GLD.031 CHAPTER 11.0 11.0 COMMISSIONING AND TRANSITION TO OPERATIONS TABLE OF CONTENTS 11.
COMMISSIONING AND TRANSITION TO OPERATIONS
3
11.1 11.1
Commissio Commissioning ning Management Management.... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ .......... .........3 ...3
11.1.1 11.1.1
Commissio Commissioning ning a!oa"#.. a!oa"#...... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ .......... .........3 ...3
11.1.$ 11.1.$
Commissio Commissioning ning se%&en"e. se%&en"e..... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........... ............. ..........' ....'
11.1.3 11.1.3
Management Management st!&"t&!e st!&"t&!e.... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ......... ........... ............. ..............$( .......$(
11.1.( 11.1.(
)e* te"#ni"a+ te"#ni"a+ e,e!tise e,e!tise.... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........... .............. ............. ..........$....$-
11.1. 11.1.
Go/e!nan" Go/e!nan"e e an ass&!an"e ass&!an"e.... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........... .............. ..........30 ...30
11.$ 11.$
Oe!at Oe!ation ions s Reain Reainess ess an P!o&"t P!o&"tion ion Ram& Ram&... ...... ...... ...... ...... ...... ..... ..... ...... ..... ..... ...... ..... ..... ...... ...... ..... ..... ...... ..... ..... ...... ..... ..... ...... ..... ..... ...... ...... ..... ...... .......31 ...31
11.$.1 11.$.1
Oe!ation Oe!ation sta22 sta22 !eainess. !eainess..... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ .......... ............. ..............31 .......31
11.$.$ 11.$.$
A/ai+a+ A/ai+a+e e s*stems s*stems !e%&i!e.. !e%&i!e...... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ......... ........... ............. .............. ..........3$ ...3$
11.$.3 11.$.3
Timing4 Timing4 &!ation &!ation an !am&.. !am&...... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........... .............. .............33 ......33
11.3 11.3
Est!ategi Est!ategia a Oe!a"iona+ Oe!a"iona+.... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ .......... .........35 ...35
11.3.1 11.3.1
Gene!a"i6n Gene!a"i6n e 7a+o! 7a+o! Oe!a"iona Oe!a"iona+... +....... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ .......... ............. ............. ........35 ..35
11.3.$ 11.3.$
Fi+oso28a Fi+oso28a e Oe!a"i6n Oe!a"i6n.... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........... ............. ..........(0 ....(0
11.3.3 11.3.3
Re%&e!imien Re%&e!imientos tos Oe!a"iona+ Oe!a"iona+es.. es...... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ......... ............ .........9 ..9
11.3.( 11.3.(
No Oe!a"i6n Oe!a"i6n en :oint 7ent&!e 7ent&!es.. s...... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ .......... ............ ............. ............9.....9-
11.( 11.(
P+an P+an e Gesti6 Gesti6n n e Oe!a" Oe!a"ion iones. es.... ...... ...... ...... ...... ..... ..... ...... ..... ..... ...... ..... ..... ...... ..... ..... ...... ...... ..... ..... ...... ..... ..... ...... ..... ..... ...... ..... ..... ...... ..... ..... ...... ....... ....... ...... ....... ....... ...... .....9..9-
11.(.1 11.(.1
Est!&"t& Est!&"t&!a !a e +a O!gani;a" O!gani;a"i6n i6n e Oe!a"ione Oe!a"iones... s....... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ .........9.....9-
11.(.$ 11.(.$
Des"!i"i Des"!i"i6n 6n e Posi"ione Posi"iones.. s...... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........... .............. ..........9' ...9'
11.(.3 11.(.3
Re"+&tamie Re"+&tamiento4 nto4 Caa"ita" Caa"ita"i6n i6n * E/a+&a"i6 E/a+&a"i6n... n....... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ .......... ............. .............-1 ......-1
11.(.( 11.(.(
Est!ategi Est!ategia a HSEC a!a Oe!a"ione Oe!a"iones s en C&!so.... C&!so........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........... .............-$ ......-$
11.(. 11.(.
P+an e Gesti6n Gesti6n e Riesgo Riesgo Oe!a"iona+ Oe!a"iona+.... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........... .............. ...........-9 ....-9
11.(.9 11.(.9
P!o"eso P!o"eso e Gesti Gesti6n 6n e+ e+ Camio Camio.... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ .......-9 ...-9
11.(.11.(.-
Est!ategi Est!ategia a e Gesti6n Gesti6n Oe!a"iona Oe!a"iona+... +....... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........... .............. ............. .........-' ...-'
11.(.' 11.(.'
Est!ategi Est!ategia a e Manten"i6 Manten"i6n n * S&minist! S&minist!o... o....... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ .......... .........'0 ...'0
LIST OF FIG
?........................... =>?........................................ ........................... ............................ ........................... ........................... ................................. ................... Fig&!e 11 S@ A!ea Hie!a!"#*...................... Hie!a!"#*................................... ........................... ............................ ........................... ........................... ........................... ...................................... ......................... 7e!sion 0.0 =10$01( ) age 1 o2 (0 BHP Bi++iton G!o& Le/e+ Do"&ment =!inte "oies a!e &n"ont!o++e?
GLD.031 CHAPTER 11.0 11.0 COMMISSIONING AND TRANSITION TO OPERATIONS Fig&!e 11 9 Resonsi+e Pa!ties P!e"ommissioning4 P!e"ommissioning4 Commissioning4 an Ram&............................ Ram&.......................................... .............. Fig&!e 11 - P!e"ommissioning P!e"ommissioning O!ganisation =gene!i"?........................ =gene!i"?...................................... ........................... ........................... ........................................ .......................... Fig&!e 11 ' Commissioning O!ganisation =gene!i"?...................... =gene!i"?................................... ........................... ............................ ........................... .................................. ..................... Fig&!a 11 5 O,ies an s&+#ies a a mo&+es........................ mo&+es..................................... ........................... ............................ ........................... ..................................... ........................ Fig&!e 11 10 C#+o!ie e/o+&tion in t#e !a22inate..................... !a22inate................................... ........................... ........................... ........................... ........................... ............................ ................ Fig&!e 11 11 Fi+oso28as e Oe!a"i6n N&e/as * Moi2i"aas.................................. Moi2i"aas................................................ ................................................ .................................. Fig&!e Fig&!e 11 11 1$
Diag!ama Diag!ama e B+o%&es B+o%&es S@ o! T!en... T!en........ .......... ......... ......... ......... ......... ......... ......... ......... ......... .......... ......... ......... ......... ......... ......... ......... ............. .......... ..
LIST OF TABLES Ta+e Ta+e 111 111 Sa+t Aition Aition S*stem Commissioning Se%&en"e.......................... Se%&en"e........................................ ............................ ........................... ............................... .................. Ta+e Ta+e 11$ 11$ Commissioning Se%&en"e 2o! t#e So+&tion Han+ing S*stem......................... S*stem...................................... ........................... ............................ .............. Ta+e Ta+e 113 113 Commissioning Se%&en"e 2o! t#e So+/ent E,t!a"tion S*stem....................... S*stem..................................... ............................ ............................ .............. Ta+e Ta+e 11( 11( Main !oe"t mi+estones..................... mi+estones................................... ............................ ........................... ........................... ............................ ........................... ........................... .................... ...... Ta+e 11 Tieins an s#&ton +an...................................................................................................................... Ta+a Ta+a 119 P!in"ia+es Cont!o+es e P!o"eso en Sistema e Ai"i6n e NaC+................................ NaC+........................................................ ........................ Ta+a Ta+a 11- P!in"ia+es Cont!o+es e P!o"eso en Sistema e T!atamiento T!atamiento e Gases....................................... Gases....................................... ....... Ta+a Ta+a 11' P!in"ia+es Cont!o+es e P!o"eso en Sistema e T!atamiento T!atamiento e Gases....................................... Gases....................................... ....... Ta+a Ta+a 115 115 Moos Gen!i"os e e Oe!a"i6n..................... Oe!a"i6n................................... ............................ ........................... ........................... ............................ ................................. ................... Ta+a Ta+a 1110 P!io!ia P!io!ia e +as A+a!mas................. A+a!mas...... ...................... ..................... ..................... ...................... ...................... ..................... ..................... ...................... ..................... ................ ...... Ta+a Ta+a 1111 1111 C&a!o Gene!a+ e A+a!mas................ A+a!mas.............................. ........................... ........................... ............................ ........................... .......................................... ............................. Ta+a Ta+a 111$ Dota"i6n Ai"iona+ Ai"iona+ a!a Comisionamiento * P&esta en Ma!"#a.......................................................... Ma!"#a.......................................................... Ta+a Ta+a 1113 1113 Res&men e e Riesgos Ta++e! Ta++e! HAOP.................... HAOP.................................. ........................... ........................... ............................ ................................... ..................... .... Ta+a Ta+a 111( Res&men Re s&men e Riesgos Ta++e! Ta++e! HSEC.................. HSEC....... ...................... ..................... ..................... ...................... ...................... ..................... ..................... .................. .......... ... Ta+a Ta+a 111 111 Meias e Cont!o+ e Riesgos Mate!ia+es e+ Ta++e! Ta++e! HSEC............... ...................... ........... ..................... ................... .............. ........ ...
7e!sion 0.0 =10$01( ) age $ o2 (0 BHP Bi++iton G!o& Le/e+ Do"&ment =!inte "oies a!e &n"ont!o++e?
GLD.031 CHAPTER 11.0 11.0 COMMISSIONING AND TRANSITION TO OPERATIONS Fig&!e 11 9 Resonsi+e Pa!ties P!e"ommissioning4 P!e"ommissioning4 Commissioning4 an Ram&............................ Ram&.......................................... .............. Fig&!e 11 - P!e"ommissioning P!e"ommissioning O!ganisation =gene!i"?........................ =gene!i"?...................................... ........................... ........................... ........................................ .......................... Fig&!e 11 ' Commissioning O!ganisation =gene!i"?...................... =gene!i"?................................... ........................... ............................ ........................... .................................. ..................... Fig&!a 11 5 O,ies an s&+#ies a a mo&+es........................ mo&+es..................................... ........................... ............................ ........................... ..................................... ........................ Fig&!e 11 10 C#+o!ie e/o+&tion in t#e !a22inate..................... !a22inate................................... ........................... ........................... ........................... ........................... ............................ ................ Fig&!e 11 11 Fi+oso28as e Oe!a"i6n N&e/as * Moi2i"aas.................................. Moi2i"aas................................................ ................................................ .................................. Fig&!e Fig&!e 11 11 1$
Diag!ama Diag!ama e B+o%&es B+o%&es S@ o! T!en... T!en........ .......... ......... ......... ......... ......... ......... ......... ......... ......... .......... ......... ......... ......... ......... ......... ......... ............. .......... ..
LIST OF TABLES Ta+e Ta+e 111 111 Sa+t Aition Aition S*stem Commissioning Se%&en"e.......................... Se%&en"e........................................ ............................ ........................... ............................... .................. Ta+e Ta+e 11$ 11$ Commissioning Se%&en"e 2o! t#e So+&tion Han+ing S*stem......................... S*stem...................................... ........................... ............................ .............. Ta+e Ta+e 113 113 Commissioning Se%&en"e 2o! t#e So+/ent E,t!a"tion S*stem....................... S*stem..................................... ............................ ............................ .............. Ta+e Ta+e 11( 11( Main !oe"t mi+estones..................... mi+estones................................... ............................ ........................... ........................... ............................ ........................... ........................... .................... ...... Ta+e 11 Tieins an s#&ton +an...................................................................................................................... Ta+a Ta+a 119 P!in"ia+es Cont!o+es e P!o"eso en Sistema e Ai"i6n e NaC+................................ NaC+........................................................ ........................ Ta+a Ta+a 11- P!in"ia+es Cont!o+es e P!o"eso en Sistema e T!atamiento T!atamiento e Gases....................................... Gases....................................... ....... Ta+a Ta+a 11' P!in"ia+es Cont!o+es e P!o"eso en Sistema e T!atamiento T!atamiento e Gases....................................... Gases....................................... ....... Ta+a Ta+a 115 115 Moos Gen!i"os e e Oe!a"i6n..................... Oe!a"i6n................................... ............................ ........................... ........................... ............................ ................................. ................... Ta+a Ta+a 1110 P!io!ia P!io!ia e +as A+a!mas................. A+a!mas...... ...................... ..................... ..................... ...................... ...................... ..................... ..................... ...................... ..................... ................ ...... Ta+a Ta+a 1111 1111 C&a!o Gene!a+ e A+a!mas................ A+a!mas.............................. ........................... ........................... ............................ ........................... .......................................... ............................. Ta+a Ta+a 111$ Dota"i6n Ai"iona+ Ai"iona+ a!a Comisionamiento * P&esta en Ma!"#a.......................................................... Ma!"#a.......................................................... Ta+a Ta+a 1113 1113 Res&men e e Riesgos Ta++e! Ta++e! HAOP.................... HAOP.................................. ........................... ........................... ............................ ................................... ..................... .... Ta+a Ta+a 111( Res&men Re s&men e Riesgos Ta++e! Ta++e! HSEC.................. HSEC....... ...................... ..................... ..................... ...................... ...................... ..................... ..................... .................. .......... ... Ta+a Ta+a 111 111 Meias e Cont!o+ e Riesgos Mate!ia+es e+ Ta++e! Ta++e! HSEC............... ...................... ........... ..................... ................... .............. ........ ...
