QW-482 QW-482,WE ,WELDI LDING NG
PROCED PROCEDURE URE SPECIF SPECIFICA ICATIO TIONS NS
(Se-e OW-200.i, Sect Sectio ion n
.,
IX, IX, ASME ASME Boil Boiler er
(WPS) (WPS)
Vnsel Code)
and and Pres Pressu sure re
Company NElms
IVEE VEE
WPS WPS No.
: VKVCIVVPS1X70/Q5 VKVCIVVPS1X70/Q5
Revi Revisio sion n No : 0
Dale
Suppor Supporti ting ng paR paR No
: VKVCn VKVCn;' ;'QR/ QR/X7 X7010 0105 5
Revlslon No : 0
Date
WeldIng
KAY VIKRAM RAM & CO.
GTA,W+SMAW
Processl&s)
VICKY MISTRY TRY
I
Type{s) Detaff$
JOINTS (QW"'02) (QW"'02) Gloove Design
As Per Drawing Drawing
Roo! Spacing
All Per Per Drawing Drawing
Bao;kIng
.
'Automat 'Automath: h: M'''l,I M'''l,Ia' a'
GTAW
: With With & Wit Witho hout ut
SMAW
; WlIh WlIh Back Backing ing
~.Melal
o Nonlusing Meta!
o Non Meltllle
o Other
Mllchln Mllchlne e or 5eml..A 5eml..Aufo' ufo'
Back Backing ing 7 S '~ ~
(Wol (Wold d Mllta Mlltal) l)
IS
.•••• kelches kelches,, Product Production ion Orawing Orawings, s, Weld Weld Symbol, Symbol, or wrille wrillen n oC/escdption oC/escdption should shlWi 'he general arrallgemenl arrallgemenl
o f the
01•.
parts
~ . ~
~ .
to 2",n,
x,' J'fl) 1 "1 1 '"
~t.,.,t.l,
Thl<.,17.:l2mm
1'\" SI.lC_?U SI.lC_?U
I
welded. welded. W1lllfe W1lllfe eppllei epplleilbl lbla. a. l/'le l/'le fool fool spacing spacing and the detaUs detaUs 01
.
weld groo groove ve may be .pedftGd .pedftGd . (AI the optio option n ollhe ollhe
12.05.2011
.
(Rele' (Rele' to both backing backing and relalne relalners. rs.))
\
12.05.2011
MANUAL
No ~
ReloW1e~
,
Mfgr Mfgr •• Skelche Skelches s may be etlacne etlacnecl cl to
Iluslra Iluslrate te joinl joinl design, design, weld weld layers layers and bead bead sequenc sequence, e, &.g. &.g. for for nolm toulJhn toulJhneli elis s procedu procedures. res. etc.) etc.)
,
BASE METAL METAL IQW-40 IQW-403} 3} P.No.
OR
Group I Group
I '
No.
Specifi Specificati cation on Type and Grade
,
I All
To
IP.No.
I.
To
Specificat cation ion ISpecifi
To
I
I Group
IAll
I.
Type and Glade
OR Chem. Analysis & Mech. Mech. Prop. Prop. I Pass ~ %. in (13 MM) MM)
fiLLE fiLLER R
I
IGroove I5.0mm To 44.44mm
Mech. Mech. Prop. Prop.
I-
fillet
IOlllers
I AU
lOla lOla - 7Jm 7Jmm and and Aboye oye
METAL METAL (QW-4 (QW-404) 04) GTAW
Process
1.6mrn, 2.0mm, 2.5mm
Size 01filler Melals
•,
f_No. A_No.
.
Classincelion Classincelion (SfA\ Wilh Wilh or wilhou wilhoutt filler filler metal Consumable Consumable Inser1 Filler Filler metal croduct croduct form Weld Weld Melals Melals Thlclm Thlclmeu eu
SMAW
2.5mm 2.5mm, 3.2mm 3.2mm, 4.0mm 4.0mm, 5.0mm 5.0mm
•,
5.18
• • •
With FIII.r M.t.1
NA
NA
NA
BOfe Solid WI,.
Coat~d Ehrct,:,odo
10.8mm (Max.) (Max.)
33.04mm (M.Il. (M.Il.''
Al l
Al l
ER 705.2
IE8016 0
NA
NA
,
Fillet CtllSslllcetlon
,
Ranne Ranne
Groove AWS No.
Addilio Addilionl nl Oelllio Oelllion n of Flux Flux Oth.,
Chem. Chem. Anal Analys ysis' is'""
NA
Thickness Thickness Range .'9se .'9se Mela! Mela!
I
-
.
(< ' ~ ') ~~ ':,"l( ;
1 -dS .•••O . : ;;..---
.-
~" .
~ (;;H ,
~•
" t:
1
--.. -" QW-4 QW-482 82 WELDI WELDING NG
PROC PROCED EDUR URE E
SPEC SPECIF IFIC ICATI ATION ONS S
(WPS (WPS))
(See QW.lOO,i, QW.lOO,i, Section Section IX, ASME ASME Boller Boller and Pressure Pressure Vessel Vessel Code Code)) Company Company Name
VIKRAM I VEE KAY VIKRAM
WPS No, Supp Suppor orti ting ng paR paR No
& CO. CO.
By
VICKY VICKY MISTRY MISTRY
: VKVCM'PSfX70f05
Revi Revisi sion on No ; 0
Dale
: VKVC/PQR/X70J05
Revt Revtsi sion on No : 0
Dale
POSITtONS (QW ..••05)
POSTWE POSTWE!:l !:lO O
Posilfon(s Posilfon(s)) 01 Groove Groove
All
WllIding WllIding Progressio Progression: n:
Uphi Uphill ll
HEAT HEAT TREATM TREATMENT ENT
Temper Temperatu ature re
Down Downhi hill ll
All
12.05.2011
(QW-40 (QW-407J 7J
NA
Range Ran ge
Time Range
Posilion(s) Posilion(s) of Final
12.05.2011
NA
PWHT and and
,
NA
GAS (QW-408) (QW-408)
PREHEAT PREHEAT (QW-406) (QW-406)
Percent Percent
Preheal Temp. Min.
Ambient
Inla Inlalp lpas asss
2500C
Shielding
NA
Trailing
NA
NA
NA
Backing
NA
NA
NA
Temp. Temp. Max.
Preheat Maintenance
Temperaturo
Composlllo Composlllon n
or SpedBl tJo,i11ling. Where appnCflble,should appnCflble,should be recorded) recorded)
~onl ~onlin inUo Uou, u,
'LECRT 'LECRTlCA lCAL L
CHARAC CHARACTER TERIST ISTICS ICS
GTAW Amps, (Range) (Range)
Mixture
Argon
S G -A
70A to 180A
SMAW - 70A 10 150A
GTAW TAW
Volts (Range) (Range)
10V _ 25V 115V _ 4SV
Pulsing Pulsing qurrenl qurrenl
.
Tungst Tungsten en Electr Electrode ode Size Size anti anti Type Type
2.5mm
Mode of Meta! Tr
NA
EleClr EleClrode ode Wire Wire feed Speed Speed Ran Range ge TECHNIQUE TECHNIQUE (QW-410 (QW-410
NA
Siring Siring or Weave Weave Bead Bead
String
Ori1ice, Ori1ice, Cup. or Nozzle Size
Ola,
elc_) elc_)
J
etc. etc. This This inform informati ation on
8.0mm
I 12.0mm
Dla
Brushing
I Gr'lndlng
I ChIpping
Brushing'
Grinding'
Chipping'
OScillatiCln
NA Mult Multlp lple le
MulUple MulUple or Single Electrodes
Slnglv
Closed 10 out Chamber Chamber
NA
Manual Manual or Aulomatic
ManaRI
Electrode Electrode Spacing Spacing
NA
Peening
NA
Use or Therma Thermall Process Process
NA Filler Filler Mel ••.1
Proc:;ess
Layer(s)
Class
Dla.
Polar.
Speed
Range
Range 10.ZS
Range
£R 7OS-2.
'.S
DCEN
70.m
Asllequlred
(HAW
E1I10S.2
'.S
DCEN
70.180
'MA' SMA' SMA'
EIlO1DG
'"
DCEP DCEP
10.150
AsRequlJd 115 RequIred A, Requbed
~
Sign
.
Name
; Vicky icky ~iS~
Date
'"
E8018G /,
P"p"eO By'
. .,
E80180
"'!
.,
....
~~
( ': Z 4 I J ~ ,
,,•• .. ..,, IO.~
10.1511
'''!It t::.
•
Welding Voil
OTAW
Y o. ~ '4
f1J~
\11 :> - 1\11
~
"
:>:
ABIlO IlO
~
1 . - ,-11 ,
may may be listed listed In a
C om ommie
Cup
None-
I
Amp
AsRequl'ed
- DC DCEP
Pass Pass
Current
Type
I SMAW SMAW
(Any (Any))
Melhod Melhod of Back Gouge Gouge
or Sing Single le Pass '(Per '(Per Side Side))
- DC DCEN
EW T h2 h2
I Weav. eav.
6.0mm
Method Method of Cleani Cleaning ng (8ursh (8urshing ingGrl Grlndi nding, ng,
Weld
5.20 LPM
Polerity
(Amps (Amps and volts volts range range should should bl1 recor~ recor~~d ~d for each electr electrode ode 812;e, positi position, on, end thickn thickness ess,, labula labularr form form simll< simll
~1Ulti ~1Ultiple ple
Flow Flow Rate Rate
QW-409 QW-409))
D.C.
Curren Currentt A.C. A.C. or D.C.
Gas(es)
Olh,r (e.g.,R"mrks. C
Heat Input
------
---
--
-
Rootp.u HollI'"S flQulI f l'
O!pP.u
APp
:
Name :~ :~ Date
:
~
•
res
lil~1
QW-483 PROCEDURE QUALIFICATION RECORDS (paR) I QW-200.2. Soelion IX, ASME Boiler and Pressure Vessel Code) Recortl Aclual Conditions Used 10 Weld Test Coupon Company Name
VEE KAY VIKRAM
Proposed WPS No.
VKVC/PWPSlX70IOS
ReviSion No. : 0
Oale.10.04.2011
VKVC/PQRlX7D/DS
Revision No. : 0
Oate: 12_05.2011
WPSNo.
VKVCIWPS/X70/05
Revision No. ; 0
Oale; 12.05.2011
Welding P'oee •• (")
GTAW+SMAW
Trpe (Manu.I, Aulomalle. Seml-Aulo,
MANUAL
ProcedlKe
Oualiflcalion
Reetlld
No.
& CO.
,
JOINTS (QW-402)
'~ _ . 'll'''.I,n ''.J _ W ~ ,... ",~,"_"•• ,••"'.:1<-7" '" '' ~ ~ . . . . . . . . . . . . . . k . . ,n.u•• 'For CQTIlblnallon uallrrcations _lASE METAL (OW ..••031
lho deooslled
Groove Design 01 Test Coupon weld melal thickness shall bll recorded for each fiUer metal or rocess used.\ POSTWElD HEAT TREATMENT (QW ..••07)
MalerlelSpec.
API 6L TO. API 5L
Temperature
NA
TypeOfGrade
GA. X-70 TO GA. X-70 (PSL.2)
TJmo
NA
P.ND.
1 TO1
Other
NA
Thlc*ness of Test Coupon
22.22mm
Diameter of Test COupon
NA
Othel
NA
I GroupNo. I 3 TO3
GAS (QW"'OIl) Percenl
I
FILLER METAL (QW ..••041
ComPO$ilion
Gasles)
(Mi"lure)
Flow Rale
Argol'l
SG-A
14 LPM
Trailing
NA
NA
NA
NA
NA
NA
Shielding
Process
GTAW
SMAW
Size of Filler Ml!l.lll
2.5mm
3.2mm & 4.0mm
•
4
Backing
1
ELECTRICAL
SM Specification
5.18
6.'
Currenl
D.C.
. '\WS ClBssirlCatlon
EA 708-2
E 8018G
Pofarlly
GTAW.DCEN, SMAW.I)CEP
FUier Metal F-No.
