Electrical ITP

SOUTH PARS FIELD DEVELOPMENT (PHASE TWO AND THREE) EPSCC3-CONTRACT NO. TSP/PJ/013 ONSHORE FACILITIES Job No. : 99012 Doc No. : INSP 99012 999

INSPECTION & TEST PLAN FOR ELECTRICAL

Page : 1/23

8700 0004

Rev. 4

SOUTH PARS FIELD DEVELOPMENT (PHASE TWO AND THREE) EPSCC3-CONTRACT NO. TSP/PJ/013 ONSHORE FACILITIES


4

07/01/01

ISSUE OF APPROVED FINAL DOCUMENT

M. G. KIM

S. Y. KIM

S. K. AN

3

21/12/00

ISSUE OF APPROVED FINAL DOCUMENT

M. G. KIM

S. Y. KIM

S. K. AN

2

20/12/99

APPROVED FOR CONSTRUCTION

M. G. KIM

S. Y. KIM

Y. H. KIM

1

17/11/99

APPROVED FOR CONSTRUCTION

M. G. KIM

S. Y. KIM

Y. H. KIM

0

30/09/99

ISSUED FOR APPROVAL

M. G. KIM

S. Y. KIM

Y. H. KIM

REV.

DATE

DESCRIPTION

BY

REVIEWED

APPROVED

TOTAL SOUTH PARS SOUTH PARS FIELD DEVELOPMENT (PHASE TWO & THREE)


DOCUMENT TITLE

INSP 99012 999 8700 0004

4

IAFD

NONE

DOCUMENT No.

REV

STATUS

SCALE

2 CLASS

1/23 PAGE

SOUTH PARS FIELD DEVELOPMENT (PHASE TWO AND THREE) EPSCC3-CONTRACT NO. TSP/PJ/013 ONSHORE FACILITIES Job No. : 99012 Doc No. : INSP 99012 999


Page : 2/23

8700 0004

Rev. 4

TABULATION OF REVISED PAGES PAGE

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

Rev.1

Rev.2

Rev.3

X X X

X X X X X X X X X X X X X X X X X X X X X

X X

X X

X X X X X X X

X X

X

Rev.4

Rev.1 45 46 47 X 48 X 49 X 50 X 51 X 52 X 53 X 54 X 55 X 56 X 57 X 58 X 59 X 60 X 61 X 62 X 63 X 64 X 65 X 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 SOUTH PARS FIELD DEVELOPMENT (PHASE TWO AND THREE) EPSCC3-CONTRACT NO. TSP/PJ/013 ONSHORE FACILITIES PAGE

Rev.2 X X X X X

Rev.3

Rev.4


Job No. : 99012 Doc No. : INSP 99012 999

Page : 3/23

8700 0004

Rev. 4

CONTENTS A. EARTHING AND LIGHTNING INSTALLATION ----------------------------------------

PAGE 4

B. CABLE LADDER INSTALLATION ---------------------------------------------------------

PAGE 6

C. CABLE INSTALLATION ----------------------------------------------------------------------

PAGE 8

D. EQUIPMENT INSTALLATION --------------------------------------------------------------

PAGE 11

E. LIGHTING AND SMALL POWER INSTALLATION -----------------------------------

PAGE 18

F. HEAT TRACING INSTALLATION ---------------------------------------------------------

PAGE 20

G. CATHODIC PROTECTION INSTALLATION -------------------------------------------

PAGE 22

H. TELECOMMUNICATION INSTALLATION ---------------------------------------------

PAGE 23

NOTE : COMPANY reserves the right to increase surveillance from SW to W and from W to H depending on results of site surveillance activities. COMPANY shall be notified of inspection points by CONTRACTOR at least 3 days in Advance of the Activity


DISCIPLINE :

INSPECTION & TEST PLAN FOR SITE

SUBCON

ELECTRICAL

ITP No.

:

Rev. No.

DESCRIPTION OF WORK : Earthing and Lightning Installation

NO.

