PWPS-WPS-PQR-WPQ

I

.

QW-484A WELDER PERFORMANCE QUALIFICATION {WPQ) (See QW-301, Section IX, ASME Boiler and Pressure Vessel Code) Welder's name

W-02""'

_M:...:..:...:.r.. :. .A: . :m.: . :it:. . :P-=a""te: . l/ - - - - - - - - - Identification no. Test Description

Identification of WPS followed

CiJ

LEPL/PWPSI12-13I04 /

Specification & Type/Grade or UNS Number_of base material (s)

Test Coupo;;"

0 11.13MM v

-=SA..:...-=..31=-=2=-T.:....:P-=3-=-16.::..:L=--v----- Thickness

Testing Variables and Qualification Limits Welding Variables(QW-350) Welding Process (es) Type (i.e.; manual, semi-automatic) used Backing (with I without) Plate I Pipe

Actual Values

Range Qualified

GrAW .v

GrAW v' Manual .v With & Without backing./ 73mm O.D. Pipe to Unlimited ./ PNo.1 through P No.15F,P No.34 and P v/ No.41 through P No.49 and unassigned metals of similar chemical composition to these metals.

Manual Without backing 7 88.90mm 0.0. Pipe /

Base metal P -Number to P-Number Filler metal or electrode specification(s) (SFA) (info. Only) Filler metal or electrode classification(s) (info. only) r'iller metal F-number(s) Consumable insert (GrAW or PAW) Filler metal Product Form (Solid/metal or flux cored/powder) (GrAW or PAW) Deposit thickness for each process: Process 1: GrAW 3 layers min [ { ] Yes No Process 2: :;:::::: 3 layers min Yes No Position qualified ( 2G,6G,3F etc.,) Vertical progression (Uphill or Downhill) Type of fuel gas ( OFW) Inert gas backing (GrAW,PAW,GMAW) Transfer mode(Spraylglobular or pulse or short circuit- GMAW) GrAW current Type/ Polarity (AC, DCEP, DCEN)

P No.8 TO P No.8 ./ SFA 5.9 "" ER 316L ./

6 ,/

0

.-

N/A /

F. No.6 (With I Without Backing) "" NIA v

N/A ./

NA ./

11.13mm ./ N/A .,6G ./ Uphill ./ NIA ../ With backing "" NIA ../ DCEN ../

Groove: 22.26mm, Fillet : All "" Groove : N/A, Fillet : NlA v Groove : All, Fillet : All .v Uphill v" N/A ../ With backing ._, NIA ./ DCEN ./

RESULTS Visual examination of completed weld(QW-302.4)

0

0

Transverse face and root bends [QW-462.3(a)] ·

0 0

(

0

Found Satisfactory ./

-----~-----------------------

0

0

Type Side Bend Test[QW-462.2(1b)] ./ Side Bend Test[QW-462.2(1b)] ./

Result Test Satisfactory vTest Satisfactory ./ RT

[B

or

UT

[B

Length and percent of defec'"..s:

Fillet welds in Plate [QW-462.4(b)]

Other test:

v

Plate specimen, macro test for fusion [QW-462.5(e)]

Alternative Volumetric Examination Results (QW-191):

Macro Examination (QW-184):

Side bends (QW-462.2)

Plate bend specimen, corrosion-resistant weld metal overlay [QW-462.5(d)]

Result Test Satisfactory V"' Test Satisfactory ""

Filled Weld-fracture Test (QW-181.2) :

[i]

Pipe bend specimen, corrosion-resistant weld metal overlay [QW-462.5(c)]

Pipe specimen, macro test for fusion [QW-462.5(b)]

Type Side Bend Test[QW-462.2(1b)] v"" Side Bend Test[QW-462.2(1b)] ./

Longitudinal bends[QW-462.3(b)]

0

Fillet welds on pipe [QW-462.4(c)]

Fillet size:

Concavity/Convexity:

V Notch Charpy Impact Test at -196°C, Weld Metal Chemical Analysis ./ : Mr. Chirag Solanki v"" : M/s. Met-Heat Engineers Pvt Ltd(

Company Laboratory test no.

: Leistung Engineering Pvt. Ltd. V" : 270-NH/2012, 9-ADI2012, 416-AC/2012 \7

QW-482 WELDING PROCEDURE SPECIFICATIONS {WPS) (See QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code)

Company Name

: LEISTUNG ENGINEERING PVT. LTD.

