSH

LEVER 1

• PUSH the lever: Reverse feed.

PULL

• PULL the lever: Feed forward. 1

2

3

LEVER 2

PUSH

• PUSH the lever: Manual percussion (thread and drill bit loosening). PULL

1

3

2

• PULL the lever: Normal drilling percussion.

PUSH

LEVER 3 PULL

• PUSH the lever: Reverse rotation. • PULL the lever: Drilling rotation. 1

2

3

PUSH

LEVER 4

• PUSH the lever: Fast reverse reverse feed.

PULL

4

5

• PULL the lever: Fast feed forward.

PUSH

LEVER 5 PULL

• PUSH the lever: Air flushing 4

5

• PULL the lever: Water flushing


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ADJUSTMENT KNOBS CONTROL DRILLING CONTROL TANDARD DRILLING STANDARD

B • A: Feed pressure control knob. Turn Turn clockwise to increase pressure, counter clockwise to decrease pressure.

A OPTION L WITH WITH OPTION RILLING CONTROL DRILLING CONTRO

• B: Rotation speed control knob. Turn Turn clockwise to increase RPM, counter clockwise to decrease RPM.

A B

PRESSURE GAUGES A B

C D E

• A: Air pressure gauge. • B: Water pressure Gauge • C: Rotation pressure gauge. • D: Percussion pressure gauge. • E: Feed E: Feed pressure gauge.

AIR MIST (OPTIONAL)

A

• A: Air mist sight glass • B: Turn flow controler to ajust water flow

B


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AXERA 5 126-126NV CHECKS AND INSTRUCTIONS SWITCHES & JOYSTICK • A: Power pack on/off E

- Ensure that all the control c ontrol levers for the hydraulic control valves, valves, particularly particular ly the drilling control levers, are in the Neutral Position - Turn Turn switch A in position 2,the power pack pa ck starts.Then the switch automatically return to position 1.Turn 1.Turn to left (position 0) power pack stops

F G

01 2 10 2 A

B

10 2

10 2

C

D

• B: Automatic feed return control. - Switch to the left (1):Manual (1):Manual feed return using control levers, all 3 drilling dr illing levers free. - Switch in central position (0): Automatic (0): Automatic feed return at the end of drilling operation, all 3 drilling joystick levers hold in full drilling position - Switch in central position (2):While (2):While drilling if there is an need for stopping the drilling process, it moves the rockdrill backward immediatly and resets the 3 drilling dr illing levers to neutral. From this position the switch return position 0 when is not maintained.

EMERGENCY STOP • E: Joystick TRS (Optional) PUSH Right: Swing up TRS PUSH Left: Swing down TRS PUSH Up: Close TRS PUSH Down: Open TRS

• C: Compressor - Switch in central position (0) auto start with power pack - Switch to the right (2) power pack starts. - Switch to the left (1) power pack stops.

• F: Joystick Rod Clamp TRR1 (Optional) PUSH Right: Open rod clamp PUSH Left : Close rod clamp • G: Automatic central greasing (Optional) Additional lubrication cycles can de triggered at any time.

• D: Water Pump on/off - Switch in central position (0) auto start with power pack - Switch to the right (2) power pack starts. - Switch to the left (1) power pack stops.

SIGHT GLASS

Air-oil drill lubrication sight glass

The rock drill shank is lubricated with oil mixed in pressurized air. • While drilling, air/oil mix must flow through the sight glass. If the glass seems dry, dry, stop drilling operation and a nd check the oiler oiler (see (see page 35). 35). NOTE: A NOTE: A loss of air pressure stops all drilling operations (percussion, rotation and feed halted).


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AXERA 5 126-126NV TRAMMING

4

TRAMMING

4.1

STARTING STARTING THE ENGINE WARNING: Always make sure before starting the engine that there is no unauthorized persons in the danger areas around the machine and that no controls are in operating position.

WARNING

WARNING

WARNING: Sound the horn to warn any person of your intention to start and move the machine. Make sure that all covers and protective hoods and doors are installed and properly closed

ELECTRIC SWITCHES

• Turn Turn the batteries master switch to the ON position (See: paragraph 2.14 page 26).

4

6

3 2

• Make sure the tramming direction switch 2 is in the center in neutral position and rotate the speed selector 6 to the left in low speed position (turtle) • Turn Turn the tramming light switches 3 to the right • Sound the horn 4 to inform everybody of your intention to start the engine

1

CAUTION


• Turn key 1 to start diesel engine Do not run the starter longer than 10 seconds at a time. Wait the starter to cool down before new starting attempt (10 seconds).

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AXERA 5 126-126NV TRAMMING ELECTRIC PANEL

DISPLAY

1

2

Upper default display is fuel level, when carrier key switch S2 is turned on. Upper default display become diesel rpm reading when diesel is running. Lower default display is diesel hours, when carrier key switch S2 is turned on.

UPPER BUTTONS

3

5

4

When yo When you u pu push sh to top p li line ne bu butt tton on yo you u ha have ve on up uppe perr di disp spla lay y th that at re read adin ing. g. When Wh en yo you u pu push sh to top p li line ne bu butt tton on ov over er 2 se seco cond nds s th ther ere e is ag agai ain n di dies esel el rp rpm m reading. Alar Al arm m ca came me al alwa ways ys on to top p an and d al also so bu butt tton on in indi dica cato torr li ligh ghtt is th then en on on..

LOWER BUTTONS 2. Eng Engine ine cool coolant ant temp tempera erature ture.. The tem temper peratu ature re sh shoul ould d be un un-derr under de under 100 100 C. Ind Indica icator tor lig light ht and display blinks and buzzer is on if te temp mper erat atur ure e is ov over er1 113 C. 3. Fue Fuell le leve vel. l. The ind indica icator tor lig light ht and an d di disp spla lay y bl blin inks ks if le lev vel is to too o low.

When yo When you u pu push sh lo lowe werr li line ne bu butt tton on yo you u ha have ve on lo lowe werr di disp spla lay y th that at re read adin ing. g. Alarm Al arm ca came me al alwa ways ys on to top p an and d al also so bu butt tton on in indi dica cato torr li ligh ghtt is th then en on on..

ALL BUTTON All but button ton ind indica icator tor lig light ht hav have e ind indica icator tor lig light ht tes test. t. When ca When carri rrier er ke key y swit witch ch S2 is tu turne rned d on al alll bu butt tton on in indi dica cato torr li ligh ghtt fl flas ash. h.

4. En Engin gine e oil pre pressu ssure re.. Nor Normal mal pressu pre ssure re is ov over er 1 ba barr. Ind Indica icator tor light and display blinks and buzz bu zzle lerr is on if pr pres essu sure re is be belo low w 0,7 bar bar.. 5. Voltm oltmeter eter.. The indi indicato catorr ligh lightt and display blinks and buzzer is on if vo volt ltag age e is un unde derr 20 20VD VDC. C.


