54232083 Site HSE Plan HSE Procedure

PROCEDURE MANUAL

SEM - 1802 Health and Safety Procedure

Si Site HS SE E Plan REV. : 0 DATE : 2004. 05. 03

SEM – 1802

PROCEDURE MANUAL DATE: 2004. 05. 03

SITE HSE PLAN

Contents. 1.

Project Policy Statement.

2.

Project Safety Goal.

3.

Safety Organization.

4.

Safety Meeting.

5.

Safety Training.

6.

Safety Inspection and Audit.

7.

Work Permit.

8.

Accident Investigation and Reporting.

9.

Emergency Planning.

10.

Personal Pr Protective Eq Equipment(PPE).

11.

Rules and Regulation.

12.

Revision Status.

Appendix.

Ⅰ

Site Safety Organization. Organization.

Ⅱ

Incident / Accident Report.

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SITE HSE PLAN

Contents. 1.

Project Policy Statement.

2.

Project Safety Goal.

3.

Safety Organization.

4.

Safety Meeting.

5.

Safety Training.

6.

Safety Inspection and Audit.

7.

Work Permit.

8.

Accident Investigation and Reporting.

9.

Emergency Planning.

10.

Personal Pr Protective Eq Equipment(PPE).

11.

Rules and Regulation.

12.

Revision Status.

Appendix.

Ⅰ

Site Safety Organization. Organization.

Ⅱ

Incident / Accident Report.

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1. 1.1

SITE HSE PLAN

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PROJ PROJEC ECT T POLI POLICY CY STA STATEME TEMENT NT.. Safety Policy The final goal of CONTRACTOR’s safety philosophy is to ensure the health and safety safety of perso personne nnel, l, to elimi eliminat nate e proper property ty damage damage and and to provi provide de a safe safe and and comfortable working and living environment, during the entire construction period. CONTRACTOR CONTRACTOR will maintain its own safety philosophy as described below.

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The safety is a paramount consideration in the project.

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All accidents are preventable. preventable.

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All tasks shall be planned and performed with concern for safety.

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Safety is a line management management responsibility.

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Identify and eliminate or minimize inherent hazard in the work.

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Closely monitor each steps of the work to detect and promptly eliminate hazards and unsafe practices.

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Provide clear and concise written instruction, rules and plans for the work to be performed.

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Use trained and qualified workers and supervisors.

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Recognize Recognize and reward outstanding performance.

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Provide personnel protective equipment. equipment.

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Provide mechanically mechanically correct tools and equipment.

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Maintain fire prevention and protection program.

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Provide first aid and medical facility.

Alcohol and Drug Policy It is a termination offence for any employee/sub contractor of CONTRACTOR to be under the influence of alcohol, or in possession of or under the influence of any nonprescr prescrib ibed ed drug, drug, such such as cocai cocaine, ne, Marij Marijua uana, na, Heroi Heroin, n, Hashi Hashish sh,, or other other illeg illegal al substance, while working or residing on any job site, including all operations, or property under the control of CONTRACTOR. This rule applies to all operations and all location.

1.3

Smoking Policy

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Smoking is harmful to health and a potential safety hazard as well. Smoking in public plac places es expo expose ses s nonnon-sm smok oker ers s to heal health th rela relate ted d haza hazard rds s and and it is the the duty duty of CONTRACTOR to protect employees from unnecessary exposure to hazards Smoking is prohibited at all construction sites except designated area approved by CONTRACTOR.

Signed by: Site Manager

(date)

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2.

SITE HSE PLAN


PROJEC JECT SAFETY GOAL. Project safety is a primary responsibility responsibility of all management and supervision on the project. The Project has a NO ACCIDENT goal. Project Manager and Site Manager has overall responsibility for safety at each respective location. The project safety program is administered in accordance with OSHA's applicable regulations for construction (CFR 1926), CONTRACTOR's safety rules and regulations, and Owner specific safety rules and procedures.

Specific Health and Safety Goals Specific health and safety goals for the project are as follows: 

No lost-time or restricted workday cases and no record able cases and no

fatality, through a safety plan and safety procedures that are aimed at modifying the behavior of all employees on the project to become safety conscious to prevent all accidents. accidents. Provision of medical medical and first aid facilities to provide immediate treatment and proper management of injuries to prevent it from developing developing into a more serious type of injury for the benefit of the injured and the project. 

No site damage incidents.



Avoidance of off-site damage incidents where the control of Project

Management is limited. 

Optimization of the site working conditions, leading to the prevention of

physical and mental complaints, prevention of occupational occupational sickness disability leave, and prevention of the occupational occupational illnesses of all workers. 

Minimum of nuisance (e.g. noise, light, traffic, odours) to the surrounding surrounding

community, potentially caused by construction activities. 

Maintaining safe working areas and good housekeeping.

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3.

SAFETY ORGANIZATION. CONTRACTOR will appoint a qualified professional safety officer (Safety Manager).

3.2

PROJECT Safety Organization The safety organization of the PROJECT is shown in Appendix Ⅰ.

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The safety organization's responsibility is detailed in subsection 3.3 3.3

3.3.2

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3.1

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3.3.1

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Responsibility Safety in the work place is everybody's responsibility. However, certain individuals will be required to accept additional responsibilities based on job assignment. These will include the following: -

Project Manager (1)

Make clear that safety is line organization's responsibility.

(2)

Hold his employees accountable for safety.

(3)

Set up policies and procedures ensuring that all equipment provided and used shall be maintained in good condition and shall meet all applicable requirement.

(4)

Verify that all site relevant information (hazard, site specific procedure, etc) used in the job planning stages is available and applicable.

Site Manager (1)

Have the overall accountability for construction SITE health and safety.

(2) Be accountable for achieving safety goals. (3)

Be responsible for ensuring that SUBCONTRACTORs implement, administer, plan, train, and enforce the health and safety plan.

(4) Set up SITE HSE and Security Plan and be responsible for their implementation before starting site activities. (5)

Use only competent personnel to work on SITE.

(6) Issue the written instructions setting out the method of healthy and safe work in accordance with the policy on high-risk activities where necessary. (7)

Plan and maintain housekeeping to high standards.

(8) Inform

the management of CONTRACTOR, including OWNER’s Representative of any accidents, incidents, and mishaps with the potential of injury and illness consequences immediately.

(9)

Cease all activities in the area of an identified health and safety problem until it is resolved.

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(10) Immediately remove from the SITE any people (staff, SUBCONTRACTORs, or third parties) who are not willing to comply with the health and safety requirements.

(11) Provide health and safety training opportunity to all employees. (12) Perform corrective actions for any identified unsafe conditions. (13) Be responsible for setting up appropriate training including refresher training, as needed, to enable managers and workers to assess hazards, and to familiarize themselves with the relevant requirements (legislation, regulation and company standards). (14) Determine the supervisor/work force ratio in respect to the competence of the workers.

(15) Check working methods and precautions for high risk activities with Safety Manager before work starts in accordance with the safety policy. 3.3.3

Safety Manager

(1) Assist the Site Manager in the management and execution of health and safety plan.

(2) Conduct regular SITE inspections and prepare reports for Site Manager for corrective actions. (3)

Check and advice on each work plan or procedures for health and safety prior to WORK commencement.

(4)

Coordinate with OWNER health and safety section on matters regarding health and safety.

(5) Liaise with SUBCONTRACTORs' Safety Manager on matters regarding the health and safety of all workers under SUBCONTRACTORs.

(6) Act in the capacity of secretary to Health and Safety Committee. (7)

Provide advice, guidance such as may be needed in accident prevention.

(8)

Coordinate with Government Authorities, especially Ministry of Labor on matters pertaining to legal health and safety requirement.

(9)

Establish and maintain proper health and safety administrative system.

(10) Investigate all incidents and accidents and submit reports complete with remedial actions to Safety team of head office through Site Manager for corrective action.

(11) Ensure that Safety Supervisor conducts their safety activities (12) If safety violations are determined high risk then stop the work as necessary.

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SITE HSE PLAN


Safety Supervisor (1) Assist Safety Manager and perform the safety activities under the direction of Safety Manager

(2) Check each SUBCONTRACTOR’s work plan or work procedures from the view of safety point and report to Safety Manager (3)

Advise the supervisory personnel of each function for safety activities

(4) Patrol the construction site daily to check that all subcontractors’ works are executed in accordance with the Safety Construction Procedures. (5)

3.3.5

Report immediately to the safety manager any violations that may require work to be stopped.

Field Superintendent/Supervisor (1) Monitor daily Tool Box Meeting for their work subcontractor’s crews. (2)

Execute and convert the Health and Safety Plan into safe work activities and ensure success.

(3)

Enforce safety discipline in accordance to CONTRACTOR's Safety Rules and Regulations, and statutory requirements.

(4)

Supervise the health and safety of daily work.

(5) Ensure all SUBCONTRACTORs to understand the job requirements and health and safety procedures before starting work. (6)

Report, advise and/or take corrective actions if safety violations or unsafe work conditions are detected. Stop the work if necessary and resume when corrective actions have been taken.

(7) Provide the written instructions to establish proper work methods in proper sequence including precautionary measures to be adopted. (8) 3.3.6

3.3.7

Set good health and safety example.

Nurse (1)

Be on duty at job site with full time (except when on emergency calls)

(2)

Care for an injured or sick person and keep the record.

(3)

Hold certification in first aid and Cardiopulmonary Resuscitation (CPR).

(4)

Plan and execute the hygiene activity program for all workers at work-site.

SUBCONTRACTOR's Construction Manager

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(1) Provide the Health and Safety Plan and exercise good health and safety discipline over all personnel.

(2) Participate in CONTRACTOR’s Health and Safety Committee. (3)

Ensure that all levels of supervisors are qualified with appropriate training.

(4)

Set up their own Health and Safety Plan that shall be least comparable to this document.

(5) Describe and apply similar responsibilities as mentioned above for their organizations. And Safety Plan shall be accordance with CONTRACTOR’s plan.

3.3.7

SUBCONTRACTOR's Safety Manager (1) Assist his Construction Manager in executing and enforcing the WORK in accordance with Safety plan.