Welding Procedure Specification No.

: LEPL/WPS/12-13/04

By

Revision No.

:1

v

:Mr. CHIRAG SOLANKI Date

: 12/05/2015

Supporting PQR No.(s)

_•:...:'L=E::....P=L/..:....PQ.:>..:....:!R/-=-1=2--=-1=3/-=-04--=------------ Date

: 04-05-2012.

Welding Process(es)

-=--=GT=-..:. .:.A. :. :W_:___ _ _ _ _ _ _

Type(s) : -,-::...:Mc...:.a::.:n.:.:u:=:a:...:l---:--:-----=-----:-:---~ (AutoR'Iatic, Manual, ~4ac11iAe or SeR'Ii AutoR'Iatic)

JOINTS (QW-402) Joint Design

:Groove Fillet or Groove+ Fillet (Refer Approved Construction Drawing)

Root Spacing

: As per Construction Joint Drawing

Backing

:Yes

---

No

v

Backing Material (Type) :None (Refer to both backing and retainers.)

D D

Metal Nonmetallic

D D

Nonfusing Metal Other

Retainers : Not Allowed BASE METALS (QW-403) P. No. OR

8

Group No.

All

to

Specification and type/ grade or UNS Number

: ---

to Specification and type/ grade or UNS Number OR

: ---

Chern. Analysis and Mech. Prop.

: ---

to Chern. Analysis and Mech. Prop.

: ---

Group No.

8

P. No.

All

Thickness Range : Base Metal:

Groove

Maximum Pass Thickness :5 V2 in.(13 mm) Others

Fillet

: 5MM TO 22.26MM (Yes)

_v__

(No)

: All Thickness

---

:None

FILLER METALS (QW-404) I Spec. No. (SFA) AWS No. (Class) F. No. A.No. Size of Filler Metals Filler Metal Product Form Supplemental Filler Metal Weld Metal Thickness Range: Groove Fillet Electrode-Flux (Class) Flux Type Flux Trade Name Consumable Insert Other

For GTAW Process

:5.9 : ER 316L :6

:8

: 0 l.OOMM 0 1.60MM 0 2.00MM 0 2.40MM 0 3.00MM :Solid

--: SMM TO 22.26MM

~

:All :None :None :None :None

(\ " )

Regd. Office:3/1 03, NIDC, Near Bhammariyakuva, Lambha, Ahmedabad 382405, Gujarat- India. Phone: +91 79 2573 3411 , 2573 3412 • Fax: +91 79 2573 3412 Email : [email protected], [email protected] • Website : www.leistung.in CIN No: U29100GJ2010PTC060630

:

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:Brand Name :Raajratna, Sandvik, Anand Arc, Panchmahal Steel Ltd, Honavar, D&H, ESab etc.

Leistung Engineering Pvt. Ltd.

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Page 1 of2

LeiSI::...LJTl 5 QW-482 WPS No. POSillONS (QW-405) Position(s) of Groove Welding Progression Position(s) of Fillet Others

: LEPL/WPS/12-13/04

:1 ../

Revision No

POST WELD HEAT TREATMENT (QW-407) Temperature Range :None Time Range :None : --Others

:All : Uphill For Vertical Welding :All : ---

GAS (QW-408) PREHEAT (QW-406) Preheat Temperature, Minimum Inter pass Temperature Maximum Preheat Maintenance Others

: 16°C : 150°C :None

: ---

(continuous or special heating, where applicable, should be recorded)

Shielding Trailing Backing Other

Gas (es) Argon 99.9% None Argon 99.9%

---

Percentage Composition (Mixture) Flow Rate Single 10-151tr/min None None Single 5-101tr/min

---

---

ELECTRICAL CHARACTERISTICS(QW-409) Weld Layer(s) Root Run Subsequent lavers Final Run

Classification

Diameter (mm)

Current Type and Polarity

GfAW

ER316L

01.60

DC EN

80-120

N/A

N/A

10-18

---

GfAW

ER316L

02.00

DC EN

100-130

N/A

N/A

14-20

---

GfAW

ER316L

0 2.00

DC EN

100-130

N/A

N/A

14-20

---

Filler Metal Process

Amp. Range (A)

Wire Feed Power (Range)

Energy or Power (Range)

Volt (Range)

Travel Speed (Range) Mm/min

Others (e.g., Remarks, Comments, Hotwire Addition, Technique, Torch Angle etc.) ---

-----

(Amps and volts range should be recorded for each electrode size, position, and thickness, etc.)