7e!sion 0.0 =10$01( ) age $ o2 (0 BHP Bi++iton G!o& Le/e+ Do"&ment =!inte "oies a!e &n"ont!o++e?
GLD.031 CHAPTER 11.0 11.0 COMMISSIONING AND TRANSITION TO OPERATIONS
1
P!oe"t
Sen"e F&++ SaL !oe"t
Co&nt!*
C#i+e
Commoit*
Coe!
B&siness
Mine!a Sen"e
COMMISSI COMM ISSIONIN ONING G AND TRA TRANSI NSITION TION TO OPER OPERAT ATIONS IONS
1.1 Com Commis missio sionin ning g Manag Manageme ement nt 1.1. 1. 1.1 1
Comm Co mmis issi sion onin ing g a a!o !oa" a"# #
Introduction Commissioning "onsist o2 a s&""ession o2 a"ti/ities an !o"e&!es aime to #aning o/e! t#e ne 2a"i+ities to t#e oe!ations an maintenan"e e!sonne+4 g&a!anteeing oe!ationa+ "ontin&it* in te!ms o2 sa2et*4 !e+iai+it* an %&a+it* &ne!taen an !e%&i!e in o!e! to a"#ie/e t#e s&""ess2&+ s&mission o2 t#e !oe"t4 as&!ing as&!ing at t#e same time t#e a/ai+ai+it* o2 in2o!mation =in TOP 2o+e!s? 2o! t#ei! 2&t&!e &se an t!a"eai+it* on a++ o2 t#e e,e"&te o!s. Fo! t#e a"#ie/ement o2 t#e a2o!ementione a2o!ementione it is 2&namenta+ to o! 2!om 2!om t#e ea!+* stages o2 asi" enginee!ing4 etai+e enginee!ing4 !o"&!ement4 an assem+* in o!e! to +an t#e !eso&!"es an a"tions t#at mae it ossi+e to anti"iate e/iations4 so+/e so+/e an* !o+em a!ising an ens&!e %&a+it* %&a+it* &!ing t#e "ommissioning !o"ess4 in in o!e! to a"#ie/e a smoot# sta!t& 4 an in t#e s#o!test ossi+e time 2!ame4 g&a!anteeing "om+ian"e it# t#e sta!t ate 2o! !o&"tion. T#ese tass s#o&+ e !e/io&s+* a!o/e an s&e!/ise * t#e One! Enginee!ing team so t#at t#e* a!e e,e"&te in 2&++"om+ian"e to t#e#ea+t#4 sa2et* an en/i!onmenta+ !ote"tion !eg&+ations at Mine!a Sen"e. Scope
7e!sion 0.0 =10$01( ) age 3 o2 (0 BHP Bi++iton G!o& Le/e+ Do"&ment =!inte "oies a!e &n"ont!o++e?
GLD.031 CHAPTER 11.0 11.0 COMMISSIONING AND TRANSITION TO OPERATIONS T#e !oe"t "onsie!s aition o2 sa+t in t#e agg+ome!ation a!ea4 e2o!e !ea"#ing t#e agg+ome!ation !&ms. A ne +a"e 2o! a sa+t sto"i+e i++ e set & t#at i++ oin toget#e! it# t#e e,isting "on/e*o! e+ts * means o2 a "ont!o++e aition s*stem. A+so t#e insta++ation o2 a s"!&e! at t#e en o2 t#e e,isting agg+ome!ation !&ms is "onsie!e4 so as to "ont!o+ t#e #*!o"#+o!i" emissions &e to mi,ing o2 s&+#&!i" a"i an soi&m "#+o!ie. T#e!e i++ a+so e "#anges to se"ia+ &ms4 /a+/es an iing in t#e +ea"#ing a!ea in o!e! to !esist "o!!osi/e e22e"ts o2 t#e ne so+&tions t#at i++ #a/e a "onsie!a+* #ig#e! "on"ent!ation o2 ion "#+o!ie. At t#e same time4 a ne stage o2 as#ing i++ e ae in t#e so+/ent e,t!a"tion =S@? a!ea in o!e! to "ont!o+ t#e "on"ent!ation o2 ion "#+o!ie sin"e it "o&+ a22e"t t#e %&a+it* o2 t#e !i"# e+e"t!o+*te mo/ing toa!s t#e E stage. In o!e! to "om+* it# t#e "o!o!ate s"oe o2 t#is se"tion4 t#e GLD.031 an t#e Management Man&a+ 2o! Mao! P!oe"ts at BHP Bi++iton Pama No!te a!e "onsie!ing !e2e!en"es t#at e2ine t#e e+ements !e%&i!e 2o! ea"# #ase o2 t#e F&++ SaL !oe"t. Stages of Commissioning Commissioning T#e !o"es !o"ess s o2 Commi Commissi ssioni oning ng is i/ie i/ie into into 2o&! 2o&! stages stages44 &!ing &!ing #i"# #i"# !eson !esonsi sii+i i+itie ties s a!e e+ega e+egate te to i22e! i22e!ent ent management teams it#in t#e Cont!a"to! an Mine!a Sen"e in o!e! to ass&!e e22i"ien"* t#!o&g#o&t t#e #*!ometa++&!gi"a+ !o"ess. T#ese stages a!e s#on in t#e 2o++oing 2ig&!e an e,+aine e+o
7e!sion 0.0 =10$01( ) age ( o2 (0 BHP Bi++iton G!o& Le/e+ Do"&ment =!inte "oies a!e &n"ont!o++e?
GLD.031 CHAPTER 11.0 COMMISSIONING AND TRANSITION TO OPERATIONS Figure 11- 1 General stages of commissioning
a)
Construction Verifcation
Pre-Commissioning
• Stage 1
• Stage 2
Commissioning • Stage 3
Ramp-up • Stage 4
Stage 1: Construction verification
T#e 2a"i+ities a!e /a+iate * t#e HOP in ag!eement it# t#e e2inition o2 t#e !oe"t. T#is is ase on "omi+ing an !ea!ing a++ o2 t#e in2o!mation 2o! ea"# a!ea o2 t#e P!oe"t4 s&"# as As&i+t !aings4 st!&"t&!es an s*stems o2 oe!ation4 amongst ot#e!s in o!e! to a"#ie/e a!o/a+ in ag!eement it# t#e stana!s e2ine * t#e TOP =T&!n O/e! Pa"age? 2o+e!. Fina++*4 t#e !oe"t team s#o&+ s&mit a note o2 ene!gising =NOE?4 a&t#o!ising t#e eginning o2 !e"ommissioning. b)
Stage 2: Pre-commissioning
In t#is stage a++ o2 t#e s&s*stems s#o&+ e 2&n"tioning it#o&t t#e !o&"t 2o! #i"# t#e* e!e esigne =emt*4 it# ate! o! ai!4 on a "ase * "ase asis? it#o&t +oaing4 a!o/e to s#o a !e+ia+e oe!ation as a se%&en"e s*stem4 in"+&ing t#e /e!i2i"ation o2 a++ o2 t#e inte!+o"ing an eme!gen"* s*stems =s&"# as eme!gen"* s#&tons an &++ "o!s?. #i+e BHP Bi++iton e2ines integ!a+ tests4 t#e 2o!ma+ t!ans2e! a"ages o2 a s*stem o! a g!o& o2 s*stems i++ e !ea!e an s&mitte 2o! HOP a!o/a+. T#e o"&mente a""etan"e o2 t#e t!ans2e! a"age * t#e one! 2o! a s*stem 2o!ma++* means t#e t&!ning o/e! o2 t#e "a!e4 s&e!/ision an monito!ing o2 t#e s*stem to Mine!a Sen"e. <on 2ina+ising t#is stage4 a "e!ti2i"ate o2 me"#ani"a+ "om+etion s#o&+ e iss&e. c)
Stage 3: Commissioning
A"ti/ities a!e esta+is#e so t#at t#e s*stems !og!essi/e+* 2it toget#e! in a se%&en"e4 & &nti+ t#e* 2&n"tion it# +oaing as an integ!a+ &nit4 a""o!ing to esign. D&!ing t#is e!io4 tests a!e "a!!ie o&t on a !ange o2 i22e!ent "onitions. T#e s*stems a!e !og!essi/e+* "omine &nti+ a "ontin&o&s4 !e+ia+e an integ!a+ !o"essing is a"#ie/e it# o!e o! so+&tions. T#e "ommissioning stage is e,e"&te * a team +ea * t#e Oe!ations i/ision4 #i"# is !esonsi+e to BHP Bi++iton 2o! ea+ines4 "osts4 a"#ie/ements an "om+ian"e to t#e esign. d)
Stage : !amp-up
T#is is t#e stage immeiate+* 2o++oing "ommissioning an t#e moment #en t#e site 2a"i+ities s#o&+ e 2&n"tioning in ag!eement it# t#e !o&"tion +an. D&!ing t#is stage t#e oe!ations team i++ "ontin&o&s+* in"!ease t#e !o&"tion a"e & to t#e tonnage s&staine * t#e !oe"t esign. S"stems and Sub-s"stems T#eS*stems an S&s*stems e2ine 2o! t#e e,e"&tion o2 a++ t#e stages o2 Commissioning a!e +iste e+o
Sa+t Aition S*stem o
Sa+t Han+ing S&S*stem
o
Sa+t S&+* =Con/e*o! Be+t? S&S*stem
o
S"!&e! S&S*stem
L@ So+&tions Han+ing S*stem o
P&m S&S*stem
o
Piing S&S*stem
7e!sion 0.0 =10$01( ) age o2 (0 BHP Bi++iton G!o& Le/e+ Do"&ment =!inte "oies a!e &n"ont!o++e?
GLD.031 CHAPTER 11.0 COMMISSIONING AND TRANSITION TO OPERATIONS
So+/ent E,t!a"tion S*stem o
1 as# an POC T!ain A S&S*stem
o
1 as# an POC T!ain B S&S*stem
o
1 as# an POC T!ain C S&S*stem
o
1 as# an POC T!ain D S&S*stem
o
Fi!e Dete"tion an S&!ession S&S*stem
o
P&m 2!om E,isting O!gani" T) to 1 as# s&s*stem
o
P&m 2!om POC to $ as# S&S*stem
NOTE T#e E+e"t!i" Conne"tions an Monito!ing an Inst!&mentation 2o! ea"# s&s*stem a!e "onsie!e integ!a+ "omonents an s#o&+ e 2&n"tioning at t#e en o2 P!eCommissioning =See
7e!sion 0.0 =10$01( ) age 9 o2 (0 BHP Bi++iton G!o& Le/e+ Do"&ment =!inte "oies a!e &n"ont!o++e?
GLD.031 CHAPTER 11.0 COMMISSIONING AND TRANSITION TO OPERATIONS ?.
Strateg" for Facilities Commissioning In t#e e/e+oment o2 t#e st!ateg*4 t#e a+ignment o2 t#e "onst!&"tion mi+estones an t#e "ommissioning mi+estones4 it# t#e se%&en"e o2 t#e "ommissioning ase on t#e 2a"i+ities4 nees to e "a!!ie o&t in o!e! to ass&!e e/e+oment in a""o!an"e it# t#e !oe"t o! +an. T#e ea!+* a!ti"iation o2 e,e!ien"e e!sonne+ is 2&namenta+ in t#e !ea!ation 2o! "ommissioning. T#e st!ateg* "onsie!s t#e e,e!ien"e o2 oe!ations sta22 as in&t 2o! t#e "ommissioning team4 2o! #i"# it s#o&+ #a/e t#ei! a!ti"iation in a""o!an"e it# t#e a/ai+ai+it* o2 Mine!a Sen"e. T#e e* ase"ts in t#e Commissioning st!ateg*4 a+igne to t#e a2o!mentione4 a!e t#e 2o++oing
Inte!eenen"e s#o&+ e "onsie!e eteen t#e s&s*stems in o!e! to "a!!* o&t t#e "ommissioning in a sa2e an "o!!e"t manne! =Se"tion 11.1.$?. T#e oe!ationa+ !e%&i!ements t#at s#o&+ e !ea* #en sta!ting an* stage o2 "ommissioning s#o&+ e e2ine =
7e!sion 0.0 =10$01( ) age - o2 (0 BHP Bi++iton G!o& Le/e+ Do"&ment =!inte "oies a!e &n"ont!o++e?
GLD.031 CHAPTER 11.0 COMMISSIONING AND TRANSITION TO OPERATIONS
?. T#e o"&ments signe * t#e !esonsi+e a!t* o2 ea"# "om+ete stage s#o&+ e ienti2ie an a/ai+a+e in o!e! to ass&!e t#at t#e sta!t o2 t#e 2o++oing stage is satis2a"to!i+* e/e+oe.