(2) Conduct regular checks of the work areas under his charges for safety violations, unsafe conditions, defective equipment, materials, tools, apparatus and appliances and shall take immediately the corrective actions.

(3) Generally oversee that the WORK performed by workers under his jurisdiction. (4)

Initiate and assist supervisory personnel in conducting their daily Tool Box Meetings.

(5)

Organize and conduct regular safety promotion activities with the aim of promoting safety awareness among workers.

(6) Participate in providing accident prevention program and, take part in discussion on dangerous occurrence, injury, and illness and property damage incidents.

(7) Foster good safety working relationship among SUBCONTRACTORs. (8) 3.3.8

Keep and maintain all safety records pertaining to the SITE safety program

SUBCONTRACTOR's Supervisor (1) Participate in the WORK SITE safety program, especially on safe work procedures with the aim of preventing accidents.

(2) Coordinate all work activities to ensure that they meet the required standards with minimum risks to person, equipment and property.

(3) Conduct regular checks of the SITE for safety violations, unsafe conditions, defective equipment, materials, tools, apparatus and appliances and shall take immediate and appropriate actions to eliminate the hazards.

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(4) Submit written reports with recommendations for corrective actions to prevent recurrences of any property damage accidents and injury accident at the job SITE. The reports shall be submitted to Safety Manager.

(5) Submit written reports of any other incidents, violations and unsafe work conditions at the job SITE. The reports shall be submitted to Safety Manager (6)

Ensure all safety work instructions are clearly understood between workmen.

(7) Conduct regular safety talks to promote health and safety awareness among workmen.

(8) Conduct daily Tool Box Meeting and highlight potential hazards to the workers under their charge. (9) 3.3.9

Set good safety example.

Employee (Worker) (1) Comply with safety rules and regulations. (2)

Work safely and shall not do anything that can cause injury to himself (herself) or others.

(3) Ensure work tools, apparatus, appliances, materials, and/or equipment including Personal Protective Equipment (PPE) are used correctly and maintained in good serviceable conditions. (4)

Report any unusual occurrences and all defects of plant and equipment to your immediate supervisor.

(5) Attend all Tool Box Meetings, other meetings and/or training relating the safety.

(6) Observe all written and verbal safety instructions issued from time to time by Safety Manager and/or Safety Supervisor. (7)

Observe and obey all safety signs/notices.

(8)

Develop a personal concern.

(9)

Keep work place clean and tidy.

(10) Seek medical assistance for all injuries (11) Report to the medical center if you are sick.

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4.

SITE HSE PLAN


SAFETY MEETING CONTRACTOR’s Safety Manager shall establish a regular schedule for safety meeting and maintain records of personnel attendance to manage and communicate on Safety effectively. The Site Manager shall manage and monitor Safety activities and taking action and provide resources to support their objectives and work activities.

4.1

4.2

Kick-off Safety Meeting

4.1.1

Kick-off meeting with OWNER will be held, if required, after contract award and before the execution of any work. At this meeting, CONTRACTOR should ensure that all related persons are aware of the site hazards of the operation detailed in the scope of work and are familiar with Health and Safety working procedures, regulations and emergency communications.

4.1.2

Kick-off meeting with subcontractors’ representative shall be held after subcontract awards and before starting specific work.

Monthly Safety Meeting Safety Manager shall hold monthly meeting with Health and Safety Committee that consist of Site Manager, Safety Manager, Discipline Superintendent and Subcontractor’s Manager to discuss Health and Safety activities during the construction stage. OWNER Safety Representative will attend the meeting to communicate his (her) opinions and/or direction to all members if required. For the construction work in Health and Safety, we will organize the Health and Safety Committee as below (Figure 1). The Health and Safety Committee shall plan, coordinate, implement and maintain the overall Health and Safety activities control during construction including pre-commissioning / commissioning. The objectives of the Health and Safety Committee are - To formulate and execute the accident prevention programs - To cultivate and promote safe working habits and attitudes - To create and maintain a safe and healthy working environment.

4.2.2 -

At the Health and Safety Committee Meeting, members of the committee shall discuss, review, amend, and establish: New Health and Safety rules and regulations, procedures, as necessary Project monthly Health and Safety performances Accident/incident reports, if any,

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Figure 1. Health and Safety Committee Organization (typical)

CONTRACTOR Chairman

Construction Manager OWNER

CONTRACTOR

Observer

Secretary

Safety Representative

Safety Manager

CONTRACTOR

Subcontractors

Member

Members

Discipline Superintendent

Construction Manager

4.2.3

If a major or fatal accident occurs, the Committee shall investigate the cause and review appropriate countermeasures for immediate implementation.

4.2.4

Safety manager shall prepare the Health and Safety materials/information for meeting and record the minutes of meeting.

4.3

Progress Safety Meeting (Weekly) Safety Manager shall hold Weekly Progress Meeting with Site Manager, Discipline Superintendents and subcontractor’s Construction Manager and Safety Manager to discuss health and safety matters. Minutes of meeting shall be maintained and distributed to related part in accordance with document control procedure.

4.4

Tool Box Meeting (TBM) Subcontractor's supervisors / foremen shall conduct daily TBM with workers and shall maintain proper record of the meeting. The topics for the TBM shall include, but not limited to: - Highlight identified hazards and deviation during inspection - Countermeasures for prevention of recurrence - Health and safety reminders to constantly remind workers on health and safety rules and regulations

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4.5

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Highlight specific job hazardous activities for today’s work Check work’s health condition and if any person who are illeness and drunken are found, they shall not be allowed to work. Any forth coming health and safety events/instruction/orders, etc

The safety meeting activities shall be recorded and retained in the related forms, MOM.

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5.

SITE HSE PLAN


SAFETY TRAINING Safety training is essential for executing work safely during the entire construction, pre-commissioning and commissioning of the project. The Site Manager and the Safety Manager shall establish an On-site Safety Training Program before commencing the work. This guidance provides essentials of establishing On-site Safety Training Program of the following five categories: - Safety Induction Training for New Personnel

- Safety Training for Manager and Supervisor - Safety Training for Specific Hazardous Job - Emergency and Evacuation Training - Safety Training for Refresher course - Tool box talks

5.1 General

5.1.1

CONTRACTOR will conduct safety training for its staff. Subcontractors shall conduct Safety Training for their employees. Accordingly, all Subcontractors’ Construction Managers, Safety Manager and other persons designated by their Construction Managers shall initially take CONTRACTOR’s safety training courses to conduct safety training for their employees.

5.1.2

Monthly schedule for safety training shall be prepared and noticed in advance to all CONTRACTOR’s personnel and to Subcontractors.

5.1.3

The Safety Manager shall prepare training materials in order to effectively conduct safety training.

5.1.4

Safety training shall be conducted by the Safety Manager and/or by competent persons designated by the Safety Manager.

5.1.5

The language at safety training shall be translated to Chinese language or adequate methods to fully understand.

5.1.6

The record of safety training shall be documented and maintained. All subcontractors shall submit the record of safety training conducted by them to CONTRACTOR.

5.2 5.2.1

Types and Requirements of Safety Training Safety Induction Training for New Personnel (1) Coverage: All new employees including CONTRACTOR’s management and staff, and Subcontractors' management, staff, supervisors, and workers. (2) When: Upon arrival at the construction site and in advance of assignment to site. (3) Training Materials: Text, Safety Booklet and overhead projector or video, etc. (4) Instructors:

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(a) CONTRACTOR's

(5)

Safety Manager or the designated persons: for CONTRACTOR's employees and the subcontractors' Construction Manager, Safety Manager and Supervisory personnel. (b) Subcontractor's Safety Supervisor or the designated persons: for Subcontractor's employees. Contents of Training: (a) Emphasize the importance of Health and Safety (b) Health and Safety Policy and Philosophy (c) Orientation of the site layout and the work place, using maps/drawings, etc., especially for the restricted areas to entry, such as the OWNER’s property, etc. (d) Outline of the work scope (e) Health and Safety Organization and the individual's duties and responsibilities for Health and Safety. (f) Working rules (duty hours, over-time work, holidays, transportation, housekeeping, etc.) (g) Health and Safety and Security rules and regulations (gate control, possession of IC card, smoking rules, substance abuse rules, traffic rule, etc.) (h) Enforce use of proper personal protective equipment (safety harness, helmets, goggles, gloves, dust/gas masks, respirators, etc.) (i) Proper working garment and footwear (j) Outline of Safety Contraction Procedures (k) Work Permit procedures (Work items or locations to be subjected, obtaining procedure, etc.) (l) Emergency and evacuation procedure (emergency alarm system, emergency communication system, evacuation route and assembly area, etc.) (m) Participation in Tool Box Meeting (when, where, how) (n) Keep clean (after day’s work, weekly site cleaning, etc.) (o) Encourage reporting accidents and near-misses (p) Encourage reporting unsafe acts and unsafe working conditions (q) First-Aid Facilities (location, how to use, etc.) (r) Safety incentive scheme to create interest and enthusiasm in safety effort (s) Confirmation of Personal Information submitted prior to the safety induction training (individual’s work experience, license/permits, physical condition, etc.) (6) Attendance list: Attendance list for Health and Safety training should be kept and updated. 5.2.2

Safety Training for Manager and Supervisor (1) Coverage: CONTRACTOR's Discipline Superintendent and Subcontractors' Construction Manager, Safety Supervisor, Supervisors and Foremen, and other personnel designated by their Construction Managers. (2) When: Within a month after dispatch to the construction site. (3) Training Materials: The material prepared by Safety Manager. (4) Instructors: CONTRACTOR's Safety Manager or designated persons. (5) Contents of Training: In addition to the contents of the Safety Induction Training, the following shall be included:

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Observe the Health and Safety Policy and Monthly Health and Safety Targets that are established by the Health and Safety Committee (a) Make sure of Health and Safety Organization and individual's responsibility regarding Health and Safety management (b) Emphasize the necessity for expanding Health and Safety knowledge Health and Safety Committee Procedures and its activities (c) (d) Accident Investigation method and Reporting System (e) Safety Meetings (type, frequency, participants, etc.) (f) Ensure participation in Safety Patrols conducted prior to Health and Safety Committee Meeting and other safety meeting (type, frequency, participants, objectives, etc.) (g) Action to be taken when detecting unsafe acts and unsafe working conditions (hold work, prohibition of use of facilities, and making reports) (h) Incentive program for subcontractors' Health and Safety performance (i) Reporting daily or weekly on concerned matters regarding Health and Safety management.