: --Heat Input (max.) :No : ¢ 2MM, 0 2.50MM, 0 3MM - 2% Thoriated (EwTh-2) (Pure Tungsten, 2% Thoriated, etc.) : N/A (Spray arc, short circuiting arc etc.)

Pulsing Current Tungsten Electrode Size and Type Mode of Metal Transfer for GMAW (FCAW) Other

: ---

TECHNIQUE (QW-410) String or Weave bead Orifice, Nozzle or Gas Cup Size Initial and Interpass Cleaning (Brushing, Grinding etc.) Method of Back Gouging %cillation Contact Tube to Work distance Multiple or Single Pass (per side) Multiple or Single Electrodes Electrode Spacing Peening Use of Thermal Processes We the undersigned certify that the information's stated in the PREPARED BY: LEISTUNG ENGINEERING PVT.LTD.

: String I Weaving should not be more than 3 times of electrode dia. : ¢ 6.40tv10MM : SS Wire Brushing & Grinding, Chipping or SS Wire Brush :None :None : N/A : Single Pass or Multiple :Single :None : Not Permitted : QW410.11 & QW410.64 Not Applicable For P. No.-8 Materials. WPS confirm to the requirements of ASME sec. IX Ed. 2010 Add. 2011a APPROVED BY

WELDING ENGINEER: Mr. CHIRAG SOLANKI

Date '

12JOS/2015~t~~a
\

u

(_ C ,'(?J .

~1 Leistung Engineering Pvt. Ltd. Regd. Office:3/1 03, NIDC, Near Bhammariyakuva, L.ambha, Ahmedabad 382405, Gujarat -India. Phone . +91 79 2573 3411,2573 3412 • Fax . +91 79 2573 3412 Email : [email protected], [email protected] • Website : www.leistung.in GIN No : U29100GJ2010PTC060630

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Lelst:...Lfll 5 QW-482 WELDING PROCEDURE SPECIFICATIONS (WPS) (See QW-200.1, Section IX, ASME Boiler and. Pressure Vessel Code)

Company Name

: LEISTUNG ENGINEERING PVT. LTD.

Welding Procedure Specification No.

: LEPL/WPS/12- 13/04 . /

By

Revision No.

: Mr. CHIRAG SOLANKI : 04-05-2012:/

_:0'------ Date

../

Supporting PQR No.(s)

-'--' : L=E::...P:=LL/.:...PQ""R'-"-/-=-12=---=13~/-"-04-'------------- Date

Welding Process( es)

--== -=GT..:..:A..:cW:_:___./_ _ _ _ _ _ _ Type(s):

: 04-05-2012./

: Manual / (Automatic, Manual, ~1achine or Semi Automatic)

JOINTS (QW-402) Joint Design

:Groove Fillet or Groove+ Fillet (Refer Approved Construction Drawing) /

Root Spacing

: As per Construction Joint Drawing ../

Backing

:Yes

Backing Material (Type)

:None

---

No

-

-v

(Refer to both backing and reta iners.)

D )D

.

Metal Nonmetallic

D D

Nonfusing Metal Other

Retainers : Not Allowed BASE METALS (QW-403)

8

P. No. OR

J

Group No.

.../

All

Specification ancf type/ grade or UNS Number to Specification and type/ grade or UNS Number OR

to

8-

P. No.

Group No.

All

v

. ---

.---

. --. ---

Chern. Analysis and Mech. Prop. to Chern. Analysis and Mech. Prop. Thickness Range :

,./"

Base Metal :

Groove

: 5MM TO 22 .26MM

Maximum Pass Thickness :5 1f2 in.(13 mm) Others

_v__

(No)

---

:None

FILLER METALS (QW-404) )

(Yes)

: All Thickness . /

Fillet

For GTAW Process

.../

-/

Spec. No. (SFA)

: 5.9

AWS No. (Class)

: ER 316L . /

F. No.

:6 . /

A.No. Size of Filler Metals

:8 / : 0 l.OOMM 0 1.60MM 0 2. 00MM 0 2.40MM 0 3.00MM

Filler Metal Product Form

: Solid

Supplemental Filler Metal

---

v

v

Weld Metal

L2::.111.1J::~

If&_ ~~~ I C!J( .\"~~ '

Thickness Range: Groove

: SMM TO 22.26MM

Fillet

:All

v

V"

\

/

Flux Type

: N/A

". ./

Flux Trade Name Consumable Insert

: N/A v : No V'

Other

:Brand Name :Raajratna, Sandvik, Anand Arc, Panchmahal

'

.