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AXERA 5 126-126NV TRAMMING WARNING LIGHTS

H21

1. Se Servi rvice ce br brak ake. e. Th The e in indi dica ca-tor light is on if front or rear brak br ake e pr pres essu sure re is be belo low w 10 100 0 bar. 2. Par ark k br brak ake. e. Indi In dic cat ator or li ligh ghtt is on if brake pres pr essu sure re is be belo low w 5 bar ar..

H150

H19

3. Pre–h Pre–heat eating ing ind indica icator tor.. The Th e en engi gine ne ca can n be st star artted when wh en th the e in indi dica cato torr li ligh ghts ts up up.. If the th e eng ngin ine e is al alrrea eady dy warm rm,, prehea pre heatin ting g is not nec necess essary ary.

H4

4. Cha Chargi rging. ng. The Th e in indi dica cattor li ligh ghts ts up if th the e alte al terna rnato torr is no nott op oper erat atio iona nal. l. Swit Sw itch ch off the eng ngin ine e an and d lo look ok for th the e ca caus use. e. 5. Tra rans nsmi miss ssio ion n oi oill ta tank nk le lev vel el.. Indicator lig igh ht is on if oil tank

8

H18

lev le vel is to too o lo low w.

1 2

5

3

6

4

6. Ai Airr fi filt lter erIn Indi dica cato torr li ligh ghtt is on if fi filt lter er is cl clog ogge ged d (o (opt ptio iona nal) l).. H23

7

H7

7. Lo Low w en engi gine ne co cool olan antt le lev vel el.. Ind ndic icat ator or li lig ght is on if co cool olan antt lev le vel is to too o lo low w.

8. Bli Blink nker er (o (opti ption) on).. Ind Indica icator tor ligh li ghtt bli link nk if le left ft or ri righ ghtt bli link nke er is on.


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AXERA 5 126-126NV TRAMMING TRAMMING CHARGE PRESSURE GAUGE

• Let the engine in idle position and check the tramming charge pressure gauge 1, it must show a minimum of 12 bar.

1

4.2

EMERGENCY/P EMERGENCY /PARKING ARKING BRAKE TEST BRAKE TEST 2

1

• Raise the machine on stabilizers, no contact between tyres and ground. • Install a 600 bar gauge at the tramming test point (1 (1) to verify there is no problem on the tramming circuit (Caution (Caution,, high pressure).

3 4

• Apply the parking brake by depressing the emergency button (2 (2). • Select one tramming direction and accelerate slowly => The tramming pressure must increase to 400 bar and no wheel must turn. WARNING: USE ONLY 0-600 bar GAUGE DUE TO THE HIGH PRESSURE. WARNING: if the wheels turn, do not use the machine and inform a responsible person immediately.

Service brake test : • Raise the machine on stabilizers, no contact between tyres and ground. • Select one tramming direction and accelerate to put the wheels in rotation. Release the accelerating pedal (3 (3) and push on the braking pedal (4 (4). • => Wheel must rapidly stop turning. In case that the brakes are faulty, do not use the machine and refit it.


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4.3

ELECTRIC CABLE CABLE REEL CONTROL CABLE REEL CONTROL

• Position the cable reel control lever in the neutral position N. • Ensure that the power supply from the mine electric box to the machine is OFF. • Plug the cable into the mine electric box. • Secure the cable on the support provided by the mine.

A N

• Tram Tram to the face to be drilled. d rilled.

• Push button (1 (1) to reel the cable • Push button (2 (2) to unreel the cable

1

2

EMERGENCY STOP

Warning : During the cable unreeling , check the tension of this one manually so that the cable is tight and don't stick himself inside of the carrier. If the cable tension of is inadequate , it can be damaged .

WARNING: Never use an an electric cable unless unless it is firmly positioned on its support. this will prevent unnecessary tension on the cable which may result in the plug being pulled from its socket. The cable must never be live before the machine is ready to drill and the cable itself has been placed in its support and support hooks. NEVER HANDLE A LIVE CABLE. Never move the machine if the cable is live. To ensure that no vehicle will drive over the cable, lay the cable in hooks which have been placed in the sidewall along the length of the gallery being drilled.


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4.4

MOVING THE MACHINE FORWARD / BACKWARD 2

• Always refer to the maximum gradient angle (See: paragraph 2.5 page 19).

A

• Make sure the boom is in tramming position(See: paragraph 2.6 page 20). • Retract the stabilizers (rear first then front). • Pull up the brake b rake valve valve to release the brakes • Select the direction you want by turning the switch 2 to the left to t o move forward, forward, to the right r ight to move backward. • Press or Depress on the accelerator pedal A. The speed depends on the Diesel engine RPM.

WARNING: sound the horn to warn people before moving the machine.

WHERE USING LOW SPEED RANGE? 1

• Turn Turn the tramming speed selector 1 to the right in low speed range (turtle symbol) in incline, decline, in busy or crowded areas and in working areas. • Drive slowly around corners, sound the horn and warn people in areas you cannot see. • Observe mine speed limit regulation.

HOW TO STOP THE MACHINE? B

In normal tramming conditions to stop the machine you must: • Release the accelerator pedal the th e machine (will reduce speed). • Slowly push with the right foot on the service brake pedal B.


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AXERA 5 126-126NV TRAMMING EMERGENCY STOPPING

(O)

In case of emergency, push the red button (O) to activate the emergency brake.

4.5

PARKING THE MACHINE

To park the machine safely, select an area clear of personnel and a location where the machine will not obstruct passage of other equipment. • Bring the machine to a full stop. Release the accelerator pedal and press on tramming control pedal. • Apply the emergency/parking brakes. • Position the two (2) rear stabilizing jacks and the two (2) front jacks firmly on the ground. The distance between the wheels wheels and the ground ground must not be more than 7 mm (1/2"). • The machine must be turned into a bank or rib to prevent it from running away. Place a stop block on the wheels when parking a gradient. • Allow the diesel engine to idle several minutes to allow critical components to cool gradually. • Stop the engine by pressing the "OFF" button. • Turn the battery master switch to the "OFF" position. WARNING: NEVER LEAVE THE MACHINE WHILE THE ENGINE IS RUNNING.


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AXERA 5 126-126NV DRILLING

5

DRILLING

5.1

SETTING-UP THE MACHINE IN THE DRIFT

Place the machine lengthways of the drift at an equal distance from the sidewalls.