DESCRIPTION OF INSPECTION / TEST

A

EARTHING AND LIGHTNING INSTALLATION

1

Material Verification(Receiving Inspection)

APPLICABLE SPEC. OR PROCEDURE

REPORTING FORMAT

RP 5561V 999 1630 029

QP 550 002

Verify the Material Type/Size/Quantity Check the Damage

PP 99012 999 0001 550

Review the Test Report

1.2

4

PAGE

4 OF 23

PARTICIPATION BY SUBCON

HDEC/ TPA

COMPANY

-

SW

SW

-

SW

SW

-

R

R

Earthing Installation

RP 5561V 999 1620 001

Cable Type/Size

Related DWG

W

SW

SW

Location & Routing

SP-COM-511

W

SW

SW

Bolts and Nuts Tighting

Related STD : IEC 364

W

SW

SW

W

SW

SW

Compression Type Connection 1.1

INSP 99012 999 8700 0004

CPX26

REMARK

1.3 2 2.1 2.2 2.3 2.4

LEGEND :

R : Review

SW : Spot Witness

W : Witness H : Hold FORM NO. QP 545 002 2


DISCIPLINE :


SUBCON

ELECTRICAL

ITP No.

:

Rev. No.

DESCRIPTION OF WORK : Earthing and Lightning Installation

NO.



REPORTING FORMAT

INSP 99012 999 8700 0004

PAGE

4 5 OF 23


HDEC/ TPA

COMPANY

REMARK

3

Test RP 5561V 999 1620 001

Continuity Test

TPX26

Earthing Resistance Test

W

SW

SW

H

W

W

3.1 3.2

LEGEND :

R : Review

SW : Spot Witness

W : Witness

H : Hold FORM NO. QP 545 002 2


DISCIPLINE :


SUBCON

ELECTRICAL

ITP No.

:

Rev. No.

DESCRIPTION OF WORK :

PAGE

Cable Ladder Installation

NO.



REPORTING FORMAT

INSP 99012 999 8700 0004

4 6 OF 23


HDEC/ TPA

COMPANY

REMARK

B

CABLE LADDER INSTALLATION

1


PP 99012 999 0001 550

Verify the Material Type/Size/Quantity

Related DWG

QP 550 002 -

SW

-

Check the Damage & Sharp Edge

-

SW

-

Review the Related Document

-

R

-

W

SW

SW

W

SW

W

W

SW

SW

Cable Ladder Installation

CPX30 Related DWG

Proper Type / Size Cable Ladder Location / Routing Cable Ladder Damage, Sharp Edge, Burr

RP 5561V 999 1630 007 RP 5561V 999 1620 001

1.1 1.2 1.3 2 2.1 2.1 2.3 LEGEND :

R : Review

SW : Spot Witness

W : Witness

H : Hold

FORM NO. QP 545 002 2 SOUTH PARS FIELD DEVELOPMENT (PHASE TWO AND THREE) EPSCC3-CONTRACT NO. TSP/PJ/013 ONSHORE FACILITIES

DISCIPLINE :


SUBCON

ELECTRICAL

ITP No.

:

Rev. No.


NO.


REPORTING FORMAT

4

PAGE

Cable Ladder Installation APPLICABLE SPEC. OR PROCEDURE

INSP 99012 999 8700 0004

7 OF 23


HDEC/ TPA

COMPANY

Support(Type/Size/Welding/Anchoring )

W

SW

W

Coating(touch up paint) on cut end & damage Portions

W

SW

W

Earthing / Bonding

W

SW

SW

Final Inspection

W

W

W

2.4 2.5 2.6 2.7 LEGEND :

R : Review

SW : Spot Witness

W : Witness

H : Hold

REMARK

FORM NO. QP 545 002 2


DISCIPLINE :


SUBCON

ELECTRICAL

ITP No.

:

Rev. No.


NO.


C

CABLE INSTALLATION

1


1.1


1.2

Check the Cable Damage

1.3

Review the Related Test Record

2

REPORTING FORMAT

RP 5561V 999 1630 029

QP 550 002

PP 99012 999 0001 550

8 OF 23


HDEC/ TPA

COMPANY

-

SW

-

-

SW

SW

-

R

-

W

SW

SW

W

SW

SW

W

SW

SW

SW

SW

SW

Cable Installation

2.1

Cable Type / Size / Routing

Related DWG

CPX08 (HV cable)

2.2

Cable Arrangement

RP 5561V 999 1630 007

CPX09(LV power/control)

2.3

Cable Damage

2.4

4

PAGE

Cable Installation APPLICABLE SPEC. OR PROCEDURE

INSP 99012 999 8700 0004

Cable Pulling Tension

RP 5561V 999 1630 008

REMARK

LEGEND :

R : Review

SW : Spot Witness

W : Witness



DISCIPLINE :


SUBCON

ELECTRICAL

ITP No.