Weld Melal Analysis A.No.
Wi,Ihor Wilhoul Finer Mela!
1
With Filler metal
B."e Solid
Finer melaltype Weld Melal Thictnen
"'~
Coated
EI.ctrode
10.8mm
331.84mm
NA
NA
Other POSITION IQW ..••05)
Posllion 01 Groove
NA
Amps.
I
CHARACTERISTICS
110.135A (OTAW)
15.18 V (OTA")
aQ..120A (SMAW)
24-35 V (SMAW)
Tungslen Eleclrode
Size
Otner
2.6mm NA
TECHNIQUE Siring
(QW-409)
o r
(QW ..••10)
Weave Bead
Root String
10
Oscrllation
Dowl'Ihlll
Multipass or SirtgtePass (per side)
NA
Single or MultIple Electrode
Singi.
PREHEAT iQW ..••06)
Closed to out Chambar
NA
Preheat
Use 01thermal processes.
Weld Progression Oownhill)
(Uphl.,
Olher
T.mp.
Min
Inlerpess Temp, Max Other
NA
I OlherW.a.e
---_._----------------------------------_._--
.
QW-483 PROCEDURE QUALIFICATION RECORDS (PQR) (QW.200.2. Section IX, AS ME Boller and Pressure Vessel Code) Record
~ctu.al ~~ndilions
. VEE KAY VIKRAM
CompanyName Proposed WPS No.
Used to Weld Test Coupon
.- -
& CO.
YKVC/PWP5/X70/05
Revision No. : 0
Dale: 10.04.2011
Procedure OualillcaiJonRecord No.
VKYC/PQRlX70105
Revision No. : 0
WPS No.
Date: 12.05.2011
VKVCIWPS'X70/05
Revision NC). : 0
Date. 12.05.2011
.
-
WELDING PARAMUERa
P••• No.
[p,oc ••
1--;-' 2 3
•
.
EI.ctrode
E 6018G-
SMAW SMAW SMAW SMAW
E 8018 0 51 1 E 8018 0 51 2 EB018G 81 1 E 80180 .a SMAW E 8018 G 71 1 SMAW E 8018 G 1a SMAW ~ 8018 G m SMAW E80l8 G 81 1 SMAW E 8018 G B I2 SMAW E 6018 0 81 3 , SMAW _~BOleo SMAW E 8018 0 ~ lIJ2 SMAW E80180 9/ 3 SMAW E8018G SMAW E 8018 G 9/ ' SMAW E80l80 lOa SMAW E80180 10/3 ESO'-8 G SMAW SMAW E 8018 G 1014,
" '"
T_.II. Sp.clm.n No. I
.
••'OU •.••••
lG IOOWNHI 10 I DOWNHILL 10 I DOWNHILL 10/ DOWNHILL 10 I DOWNHILL 10 I OOWNH1L 10 "DOWNHlll 10/ DOWNHILL lG/DOWNHll 10 I DOWNHILL '0 I OOWNHll 10 I DOWNHILL 1G/DOWNHILL lG/OOWNHIL to I DOWNHIL
DeEP DCEP DCEP DeEP DeEP DeEP DCEP DCEP
.
HARD~E ••
LOCAtion .Top. 1mm (Parent) Top" 1mm (HAl) . TOp.~ 1mm (Weld) Top .•.1nim (HAZ) TOp'" 1mm(Pare~ll Middle - + lmm (Parenl) Middle'" lmm (HAZ) Mldd!e.o 1mm (Weld) Middle .• lmm (HAl) MI~f1•.•. 1mm (Parer'll) Bollom l!"m Up (Parenl) Boltom 1mm Up (HAl) Boltom 1mm U .Id BOllom~HAZ a.Oltomlmm U Parer'll
'0 50 .0 .0 '0 .0 50 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0
Yolt.
135
;5
135 11 0
15 24
Time
Length
Min.
mm
DI. (4 X t) '0 '0 '0 '0
..
No. MEILEOSI03 fo!. M.tal.b Vlck.rs
.
,
.
-
-
'471.01 1264.34 1720.13 1671.01 1611.69 1668.43 1672.46 2093.99 1976.72 183<4.68 1782.002 1985.002 1966.78 1886.002 2006.89 1970.66 1791.05 2058,79 2192.45 2483.4~ 1999.11 1903.76
82.44
-
•94.55 •••• ••
Type of F.i1ur. & . LOc";Stlon -Al Weld I\rea Al Weld Atea .
Bend Angl.
n •• ull Salllifact Salililacl Satlslael SallSl8do
'. 0 '.0 '.0 1•
Ent.rprh. Hardn ••• (HV10) 159.154-160 185-186-162 22Q..225-224 175-179.182 . 169.163-164 169-160-162 180-181-185 220.223-222 -179-185-182 159-162-165 170-164-169 18Q..182-184 228.230-232 182-179-180 162.164-169 :> ' " "1Ql£ ..
..
Ava•
95.92 69.47 .92.10 95.49 91.15 92.02 85.96 91.06 98.11 101,01 90.68 91.52 95.44 -69.70 91.34 100.50 87.43 82.10 72.46
" " "
M.ndrll
" /m ,"
mmlmln
I .
Ultlm.te Ten.U. ~tr.ngth. "/mmJ 629.78 596.99 No. MElLE051O~ for Metal •• Enterprl.e
.
.
fB
- ~ ~q£;
-
,.
W .ld
33.24 2740 26.63 2746 30 30,78 "54 110 30 29.99 2762 11 0 30 29.01 2770 110 30 30.39 2770 110 24 30 30.18 2777 120 25 35 32.31 2777 120 2 5 35 30.57 2784 120 25 35 28.38 2784 120 25 35 27.56 2784 120 25 35 30.78 2791 120 25 35 30.49 2791 120 25 35 29.24 2791 120 25 35 31.61 2835 120 25 31.04 35 2835 120 25 35 28.21 2835 120 25 . 35 32.43 2835 120 2 5 35 35.05 2878 120 25 35 39.71 2878 120 2. 31.96 35 2878 . 120 25 35 30.44 2878 No. MElLlr05lG3 'or M.tal •• Enterprl
..
0
Heat Input 0•••
Uilimat. Tot.1 Load, (kN) 275.75 261.80
( QW 4152.12:) R.pDrt
o '
-_
.0 .0
Thlt;:".n•• s (mm) 23.02 23.00 22.98 . 23,06
-
. .
'
DCEP
•• nd T•• ts (QW-1t10) It.port
_ _-
110 11 0
DeEP
OCEP oeEP DeEP DCEP DCEP DeEP DeEP DeEP oeEP DeEP
Ar•• (mmJ) 437.848 438.536
Thlckn ••• (mm) 22.90 22.96
"Idlh (rnm) !W'~p.chn.n "0. Side Bend SB-l ~. 10.10 SIde Bend 58-210.08 Side Bend SB-3 10.20 Side Bend SB~ 10,02
-
OCEN OCEN
Amp.
T•• t (QWo1l50» & (QW..•• 2 (.)) It•• o'"
Width (mm) 1912 19.10
2
Type.
2. 5 10 f DOWNHILL 25 10 I DOWNHILL 3. 2 10 I DOWNl-!ILL 3. 2 10 I DOWNHILL 3. 2 10 I DOWNHill 3. 2 10 I DOWNHILL 32 10 I DOWNi '. 0 '. 0 '. 0 '. 0 '. 0 '. 0 '. 0 '. 0 '. 0 '. 0 '. 0 '. 0 '. 0 '. 0 '. 0
Data
.
A
A
mm
ER 705-2 ER 705-2
Electrical
Po.llIon
01••
Cl •••
GTAW GTAW SMAW
-
~., -
A
~
A
1;
~ 6 - . . . ,. .
-I
e
QW-483 PROCEDURE QUALIFICATION RECORDS (PQR) Section IX, ASME Boiler and Pressure Vessel Code) Record Aclual Conditions U.ed 10 Weld Test Coupon
QW.20Q.2,
CompSI'IyNam.
VEE KAY VIKRAM & CO.
PlOposedWP5 No.
VKVCIPWPS/X70J05
RevisIonNo.: 0
Date: 10.04.2011
PrOl;edureQualifiCllUonRecOtd No.
VKVCfPQRIX70105
RevisionNo. : 0
O<'lle:12.05.2011
WPSNo.
YKVCfWP5/X70105
RevisionNo.: 0
Date' 12.05.2011
Ch.
1m eet '"V'"Nvtc..
.p.cn."
QW 170JT •• tlnl
10X10X55L
~
No. MElLE05103 for Metelab
28
32
290 290
270 290
290 290
~ a TR. MA.CROT
ort No. MElLE05ID3 for M.t.lab
En,.
28.67 283.33 290
11 ••
A Visual EltarnlneUon of Cress Section area of Weld & HAZ, There Is a Compl.te fU510n between Base Metal and Electrode. Thorn Is a No found an Inclusion Dnd Crack. So. Macro Etch test 19Satit;facto and OK.
Welder ID
P hoo lB aden
WL.B W L-11
e&t Conducted By Vicky We cerlily that lho &talemenlsln !.hI. record a'. correct lind Ihal the tesl welds Wit"' prepared, worded lind telOtDdIn accordance with the re ulrements of Section IX Ed.2010 of the ASME Code .
•
Prep.red By Sign
Nam. Dale; tOlun
'\ ::I
: Vlck --; ~ ~~.;
. .
2 % NTlIIi
Krishn. Pend.
Welder's Name
~
AWl.
1 2 3
26
Etchon' Solution OhOllrvation
Ente
Energy Obw••.•• d I" .J
sIZe
(rnmJ WELD HAZ PARENT METAL
.t Mlnu. 29'C R.port
+
Approved By
~
Sign
~
Name O.te
01record 011•• ls afl 1I1 ••.•••IIl.Iv. only lind m.y be modllled
: Bhadrest{. :II!e : 101..09 -.1 0I I
10 confirmto Ih" type lind numbo. of t•• ts ,.qur,.d
by Ihl Code.
"
--------------------',-----------~----QW-482 WELDING PROCEDURE SPECIFICATIONS (WPS) ($&e QW.200.1, Section IX, ASME Bollor and Pressure Vessel Code) vel';
Comfl3"Y Name
ProposedWPS .~pPOrting -'. ~ _
,
& CO.
KAY VIKitAM
,
No., ;,v)(VClASMEi'NPSIX52
pa R
'.
No ':'T O .b E ! Qualified
. . . . . . • . --- - ,..
By
"'",,-
Revision
• N~X~9;," .¥ -
Dele : 24.1~,~9~1_tL
Revieiort
No~...O::'t:
Oete
MANUAL GTAW+
WeldingProceu( •• '
Type(s)
SMAW
Aulom.1i
. -
IUJ Per DrawIng
_Groovl!t?'.IIV!!._
B .o ~ ~ ~
As Per Drawln1l. 'GTAW : With" & Without Backing -}", :SMAW : WIUI Bacidn(f(Weld Metal)
Backing
Nom!
''l.
Retaine"
" t
75'>5'
" :',i; ~ :;, " (-- " "" "" "
",
(Rerer to both backing and ~titlllfmi:)
.":
,
EIMolal
.
0 Nonfuf:lnM gelal
0Other
..Q..~e1..!iIJS-_ Sketchet. Produdion
Orewlngl,
,
Werd Symbols or wrfl eo
Description .hould show lhe generslanengemenl
of the parts ~
Ided. WhMo applicable, 1110root .peclng and the details of weld groove
ManVIIl. M.d1lne or Sllml-Auto
Detalfs
JOINTS IQW-402J "'.
; 24.122011
ml'lY be specllied.
2104m n
.,.
Thk.: 12.71nrt1 Mlt~iaJ:ItPI5LX.52
~-
(Allhe op1ionof tho Mlgi:, Skolche. may be Gttache~10 IUustral0 ': ~ : - .. : . ~ Joint(leslgn, weld layors and bead .equl:!nt:'e, e.g: fOr no/eh
'. -
• tHe.)
loughness procedures;
"j:
- •
~ ~ ~ ~ .E T A L 1 Q W =
J1
~
~ ~o .••••
~ P .N O .