For optimum stability, and perfectly parallel holes, the chassis must be on line with the gallery being drilled. Stop the machine so that the distance between the machine and the face to be drilled = the length of the drill feed + 300 mm (1 foot). This position will allow the drill feed to access the lifters which are directly aligned with the machine

Drill feed overall length Position of the lifter

Mini. clearance Front of the chassis


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Place the stabilizers firmly on the ground, do not over lift the chassis for optimum stability. stability. When placing the stabilizers, pay attention that nobody is close to them.

Optimum stability


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5.2

ELECTRIC POWER POWER

Check following points before switching the mine circuit-breaker circuit-breaker ON. • Machine correctly installed • Water hose connected • Air hose connected (optional) • Electric cable carefully positioned along the sidewall

MACHINE CIRCUIT BREAKER

ON

RESET

OFF

NOTE: T NOTE: To o be able to use the machine circuitbreaker you should turn first the battery master switch ON (See: paragraph 2.14 page 26). Rotate then the main circuit-breaker in position ON. After using of the emergency stop button the main circuit breaker will be placed automatically automatically in TRIP position. To reset the th e power to the machine - Rotate the lever fully to RESET position. - Then rotate clockwise in ON position. NOTE: Do NOTE: Do not use the emergency stop button in normal process to stop any of the power pack, use dedicated stop button.


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AXERA 5 126-126NV DRILLING INDICATOR LIGHT PANEL

H608

Overload of powerpack motor for boom 1 and 2. The indicator light goes on if the motor’s motor’s protective switch (F100) is triggered or, if the thermal protector alarms (motor temperature over 155 C). The protective switch must be reset by turning its control switch first to 0 position and then to 1 position. The thermistor protector is reset automatically as the motor temperature drops. The indicator light goes on also if the magnetic triggering of the protective switch comes activated when the powerpack powerpack is started. star ted.

Powerpack of boom 1 and 2 running.

Compressor running.

Water booster pump running.

High–pressure water pump running (Optional).


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H608

Low water pressure. If the water pressure stays stays below 2.8 bar for longer than 4 seconds (default setting), the pressure monitoring system stops drilling and stops the water pump. The indicator light remains lit and it can be turned off by pressing the bypass/acknowledgement bypass/acknowledgement button S505. After that, water pump has to be started manually with switch S501.

Compressed air too hot. If the temperature of the output air from the compressor rises too high, the powerpack, powerpack, the compressor, and the water pumps stop and the indicator light goes on. The indicator light goes off automaticallyas maticallyas the compressor cools down. Compressor motor overloaded. The indicator light goes on and the powerpack,the compressor and the water pumps stop when the compressor’s compressor’s protective switch F240 is triggered. The protective switch must be reset manually. Turn the main switch to the 0 position before resetting the protective switch. Water booster pump motor overloaded. The indicator light goes on and the powerpack, powerpack, the compressor and the water pumps stop when the water pump’s protective switch F230 is triggered. The protective switch must be reset manually. Turn the main switch to the 0 position before resetting theprotective switch. H609

Low air pressure. If air pressure stays below 2.8 bar for longer than 10 seconds (default setting), the pressure monitoring system stops drilling. The indicatorlight remains lit and it can be turned off by pressing the reset/ acknowledgementbutton acknowledgementbutton S505. High–pressure water pump motor overloaded. The indicator light goes on and the powerpack, the compressor, compressor, and the water pumps stop when the high–pressure water pump’s protective switch F280 is triggered. The protectiveswitch must be reset manually (Optional equipment).


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H608

Low oil level of hydraulic oil receiver or shank lubrication device. If the oil level drops below the allowed minimum, the powerpack, the compressor and the water pump stop and indicator light goes on. The level monitoring system has a 3–second time delay for preventing false alarms if the oil level momentarily drops drops too low, l ow, for instance, when the rig rocks. The indicator light goes off when a sufficient amount of oil is added.If the indicator light blinks, the oil level in the shank lubrication is low. Return filter clogged. When the indicator light goes on, the one of return filter has come so dirty that it must be replaced. The filter monitoring device does not stop drilling functions. When the oil is cold (below 30 C), the monitoring system is bypassed to avoid alarms caused by thick oil. Hydraulic oil too hot. If the temperature of the hydraulic oil rises over 75 C the powerpack, the compressor and the water pumps stop and the indicator light goes on. The indicator light goes off automatically when the oil temperature has dropped sufficiently. Clogged pressure filter of powerpack for boom 1 and 2. When the indicator light goes on, the pressure filter has come so dirty that it must be replaced. The filter monitoring device does not stop drilling functions. When the oil is cold (below 30 C), the t he monitoring system is bypassed to avoid alarms caused by thick oil. Emergency–stopped. When any of the Emergency–stopped. t he emergency stop buttons of the rig is depressed the indicator light goes on, all motors stop and diesel stops. By releasing the button(s), the indicator light can be turned off, but the motors must be restarted separately.


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H608

Incorrect phase sequence. When the main switch is turned ON, the relay K120 checks the 3–phase current for correct direction of rotation. If the directionof rotation, i.e. the phase sequence, is incorrect, the indicator light goes on and the motors are prevented from starting.

Overload of air–conditioning compressor motor. The indicator light goes on and the compressor stops when the protector switch F260 is triggered. The switch must be reset manually (Optional equipment).

Electric current switched ON. The indicator light goes on when the main switch is turned ON.

Electric motor of air–conditioning compressor running (Optional).

External pump running (Optional).

Earth fault current (Optional).

External pump overflow. The indicator light goes on and the powerp powerpack, ack, the compressor and the water pumps stop when the protector switch F290 is triggered. The switch must be reset manually (Optional).


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AXERA 5 126-126NV DRILLING HYDRAULIC POWER PACK START UP • Ensure that all the control levers for the hydraulic control valves, particularly the drilling control levers, are in the NEUTRAL POSITION.

01 2

A

• Turn the switch A to the right (1) power pack is under tension, turn to the right (2) power pack starts and automatically return to position 1. Turn to the left (0) power pack stops. CAUTION: Wait several seconds before using any one of the control lever. CAUTION


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5.3

PARALLELISM ARALLELI SM SETTING INITIAL POSITION SETTING

• The front frame of the machine should be levelled and in the axis of drilling direction. Boom position: • Use the boom lift lever to bring the boom in horizontal position. • Use the boom swing lever lever to line up the boom with the front carrier axis. Drill feed position: • Use the roll-over lever to bring the drill feed suppor t cradle to the position p osition shown below. • Use the feed swing and the drill feed tilt lever to line up the roll over axis with the front carrier axis. • Use the divergency lever to bring the drill dr ill feed to the horizontal position NOTE: NOTE: The boom is now set. If the last 3 movements are not used, the drill feed will remain in the parallel drilling mode. NOTE: For overall improved rigidity of the boom, it is recommended to use the boom extension when approaching the drill dr ill feed to the face instead of the feed extension cylinder. cylinder.


