QW-482 WELDING PROCEDURE SPECIFICATIONS (WPS) (See QW-200.1 , Sect!" I#, AS$E %!&e' " P'e**+'e e**e& C!e)
Company Name:__________________________________By:____________________________________________ Welding Welding Procedure Specifcation No.: ______________ Date: _____________Supporting _____________Supporting PQR No. (s_____________ !"#N$S (QW%&' Details _______________________ _______________________ _________________________ ___________________________ __ *aterial ($ype ($ype ________________ __________ ______ *etal Nonmetallic
!oints Design: Bac)ing: Ba)ing
Non+using *etal "t,er
B-S *$-/ (QW%&'0 P%No.______________ 1roup No. _____________ to P%N". ____________ 1roup No. ________________ ________________ "R Specifcation $ype and 1rade:____ 1rade:________ ________ ________ ________ ________ ________ ________ _________ _________ ________ ________ _________ _________ ________ ____ to Specifcat Specifcation ion $ype $ype and and 1r 1rad ade: e: ____ ______ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ___ _ "R C,em. -nalysis and *ec, *e c,.. Prop Prop._ .___ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ __ to C,em C,em.. -nalysis and *ec,. Prop. ____________________________________ ________________________________________________ ______________________ __________ $,ic)ness Range: Base *etal: 1roo2e___________________________3illet_______________________________ "t,er________________________ "t,er_____________________________________ __________________________ _________________________ _________________________ _____________________ ________ 3#//R *$-/S (QW%&'& Spec. No. (S3- _________________________ _____________________________________ _________________________ __________________________ ________________________ ___________ -WS No. No. (Class (Class__ _____ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ___ 3%No. 3%No. _________________________ _____________________________________ _________________________ __________________________ __________________________ ___________________ ______ -%No. _________________________ _____________________________________ _________________________ __________________________ __________________________ ___________________ ______ Si4e o+ 3iller *etals __________________________ _______________________________________ _________________________ _________________________ ____________________ _______ Weld *etal 1roo2e __________________________ _______________________________________ _________________________ _________________________ _______________________ __________ 3illet ____________________________________________________________________________ lectrode%3lu5 (Class _________________________ _____________________________________ _________________________ __________________________ ___________________ ______ 3lu5 $rade $rade Name _________________________ _____________________________________ _________________________ __________________________ _______________________ __________ Consuma6le #nsert _________________________ ______________________________________ __________________________ __________________________ ____________________ _______ "t,er _________________________ _____________________________________ _________________________ __________________________ __________________________ __________________ _____
WPS No. _________________Re2. ___________ ______Re2. ___________ P"S#$#"NS (QW%&'7 Position(s o+ 1roo2e _________________________ ___________________________ __ Welding Progression: _________________________ ___________________________ __ Positions o+ 3illet _________________________ ______________________________ _____ PR8-$ (QW%&' Pre,eat $emp. *in. _________________________ ____________________________ ___ #nterpass #nterp ass $emp. *a5. _________________________ __________________________ _ Pre,eat *aintenance _________________________ __________________________ _ (Continuos o+ special ,eating; W,ere applica6le; S,ould 6e recorded
P"S$W/D 8-$ $R-$*N$ (QW%&'9 $emperature $emperature Range _________________________ _____________________________ ____ $ime Range Range _________________________ ___________________________________ __________
1as (QW%&'< Percent Composition Compositi on 1as(es *i5ture 3lo= Rate S,ielding __________ ___________ $railling $railling __________ __________ Bac)ing __________ __________
___________ ___________ ___________
/C$R#C-/ C8-R-C$R#S$#CS (QW%&'> Current -C -C or DC ______________________ ___________ ___________________Polarit ________Polarity y _________________________ _____________________________________ _________________ _____ -mps (Ranged _______________________ ____________ ___________________?olts ________?olts (range _________________________ _____________________________________ _____________ _ (-mps and 2olts range s,ould 6e recorded +or eac, electrode si4e; positions and t,ic)ness; etc. $,is in+ormation may 6e l isted in a tu6ular +orm similar to t,at s,o=n 6elo=.
$ungsten $ungsten lectrode Si4e Si4e and type _________________________ _____________________________________ _________________________ __________________________ _______________ __ *ode o+ *etal $rans+er +or S*-W ________________________________________________________________ lectrode Wire 3eed Speed Range _________________________ _____________________________________ _________________________ __________________________ ______________ _ $C8N#Q@ (QW%&A' (QW%&A' String or or W Wea2e ea2e Bead Bead _________________________ _____________________________________ _________________________ __________________________ _________________________ ____________ "rifce or or 1as Cup Si4e Si4e _________________________ _____________________________________ _________________________ __________________________ ________________________ ___________ #nitial and #nterpass Cleaning (Brus,ing; 1rinding; etc. _________________________ _____________________________________ _______________________ ___________ *et,od o+ Bac) 1ousing _________________________ _____________________________________ _________________________ __________________________ ______________________ _________ "scillation _________________________ _____________________________________ _________________________ __________________________ __________________________ ____________________ _______ Contact $u6e $u6e to Wor) Distance
_________________________ _____________________________________ _________________________ __________________________ _________________ ____ *ultiple or Single Single Pass Pass (Per side _________________________ _____________________________________ _________________________ __________________________ ________________ ___ $ra2el Speed (Range _________________________ _____________________________________ _________________________ __________________________ _________________________ ____________ Peening _________________________ _____________________________________ _________________________ __________________________ __________________________ _______________________ __________ "t,er _________________________ _____________________________________ _________________________ __________________________ __________________________ ________________________ ___________ "t,er
Weld /ayer (s
3iller *etal
Current
Process
Class
Diamete $ype $ype r Polarity
?olt Range
$ra2el $ra2el Speed Range
(e.g. Remar)s; Comments; 8ot Wire addition; $ec,niue; $ec,niue; $orc, $orc, -ngle; etc.