Group No.
=0]"_1
1 G~uPNo.
OR
~ ,~ _ O _ "'_ '_ .
¥~fial.~!'i~ C he m :A rlslY 81 s
&
M ech .
TPals-;WTnT13
fiLLER '\. ....
.
_
_ A J 'f_ ~ _ . . £! .a ! .l J. !. l! £ e li o n . & F A
",
Wilh or w1UlbUlfiller metal
•CDl16un~lJIe~~
__
. F!D~I ~ kirm ~ ~ ! ! u e t . Wekl Met!l~ Thlcbl8S1 Ran e G ~ _ .£.~11l_ CIiI~lI::1C811ot1J.AW S
,-
. ~
Filiel
All
'OUlers
Ditl _ 73mrn and Above
8MAW
1.6mm, Z,Omm,2.Smm 8
2.5m!!!!3.2mm, 4.0mm, 5.0"';;;--
1 5.18.,J:, .. With Fllhu'-l\1e'af' HA ',,-'~' Bare Solid Wlm
.1 8,1
All _' No.)
'--
GTAW
4
, , : t ' : ' : . . ; : ,
NA
.,. t~ ,NA Conted EIMt..ode 17.4mrn
_
E7018
NA
NA
_.-
,__
(Mnx.=.)
All
ER70&'Z
.,~ "".. -,
. ," 1 f': t•" • Approved
,
I
,
By:
; ~ .
Sign
.: aOEp.VKVC.fl'133.flA;K.
Docume
L
"
8.0mm (Max.)
AddiUonlJJ_l!l!t~l!.9f Flux
.C?~~.!~
Chem. Ana~y~'s & Mach. Prop.
API 51.. X52
,.}'t,... .. ~.
To 25.4rrim
_
I
To
iN, .
.~lz:e,~!!!..~elal (l Dla.
,F.No.
Specification Type end GflJ;de
. .'
- METAL ~-,--.-(QW404)
.. ~ ~!?£!IHI_,_
To
NA,
•.
.9.0mm ..l~ .,;."
BLX52
rop.
Mf\:'l,)
ftiieki\iiuiRar;ge , .~ .-,-_. ~ese~e~a!__
~ ~ ~I
_
..
. . . . . .-
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,
patel • ~ \ l . ' " i .
Name
; Bhadresh
Dale
:..l.5 -I
.o.C.12.147.0004.D
Rllvlslon:
0,0 01110: 30.:09.2011
.;-'
aW~82 'WELDlN$,PROCE~!J!tE~PE'CIFIC~:nONS (W~S.
(Soe QW-200.1. se~tldrfix,
~ " -
_ .. I
Company Neme
-
ASME Ei:;;'Uer and
VEE KAY VIKRAM & CO.
.
.-._.+ .,.._ .,..
-~--~--POllman(s) of Finet ._,
(QW-408)
','1
HA HA
":Socklng Temperlilure
Uphill and bownhl;j,
..-..
......"..,..- -,
PREHEAT
,,'
-0'
GAS (QW-408)
Composition
Peiient
,','
Ambioht Tempcnitii'i:e
Inl8rpt1e-$ Temp
25QO C
Shielding
NA
Trailing
NA
Backing
HA "
Mall,
.._-_.
(COtl\~lIl!1l1S Of Speelalli:ealing.
Where applicable,
Ampll.(Range)
MIXI!!n!',
FlowR~te
Argoh
99.9%
5-20 LPM
NA
NA
to 18QA
Volls (Range)
P
,
C
":.
.
..,'t." .
urslngurr~~\,.
q.
• • •':?',. .
{Amps and volls range should be recorded for each e1sctrode size. posItion, and Ihk:kness. elc. TIlls Informallon .~qrm8.imlla.r IQ l~asthown below.} _. Tun-gstenElaqrode Size and Type ora, EW Th2
..la~r
- ~--_. _ . .
----
.NA .;' : H A
TECHNTQjjin~W~1~__ SitingO!..W~~ye ~ !L . ele.l,,:.
,~!thoto! ~ackO~ge'
,.
---- MultipllJor Sblgle PIISS (Per SIde)
Mu(tlpl.
'.'
NA "HA,.
>);1;<;"!7
'M e~;;I~ A~;; ~£~~t!~~
n.:.'. __.. / Chipping I None
-io.
'.
.
PDl!IiS,
..
_
M a ~ ~ R I
' .._
NA
PeenIng
,NA
::~.eo?flJ~h1~'~ P~'s' Filler Metal
Dla.
Clan
E R 1 0S -2 E R 10$.2
; ;: 2 .5
E7018
~.,.
BY "'k p re p a re : Sign:
Pa e2of2
Walding
Heat
Other lo.v.•~,mrh.
Volt
Speltd
Input
Range
Range
Commont., Hot WI", Addilion. Tel;:hnlqulI. Torch Anglo ,te.1
Amp
R~~J:!e
3.15
DCEN OCEP
10:180 70.150
U
DeEP
70.150
iO.,r ".'
_'0'25
<;'
1
£ . Documont
•.; M
.-1
. ' I
~
<
•• '-'
• • • •
•.
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, '''< ~
ROOIPus
it;'
, .
.;
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HotP.,.
Fin tip & Clip PillS
Fni'~•.c . j , - Pan
'
,::-";i~~
Sigh..
~ .
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.: BGEP-VKVC.P133.PAXX
~
~'
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tlAflOOA
..~
."
154~
' t ' "li!.
-
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.
----
.
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•.....
Current
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70.180
\ ~
.qa.I~:.•... _;yJL
Type Polar. I)CEH
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--,
Process
.
1 ChlP.plng
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..•
Neme
_
, :Bmshlngl.Otlndlng Brushing' Grlndln,!
OsCinaliQn
Eletlrod~eci~,
be listed Ina
St~n9 I Weave (Any) O.Omm'8.0mm I 12.0mm Din C••.amle Cup
!~ !li~ jn-;jC .'T DClllJi!lr\lng ~t (BurstllngGrlm:ilng,
'.C!os~1t~"'~~t C~~be'r-,~-::;
may
,.
Orir~. Cup. orNouleSlze
~Ultiple__ ~ S~gl~BE'd(odes
K"
'2:5';;
Modea! MelalTransferfor GMAW .Eleet-;~Wire F'e~;;rSpe«l Range-41;;r'
_
Name
_8hadresH P
Date
:..-15-'L,- Z:"
•. C-'12-141.0004.
1,
I
'I
Porarll,
-M.AW'_70A 10 "0' A _ _
GasCa'S}'-
-
D.C.
GTAW-70A . ; . .
c::'.
ShoUld be reCorded)
~1:@~RTI.~A£~!~RACTERISTIl=S.fQW .•.•og) Cunem A.C. or D.C.
<.,';";
""NA
.~!!~\lIat.!!mr'f .:'~ . ... PrehealMalntena~
NA
.'>.e.
'SockIng 11me" CoolingRate
All
:)},,~,.,
TREATMENT (QW",,07)
~~a~!"1ethod .HeaUllgRate
All
I
24,12.2011
'[ji:ile , 24.12.~11
HEAT"
POSTWELD
POllition{s) 01 Groove
Date;
" , 0 , ;Re"lalO~lN o '~ .t: ,l: J .
.P O S I! tO ~ s'tQ ~ :4 ii'5 ) ...
J
RENU SUTHAR
,Revision No': 0
SoPJlOrtfno paR No: TO'be Quali~edr~
Welding~resslon:
pi':~iul'G Ve&~\~j'Code)
By
Propo.ed WPS No. : VKVClASMEMlPSJXG2
.'
_
Revlelon:
" •.
;
_
0.0 Date: 30.0
-2011
I
- - - - - - - - - - - - - - - - - - - - ,..- - - -
• • • .- -
• • - _ _ .• _ _ = " ,..
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" QW-483 PROCEDURE QUALIFICATION RECORDS (PQR) ( QW.200.2, Section IX, ASME Boifor and Pres8ute Vessel CodeJ Recbtd Actual Conditione Company
Name
Used \0 Weld Test Coupon
VEE KAY VIKRAM & CO.
Procedure CuatirlcaUon Record No.
VKVC/ASMElfJQRlX52
WPSNo.
VKYC/A8MElWPSfX52
Welding PIOC~S (e&)
GTAW'" '~i.~
,
T w e {M
Revision No. : 0
.. .
.•.• , 'Revision No. : 0
24.12.2011
DBlef_2~. 12.2011
'
.1
SMAW
I
.~ .
'M ANUAL
. ! '. ~ _ -. _ -
Date:
I
JOINTS (QW-t02)
1.~.
~~'.!!1!S ! ! ~.i!"J!:~. "r ~;~ " ';.
I ". •' .-.;, ,~-<;."'. --;;;~:, /::,; Groove Design ofTaGi Coupon :. .• lied weld melal thickness aheill be recorded for each mler melal or rtiCesa used . POSTwELD HEAT .«t., .. TREATMENT (QW~07) , >
.• ..._jfq~_~_birlo.Uon uslifieaUons;
the de
BASE METAL (QW.403) Mat~~j.1l Spec.
API 5L X52 TO API 5L X52
HeetlngMethod
NA
API SL X52 TO API 5L X!l2
HeatingRate SoCking Temperature
NA ". NA
-1 to 1
P'Ne
Th1cknes.- oIresi
f ~ ~ I l .
_
Dlamoler ofTesl C o1!@ ll ..•. _
~~
;1
E
Group No.
1
GAS (QW408)
OD:27:3.0mm
Perce~t ComposlUon
~ ~ "
Stile!dblg.~':-;' SMAW'
GTAW
P~sa
~~e of"tnie";M e t a l
2.5mm
.Weld Metall\naiy&l, No S F A S{)ecilicatlon
' p ; . '
1
5.1
5.18
E 7018
ER 709.2
with FlIIer
'With' o~Wilh~ulAller Metal
NA
metal
'
----
"
BaCking
Ai1ron
.99.9%
", j ' , ,
~':.' Flow Reto
NA
NA
HA
NA
NA
NA
I
Amps.
80.110A(SMAW )
_
I
24.30V(&NlAW )
2.!)mm 01••• NA
-NA
. P O S IT IO N (c iw -c !l_ '~ l
(MIxture)
ELECTRICAL CHARACTERISTlC"'S!j!1: Q' ! W " - 4 , , O , , ' ' ' ' ' Current . ~. _' . __ Polarl!y . =-t'].iAW-DCEN. SMAW.OCEP • 110.135A (GTAW) 15.18 V (GTAW)
'•• 7m m
. ••.. , _.
_ .,_ .
Galiles)
':.,'i
TrefUng
Ba"', Solid Win! .,.
.. , W eld M elt'll Th lokne.sa
--.--.-
•
1
A W S C ia ;f jlf l'C a ti~
FlI11l'f ",ulal type
2.5/3.2.;,m
6
'Iller Mel." F-No
Olher.
NA
~ i; _ .
12.07mm
.f1 .!c !£ R , ~~!~..h1qW""04
_ --- --
NA
Cooling
NA
Other
.
sockingTIme
NA
....
.tu :::, .
.~y. R~olSiting'1 Oth., w
NA
_
"C'
10
"poslllon orOroove Weld Progre<;&lon (UPhill, ~ ! ! ill).
NA
.
NA
,
.
'.
~€~EAT(cW.-ioii
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-
'I .n i~ ;:p -;$ ,T. _e m. . .'p. :M ;1 l~ tr m !_ ..
1950C NA
Ooeumrml
Pl'gft 1 of"
, I•.
'.
,. ~
•••
No.: 8GEP-VK
, ."
.•
.~ .
« ': • . •... ... , ;;;:'~~
, ~' " ..
~ . .
0 Date: 30_09_2011
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,.
_.
.
j
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n
QW"S3 PROCEDURE QUALIFICATION R~CORDS WQR) , ".'
:.,-,"""
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, ,:$
: $ <,
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« QW.200.2, Section IX, ASME Boiler and Pressure Vessel Code) Record Actual CondlUons Used to Weld Test Coupon Compar'ly Name
---.-
& CO.