(1) (a) (b)

(a) (b) (c)

(d) (e) (f) (g) (h) (i) (6)

5.2.3 Safety Training for Specific Hazardous Job Coverage: Persons to operate and handle specific machines and equipment Persons assigned in hazardous job (2) When: Before commencing the work or periodically (3) Training Materials: Material prepared by Safety Manager. (4) Instructors: Competent persons designated by CONTRACTOR's Safety Manager (5) Work to be required Special Instruction: Handling of organic solvents or toxic materials Handling of radioactive material Work in restricted area or likelihood of asphyxiation Trench and deep excavation Lifting and crane operation including rigging work Installation and dismantling scaffolds Concrete form work for structures or building Work in/near an existing plant (regardless operating or not) Other work designated by CONTRACTOR's Health and Safety Manager Exemption A worker who has a license or permit issued by a third party or who is acknowledged by Safety Manager to be experienced with the job may be exempted from the above training course. 5.2.4

5.2.5

Emergency and Evacuation Training Emergency and Evacuation Training for fire, explosion, etc., shall be conducted to all employees at least twice a year. (1) Training for fire fighting with fire hydrant and extinguisher (2) First-Aid Training and Rescue Training (3) Emergency Evacuation Training Safety Training for Refresher Course Any employee who has seriously or repeatedly violated any safety rules and requirements or who has been designated by CONTRACTOR’s Safety Manager shall

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take Safety Training for Refresher course to enhance their safety awareness and reinforce their safety knowledge. 5.2.6

Tool box talks ‘Tool box talks’ will be held on a daily basis for all members of the work force ensuring that each person receives at least one talk each week. The constantly changing work patterns and areas of working can be discussed and reviewed at these session. It is envisaged that the duration of the talks would be approximately 10 minutes. The meeting should take place as close to the work place as possible so that any examples of HSE practices or proposed changes are more easily viewed at the time. ‘Tool box talks’ will normally be given by Site Supervision; however, members of the Site Safety Department will also provide assistance as required.

5.3 Recording of Training & Education 5.3.1

When the safety training or education has been performed, trainer in charge shall complete and maintain the records of training and education. The training activities shall be recorded and retained.

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6.

6.1

6.2


SAFETY INSPECTION & AUDIT The Purpose of Safety Inspection Scheduled safety inspections are essential to the hazard identification and accident prevention programs. The purpose of the inspection is to identify and correct unsafe equipment, situations, conditions, and practices to prevent accidents. Types of Inspections Table 1. Types of Inspections Description

Inspection

Activity

Frequency

Action by

Remarks

Daily

Superintendent or Supervisor

Each supervisory personnel of CONTRACTOR & SUBCONTRACTOR.

Daily

Safety Manager, Safety Supervisor

CONTRACTOR & SUBCONTRACTOR

Weekly

All members of Health & Safety Committee

SITE Patrol before weekly Safety Meeting

Safety Patrol

Monthly

All members of Health & Safety Committee

Before monthly meeting of Health & safety committee

Mat’l/Equip. & Scaffolding Check

Before useage By Quarter

Safety Supervisor

Tagging

Special Inspection

As required

Designee by Construction Manager

Regular Audit

Semiannually

QES Team (H.O.)

Performance Evaluation

Extra Audit

As required

QES Team (H.O.),

Guide or Investigation

Supervisory Inspection Advisory Inspection Safety Patrol

Audit

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6.3 Scope of Inspection and Audit The safety inspection and audit activity is to conduct organized SITE inspection so as to keep under control and correct all circumstances, which affect the safety and health of the employees. The inspectors and auditors shall check for general housekeeping, safety violations committed by workers, any discrepancies that violate legal regulations or requirements. Generally the inspection and the audit cover the following items: 6.3.1

6.3.2

Safety audit items: (1) Safety management (2)

Safety consciousness

(3)

Safety facilities

(4)

Fire prevention

(5)

Health and hygiene

(6)

Environmental control

Safety Inspection items: (1) Unsafe action (safety violation) (2)

Physical condition (a)

House keeping

(b)

Protection from falling hazard

(c)

Personal Protection Equipment (PPE)

(d)

Electrical hazard

(e)

Guarding of machinery

(f)

Site security

(g)

Cranes and lifting operations

(h)

All Lifting wires and shackles (colour tapping inspection by quarterly)

(i)

Fire & Explosion hazard

(j)

Bulletin and Signboards

(k)

Scaffold

(l)

Protection of excavation

(m)

Others

6.4 Execution of Inspection

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6.4.1 Safety inspection of the construction SITE shall be conducted in accordance with the inspection procedure.

6.4.2 All observation made during the inspection shall be recorded. Copies of the inspection report shall be distributed to all members of the safety committee, Discipline Superintendent and Construction Manager of SUBCONTRACTORs concerned for corrective actions.

6.4.3 Any safety deviations observed during the inspection should be verbal/written communicated to the supervisor responsible for corrective actions as soon as possible.

6.4.4 Site Manager and Safety Manager shall conduct follow-up actions to ensure that corrective actions on all safety deviations are carried out satisfactory. 6.4.5

Safety Inspection reports shall be filed and kept at the field office throughout the construction period of the PROJECT.

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7. 7.1.1

SITE HSE PLAN


WORK PERMIT The purpose of the work permit system is to set out clear procedures and safety requirements for the many diverse categories of work to be performed at the job site in order to ensure that such works are carefully planned and safely executed to prevent property damages, injurious accidents and any detrimental consequences. Permits to work procedures are necessary for performing work safety in high hazard areas. The following work permit system will be issued : (1) Hot work permit (2) Excavation work permit (3) Radiation work permit (4) Confined space entry permit (5) Electrical work permit (6) Vehicle entry permit

7.1.2

The permit to work is a checklist to ensure that all the hazards are identified, and the necessary precautions are taken to eliminate or isolate the hazards of the work to be performed.

7.1.3

Some work may require only one type of permit, while other types of work will require a combination of permits to ensure that all hazards are identified.

7.1.4

Type of Work Permits (1) Hot work permit 1) Any work which involves the use of a local source of ignition or fire, or generates or causes other associated parts to generate heat or sparks, which may be capable of igniting flammable vapors or any other combustible materials. The source of ignition may include cutting and electrical equipment that are not intrinsically safe or the engine of equipment used in the work area. 2) The following is a list of some of the common tools and equipment that are a source of ignition (a) Arc and acetylene welding equipment (b) Grinding, sandblasting equipment (c) Electric hand tools, hammers, etc. (d) Gasoline and diesel engines 3) Before performing hot, hot work permit shall be obtained from CONTRACTOR.

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4) All requirements of the hot work permit shall be fully complied with during the work or activity. 5) Hot work permit will be valid from introduction of explosive material in the site. It shall be determined by CONTRACTOR’s commissioning manager. (2) Excavation work permit 1) A excavation work permit is required for any type of excavation or trenching work carried out at the work site. 2) Any digging work on the ground (earth or concrete) by mechanical means. 3) The permit is to ensure that all underground utilities are located and marked, and that required precautions are taken to prevent cave-ins of the earth work. 4) Before performing excavation work an excavation permit shall be obtained from CONTRACTOR. 5) All requirements of the permit shall be fully complied with at all times. (3) Radiation work permit 1) Ionizing radiation is used in non destructive testing of welds in pipes. X-ray and γ-ray can be extremely dangerous to human when used without taking the proper precaution. 2) The radiation work permit is to ensure that all t he required precautions have been taken before doing radiation work. 3) A radiation work permit must be obtained from CONTRACTOR before doing any type of X-ray or radiation work. (4) Confined space entry work 1) A confined space entry permit is required for work or activity in all areas of hazardous atmospheres. 2) Hazardous atmospheres are normally found in confined space areas. These areas may contain toxic/flammable gases and Oxygen deficiency lower than 21 % and Oxygen enriched atmospheres above 23.5% 3) Confined space can be summarized as being any area that is closed to normal atmosphere such as ; (a) Storage tanks & silos (b) Degassing boots, separators & de-salters, etc. (c) Sewer systems & drain systems (d) Underground utility tunnel & vaults (e) Manholes and man-ways 4) Before entering into or performing work in an area of confined space, a confined entry permit must be obtained from CONTRACTOR.

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5) All requirements of the confined space entry permit shall be fully complied with during entry and work within confined space. (5) Electrical work permit 1) The electrical work permit is used to make sure all required precautions have been taken before performing work on electrical equipment and facilities that can be energized. 2) The electrical work permit is to ensure that all circuits and equipment are deenergized, with locks and tags placed on the circuit breakers, switches and controls, etc. 3) Before performing electrical work, a permit must be obtained from CONTRACTOR 4) All requirements of the electrical work permit, including lock and tags procedures shall be fully complied with at all times. 5) Electric work permit will be valid from permanent power energizing. (6) Vehicles entry permit 1) The vehicle permit shall be applicable to all powered vehicle entering the work site regardless of whether they are driven in or pushed in.

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8. 8.1

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ACCIDENT INVESTIGATION AND REPORTING General (1) Because all accidents can be prevented , our safety efforts concentrate on accident prevention. Although accidents may still happen even with our best efforts to prevent them, it becomes unacceptable when an accident recurs due to our failure to correctly analyze and effectively learn from them. Therefore, the importance of timely and accurate reporting and investigation of accidents can not be over-emphasized. (2) The information enables remedial measures to be taken especially in emergency cases, and learning points to be shared with other sectors within the organization. These guidelines are being issued to remind everyone of his/her duty and obligation. Failure to comply is a cause for disciplinary action.