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HOW TO REDUCE THE DEAD ANGLE? RETRACTED - DRILL FEED EXTENDED BOOM EXTENSION RETRACTED -

F 6 2 B

Stinger

BOOM EXTENSION EXTENDED - DRILL FEED RETRACTED

BOOM EXTENSION EXTENDED - DRILL FEED RETRACTED RETRACTED

BOOM EXTENSION RETRACTED RETRACTED - DRILL FEED EXTENDED

V N 6 2 B

BOOM EXTENSION EXTENDED - DRILL FEED RETRACTED

A dead angle zone, when the rear section of the drill feed interferes with the boom, can occur when drilling the blast hole (burn cut). • Extend the feed extension movement cylinder to near maximum capacity. capacity. • Position the drill feed near the zone to be drilled, by using the boom extension, swing and lift movements. • Anchor the stinger with the remaining feed extension travel. NOTE: NOTE: it is the only position po sition where drilling is recommended using the t he feed extension fully extended.


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5.4

Setting drill feed TTF and TFX 1. Open the ball ball valves valves (1) and and (2) (2) fully fully.. 2. Feed the rock rock drill drill forward forward until the the whole system system is as short short as possible possible (refer (refer to Figure Figure 2 ‘Maximum ‘Maximum and minimum length’). length’). 3. Close the ball valve (2) fully. fully. 4. Feed the rock rock drill drill backward backward until until it is facing facing the the rear stopper stopper.. 5. Run the rock rock drill drill backward backward against against the the rear stopper stopper for for about 10 10 seconds. seconds. 6. Close the ball valve (1) fully. fully. 7. Check Check tha thatt bo both th ball ball valves valves (1) and (2) (2) are are fu fully lly closed closed.. (Also (Also see the the shie shield ld on the the next page).


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Setting TFX 500 to different lengths by using an instruction as a reminder. For For sett settin ing g the the leng length th to mini minimu mum, m, foll follow ow the the step steps s (1 to 5) whic which h are are de desc scri ribe bed d on the plate’s upper picture. For setting the length to intermediate or maximum, follow all the steps (1 to 11) which are described on the plate. The steps are are read from left to right right and top to bottom. STEPS: 1. Open the the ball valves valves (1) (1) and (2) (2) 2. Feed the rock rock drill drill forward forward until until the whol whole e syst system em ha has s the the shor shorte test st position. 3. Close the the ball valve (2) (2) fully. fully. 4. Feed the the rock drill drill until it is facing facing the rear stopper for approximately 10 seconds. 5. Close the the ball valves valves (1) (1) and (2) 6. Open Open the ball ball valves valves (1) (1) and and (2). (2). 7. Run Run the fee feed’s d’s inne innerr tube tube int into desired length by running the rock drill against the rear stopper. 8. Close the ball ball valve valve (2). (2). 9. Feed the the rock drill again against st the rear stopper for approximately 10 seconds. 10. Close the ball valve (1) fully. fully. 11. Open the ball valve (2) fully. fully.


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5.5

COLLARING A HOLE DRILL FEED POSITIONING

• Using lever 1 and 2 move the drill feed in the position you need to drill a hole. • Push the lever 4 to bring the drill feed stinger in firm contact with the rock. 2

1

3

4

• Pull percussion lever 2 fully • For smooth collaring pull p ull slowly rotation lever 3 and feed lever 1. Keep the levers 3 and 1 in the position where the movements have started. • Let the bit penetrated the face until it reaches solid rock.

PUSH

4

1

5

2

3 PULL

5.6

When the bit has reached solid rock, collaring process is achieved. Full drilling power can be used.

NORMAL DRILLING DRILLING OPERATION

• Pull levers 1, 2, 3 fully. PUSH

4

5

1

2

3 PULL

NOTE: All levers levers will be maintained in full power position during all drilling process. If the switch B is placed in center position (0) the percussion will stop automatically at the end e nd of the feed travel and the feed movement will be reverse in backward direction. The reverse motion will stop automatically when the rock drill reaches the end of the drill feed rear point.

1

0

B

2

Turn the switch B to the right position (2) to stop the drilling process. All drilling levers 1, 2 and 3 will move back to neutral, NOTE: Use NOTE: Use the emergency stop button only in case of emergency. In normal process use dedicated button to stop any operation.


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AXERA 5 126-126NV DRILLING DRILLING ADJUSTMENT While drilling the operator can adjust the rotation speed (RPM) as well as the feed pressure. NOTE: Always Always adjust both rotation and feed at the best b est level acceptable according to your ground condition. Rotation over-speed will result in a faster wear of o f the bit carbide inserts, mainly in abrasive rock. Under-feeding will result in rapid wear of the rod, shank and a nd coupling threads. A smoking coupling indicates under feeding, increase the feed pressure when the coupling smokes.

B

Over-feeding will result in an increase in the rotation pressure which indicates an over-torque. That reduces the th e life time of the rotation mechanism of the rock drill.

A

While drilling keep the rotation pressure to an average value of 50 bar. • A: Feed A: Feed pressure control contro l knob. Turn Turn clockwise to increase pressure, counter clockwise to decrease pressure. • B: Rotation B: Rotation speed control knob. Turn Turn clockwise to increase RPM, counter clockwise to decrease RPM.

DRILLING IMPERATIVES

CLEARANCE ANGLE

The following rules guarantee optimum drilling performance, resulting in high productivity at low operating costs. The bit: A correct clearance angle and proper water pressure, evacuate the cutting as soon as they have been broken from the face. Drilling with a worn bit results in an increase in rotation torque and loss of penetration rate. To increase productivity a worn bit should be replaced with a new or re-sharpened one. Drill steel and shank adaptor These tools are essential to productive drilling. They transmit percussion and rotation energy to the bit if kept correctly on line. Correct alignment allows optimal energy transmission, reduced wear of the drill steel against the guide shoes, perfect hole alignment, minimum drill steel torsion, and prevents premature breaking of the shanks and drill steels. NOTE: Often NOTE: Often control the guiding elements, the shank and the flushing head and report repor t immediately noticed anomalies on every parts of the drill feed and rock drill.


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5.7

ROD UNCOUPLING

Recommended procedure for uncoupling the bit or the shank adaptor. • Anchor the drill feed and then open the water circuit. • DO NOT USE THE ROTATION. • Using the Feed Lever , advance the rockdrill. • Move the Feed Lever to to the "MAXIMUM feed" position. This allows the full percussion energy to be activated for a better breaking capability.