:

Rev. No.


NO.

2.5


REPORTING FORMAT

4

PAGE

Cable Installation APPLICABLE SPEC. OR PROCEDURE

INSP 99012 999 8700 0004

9 OF 23


HDEC/ TPA

COMPANY

- Cable Trenches Preparation

W

W

W

- Cable Segregation

W

SW

W

- Sand Bedding and Depth

W

SW

SW

W

SW

SW

W

SW

SW

Gland , Fitting

W

SW

SW

ID Marker & Wire ID Marker

W

SW

SW

Cable Splicing( If required )

H

W

W

Cable Installation(In Cable Trenches)

RP 5561V 999 1630 029

Cable Termination Crimping Lug or Plug Size / Bolting Cable Bending Radius

CPX08 (HV cable) CPX09(LV power/control)

REMARK

3 3.1 3.2 3.3 3.4 3.5

LEGEND :

R : Review

SW : Spot Witness

W : Witness



DISCIPLINE :


SUBCON

ELECTRICAL

ITP No.

:

Rev. No.


PAGE

Cable Installation

NO.



REPORTING FORMAT

INSP 99012 999 8700 0004

4 10 OF 23


HDEC/ TPA

COMPANY

REMARK

4

Cable Test SP-COM-511

4.1

Above 1000V Cable

TPX08 RP 5561V 999 1630 029

- Continuity Test

H

W

W

- Insulation Resistance Test

H

H

W

- High-Voltage Test

H

H

H

- Continuity Test

W

W

W

- Insulation Resistance Test

H

W

W

Up to 1000 V Cable

TPX09

4.2 LEGEND :

R : Review

SW : Spot Witness

W : Witness



DISCIPLINE :


SUBCON

ELECTRICAL

ITP No.

:

Rev. No.


NO.


D

EQUIPMENT INSTALLATION

1

Equipment Verification(Receiving Inspection)

REPORTING FORMAT

RP 5561V 999 1630 007

QP 550 002

Verify the Equipment Type/Size/Quantity Check the Physical Damage

PP 99012 999 0001 550

Review the Related Document Generator Installation

Related DWG

Foundation/Level/Alignment

RP 5561V 999 1630 033

Anchor Bolt Setting

4

PAGE

Equipment Installation APPLICABLE SPEC. OR PROCEDURE

INSP 99012 999 8700 0004

11 OF 23


HDEC/ TPA

COMPANY

-

SW

-

-

SW

SW

-

R

-

W

W

-

H

W

-

W

W

-

CPX01

Vendor Spec Physical Damage/Loose Parts 1.1 1.2 1.3

REMARK

2 2.1 2.2 2.3

LEGEND :

R : Review

SW : Spot Witness

W : Witness



DISCIPLINE :


SUBCON

ELECTRICAL

ITP No.

:

Rev. No.


PAGE

Equipment Installation

NO.



REPORTING FORMAT

INSP 99012 999 8700 0004

4 12 OF 23


HDEC/ TPA

COMPANY

REMARK

Earthing / Bonding

W

W

W

Cleaning

W

SW

SW

H

W

W

H

W

W

W

SW

SW

H

W

W

W

W

W

Electrical Test

SP-COM-511

TPX01

RP 5561V 999 1630 007

CPX02

Power Transformer Installation Location/Foundation/Level/Alignment Anchor Bolt Setting

RP 5561V 999 1630 021

Physical Damage/Loose Parts Vendor Spec Bushing joint / Seal 2.4 2.5 2.6 3 3.1 3.2 3.3 3.4 LEGEND :

R : Review

SW : Spot Witness

W : Witness



DISCIPLINE :


SUBCON

ELECTRICAL

ITP No.

:

Rev. No.


PAGE


NO.


3.6 3.7 3.8

REPORTING FORMAT

4 13 OF 23


HDEC/ TPA

COMPANY

Oil Level / No Leak

W

W

W

Tap change mechanism

W

SW

W

Earthing / Bonding

W

SW

W

TPX02

H

H

H

TPX03

W

W

W

Electrical Test

SP-COM-511

- HV Transformer

Vendor Spec

- LV Transformer 3.5


INSP 99012 999 8700 0004

REMARK

LEGEND :

R : Review

SW : Spot Witness

W : Witness



DISCIPLINE :


SUBCON

ELECTRICAL

ITP No.

:

Rev. No.


PAGE


NO.