VEE KAY VIKRAM
Proctdure QualirlCallon Record No. 'VKVC/ABMElPQRJX52'
..
- ~--
WPSNd.
~ ..•.
..'''';;-~ .
R e v lsi o !1 ii1 o . ; 0
.~~.: •.
VKVC/A8MElWP&/XS2
. . .Date ::24,122011
'
Revision No. : 0
Dete:
24.12.2011
WELDING PARAMETI!!RS EleclrlC(l!
': Po.ltlon' • '.~ &
Dfa.
- ,-,-,- ,- -EA 706-2 GTAW . . • . . -
.- _ . , _-
0 '
.
ERtOS.2
.
GTAW
3
SMAW
•
-
• ..
~
• n
, ~ . -
_ - . , . .eE 1018
'
SMAV{ : '" ••....
. . '"
•
DeEN
110 135 16
, 1 G /N ~~~ ~N 11C1~36
3,2
18
15
11H ~
28.63
DeEP
80
24
30
30.78
10/HA
DeEP
80 110 24
30
29.99
80
30
29.q1
aiji
30.39.
30
30.16
110
.110
" -80'110 I NA .-,; DeEP
10/NA
,DeEP
DeEP
1 G I ~ ~
80
24
24
110 2•• I
•
TeeT REPORT DETAIL
~ryiS&AL 'tNSPEC;:I~~R E P O R T:~.~KViWO/15.9,.~1.1211
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li"~Le TEST~~PORT# 16.VRI201
peR ISO
15100>'
'.\
"REPORT #22.VIlI2011
'0
~ ~~ :~ ::
r
(AS PER E.92)
T.n.n.
(mm)
Thickness Cmm)
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12.22
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7 2 s i" '" v p -. - 255VP -
1 . W 'd l h
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(mmJ
-
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mm
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870
::" 28.92
6321.611
28.12
8285.021
-
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SATISFl\bfOR
VKVC
SATISFACTOR
ts A T IS F A C T O R '
MET HEAT
SATISFACTOA
MET H~T
SATISFA"'CTOR
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-
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Strength,
~ ..'
M pill
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Typeof Failure & Locntlon
,;,.~tWcldMelal .
l:;'AtWeldMotal"".
Nc). 2S••.. VP/2011 DTD. 14.11.2011 of MET.HEAT ENGINEERSpVT4LTD. (AS paR AaME Sl!c.1Xt2010)
Thli:kl1o" (mm) 1iZl46,> .:~
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-11.9~ _ -.~ ~ . .. _ ~ _ ~ ~ ~ _ ' ~ ~ j 6
.p.ebn;n No.
87.
T•• t Reltort Na. 10.VRl20:t1 DTD.22.11.2011 0' ",n.HEAT I!NOINEERS~VT. LTD. . ,(. i< ~ < ~~ .'.. iA~PER 180"1'lJ1"8120ojh~; ~:~~J
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MET HE~T SATISFA5foR
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11 S U L P H I D E STRESS.CORROSION CRACKING TESTREPORT#16MZI2011 TM-0E!:.2005 , , _ ~ ,..( ~ ~ ~ ~ ~ ..9 E . ME~HOD'A'
.
28.94
MET HEAT
Oto.22.11.2011
HYt)ROGE'N-iNDUCEO CRACKING TEST REPORT #15 (AS PER NACETM.02B4-03) "
•'
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MEl" SIS NOT SATISFACTOR
OTO.14.11.2lil1
(AS PER ASTM E.23) , (AS PER.SN-:10045-1)
9 MACROTESTru;PQAT#260-VPf2011(ASPER,E,N.1321)
..
4240.38&
6si7.067
--
01'0.22.11,2011
(AS PER ASME SF.:C~X)
NOTCU TOUGHNESS lEST REPORTtl124-VI2.011 NOTCH TOUGHNE:SS TEST REPORT#340-V12011
&05).1:26
27.3&
" .-
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6 ;~_~~~.
..,
; .-
.
'Amm
m m lm ln
~~'
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.:.
L .ng lh mm
33,24
10lNA
. ',~ 1G
3,2 - - E- . 7018 . . " - ..3,'
SMAW
W.ld
Tim.
_ 0 -
7018
'SMAW
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.~\. He.t 1nput O.to A••
A~p.
T)'po.
Prosr••••
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6MAW
mm
Data
""
A ~ . UllIm,At. Load '"rtli'~
260."5. 248.40
(14)
_
,~ ~ ~ n ";ryp. 41' F.llu", . "-~mIt1Rt.T 'Strengtb, Mpa &'Loc.U!".;;
f
146000
502.9
142000
571.6
At .
••
W O lti~ Q F 8 ; ~
AI pore,
I
'!'
~ t
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j
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. / '
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QW-483 PROCEDURE QUALIFICATION RECORDS (PQR)
(QW-200.2, Section IX,ASME_~lleq~:nd Pt8~sure Valisel Code)
._".Comp!lnyName -----
VEe KAY VIKftAM
ProcedureQuallllco1iooRecord No
wP$No
Mandril Dla fmm)
Sldo Bond 18 VR
38
Side Bend 11 VR
38
- - - - -Sido- ...Send _ -.. _. 20 yt;t
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Dale: 24,12.2011
.; r,levislon No,':'O
Dale: 2'(,2.2011
--- -......", ""
38
Satisfactory
f80'
Satisfactory
180'
l,
SaUsfactory
1IJO'
"
..
Satisfactory LTD•.. Pvt~ ENU.IMEEAS
-MandrUDJn (mm)
~
Side Bend 256 VP
,1
....•...
,180'
14.11.2011 ofA.tET4t.T (AB PER ASM!! 8EC-"'X:2010)
,sp~o ~ ~ ..~ n o .
i
Re.ult
,
'.38
J
PVT. LTD.
B.ndAngle
R.port No. 2!140vP/20U-DTD.
Bend T••••
~
Weld Test COUPO~
".port No. 1e~VRl2011,DTD. 22.11.2011 0' MI!T.HSA'r ENGINESRS ~ (A8 peR 180 1518812001) '~ ? "
..., ..
,
&,co.
VKVC/ASMElPQRlX52 VKVC/A'GMEIWI!S/XS2
llen.tI y ••••
,
10
Record Attual Co'~dlUon~ Used
Result
38
Satisfactory
Satiafectory
'n . . .
'.
I
Satisfactory Stl~lsfaclory
" ',
-.------
:
Shear Area
~ --Weld
-_.
--
10x10xSS
Minus 29(lC
38
Locatlon
'Minus 29°C
-'-'-'IIAZ
53.33 J. 169,33 J
81z. mm
JfI1p~ctTest
Energy Absorbod In JoulelJ
:::-
I
Weld
'8
42%
100% ;
I I I ; " .
. - . . .. . . . :
67%
46Y.
63%.
100%.
. '-
Notch Toughn••• T.at •.Ch.rp)' V- Notch R.port No. 348Nl2011 UTD.23.11.2011 '. _ _~' MBT-HEAT ENGINEERS PVT. LTD. (AS PI!n: liN _ 1004S.~~t1090)
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---• ..
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44
10x10K5S
rilnus 29° C
120
n.port
No. 22-YR/201, "(AS
~
HARDNES8
Averagd
"
III.
-Yaluo
62
47.33 J
42%
48%
47%
110
110- '
1HI.00J
76-/ 0
82'10'
79%
'6
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,
,
,
"
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~--
Record Actual ConditIons Used to W(fld Test CQUPON
.
... ".-
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. ',
Company N9me
,',,'EE K A y'v ikR A M &'00.
ProcedureOuaflfk;atlonReoord No.
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Revision No. : 0
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DTO.14;11.2011
_. of MET.HYT
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~ "
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,
W~ld 1 MM FROM SMAW
180~179.178
-----,-,'--_.'_. 1 MM FROM GTAW (Right) API 5L GR. X52 .,
'
GR. X52
1784i7~176
--@I Par.nl1 - --.'-' ---------~ ~M FROM, SMAW (-RIghi) API 51, (',;,R , X52 @ HAZ 1 MM FROM GTAW (Left) API 5L GR. X52
, ''-
--_
5L G
_---
MM FROM SMAW (Leftl --' -~ -
@ Parenti
.-~.~-,_.-
," I
170-J69.168
R . M2
171-170-169
ApI SL GR. X52
169~168.161
~ , 1 " '" '' .
'
M FROM.:GTAW < " . • _~_P:'..~.~I_'_M
Wl!I~et't1Name
.T
175-173--172 'i'.';"
@!Paml\t1MMFROMGTAW(Rlght)API .. .
(Len)'API5t'G.~':X52
J;
"F '
17:2~l7'1;170
",'"
R.Ju Prasad
,
'l';:>'..
;-tr
"
WL-14
Chandii.Pre*ndii- .
~;WL-2
'~ .
T•• tConducted By Vicky '--'.< ..•. --,-• Wo o;1!rtlfy lhat the ststomenls In 1111$ r ecord are correct and that the test welds were prepar:ed, welded end tested In .a.~~I1.~~
with the requl~ments
of
I
176-175-173
..
,
1
'al~18b-179
,,
,'.' . ~.@HAl 1 MM FROM'SMAW (LeftrAPI5L .
'"
186"185-183
@ Weld 1 MM FROM GTAW ..
.
!
VI~!ier.HO~-,n.e.(HViO)
HAZ HtlM FROM SMAW (Right) API5L'G'R, X52
@ HAl ---..,-.~ -. . .
-
•1 '"
Section IX ~rtll(1 ASMEi<::.OdGE:d,2010
'~>:<'
,'.~",
.••" __
~:
,
# ,; ,>
-f
1
,'
• . .'. ~ ~ ,
; "t.
--""""--
_ . - . • . . . .
..
.,. ~ . . _ . ~ .
-
~ _• . .
• . .- ------------------------~----.,....,--~"~-~--------------
"Q"~,~TIO"''~:: ~~~_s-!,:m~ " (,:e rR ~ t~ ~ ~ e c~~.~-;.~~Eo~~~. t'o ~ Q w _ m ,~ :~ ''' _ _ IX!,
.
._.
Pressure V::~e:••COde)
TEST DESCRIPTION
VKVCfASMEt'N!'.~~~
.-fesT CONomONS
_ .•..
21 Thickness
AND QU AiIFicATIO--.-L-'-M -'T-".--
W E L D IN ".-V '-.-'-'" .-L E -.-('Q "W '3 !5 0 )
T _lJ!~ ,!!!"~~I.lI..e:~l:i!lI~OfI'a use llc) d (m~l,
w:e1um.~a~OUble-welded
, ',,"
'. ~ma~!.'r:'~I1.(~TA'!y.OfPAW )
_
'" . 0
P,oce8S:J Petillo"
~__ ~.
F6
WITHFiiI'ER NONE
WITHFIUER NONE
or pulse 10..!.hart c1;~i1-GMAW
9.4mmMcu. N.A.
GROOye.F'(PLATE & P IP E OYER 610 MM 0-0.). GROOVEF(PIPE ::..610 MM 0.0.1 & ' FILLlli(PLATE,AND PIPE) DOWNHILL
,_
. ".
,"
,-:':1~••
~: ..
N.A.
NONE
WITH OR WITHOUT GAS
N . !. . '
N.A.
-OCEN'--
"';;;¥:'~..
INERT
peEN'
RESULT
"" of C~"p'loloWeldjQW-,302,~~,}~"r;;'"~:;,.,,~'. .y"~~Al.lJ~J'!II1.~U1?~
'
SOLID WIRE
oowrtHiiI.
9Jlo'!!~!tw:'polarityIAC,DCEP,[}CENL:'
'.
A
If.A,
Inert ga:s ookI'lIlIGTAW. PAW, GMAW)
11,
N o ,,4 1 TWROUGH
SFA!U8 ~~.","'
,.
--Vef~..!.l?roar~~~ u --; m o i'd O W fih n l
& OVER
THROUGHTPNo.
All. F6 ~. A LF 6
~N.A.