5.8

ENDING A SHIFT

When you stop the drilling process at the end of the shift or for any other reason, carry on following operations: • Tilt the front end of the drill feed downward, downward, the stinger in contact to the ground. • Stop all powerpack. • Close the water supply valve at the mine line. • As to prevent the alternator to be damaged, stop the diesel engine prior to turn the battery master switch to the "OFF" position. • Place the main circuit breaker to the "OFF" position. • Shut OFF the power at the mine electric box. • Wash the machine mainly the drill feed and the boom. • Fill-up the shift report form. • Report any defects that you have noticed.


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AXERA 5 126-126NV TRANSPORTATION

6

TRANSPORTATION

6.1

TRANSPORTATION TRANSPORTATION ON A PLATFORM PLATFORM WARNING: Before driving driving the machine machine onto a transport platform, platform, move the boom and the feed to the tramming position. never exceed the maximum side and slope limitation. While moving the machine NEVER SWING THE BOOM. When driving the machine onto a transport platform, use ramps. this should always be done on level ground. Always use low speed and observe special caution when coming from the ramps to the platform. WARNING: Install the locking bar at the central articulation articulation before moving the platform. Lower all stabilizers against the platform floor. Move the boom as low as possible and fasten it to platform. Fasten the machine chassis to the platform using proper straps or chains.


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6.2

TOWING TOWING THE MACHINE

! DANGER

WARNING: WARNING:THE MAXIMUM TOWING SPEED MUST BE 1 KM/H. This to prevent the tramming component to be damaged and operator affect at drilling compartment. THE USE OF CABLE OR CHAIN IS STRICTLY FORBIDEN. While towing, one operator should be at the tramming compartment ready to apply the brake in a case of emergency or operate the steering valve to allow the steering cylinder to move.

If it is necessary to tow the machine, comply to the following procedure: • Ensure that the power supply from the mine electric box to the machine is OFF. • Unplug the cable into the mine electric box. • Connect up the towing machine to the towed machine with a RIGID BAR. Hook the bar at the towing points located at the rear of the machine (see the figure below). CAUTION: Never try to tow the machine if the multi-function HP valves, located on the tramming pump (see figures below) are tightened. The maximum towing distance allowed is 1/2 km, over this distance the hydraulic motor(s) could be damaged due to lack in internal lubrication.

Towing point

RIGID TOWING BAR

Optional unbraking hand pump at tramming compartment

• Untight the both valves and turn them four revolutions counter-clockwise, to by-pass the oil flow. The tramming motor can now turn without resistance. Unscrew multi-function HP valves Unscrew

valve in towing position • Release the emergency/park brake valve by pulling, fully upward, the red knob. • Close the ball valve of the unbraking hand-pump. WARNING: This ball valve must be always open in normal use of the machine. If not, the park brake may not work, don’t forget to reopen the ball valve after towing the machine. SANDVIK TAMROCK SECOMA S.A.S 19 avenue De Lattre-de-Tassigny - ZI B.P. 46 - 69881 MEYZIEU Cedex Tel : (33) 472 45 22 00 Fax : (33) 478 31 79 80

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AXERA 5 126-126NV TRANSPORTATION • Use the unbraking hand pump to pressurize the brake cylinders. The pressure build up by the hand pump is sufficient to release the brakes.

NOTE: The NOTE: The brake valve is always functionning. To apply the brakes push downward the red knob, as you do in normal conditions.

!

WARNING: WARNING: Never try to tow a machine which presents problems on tramming components

DANGER

! DANGER

6.3

WARNING: WARNING: The valves should be retighten as soon as the towing process as been completed. NEVER START THE ENGINE THE HP VALVES UNTIGHTEN IN

TOWING POSITION.

LIFTING THE MACHINE

LIFTING POINT LIFTING FRAME

WARNING

WARNING

LIFTING POINT

WARNING

WARNING: Always respect respect the law and all the local safety regulations in lifting work. Keep in mind the total weight of the rig, given in the technical data pages at the end of this manual. Move the boom and the drill feed to the tramming position (See: paragraph 2.6 page 20). Install the locking bar at the central articulation. Install 4 hooks and chains or cables at the front and rear lifting points. WARNING: Do not stand under the machine during lifting process. process. Use proper lifting devices as hooks, cables or chains for a safe work. Use a lifting frame to maintain all 4 four chains or cables perfectly vertical and parallel each other. SANDVIK TAMROCK SECOMA S.A.S 19 avenue De Lattre-de-Tassigny - ZI B.P. 46 - 69881 MEYZIEU Cedex Tel : (33) 472 45 22 00 Fax : (33) 478 31 79 80

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The lifting device used must be of the correct type and have sufficient lifting capacity. The rig or parts part s of it must not be lifted with any devices that are not specifically specifically designed for lifting purposes. You must always know the exact weight of the load, and never exceed the lifting capacity specified by the manufacturer of the lifting device. Lifting routes should be planned so that the load is not moved over persons or such places where persons may be present. Make sure that the lifting equipment is in proper condition Wire ropes and chains used for lifting must be checked regularly. Damaged wire ropes must be marked clearly and discarded at once. Lift the load only a few centimetres at first to make sure that it is properly fastened and in balance. Do not continue lifting until you are sure of proper fastening and balance. The lifting wire ropes must be fastened according to the manufacturer’s instructions.


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6.4

STORING THE MACHINE

• The storing place temperature should be higher than the freezing point, and protected against direct sunlight and rain. CAUTION: If the temperature in the storing place of the machine is lower than the freezing point, the water circuit, all the water components and the water scrubber must be protected or drained. • Wash the machine if it has been used or transported by sea using a high pressure steam washing machine. • Drain and blow air through the water circuit. Blow some anti-freeze (rust inhibitor) through the circuit. • Lubricate all greasing points. • Bring the stabilizers in contact to the ground. • The drill feed stinger should be in contact to the ground. • The nitrogen rockdrill accumulator should be empty, PLACE A TAG TO REMIND THAT THE ACCUMULA ACCUMULATORS TORS HAVE HAVE BEEN DISCHARGED DISCHARGED.. • Coat the cylinder rod with grease. • Drain the air reservoir(s). • Replace all fluids: engine, hydraulic axle and gear oil. • Spray a dust and corrosion inhibitor product on all electric devices. • As to prevent prevent the alternator to be damaged, stop the engine prior to turn the battery master switch to the "OFF" position.


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AXERA 5 126-126NV TECHNICAL DATA

7

TECHNI TECHNICAL CAL DAT DATA Technical Specification 6-232 S-A 2004-05-14

APPLICATION

MAIN SPECIFICATIONS

The Tamrock Axera 5-126 is a single boom electro hydraulic jumbo for mine development and tunneling in cross sections up to 38 m².