Pe!sonne+ it# e,e!ien"e in ea"# one o2 t#e a"ti/ities eing e/e+oe in t#e i22e!ent stages s#o&+ e !esent. T#e se"i2i" no#o o2 Mine!a Sen"e e!sonne+ t#at #a/e a!ti"iate in "ommissioning anJo! oe!ation i++ in"!ease t#e !oai+it* o2 s&""ess.
It is !e%&i!e t#at t#e o&t+ine management st!&"t&!e es"!ie in t#e !e/io&s "#ate! is a/ai+a+e in o!e! to a/oi on times an &nne"essa!* in"!ements to t#e !og!amming o2 a"ti/ities.
It is ne"essa!* to ass&!e t#at t#e s*stems to e "ommissione satis2a"to!i+* "om+* it# t#e HSEC stana!s o2 Mine!a Sen"e in o!e! to a/oi !is to eo+e an t#e en/i!onment. T#e 2o++oing s&"#ate! +a*s o&t t#e "ommissioning se%&en"e4 "onsie!ing t#e 2o&! =(? gene!a+ stages e2ine in
7e!sion 0.0 =10$01( ) age ' o2 (0 BHP Bi++iton G!o& Le/e+ Do"&ment =!inte "oies a!e &n"ont!o++e?
GLD.031 CHAPTER 11.0 COMMISSIONING AND TRANSITION TO OPERATIONS
1.1.$
.
Commissioning se%&en"e
A !ationa++* +anne "ommissioning is 2&namenta+ 2o! sta!t& o2 +ant oe!ations an !e%&i!es a++o"ating !esonsii+ities eteen t#e HOP E,e"&tion i/ision 2o! !e"ommissioning4 an t#e Oe!ations i/ision 2o! "ommissioning an !am&4 as it is a !on2ie+ !oe"t. T#e goa+ o2 t#e +an is to a"#ie/e an otima+ se%&en"e in a++ in/o+/e 2a"i+ities. T#is i++ !es&+t in "ost !e&"tions 2o! Mine!a Sen"e4 minimising ontimes an &se o2 e,"essi/e !eso&!"es4 an a"#ie/ement o2 t#e s"#e&+e !o&"tion ate4 amongst ot#e!s. T#e "ommissioning se%&en"e taes into a""o&nt t#e eenen"* o2 t#e e%&iment it# !ese"t to ea"# s*stem an s& s*stem e2ine =Se"tion 11.1.1?. T#e !ea on is s#on in t#e #ie!a!"#i"a+ "#a!t o2 2ig&!e 11$4 eginning it# t#e +ant a!eas #e!e e%&iment4 iing4 an st!&"t&!es i++ e "ommissione. T#is Se+e"tion P#ase st&* in"+&es "ommissioning etai+s at t#e s&s*stem +e/e+4 #i"# i++ e &se to gene!ate t#e !e%&i!e in&ts an o&t&ts o2 in2o!mation to e &se in t#e &"oming #ases. Fo! t#is stage4 e+e"t!i"a+ "onne"tions4 "ont!o+ an inst!&mentation a!e in"+&e as integ!ate "omonents 2o! ea"# s& s*stem4 #i"# s#o&+ e oe!ating * t#e en o2 t#e !e"ommissioning.
7e!sion 0.0 =10$01( ) age 5 o2 (0 BHP Bi++iton G!o& Le/e+ Do"&ment =!inte "oies a!e &n"ont!o++e?
GLD.031 CHAPTER 11.0 COMMISSIONING AND TRANSITION TO OPERATIONS Figure 11- 2 General Commissioning #ierarc$"
Sen"e P+ant
Agg+ome!ation
Sa+t A00ition
Lea"#ing
Lea"#ing So+&tion Han0+ing S*stem
S@
S@ S*stem
Figure 11- 3 %gglomeration %rea #ierarc$"
7e!sion 0.0 =10$01( ) age 10 o2 (0 BHP Bi++iton G!o& Le/e+ Do"&ment =!inte "oies a!e &n"ont!o++e?
GLD.031 CHAPTER 11.0 COMMISSIONING AND TRANSITION TO OPERATIONS
Sto"i+e
NaC+ Han0+ing
Ra0ia+ Sta"e!
T!ansition Dis"#a!ge Hoe!
E+e"t!i" Hoist
Be+t Fee0e!
Stati" E+e"t!omagnet
Han0+ing Ca!t
NaC+ S&+* Meta+ Dete"to! T!anso!t Be+t
Agg+ome!ation A!ea
Ieig# mete! Fi!e 0ete"tion an0 s&!ession
Gas T!eatment
P&m
S"!&33e!
Ias# Iate! Tan
S&"tion Hoo0
7enti+ato!
Agg+ome!ation D!&m
Figure 11- &eac$ing %rea #ierarc$" '()
7e!sion 0.0 =10$01( ) age 11 o2 (0 BHP Bi++iton G!o& Le/e+ Do"&ment =!inte "oies a!e &n"ont!o++e?
GLD.031 CHAPTER 11.0 COMMISSIONING AND TRANSITION TO OPERATIONS
P&ming L@ A!ea 1 So+&tions Han0+ing
P&ms
Soo+s Piing 7a+/es
NOTE =>? T#e same se%&en"e 2o! !a22inate an ILS is in"+&e. Figure 11- S* %rea #ierarc$"
7e!sion 0.0 =10$01( ) age 1$ o2 (0 BHP Bi++iton G!o& Le/e+ Do"&ment =!inte "oies a!e &n"ont!o++e?
GLD.031 CHAPTER 11.0 COMMISSIONING AND TRANSITION TO OPERATIONS
TanHs
Mi,e!s I1 Ias# an0 POC T!ain AJBJCJD =>?
P&ms
Sett+e! Fi!e S&!ession S*stem E,ansion
ADASA Iate! S&+* Conne"tion
P&ms S@ P&ming 2!om e,isting O!gani" TanH to I1 Ias#
TanH
Piing
P&ms P&ming 2!om POC to I$ Ias# Piing
NOTE =>? T#e same se%&en"e is in"+&e 2o! 1 as# T!ain AJBJCJD S&s*stems
T#e main a"ti/ities to e e!2o!me 2o! ea"# "ommissioning stage in"+&e
Me"#ani"a+ Com+etion De+i/e!* o2 te"#ni"a+ a"age t#at4 as a minim&m s#o&+ in"+&e a "#e"+ist o2 a++ e%&iment4 2a"i+ities4 an s*stems !e+ine +ans4 an &n"# +ist an +ist o2 2a"i+it* an ane+ e*s =in"+&e?. P&n"# List C#e"+ist o2 ening a"ti/ities es"!ie in o"&mentation t#at ini"ates e2i"ien"ies o! &n!eso+/e oe"tions. T#e &n"# +ist is gene!ate 2o++oing a site a+ an inse"tion o2 t#e 2a"i+ities * t#e "ont!a"to!4 te"#ni"a+ o!site inse"tions4 enginee!ing an "onst!&"tion4 an oe!ationa+ &se! e!sonne+. 7a+iation 2o! t#e sta!t o2 testing 2o! t#e ne,t #ase eens on t#e t*e o2 a"ti/it* on t#e &n"# +ist. T#e t#!ee t*es o2 &n"# +ists a!e e2ine as
7e!sion 0.0 =10$01( ) age 13 o2 (0 BHP Bi++iton G!o& Le/e+ Do"&ment =!inte "oies a!e &n"ont!o++e?
GLD.031 CHAPTER 11.0 COMMISSIONING AND TRANSITION TO OPERATIONS 2o++os o
A A"ti/it* it#in t#e s"oe !e%&i!e to !o"ee it# t#e oe!ation. T#ese e+ements a!e eeme as essentia+ !e%&i!ements to "om+ete t#e "onst!&"tion an insta++ation #ase.
o
B A"ti/it* it#in t#e s"oe4 &t is not essentia+ to !o"ee it# t#e oe!ation.
o
C O&t o2 s"oe a"ti/it*4 oes not !e/ent t#e oe!ation.
T&!n O/e! Pa"age =TOP? Te"#ni"a+ 2o+e! "omi+ing te"#ni"a+ a"g!o&n4 ata s#eets4 +ans4 !oto"o+s4 ana+*ses anJo! "e!ti2i"ation !e"o!s4 se"i2i" st&* !es&+ts4 "ata+og&es4 man&a+s4 et". 2o! t#e s*stem "omonents. T#is a"age i++ e !o/ie 2o! 2&t&!e 2a"i+it* oe!ation an maintenan"e. AsB&i+t D!aings Fina+ assem+* !aings4 #i"# s#o t#e e,a"t 2ina+ imensions a2te! "onst!&"tion.
NOE Noti2i"ation o2 Ene!gising =oe!&?
NoLoa Test E%&iment tests o! s*stem tests it#o&t mate!ia+4 o! it# test mate!ia+ in e,"etiona+ "ases. T#is mate!ia+ oes not "o!!eson to !o"ess mate!ia+.
Inst!&ment Tests an DCS Signa+s T#e "ont!o+ s*stem e+i/e!s ana+og&e o! igita+ signa+. Comm&ni"ation tests it# 2ie+ inst!&mentation =DP o! PA "omm&ni"ation?. D*nami" H*!a&+i" Testing Main+* 2o! iing4 a""o!ing to esign se"i2i"ations4 e2ine * t#e stana!4 eening on t#e !o"ess an 2+o. Pe!2o!man"e Testing E/a+&ates t#e e22i"ien"* o2 t#e s&s*stem ase on #at as e2ine in t#e esign an #at is #*si"a++* !esent.
Setting Inte!+o"s an Loos On"e t#e inst!&mentation s*stem is "a+i!ate4 an e/a+&ation is e!2o!me on eme!gen"* !esonses o! !esonses o&tsie o2 t#e esign.
Cont!o++e! T&ning 7e!i2i"ation t#at a++ inst!&mentation e/i"es 2&n"tion &ni2o!m+* an in se%&en"e.
E%&imentS*stem Se%&entia+ Testing 7e!i2i"ation t#at t#e e%&iment oe!ates sim&+taneo&s+* it# t#e o!e! o2 t#e "ont!o+ s*stems an t#e i22e!ent oe!ation moes.
C#e"+ist Re/ie +ist4 a+ies 2o! ot# !e"ommissioning an "ommissioning.
Eno!sement Fina+ a!o/a+ o2 t#e #ase4 a+ies 2o! !e"ommissioning an "ommissioning.
Sta!t&.
T#e minim&m tests an !e%&i!ements 2o! ea"# o2 t#e 2o&! #ases o2 "ommissioning a!e s#on in t#e +ogi"a+ se%&entia+
4 Ta+e 11$ an . T#ese #a/e een esigne it# !ese"t to t#e "omonents o2 ea"# s&s*stem4 an #a/e een a&ste to times !e%&i!e to !ea!e ea"# e+ement 2o! t#e ne,t stage. T#e "ommissioning se%&en"e 2o! ea"# s&s*stem is !o/ie in t#e 2o++oing ta+es4 to e 2&++* e/e+oe4 an "ontin&e t#e 7e!sion 0.0 =10$01( ) age 1( o2 (0 BHP Bi++iton G!o& Le/e+ Do"&ment =!inte "oies a!e &n"ont!o++e?
GLD.031 CHAPTER 11.0 COMMISSIONING AND TRANSITION TO OPERATIONS se%&en"e o2 "ommissioning 2o! ea"# S&S*stem.
+able 11-1 Salt %ddition S"stem Commissioning Se,uence Sub-S"stems
Salt #andling
Construction erification
Pre-commissioning
Me"#ani"a+ Com+etion P&n"# +ist A "+ose TOP 2o+e! As&i+t !aings NOE
No+oa tests =me"#ani"a+ e+e"t!i"a+? Inst!&mentJsenso! an DCS signa+ tests P&n"# +ist A "+ose <ate an /a+iate "ommissioning +an =SPA? C!eate an manage !o"e&!e man&a+s an oe!ations an maintenan"e t!aining man&a+s Manage Maintenan"e P+an C#e"+ist an Eno!sement o2 P!e "ommissioning C#e" !otation i!e"tion o2 moto!s
7e!sion 0.0 =10$01( ) age 1 o2 (0 BHP Bi++iton G!o& Le/e+ Do"&ment =!inte "oies a!e &n"ont!o++e?