TW~!.lu.I9!~{QfWJ._
~_,
P No; 34; $. P
-Umm
qualffied (2G. GG, 3F, etc,)
J ~ ; ; - : , ! !r ~ej!?-:8y~!obular
PNo;"1
-S O L iD 'W IR E
3 layers minimum 0 YeG 31a ers minimum 0 Yes ONo
I
F
WITHOUT BACKINO
PIPE;: 73MM 0.0;
.SFA5.18 705-2
_Iller !>'.E~,~ldIm,!!!l.~.!J!-'.Il..£?redlpowCler) (GTAW Or PAW !!!p!!II,t 1~lekIKlI!, fo!. each process
. f ~ ~ 1
&
P No. 49 t';J " ,.< ," ,'
".
~~iit(~f~worPA.~__
WITH
p NO.1
l!.e~i.Od~}lJ!!c1ncatlon(s)(SFA) -;I'~,.;:-'.",•.:.5~t,'e~,a! Fl~er metalorelectrode c1a!lslrJeatiofl 5 F U :e r m 1 " " t a i : 'f.N u m b lifS
~NUAt.:
PIPEJ!,!~B
,., :••;-",l '
--
ClAW
_WI__HOUL~_~CKING
': . '",,~;gi;'j~~"" to p. or $.Number ,"'!,~.:.~t./,'.
!
weld ,
RANGE QUALIFIED
M ~U.A~
etc;
.1:J .Q ~ '~ '! f.iE.e_(£~terdiameter irpipe Of'lube) .~ Bun metsl p. or 5.Nutnber
prod~l , 12.7mm
AcTGA"lVALUES GTAW
:~ei!fulJ!~?£~~j~}.' --~¥\Il
1 ...9
Tesi;;)up;n-
.1~~~II~I~of W P~,!l?lIow~ ~p'!ctll<:8O~ bB~e ! '~ ' !1~.!!!! AfOISt-GR. )(52 TOAPI5l. OR. :JtS2
, -_ .,-
,><,~:,
;,
--".:,:; ",'(,'.,.:{': & Aceeplabl~ ~y~,I.,_.t rool & hiCl!l[OW-462~3(8)J "b _9..!-ongftudlnDI~ot & face (aW.4(J2~ b) 1 "~Skl'~ QW.0462.2) ~£!rallsverse _0 Plate lJe,:,d~peclman, com:islon-rel:lf9tan( overlay [QW.462,5(d) a .I~i~b~~ seeC/O)t"., ~~l!"resistDnl cive,IBt.lQW--4~:~L.~ ~ Macro t~l for fUSIOn I OW -4 62 .5 (b ll 0 Matro lest for fusion (QW-462,5(el" '~ .: !.,,-'" ~.':..'" ,,-
..,.. -- ."'--,- ....,---.~.. TYPE
_.
SaUslaclo SaUsfaclo
-Ait~li~ r~d~r~PhIC~y-~r_~alian_r:e~uus (OW-1!!l:'~P.!.e:l?I~_ Filletwelt:f.fraclurelest OW-180 'N.A, ,.
_~~O!':'l~~'TI.on(OW-18~
N.A.
FHlelslze n,
O\hf!t tests
"E~~of.p;e~!O~lU~:~N :b.J A .. Mel-Heal Engineers Pv1,ltd:
Y"eklil1!I':!2 9. !:.M~b
Mr.Vicky
-- -; -V E E K A Y
:-..-,~._.---=== TYPE
--
t
I
~
D A T E - --
:
SIGNATURE
.~ -
:
24 12.2
SaUsfa ' SallsfaCl:o
METSIS NOT N.A. ._~
~.~. N,A.
N.A.
ConC8vl
fconvexlt
L9baraJ~~'l'~I~e~"~n~o~.
In.
~8 N .A.
_.--
-
,
•• !
-
~ 16.YRI2011 & 254-'VPi2ii'i1
VIKRAM & COMPAN'y
-U:'~G
R VI ~
~
Re ort.~o: MSNJt1!£!.1.!£~ LEn Ih 8!lE percenl of ~efects
'
?IR":I~D~!.~: NAME --, - .
"RESULT
SideBend S8.2 SIde Bend SB-4
cOmpa'!L
.M!cl'Snical!,Kt!JCO!1d~J.~d by
-,-_._. ..
~et61Y
RESULT
~-Sklee e n c .- s " a : l SIcIe Bend SB:3 . --
ORGANIZATU)N"-
II
-
Name: Raju Pr88sd WL No. Wl_14
".-' . •••• > .
.••••.• ,j;. ,~
,
-----------------------_
..
. "•. ' . - - -----~-.------_.-'.,------------
" " , , ',
'"
.
RANGE QUALIFIED1;:
SMAW MANUAL WITH SACKING
P IP E 73 N lN JO .D .
'&'OVER-
'PNo.1 THROUGHT P No. 11, it P No. 34, &,P No. 41 THROUGH '>
13tl'" l'Ime iHl p. o r S -N u mb er
t o p. or-S-Nulflber
'PNo.49 SFA 5.1 , F1 TO F4 WITH BACKING' F1 TO F4 WITH BACKING
"
E 7 0 1 S -
m e ta l
C ~ ~ \!d 9 E ..V [ O i .!" ~ " W > '~ -, --' ,~!_~aE!!! fllSl!.rt(GTAW or PAW)
F4
' ", '
:N.A. ,N;A.
". ,!!~r!lP!t .•(~tid/me~t or nUll" co~edJpowder)(OTAW or PAW
•
~{?.E!"2,~.
•.
•'
' o ' ~
'0 DOWNHILL
QTAW.CU[!~I.!l'P!l~arily
-N.A. N.A. N.A.
N.A-
NA 'RESULT
(AC. DeEP, OCENl
AND PIPE)
DOWNHILL
N.A. N,A.
,lne:rt9!s~':1.a(<<;;Thyv.-PAW!•.~ ~AWJ ~;-, ~ t Tr~~r ! lsp~aI!globU~!E':pUlse 10short clrcull-GMA~ " ~ "
I
F(PIPE ~610 MM0.0 .• &
FILlET.:fJ.PLATE
y e i~ ~ ~ .!,~ l~ n {uphill or downhm 1j~ of rl!fll9~s (O F'ffl; .
j
GROOVE"FIPLATE & PIPE' " OVER 610 HIM 0.0.), GROOVE.
"
PatitiOn qualified (20, 60, 3F. etc.)
1
N.A. 17.6mm Max.,
,8.8mm
Gl'No
';,'~ :
";1-
N .".
minimum 0 Ves el No 31lillers.!!!!!tim U M elVes
, ;N,A. ,N,A. N.A.
' , , "
,A.
Oep £!l! 1.~l.!£!I.,,!,~1I.!. fO!!!£!!J~rocess f'.~!!.~!J3Iayer$
"
S "F A S .1
Filler m:~t .t?r electro.
j"
','
N.A.
:sA iiffF A C T O Y & ACCEPTABLE
,~,
;0 Longitudlnal'rool & face (OW'-462.3{b)] . ~,0 Sloe (QWc162,2) '0 Plate bend speclmen.cortoslon~resistantQvertayraW-4'62.5(dJl (OW.-462.5(e)'L ,0Mac,:?_lesl for r~~lo n TYPE
RESULT
Side Bend SB-.2 Z I<
SittEI Band SB-4
"SetlSfaclOf )'
MSNIRT/111010/01 Length and percent of defects' :N.A.
N.A,'
- , :. o "
MQt-H&al Engineers Mr. Vicky
. ', '~ 'ORG~N1ZATlON
c e R tif iE D B Y
:.vEE KAY VI~M
:- c O fiiP a n y
,
Pvl. Ltd. "._.-
& COMPANY
_--;;;.
MET SISNDT N.A. N . A : -
"
~"'"
. '( .
laboratQry Test No.
N.A.
",if'
.' ~~"
1SNRlzo11 & 2S"-VPt201;
i" '
: WELDING ENGINEER'.'
,
t i t '
Nsme_:Chandu P~~d
:'~~~;E.~ .""ft: ' bATE
(lit'
, .f!<'
''''SatiSfactory
._',"
ReportN o.
ti. '~ l£ ?r ;C < )Y fly 'co n \le x ilY
'\
,
~ ;
Wl No,WL'2
: 2-4.12.2
•••
, __
C'O
;','
>,'
"
Doc:uMen' No,: BO
.
, " I" ~ "
,~ '
/
,
QW-482 WELDING PROCEDURE
SPECIFICATIONS
(See QW-200.1. Se~tlon IX.ASME Boller and Pressure
IVKVC VEE KAY VIKRAM & CO.
Company Name
(WPS)
Vessel Code) VINey
By
WPSNo.
; VKVC/ASMElllVPS/04
Revision No:
,Supporting PQR No.
: VKVC/ASMElPQRJ04
Revision No: 0
Welding
GTAW+SMAW
Type(s)
0
Date:
30.01.2011
Date:
30.01.2011
MANUAL'
.;
Process(es)
Automatic Manual Machineor Seml-Auto)
JOINTS (QW-402)
Det8lla
.
Groove Design
As per Drawing
RoolSpaclng
As Per Drawing GTAW
: ~Ith
SMAW
: With Backing
,
Backlng.
& Wlth0':lt Backing
None
,
Retainers
tW eid 'M e~ ii" .
.
,
,
•'.~'.'> ~ -",
,
(Refer 10both backing and retalnelli,)
o Nonfusing
~ Metal
. . . .
!
Metal
AS PER FABRICATION DRAWING
o Non Metallc
o Other Ske!-~es, Production Drawin!1" ~?!dSymbols
.
~r written
HeV'S'O'l
Nl,:
, ~ .~
J
Description should show the general arrangement of the parts lwelded. Where applicable, the root spacing and the details of weld groove may be specified. (At the opllon of the Mfgr" Sketches may be attached to illustrate joinl design, weld layers and bead sequence, e,g. for nolch loughness procedures. etc.)
,
.
BASE METAL (QW-403) P.No.
I
I
Group No.
All
I
I
I
To
I
I
To
1 Specification Type and Grade
I
T9.
IChern
1
P.No,
Group No, T
OR
SpedfieeUon Type and
I.
OR,
.
Chem. Analysis & Mach. PtC1P.
I
t Pass'" }S,~.ln.(1 3 MM) . ,., ••..• ".,-.
INA
I
Ttdckness Range Base Melal
I . I
An,~I. Is,& _ M~h •.Prop •.
All
.
.
,
,
Groove 11.5mm To 11.12mm
I Fillet
, All
FILLER METAL (QW-404)
I Othe,s
Pipe Dla ~All
Process
GTAW
SMAW
Size of filler Metals
.1.6mm, 2.0ma:n, 2.5mm.
2.5mm, 3.2mm. 4.0mm, 5.0mm
,
A-No.
,
4
Classification (SFA)
5.18
8 .'
With or without filler meta!
With Filler Melal
NA
Consumable Insert
NA
NA
Fine' metal product form
Bare Solid Wlr.
Coated Electrode
Groo'Ve
7.0mm (Max.)
4.1Zmm (Max.)
Fillel
All
All
Classification (AWS No.)
ER70S-Z
Addition! Delillon of Ault
NA
FooNo.
8
Weld Melals Thickness Range
E 7018 ,
NA
Other , ,
Exhibit No.: 10,05 Revision:
0 Date: 15~10.2010
QW-482
WELDING
SPECIFICATIONS (WPS)
PROCEDURE
(See QW-200.1, Sedion IX, ASME Boiler and Pressure Vessel Code)
IVKVC
Company Name
VEE
KAY
VIKRAM
&CO.
By
VINey
WPSNo.
: VKVC/ASMEllNPSf04
RevisIon No: 0
Date:
Suppor1ing paR No.
: VKVC/ASMElPQRl04
Revision No: 0
Dale: 30.01.2011
POSITIONS (QW-405)
POSTWELD
,
Position(s) of Groove
All
Welding Progression:
Uphill
HEAT TREATMENT
Temperalure
NA
Range
Time Range POSltion(s) ofFillel
---:-
All
(Q":V-407J
NA
PWl
30,01.2011
NA
GAS (QW-408)
PREHEAT (QW-4061
Percenl
Composition
!Preheat Temp. Min.