8.2

Investigation (1) All accidents, no mater how small they may be, shall be investigated. The objective is to prevent recurrence of accident of similar nature. (2) The consequences requiring an in depth investigation are : 1) Fatal injury 2) Lost time injury / illness 3) Property damage exceeding US 5,000 dollars (3) The supervisor shall attend all investigations of accident that occur at SITE under his charge. (4) The Safety Manager and supervisor, after being notified of t he accident, shall immediately carry out on investigation.

8.3

Accident Reporting (1) In the event of a minor injury accident, the supervisory personnel shall accompany the injured for first-aid treatment. A daily record of all first aid treatments shall be maintained. (2) Meantime, the Supervisory personnel or his designee shall verbally notify SITE Manager and/or Safety Manager. (3) After first aid, the supervisory personnel shall complete the Preliminary Accident Report. (4) Tentative written report (Accident Report attached as appendix) shall be submitted to Safety Team Manager of Home Office through SITE Manager by fax within 24hours.

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(5) For serious injury or fatality, verbal or initial reports shall be submitted to Safety Team Manager through SITE Manager. (6) After the accident investigation, a detailed written report (ACCIDENT REPORT attached) shall be prepared by CONTRACTOR Safety Manager and be submitted via Site Manager within 7 days to the Project Manager and Safety Team, head office, respectively. (7) Subcontractor's Report 1) All subcontractors shall submit written reports to CONTRACTOR within 12 hours regarding any accidents or incidents that occurred at SITE and/or person under their charge. (8) Information for OWNER 1) CONTRACTOR will provide copies of all relevant accident report forms for the client within 72 hours of the accident occurring. 2) CONTRACTOR will verbally inform the OWNER as soon as possible of any fatal or potential fatal accident.

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9. 9.1

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EMERGENCY PLANNING General (1) The objective of this plan is to provide the organization, guidelines and directions to ensure fast and effective response in any emergency situation in order to safe life, property and the environment. (2) Everyone shall be familiar with the emergency plan while working at work site. (3) In the event of emergency one must remain calm and act positively and quickly for preserving life and property.

9.2

Type of Emergency For convenience and quick reference, the possible types of emergencies have been classified. Each emergency type may require a different measure of response, possibly involving support personnel. By classifying the types of emergency, reporting procedures are developed to ensure the shortest possible response time. Whenever possible, each type is intended to stand on its own. Any of these emergencies may escalate through more than one of the types and all should be reported. A description of the emergencies types as follows :(1) Emergency state from a storm, flood (2) Emergency state from fire, explosion (3) Emergency state from toxic release (4) Emergency state from injury accident

9.3

Level of Emergency (1) LEVEL 1 A situation where there is no immediate danger to life and (Minor Emergency) where risk of damage to environment and / or property is minimal. (2) LEVEL 2 A situation where there is danger to life and a risk of damage to (Serious Emergency) environment and / or property, where a situation exists which is within the capability of CONTRACTOR's Safety Organization. (3) LEVEL 3 Where a situation exists or may develop which is beyond the (Major Emergency) capability of CONTRACTOR's Safety Organization and equipment to control and requiring action from the government and / or other sources.

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Emergency Response Procedure (1) Activation 1) Any one who discover a "fire" or other emergency situation at work site shall inform Safety Manager or by telephone or other available fast method. 2) When making an emergency call, the followings should be provided : (a) Location of emergency occurred, (b) Type and nature of emergency, (c) Number of casualty, if any, (d) Discoverer's name and company's name. 3) It is then the responsibility of the Safety Manager to assess the extent of the emergency response and declare a level 1 or 2 or 3 emergency. Safety Manager shall report the emergency situation to Site Manager prior to declaring the level of emergency. 4) The declared level of emergency shall be notified to the related personnel or agency without delay. (2) Emergency state from a heavy-storm, flood 1) Obtain correct meteorological information. Especially, collect the past precipitation of the site area to secure drain ditches with a sufficient capacity for a copious rain. 2) Take actions promptly in advance. 3) Encourage all the personnel and labor in the site to follow the countermeasures spontaneously. 4) The emergency recovery materials shall be prepared and maintained at least as following. (a) Sandbag (b) Straw rice sack (c) Fixing wire for temporary facilities (d) Emergency lighting apparatus (e) Other emergency restoration equipment (3) Emergency state from fire, explosion 1) When anyone discovers a fire, extinguish the fire using the available fire fighting equipment which can be found inside the hose and fire equipment box. 2) The following measures must be taken in handling a fire outbreak : - Confirm the type of fire extinguisher to be used - Know how to use the fire extinguisher - Take up a position where access to fire is unrestricted eg, move windward of the fire

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- If there is any personal danger involved at any time or the fire continues to spread, withdraw immediately - If a phone is nearby, dial ○ ○ ○ and the nearest telephone is indicated by signboard - Do not use water for electric fire. - Do not extinguish the fire other than by closing the valve for fire involving gases e.g. LPG. 3) Fire brigade drills shall be held to assure a well-trained and efficient operating force. Records of such drills shall be maintained at the installation. 4) Demonstration and training in first aid fire fighting shall be conducted at intervals to insure that project personnel are familiar with, and capable of operating, fire fighting equipment. (4) Emergency state from toxic release If toxic gas leakage or toxic liquid release takes place, take emergency actions as follows: (a) Actions to be taken in case of possible gas leakage or toxic release a) Immediately stop working and using gas. b) A person who finds the possibility of damage from high-pressure gas or toxic liquid should immediately report to the site office and call for aid necessary for fire fighting activity. c) If the emergency state threatens to cause explosion of high-pressure gas, all the persons there should escape from the dangerous area under the guidance of the Safety Manager or other related personnel. d) When you are driving, stop your vehicle and switch off the engine. Remain inside your vehicle until the siren and flashing light showing the emergency situation is over. e) When you are doing hot work, such as welding or gas cutting, stop your hot work and switch off the welding generator and shut off gas valve at the gas cylinder. (b) Actions in case of gas leaks a) In the case of leakage from between the cylinder valve and the pressure regulator, close the valve immediately. b) In the case of leakage from the cylinder valve, take the following steps: - Leak from the charge port with the valve closed: This case means that the valve seat has been damaged or restricted. Open it about 1/4 turn and then close it completely. If the leak continues, cover the charge port with a blind plug or cap and then give a notice to the supplier.

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- Leak from between the spindle and gland nut: This case means that the gland packing has been loosened. Close the valve and tighten the gland nut. If the leak still continues, first close the valve and then give a notice to the seller. - Take care when moving a gas leaking cylinder as it is likely to topple aside and cause danger of fire. c) Leakage from piping: - Immediately close the cylinder valve in the cylinder storage. - Promptly ventilate the room and watch for flame. - Clean the inside of piping with nitrogen gas. - After ensuring that the gas inside the piping have been replaced with nitrogen gas, repair the gas leak points and make air-tightness test. d) As gas leak may cause a fire, use extreme care so that working clothes of chemical fiber may not generate static electricity or fire, or that working shoes may generate metal impact, friction, or fire. (c) Actions in case of gas leaks The following action is prohibited within 10m from the high-pressure gas cylinder storage: a) Using flame b) Leaving dangerous substances as they are c) Stockpiling explosives d) Using bare electric wires e) Other dangerous behaviors corresponding to the above prohibitions (5) Emergency state from injury accident 1) Bleeding from injured (a) Apply direct pressure on various points on the body to stop bleeding. (b) It is possible to stop arterial bleeding by pressing the artery with finger or thumb against the underlying bone. (c) To control bleeding by direct pressure, apply a pad of sterilized dressing, bandage firmly, adding, if need be, sterilized cotton wool, finally apply a triangular bandage. (d) If bleeding cannot be controlled by direct pressure, immediately send to the clinic for treatment by the industrial nurse. 2) Bone fracture (a) Do not attempt to move casualty with fractured bones or injured joints. (b) Secure the injured parts with triangular bandages so that they cannot move. (c) An injured leg may be tied to the uninjured one, and an injured arm tied to the body. (d) Immediately send to clinic for treatment. 3) Emergency resuscitation & external cardiac massage (a) Ensure an open airway a) Support the nape of his neck and press the top of his head backward b) The press the angle of the jaw forwarded from behind (b) Start ventilating the lungs

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a) Open your mouth - take a deep breath b) Push the victims nostril (or mouth) with your finger c) Then seal your lips round his mouth (or nose) d) Blow into his lungs until they are filled e) Watch for chest movement f) Then repeat (10 times/min) (c) Start external cardiac compression while continuing to ventilate the lungs a) Define the lower half of the breast bone (sternum) b) Place the heel of your hand on this part of the bone keeping the palm and fingers off chest c) With straight arms rock forward and press down lower half of the sternum d) Repeat the pressure once per second (in ratio of one inflation of the lungs to 6 or 8 compressions of the sternum (d) Electrical shock a) Switch off the power supply b) If this not possible, free the person by using something made of rubber, cloth or wood or a folded newspaper c) Do not touch the casualty's body before the current is switched off d) If breathing is failing or has stopped, start emergency resuscitation and external cardiac massage e) Get help and send for a nurse and ambulance (e) Burns and scalds a) If serious, send promptly for nurse and ambulance b) Put sterilized dressing on the burn or scald. Never use an adhesive wound dressing c) If extensive, cover with clean towels and secure loosely d) Do not burst blisters or remove clothing and flush the burn with plenty of cold water. Apply a sterilized dressing e) Send victim immediately to clinic or hospital 9.5

Drill and Exercise Emergency drill and exercise shall be conducted regularly. (1) Emergency Drill 1) Emergency drill is to provide practical training on specific emergency equipment, means of evacuation and escape and procedures personnel should follow in an emergency. 2) The purpose of a drill is to (a) Maintain the competence of personnel to use emergency equipment they may responsibly be expected to operate in an emergency situation (b) Practise the emergency procedures and communications (c) Confirm that emergency equipment is ready to be used at all times 3) Type of Drill (a) Muster The purpose of muster-drill is to familiarize all personnel with the routes to and the location of their muster point, alarm signal calling a muster and the head count procedure. All personnel should participate; if is necessary to excuse essential personnel they must take part in the next muster drill. Where alternative muster points are designated, drills should periodically use these alternative points.