Ca rri er Saf ety canopy R o c k dr i l l Feed Boom Control sy st em Power pack Shank lubricat ion device Air co mpressor Wat er pump Main swit ch C abl e r eel Length W id t h Height Weight Tramming speed - Horizontal - 14% = 1:7 = 8° Gradeabilit y, max N oi s e l ev el

The robust universal boom have a large optimum shaped coverage, 360° rotation and full automatic parallelism for fast and easy f ace drilling. The boom can also be used for cross-cutting and bolt-hole drilling. The jumbo layout is designed for good visibility and balance, this and the powerful four-wheel-drive articulated carrier ensure fast and safe manoeuvering in narrow drifts. The high performance drilling system allows high drilling performance with good drill steel economy and high machine reliability. The operator environment and added automatic functions allow the operator to concentrate on safe, fast and accurate drilling. All the servic e points are well protect ed but easy to access.

1 x TC 5 1 x FOPS / ROPS 1 x H L X5 1 x TF 500 1 x B 26 F 1 x TH C 560 1 x HP 560 (55 kW) 1 x KV KVL 10-1 1 x CT 10 1 x WBP 1 1 x MSE 05 1 x TCR 1 10 855 mm 1 7 50 m m 2 100 / 3 100mm 12 000 kg 12 kph 5 kph 35 % < 9 8 d B(A )


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Technical Specification 6-232 S-A 2004-05-14

GENERAL DIMENSIONS

3100

1980 1675

1600

160 2510

1500

1500 6350

Overall Length TF 50 0 x 10

10 85 855

TF 50 0 x 12

11 18 180

TF 50 0 x 14

11 19 195

TF 50 0 x 16

12 25 250

All dim ension s in mm

HLX5 ROCK DRILL

B 26 F BOOM

Weight Length Profile height Power class M a x w o r ki n g p r e s s u r e

Typ e We ig ht (with hoses) Fe ed rol l-o ver Bo om e xt e ns io n Fe ed ext ensio n

2 10 k g 955 m m 87 mm 20 kW - P ercu ssio n 225 bar - Rotation 175 bar M a x t o rq u e ( 8 0 c c m m o t o r ) 400 Nm Ho le si ze 43 - 64 mm Re co m me n de d st e e l T 38 - H3 5 -R32 T38-H35-alpha 330 T38-R39-R35 S h a n k a da p t e r 73 04 -7 58 5-01 (T3 8) Flush ing wat er pressure 10 - 20 ba r

Cylind er - wire rope 25 kN

T F 50 0

50 0 x1 0 500x12

500x14

500x16

Tot al lengt h ( mm )

4660

5270

58 8 0

6490

Dr ill steel l ength (mm)

3090

3700

43 0 5

4915

Hol e dept h (mm)

2830

3440

40 5 0

4660

4 70

50 0

530

560

Net wei ght (kg)

Parallel holding 1 900 kg 360° 1 200 mm 1 600 mm

THC 560 CONTROL SYSTEM Power co ntrol Rotation control Autom atic funct ions

TF 500 FEED Feed t ype Feed force

(Technical specification 4-200 S)

Bo o m co nt ro ls

Ad justa ble f ull po we r Adjus table colla ring po wer Adjustable rotation speed Reversible rotation Collaring Feed controlled percussion Anti-jamm ing Flushing Stop-and-return Fully proportional

HP 560 POWER PACK Electrical m oto r

1 x 55 kW (75 hp ) 3-phase motor

Pump types - Percussio n, f ee d & b oo m Axial piston, 1 x 130 l/min variable displacement - Rotation 1 x 60 l/min gear p ump Fi l t r a t i o n - P re s s u r e 1 x 2 0 m i c ro n - R e t u rn 1 x 1 0 m i c ro n Hydraulic tank volume 1 8 0 l i t e rs


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TRAMMING DIMENSIONS

2100 Overall Length T F 500 x 10

10 85 85 5

T F 500 x 12

11 18 18 0

T F 500 x 14

11 19 19 5

T F 500 x 16

12 25 25 0

320

1 5°

3000

2510 6350

TURNING RADIUS

CS R2

R1

R2

CS

TF 500 x 10

32 6 0

5 65 5

3290

TF 500 x 12

32 6 0

5 80 0

3435

TF 500 x 14

32 6 0

5 94 5

3580

TF 500 x 16

32 6 0

6 07 0

3705

R1 40° 5550 All dim ensions in mm

CARRIER

WATER CIRCUIT

M o de l TC 5 D iesel engine D eutz BF4L 2011, 55 k W (74hp) - Ex haus t C a t al y s e r Autom otive hydros tatic trans missi on T ransf er cas e D rop gear Cl ark -H urt h Axles , Fro nt & R ear Case New Holla nd D4 5 - Oscillation Re ar ax le , 2 x 1 0° - T y re s 12. 00 x 20 St eering Frame st eering, 2 x 40° Brakes - Service Service Hydrost Hydrostati atic c transmi transmissio ssion+p n+posi ositive tive brakin braking g - Em Em er ergenc y & pa parking Hy dr draul ic ic oi oil im immersed multiple disc brakes on both axles S t a b i l i z er s 2 h y dr a u l i c j a c k s , f r o n t 2 hydraulic jacks, rear S af e t y c a no py H ydrauli c, FOPS-ROPS - Lowering capabilit y 1 000 mm F u el t an k 80 lit ers H ydr aulic tank 55 lit ers

Water boos ter pump Centrifugal ty pe - Capacity 2000 l/ h at 15 bar - Elec t ric mot or 4 k W ( 5. 5 hp) Oil co cooler OW 30 30, wa wat er-act uat ed co counterf low - Cooling capac it y 30 kW

AIR CIRCUIT C o m pr e s s or - Capacity El ect ric mot or Sh ank lubri cat io n dev ic e - A i r c o ns u m p t i o n - Oil consumption

ELECTRICAL SYSTEM T o t a l i n s t a l l e d p o w er Main switch Voltage Frequency St art ing met hod C a bl e r ee l - Capacity

73 kW 1 x MSE 05 380 - 660 V 5 0 o r 60 H z Direct st art TCR 1 type 100 m of c able 32 mm O. D

Lighting - Working lights - Tramming lights

4 x 70 W, 24 V 4 x 70 W, 24 V

(the 2 front lights are also used as working lights)

FULL DIESEL VERSION OPTIONAL C. T. 10, sc rew t ype 1.0 m³/min at 7 bar 7. 5 k W (10 hp) 1 x KVL 1 0-1 250-350 l/m in 180-250 g/ h

Wat er- cool ed en gine D eut z BF 4M 20 12 - Ma x . r at i ng at 23 00 r pm 93 k W (1 25 hp) Fuel t ank capacit y 240 liters Compressor & water pump driven by hydraulic motors Tot al machine weight 10 500 kg


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COVERAGE AREA

Extra coverage with manual override Auto-par allel co verage

5890

5190

Axera 5-126 on jacks. All dimensions i n mm.