Ambient
Inlerpass Temp. Max.
2500C
Shielding
Preheat Maintenance
NA
Trailing
NA
NA
NA
Backing
NA
NA
NA
Temper.lure
(Conijnuous(lr Spedal heeling, where applicable, should be. _ded) ELECRTlCAl CUlTenl AC.
CHARACTERISTICS 01
D.C.
GTAW
- 70A
SMAW
- B OA to 200A
(~:uf:r and volls range should be recorded lab r form similar 10 that shown below.)
Argon
to 1 80A
Polarity
GTAW
Volts (Range)
10V'-
Pulsing Current
for each electrode
2.5mm
Mode of Metal Transfer for GMAW
NA
Ete~e
NA
Range
-
size, pos!Uon, and ttllckness.
Tungsten Electrode Size and Type
Wire Feed'Speed
Mixture
Aow Rate
SO-A
5-20
LPM
(QW-409)
D.C.
Amps. (Range)
Gas(es)
- DCEN I SMAW
25V' 15V
- DCEP
- 4 5V
etc. This lnfonnation . .
may be Dsted in a
01., EW Th2
..
TECHNIQUE (QW-410) SIring orWeave
Bead
String
Orifice, CUP. or Nozzle Size
I W
6.0mm'
•• vo (Any)
8.0mm'
12.0mm
Dla C ••.• mle
Brushing
I Grinding'
Chipping
Method of Back Gouge
Brushing
I Grinding'
Chipping'
OsciDation
NA
Multiple or SIngle Pass (Per Side)
MulUple
Mumple or Single Electrodes
NA
Melhod of Cl,eaning (BurshIngGrinding.
etc.)
Closed to oul Chamber Manual or Automatic
. FiI1erMetal
layer(s) AI RequlTl!ll A5Required AI Required AI Requlred
p,.pa"dB~ Sign
:
Name
:VJncy
GTAW GTAW
'MAW 'MAW
.
NA NA NA
Use of Thermal Process
,
PaS.
Manual
Peening
Process
Hone
NA .
Ele •••ft"WieSpacing
WE.
Cup
Class ER705-2 ER70S.2 E 701B El0tB
Current
Dia.
Type Polar.
•, .•,
DC'.
2. 2 <0
DCEP
DCON
DC'P
Amp
Welding Speed Range
Volt
Range
Rangs
70.1BD 70.180 ' '90-200 90.200
10-25 10-25
,, , . .. . •.•
.
Other (u_ll .•Reamtks, Cclmmenls.Hot Wire Addhlon. Technique; Tord! Angle etc.)
-
---
--
RootPus •••••••
FItIerAnd C. PI" flJlt,AndClpPnl
Approved By: ~
REVIEWED
Sign:
I'> .-'-I~ '
..--
A ••••
Heat Input
Name : Bhadres~el
'? . " / lI 1
Date
ASME
xhiblt ~
••.
0 'O I..J Date : 3 a" No.: 10.05 Revision: 0 Date~ 15.10-2010
QW-483 PRO~EOURE QUALIFICA:nON ~ECORDS (PQR) ( QW-200.2. Section IX, ASME Boller and Pressure Vessel Code) Record Actual Conditions Used Ito Weld Test Coupon Company Nilln.
VKYC VEE KAY VIKRAM & CO.
Proposed WPS No.
YKVC/ASMElWPSf04
R.vI910~No. : 0-
Oat.: 10.01.2011
Procedure QualincaUon Record No.
VKVC/ASMElPQRl04
RevIsion No. : 0
Date:
WPSNo.
YKVCfASMElWPS/04
Revision No. : 0
Date: 30.0t.20tt
WeldingProcess(es)
GTAW+SMAW
Type(Manual,Automatic. Semi-Auto)
MANUAL
JOI"rS
30.01.2011
(QW...o2)
. . Groove.Deslgn of Test Coupon (For combinationnuallrlC8lions the de""slted weld melallhickne~lI be recorded for eadl filler melal Of nxess used.' BASEMETAL(QW-403) ~1WELD HEATTREATMENT (QW-407) MalerialSpec.
'
SA 108 TO SA 105
Typeor Grade
GR. B TO SA 105
P.No.
1 to 1
Thicknessof Tesl Coupon
S.SGmm
Diamelerof TestCoupon
OD 60.3mm
Olt\e.
NA
. .
Group No.
1 to 2
Temperature. ~,..
NA'
TIme
NA
other
NA
GAS IQW-408) Perc.entComposition Gas(es) (Mixture) Shielding
FtLlER- METAL (QW-404)
Flow Rate
Argon
SG-A
8-10 LPM
Process
GTAW
8MAW
TrailIng
NA
NA
NA
SiZe of Fnler Melal
2.6mm
3.2mm
B~mg
NA
HA
NA
FillerMela!F.No.
6
4
ELECTRICAL CHARACTERISTICS
WeldMetalAnalysisA.No.
1
1
Currenl
SFASpecification AWSClassification
5.18
r
ER708-2
.
5 .1 .
With FIII.r metal
NA
Fillerme1altype
8.,. Solid . Wire
Coated Eloctrode
3.5mm
2.06mm
NA
NA
01he<
1 0
PREHEAT (QW-406)
Interpe55 Temp. Mall
Other
14-17 Y (GTAW)
1ungsten Electrode SIze
2.6mm
Olher
NA
1~17 Y (SMAW)
Root String /
NA
PrehealTemp.Min
9().130A (GTAW) Amps. 1 90_100 (SMAW)
String or Weave Beed
fNeld progression(Uphm.DowohlH) Downhand-.
Othe'
.MAW-DCI!P
TECHNIQUE (QW-410)
POSITION (QW--405)
posilJonof Gloove
D.C. OTAW-DCEN.
~PI~~~pc~
E 7018
Wlttlor WrthoutFiller Metal
WeldMetalThIckneu
•
.~',(':.Ocslgr:~.
IQW-409)
Ambient
OtherWe •• n
Oscinatlon Mu11lpassor SlnglePass (per sIde) SIngle orMulUple Electrode
NA
Closed to oul Chamber
NA
Use of thermal processes
NA
MuIUp ••• NA
2500C NA
\
~
..
_ _ ..
.
Exhibit No.: 10.06 Revision:
,
0 Date: 15-10-2010
QW-.483 PROCEDURE (QW.20D.2,
Section
Record
COfl1panyName
IX, ASME Boller Conditions
VKVC VEl! kAy
Proposed WPS No. Proudu,.
Actual
QUALIFICATION
OuallncaUon Record No.
WPSNo.
RECORDS
(PQRJ
Ven.1 Code)
and Pressure
Used to Weld Test Coupon
VlKRAM •• CO.
VKVC/ASMetWPSI04
RevisIon No. : 0
Date:
10.01.2011
VKVC/ASMElPQRJ04
RevisIon No. : 0
Date:
30.01.2011
VKVC/ASM~PS/04
RevIsion No. : 0
Date: 30.01.2011
,
WELDING PARAMETI!R8-',. Electrod. Pa•• N• .
Proc •••
c,•••
D ". mm
Electrlca'
Po.lllon
"
Ty~.
.rogr ••••
1
GTAW
ER 705.2
2.•
2
GTAW
ER 705.2
2.'
1G/Downhlnd oeEN 1G/Downhntd OCEN
SMAW
E 7018
3.2
1G/Oownh.-lcl
3
OCEP
Dat.
Amp.
H••• A,. nmo Min.
Yolt.
90
13'
.,
120
••
tOO 11.
Wold "'ngth mm
17
2.03.
1.
17
2.17
,.
17
3.T8
,-
Input Oat. mmlm"
t., t •• t ••
A•••
93.60 BT.58
10,92.95 1150.95 11153.87
51.59
T••••• I. T•• t (QW-1SO) •• (QW •••.•2 (.)) R.port No. MI!ILA2112D for ••••• ,•• lint. rpm. WIdth Thle:kn ••• UlUmat. To"" ... Ultimate T.n.n. Type of FaUu,.. No . (mm) (mm) mm' Load, (kN) Strength, N/mm:l & Lac.non 111.10 5.56 106.196 59.25 55T.93 At Parent Metal 19.05 5.58 106.299 57.60 541.87 At Panent Mebil B.nd T•••• (QW.180) •• (QW..ce2.3 (a)) R.port No. ME!1LA21120 for M.taJab IIntarpri •• S~lm.nNo. Width (mm) Thlckn ••• (mm) . MandrU.Ola.(4 X t) B.nd Angl. R•• ult Face Bend FB.1 19.04 5.55 20 18' SaU.factory Face Bond FB.2 19.02 5.54 ,. , 2. SatiSfactory . Root Bsnd RB-1 19.08 5.56 20 t •• SaU.'actory Root Bend RB.2 19.10 5.54 20 Satisfactory Note:h Toughn ••• T•• t - Ch.rpy V - Notch (QW-t70) R.port No. MI!ILA21120 fo •. M.tal •• Ent ••.••rta.
"
Specimen
,
,. .
Sp.clm.n
,
No.
•
t
, S~.clm.'!~~'~~;'":N
' 90
10 X 3.3 X 55mm
"' "
Energy
Tf'~t. T.~p:
10 X 3.3 X 55mm
3
Mlnu. 30 C
10 X 3.3 X 55mm
Minus 30 C
.
R.port
Vle:k.rs
MACRO TEST R.port Solution
Observation K. Panda
Satycf.y
No. ME1LA2'1120 for Met.I."
Enterprl
I _ L
W.ldarlD
Vlncy
rc
..
By
Approved
••
I
WL-8
I
WL.7
Sign
.
Name
: Viney
Name
; 8hadre~atel
wolded and tested In
Data : . 30 -0"jo II IlluslreUveonly .nd m.y be modln.d 10connnn to the type .nd number or t•• te ~ulred
~~~
'3.0...;i_" A N IL K UM A R
D H AN W A NI
A;SMEAuthorl~ed l!JspE!ctor
,,
By ~
:
.
- 157
.
Sign
(DtUIlof ;"COrdO~""
(HVi0)
2 % Nltal A VI.ual Examlnatlon.of eros. section area of Wald & KAZ. There Is a Complete fusion between Base Metal and Electrode. There Is a No found a.!!l.lnclualon and Crack. So. Macro Etch test I. SaUSfactory .nd Ot<.
We certify that the .tatement. In this record are co •.•.•ct .nd that the test welda were preparod, accordanc. with the requirements of section IXof the.ASME.Code.. . U :.,
Date
•••
185 -169 150-154_153
Middle (Parent) SA 105
PreJt,ared c '
24.33 ••••
208-204
Middle (HAZJSA 105
Tut Conducted By
H.rdn
,.
183 -189
MIddle (Weld) SA 106 Gr. B ...
Welder'. Nam.
2.
,
158 -163
Middle (HAZ) SA 106 Gr. B
Ete:hant
2S
Avg In J (Min 10 J) No. MI!iLA2t120 far M.t.lab Ent.rp
MlddJe-(Parent) SA 106 Gr. B
In .I
7 ..n .
(Slngl.'Vatu.
Minus 30 C
2
HARONES. ( QW 482.12) Loe:allon
Ob •• rved
Exhibit
No.: 10.06 Ravlslon;
~ "'- Code.) 0 Date:
15.10.2010
..
.
..
..
.....
"
..
QW-4S4A FOR WELDER PERFORMANCE QUALIFICATIONS (WPQ) (See QW-301, Section IX, ASME Soller and Pressure Vessel COde)
Welde(s name
K. Pande
Identification
No.
-
I WL
_ 8
TEST DESCRIPTION Idenliticatlon of WPS folowed Spedlicallon
WELDING rooess as\
Weldin
T Bo o
IVKVC/ASMElWPSlQ.4
of base metal{s)
SA
106
Thlckrfess
AND QUALIFICATION ACTUAL
used
LIMITS VALUES
RANGE
o Pipe (enter diameter
Base melal p. or S-Number
10p.
etc,
WITHOUT
If pipe or-lube) or
MANUAL
BACKINQ
WITH & WITHOUT BACKING PIPE 25 MM 0.0, & OVER
PIPE (60.30 MM 0.0.)