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(b) Evacuation Evacuation drills are designated to familiarize all personnel with the evacuation routes and facilities. All personnel should take part, and any essential personnel excused from one drill must take part in the next one. (c) Fire fighting Fire fighting drills are intended for personnel with specific fire fighting duties in the event of an emergency involving fire. The drill should cover the fire team assembly point, use of portable and fixed fire fighting and other emergency equipment and its storage locations including protective equipment, means of tackling different emergency scenarios and means of access to the various parts of the facility. It is essential that during these drills adequate resources are available to deal with any real emergency that arises. (d) Breathing apparatus Personnel who may need to wear or control the use of breathing apparatus in an emergency should take part in drills to maintain their readiness. They must be fully trained and medically fit. (e) Emergency equipment The purpose of emergency equipment drills is to maintain the competence of the emergency team involved in the use of rescue and other specialized emergency equipment such as rescue winches and hydraulic jacks. (f) Casualty handling Personnel involved in the rescue, evacuation and handling of casualties should take part in regular drills covering use of stretchers, location and use of first aid equipment, use of resuscitation equipment and the care of the injured personnel. (g) Qualified first aiders should carry out periodic drills to ensure that they are always ready to administer treatment to injured personnel. (2) Emergency Exercise 1) Emergency exercise is to demonstrate that personnel are able to respond effectively to an emergency, to identify the strengt HSE and weaknesses in the emergency procedures and any training needs not yet fulfilled. 2) CONTRACTOR shall test the effectiveness of emergency procedures, training and drills periodically by a programme of emergency exercise. 3) The type of exercise (a) Level 1 exercise A facility exercise is designed to test the effectiveness of the program of drills being carried out on a facility. It involves the facility operators and management only. (b) Level 2 exercise The overall state of readiness of the operating company to deal with a major emergency also needs testing. The exercise should involve all operational and management personnel who have a role in the emergency procedure and management response plans. This type of drill should be given a code name at all times during this exercise. Personnel should be briefed to act as casualties. (c) Level 3 exercise

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A major exercise is a very big undertaking and can only be carried out with the co-operation of the local emergency services and authorities. Obviously a team must be set up to plan the exercise and liaise with all the external bodies involved.

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10. PERSONAL PROTECTIVE EQUIPMENT (PPE) 10.1

Personal Protection Instructions

10.1.1 The Subcontractor shall provide personal protective equipment (PPE) for Subcontractor’s personnel such as safety belt, eye protection, respiratory equipment, and hard hats. 10.1.2 Subcontractor shall train and require their employees to wear appropriate personal protection equipment that is maintained in good condition. Subcontractor's employees shall not commence work until proper protective equipment is worn at all times while on-SITE. 10.1.3 PPE shall be used according to respective job assignments. 10.1.4 All employee staff and visitors shall wear the appropriate specific PPE at all times when they are on the work SITE. 10.2

Requirements of PPE

10.1.1 All employees shall wear appropriate personal attire in accordance with this plan and wear approved types PPE depending on exposed hazards like below: (1) Head protection. (2)

Foot protection.

(3)

Falls protection.

(4)

Eye and face protection.

(5)

Hand and skin protection.

(6)

Hearing protection.

(7)

Respiratory protection.

10.1.2 Requirement of PPE (1) Head protection outfit (a)

Safety helmet is intended to give the wearer protection against impact and penetration damage and is designed so that it will not fracture when struck or transfer the falling force to wearer's skull immediately below the point of impact.

(b)

Helmets should be designed for comfort in use and should be of an approved type to ensure they meet the required performance.

(c)

Wear a safety helmet and tie to the chin and nape firmly.

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Foot protection outfit

(a) Safety shoes are capable of preventing such hazard that feet are stuck with a sharp thing or a worker falls by slipping or feet are injured by fallen article. (b)

Wear safety shoes suitable for job nature.

(c)

Don't wear rubber shoes or slipper.

(d) Tighten the lace in case it is attached, and the shoes and the lace shall not be fluttering. (e) (3)

Check whether there is any abnormality or not before putting on.

Falls protection outfit (a)

Provide necessary facility so that falls may be precluded. However, if impossible, prevent a worker from falling down by means of safety harness.

(b) Appropriate types of safety harnesss shall be worn by all personal working at a level higher than 2 meters above ground or above a platform where there are no proper handholds, foothold and scaffolding with closed floor.

(c) Safety lifeline shall be used together with safety harness at areas where there are no convenient anchorage points for safety harnesss. The lifeline shall be securely anchored.

(4)

(d)

Don't make it deformed or deteriorated.

(e)

Safety harness material shall be leather or other strong material.

(f)

Only approved safety harness shall be used.

(g)

Length of life-rope attached to the harness shall be within 2 m.

Eye protection outfit

(a) When doing grinding and weld work, or working in a place where dust or small fragments are scattered or where brilliant light or heat is radiated. Eye protection glasses shall be worn. (b)

Prior to wear eye protection glasses, be sure to take checking.

(c)

Use it cleanly and when storing it, keep it in the place where dusts are not scattered.

(d) Clean eye protection glasses surfaces with soft cloth so as not to prevent scratching.

(e) Recommendations for eye protection for a selection of jobs, tasks.

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(7)

PAGE 33 OF 49

Hand protection outfit

(a)

(6)

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REV. : 0

The workers who are exposed to rough objects, sharp edges, rubbing materials, electric work or who are likely to be injured, stuck, burned, and bruised wear finger protection glove. But cotton gloves shall not be used.

Hearing protection outfit

(a)

Noise elimination or attenuation at its source is the most satisfactory methods of hearing protection. Such measures are not always practical and personal hearing protection is then required.

(b)

In selecting the most suitable type for any given situation, the factors to be considered in addition to the attenuation include comfort, cost, storage, wearer, acceptance and hygiene.

(c)

Earplugs may not fit properly into the ear canal thus reducing the protection afforded. In order to be effective, they shall fit tightly.

(d)

Store earplugs after sterilization.

Respiratory protection outfit

(b)

The person working for the job in which small particles such as dust and stone power take place very often and the one working in the place where a great deal of gas, bad smell, toxic substances are prevent or oxygen is deficient, shall wear protective outfit.

(c)

Use the proper mask depending upon the contents of working place.

(d)

Don't use deformed and deteriorated protection device.

(e)

Use approved respiratory protection.

(f)

Use the mask through sterilizing all times.

(g)

Store the mask in a clean and sanitary place.

(h)

In case of storing the mask for a long time, check it basis and store it after sterilization.

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11. RULES & REGULATION 11.1

Human Attitude The following violations are subject to immediate dismissal from the project

11.1.1 Possession of the following: (1) Firearms or bladed weapons (2) Fire crackers, pyrotechnics, explosives 11.1.2 Entering work area in possession or under the influence of liquor prohibited drugs and other intoxicating substances. 11.1.3 Violation of any provision in any work permit that is considered of serious nature 11.1.4 Serious safety violations. 11.1.5 Failure to report or making an untruthful report of an accident committed by contractor or those of others. 11.1.6 Admittance, traffic and parking Admittance of personnel and equipment must be authorized by CONTRACTOR Security officer (1) Normal working hours shall be observed. Schedule of heavy equipment, materials to enter and leave the site. (2) Park all vehicles in their authorized spaces only (3) Vehicles and pedestrian traffic shall enter and exit through designated route (4) All vehicles must have pass permit and all personnel must have badges or permits to enter the site (5) Off-hour admittance (Sunday or Holiday) must be approved by CONTRACTOR in advance of arrival (6) Observe specific speed limits (7) Alternate traffic at intersection is expected (8) Yield to pedestrians (9) Site parking area for construction personnel shall be designated by CONTRACTOR (10) Loading and unloading area shall be designated by the CONTRACTOR (11) Motorcycles are not permitted on the site (12) All employees must remain in their immediate work area (13) All vehicles and personnel are subject to search by the guards, when leaving the site

11.1.7 Housekeeping Scrap, trash and other wastes must be placed in designated containers. Work areas must be kept clean and orderly. Cords and hoses routed across walkways shall be protected, so they will not present a tripping hazard. Materials, tools, and

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equipment must be stored in a stable position (tied, stacked) to prevent rolling or falling. A safety access way to all work areas must be maintained. 11.2

Personal Attire

11.2.1 The basic attire for employees at work-site is: (1) Safety belt (2) Safety helmet completed with chin-strap (3) Safety shoes (4) Safety goggle 11.2.2 All shirts and pants shall be properly buttoned up or tucked in and shall not be left hanging loosely over the body. 11.2.3 Safety shoes shall be fitting and used in the manner provided. Do not use safety shoes with the heel piece (back leather) folded in like a sandal. 11.2.4 Employees who are not properly attired shall be denied entry into the work site.

11.3

Barricades

11.3.1 Determine if a warning or protective type is required. 11.3.2 They are required around work areas, excavation, holes, or openings in floor, roofs, elevated platforms, whether permanent or temporary, If the drop is greater than 1 m, provide hard barricades not plastic tape. 11.3.3 They must be kept 1m high and maintained square and level in a workman-like manner. 11.3.4 They must be erected before the hole is cut and extended as the excavation progresses. 11.3.5 They must be removed when no longer needed. 11.3.6 Numerous excavations in one area may be barricaded effectively by erecting a barricade around the general area. 11.3.7 Blinking light or fluorescence must be used on roadblocks after dark. 11.3.8 An access opening or gate should be provided where practical.

11.4

Hole Protection

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11.4.1

All holes or openings through floors decking or walls must have properly identified hole covers or hard barricades installed immediately. Materials or equipment must never be stored on a hole-cover.

11.4.2

Covers must be secured so they cannot slip, and extended adequately beyond the edge the hole.

11.4.3

Signs: Legible signs must be placed on barricade stands, posts, or other suitable stanchions before work starts, and removed promptly upon completion.

11.4.4

Stairwells: Floor openings shall be guarded by a standard railing and toe boards on all exposed sides except at the entrance to opening. The set-up will ensure that workers cannot walk directly into the opening.