REPORTING FORMAT

INSP 99012 999 8700 0004

4 14 OF 23


HDEC/ TPA

COMPANY

REMARK

4.

Bus Duct Installation

Related DWG

Bus Duct Location / Routing

RP 5561V 999 1630 007

CPX07 W

SW

W

W

SW

SW

Bus Duct Level / Alignment

W

SW

SW

Bus Bar Connection(Bolt tighting)

H

W

W

Earthing / Bonding

W

SW

W

Cleaning

W

SW

SW

H

W

W

Support Type/Foundation/Welding/Anchoring Vendor Spec

Electrical Test

SP-COM-511

TPX07

4.1 4.2 4.3 4.4 4.5 4.6 4.7

LEGEND :

R : Review

SW : Spot Witness

W : Witness



DISCIPLINE :


SUBCON

ELECTRICAL

ITP No.

:

Rev. No.


NO.

5

REPORTING FORMAT

HV/LV SWITCHGEAR/MCC Installation

Related DWG

CPX04(HV)

Location / Level / Foundation

RP 5561V 999 1630 007

CPX05(LV)


4

PAGE

Equipment Installation APPLICABLE SPEC. OR PROCEDURE

INSP 99012 999 8700 0004

15 OF 23


HDEC/ TPA

COMPANY

W

SW

W

W

SW

SW

H

SW

SW

H

W

SW

W

SW

SW

Earthing / Bonding

H

SW

W

Mechanical operation & CT’s data

W

W

W

TPX04(HV)

W

SW

SW

TPX05(LV)

H

H

H

Support /Welding/Anchoring/Bolting Alignment of Total Board Bus Bar Connection

RP 5561V 999 1630 022 RP 5561V 999 1630 023

Physical Damage Vendor Spec

Cleaning Electrical Test 5.1 5.2

SP-COM-511

REMARK

5.3 5.4 5.5 5.6 5.7 5.8 5.9

LEGEND :

R : Review

SW : Spot Witness

W : Witness



DISCIPLINE :


SUBCON

ELECTRICAL

ITP No.

:

Rev. No.


PAGE


NO.



REPORTING FORMAT

INSP 99012 999 8700 0004

4 16 OF 23


HDEC/ TPA

COMPANY

REMARK

6

Battery/Charger/Inverter Installation

Related DWG


RP 5561V 999 1630 007

CPX16/17 W

SW

W

W

SW

SW

W

W

W

W

W

W

W

SW

SW

W

SW

SW

Earthing / Bonding

W

SW

W

Cleaning

W

SW

SW

H

W

W

Support /Welding/Anchoring/Bolting Number of Cells Inter-connected Polarity of Interconnections between Cells

RP 5561V 999 1630 025 RP 5561V 999 1630 026

Bolts, Nuts Washer Assembly Tighting Vendor Spec Physical Damage SP-COM-511

Electrical Test 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8

TPX16/17

6.9

LEGEND :

R : Review

SW : Spot Witness

W : Witness



DISCIPLINE :


SUBCON

ELECTRICAL

ITP No.

:

Rev. No.


PAGE


NO.



REPORTING FORMAT

INSP 99012 999 8700 0004

4 17 OF 23


HDEC/ TPA

COMPANY

REMARK

7

Miscellaneous Equipment Installation (LV DB, Control Station, NER, Control Panel, etc)

Related DWG

CPX06/15/21/ 23/24/32

RP 5561V 999 1630 007

Name Plate

W

SW

SW

W

SW

SW

W

SW

SW

Bolts, Nuts Washer Assembly Tighting

W

SW

SW

MCB’s rating

W

SW

SW

Physical Damage

W

SW

SW

H

W

W


RP 5561V 999 1630 008

Support /Welding/Anchoring/Bolting Vendor Spec

Electrical Test

SP-COM-511

7.1 7.2 7.3 7.4 7.5 7.6 7.7 LEGEND :

R : Review

SW : Spot Witness

W : Witness



DISCIPLINE :


SUBCON

ELECTRICAL

ITP No.

:

Rev. No.

DESCRIPTION OF WORK : Lighting and Small Power Installation

NO.