Commissioning E%&iment s*stem se%&entia+ testing Loa tests =me"#ani"a+ e+e"t!i"a+? Inte!+o" an DCS +oo tests D*nami" a+ignment P&n"# +ist A "+ose P&n"# +ist B !og!amme it# "om+ian"e "ommitment Loa Maste! maintenan"e ata C#e"+ist an Commission Eno!sement
!amp-up
P!o"ess so+is =mine!a+? testing Contin&o&s se%&entia+ testing Oe!ationa+ a!amete! a&stments Pe!2o!man"e testing Inte!+o" an +oo settings Cont!o++e! t&ning
GLD.031 CHAPTER 11.0 COMMISSIONING AND TRANSITION TO OPERATIONS
Sub-S"stems
Salt Suppl"
Construction erification
Pre-commissioning
Commissioning
!amp-up
Me"#ani"a+ Com+etion P&n"# +ist A "+ose TOP 2o+e! As&i+t !aings NOE
No+oa tests =me"#ani"a+ e+e"t!i"a+? Inst!&mentJsenso! an DCS signa+ tests C#e" !otation i!e"tion o2 moto!s P&n"# +ist A "+ose <ate an /a+iate "ommissioning +an =SPA? C!eate an manage !o"e&!e man&a+s an oe!ations an maintenan"e t!aining man&a+s Manage Maintenan"e P+an C#e"+ist an Eno!sement o2 P!e "ommissioning.
E%&iment s*stem se%&entia+ testing Loa tests =me"#ani"a+ e+e"t!i"a+? Inte!+o" an DCS +oo tests D*nami" a+ignment P&n"# +ist A "+ose P&n"# +ist B !og!amme it# "om+ian"e "ommitment Loa Maste! maintenan"e ata C#e"+ist an Commission Eno!sement
P!o"ess so+is =mine!a+? testing Contin&o&s se%&entia+ testing Oe!ationa+ a!amete! a&stments Pe!2o!man"e testing Inte!+o" an +oo settings Cont!o++e! t&ning
7e!sion 0.0 =10$01( ) age 19 o2 (0 BHP Bi++iton G!o& Le/e+ Do"&ment =!inte "oies a!e &n"ont!o++e?
GLD.031 CHAPTER 11.0 COMMISSIONING AND TRANSITION TO OPERATIONS
Sub-S"stems
Scrubber
Construction erification
Pre-commissioning
Commissioning
!amp-up
Me"#ani"a+ Com+etion P&n"# +ist A "+ose TOP 2o+e! As&i+t !aings NOE
F+&s#ing Ca+i!ation o2 /a+/es4 inst!&ments4 et". No+oa tests =me"#ani"a+ e+e"t!i"a+? Inst!&ment an DCS signa+ tests Stati" #*!a&+i" =tig#tness? testing4 !e"o! an !eai! i2 !o+ems a!e ete"te OnJo22 an "ont!o+ /a+/es osition C#e" t#at !ain an !o"ess man&a+ /a+/es i++ e oe!ati/e. C#e" !otation i!e"tion o2 moto!s C#e" man&a+ /a+/es oe!ation C#e" ate! s&+* a/ai+ai+it*. P&n"# +ist A "+ose <ate an /a+iate "ommissioning +an =SPA? C!eate an manage !o"e&!e man&a+s an oe!ations an maintenan"e t!aining man&a+s Manage Maintenan"e P+an C#e"+ist an Eno!sement o2 P!e "ommissioning.
F+&i testing =ate!4 ot#e!s? E%&iment s*stem se%&entia+ testing Finite a&stments to /a+/es4 inst!&ments4 et". Loa tests =me"#ani"a+ e+e"t!i"a+? Inte!+o" an DCS +oo tests D*nami" #*!a&+i" testing P&n"# +ist A "+ose P&n"# +ist B !og!amme it# "om+ian"e "ommitment Loa Maste! maintenan"e ata C#e"+ist an Commission Eno!sement
P!o"ess 2+&i =gas? testing Contin&o&s se%&entia+ testing Oe!ationa+ a!amete! a&stments Pe!2o!man"e testing Inte!+o" an +oo settings Cont!o++e! t&ning
7e!sion 0.0 =10$01( ) age 1- o2 (0 BHP Bi++iton G!o& Le/e+ Do"&ment =!inte "oies a!e &n"ont!o++e?
GLD.031 CHAPTER 11.0 COMMISSIONING AND TRANSITION TO OPERATIONS +able 11-2 Commissioning Se,uence for t$e Solution #andling S"stem Sub-S"stems
Pump
Construction erification
Pre-commissioning
Commissioning
!amp-up
Me"#ani"a+ Com+etion P&n"# +ist A "+ose TOP 2o+e! As&i+t !aings NOE
F+&s#ing No+oa tests =me"#ani"a+ e+e"t!i"a+? Inst!&mentJsenso! an DCS signa+ tests Stati" a+ignment C#e" t#at t#e!e a!e no +eas. C#e" !otation i!e"tion o2 moto!s C#e" man&a+ /a+/es oe!ation P&n"# +ist A "+ose <ate an /a+iate "ommissioning +an =SPA? C!eate an manage !o"e&!e man&a+s an oe!ations an maintenan"e t!aining man&a+s Manage Maintenan"e P+an C#e"+ist an Eno!sement o2 P!e "ommissioning.
F+&i testing =ate!4 ot#e!s? Loa tests =me"#ani"a+ e+e"t!i"a+? Inte!+o" an DCS +oo tests D*nami" #*!a&+i" testing D*nami" a+ignment P&n"# +ist A "+ose P&n"# +ist B !og!amme it# "om+ian"e "ommitment Loa Maste! maintenan"e ata C#e"+ist an Commission Eno!sement
P!o"ess 2+&is =a"i so+&tions? testing Contin&o&s se%&entia+ testing Oe!ationa+ a!amete! a&stments Pe!2o!man"e testing Inte!+o" an +oo settings Cont!o++e! t&ning.
7e!sion 0.0 =10$01( ) age 1' o2 (0 BHP Bi++iton G!o& Le/e+ Do"&ment =!inte "oies a!e &n"ont!o++e?
GLD.031 CHAPTER 11.0 COMMISSIONING AND TRANSITION TO OPERATIONS
Sub-S"stems
Piping
Construction erification
Pre-commissioning
Commissioning
!amp-up
Me"#ani"a+ Com+etion P&n"# +ist A "+ose TOP 2o+e! As&i+t !aings NOE
F+&i testing =ate! ot#e!s? Ca+i!ation o2 /a+/es4 inst!&ments4 et". No+oa tests =me"#ani"a+ e+e"t!i"a+? Inst!&mentJsenso! an DCS signa+ tests C#e" t#at t#e!e a!e no +eas. OnJo22 an "ont!o+ /a+/es osition C#e" man&a+ /a+/es oe!ation P&n"# +ist A "+ose <ate an /a+iate "ommissioning +an =SPA? C!eate an manage !o"e&!e man&a+s an oe!ations an maintenan"e t!aining man&a+s Manage Maintenan"e P+an C#e"+ist an Eno!sement o2 P!e "ommissioning.
F+&i testing =ate!4 ot#e!s? E%&iment s*stem se%&entia+ testing Finite a&stments to /a+/es4 inst!&ments4 et". Loa tests =me"#ani"a+ e+e"t!i"a+? Inte!+o" an DCS +oo tests D*nami" #*!a&+i" testing P&n"# +ist A "+ose P&n"# +ist B !og!amme it# "om+ian"e "ommitment Loa Maste! maintenan"e ata C#e"+ist an Commission Eno!sement
P!o"ess 2+&is =a"i so+&tions? testing Contin&o&s se%&entia+ testing Oe!ationa+ a!amete! a&stments Pe!2o!man"e testing Inte!+o" an +oo settings Cont!o++e! t&ning
+able 11-3 Commissioning Se,uence for t$e Solvent ./traction S"stem
7e!sion 0.0 =10$01( ) age 15 o2 (0 BHP Bi++iton G!o& Le/e+ Do"&ment =!inte "oies a!e &n"ont!o++e?
GLD.031 CHAPTER 11.0 COMMISSIONING AND TRANSITION TO OPERATIONS
Sub-S"stems
01 0as$ and PC +rain %
Construction erification
Pre-commissioning
Commissioning
!amp-up
Me"#ani"a+ Com+etion P&n"# +ist A "+ose TOP 2o+e! As&i+t !aings NOE
F+&s#ing Ca+i!ation o2 /a+/es4 inst!&ments4 et". No+oa tests =me"#ani"a+ e+e"t!i"a+? Inst!&mentJsenso! an DCS signa+ tests OnJo22 an "ont!o+ /a+/es osition. C#e" ate! s&+* a/ai+ai+it*. Stati" #*!a&+i" =tig#tness? testing4 !e"o! an !eai! i2 !o+ems a!e ete"te. C#e" moto! !otation i!e"tion C#e" man&a+ /a+/es oe!ation Stati" a+ignment C#e" t#at t#e +i +e/e+ o2 o!gani" is !e"ommene * esign. C#e" a%&eo&s "ont!o+ e++os oe!ation in a++ sett+e!s 7e!i2* 2+o ist!i&to!s an DDG 2o&nation C#e" DOP gate oe!ation 7e!i2* GAP =oening? e+o DOP t&!ine 7e!i2* +eas t#!o&g# t#e !ain 2!om t#e "o/e! o2 t#e SPIRO) ons. Mae !m "o!!e+ation it# /a!ia+e 2!e%&en"* !i/e =7FD? osition o2 DOP an SPIRO). P&n"# +ist A "+ose <ate an /a+iate "ommissioning +an =SPA? C!eate an manage !o"e&!e man&a+s an oe!ations an maintenan"e t!aining man&a+s Manage Maintenan"e P+an C#e"+ist an Eno!sement o2 P!e"ommissioning.
F+&i testing =ate!4 ot#e!s? E%&iment s*stem se%&entia+ testing Finite a&stments to /a+/es4 inst!&ments4 et". Loa tests =me"#ani"a+ e+e"t!i"a+? Inte!+o" an DCS +oo tests D*nami" #*!a&+i" testing Pe!2o!man"e tests it# a"ii2ie ate! to ienti2* &nete"te +eas in !e"om test. Pe!2o!m test it# ate! an so+/ent ineenent+* to ienti2* &nete"te +eas in e!2o!me tests. Tans CAN NOT "ontain so+/ent o! o!gani" so+&tion4 e2o!e t#e Fi!e S*stem is oe!ationa+ P&n"# +ist A "+ose P&n"# +ist B !og!amme it# "om+ian"e "ommitment Loa Maste! maintenan"e ata C#e"+ist an Commission Eno!sement
P!o"ess 2+&i =o!gani" an a%&eo&s so+&tion? testing Contin&o&s se%&entia+ testing Oe!ationa+ a!amete! a&stments Pe!2o!man"e testing Inte!+o" an +oo settings Cont!o++e! t&ning
7e!sion 0.0 =10$01( ) age $0 o2 (0 BHP Bi++iton G!o& Le/e+ Do"&ment =!inte "oies a!e &n"ont!o++e?
GLD.031 CHAPTER 11.0 COMMISSIONING AND TRANSITION TO OPERATIONS
Sub-S"stems
01 0as$ and PC +rain
Construction erification
Pre-commissioning
Commissioning
!amp-up
Me"#ani"a+ Com+etion P&n"# +ist A "+ose TOP 2o+e! As&i+t !aings NOE
F+&s#ing Ca+i!ation o2 /a+/es4 inst!&ments4 et". No+oa tests =me"#ani"a+ e+e"t!i"a+? Inst!&mentJsenso! an DCS signa+ tests OnJo22 an "ont!o+ /a+/es osition. C#e" ate! s&+* a/ai+ai+it*. Stati" #*!a&+i" =tig#tness? testing4 !e"o! an !eai! i2 !o+ems a!e ete"te. C#e" moto! !otation i!e"tion C#e" man&a+ /a+/es oe!ation Stati" a+ignment C#e" t#at t#e +i +e/e+ o2 o!gani" is !e"ommene * esign. C#e" a%&eo&s "ont!o+ e++os oe!ation in a++ sett+e!s 7e!i2* 2+o ist!i&to!s an DDG 2o&nation C#e" DOP gate oe!ation 7e!i2* GAP =oening? e+o DOP t&!ine 7e!i2* +eas t#!o&g# t#e !ain 2!om t#e "o/e! o2 t#e SPIRO) ons. Mae !m "o!!e+ation it# /a!ia+e 2!e%&en"* !i/e =7FD? osition o2 DOP an SPIRO). P&n"# +ist A "+ose <ate an /a+iate "ommissioning +an =SPA? C!eate an manage !o"e&!e man&a+s an oe!ations an maintenan"e t!aining man&a+s Manage Maintenan"e P+an C#e"+ist an Eno!sement o2 P!e"ommissioning.