•?.. • ' ,..

X~" fl..p ~ ~~ r?--0 . . . .. ~0 '-'\ (l) ·::J ....')E:.) / \ LL L Steel Ltd, Ho~a\ D&H, ESab etc. v,... ~~)}. _/( 1 ~

: N/A

Electrode-Flux (Class)

.

?\ ""'"'' ""'"' JSIJ

1

Page 1 of 2

Leistung Engineering Pvt. Ltd. 3/103, NIDC, Near Bhammariyakuva, Lambha, Ahmedabad 382405, Gujarat- India. Phone: +91 79 2573 3411 , 2573 3412 • Fax : + 91 79 2573 3412 Emai l : [email protected], [email protected] • Website : www.leistung.in

Lelst:...LDl.5 QW-482 WPS No POSITIONS (QW-405) Position(s) of Groove Welding Progression Position(s) of Fillet Others

:All/ : Uphill For Vertical Welding :All ../ .

· LEPL/WPS/12-13/04

../

Revision No

·0

POST WELD HEAT TREATMENT (QW-407) :None v Temperature Range Time Range :None ../" Others : ---

v

: ---


: 16°C ../ : 150°C / : N/A /

: ---


Percentage Composition Gas (es) (Mixture) Flow Rate Single ..,. · 10-151tr/min " Argon 99.9%"' ./ None 7 None . ../ None Argon 99.9% ../ Single ./ 5-101tr/min ../


---

---

---

ELECTRICAL CHARACTERISTICS (QW-409)

)

Filler Metal

Current Type and · Polarity



Amp. Range (A)

Weld Layer(s)

Process

Root Run /

GrAW-v

ER316L /

0 1.60 ,/

DC EN ' v 80-100 "'

N/A ./

N/A./

10-14 "'

GrAWv

ER316L /

0 2.00 ../

DC EN ~

N/A ../

N/A ../

14-20 ........

Diameter (mm)

Classification

Subsequent ~

layers Final Run./

GrAW/

. ER316L ../'

100-130 ~

DC EN _,. 100-130

0 2.00 ./

v

Volt (Range)


others (e.g., Remarks, Comments, Hotwire Addition, Technique, Torch Angle etc.)

---

---

---

---

---

---

,

N/A ../

N/A ./

14-20 v

(Amps and volts range should be recorded for each electrode size, position, and thickness, etc.) Pulsing Current Tungsten Electrode Size and Type Mode of Metal Transfer for GMAW (FCAW) Other

:No ../ Heat Input (max.) : --: ¢ 2MM, 0 2.50MM, 0 3MM- 2% Thoriated (EwTh-2)../ (Pure Tungsten, 2% Thoriated, etc.) : N/A / (Spray arc, short circuiting arc etc.)

'

: ---

TECHNIQUE (QW-410) String or Weave bead Orifice, Nozzle or Gas Cup Size Initial and Interpass Cleaning (Brushing, Grinding etc.) Method of Back Gouging Oscillation Contact Tube to Work distance Multiple or Single Pass (per side) Multiple or Single Electrodes Electrode Spacing Peening Use of Thermal Processes . We, the undersigned certify that the information's stated in the

:String 1 Weaving should not be more than 3 times of electrode dia. v. : ¢ 6.40N10MM . / : SS Wire Brushing & Grinding, Chipping or SS Wire Brush I / : N/A ./ :N/A / : N/A v : Single Pass or Multiple / :Single../' : N.A ../ : Not Permitted : QW410.11 & QW410.64 Not Applicable For P. No.-8 Materials.,./" ,.......... WPS confirm to the requirements of ASME sec. IX, Ed. 2010, Add. 2011a ~

PREPARED BY : LEISTUNG ENGINEERING PVT.LTD. ,~spec

Date : 04/05/2012

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WELDING ENGINEER: Mr. CHIRAG SOLANKI

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c._t· Leistung Engineering Pvt. Ltd.