1750 5510 6490

OPTIONAL EQUIPMENT DRILLING SYSTEM

CARRIER

*) Telescopic feed TTF 500 series.

Fume diluter.

*) Rod retainer TRR 1.

Complete spare wheel.

*) B 26 NV boom.

*) 4 Michelin X mine D2 instead of standard types.

Drill angle measuring instrument TMS D1.

Hand pump for manual brake release.

Air flush ing on roc k drill r eturn. *) SLU 1 shank lubricating device.

OTHER OPTIONAL EQUIPMENT

*) Double flushing (air/water) with CT 10 compressor.

Fire suppression system ANSUL, 6 nozzles.

*) Air mist flushing kit for auxiliary water/air connection. *) Full Diesel version available.

*) EU, UL, CSA, AUS norms package + local standards and regulations.

ELECTRICAL SYSTEM

Automatic lubrication system system (Lincoln) for both boom and carrier.

*) Electric oil filling pump. *) 1 000 V electric power supply.

Central lubrication system.

Ground fault detector - not applicable to 1 000 V

Hook up for mine air network (IP5 air cleaner included).

Electric cable (Technical specifications 5-506 S and 5-507 S) - 380-460 V, 4 x 35 mm², ø 36 mm, 80 m length - 480-575 V, 4 x 25 mm², ø 32 mm, 100 m l ength - 660-690 V, 4 x 25 mm², ø 32 mm, 100 m l ength *) Allen Bradley electrics. *) Star-Delta electric starting method. *) 2 x 35 W High Intensity Discharge (HID) working l ights.


Manuals other than French/English language.

*) replaces standard component

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Technical Specification 4-200 S-C 2003-10-21

Boom Swing Boom Extension Divergence

Feed Swing

Feed Extension

Boom Lift

(main)

Feed Swing (slave)

Feed Tilt

Feed Roll-over

Ensure horizontal // Ensure vertical //

APPLICATION

DESCRIPTION

B 26 F boom is designed for Tamrock Axera D05, Axera D06 and Axera LP jumbos.

The x-y coordinate coordinated d boom movement movements s together together with 360° actuator roll-over make the use of the boom simple and logical. Accurate automatic parallel holding both in vertical and horizontal plane improves the drilling performance and accuracy.

B 26 F boom is a hydraulic universal roll-over boom for mechanized tunnelling, drifting, cross-cutting and bolthole drilling in medium sections. It can also be used for production drilling with cut-and-fill and room-and-pillar methods. This parallel holding telescopic boom offer large «true» rectangular face coverage area.

Large dimensioned rectangular profile,adjustable and sealed boom extension wear-pieces, large diameter bearings, sealed main joints, expanding pins in cylinder joints and use of super strong cast pieces in most stressed areas are some of the features that are included to the boom design for improved reliability.

TECHNICAL DATA Coverage with parallelism holding Coverage with manual override Weight, without hoses Weight allowed Boom telescopic extension Boom lift, up and down Boom swing, symmetric Feed tilt, up and down Feed swing, symmetric Divergence, up and down Feed extension Feed roll-over

29,2 m² 38,9 m² 1 850 kg 1 050 kg 1 200 mm 45° and 16° ± 45° 25° and 50° ± 50° 3° and 90° 1 600 mm 360°


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COVERAGE AREA

6000

5300

1870

5510 6490

GENERAL DIMENSIONS

1253

2600

3° 45°

1600

90°

356

360° 572

16° 25°

50°

1200

50°

50°


31° (45°)

26° (45°)

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Boom Swing Boom Extension

Feed Roll-over

Feed Extension

Boom Lift Feed Swing (main)

Feed Swing (slave)

Feed Tilt Divergence Ensure horizontal //

Feed Angle

Ensure vertical //

APPLICATION

DESCRIPTION

B 26 NV boom is designed for Tamrock Axera D05 and Axera D06 jumbos. B 26 NV boom is a multi-purpose hydraulic boom for mechanized tunnelling, drifting, cross-cutting and bolthole drilling in medium sections. It can also be used for production drilling with cut-and-fill and room-and-pillar methods. This parallel holding telescopic boom offer large «true» rectangular face coverage area.

TECHNICAL DATA Coverage with parallelism holding Coverage with manual override Weight, without hoses Weight allowed Boom telescopic extension Boom lift, up and down Boom swing, symmetric Feed tilt, up and down Feed swing, symmetric Divergence, up and down Feed extension Feed roll-over Feed angle

29,2 m² 38,9 m² 1 900 kg 850 kg 1 200 mm 45° and 16° ± 45° 25° and 50° ± 50° 20° and 90° 1 400 mm 360° ± 95°

The x-y coordinat coordinated ed boom movements movements together together with with double rotation device allows a vertical positioning of the feed on both side of the boom and the possibility to drill extremely close to the hanging and foot walls, both to the right and left, with the rock drill always in the operator’s sight line. Accurate automatic parallel holding both in vertical and horizontal plane improves the drilling performance and accuracy. Large dimensioned rectangular profile,adjustable and sealed boom extension wear-pieces, large diameter bearings, sealed main joints, expanding pins in cylinder joints and use of super strong cast pieces in most stressed areas are some of the features that are included to the boom design for improved reliability.


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82 (92)



COVERAGE AREA

3410

1870 5970 5270

1200

6250 1870 3630 5655 5500 6480

GENERAL DIMENSIONS

1030

1400

2600

20° 360°

90°

45°

± 95°

16° 25°

1200

95°

50°

95°

50°

50°


31° (45°)

26° (45°)

572

83 (92)

7849 3697-N-16-02-2006 SR-RB-FL


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7849 3697-N-16-02-2006 SR-RB-FL

84 (92)


                                                  

                                                                                                     

                                                                

                                    

      

   


85 (92)

7849 3697-N-16-02-2006 SR-RB-FL


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    

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     

                          


7849 3697-N-16-02-2006 SR-RB-FL

86 (92)


                                                                              

                                                                                                                                                                                                                             

         

                                                    

                                   

      

   

             


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7849 3697-N-16-02-2006 SR-RB-FL


Technical Specification 3-1600 2005-02-15

1 2

3

4

5

7 6

11

10

8

12

9

APPLICATION

MAIN COMPONENTS

TFX 500 telescopic feeds are designed for Tamrock face drilling jumbos with HLX5 series rock drills. A versatile feed for face drilling, bolt hole drilling and cross-cuttings in a limited space where both long and short rods have to be used.