F+&i testing =ate! ot#e!s? E%&iment s*stem se%&entia+ testing Finite a&stments to /a+/es4 inst!&ments4 et". Loa tests =me"#ani"a+ e+e"t!i"a+? Inte!+o" an DCS +oo tests D*nami" #*!a&+i" testing Pe!2o!m tests it# a"i&+ate ate! to ienti2* &nete"te +eas in P!e"om test. Pe!2o!m test it# ate! an so+/ent ineenent+* to ienti2* &nete"te +eas in e!2o!me tests. Tans CAN NOT "ontain so+/ent o! o!gani" so+&tion4 e2o!e t#e Fi!e S*stem is oe!ationa+. P&n"# +ist A "+ose P&n"# +ist B !og!amme it# "om+ian"e "ommitment Loa Maste! maintenan"e ata C#e"+ist an Commission Eno!sement
P!o"ess 2+&i =o!gani" an a%&eo&s so+&tion? testing Contin&o&s se%&entia+ testing Oe!ationa+ a!amete! a&stments Pe!2o!man"e testing Inte!+o" an +oo settings Cont!o++e! t&ning
7e!sion 0.0 =10$01( ) age $1 o2 (0 BHP Bi++iton G!o& Le/e+ Do"&ment =!inte "oies a!e &n"ont!o++e?
GLD.031 CHAPTER 11.0 COMMISSIONING AND TRANSITION TO OPERATIONS
Sub-S"stems
01 0as$ and PC +rain C
Construction erification
Pre-commissioning
Commissioning
!amp-up
Me"#ani"a+ Com+etion P&n"# +ist A "+ose TOP 2o+e! As&i+t !aings NOE
F+&s#ing Ca+i!ation o2 /a+/es4 inst!&ments4 et". No+oa tests =me"#ani"a+ e+e"t!i"a+? Inst!&mentJsenso! an DCS signa+ tests OnJo22 an "ont!o+ /a+/es osition. C#e" ate! s&+* a/ai+ai+it*. Stati" #*!a&+i" =tig#tness? testing4 !e"o! an !eai! i2 !o+ems a!e ete"te. C#e" moto! !otation i!e"tion C#e" man&a+ /a+/es oe!ation Stati" a+ignment C#e" t#at t#e +i +e/e+ o2 o!gani" is !e"ommene * esign. C#e" a%&eo&s "ont!o+ e++os oe!ation in a++ sett+e!s 7e!i2* 2+o ist!i&to!s an DDG 2o&nation C#e" DOP gate oe!ation 7e!i2* GAP =oening? e+o DOP t&!ine 7e!i2* +eas t#!o&g# t#e !ain 2!om t#e "o/e! o2 t#e SPIRO) ons. Mae !m "o!!e+ation it# /a!ia+e 2!e%&en"* !i/e =7FD? osition o2 DOP an SPIRO). P&n"# +ist A "+ose <ate an /a+iate "ommissioning +an =SPA? C!eate an manage !o"e&!e man&a+s an oe!ations an maintenan"e t!aining man&a+s Manage Maintenan"e P+an C#e"+ist an Eno!sement o2 P!e"ommissioning.
F+&i testing =ate! ot#e!s? E%&iment s*stem se%&entia+ testing Finite a&stments to /a+/es4 inst!&ments4 et". Loa tests =me"#ani"a+ e+e"t!i"a+? Inte!+o" an DCS +oo tests D*nami" #*!a&+i" testing Pe!2o!m tests it# a"i&+ate ate! to ienti2* &nete"te +eas in P!e"om test. Pe!2o!m test it# ate! an so+/ent ineenent+* to ienti2* &nete"te +eas in e!2o!me tests. Tans CAN NOT "ontain so+/ent o! o!gani" so+&tion4 e2o!e t#e Fi!e S*stem is oe!ationa+ P&n"# +ist A "+ose P&n"# +ist B !og!amme it# "om+ian"e "ommitment Loa Maste! maintenan"e ata C#e"+ist an Commission Eno!sement
P!o"ess 2+&i =o!gani" an a%&eo&s so+&tion? testing Contin&o&s se%&entia+ testing Oe!ationa+ a!amete! a&stments Pe!2o!man"e testing Inte!+o" an +oo settings Cont!o++e! t&ning
7e!sion 0.0 =10$01( ) age $$ o2 (0 BHP Bi++iton G!o& Le/e+ Do"&ment =!inte "oies a!e &n"ont!o++e?
GLD.031 CHAPTER 11.0 COMMISSIONING AND TRANSITION TO OPERATIONS
Sub-S"stems
01 0as$ and PC +rain
Construction erification
Pre-commissioning
Commissioning
!amp-up
Me"#ani"a+ Com+etion P&n"# +ist A "+ose TOP 2o+e! As&i+t !aings NOE
F+&s#ing Ca+i!ation o2 /a+/es4 inst!&ments4 et". No+oa tests =me"#ani"a+ e+e"t!i"a+? Inst!&mentJsenso! an DCS signa+ tests OnJo22 an "ont!o+ /a+/es osition. C#e" ate! s&+* a/ai+ai+it*. Stati" #*!a&+i" =tig#tness? testing4 !e"o! an !eai! i2 !o+ems a!e ete"te. C#e" moto! !otation i!e"tion C#e" man&a+ /a+/es oe!ation Stati" a+ignment C#e" t#at t#e +i +e/e+ o2 o!gani" is !e"ommene * esign. C#e" a%&eo&s "ont!o+ e++os oe!ation in a++ sett+e!s 7e!i2* 2+o ist!i&to!s an DDG 2o&nation C#e" DOP gate oe!ation 7e!i2* GAP =oening? e+o DOP t&!ine 7e!i2* +eas t#!o&g# t#e !ain 2!om t#e "o/e! o2 t#e SPIRO) ons. Mae !m "o!!e+ation it# /a!ia+e 2!e%&en"* !i/e =7FD? osition o2 DOP an SPIRO). P&n"# +ist A "+ose <ate an /a+iate "ommissioning +an =SPA? C!eate an manage !o"e&!e man&a+s an oe!ations an maintenan"e t!aining man&a+s Manage Maintenan"e P+an C#e"+ist an Eno!sement o2 P!e"ommissioning.
F+&i testing =ate! ot#e!s? E%&iment s*stem se%&entia+ testing Finite a&stments to /a+/es4 inst!&ments4 et". Loa tests =me"#ani"a+ e+e"t!i"a+? Inte!+o" an DCS +oo tests D*nami" #*!a&+i" testing Pe!2o!m tests it# a"i&+ate ate! to ienti2* &nete"te +eas in P!e"om test. Pe!2o!m test it# ate! an so+/ent ineenent+* to ienti2* &nete"te +eas in e!2o!me tests. Tans CAN NOT "ontain so+/ent o! o!gani" so+&tion4 e2o!e t#e Fi!e S*stem is oe!ationa+ .P&n"# +ist A "+ose P&n"# +ist B !og!amme it# "om+ian"e "ommitment Loa Maste! maintenan"e ata C#e"+ist an Commission Eno!sement
P!o"ess 2+&i =o!gani" an a%&eo&s so+&tion? testing Contin&o&s se%&entia+ testing Oe!ationa+ a!amete! a&stments Pe!2o!man"e testing Inte!+o" an +oo settings Cont!o++e! t&ning
7e!sion 0.0 =10$01( ) age $3 o2 (0 BHP Bi++iton G!o& Le/e+ Do"&ment =!inte "oies a!e &n"ont!o++e?
GLD.031 CHAPTER 11.0 COMMISSIONING AND TRANSITION TO OPERATIONS
Sub-S"stems
Fire etection and Suppression
Construction erification
Pre-commissioning
Commissioning
!amp-up
Me"#ani"a+ Com+etion P&n"# +ist A "+ose TOP 2o+e! As&i+t !aings NOE
F+&s#ing Ca+i!ation o2 /a+/es4 inst!&ments4 et". No+oa tests =me"#ani"a+ e+e"t!i"a+? Inst!&mentJsenso! an DCS signa+ tests OnJo22 an "ont!o+ /a+/es osition. Stati" #*!a&+i" =tig#tness? testing Fi++ t#e tans4 e%&iment an iing it# ate! an "#e" it 2o! +eas an i2 ete"t4 !e"o! an !eai! C#e" t#at !ain an !o"ess man&a+ /a+/es i++ e oe!ati/e. C#e" moto! !otation i!e"tion C#e" ate! s&+* a/ai+ai+it*. Stati" a+ignment P&n"# +ist A "+ose <ate an /a+iate "ommissioning +an =SPA? C!eate an manage !o"e&!e man&a+s an oe!ations an maintenan"e t!aining man&a+s Manage Maintenan"e P+an C#e"+ist an Eno!sement o2 P!e"ommissioning
F+&i testing =ate! ot#e!s? E%&iment s*stem se%&entia+ testing Finite a&stments to /a+/es4 inst!&ments4 et". Inte!+o" an DCS +oo tests D*nami" #*!a&+i" testing P&n"# +ist A "+ose P&n"# +ist B !og!amme it# "om+ian"e "ommitment Loa Maste! maintenan"e ata C#e"+ist an Commission Eno!sement
P!o"ess 2+&i =so+&tion? testing Contin&o&s se%&entia+ testing Oe!ationa+ a!amete! a&stments Pe!2o!man"e testing Inte!+o" an +oo settings Cont!o++e! t&ning
7e!sion 0.0 =10$01( ) age $( o2 (0 BHP Bi++iton G!o& Le/e+ Do"&ment =!inte "oies a!e &n"ont!o++e?
GLD.031 CHAPTER 11.0 COMMISSIONING AND TRANSITION TO OPERATIONS
Sub-S"stems
Pump from +4 ./isting &oaded rganic
Construction erification
Me"#ani"a+ Com+etion P&n"# +ist A "+ose TOP 2o+e! As&i+t !aings NOE
Pre-commissioning F+&s#ing Ca+i!ation o2 /a+/es4 inst!&ments4 et". No+oa tests =me"#ani"a+ e+e"t!i"a+? Inst!&mentJsenso! an DCS signa+ tests onJo22 an "ont!o+ /a+/es osition C#e" t#at !ain an !o"ess man&a+ /a+/es i++ e oe!ati/e. C#e" moto! !otation i!e"tion Stati" #*!a&+i" =tig#tness? testing4 !e"o! an !eai! i2 !o+ems a!e ete"te. Stati" a+ignment P&n"# +ist A "+ose <ate an /a+iate "ommissioning +an =SPA? C!eate an manage !o"e&!e man&a+s an oe!ations an maintenan"e t!aining man&a+s Manage Maintenan"e P+an C#e"+ist an Eno!sement o2 P!e"ommissioning
7e!sion 0.0 =10$01( ) age $ o2 (0 BHP Bi++iton G!o& Le/e+ Do"&ment =!inte "oies a!e &n"ont!o++e?
Commissioning
!amp-up
F+&i testing =ate! ot#e!s? E%&iment s*stem se%&entia+ testing Finite a&stments to /a+/es4 inst!&ments4 et". Inte!+o" an DCS +oo tests D*nami" #*!a&+i" testing P&n"# +ist A "+ose P&n"# +ist B !og!amme it# "om+ian"e "ommitment Loa Maste! maintenan"e ata C#e"+ist an Commission Eno!sement
P!o"ess 2+&i =so+&tion? testing Contin&o&s se%&entia+ testing Oe!ationa+ a!amete! a&stments Pe!2o!man"e testing Inte!+o" an +oo settings Cont!o++e! t&ning
GLD.031 CHAPTER 11.0 COMMISSIONING AND TRANSITION TO OPERATIONS
Sub-S"stems
Pump from PC to 02 0as$
Construction erification
Pre-commissioning
Commissioning
!amp-up
Me"#ani"a+ Com+etion P&n"# +ist A "+ose TOP 2o+e! As&i+t !aings NOE
F+&s#ing Ca+i!ation o2 /a+/es4 inst!&ments4 et". No+oa tests =me"#ani"a+ e+e"t!i"a+? Inst!&mentJsenso! an DCS signa+ tests onJo22 an "ont!o+ /a+/es osition C#e" t#at !ain an !o"ess man&a+ /a+/es i++ e oe!ati/e. C#e" moto! !otation i!e"tion Stati" #*!a&+i" =tig#tness? testing4 !e"o! an !eai! i2 !o+ems a!e ete"te Stati" a+ignment P&n"# +ist A "+ose <ate an /a+iate "ommissioning +an =SPA? C!eate an manage !o"e&!e man&a+s an oe!ations an maintenan"e t!aining man&a+s Manage Maintenan"e P+an C#e"+ist an Eno!sement o2 P!e"ommissioning.
F+&i testing =ate! ot#e!s? E%&iment s*stem se%&entia+ testing Finite a&stments to /a+/es4 inst!&ments4 et". Inte!+o" an DCS +oo tests D*nami" #*!a&+i" testing P&n"# +ist A "+ose P&n"# +ist B !og!amme it# "om+ian"e "ommitment Loa Maste! maintenan"e ata C#e"+ist an Commission Eno!sement
P!o"ess 2+&i =so+&tion? testing Contin&o&s se%&entia+ testing Oe!ationa+ a!amete! a&stments Pe!2o!man"e testing Inte!+o" an +oo settings Cont!o++e! t&ning
To "on&"t t#e !e%&i!e tests 2o! t#e Sa+t Aition S*stem4 a minima+ sa+t s&+* i++ e neee to 2ee t#e i22e!ent testing e/i"es. T#is i++ e 2&!t#e! e2ine in t#e 2o++oing #ase. T#e "ommissioning se%&en"e s#o&+ !io!itise an o!e! t#at !omotes t#e !ote"tion o2 e!sonne+ #ea+t# an t#e en/i!onment.