S-Number
QUALIFIED GTAW
MANUAL
metal, weld metal. double-welded,
weld
IS.56mm
GTAW
i.e.; manual, semi.automatlc
ltl PIa 9
J
TEST CONOmONS (QW-350)
VARIABLES
a Production
I,m Test coupon
Gr. B TO SA 105
P No.1 THROUGHT P No. ii, P No. 34, & P No. 41 THROUGH
PN o.1
P No. 49 FiRer metal or electrode speclflcaUon{s)
~er
metal or electrode classification
SFA) IS
iller metal F-NU~& Fnler GTAWot PA: Con&umable Insert GTAWor FO"
PA
de,
solldlmetal or flux cored'
Deposit thickness
GTAW or PAWl
SFA6.18
SFAS.18
ER70S-2
ALLF6
F6 WITH FILLER NONE
ALL
SOI:.lDWlRE'-'"
SOLlDWlRE;
3.5mm
7mmMax. N.A.
F6
WITH FILLER NONE
for each process
Process 1
3 IBVers minimum
DYes
Process 2
310
DYes
minimum
"No ONo
N.A.
GROOVE-F(PLATE & PIPE OVER 610 MM 0.0.), GROOVE_ 'F(PIPE~610 MMO.D.)& FILLET -F(PLATE AND PIPE)
I
PosItion quaHlJed (2G, 6G. 3F. etc.)
'G
Vertical
NA N.A.
NA N.A.
Inert gas baking (GTAW, PAW. GMAW)
NONE
WITH OR WITHOUT GAS
Transfer mode (s ra I lobular or pulse 10 short circuil-GMA
N.A.
N.A.
DCEN
DCEN
T
resslon ffuel
u
II or downhill
as 0
GTAWcurren1iVP6IooIarttviAC.
OCEP, OCEN
INERT
RESULT ~ual .
examination of complete weld (OW-302.4)
Bend test
' 0 Transverse
Satisfactory
& Acceptable rool & face IOW-462.3(b)J
b Longttudinal
root & face [QW-462,3{a)
o Pipe bend specimen. COfTOSioflores!s!ant overlay [QW-462.5(C)]
o Plate bend specimen.
a Macro test for fusion (OW.462.5{b)J
o Macro test for fusion (OW-462.5(e»)
overlay (QW-462.5(dl)
TYPE
RESULT
TYPE
RESULT
Face Bend FB-1
Satisfactory
Face Bend FB-2
Satisfactory
Root Bend RB-1
Satisfactory
Root Bend RB-2
Satisfactory
AIlemative radiographic examinatlon
results (OW.191)-
Fillet weJd.frecture test (QW-180)
N.A.
MaQ"o examination (OW-1B4)
N.A.
Acoepttbte
Report
I Fillet size (In.)
Other tests
F irm ;1 iM
corroslorweslstant
T oSide (QW-462.2)
No. MSNIRTI110120/06
MET SIS NDT
Length and percent of dotects
N.A.
N.A.
Concavity/convex!
(In.)
N.A.
N.A.
specimen evaluated
Mechan1ea1tests conducted
bv bv
WeldlOO supervised by
N.A. Metalab
N.A.
Company EnterprIse
laboratory
test no.
MElLA21f20
Mr. Viney
ORGANIZATION
: VKVC VEE KAY VIKRAM
& COMPANY
CERTIFIEO BY NAME
,WELDING ENi" :MR.ViNCY
.
SIGNATURE -DATE
: 30,01.2011
. EXHIBIT
IllIEVIJE\\iED
4.,..:A ~
• ':-.)I,nLKUMAR
I'l.--e-L -f
.
,
DHANWANI
IASHE Authorised l!"specto(' ,.
NO: 10.07' REVISION:
0 DATE: 15.10.2010
QW-484A FOR WELDER PERFORMANCE QUALIFICATIONS (WPQ) (See QW-301, Section IX, ASME Boller and Pressure Vessel Code) Welcser-sname
Satydev
r
Identification
No.
wt.-7
TEST DESCRIPTION ldentifrcalion ofWPS followed
I VKVC/ASMElWPSf04
Specificalkm of base melal{s)
SA 106 Gr. B TO SA 105 TEST CONDITIONS
W,,. 7
WELDING
VARIABLES
sees) I.e.; mllflual, semi-automatic
Ii) Test coupon
o Production
Thickn
5.5Gmm
55
AND QUALIFICATION
(QW-360)
ACTUAL
LIMITS
.
VALUES
RANGE
SMAW
used
weld
QUALIFIED
SMAW
MANUAL
MANUAL
WITH BACKING
WITH BACKING
PIPE (60.30 MM 0,0.)
Base metal p- or S.Number to p. Of S.Number
PIPE 25 MM 0,0. & OVER P NO.1 THROUGHT P No. 1,.
P NO.1
P No. 34, & P No. ~1 THROUGH
F R i e r melal or eleetrode specfficaliOn{s)
SFA 5.1 E 7018
Baetl.inQ
(metal, weld melal, double-welded.
12IPlate
o Pipe (enler diameter
if
i
ele.)
or lube
(SFA)
.
,.
Filler metal or e1edrode dsssificaliOn(s) Filler metal F-Number(s
P No. 49 SFA 5.1
F1 TO F4 WITH BACKING F1 TO F4 WITH BACKING N.A.
FlIIer (GTAW or PAWj
N.A.
Consumable i'lsert
N.A.
N.A.
N.A.
N.A.
GTAW or PAW)
Filler type (solid/melal or nux cored' er (GTAWor PAW) OItp081t thlc/l.n&tIs for .ach process Process 1 3 ' ers minimum 0Yes " No Process 2 31B ers minimum 0Yes oNo Position qualmed (2G. 6G. Vertical
3F.
elc,)
N.A.
N.A.
2.08mm
4.12mmMlix.
lG
r
resslon (uphill Of downt1lll) T po of luel gas (OFW)
N.A. N.A.
''''''
N.A. N.A.
s baking (GTAW. PAW. GMAW) Transfet mode s y/globular 01'pulse 10 shor1 circuil-GMA GTAWcurrent polarity (AC. DeEP. DCEN)
& PIPE GROOVE.f(PLATE OVER 610 MM 0.0.). GROOVE. F(PIPE ~~10 MM 0.0.) & FILLET of ' PLATE AND PIPE) N.A.
I
N.A. N.A. N.A. N.A.
N.A. ReSULT
Visual e)(emination of complete weld (QW.302.4)
Satlsfacto
eJ Bend lest
o LongItudinal rool & face (QW462.3{b)J
OPi
I E] Tr8flsvetse
root & face (QW-462.3(al)
bend specimen, COf'roslon-lesislant
overla
OW-462.5(c)1
o Macro teslfOf fusion IQW-462.5(b»)
& Acceptable
o Plale bend specimen,
ccrroslon~esistanl
o Side (QW-452.2) overlay (QW-462.5(d
o Mao-o lest for fusIon (OW-462.5(e»)
"'PE
RESULT
Face Bend FB-1
SatisfactOfy
Face Bend FB.2
Root Bend RB-'
saUsfaelory
Satisfactory
Rool Bend RB-2
Sallsfactory
Alternative radiographIc examination
results (QW-191).
Fillet \lYekl-fradure test (QW-160)
N.A.
Macro examination (QW-164)
N.A.
Acceptable
T
Flliet size (in.)
Othertesls Films or 5
7VPE
Report No. MSNIRT/11012010S
MeT SIS NOT
Length and percent of defects
N.A.
N.A.
Concavity/convexity (In.)
N.A. men evaluated by
Mechanicallesls
conducted by
Welding supervised by
RESULT
I N.A.
I
N.A.
Company
Metal.ab Enterprise
Laboreto
I N.A. tesll'lo.
I MefLA21fZO
Mr. VIney
ORGANIZATION
: VKVC vee
CERTIFIED BY
: WELDING
NAME
:MR.VINCY
SIGNATURE DATE
; 30.01.2011
KAY VIKRAM & COMPANY ENGINEER ~
EXHIBIT NO; 10.07
REVISION:
0 DATE: 15.10-2010
QW-482 WELDING PROCEDURE
SPECIFICATIONS
(WPS)
(See QW-200.1, Section IX, ASME Boller and Pressure Vessel Code) C~I!lpa~ ya N ~ !~ ~ WPS No.
-
--
SUIJPorting POR No
8,
&co V IK R A M.
; VKVCMIPSlX70107 : VKVClPORIX70107
Revision No ; 0
_Dale .
. -
Welding Processlesl
GTAWtSMAW
.
MANUAL Aulomatlc,
Manual
Ms(,;hine Of Seml.Aulol
Details
Groove Design
As Per DrawIng
"Rool Spacing ~ .
As Per DrawlngGTAW
Backing
: Wilh & Without
SMAW • : With Bal:klng
.
._ .
12.05.201.1
.
Type(s)
jO iN TS (Q W -4 02 ) . -
MISTRY 12.05.2011
Dale
..
.
I
Backing
. ~ .~ i
(Weld Melal,
None
Relainers
'. (Refer 10 both backing and retainers.)
t:1
o Nonrusirlg
Metal
o Non
VICKY
Revision No : 0
Melal
~
~
~~"\..'\\,.~=r"
o Other
Melalic
~ ~ ~ ' : : " ; L ~ " ' "
-ketches, ProduCtion Drawings, Weld Symbols or wrillen '""uescriplion should show (he general arrangement of the parts
.
welded. Where applicable. the root spacing and Ihe delails of weld groove may be specirted. (AI VIe oplion oflhe Mlgr .• Skelches
may
be attached to
n1uslralejOlnl design, weld layers and bead sequence, e.g. for
_.
nolch toughness procedures. etc.) . ~SEMETAL
P N O ....
IQW-'403)
y .
[Q O U P N O .
I All I.
011 'Spedllcciilon Type and Grade
ORChern, Analysis Ii'Mach. Prop. "1 Pass->'Win (1'3 MM) Thle"iin-essRange
_
I Groov: _ I
,ase M~a'
.
.
..
I
I
( P.No.
I
To
ISpecllicalicm
I
To
I Chern. Analysis & Mech. Prop.
•
I Fillet
1.6mm, 2.0mm, 2.Gmm
•,
,F-No. _ A-No. . Classi'rrcaUon(SFAl Will) 2.f\yilhoullilier
With
" Y e ~ ~!:Iars Groov.! Fillel
Thickness Range
.
_
.
-
Other . _ .
~
•
l i ~
NA
I
All
1t5.)0"
.. _ -
Coated
All
. . • . • .
. . -
--_. -_
..
.
NA WIre
.. Aboye
2.Gmm, 3.2mm, 4.0mm, 5.0mm
.
~~ 'e ,_.~. ~
I Dla - 73mm and
SMAW
-
NA
. ~ddi,lio,!, Delilion of Flux
--
=5.' -:;
Filler Metal
ER708-2
~;S~inC8lion (AWS No.)
I.
,
Bare Solid
Filler '!Ietal oroduct form
I•
4
NA
..Cons~,mable Insert
IAll
: .. _ .
5.18
metal
I Olhers
._ .-
GTAW
Size l.:!~1iI1erMelals
IGroup
Type and Grade...
All
.
. Proce,s.s
I'
NA
FILLER METAL (QW~04)
..
. _ .
To
---
Eloctrode
. .._~-
..
._-_.
. . . • .,
~ ~ D
1~\'\~:Z::'\.
NA
. ~ . , ~ \ \ . 'II.'
., ..,
H J ~ ; ! ; 'J j
rd A "I '. I ;'1" '- - ~ I"'''''''' . ..
t .. >...)
QW-482 WELDING PROCEDURE SPECIFICATIONS (WPS) (See QW.200.1, Seellon IX, A$ME Boller and Pressure Vessel Code) Company
I VEE KAY VIKRAM
Name
& CO.
By
---
VICKY MISTRY
WPS No.