3/103, NIDC, Near Bhammariyakuva, Lambha, Ahmedabad 382405, Gujarat - India. Phone : + 91 79 2573 3411 , 2573 3412 • Fax : + 91 79 2573 3412 Email . [email protected], [email protected] Website. www.le1stung.m

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QW-483 PROCEDURE QUALIFICATION RECORDS (PQR) (See QW-200.2, Section IX, ASME Boiler and Pressure Vessel Code) Record Actual Variables Used to Weld Test Coupon Company Name

: LEISTUNG ENGINEERING PVT. LTD . ./

By

: Mr. CHIRAG SOLANKI v

Procedure Qualification Record No.

: LEPLjPQR/12-13/04 _,

Date

: 04-05-2012. -

PWPS No.

: LEPLjPWPS/12-13/04

Date

: 01-04-2012.

Welding Process

: GTAW.

v

v

Revision No. Type :

:0

: Manual ~~~~--~~~----~~--~-------(Automatic, Manual, ~4acAiAe or Semi Auto)

JOINTS (QW - 402)

(J

~

~\!

"' \

.1 .(Jl) tD !. ._5_ };1'0fYJ P.tJ7:J~FCLCe

--.j

-rs :ts()

~ ~

11.13 nf')

Thk

<

1

1--.q .cro Rl!ll J7J 4 ,IJ7J M n ·t"(n~

~ Fa.1e

Rcm~

GROOVE DESIGN OF THE TEST COUPON

--;

>-

~(10 IGa..f'

LAYER BY LAYER WELDING DETAIL

(for combination qualification the deposited weld metal thickness shall be recorded for each filler metal or_Qrocess used)

BASE METALS (QW - 403) Material Spec. : SA-312 ./ Type/Grade or UNS Number : TP316L v P-No. --: 8 v Group No. -:-1vto P-No. -:-8"" - Group No. Thickness ofTest Coupon : 11.13MM '-"" Diameter of Test Coupon : 88.90MM v Maximum Pass Thickness : 2.80MM . / Other ---

:1 ---

GAS (QW-408)

SFA Specification AWS Classification Filler Metal F.No. Weld Metal Analysis A-No. ~ize of Filler Metal mer Metal Product Form Supplemental Filler Metal

: 5.9 "' : ER 316L v : 6 V" :8 / : 0 1.60MM 0 2.00MM v :Solid v. :None ../

Electrode Flux Classification

: N/A

Flux Type Flux Trade Name Weld Metal Thickness Other

: N/A V' : N/A V' : 11.13MM ../


---

---

---

ELECTRICAL CHARACTERISTICS (QW-409) Current : Direct current v Polarity : Electrode Negative (Straight) _, : (ll1.60MM: 85-96 Amps ../.....Volts : (ll1.60MM: 12-14V ""' Amps. : (ll2.00MM: 16-20V v : (ll2.00MM: 110-118 Amps. Tungsten Electrode Size : (ll 2.50MM, 2% Thoriated ./ : N.A ..., Mode of Metal Transfer for GMAW (FCAW) --Heat Input --Other

v

---

POSmON (QW- 405) : 6G..., Position of Groove Weld Progression (Uphill, Downhill) : Uphill '-"" --Other

---

Percentage Composition Flow Rate lMixtur~ Argon 99.9% v Single v 10-12 ltr/minv N.A N.A N.A Argon 99.9%./ Single -./ 5-10 ltr/min v Gasje~

FILLER METALS (QW - 404)

PREHEAT (QW - 406) Preheat Temperature Interpass Temperature Other

POST WELD HEAT TREATMENT (QW- 407) :None v Temperature :None ../ Time --Other

TECHNIQUE (QW - 410) : Nj_A ./ Travel Speed

String or Weave Bead

: String & Weave ../

Oscillation : N/A ./ : Muitipass V' Multipass or Single Pass (per side) : Singe Electrodes . / Single or Multiple Electrodes : QW410.11 &_QW410.64 Not A..QQ]icable For P. No.-8 Other Materials. v ~

: 34°C ./ : 140°C/

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Regd. Office:3/103, NIDC, Near Bhammariyakuva, l.ambha, Ahmedabad 382405, Gujarat -lndi ; Q iJ . Phone: +91 79 2573 3411 , 2573 3412 • Fax: +91 79 2573 3412 Y'~ ~ Email : info@leist_ung.in, [email protected] • Website : www.leistung.in /.:/7 .;:~ ·· 'Y. GIN No. U29100GJ2010PTC060630

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Page 1 of 2

Le1St:...Lfll 5 OW-483 PQR No.