1K Agg+ome!ation 2i!e ete"tion an s&!ession s&s*stem o
S"!&e! s&s*stem
o
S@ 2i!e ete"tion an s&!ession s&s*stem.
$K Piing s&s*stem. o
P&m s&s*stem.
o
Sa+t #an+ing s&s*stem.
o
1 as# an POC t!ain AJBJCJD s&s*stem.
o
P&m 2!om T) e,isting o!gani" +oaing s&s*stem.
o
P&m 2!om POC to $ as# s&s*stem.
o
Sa+t s&+* s&s*stem.
7e!sion 0.0 =10$01( ) age $9 o2 (0 BHP Bi++iton G!o& Le/e+ Do"&ment =!inte "oies a!e &n"ont!o++e?
GLD.031 CHAPTER 11.0 COMMISSIONING AND TRANSITION TO OPERATIONS T#e asi" g&ie+ines 2o! t#e "ommissioning se%&en"e a!e as 2o++os
A/oi esign "#anges 2o++oing me"#ani"a+ "om+etion.
Meas&!e an 2o"&s )PIs 2o! !e"ommissioning an "ommissioning.
Commitment * t#e "&!!ent oe!ations team to #a/e in&ts e2ine !io! to "ommissioning.
Esta+is# a "+ea! e+i/e!* +an t#at e2ines t#e !esonsii+ities =t!ans2e! o2 "a!e4 "&sto*4 an "ont!o+? 2o! t#e i22e!ent #ases o2 "ommissioning.
St!i"t+* im+ement t#e HSE management moe+. Ass&!e t#e &get an !e%&i!e !eso&!"es 2o! t#e e/e+oment an im+ementation o2 t#e i22e!ent e+i/e!* a"ages. Im+ement a s&+* st!ateg*4 #i"# in"+&es anti"iation o2 "ont!a"ts =2o! e,am+e4 t#e sa+t "ont!a"t to 2ee t#e test oints?.
P+a"e o!e!s ea!+* 2o! +ong +eatime e%&iment =!o"ess4 e+e"t!i"a+4 an inst!&mentation an "ont!o+ e%&iment?.
Maintain in2o!mation an !e"ommenations 2o! a++ e%&iment s&+ie!s.
T#e e* ase"ts 2o! sta!ting "ommissioning a!e as 2o++os
Com+* it# esign a!amete!s.
Ha/e an a+e!ting s*stem to ini"ate t#e #*!o"#+o!i" a"i gas "on"ent!ation in t#e agg+ome!ation a!ea to e moi2ie.
Maintain a sto"i+e o2 sa+t in t#e a!ea nea! t#e mo&t# o2 t#e 2eee!4 to &s# &sing a &++o;e! toa! t#e 2eee! o!ts an +ate! &n+oa.
Pe!2o!m "ommissioning on t#e s"!&e! s&s*stem4 it# a goa+ o2 mitigating t#e gene!ation o2 a"i gas o""&!!ing &!ing "ommissioning o2 t#e sa+t s&+* s&s*stem in t#e e,isting agg+ome!ato!s.
T#e 2i!e ete"tion an s&!ession s&s*stem is "ommissione !io! to an* 1 as# s&s*stem an POC * t!ain4 to ass&!e sa2e oe!ation in S@.
T#e antia"i eme!gen"* s#oe!s s#o&+ e in oe!ation in t#e t#!ee !oe"t a!eas4 gi/en t#e otentia+ "onta"t it# oe!ato!s.
1.1.3
Management st!&"t&!e
7a!io&s entities o2 BHP Bi++iton o&+ e in/o+/e &!ing F&++ SaL !oe"t e/e+oment4 in"+&ing t#e 2o++oing
RPD =Reso&!"e P+anning an De/e+oment? Di/ision
Mao! P!oe"ts Di/ision
HOP =Hea o2 P!oe"ts? SI =S&e!intenent?
HOP E,e"&tion Di/ision
Oe!ations Di/ision
7e!sion 0.0 =10$01( ) age $- o2 (0 BHP Bi++iton G!o& Le/e+ Do"&ment =!inte "oies a!e &n"ont!o++e?
GLD.031 CHAPTER 11.0 COMMISSIONING AND TRANSITION TO OPERATIONS Ea"# o2 t#ese o!ganisations is !esonsi+e 2o! at +east one #ase o2 t#e !oe"t. In t#e P!e"ommissioning stage4 t#e HOP E,e"&tion Di/ision is !esonsi+e4 an in t#e Commissioning an Ram& stages4 t#e Mine!a Sen"e Oe!ations Di/ision is !esonsi+e. In a++ #ases4 t#e one! team o&+ e mae & o2 BHP Bi++iton e!sonne+ it# e,e!ien"e in "ommissioning an !am&4 it# !e2e!en"e 2o! e!sonne+ 2!om t#e o!igina+ Mine!a Sen"e !oe"t.
Figure 11- 5 !esponsible Parties 6 Pre-commissioning7 Commissioning7 and !amp-up
Pre-Commissioning On"e t#e "onst!&"tion an assem+* is "om+ete =E,e"&tion P#ase? an t#e o"&mentation 2o! t!ansition to oe!ations #as een a!o/e =!e"ommissioning +an4 "ommissioning +an4 maintenan"e g&ie+ines4 !o"e&!e man&a+s4 an t!aining +an?4 !e"ommissioning o&+ egin. As s#on in Fig&!e 11.1.3.14 t#is #ase o&+ e +e * t#e HOP E,e"&tion Di/ision. In a""o!an"e it# t#e BHP Bi++iton Pama No!te HOP Mao! P!oe"ts Management Man&a+4 !e"ommissioning i++ "onsist o2
SPA E,e"&tion &ate t#e "ommissioning +an4 manage t#e maintenan"e +an +oa in t#e s*stem a""o!ing to t#e oe!ationa+ !e%&i!ements4 gene!ate an manage t!aining man&a+s4 manage t!aining 2o! oe!ato!s4 gene!ate !o"e&!es an &se! man&a+s 2o! t#e ne s*stems in"o!o!ate into F&++ SaL !oe"t4 "!eate a &n"# +ist4 +ea t#e no +oa tests an !esent t#e !e"ommissioning /e!i2i"ation +ist it# /a+iate e+i/e!a+es. SPA Oe!ation a!ti"iate in t#e e/e+oment o2 t#e &n"# +ist an in t#e !e"ommissioning a!o/a+4 s&o!ting t#e HOP E,e"&tion Di/ision &!ing t#is #ase. S&+ie! an Cont!a"to! s&o!t t#e HOP in /a!io&s !o"esses. S&+ie! a!ti"iation in t#e main &nits =sa+t aition4 gas t!eatment an o!gani" as#? an "onst!&"tion "ont!a"to! a!ti"iation.
A2te! s&""ess2&+ e!2o!man"e o2 t#e no+oa tests4 t#e Enginee!ing one! team a!o/es an iss&es t#e 2&n"tiona+ test "e!ti2i"ates. Be2o!e sta!ting t#e !e"ommissioning4 ot# t#e "ont!a"to! an t#e s&+ie!4 i++ !esent t#ei! a!!angement 2o! t#e im+ementation o2 a"ti/ities asso"iate it# t#is #ase. T#ei! o!ganisationa+ st!&"t&!es i++ in"+&e se"ia+ise sta224 s&e!/iso!* e!sonne+4 an t#e te"#ni"a+ !eso&!"es !e%&i!e 2o! t#e !oe! e,e"&tion o2 t#e !e"ommissioning a"ti/ities. 7e!sion 0.0 =10$01( ) age $' o2 (0 BHP Bi++iton G!o& Le/e+ Do"&ment =!inte "oies a!e &n"ont!o++e?
GLD.031 CHAPTER 11.0 COMMISSIONING AND TRANSITION TO OPERATIONS T#e 2o++oing 2ig&!e s#os t#e gene!i" o!ganisationa+ st!&"t&!e 2o! t#e !e"ommissioning #ase.
7e!sion 0.0 =10$01( ) age $5 o2 (0 BHP Bi++iton G!o& Le/e+ Do"&ment =!inte "oies a!e &n"ont!o++e?
GLD.031 CHAPTER 11.0 COMMISSIONING AND TRANSITION TO OPERATIONS Figure 11- 8 Pre-commissioning rganisation 'generic)
On"e t#e !e"ommissioning is 2ina+ise4 t#e HOP E,e"&tion Di/ision signs t#e /e!i2i"ation +ist4 to /a+iate t#e t!ans2e! to t#e "ommissioning #ase.
Commissioning On"e t#e !e"ommissioning #ase #as een a!o/e an a+i"a+e o"&mentation #as een t!ans2e!!e4 t#e "ommissioning #ase egins. T#is #ase i++ e +e * t#e Oe!ationa+ Enginee!ing Di/ision4 it# assistan"e 2!om t#e HOP E,e"&tion Di/ision. In a""o!an"e it# t#e BHP Bi++iton Pama No!te HOP Mao! P!oe"ts Management Man&a+4 "ommissioning i++ "onsist o2
SPA Oe!ation +oa Maste! maintenan"e ata into t#e s*stem4 e!2o!m t#e &n"# +ist4 an manage tests it# +oae e%&iment.
SPA E,e"&tion se"i2* t#e ne"essa!* a&stments to "ommissioning.
S&+ie! an Cont!a"to! s&o!t "ommissioning.
T#e 2o++oing 2ig&!e s#os t#e gene!i" o!ganisationa+ st!&"t&!e 2o! t#e Commissioning #ase.
7e!sion 0.0 =10$01( ) age 30 o2 (0 BHP Bi++iton G!o& Le/e+ Do"&ment =!inte "oies a!e &n"ont!o++e?
GLD.031 CHAPTER 11.0 COMMISSIONING AND TRANSITION TO OPERATIONS Figure 11- 9 Commissioning rganisation 'generic)
Consie!ing t#at !e"ommissioning an "ommissioning i++ e e!2o!me * e!sonne+ 2!om i22e!ent "omanies ="onst!&"tion "ont!a"to!4 /eno!s4 Mine!a Sen"e4 et".?4 t#e ea!+* i22&sion o2 imo!tant ase"ts s&"# as4 m&t&a+ "o++ao!ation4 sa2et* o! an se+2"a!e is signi2i"ant 2o! a s&""ess2&+ !es&+t. !amp-up T#is stage o&+ e e!2o!me e,"+&si/e+* * Oe!ations4 an in"+&es !esonsii+it* 2o! "on&"ting e!2o!man"e tests an !inging t#e +ant to !egime. Oe!ationa+ Enginee!ing Di/ision an t#e SPA Oe!ation a!e !esonsi+e o2 t#is stage. Ram& is t#e !o"ess o2 g!a&a++* in"!easing !o&"tion o! *ie+ in !oe"t esign. #en t#e esigne stea*state !o&"tion is !ea"#e4 t#e E,e"&tion P#ase is "onsie!e "om+ete an t#e !oe"t "an e t!ans2e!!e "om+ete+* to Oe!ations. On"e t#e !am& #as sta!te4 Pe!2o!man"e Testing s#o&+ e e!2o!me on t#e ne assets. Be2o!e sta!ting t#ese tests4 t#e 2o++oing a"ti/ities s#o&+ e "om+ete
Fi!st 2i++ o2 !o&"tion mate!ia+s.
Int!o&"tion o2 2ee mate!ia+.
Cont!o+ "i!"&it t&ning.
Ca+i!ation o2 2ie+ e+ements.
7e!sion 0.0 =10$01( ) age 31 o2 (0 BHP Bi++iton G!o& Le/e+ Do"&ment =!inte "oies a!e &n"ont!o++e?
GLD.031 CHAPTER 11.0 COMMISSIONING AND TRANSITION TO OPERATIONS 1.1.(
)e* te"#ni"a+ e,e!tise
Fo! ea"# #ase4 t#e a!eas in/o+/e s#o&+ tae !esonsii+it* 2o! t#e 2&+2i+ment o2 t#e 2o++oing tass
7e!sion 0.0 =10$01( ) age 3$ o2 (0 BHP Bi++iton G!o& Le/e+ Do"&ment =!inte "oies a!e &n"ont!o++e?
