Activity No.
Activity Description
Prepared 1
Issued
Control Procedure/ Specification
Review
1.2 Test & inspection of instrument installation (field-shop, field & loop testing)
1.3 Valve seat leak test
1.4 Pressure Relief Valves (PRV) & Pressure Safety Valve (PSV)
Inspection Points S
E
Approved method statement
√
H
Approved method statements
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H
Approved method statements
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H
Approved method statements
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H
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R
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R
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R
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R
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R
KPC Approved
QGX/20/00/CS/P C/NA/009 & 010
As per applicable QGX/20/00/IN/TS/ standards & NA/019 manufacturer’s indications As per applicable QGX/20/00/IN/TS/ standards & NA/019 manufacturer’s indications As per applicable QGX/20/00/IN/TS/ standards & NA/019 manufacturer’s indications
MATERIAL CERTIFICATES 2.1 Cables 2.2 Cable glands 2.3 Electrical instrument bulk material 2.4 Piping & air hook-up instrument bulk material 2.5 Other construction materials
3
Objective Evidence
METHOD STATEMENTS 1.1 Receiving materials
2
Acceptance Criteria
CONTROL OF INSPECTION, MEASURING & TEST EQUIPMENT
QGX/20/00/IN/TS/ NA/001 QGX/20/00/IN/TS/ NA/001 QGX/20/00/IN/TS/ NA/001 QGX/20/00/IN/TS/ NA/001 QGX/20/00/IN/TS/ NA/001
C
A
Activity No.
Activity Description
3.1 Tools & gears for installation inspection, instrument calibration & loop test
3.2 Calibration bench for PSVs and PRVs
3.3 Valve calibration bench
4
Acceptance Criteria
Objective Evidence
Inspection Points S
E
Calibration reports
√
R
Calibration reports
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R
Calibration reports
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R
QGX/20/00/IN/TS/ NA/001 QGX/20/00/IN/TS/ NA/001 QGX/20/00/IN/TS/ NA/001 QGX/20/00/IN/TS/ NA/001 QGX/20/00/IN/TS/ NA/001 QGX/20/00/IN/TS/ NA/001
√
(S)
√
R
√
(S)
√
(S)
√
(S)
√
(S)
QGX/20/00/IN/TS/ NA/001 & 019 QGX/20/00/IN/TS/ NA/001 & 019 QGX/20/00/IN/TS/ NA/001 & 019 QGX/20/00/IN/TS/ NA/001 & 019
√
(S)
√
(S)
√
(S)
√
(S)
As per applicable QGX/20/00/IN/TS/ standards & NA/019 manufacturer’s indications As per applicable QGX/20/00/IN/TS/ standards & NA/019 manufacturer’s indications As per applicable QGX/20/00/IN/TS/ standards & NA/019 manufacturer’s indications
RECEIVING INSPECTION OF INSTRUMENTS 4.1 Conformity to specification 4.2 Damage/missing 4.3 Tag number/Model number 4.4 Options 4.5 Accessories 4.6 Orifice plates &Restriction Orifices (ROs)
5
Control Procedure/ Specification
FIELD-SHOP TESTS OF INSTRUMENTS 5.1 Transmitters, I/P converters, etc. 5.2 Displacers 5.3 Switches 5.4 Thermocouples & RTDs
C
A
Activity No.
Activity Description
5.5 Gauges (PG, TG, LG) 5.6 General service control valves 5.7 On/Off valves 5.8 Gas detectors or similar 5.9 Vibration 5.10 Solenoid valves 5.11 PRVs & PSVs 5.12 Others 6
Control Procedure/ Specification
Acceptance Criteria
Objective Evidence
Inspection Points S
E
√
(S)
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(S)
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(S)
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(S)
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(S)
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(S)
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(S)
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(S)
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S
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S
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S
N/A Applicable drawings
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S
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S
QGX/20/00/IN/TS/ NA/001 QGX/20/00/IN/TS/ NA/001 QGX/20/00/EL/TS /NA/003 & applicable drawings
√
S
√
S
√
S
QGX/20/00/IN/TS/ NA/001 & 019 QGX/20/00/IN/TS/ NA/003 & 019 QGX/20/00/IN/TS/ NA/003 & 019 QGX/20/00/IN/TS/ NA/001 & 019 QGX/20/00/IN/TS/ NA/001 & 019 QGX/20/00/IN/TS/ NA/001 & 019 QGX/20/00/IN/TS/ NA/001 & 019 QGX/20/00/IN/TS/ NA/001 & 019
INSTALLATION INSPECTION 6.1 Underground main cable installation
6.1.1 Duct bank/trench as per CW installation drawings & standard 6.1.2 Underground pipe/electrical cable crossing 6.1.3 Sand bedding 6.1.4 Duct bank/cable trench cleaning 6.1.5 Cable type as per schedule 6.1.6 Cable marking 6.1.7 Stub-up sealing 6.1.8 Sand filling
Applicable drawings QGX/20/00/EL/TS /NA/003 & applicable drawings QGX/20/00/EL/TS /NA/003
C
A
Activity No.
Activity Description
6.1.9 Protective tiles (unpaved areas)
6.1.10 Backfilling completion
6.1.11 Cable route markers (unpaved areas)
6.1.12 Trench cover installation
Control Procedure/ Specification QGX/20/00/EL/TS /NA/003 & applicable drawings QGX/20/00/EL/TS /NA/003 & applicable drawings QGX/20/00/EL/TS /NA/003 & applicable drawings QGX/20/00/EL/TS /NA/003 & applicable drawings
Acceptance Criteria
Objective Evidence
Inspection Points S
E
√
S
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S
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S
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S
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S
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S
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S
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S
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S
6.2 Aboveground main cable installation 6.2.1 Cable tray layout
6.2.2 Cable tray grounding
6.2.3 JB layout
6.2.4 JB support, as per standard
6.2.5 JB grounding
QGX/20/00/IN/TS/ NA/006 & applicable drawings QGX/20/00/IN/TS/ NA/006 & applicable drawings QGX/20/00/IN/TS/ NA/006 & applicable drawings QGX/20/00/IN/TS/ NA/006 & applicable drawings QGX/20/00/IN/TS/ NA/006 & applicable drawings
C
A
Activity No.