11.5

Tools and Equipment

11.5.1 Hand Tools (not driven by electric or pneumatic power). (1) Use tools to do the job for which they are designed (2) Keep hand tools in good operating condition sharp, clean oiled, dressed, etc. (3) A tool subject to impact (chisels, star drills, caulking irons, etc.) must not be used once it has rusted (4) Do not force tools beyond their capacity. The next size wrench, heat, penetrating oil, hammering, cutting, burning or using a compound wrench should be tried (5) Special attention shall be paid to hand tools that can cause sparks when striking concrete or metal. The sparks can ignite flammable gases and cause fire and explosion (6) Always use the right tools for right job (7) Use non-sparking tools in hazardous areas or on vessels containing flammable gases. If this is not practical, consult your supervisor before start work. (8) Ensure all portable tools are defect free and before the first use check that they are in good working condition, if in doubt refer to your supervisor or tool store for advice (9) Tools must not be thrown to another person (10) Use proper tool bag to carry tools that are required for work at height in order to prevent them from dropping off 11.5.2 Power Tools (1) (2)

(3) (4)

(5)

Inspect tools prior to each use, remove from service immediately if found defective Portable electric equipment and tools must be grounded, unless "double insulated". A ground fault interrupter must be used when working outside or in a damp area Air supply to pneumatic tools must be shut off and "bled down" before disconnection. The electric cord must be unplugged before adjusting electric tools Proper guards or shields must be installed on all power tools

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PROCEDURE MANUAL DATE: 2004. 05. 03 (6) (7) (8) (9)

(10) (11) (12)

(13) (14)

(15)

(16) (17) (18)

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Lock on buttons shall be removed Abrasive wheels, cutting disc and related machines shall be identifiable and marked with their maximum permissible speed Grinding or other abrasive tools shall be equipped with an operating switch or lever requiring constant hand or finger pressure to operate the tool Only trained and authorized electricians shall perform electrical works No one shall change, alter or modify any electrical equipment, tools or instruments except authorized electricians The user shall also conduct visual inspection of his electrical equipment tools and instruments each time before use All hand-tools and hand-lamps are to be checked and tested by competent electricians before they can be used (this does not apply to fixed electrical equipment which form part of the plat installation) All hand torches used in the plant must be of the instinctively shall be construction type All live parts of temporary electrical installations and equipment shall be effectively guarded Electrical plugs and sockets must be of a distinctive pattern to ensure that no connections can be effected which involve different voltages. They must conform to the local electrical standards All portable equipment, tools or instruments shall be used with ELB to protect workers from electrical shocks or electrocution Do not use test lamps or other electrically operated instruments unless they are of an appropriately approved type All electrical tools must be switched off and made inoperative before removing the connecting plug.

11.5.3 Stationary machines (1) (2)

(3) (4) (5) (6)

(7) (8)

Machines must be shut down before adjusting, servicing or repairing, to prevent accidental starting. This may require a Lock/Tag-out All guards, cranks, keys, or wrenches used in service work must be removed before starting up. Be sure replacement parts meet the tool specification Machine must be shut off and brought to a complete stop before removing waste Interlocking devices must be in working order, and never bypassed Use equipment only for its intended purpose. No work will be done on equipment, harness, drives, conveyors, or vehicles while in operation All AC supply welding machines shall be fitted with low voltage shock prevention devices and shall be tested every day before work commencement All subcontractors shall attach a tag on the welding machine their company's names and the name of person responsible All welding machines shall be provided with proper earth cable connected up with brass or steel bolts and nuts

11.5.4 Mobile power equipment (1)

Mobile equipment are not allowed on site without approval from CONTRACTOR, and are to be driven by trained authorized operators only

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(3) (4)

(5) (6)

(7)

11.6

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Do not stop or park on site road without the prior approval of the CONTRACTOR representative. Shut off engine before refuelling Shut off engine and set brakes before leaving operator's cab. The vehicle must be secured during loading/unloading. The use of wheel chocks is appropriate while loading and unloading A designated maximum speed limit(Max 25km/hr) shall be observed in site Crane blades, end-loader buckets, forklift forks, or like equipment parts must be lowered to the grounding or otherwise secured before the operator may leave his rig All mobil power equipment shall have warning horn and lifting signal for reverse moving.

Compressed Gases

11.6.1 Compressed gas cylinders shall not be taken into confined spaces or building nor placed on scaffolds. 11.6.2 Valves of compressed gas cylinders shall always be closed and secured by protection caps except when they are in use or connected for use. 11.6.3 Compressed gas cylinders must be secured vertically to an adequate support. The protective cap must be on during storage and transfer. All cylinders must be upright during storage and transit. All cylinders must be kept outside operating buildings and all confined spaces unless CONTRACTOR grants specific permission. 11.6.4 Keep oil and grease away from oxygen regulators, hoses, and fittings. Do not store wrenches, dies cutters, or other grease-covered tools in the same compartment with oxygen equipment. 11.6.5 Never leave a torch in a vessel, tank, or other closed container because of the potential for a leak hazard. 11.6.6 Using UV radiation protection goggle for welders 11.6.7 Never use oxygen to operate pneumatic tools, pressurize a container, blow out lines, or as a substitute for compressed air or other gas. 11.6.8 Place cylinders and hoses where they are not exposed to spark and slag from a burning operation 11.6.9 Do not strike cylinders, or use them as rollers. 11.6.10 Do not permit sparks, molten metal, electric current, excessive heat, or flames to come into contact with the cylinder or attachments.

11.7

Material handling

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11.7.1 Mechanical material handling by equipment. The following noted procedures would be required for material handling with work. (1) Weights of loads to be handled must be known before proceeding with work (2) Riggers must know the capacity and proper use of handling devices (cranes, forklifts, chain falls, clamps, chokers, and shackles) before proceeding (3) Tag lines must be used to control load movement (4) A qualified person will supervise rigging work (5) Mechanical handling equipment must be inspected by CONTRACTOR before using (6) Operators of cranes, forklifts, heavy mobile equipment, will have certification documents before operating equipment (7) Never raise or swing a load over people (8) Heavy (50 tons or more) lifts will require rigging plans to be evaluated and approved by CONTRACTOR before any lift can be accomplished (9) Remove or bend over flush all protruding nails and wires, and protected ragged metal edges before handling material (10) Tandum lifting by 2 cranes shall be approved by CONTRACTOR regardness lifting weight. 11.7.2 Manual material handling (1) (2)

(3)

Whenever practical, certified mechanical lifting devices are to be used to assist in the handling of material in excess of 20 kg All workers performing manual lifting tasks shall be instructed on : a) Back care and lifting methods b) Hands and feet to be kept clear of pinch points c) The position of operators when using dogs or pinches bars Substantial gloves are to be worm when handling material where contact may be made with sharp edges, abrasive surface, slivers, chemicals, etc. All circular objects shall be suitably checked.

11.7.3 Materials hoist (1) (2) (3)

(4) (5)

(6) (7) (8)

11.8

They shall be operated only by "Authorized Operators" They shall not be used for personnel The weight of material and capacity of elevator or hoist must be known before using. Material must be positioned so it cannot shift or extend beyond cage limits The signal system must be posted at each landing All signal devices shall be protected against unauthorized use, unintentional use, breakage and reference Prevent exposure of hands and bodies at all landings and openings Engines must be stopped before refuelling All hoist shall have sign board shown maximum lifting weight on body

Electrical Work

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11.8.1 General (1) (2)

(3) (4)

(5)

All electrical work must be done under the supervision of licensed electrical personnel in accordance with the National Electrical Code Do not drill, or punch holes in junction switch boxes, or enclosures without first de-energizing the circuit, removing the cover and checking clearances, or without taking proper precautions to ensure that the job can be done safely, such as using depth stops on drills, rubber blankets, or protection against falling metallic chips, etc. Use flexible cords only in continuous length, without splices or taps Feed-the cord switches are not permitted All temporary lighting shall have lamp holder with a guard.

11.8.2 Remove abandoned wiring as follows ; (1) (2)

If service was for a single load, remove all wire and conduit back to branch circuit panel or other circuit protective If the services is only a part of a branch circuit and other loads are still connected, remove all wire and conduit no longer required

11.8.3 Work on or near energized equipment by qualified electricians is subdivided into three categories ; (1) Hot work (2) Proximity work (3) Hazardous work : "Hot works" is defined as physically contacting (with hands or hand tool) exposed energized circuit with voltages above 50VAC or 100VDC to ground 11.8.4 "Proximity work" is defined as working close to exposed energized circuits. The distances involve voltage levels as follows : (1) 50 to 600 V, 76 mm (2) 2,400 V, 152 mm (3) 12,000 V, 0.6 m Proximity work should be avoided unless necessary, adequate approval is obtained from the CONTRACTOR supervisory personnel, and specific instructions are agreed on. Where proximity work must be done, suitable barriers, blankets, or PPE suitable for the voltage shall be installed worn/used 11.8.5 Metal jewellery such as rings, bracelets, necklaces, watches, with metal bands and/or body, etc, shall not be worn while performing electrical work 11.8.6 The following equipment shall always be grounded prior to any personnel contact (1) All circuits above 380V (2) All switch-gear fuses (3) All 380 V substation feeders originating at the powerhouse or in feed supply lines 11.8.7 Proximity work or hazardous work requires the minimum PPE unless the particular job can be done equally or more safely without a particular item (1) Safety glasses with side shields

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(3) (4) (5)

SITE HSE PLAN


Electrically goggle hard hat Shoes with rubber soles Clean, dry leather gloves and/or line-man's gloves Long sleeve shirt and/or jacket

11.8.8 Entering electrical and telephone manholes shall require ; (1) A minimum of two persons at work-site and a method to obtain assistance from site without leaving work-site (2) Confined space permits required