: VKVClWPSIX70107'
RevisIon No:
0
Supporting paR No
: VKVClPQRlX70!07
Revision
0
No:
POSTWElD
POSITIONS (QW-4051
--
Posilioo(s)
All
of Groove
-
Oale
12.05.2011
(QW-4011
-_.'.' NA
PWHT
NA
Range
Uphill and Downhill
Welding Progression:
NA
TIme Range GAS (QW-40B)
All
of Fillet
Percent
P~EHEAT (QW-406)
Preheat Temp. Min.
Composition
Gas(es)
Mixlure
Flow Rale
Argon
SG-A
5-20 LPM
Interpass Temp. Max.
2500e
Shielding
Preheat Maintenance
NA
Trailing
NA
NA
NA
Backing
NA
NA
NA
'Continuous or Speclal healing. where applicable.
,LECRTICAL CuuentA.C.
CHARACTERISTICS or D.C.
Amps. (Range)
should be reCOfded)
(QW-409) D.C ••
Polarity
GTAW - DCEM
GTAW-70A to 180A
Volls (Range)
10V
SMAW - 70A to 150A
PulsIng Current
(Amps and voila range should be recorded
for eCK:h eledrode
labular form similar to thaI shown below.!
QW-410)
Orillce, Cup. or Nozzle Size
•
Melhod of Cleaning
etc.)
(BurshingGrlnding.
Bru.hlng I Grinding t Chipping Brushing
Single
Multiple Of Single Electrodes
NA
Closed to oul Chamber
Monual
Manuat or Automatic
NA
Electrode Spacing
NA
Peening
NA
Use of Thermal Process Filler Metal
As Rrqulfld A , R e q u i te d AS Rrquked
, ..• GTAW
,MA.
Grinding 1Chipping 1None
MuiUpl. Pass
~ultiple Of Singte Pass (Per Side)
GTAW
f
NA
Oscillalion
Ai Requlled
.
e.omm 18.0mm I 12.0mm Ola Ceramic Cup
Melhod of Back Gouge
Layer(s)
may be listed in a
String 1Wellye «Any)
Slrtng or Weave Bead
Process
etc. This information
45V
NA
Eleclrode Wire Feed Speed Range
Weld
and lhicknoss,
25V115V
- DeEP
NA
Mode of Metst Transfer for GMAW
TECHNIQUE
size, position,
I SMAW
.' 2.5mm DI., EWTh2
Tungsten Electrode SLze and Type
'-'
12.05.2011
HEAT TREATMENT '
Temperature
Position(s)
Dale
Class ER llIS.Z
Welding
Current
Typo Polar.
Amp Range
Volt Range
'"
DC"
To-1lO
1G-25
TO.1llO
11).25
01••
E10U
"
OCEH
32
DCEP
10-\50
\~5
e 1018
32
DCEP
Til-ISO
1$045
m roSo 2
Speed Range
Heat
,
Input
Othu (e.'ll••Reamrkl. Comment". Hot Wire AddlUon. technique. Torch Angle elc.1 RGOI
pan
Holp''' FlO up & ClP pISS
Flllull&CIllpan
~ " '. '
....•
A P p r o ::a v e d B~ I l ~ . ~ ..~ Sign
Name
:~~~ .
.-0
.
QW-483
PROCEDURE
QUALlFIc!:ATION
RECORDS
( QW.200.2, Sec::UonIX, ASME Boller and Pressure Vessel Code) Record Actual Conditions Used to Weld Test Coupon
.
" " "
.C~p~nxName
VEE KAY VIKRAM & CO.
P~opo~ed_WPS No.
_.
Procedure _.. .
VKVClPWPS/X70/07
QualifrcaUon --
WPS No. WeldIng
Process
Record No.
(as)
Revision
VKVC/PQRfX70/07
Revision No. : 0
VKYCIWPSfX7Df07
RevisIon
Seml.Auto)
the denosi(ed
T~pe or Grade
GR. X.70 TO GR. A8TM
P.No.
1 T01
~
Group
13T02
No.
--Filler Melal
2.5mm
3.Zmm
FoNo.
_ . -
Weld Metal Analysis
A-No.
SFA Specflicalion .\W~ .~Iasslficatlon With or Withoul Metal
Temperature
NA
TIme
NA
Other
NA
Filler
1
1
ELECTRICAL
Composition
_ .•... Flow Rate
Argon
SG.A
14 LPM ._ •_ ..
,
CHARACTERISTICS
NA
NA
NA
NA
(QW-4091
Current
D.C.
ER 709.2
E 7018
Polarity
GTAW.OCEN, SMAW.OCEP
With FIII.r
NA
Bare Solid
Wlr.
---
'10.4mm
Amps.
Coated Eloelrod.
Tungsten
34.04mm
Other
NA
100.130A (GTAW)
15.18 V (GTAW)
80.120A (SMAW)
23.29 V (SMAW.
Eloctrode
TECHNIQUE
NA
Size
-
2.5mm NA
(QW ..••101
-
-
1--
(QW ..••051
Posl1ion of Groove Weld Progression Downhill)
(UphUl,
Other PREHEAT
-
.
Root String
Oscillation
Oownhlll
Muillpass or SingtePass (per side)
Multipass
Single or Mulllple
Single
-
250°C
Other
NA
':.Ie~c~~.
Closed to oul Chamber
Ambient
Inlerpass Temp. Mall
--
Bead
'G
(QW-406)
Pfeheat Temp. Min
-
Siring or Weave
NA
--
-
G.'
meta'
Weld Metal Thickness
--
5.18
---
Filter metal typo
(QW-4D7)
(Mixture)
NA
Backing
used.'
Gas(as)
NA
4
11\t'151. X-1ill
-
Percent
Trailing
G
Thk.
flU("STM A 10$1
HEAT TREATMENT
Shielding
SMAW
-~~~
for each filler metal or nrocess
----
GTAW
'. - - - - < 1 >
.Jr," /'ID '" 22.22,,,,,, ,;;f' NO" E;CII
NA
-
_.._----~--.-
I (iy'
GAS (QW..o1D8)
METAL (QW...w ••)
--
RUII PIpe: \V"'d"l~r
NA
Size 01 Filler Metal
Other . _.POSITION
r
A 105
22.2Zmm TO 19.B4mm
Process
.
I•
••.
POSTWELD
API I5LTO ASTM A 105
FILLER
- _._-
.
Groove Design of Tesl COupon weld melalthlckness shaJl be recorded
Material Spec.
Other
--
,
I
(For combination nualificalions JASE METAL (QW-403)
--
12.05.2011
I
~
--
Diameter of Test Coupon
Dale:
.~I
1.ll102.s-.
-
12.05,2011
..
.. ..... ~
~-
I
Thickness of Test Coupon
Dale:
~ ~ ; k '0
Ui
,
Dale: 10.04.2011
-
m . _
I •
-----..-
-- -
No. : 0 .,,--
MANUAL
J.BiNTS (QW-402)
)7i'i'UB
No. : 0
GTAW+SMAW
Type (Ml'Inual. Automatic,
'-
(PQR)
1Use of thermal processes
A S sr.; ~
'loA
NA NA
/~ \IO "W
r ; / l l l i i O " ' ' i '
I.' ~ . -
PkV
\0 ..5-p I!
.-
I Other Woove
-
'. OM,tO
;;,
1';;~i'-I~iJ!
QW-483 PROCEDURE QUALIFICATION RECORDS (PQR) (aW-200.2, Section IX, ASME Boller and Pressure Vessel Code) Record Actual Conditions Used to Weld Test Coupon
Company.Name
VEE KAY VIKRAM & CO.
Proposed WPS No.
---
Procedure Qualiftcalion Record No. ~ _ ..~ wPSNo.
•
" i ] " " " Pass
1
GTAW
2
SMAW
3
'G T A V i i " " "
2
SMAW
3 4
SMAW
SMAW
5
SMAW
6
SMAW
Class
2.5 .3.2
3.2 3.2
E 7018
SMAW
1
Revision No. : 0 Revision No. : 0
VKVCIWPS/X70/07
-
E 7018 E 7018
Dale: 12.05.2011 Dale. 12.05.2011
&
Heat Input Data A
Type,
Progress.
Amp,
Volt,
Weld
Time
L .•ngth
Min.
m m
3.2 3.2
!1GIOOWNHILL DCEN IGfOOWNHILL DCEP
100 130
"{mm
rnm !m ln
Ave,
1GIDOWNHILL
DeEP
1G/OOWNHILL DCEP 1GJOOWNHILL DCEP 1GfOOWNHILL DCEP
15
18
5.10
192
8S 110 23
28
37.65
3023.90
3.56
205
85
100 23
29
57.58
2590.74
3.'l0
21 .
85 110 23 8S 120 24
29 28
64.12
3.52
22.
64.77
2348.31
3.90
235
80 120 24
29
60.26
5.60
252
45.00
2653.50 3533.33
53.71
2119.72
59.0.1
2403.14
ER 70S.2 E 7018 E 7018
2.5 3.2 3.2
G f DOWNHIL G/DOWNHIL G'/DOWNHIL
Specimen -2 DCEN 100 130 15 18 DCEP 80 110 23 28 DeEP 80 110 23 29
E 7018
3.2
G I DOWNHJL
DeEP
80
110 23
29
-4.02
243
E 7018
3.2
G / DOWNHIL
DCEP
80
100 23
28
4.18
252
E 7018
'3.2
G' DOWNHIL
DCEP
80
110 23
28
6.05
260
3.50 3.44 3.82 .-
RoolBenifRB-1 - _.
Root Bend R8.2
Width (mm) 25.0-4 25.02 . 25.00
Thlckne•• (mm) 22.20 22.20 22.24
.
188 203 223
58.38
25.04
22.22
Length (mm) 235 240 230
60.45
253~~ 2451.61
60.29
2283.96
42.98
3381.81
Location. Middle + 1mm Parent) Middle + 1mm (HAZ Middle + 1mm (Weld Middle + 1mm HAZ Middle + 1mm (Parent Middle + 1mm Parent
Result
__ --- .. _~~t;sfacle>ry Satisfaclory . __
.
235
~ARDNI!15S ( QW482.12) R.port No. MlElW/4188for Met.l.b
.
2:~
Nick B,...k T•• t R.port No.MEIW/4111f8 or M.tDIDb Enterprt••
SpecimenNo. -Face B e r n t FB.1 ~ Face Bend FB.2
•....
Dale: 10.04.2011
Eloctrlcal Data
Po.IUon
Dis. mm
E 7018
LSMAW
,
Electrode
ER705-2 E 7018
SMAW
5
VKVC/PQRlX70/07
Bpeclmen-1
SMAW
4
Revision No. : 0
WELDINGPARAMETI!RS
Proc •••
No.
VKVCIPWPS/X70/07
..Sallsfaclory __
.
.~tOry
Ent.rp~ ••
Vickers Hardness (HVi0) 154-156.155 18()..184.165 239-233-236 184.185.166 .150-154-152 154-156-155
!
MACROTEaT R.port No. MElWf4i88r for M~~.'.b Ent.rprl~ .• Etch.nt Solution
2 % Nltal
_.~ __ . __
..
Observation
A Visual Examination of Cress Seclion area of Weld & HAZ, There Is a Complete fusion between Base Metal and Electrode. There Is a No found any Inclusion and Crack. So. Macro Etch test Is Sallsfactory and OK.(Two Sample)
Krishna
W~lder's Name
Pande
WL.O
Welder ID
Rit •• h
WL-15
Vicky
Test Conducted By
.W e
certify Ihal tf1estatements In this record are correct and that Ihe test welds were prepared, welded and test~"h accordance with the requirements of Section IX of the ASME Code. L-?'\IID I~
- ---
-
Sign
:
•
\1 ~
1"'1
Name : VICk~:~!stry . Date
:
.
kl.O,5~tM J
APP
~ ~ I I
~ 4 it-'~ -;-h~.'12l~11 ,{:~?""'f-YO .9
p,ep.;edBY1-:'.'
l)lf~- '. "
:V .
Sign
.
Name
: Bhadresh Pat411
.
Date
:
\:..
Id-~S -.J.o
I \
rM ~ \x _
.
_
{Detailof record of lests are illustrative (lnl, and may bit modrned (0 connnn to tho type and number of te~ts required by Ihe Code'
