ITP Pipeline

LOGO INSPECTION AND TEST PLAN FOR PIPE LINE WORKS

REV 0

Project Name ACTIVITY

1.0

Procedure Approval

1.1 1.2

Approve engineering procedures Approve welding procedures

Review

Approved procedures

H

Review WPS & PQR

Approved procedures

H

1.3

Approve NDT procedures

Review

Approved procedures

H

1.4

Approve field joint coating procedure

Review

Approved procedures

H

Check shipping Docs-100%

Cargo Manifest

H

Quantitative inspection

MRR

H

2.0 2.1

2.2

3.0

Arrival at Warehouse

Handling / Storage

4.1

Welding equipment

Confirm Identification-100%

H

Visual Inspection-100%

H

Review certification

H

Verify Handling

H

Verify Storage conditions

H

Verify material condition

H

WELDER QUALIFICATION

Verify pipe length - 100%

pipe tally sheet

H

Check anode Yes / No

pipe tally sheet

H

Inspect and approve

Equipment list

H

Check Calibration

calibration certificates

H

Review welder qualification records

WQT records

H

Qualified welders list

H

(Stores records)

H

CONSUMABLE STORAGE AND

Check storage conditions

HANDLING

Check batch identification Review certificates

4.4 4.5 4.7

4.8

CTR

Traceability

Welding

4.3

DOCUMENTATION

Material

4.0

4.2

CONTROL DESCRIPTION

CHECKPOINTS

ITEM

PREPARATION Alignment / fit up BEFORE JOINT WELD OUT

DURING JOINT WELD OUT

4.9

AFTER JOINT WELD OUT

4.10

REPAIRS

5.0

NDT

5.1

EQUIPMENT

H Quality certificates

Visualy inspect preparation for damage Hi / Lo + root gap Check WPS to be used is correct

H H H H

Identify and mark weld ID

Weld log

H

Identify and mark welder ID

Weld log

H

Check root pass Check welding parameters Visually inspect weld Perform required RT Confirm defect location

H Visual report/inspection log RT report

H H H H

Grind to bright Metal Confirm defect removal

H

Perform MT to excavation

H

check as per 4.7

H

Perform RT

H

H

Inspect and approve

Equipment list

H

Check calibration certificates

Calibration certificates

H

5.2 5.3

OPERATORS ( UT, RT, MT ) NDT AFTER JOINT WELD OUT

Review operator qualification RT

Qualification certificates RT report

H H

RT

RT report

H

Equipment list

H

5.4

NDT AFTER REPAIR

6.0

FIELD JOINT COATING

6.1

EQUIPMENT & MATERIALS

Inspect and approve

6.2

PREPARATION

Check preparation of each joint

6.3

JOINT COATING

Confirm coating material requirements

Material certificates

H

6.4

COATING INSPECTION

Inspect coating quality

Coating inspect report

H

7.0

PRESSURE TESTING

7.1

EQUIPMENT

Inspect and approve

Equipment list

H

Check calibration certificates

Calibration certificates

H

Review test package

Test package

H

Confirm conformity to Dwg.

Pretest check list

H

Confirm pressuring up time

Chart and certificate

H

Confirm test pressure

Chart and certificate

H

Check for leaks

Chart and certificate

H

Confirm test duration

Chart and certificate

H

Confirm depressurization rate

Chart and certificate

H

Confirm reinstatement of removed items

Post test check list

H

7.2 5.3

5.4

BEFORE TEST DURING TEST

AFTER TEST

H

Client

PROC.