11.9

Welding

11.9.1 General Only competent and authorized workers may use welding and cutting equipment (2) All subcontractors shall provide protection of the welder and other personnel from UV radiation (welder's flash), fire, explosion, asphyxiation, or exposure to toxic gases, fumes, or dusts (3) Fire watch observer shall be posted on welding, cutting, and burning jobs in case that spatters are fallen down to cause fire. (4) All welders shall check their equipment before use f or; a) Damaged insulation on welding leads, electrode holder and worn connection b) Faulty grounding clamps and leads c) Worn insulation mats/cradles d) Faulty gas pressure gauges, pressure reducers, flash back arresters and torches e) Worn or damaged hoses (5) All exposed combustible materials below welding and burning areas must be removed to a safe location, covered with fire-retardant materials or protected by containing all sparks and slag in a spark catcher approved by CONTRACTOR. (6) The dry chemical fire extinguisher or equal must be provided and be within 10 m of any welding, burning, or open-flame work. Personnel must know how to operate the fire extinguisher (7) Do not run hoses and welding leads through doorways, if there is no alternative, the door must be branched open, and the hoses and leads protected from damage (8) No welding or burning shall be done on a closed vessel or tank or on any vessel previously in use unless it has been decontaminated and approval is given by CONTRACTOR (9) Welding leads and hose must be bridged over, or supported a minimum of 2 m above passageways (10) All fitting, couplings, and connections must be "leak free" (11) Ventilation must be adequate for workers in confined area. (12) Cylinders of compressed gases must be stored in vertical position, cap secure, with cylinders chained or secured. Empty cylinders will be clearly separated from full cylinders. Full acetylene cylinders will be clearly separated from full oxygen cylinders (1)

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SITE HSE PLAN


11.9.2 Electric welding (1)

Metal frames and casing of welding machine from main transformers, voltageregulators, and engine-driven welding machines must be positively grounded locally throughout the work (2) All electrical arc welding equipment and accessory shall confirm with the international standard. (3) The return leads shall be attached to the work piece as close as reasonably practicable to the welding point. Welding leads and return leads shall be robust and well protected against mechanical damage. A direct reachable switch must be available close to the transformer or rectifier to cut off the main supply. The work piece shall be positively grounded, using a well protected grounding wire connected at both ends by bolted lugs or secured screw clamps (4) All work must have a separate and adequate ground, pulled from the machine to the work location (5) Remove the rod from the electrode holder when laying it down. Discard the stub end in proper container (6) Turn the machine off at the end of each workday, or when not in use for extended periods (7) Wear an approved welding helmet. (8) Electric welding is prohibited from a metal ladder (9) If a gasoline powered welding generator is used a building or confined space, exhaust gases must lead to the outside atmosphere (10) Welding cables must not lie in water, oil ditches or the bottom of tanks. And it should always lie above ground with proper support abd hanger. 11.9.3 Gas burning (1)

All burning rigs must be broken down prior to vehicular transporting, with regulators removed and protective caps screw down hand-tight (2) Compressed gas cylinders must be secured vertically to an adequate support. The protective cap must be on during storage and transit. All cylinders must be kept outside operating buildings and all confined spaces unless specific permission is granted by CONTRACTOR (3) Keep oil and grease away from oxygen regulators, hoses, and fittings. Do not store wrenches, dies, cutters, or other grease-covered tools in the same component with oxygen equipment (4) Never leave a torch in vessel, tank, or other closed container because of the potential leak hazard (5) Never use oxygen to operate pneumatic tools, pressurize a container, blow out lines, or as a substitute for compressed air or other gases (6) Place cylinders and hoses where they are not exposed to spark and slag from a burning operation (7) Raise cylinders to upper levels with approved rigging gear. Do not lift them with slings or by the protective cap. (8) Do not strike an arc on cylinders or use them as rollers (9) Do not permit sparks, molten metal, electric current, excessive heat, or flames to come into contact with the cylinder or attachments (10) Cutting and burning activities must be done in accordance with the hot work permit that must be issued prior to beginning work

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(11) If conditions/surroundings change during tie duration of the work activity, the

worker must adjust to continually comply with the permit stipulations. If compliance with the permit cannot easily be reached, Stop work immediately and consult with CONTRACTOR supervision

11.10

Working At Heights

11.10.1 Safety harness Workmen working on unguarded surfaces above open pits or tanks, steep slopes, moving machinery and similar location or working from unguarded surfaces two (2) meters or more above water or ground, temporary or permanent floor platform shall be secured by safety harness and lanyards in guarded platforms. If scaffolds or temporary floors are not feasible, safety nets shall be provide and installed. (1)

(2) (3) (4)

(5)

Workmen entering a sewer, flue, duct, or other similarly confined spaces shall be provided and required to wear safety harness with life lines attached to anchorage point and held by another person stationed at the opening ready to respond to agreed signals Workers who are required to climb and work on top of pole 2 m or more in height shall wear safety harness Safety harness must be worn when work requires men closer than 1 m from roof edge Safety harnesses and lanyards must be inspected before each use and monthly with documentation sent to CONTRACTOR Safety Manager Special precautions shall be taken to protect workers at lower levels from be struck by tools or materials that might be dropped from above. This shall be considered in the planing phase of all elevated work

11.10.2 Ladders (1)

Before a ladder is used, consideration should be given to finding a more permanent and safer alternative (2) Ladders must be inspected by CONTRACTOR and approved use. Each user must inspect ladders before use and after use. Remove from service if found defective (3) All ladders are to be soundly constructed and properly maintained in accordance with governmental requirements (4) The subcontractor shall provide training for their personnel in detecting possible defects of wooden and metal ladders (5) Ladders shall be registered and tagged (6) Only non-conductive ladder will be allowed for electrical work (7) Painted ladders, except for transparent color paint, are not permitted (8) If it is necessary to place a ladder in or behind a doorway, barricade the door and/or post warning signs (9) While ascending or descending a ladder, hold a straight ladder with both hands and hold a stepladder with at least one hand. Use a hand-line if necessary to raise and lower materials (10) Except when climbing, keep both feet on the ladder rungs

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SITE HSE PLAN


(11) Only one man is allowed on a ladder, unless two men stepladders are used 11.10.3 Straight and Extension Ladders (1) They shall be equipped with non-slip bases (2) Place ladder so that base is out one-fourth the vertical distance from the ground to the object against which it is leaning (3) They must be adequately tied off (4) Top of ladder must extended at least 1 m beyond supporting object, when used as access to an elevated work area (5) Do not work from the top three rungs of any straight or extension ladder 11.10.4 Stepladders (1) They must be set level on all four feet, with spreaders locked in place. Do not use as a straight ladder (2) Never stand or sit on the top of a stepladder (3) Do not stand on the step below the top of any stepladder over 1 m high (4) Ladder must be tied off when used close to the edge of an elevated platform, roof, or floor opening 11.10.5 Scaffolding (1) A competent scaffolder approved by CONTRACTOR must erect all scaffoldings. All scaffolding materials shall be in accordance with the JIS and local regulatory requirements (2) Scaffold must conform to site standards and must be inspected prior to use. Tag denoting that they have been inspected and approved for use must be fixed on scaffolds (3) Unauthorized modification such as removal of bracing or toe-board shall be prohibited (4) All hydraulic platforms shall be operated by only trained operator (6) Personnel must wear properly tie-off safety harness on scaffold platforms not equipped with standard handrails or competed decking (7) Do not ride rolling scaffold while it is being moved. All tools and materials must be either removed or secured on the deck ladders when moving (8) Do not climb scaffold handrails, mid-rails, or brace members. Use ladders for access (9) Erect all scaffolds, level and plumb on a firm base (10) All scaffolds platforms must be equipped with standard 1.1 m high rigidly secured handrails, mid-rails, and toe-boards, and be completely decked with safety planks or manufactured scaffold decking (11) Never exceed safe working loads on scaffolds (12) Use rolling scaffolds only on smooth, level surfaces, or contain the wheels in level and stabilized wooden or channel iron runners (13) No welding, burning, cutting, drilling, or bending to any scaffold member is permitted (14) Do not stack brick, tile, block, or similar material higher than 60 cm on a scaffold deck (15) Never rig from scaffold handrails or braces (16) Generally, parts and sections or patented metal scaffolding of different manufacturers are not allowed to be interchanged or mixed

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SITE HSE PLAN


(17) Harnesses must be tied off to independent lifelines or building structure-one lifeline per man (18) All suspended scaffolds shall be anchored to prevent swinging. The suspended support shall be electrically insulated when arc welding is to be performed from the scaffold (19) Do not use scaffold (or safety) plank for skids, ramps, runways, workbenches, or purpose other than scaffold decking

11.11

Entering Confined Spaces

11.11.1 General (1)

(2)

These rules do not apply to vessels being fabricated so long as the entire top of one end is open. However, escape must be planned and respirable air must be maintained. No one may enter any vessel or manhole without specific approval and permit.

11.11.2 Procedures Prior to entering any vessel or manhole the proper safety equipment and instruments are required. (2) A barricade shall be in place around the opening (3) Calibrate analyser and test for oxygen concentration (19.5 % minimum) before entering. Forced ventilation shall be provided when needed. When test shows conditions beyond safe limits that cannot be overcome by cleaning and ventilating, proper respiratory equipment must be used (4) A flammable gas test shall be made before entering, whenever toxic vapors or gases may be present, their concentrations must be determined. No entry shall be made until tests prove the air safe (5) All electric items used inside must be connected through earthling/grounding cable. When specified, they should either be explosion-proof or intrinsically – safe (6) A mechanical lift device must be in place before anyone enters a manhole or vessel with top entry (7) A safety harnesses shall be worn at all times while in the vessel or manhole. Lifelines shall be attached to harnesses. In such cases, the lifelines must be ready at the entry point for use in the event of an emergency. The lifelines shall be secured so they cannot be pulled into the vessel or manhole (8) Sufficient manpower shall be available outside vessel or manhole in the event rescue is necessary. At least one attendant wearing equipment identical to the person inside is required at the entry point (9) All personnel assigned to the job shall be trained to use the mechanical lift, analyser, air mask, audible signals and fire extinguisher (10) Sections of stream or condense lines in manholes which require alternations repairs or additions shall be shut off and drained before work proceeds (11) When welding is to be done, surface coatings must be removed from the area to be burned or welded to prevent accumulation of fumes. Local exhaust must be used or air supplied respirators must be worn, or both (1)

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SITE HSE PLAN


(12) Welding, cutting, or heating metal other steel requires local exhaust or air

(13) (14) (15) (16)

11.12

supplied equipment, or both, examples; zinc, lead, cadmium, chromium, mercury, beryllium, stainless steel, galvanized Gas cylinders and welding machines must be left outside the confined space Gas hoses must be tight and be removed from the vessel or manhole when not in use Persons inside must wear fire retardant clothing when welding, burning, or heating with a flame Welding/cutting tank hoses must be equipped with spark arrestors. Hoses from these tanks will be placed outside of the confined space and hoses drained when works are stopped for more than 15 minutes

Hazardous Material Work

11.12.1 Hazard assessment (1)

(2) (3)

When hazardous materials must be used on site an assessment of these materials shall take place. All subcontractors must evaluate each chemical and hazardous material to be used on-site and determine the potential for hazard, along with determining ways in which to ensure the prevention of any mishaps or worker exposure. Subcontractors should notify CONTRACTOR when hazardous materials are brought on site. Appropriate control measures may include; isolation, substitution, change of process, ventilation, PPE, housekeeping, training and education, etc.