GLD.031 CHAPTER 11.0 COMMISSIONING AND TRANSITION TO OPERATIONS
Pre-Commissioning
Commissioning - Startup
M 7e!i2* t#e 2&n"tioning o2 a++ M Com+ete inse"tion4 testing4 2a"i+ities as +anne04 o! mo0i2* i2 an0 /e!i2i"ation o2 t#e ne"essa!*4 to a"#ie/e t#e 2&n"tioning o2 ea"# ie"e o2 0esi!e0 +e/e+ o2 oe!ation. e%&iment. M Pe!2o!m tests it# e%&iment M C#e" t#at t#e "onne"tions an0 +oa0e04 as e! t#e t!ansition to i!ing o2 e%&iment =in"+&0ing oe!ations +an. moto!s4 2!e%&en"* /a!iato!s4 2ee0e!s4 moto! "ont!o+ "ente!s4 M On t#e &n"# +ist at t#is #ase et".? a!e !oe!+* 0one4 !io! to +i2t a++ iss&e 0e2i"ien"ies t#at a!e ene!gising. !e%&i!ements 2o! oe!ation =t*e A? en0ing t*e B =not !e%&i!e0 M C#e" t#at t#e 2i!e 0ete"tion an0 2o! oe!ation4 3&t a!e it#in t#e s&!ession s*stem "omonents !oe"t s"oe? iss&es s#o&+0 3e in t#e e+e"t!i"a+ !ooms a!e s"#e0&+e0 it# a "om+ian"e "onne"te0 an0 i!e0 "o!!e"t+*4 "ommitment4 an0 t#ose iss&es !io! to ene!gising. t#at a!e not oe!ationa+ M C#e" t#at t#e e+e"t!i"a+ !oom !e%&i!ements an0 a!e o&tsi0e o2 s&31s*stems =in"+&0ing oe! t#e !oe"t s"oe =t*e C? "an 3oa!0s4 +ig#ting4 "#a!ge!4 3atte!* !emain en0ing. 3an4
!amp-up
M G!a0&a+ in"!ease in !o0&"tion o! e!2o!man"e to a"#ie/e !oe"t 0esign. M Fi!st 2i++ o2 !o0&"tion mate!ia+s. M Int!o0&"tion o2 2ee0 mate!ia+. M T&ning o2 "ont!o+ "i!"&its. M Ca+i3!ation o2 2ie+0 e+ements. M Pe!2o!man"e testing.
sta!ting t#e !e1"ommissioning?. M Ag!eement 0o"&ment 2o! oe!ation signe0.
GLD.031 CHAPTER 11.0 COMMISSIONING AND TRANSITION TO OPERATIONS To "a!!* o&t t#e "ommissioning a"ti/ities4 m&+tiis"i+ina!* !o2essiona+s a!e neee in a!eas s&"# as meta++&!g*4 me"#ani"a+4 iing4 !o"ess4 st!&"t&!a+4 #*!a&+i"4 e+e"t!i"a+4 an inst!&mentation an "ont!o+. In gene!a+4 t#e 2o++oing si++s an e,e!ien"e a!e esi!e
Sa+t Aition S*stem o
Pa!ti"iate in sta!t&4 #an+ing4 an s#&ton o2 +ea"#ing +ants.
o
E,e!ien"e it# oe!ation o2 agg+ome!ation !&ms.
o
o
)no#o to man&a++* an !emote+* oe!ate inst!&mentation an "ont!o+ e+ements.
o
o
o
)no #o to !e"ognise e/iations 2!om t#e !o&"tion !o"ess.
o
E,e!ien"e in oe!ations it# a"i so+&tions an to,i" gases.
o
Manage !iss asso"iate it# a"i emissions =HC+?.
o
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E,e!ien"e in sta!t& o2 e+e"t!i"a+ !ooms =e%&iment in"+&ing "#ange!s4 moto! "ont!o+ s*stem4 an "ont!o+ s*stem?.
L@ So+&tion Han+ing S*stem o Pa!ti"iate in sta!t&4 #an+ing4 an s#&ton o2 +ea"#ing +ants. o
)no #o to man&a++* an !emote+* oe!ate inst!&mentation an "ont!o+ e+ements.
o
)no#o to man&a++* an !emote+* oe!ate /a+/es an &ms.
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o
Manage !is o2 "o!!osion asso"iate it# #ig# "#+o!ie "ontent so+&tions.
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E,e!ien"e in oe!ations it# a"i so+&tions an gases.
So+/ent E,t!a"tion =S@? S*stem o Pa!ti"iate in sta!t&4 #an+ing4 an s#&ton o2 S@ +ants o
)no #o to man&a++* an !emote+* oe!ate inst!&mentation an "ont!o+ e+ements.
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C+ea! &ne!staning o2 t#e &!ose o2 t#e as#ing #ases in t#e S@ +ant.
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St!i"t+* 2o++o oe!ationa+ a!amete!s an sa2et* stana!s o2 man&2a"t&!e esigns.
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)no #o to !e"ognise e/iations 2!om t#e !o&"tion !o"ess.
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E,e!ien"e in oe!ations it# a"i so+&tions an o!gani" #ase.
7e!sion 0.0 =10$01( ) age 3( o2 (0 BHP Bi++iton G!o& Le/e+ Do"&ment =!inte "oies a!e &n"ont!o++e?
GLD.031 CHAPTER 11.0 COMMISSIONING AND TRANSITION TO OPERATIONS
1.1.
o
E,e!ien"e in 2i!e s&!ession s*stems an iing
o
E,e!ien"e in sta!t& o2 e+e"t!i"a+ !ooms =e%&iment in"+&ing "#ange!s4 moto! "ont!o+ s*stem4 an "ont!o+ s*stem?.
Go/e!nan"e an ass&!an"e
General %lignment for ecision a;ing T#e o!ganisation st!&"t&!es !esente in 11.1.3 i++ e "onsie!e 2o! t#e stages +eaing to t#e E,e"&tion P#ase o2 t#e !oe"t4 in ag!eement it# t#e BHP Bi++iton Management o2 Mao! P!oe"ts Man&a+ Pama No!te Hea o2 P!oe"ts4 It is e,e"te t#at ea"# g!o& in"!ease t#e !ange o2 e,e!ien"es4 en"o&!age est !a"ti"es4 an e !esonsi/e in t#e "ase o2 e/ent&a+ities. Se/e!a+ &siness !easons "o&+ +ea to a sit&ation in #i"# t#e One! Team maes t#e e"ision to manage t#e !oe"t t#!o&g# o&tso&!"ing s&o!t4 2o! e,am+e
Hig# +e/e+ o2 se"ia+isation !e%&i!e 2o! a !oe"t
L&m s&m EPC "ont!a"t
Cont!a"to! t#at is mo!e e,e!ien"e an no+egea+e in +o"a+ !eg&+ations is neee
Cont!a"to! t#at "an in"o!o!ate ne te"#no+og* is a/ai+a+e
T#e one! team s#o&+ "ont!i&te it# a #ig#+e/e+ o2 in/o+/ement an #e+ t#e enti!e team
Re"ognise !o+ems ea!+* on A"ti/e+* inte!/ene #en !o+ems a!ise
Ha/e a st!ong #o+ on t#e F&++ SaL !oe"t an not a++o s&+ie!s to imose t#ei! inte!ests
Be !esonsi+e 2o! managing t#e g!o&s t#at mae & t#e teams t#!o&g# o
De2ining "omm&ni"ation !oto"o+s in o!e! to 2a"i+itate !a"ti"a+ inte!a"tions
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Taing meas&!es to t#e #e+ integ!ate t#e one! team an t#e "ont!a"to! team
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S&o!ting an a+igning t#e esign a"ti/ities among a++ o2 t#e "ont!a"to!s
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De2ining t#e !o+es an !esonsii+ities o2 t#e team meme!s
T#&s4 e"ision maing 2o! a++ o2 t#e a!eas !e2e!!ing to t#e !e"ommissioning4 "ommissioning an !am& stages4 i++ #a/e t#e team setting its o!ganisationa+ st!&"t&!e +a*ing a +eaing !o+e t#at s#o&+ !eo!t4 eening on #et#e! t#e HOP E,e"&tion Di/ision o! Mine!a Sen"e Oe!ations Di/ision is !esonsi+e imo!tant "#anges e2ine as t#ose t#at "a&se "#anges in esign4 in"!ease "osts4 e,ten ea+ines4 among ot#e!s. Pro
7e!sion 0.0 =10$01( ) age 3 o2 (0 BHP Bi++iton G!o& Le/e+ Do"&ment =!inte "oies a!e &n"ont!o++e?
GLD.031 CHAPTER 11.0 COMMISSIONING AND TRANSITION TO OPERATIONS T#e "ommissioning team m&st &ne!tae t#e 2o++oing
Ha/e a !o"ess o! te"#ni%&e to monito! t#e "om+ian"e 2o! t#e teams an s*stems t#at a!e 2o&n "ommissione an a!o/e. Gene!ate test met#os to e a!o/e * BHP Bi++iton an s#o&+ in"+&e t#e "oes an !eg&+ations a+ie to t#e asset4 !io! to e,e"&tion. Otain t#e a!o/a+ 2!om BHP Bi++iton 2o! t#e !eso&!"es an s&+ies to e &se &!ing t#e tests4 s&"# as ate! 2o! tests4 e+e"t!i" ene!g*4 ai!4 amongst ot#e!s. Aitiona++*4 t#e!e s#o&+ e a "ommon ag!eement on t#e t*e o2 tests to e "a!!ie o&t4 i2 ate! o! mine!a+s i++ e &se to test t#e e%&iment4 an i2 t#e tests i++ e "a!!ie o&t * e%&iment o! * s&s*stems. Esta+is# an maintain !e"o!s 2o! t#e !o"e&!es =test !oto"o+s? to ens&!e t#at e2i"ient e+ements =e+ements t#at o not meet t#e se"i2i" !e%&i!ements? a!e not s&e"t to &nintentiona+ &se o! &se at t#e 2a"i+ities. T#is monito!ing i++ in"+&e t#e ienti2i"ation4 e/a+&ation4 sea!ation =#en ne"essa!*?4 +a*o&t4 !einse"tion4 an e"ommissioning o2 &nsatis2a"to!* e+ements. Do"&ment an /a+iate t#e e2i"ient "onitions an e/a+&ate "o!!e"ti/e a"tions to !e/ent !e"&!!ent iss&es. Ens&!e t#at a++ 2a"i+ities a!e oe!ati/e !oe!+* it# t#e ne"essa!* s&+ies =ate!4 !eagents4 sa+t4 oi+4 ene!g*4 ot#e!s? to g&a!antee t#e "o!!e"t e+i/e!* o2 t#e e%&iment to oe!ations. T#e F&++ SaL !oe"t !e%&i!es t#at t#e 2o++oing s*stems a!e !e"ommissione an #a/e a!o/e !o"e&!es an !oto"o+s e2o!e "ontin&ing t#e 2o++oing stage ="ommissioning?
Fo++oing a++ o2 t#e !e/io&s stes4 anti"iating an so+/ing !o+ems e2o!e "ommissioning4 i++ #e+ to g&a!antee a goo ening to t#e !oe"t4 in te!ms o2 %&a+it*4 "osts4 an time2!ame.
1.$ Oe!ations Reainess an P!o&"tion Ram& 1.$.1
Oe!ation sta22 !eainess
T#e BHP Bi++iton P!oe"ts Team =HOP? s#o&+ e+i/e! to Mine!a Sen"e Oe!ations Team a++ %&a+i2ie e%&iment an s*stems4 oe!ationa+ 2o! o!ing it# +oa in a "ontin&o&s a*4 as e! esign. In aition4 it s#o&+ e /e!i2ie t#at t#e !e%&i!e an ag!ee &on o"&mentation #as een e++ e+i/e!e e2o!e sta!ting oe!ations4 an t#at a!!anties #a/e een t!ans2e!!e 2!om t#e s&+ie! to t#e oe!ation4 to a""et t#e t!ans2e! o2 one!s#i. T#is !e%&i!es t#e 2o++oing
Agg+ome!ation A!ea o
De+i/e!* o2 an ae%&ate %&antit* o2 sa+t to e!2o!m sta!t&.
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Con/e*o! e+ts an 2ees o! !oe!+* =in"+&ing a++ !ote"tion s*stems?.
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Inst!&mentation is oe!ationa+ an +o"a+ an !emote "ont!o+s a!e ae%&ate.
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Ne e%&iment an inst!&ments a!e "on2ig&!e 2o! meas&!ement an "omm&ni"ation.
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T#e gas "o++e"tion s*stem is a/ai+a+e an ena+e.
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T#e 2i!e ete"tion an s&!ession s*stem is ena+e an !ea* to o! i2 !e%&i!e.
Lea"#ing A!ea =L@? o
Piing mate!ia+4 soo+s4 &m "omonents4 an +ines a!e a+e to #o+ #ig# "#+o!ie "ontent so+&tions.
7e!sion 0.0 =10$01( ) age 39 o2 (0 BHP Bi++iton G!o& Le/e+ Do"&ment =!inte "oies a!e &n"ont!o++e?
GLD.031 CHAPTER 11.0 COMMISSIONING AND TRANSITION TO OPERATIONS
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Inst!&mentation is oe!ationa+ an +o"a+ an !emote "ont!o+s a!e ae%&ate.
o
Ne e%&iment an inst!&ments a!e "on2ig&!e 2o! meas&!ement an "omm&ni"ation.
So+/ent E,t!a"tion A!ea =S@? o
T#e ne as#ing #ase is ena+e 2o! t#e 2o&! t!ains4 in"+&ing a++ !ote"tion s*stems.