1. Hose reel 2. Feed cylinder 3. Impulse cylinders for stop-and-return automatics 4. Hose support 5. Travelling centralizer 6. Feed wire ropes and rope tensioning assembly 7. Feed beam 8. Lower feed cylinder 9. Bracket for feed extension cylinder 10. Lower feed beam 11. Front drill rod centralizer 12. Buffer

DESCRIPTION The design of the feeds aims at simplicity of structure and ease of maintenance. The TFX feed consists of TF feed and TFX extension kit. When the TFX 500 feed is in minimum length, short holes can be drilled and while in maximum length, long holes can be drilled. The extension of feed can be adjusted stepless between minimum and maximum. During drilling the buffer is pushed to the rock by feed extension cylinder. The TF feed beam moves on the lower beam by lower feed cylinder. The beams are made of special aluminum profile with sliding surfaces faced with stainless steel strips. The drill rod centralizers are equipped with hardened steel wear pieces and are designed for optimum visibility and durability.

OPTIONAL EQUIPMENT TRR 1 hydraulic drill rod retainer for extension drilling Internal hosing Connections parts for boom Connections parts for rock drill Centralizer wear pieces of different sizes

TECHNICAL DATA Max feed force Free speed

25 kN 0.5 m/s


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Technical Specification 3-1600 2005-02-15

DIMENSIONS

Total length min / max

* The TFX feed doesn’t include the rock drill

TFX 500

6/12

8/14

10/16

Total length (mm)

3480 / 5310

4090 / 5920

4700 / 6530

Feed travel (mm)

1610 / 3440

2220 / 4050

2830 / 4660

636

673

710

6, 8, 10, 12

6, 8, 10, 12

6, 8, 10, 12

40, 60, 90, 120, 150

40, 60, 90, 120, 150

60, 90, 120, 150

F, XLF, NV, XLNV

F, XLF, NV, XLNV

F, XLF, NV, XLNV

Net Weight (kg) With optional TRR1 rod retainer: - 1. rod length (ft) With following TB booms

With following B26 booms


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7849 3697-N-16-02-2006 SR-RB-FL


HYDRAULIC ROCK DRILL HLX5

2-1852 2003-06-04

1/2

7

1100 955

145

295

7 8

0 4 2 3 5 1

HYDRAULIC ROCK DRILL HLX5 Application The HLX5 hydraulic rock drill is designed for tunneling and mine development drilling with Tamrock Axera jumbos. It is also suitable for bolt hole, exploration and injection hole drilling.

Description The HLX5 is a hydraulic percussive rock drill with independent reversible rotation and low profile height.


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Technical data Drill steels

R 39 or Hex 35 mm drifter rods, MF-rods highly recommended Ø 45 / T 38

Shank Hole diameter Tunneling Cut hole drilling Weight Length Profile height

43...64 mm 76...127 mm 210 kg 955 mm 87 mm

Percussion mechanism Operating pressure Percussion rate Impact energy Flow (at 220 bar)

120…220 bar 67 Hz 320 Joule 97 l/min

Accumulato r Accumul ator gas High pressure (HP) Low pressure (LP) Filling valve

Nitrogen N2 50 bar 4 bar Vg8 DIN 7756

Rotation mechanism Motor Motor type Flow (at max. speed) Pressure max. Torque (at 175 bar) Rotation speed

Orbit type OMS 80 46 l/min 175 bar 400 Nm 0…250 rpm

Flushing Water flow (with one rod) Water pressure Shank lubrication Air flow (at 6 bar) Pressure Oil consumption Working temperature (water flushing) Ambient tem perature Oil operating temperature Hose fittings size Percussion Rotation Lubrication Flushing Oil recommended

OMS 125 72 l/min 175 bar 625 Nm 0…250 rpm

60 l/min (15 bar) 10...20 bar 250...350 Nl /min 4...7 bar 180...250 g/h

see SLU instructions

+0 ...+40 °C +40...+60 °C JIC 1 1/16 - 12 JIC 3/4 - 16 JIC 3/4 - 16 JIC 3/4 - 16 see a separate specification specification

Options Special tools for HLX5, ID 55006507


OMS 160 74 l/min 175 bar 780 Nm 0…200 rpm

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7849 3697-N-16-02-2006 SR-RB-FL


04051-1

HYDRAULIC ROCK DRILL HL 510

2004-09-28

1/2

7

197

1024

HL 510-38 HL 510-45 6 7 6 0 2

294

Application The HL 510 hydraulic rock drill is designed for bench drilling with 32-45 mm (1 ¼" - 1 ¾") diameter drill steels. It is used on CHA 550, Dino 500 and Ranger 500 hydraulic crawler drills in drilling of 51-89 mm (2" - 3 ½") diameter blastholes in construction worksites, quarries and open pit mines.

Description The HL 510 is a hydraulic percussive rock drill drill with independent reversible reversible rotation and low profile height. The HL 510 is equipped with with separate flushing.

Drill steels The HL 510 rock drill uses the following extension drill steels Drill steel type Diameter mm in Rods 32 1¼ 38 1½ 45 1¾ Shank adapters

Hole diameter range mm in 51-64 2-2½ 64-89 2½-3½ 76-89 3-3½

Ø 38mm: R32, R38, T38, lenght 550 mm Ø 45mm: R32, T38, T38, T45, lenght 550 mm

( HL 510-38 ) ( HL 510-45 )


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Technical data Weight Length Height Width Number of side bolts

130 kg 1 024 mm 206 mm 294 mm 4 pcs

Percussion mechanism Operating pressure Percussion rate Kinetic power Percussion oil flow (170 bar) High pressure accumulators Accumulator Accumulator pressure pressure Low pressure accumulators Accumulator Accumulator pressure pressure Accumulator Accumulator gas

100-170 bar 59 Hz 15.5 kW 100 l/min 1 pc 50 bar 1 pc 4 bar Nitrogen N 2

Rotation mechanism Rotation principle / motor type Rotation rate Rotation motor type Max. torque (210 bar) Rotation flow Flushing housing

Fittings Percussion Rotation Flushing Shank lubrication

independent, orbit type 0-250 rpm OMSU 80 OMSU 125 470 Nm 750 Nm 40 l/min/220 rpm 43 l/min/150 rpm Ø 38 mm Ø 38 mm Ø 45 mm Ø 45 mm

JIC 1 1/16 - 12 JIC 3/4 - 16 JIC 1 1/16 - 12 JIC 3/4 - 16

Options Special tools for HL 510, field kit ID 880 817 19 Special tools for HL 510, complete ID 152 257 68


OMSU 200 945 Nm 55 l/min/150 rpm Ø 38 mm Ø 45 mm

manual axera 5

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