E

LIGHTING AND SMALL POWER INSTALLATION

1



REPORTING FORMAT

RP 5561V 999 1640 001

QP 550 002

INSP 99012 999 8700 0004

4

PAGE

18 OF 23


HDEC/ TPA

COMPANY

1.1


-

SW

SW

1.2

Check the Physical Damage

-

SW

SW

1.3


-

R

-

W

W

W

W

SW

SW

2

Lighting and Small Power Installation

Related DWG

2.1

Lighting Distribution Board Installation

RP 5561V 999 1640 001

CPX 15

2.2

Lighting Fixture / Power Socket / Welding Socket Installation - Raceway installation

RP 5561V 999 1630 029

CPX18/19/25

LEGEND :

R : Review

SW : Spot Witness

W : Witness

REMARK



DISCIPLINE :


SUBCON

ELECTRICAL

ITP No.

:

Rev. No.

DESCRIPTION OF WORK : Lighting and Small Power Installation

NO.


- Cable / Wire installation


REPORTING FORMAT

RP 5561V 999 1640 001

- Lighting Fixture / Power Socket / Welding Socket Installation - Final inspection

INSP 99012 999 8700 0004

4

PAGE

19 OF 23


HDEC/ TPA

COMPANY

W

SW

SW

W

SW

SW

W

W

W

H

W

W

H

W

W

Test SP-COM-511 Continuity Test Insulation Resistance Test

TPX18/19/25 RP 5561V 999 1630 029 RP 5561V 999 1640 001

3

REMARK

3.1 3.2

LEGEND :

R : Review

SW : Spot Witness

W : Witness



DISCIPLINE :


SUBCON

ELECTRICAL

ITP No.

:

Rev. No.


PAGE

Heat Tracing Installation NO.



REPORTING FORMAT

INSP 99012 999 8700 0004

4 20 OF 23


HDEC/ TPA

COMPANY

REMARK

F

HEAT TRACING INSTALLATION

1


RP 5561V 999 1630 007

QP 550 002


-

SW

-

Check the Physical Damage

-

SW

SW


-

R

-

W

SW

SW

Vendor spec

Heat Tracing Installation

1.1

RP 5561V 999 1630 007

Heating Cable Installation - Cable Type / Size / Route - Cable Tie or Tape Binding

CPX22

Related DWG Vendor spec

1.2 1.3 2 2.1

LEGEND :

R : Review

SW : Spot Witness

W : Witness



DISCIPLINE :


SUBCON

ELECTRICAL

ITP No.

:

Rev. No.


NO.


REPORTING FORMAT

Accessory(Junction Box, Thermostats, Sensor) Related DWG

4

PAGE

Heat Tracing Installation APPLICABLE SPEC. OR PROCEDURE

INSP 99012 999 8700 0004

21 OF 23


HDEC/ TPA

COMPANY

W

SW

SW

H

W

W

H

W

W

REMARK

Vendor spec Test SP-COM-511 Insulation Resistance Test ( Before insulation )

2.2

TPX22 RP 5561V 999 1630 007

Insulation Resistance Test ( After insulation)

3 3.1 3.2 LEGEND :

R : Review

SW : Spot Witness

W : Witness



DISCIPLINE :


SUBCON

ELECTRICAL

ITP No.

:

Rev. No.



G

CATHODIC PROTECTION INSTALLATION

1



REPORTING FORMAT

RP 5561V 999 1630 017, 1300 082

QP 550 002

Verify the Material Type/Size/Quantity Check the Physical Damage

Vendor spec


4

PAGE

Cathodic Protection Installation NO.

INSP 99012 999 8700 0004

22 OF 23


HDEC/ TPA

COMPANY

-

SW

SW

-

SW

SW

-

R

-

W

SW

W

W

W

W

W

SW

W

W

W

W

Cathodic Protection Installation CPX33 Anode / Anode Cable Installation

RP 5561V 999 1630 007,1300 082

Cable connection/bonding Related DWG Test Box, Reference Electrode, etc Vendor spec Electrical test - Loop resistance for anode cable - Potential test for reference cell 1.1 1.2

SP-COM-511

TPX33

REMARK

1.3 2 2.1 2.2 2.3 3

LEGEND :

R : Review

SW : Spot Witness

W : Witness



DISCIPLINE :


SUBCON

ELECTRICAL

ITP No.

:

Rev. No.


PAGE

Telecommunication Installation NO.



REPORTING FORMAT

INSP 99012 999 8700 0004

4 23 OF 23


HDEC/ TPA

COMPANY

REMARK

H

TELECOMMUNICATION INSTALLATION Above item is separated from ITP for electrical. ITP for telecommunication will be issued later.

LEGEND :

R : Review

SW : Spot Witness

W : Witness


Electrical ITP

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