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Piing mate!ia+4 soo+s4 &m "omonents4 an +ines a!e a+e to #o+ #ig# "#+o!ie "ontent so+&tions.
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Inst!&mentation is oe!ationa+ an +o"a+ an !emote "ont!o+s a!e ae%&ate.
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Ne e%&iment an inst!&ments a!e "on2ig&!e 2o! meas&!ement an "omm&ni"ation.
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T#e 2i!e ete"tion an s&!ession s*stem is ena+e an !ea* to o! i2 !e%&i!e.
P!oe"t im+ementation #as a mino! e22e"t on t#e o!ganisationa+ st!&"t&!e in t#e agg+ome!ation4 +ea"#ing4 S@ an E a!eas. To temo!a!* ositions i++ e !e%&i!e 2o! t#e oe!ation one in agg+ome!ation 2o! sa+t aition an t#e ot#e! in t#e S@ +ant 2o! t#e ne as#ing stages. Bot# ositions i++ egin it# t#e sta!t o2 "ommissioning an 2inis# at t#e en o2 !am&4 &n+ess oe!ations !e%&est an e,tension. It is #ig#+* !e"ommene t#at t#e sa+t aition an 1 as#ing oe!ato!s a!e taen 2!om t#e "&!!ent sta22 at agg+ome!ation an t#e S@ +ant4 !ese"ti/e+*. Ne oe!ato!s s#o&+ e assigne to t#e "&!!ent tass in ea"# oe!ation a!ea4 gi/en t#e in"!ease !is =to oe!ation an e!sonne+? o2 t#e ne oe!ationa+ #ase o2 t#e !oe"t. Maintenan"e i++ "ontin&e &sing t#e "&!!ent st!&"t&!e an same %&antit* o2 em+o*ees. A++ +ant oe!ationa+ st!&"t&!es4 te"#ni"a+ s&o!t4 !o"ess se!/i"es4 an mine oe!ations i++ e !e/iee to ana+*se t#ei! in2+&en"e an inte!a"tion it# t#e !oe"t. An* ima"ts s#o&+ e %&anti2ie. D&!ing t#e t!ansition e!io4 t#e oe!ations ea!tment s#o&+ in"+&e a team it# meme!s #o =iea++*? a!ti"iate in t#e sta!t& o2 t#e o!igina+ Mine!a Sen"e !oe"t. Ea"# meme! o2 t#e oe!ations team s#o&+ a!ti"iate in a t!aining !og!am 2o! t#e maintenan"e an oe!ation o2 ne e%&iment an 2a"i+ities. T#is s#o&+ e "on&"te &!ing t#e !oe"t E,e"&tion P#ase. T#e oe!ations an maintenan"e team s#o&+ e ae%&ate+* t!aine to o! it# a"ii" so+&tions an to,i" gas emissions =HC+?. Esta+is#ment o2 t#e oe!ations team i++ e "oo!inate * t#e HOP4 an s#a++4 #e!e a!o!iate4 otain "e!ti2i"ates an e/e+o oe!ato! si++s. T#e 2o++oing a"ti/ities a!e !e"ommene
Maintenan"e o
7eno! t!aining on maintenan"e o2 t#e ne e%&iment an 2a"i+ities.
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DCS t!aining to &ne!stan an oe!ate &sing t#e ne "ont!o+ #i+oso#*.
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Te"#ni"a+ /isits g&ie * s&+ie!s to t#e +ea"#ing an S@ +ant to s#o ne te"#no+ogies im+emente * t#e !oe"t.
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T!aining in #an+ing4 !iss4 an "ont!o+ o2 #*!o"#+o!i" a"i emissions.
Oe!ation o
7eno! t!aining on oe!ation o2 t#e ne e%&iment an 2a"i+ities.
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DCS t!aining 2o! t#e "ont!o+ !oom4 to &ne!stan +ogi"a+ s*stem 2&n"tion.
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Te"#ni"a+ /isits * maintenan"e o!e!s an oe!ato!s to t#e +ea"#ing an S@ +ant to &ne!stan te"#no+ogies im+emente * t#e !oe"t4 ese"ia++* in t#e ne as#ing a!ea.
7e!sion 0.0 =10$01( ) age 3- o2 (0 BHP Bi++iton G!o& Le/e+ Do"&ment =!inte "oies a!e &n"ont!o++e?
GLD.031 CHAPTER 11.0 COMMISSIONING AND TRANSITION TO OPERATIONS o
T!aining on t#e monito! an "ont!o+ o2 t#e in"!ease "on"ent!ation o2 "#+o!ie ions in E.
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T!aining in #an+ing4 !iss4 an "ont!o+ o2 #*!o"#+o!i" a"i emissions.
On"e t#e Mine!a Sen"e Oe!ations Team #as !e"ei/e t#e ne !oe"t 2a"i+ities an s*stems an a!o/e t#e e!2o!man"e testing4 t#e +an s#o&+ in"!ease t#e !o&"tion a"e as e! t#e !o&"tion +an. It is !e"ommene t#at t#e Mine!a Sen"e Oe!ations team e!2o!m a !e/ie an moi2* =i2 ne"essa!*? t#e st!ateg* 2o! t#e mitigation o2 "#+o!ie ion !ag an #*!o"#+o!i" a"i emissions. To a"#ie/e t#e !oose !o&"tion ta!gets4 t#e team s#o&+ "ontin&o&s+* monito! t#e !o"ess4 /e!i2*ing oe!ationa+ /a!ia+es4 to esta+is# otentia+ otimisation me"#anisms4 in"!ease t#e &ne!staning o2 t#e s*stem "#emist!*4 an ete!mine t#e "!iti"a+ a!amete!s 2o! t#e "oe! an gang&e !ea"tions &!ing t#e "&!ing an #ea +ea"#ing #ases.
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A/ai+a+e s*stems !e%&i!e
T#e in"o!o!ation o2 ne 2a"i+ities to t#e !oe"t !e%&i!es t!ansition to +ant oe!ations an maintenan"e4 to gene!ate t#e +east ossi+e ima"t on t#e "&!!ent io+ea"#ing !o"ess. T#e +ant oe!ations team s#o&+ e t!aine to oe!ate t#e !o"ess 2a"i+ities =o! assets? 2&++time an maintain t#e s&staine 2&n"tion o2 t#e im+emente !oe"t. At minim&m4 t#e 2o++oing s*stems s#o&+ e a!o/e an oe!ationa+
O!ganisation Ens&!e t#at t#e o!ganisationa+ st!&"t&!e4 in"+&ing !eso&!"es4 !o+es4 !esonsii+ities an si++s4 a!e e++ e2ine an t#e in2o!mation is "omm&ni"ate in a time+* manne!.
HSEC Ens&!e t#e!e a!e st!ategies 2o! +ant oe!ation an maintenan"e t#at g&a!antee oe!ationa+ e%&iment integ!it*4 t#!o&g# t#e a+i"ation o2 "ontin&o&s im!o/ement te"#ni%&es. Minimise en/i!onmenta+ !iss * a!o/ing e!mits an insta++ing !e%&i!e e%&iment.
H&man Reso&!"es T#e #&man !eso&!"es team s#o&+ a!o/e t#e ossi+e nee 2o! !e"!&itment o2 ne oe!ato!s =in t!aining? 2o! t#e agg+ome!ation an S@ +ant a!eas..
Ris J C#ange Management S"#e&+e an* "#anges t#at a!ise an mitigate t#e ima"t t#e* "o&+ "a&se to t#e !oe"t4 ot# in !ising "osts an in s"#e&+e e+a*s.
Finan"ia+ Management De/e+o e22i"ient &siness management s*stems t#at ens&!e im+ementation o2 t#e &siness +ans 2o! t#e ne +ant an in2!ast!&"t&!e.
Asset Management Pe!2o!m t#e e+o*ment o2 +ans an s*stems t#at "on2i!m t#at t#e +ant an e%&iment a!e !ea* 2o! oe!ation4 2o++oing t#at t#e +ant is "aa+e to e+i/e! at t#e !e/io&s+* esigne "aa"it*.
Fa"i+ities Ens&!e t#at st!ategies 2o! +ant oe!ation an maintenan"e an e%&iment integ!it* a!e esta+is#e4 t#!o&g# t#e
7e!sion 0.0 =10$01( ) age 3' o2 (0 BHP Bi++iton G!o& Le/e+ Do"&ment =!inte "oies a!e &n"ont!o++e?
GLD.031 CHAPTER 11.0 COMMISSIONING AND TRANSITION TO OPERATIONS a+i"ation o2 "ontin&o&s im!o/ement !a"ti"es =2o! e,am+e4 !emo/a+ o2 e2i"ien"ies4 RCA4 an RCM?. Fo! t#e F&++ SaL !oe"t4 t#e integ!ate management s*stem a+!ea* e,ists4 an t#e!e2o!e it i++ on+* e ne"essa!* to in"o!o!ate t#e !esent !oe"t into t#e s*stem. In te!ms o2 2a"i+ities4 s*stems to e integ!ate an a/ai+a+e 2o! t#e #ano/e! !o"ess "o!!eson to t#at se"i2ie in 11.1.14 #e!e s*stems an s&s*stems a!e es"!ie.
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Timing4 &!ation an !am&
T#e F&++ SaL !oe"t o&+ e im+emente &!ing t#e ( t# %&a!te! o2 $019. T#e main !oe"t mi+estones a!e s#on in t#e 2o++oing ta+e +able 11- ain pro
Des"!ition IPS IPR Gate 1 A!o/a+ to !o"ee it# se+e"tion #ase =SPS? SPS IP! Gate $ A!o/a+ to !o"ee it# e2inition #ase =DPS? DPS IPR Gate 3 A!o/a+ to !o"ee it# e,e"&tion #ase =E@E? Sta!t e,e"&tion #ase Sa+t aition to t#e s*stem
In gene!a+4 to "a!!* o&t t#e !e+a"ement o2 e%&iment an inst!&mentation &!ing t#e E,e"&tion P#ase4 s"#e&+e inte!/entions a!e +anne eening on !og!amme s#&tons4 in o!e! to minimise t#e ima"t on !o&"tion an t#e ai+* o! at Mine!a Sen"e. A""o!ing to t#e ao/e4 t#e "ommissioning #ase i++ e +anne in"+&ing a!tia+ testing o2 e%&iment !io! to "onne"tion4 #i"# #as een !og!amme so t#at t#e e%&iment4 inst!&ments an site "onitions a!e s&ita+e 2o! t#ese tests. In a!ti"&+a!4 2o! t#e sa+t aition s*stem4 +o +oa =& to 30? tests o&+ e e!2o!me to /e!i2* t#e o/e!a++ e#a/io&! o2 t#e s*stem4 2o!"ing e,t!eme oe!ating "onitions an /e!i2*ing t#e e,e"te sa2et* an !o"ess !esonses. On"e a""ete4 t#ese tests i++ e e!2o!me it# mei&m +oas =90? to "#e" t#e "ontin&it* o2 t#e oe!ation4 #i"# on"e 2ina+ise an a!o/e i++ a++o t#e oe!ation &ne! no!ma+ +oa "onitions. T#e S@ +ant tests o&+ e "a!!ie o&t t!ain * t!ain4 it# "ont!o++e 2eeing i!e"t+* * t#e oe!ato!s in t#e 2ie+. T#e oe"ti/es o2 t#e tests * t!ain =in "#!ono+ogi"a+ o!e!? a!e to /e!i2* t#at t#e inst!&ments !e2+e"t t#e !ea+it* o2 t#e !o"ess4 to gene!ate e,t!eme oe!ating "onitions to test t#e sa2et* an !o"ess inte!+o"s4 an 2ina++* to "#e" t#e oe!ationa+ "ontin&it*. On"e t#e tests a!e "om+ete an a!o/e4 t#e oe!ation is a++oe &ne! no!ma+ +oa "onitions. Fo! !e+a"ement o2 e%&iment an inst!&ments4 a"t&ation an meas&!ements o&+ e /e!i2ie in t#e 2ie+. Fo! initia+ tests4 30 o2 t#e !o"essing "aa"it* i++ e &se4 2o++oe * 90. On"e t#is !o"e&!e is 2ina+ise an a!o/e4 t#e oe!ation i++ e a++oe &ne! no!ma+ +oa "onitions. D&!ing t#e E,e"&tion P#ase4 a n&me! o2 tieins asso"iate it# t#e F&++ SaL !oe"t o&+ e e!2o!me4 #i"# #a/e een ienti2ie 2o! ea"# !oe"t a!ea an in/o+/e s#&tons eteen $( an 15$ #o&!s +ong. S"#e&+ing is +anne to minimise !o&"tion +osses an !o+ems &!ing oe!ation. )e* ase"ts o2 ea"# tiein a!e !esente in t#e 2o++oing ta+e.
7e!sion 0.0 =10$01( ) age 35 o2 (0 BHP Bi++iton G!o& Le/e+ Do"&ment =!inte "oies a!e &n"ont!o++e?