-mp Range
3or; -%Cast -lloy. -lloy.
PROCEDURE QUALIFICATION RECORDS (PQR) (See QW-200.2, Sect!" I#, AS$E %!&e' " P'e**+'e e**e& e**e& C!e)
Company Name: _________________________ ______________________________________ _______________By __By:: _________________________ ________________________________ _______ Procedure Qualifcation Record No. ___________________________Date: _________________________ ____________________________ ___ WPS No. __________________________ ______________________________________ _______________________D ___________Date:_____________ ate:_________________________ _______________ ___ Welding Process(es _________________________________________________________________________ $ype $ype (*anual; -utomatic; -utomatic; Semi%-utomatic Semi%-utomatic _________________________ _____________________________________ _________________________ _________________ ____
No o+ passes ?oltage
Process $ra2el speed
3iller metal Dia.
Current
Bac) c,ip grind and DP at 6ac) side
B-S *$-/S (QW%&'0 *aterial Spec.: _________________________ _________________________________ ________ $ype $ype o+ 1rade: _________________________ _________________________________ ________ P%No. _________________to P%No. ________________ ________________ $,ic)ness o+ $est Coupon _________________________ _________________________ Diameter o+ $est coupon _________________________ _________________________ "t,er _________________________ _____________________________________ _______________ ___ 3#//R *$-/S (QW%&'& S3- Specifcation _________________________ _______________________________ ______ -WS Classifcation _________________________ ______________________________ _____ 3iller *etal 3%No. _________________________ _______________________________ ______ Weld *etal -nalysis -%No. _______________________ _______________________ Si4e o+ 3iller *etal _________________________ ______________________________ _____ "t,er _________________________ _____________________________________ _______________ ___ Weld *etal $,ic)ness _________________________ ___________________________ __ P"S#$#"N (QW%&'7 Position o+ 1roo2e _________________________ ______________________________ _____ Weld Progression _________________________ _______________________________ ______ "t,er _________________________ _____________________________________ _______________ ___
PR8-$ (QW%&' Pre,eat $emperature emperat ure _________________________ ___________________________ __
P"S$W/D 8-$ $R-$*N$ (QW%&'9 $emperature: $emperature: ________________________ __________________________________ __________ $ime: ________________________ _____________________________________ _________________ ____ "t,er: ________________________ _____________________________________ ________________ ___
1as (QW%&'< Composition
Percent 1as
*i5ture
3lo= rate S,ielding ___________ _____________ __________ $railing $railing ___________ _____________ __________ Bac)ing ___________ _____________ __________
/C$R#C-/ C8-R-C$R#S$#CS (QW%&'> Current____________ Polarity ____________________ ____________________ -mps. _____________?olts ______________________ ______________________ $ungsten $ungsten lectrode Si4e Si4e ________________________ __________________________ __ "t,er ________________________ _____________________________________ _________________ ____ $C8N#Q@ (QW%&A' (QW%&A' $ra2el $ra2el Speed ________________________ ___________________________________ ___________
#nterpass temperature _________________________ ___________________________ __ "t,er _________________________ _____________________________________ ________________ ____
String or Wea2e Bead ________________________ ____________________________ ____ "scillation ________________________ _____________________________________ _____________ *ultipass or Single Pass (Per Side _________________ _________________ Single or *ultiple lectrodes ______________________ ______________________ "t,er ________________________ _____________________________________ _________________ ____ PQR No.
_____________Re2 _____________Re2.. ________ $ensile $ensile $est $est (QW%A7' (QW%A7' Specimen No. A
Widt,
A>.A A>.A'
$,ic)ness
-rea mm
@ltimate total load ; N &.>A &99.9 0>A' 7.A7 &<'.07 077' 1uided Bend $ests (QW%A'
$ype $ype and fgure No. No. QW%&.0 QW%&.0 Side Bend Side Bend Side Bend SB%A SB% SB%0
@ltimate @nit Stress; *Pa &<< A>'.0
$ype $ype o+ 3ailure and /ocation Weld area Weld area Results
Side Bend SB%&
*endril Dia. 3illet Weld $est (QW%A<' Result Satis+actory : Ees________ No________ Penetration into Parent *etal: Ees ____________ No__________ "t,er $est ?isual e5amination o+ Completed _________________________ _____________________________________ _________________________ _________________________ ____________
$est:
Radiograp,y _________________________ _____________________________________ _________________________ __________________________ __________________________ ________________ ___
$est:
$ype $ype o+ _________________________ _____________________________________ _________________________ __________________________ __________________________ ____________________ _______
test:
Deposit _________________________ _____________________________________ _________________________ __________________________ __________________________ _________________ ____
analysis:
"t,er: _________________________ _____________________________________ _________________________ __________________________ __________________________ _________________________ ____________ WelderFs Name: ________________________________________ _________________________ _______________________________ ______
Stamp
$est $est Conducted _________________________ _____________________________________ _________________________ __________________________ __________________________ _______________ __ /a6oratory $est report _________________________ _____________________________________ _________________________ __________________________ _____________________ ________
No: By: By: No.:
We certi+y t,at t,e statements in t,is record are correct and t,e test =elds =ere prepared; =elded and tested in accordance =it, t,e reuirements o+ section #G o+ t,e -S* B"#/R -ND PRSS@R ?SS/ C"D.
3or; -%Cast -lloy