Activity Description
6.26 Terminations in JB
6.2.7 Cable connection in cabinet
6.2.8 Cable fixing
6.2.9 Cable marking
Control Procedure/ Specification QGX/20/00/IN/TS/ NA/006 & applicable drawings QGX/20/00/IN/TS/ NA/006 & applicable drawings QGX/20/00/IN/TS/ NA/006 & applicable drawings QGX/20/00/IN/TS/ NA/006 & applicable drawings
Acceptance Criteria
Objective Evidence
Inspection Points S
E
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S
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S
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S
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S
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S
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S
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S
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S
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S
6.3 Pressure lead piping/tubing (pressure, differential pressure, level, etc.) 6.3.1 Conformity to hook-up drawings
6.3.2 Conformity to material specification
6.3.3 Accessibility to take-off valves & instruments
6.3.4 Clearance for rodding, when required
6.3.5 Supports, as per standard
QGX/20/00/IN/TS/ NA/005 & applicable drawings QGX/20/00/IN/TS/ NA/005 & applicable drawings QGX/20/00/IN/TS/ NA/003/016 & applicable drawings QGX/20/00/IN/TS/ NA/003/016 & applicable drawings QGX/20/00/IN/TS/ NA/003/016 & applicable drawings
C
A
Activity No.
Activity Description
6.3.6 Heat tracing, as per hook-up & when required
6.3.7 Vents & drains orientation, when required 6.3.8 Pressure test
Control Procedure/ Specification
Acceptance Criteria
Objective Evidence
Inspection Points S
E
QGX/20/00/IN/TS/ NA/005 & applicable drawings
√
S
Applicable drawings & standards
√
S
QGX/20/00/IN/TS/ NA/005
√
H
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S
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S
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S
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H
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H
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H
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H
√
H
6.4 Instrument air piping / signal tubing 6.4.1 Conformity to hook-up drawings 6.4.2 Air supply piping/tubing 6.4.3 Air signal tubing 6.4.4 Pressure test
QGX/20/00/IN/TS/ NA/003/016 & applicable drawings QGX/20/00/IN/TS/ NA/005 QGX/20/00/IN/TS/ NA/005 QGX/20/00/IN/TS/ NA/005
6.5 Instrument wiring 6.5.1 Conformity to specification
6.5.2 Line continuity test
6.5.3 Screen wire continuity test
6.5.4 Insulation resistance test (line to line)
QGX/20/00/IN/TS/ NA/006 & applicable drawings QGX/20/00/IN/TS/ NA/006 & applicable drawings QGX/20/00/IN/TS/ NA/006 & applicable drawings QGX/20/00/IN/TS/ NA/006 & applicable drawings
C
A
Activity No.
Activity Description
6.5.5 Insulation resistance test (line to ground)
6.5.6 Insulation resistance test (line to screen)
6.5.7 Sealing compound/packing
6.5.8 Insulation & continuity test in ITR, panel, to panel
Control Procedure/ Specification QGX/20/00/IN/TS/ NA/006 & applicable drawings QGX/20/00/IN/TS/ NA/006 & applicable drawings QGX/20/00/IN/TS/ NA/006 & applicable drawings QGX/20/00/IN/TS/ NA/006 & applicable drawings
Acceptance Criteria
Objective Evidence
Inspection Points S
E
√
H
√
H
√
H
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H
6.6 Control valves / emergency shut-off valves 6.6.1 Flow direction
Applicable drawings & PIDs
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S
6.6.2 Position of hand-wheel
QGX/20/00/IN/TS/ NA/003 & applicable drawings
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S
Applicable drawings & PIDs
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S
√
H
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S
6.7 Orifice plates 6.7.1 Flow direction as per PID 6.8 Gauge class 6.8.1 Orientation for easy reading
6.8.2 Support, if necessary 6.9 Control cabinets
QGX/20/00/IN/TS/ NA/001 & applicable drawings QGX/20/00/IN/TS/ NA/001/016 & applicable drawings
C
A
Activity No.
Control Procedure/ Specification
Activity Description
Acceptance Criteria
Objective Evidence
QGX/20/00/IN/TS/ NA/007 & applicable drawings
6.9.1 Cabinet installed as per drawings
Inspection Points S
E
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H
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W
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W
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W
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H
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H
6.10 Fire & Gas items QGX/20/00/IN/TS/ NA/001/016 & applicable drawings QGX/20/00/IN/TS/ NA/001/016 & applicable drawings QGX/20/00/IN/TS/ NA/001/016 & applicable drawings
6.10.1 Heat detectors installation
6.10.2 Gas detectors installation
6.10.3 Smoke detectors installation 7
LOOP TEST/SEQUENCE TEST QGX/20/00/IN/TS/ NA/001 & 019 QGX/20/00/IN/TS/ NA/001 & 019
7.1 Loop test 7.2 Sequence test
Key
S = "Contractor", E = "Client”, C = “COMPANY”, A = “Third Party” H = Hold point - notification required, presence mandatory, W = Witness point - notification required, presence not mandatory, S = Surveillance R = Review √ = 100% inspection () = Spot checking Prepared By Issued By Reviewed By Print Name
Date
Print Name
Date
Print Name
Approved By COMPANY Date
Print Name
Date
C
A