11.12.2 Storage of other hazardous materials (1)

(2)

All subcontractors involved in the purchase or use of hazardous materials on the site must ensure that their storage and use complies with industry practices and safe storage guidelines for both the quantity and type of material All subcontractors anticipating the use of hazardous materials, will have a plan approved by CONTRACTOR, which specifies the safe storage and use of the necessary hazardous materials prior to their arrival on site

11.12.3 Respiratory protection (1)

(2)

(3)

All respiratory protection selection, use, storage, cleaning, maintenance, and worker training will comply with the requirement of the respiratory protection program All respiratory equipment used on the construction site shall meet the international standard. Breathing air supplied by respiratory equipment must meet the following requirement a) Oxygen Content b) Condensed Hydrocarbons c) Carbon Dioxide d) Carbon Monoxide

% vol. mg/m3 max. ppm max. ppm max.

20 to 23 0.5 500 5

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(5) (6)

SITE HSE PLAN


Workers are to be healthy and regular medical checkups are to be arranged, to be conducted by professionals sufficiently trained and competent in the use of respiratory protective equipment. Respiratory protection equipment shall be worn by the workers whenever they may be exposed to an airborne contaminant exceeding the occupational exposure limits laid down by legislation and/or company or an oxygen deficient atmosphere (< 20 % vol., oxygen) In circumstances where breathing apparatus must be worn, one attendant shall always be wholly concerned with maintaining breathing air supply It shall be prohibited to enrich oxygen deficient atmosphere with oxygen

11.12.4 Asbestos (1) Materials containing asbestos shall not be used (2) The work and disposal procedures for the existing plant or building containing the asbestos shall be in line with international approved protection measures 11.12.5 Mineral fibers epoxies and adhesives (1) Subcontractors shall provide a detailed procedure for handling of mineral fibers e.g. ceramic fibers, glass fibers and rock wool. The work and disposal procedures shall be in line with the guide (2) In addition subcontractor's procedures shall ensure that the following minimum guidelines are adhered to if work on furnace re-factories containing ceramic fibers is undertaken. The following limits shall be followed ; a) Dust max. 5 mg/m3 b) Respirable fibers max. 1 fpm c) Quartz max 0.1 mg/m3 (3) Respiratory protective equipment should be used during the removal of ceramic fibers if the standards set down cannot be met by other means (4) The required personal protection is case of application of new re-factory lining should be based on measurement of airborne fiber/dust concentrations 11.13

Smoking

11.13.1 Smoking and the use of naked flame are strictly prohibited in the work-site. 11.13.2 "Smoking" is only allowed at approved areas displayed with smoking signs. 11.13.3 Smoking is strictly prohibited even when permits for the use of fire are given for places other than the approved smoking areas. 11.13.4 Smoking is also strictly prohibited in the camp compound, bedrooms or dormitory except at approved "SMOKE ROOM"

11.14

Housekeeping And Clean-Up

11.14.1 Regular clean-up of scrap material, saw dust, rags, oil, paint, grease, flammable solvents and other residue of construction operations will not only remove or reduce the fire hazard, but will promote general safety at the same time.

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PROCEDURE MANUAL SITE HSE PLAN

DATE: 2004. 05. 03


11.14.2 All construction area and storage yards shall be cleared of combustible materials. 11.14.3 All rubbish shall be cleared from buildings at least daily and work areas shall be maintained free of accumulation of debris. 11.14.4All rags, waste, etc., soiled by combustible or flammable materials shall be placed in tightly closed metal containers for daily disposal.

11.15

Other Rules And Regulations

11.15.1 Horseplay, fights or practical jokes are not allowed on the project site 11.15.2 There shall be strictly no gambling at work-site. 11.15.3 Long hair will be contained under the hat. 11.15.4 Long dangling jewellery shall not be worn at any time. 11.15.5 Long pants are mandatory. 11.15.6 Cooking of edible food shall be restricted to the approved canteen kitchen area only. 11.15.7 All employees shall maintain a good personal hygiene and shall not wash, bath or drink water from unauthorized sources. 11.15.8 Water receptacle for drinking water shall be kept clean and washed regularly. It shall be clearly marked and shall not be used for any other purposes. 11.15.9 Any eating food in working area is not allowed, it shall be in designated eating area. 11.15.10 All empty food and drink packet shall be properly disposed in rubbish bins provided. 11.15.11 Any personal clothing that has been contaminated with toxic materials shall be properly disposed in sealed plastic bags. 11.15.12 In case of any suspected food poisoning seek medical attention immediately 11.15.13 Toilet facilities provided at the job site for common use should be properly maintained and kept in good sanitary condition.

12. REVISION STATUS Rev. No.

Rev. Date

Rev. Page

Description

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PROCEDURE MANUAL DATE: 2004. 05. 03 0

2004.05.03

SITE HSE PLAN


- Newly legislated - Prepared Team : Quality, Safety Management & Technology Support Team - Prepared by : Mr. Kim Ho Min

- Reviewed by : Mr. Kim Seong Chul

Mr. Roger N. Wagstaff

- Approved by : Mr. Choi Kye Sik

Appendix Ⅰ SEM – 1802 REV. : 0

PAGE 1 of 1

Safety Organization H/O, QES Team, General Safety MGR.

PROJECT MGR. *

CONSTRUCTION MGR. *

QA/QC MGR.

Safety MGR. *

QC ENGR.

Security

Safety

Supervisor

Supervisor .

*

Admin. MGR.

Control. MGR.

Discipline Superintendent.

Material Control. MGR.

Nurse. *

Commissioning MGR.

* : To be decided later : Site Direction : Site Coordination

: Technical Direction

Appendix Ⅱ SEM – 1802 REV. : 0

PAGE 1 of 3

INCIDENT / ACCIDENT REPORT. Location / Facility.

Department.

Date of Incident / Accident. (Day/Month/Year)

Time. (24hr. Clock)

Report Date. (Day/Month/Year)

Location of Incident / Accident Type of Incident / Accident.

□ Personnel Injury

□ Equipment Failure

□ Inhalation Exposure □ Chemical Exposure □ Occupational Illness

□ Spill/Release

□ Explosion / Fire

□ Equipment Damage

□ Environmental

□ Near Miss

□ Property Damage

□ Contamination

□ Motor Vehicle

□ Material Loss

□ Theft

□ Other

Details of Injury / Illness. (If personnel Injury involved in Incident, Complete this information also complete and attach personnel Accident / Serious Illness Report.)

Employer.

Duration of Employment Name of Injured.

□ SECL.

□ Fatality.

□ Lost Time.

□ Subcontractor.

□ Medical Treatment.

□ Restricted Work.

Years:

Months:

Passport No. Address of Injured D E S C R I P T I O N

How Incident / Accident Occurred. (Give relevant details, Provide attachments if necessary)

Job Classification. Age. Nationality.

Appendix Ⅱ SEM – 1802 REV. : 0

PAGE 2 of 3 W I

(Attached signed statements for serious Incidents / Accidents)

Name.

Company.

Job

T N E S S A N A L

Immediate Causes : (Check All Applicable Boxes)

Substandard Actions.

Substandard Conditions.

□ 1 . Operating equipment without Authority.

□ 1. Inadequate Guards or Barriers.

□ 2. Failure to warn.

□ 2. Inadequate / improper protective equipment.

Y

□ 3. Failure to secure.

□ 3. Defective tools, equipment or materials.

S

□ 4. Operating outside design parameter.

□ 4. Congestion or restricted action.

I

□ 5. Making Safety devices inoperable.

□ 5. Fire and Explosion hazards.

S

□ 6. Removing Safety devices.

□ 6. Poor house keeping: disorder.

□ 7. Using defective equipment.

□ 7. Hazardous environmental conditions:

O

□ 8. Using equipment improperly.

F

□ 9. Failing to use PPE properly.

□ 8. Noise exposure.

□ 10. Improper loading.

□ 9. Radiation exposure.

I

□ 11. Improper placement.

□ 10. High or low temperature exposure.

N

□ 12. Improper lifting.

□ 11. Inadequate or excess illumination.

□ 13. Improper position of task.

□ 12. Inadequate ventilation.

□ 14. Servicing equipment in operation.

□ 13. Other.

C I D E N

□ 15. Horseplay. □ 16. Under influence of alcohol and/or other drugs. □ 17. Other

Incident Type.

T /

Gases, dust, smoke, fumes, vapours.

Type of Contact.

Contact with.

□ 1. Struck against.

□ 6. Slip.

□ 1. Electricity.

□ 6. Noise.

A

□ 2. Struck by.

□ 7. Fall on same level.

□ 2. Heat.

□ 7. Toxic or noxious

C

□ 3. Caught in.

□ 8. Fall to below.

□ 3. Cold.

C

□ 4. Caught on.

□ 9. Over exertion.

□ 4. Radiation.

□ 9. Non Injury Accident.

I

□ 5. Caught between.

□ 10. Other (state below)

□ 5. Caustics.

□ 10. Other (state below)

Substance

D E N T P R

What

measure

should

be

taken

to

prevent

recurrence?

E V E N T I O N

Details of Follow-up to Action Items.

Target Date.

Completion Date.

54232083 Site HSE Plan HSE Procedure

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