: LEPL/PQR/12-13/04

TENSILE TEST (QW-150) Specimen No.

Width (MM)

Thickness (MM)

Tl ./

12.80 /

T2 /

12.90

-----

-----

./

Ultimate Total Load (N)

Area (mm 2 )

11.10 /

142.08/

11.20 ./

144.48

/

Ultimate Unit stress (MPa)

81000 /

Type of Failure & Location

570.0 /

./

574.4 /

83000

---

---

---

---

---

---

. PARENT METAL ../ ( FRACTURE-DUCITLE) PARENT METAL ~ ( FRACTURE-DUCITLE) ""'

-----

GUIDED -BEND TEST (QW-160)

----L_

Result (Mandrill Dia: 38MM, Angle Of Bend-180 Deg .) v

Type and Figure No.· SIDE BEND TEST (QW- 462.2(1b)) - /

FOUND SATISFACTORY

SIDE BEND TEST (QW- 462.2(1b)) . /

FOUND SATISFACTORY

SIDE BEND TEST (QW- 462.2(1b)) ~

FOUND SATISFACTORY

SIDE BEND TEST (QW- 462.2(1b)) v

FOUND SATISFACTORY

TOUGHNESS TEST (QW-170) Specimen No.

----

Notch Location

Specimen Size

1---1---

Comments

Test Temperature

Impact value Ft-lb or J

%Shear

Mils (in.) or MM

Drop Weight Break (Y/N)

---- - -- ----

FILLET WELD TEST (QW-180) Result - Satisfactory Macro- Result

:Yes ____

Penetration into Parent Metal:

No

: Yes

No

: ---

~-------------------------------------------------------------------------

OTHER TESTS _

Type of Test Deposit Analysis

: V Notch Charpy Impact Test at -196 ° C. ../ :Yes /

Other Welder's Name

: Mr.Amit Patel /

Clock No.

: ---

· Stamp No

: W-02

../

,/

Tests conducted by

: M/s. Met-Heat Engineers P. Ltd.

Laboratory Test No

: 270-NH/2012, 9-AD/2012, 416-AC/2012 .../

We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance With the requirements of Section IX ED-2010+ADD-2011of the ASME Code . .../ Manufacture: M/s. LEISTUNG ENGINEERING PVT. LTD.

Date : 04/05/2012

N.A.: Not Applicable

Ltd. 3/103, NIDC, Near Bhammariyakuva, Lambha, Ahmedabad 382405, Gujarat - India. Phone: + 91 79 2573 3411 ,2573 3412 • Fax: + 91 79 2573 3412 Email : info@leistung. in, [email protected] • Website : www.leistung.in

IMHE PLH/FM/171

MET- HEAT ENGINEERS PVT. LTD.

857/2, G.I.D.C. INDUSTRIAL ESTATE, MAKARPURA, VADODARA- 390 010. TELEFAX : 0265-2632374,2643655,2648 6548715,6548716 E-mail : [email protected] Website : www.metheat.com

METALLURGICAL LABORATORY ON APPROVED LIST OF VARIOUS GOVT. DEPARTMENTS & PUBLIC SECTOR UNDERTAKINGS (SINCE 1975)

TEST REPORT (PHYSICAL) Name of The Customer

Customer's Reference

Material Specification Sr. No.

L£ISTUNG ENGINEERING PVT_ PLOT NO _ 3/103, N_I_D_C_, NEAR BRAMMARIYAKUVA, LAMBHA, AHMEDABAD_

No~

W0:4/299 SrNo_l CP/ 16

LTD-

PTR No. Date

Description of Material

Date of Receipt:

Identification

Dia-Width mm

Thick mm

Cross Sectional Area mm 2

.

Y ield Load

Yield Strength

Ultimate Load

H

NH

Weld>'.:'d Test

st..amped

PIECE OF 3" NB

"TW"

X SCH 1.60 PIPE

Of TIN

MPa

2810412012

Tensile Strength

Gauge Length mm

Final Length mm

"

Elo1 atiOI

ReqL Minir

Required Minimum

Required Minimum

270

:270-NH/2012 ' 03/05/201.2

:

SA-31.2 GRADE-TP 3l6L:2010

X-Cr

I'F'a 48.5 . 0

/

as

12.80

H.l0

142.08

81.000

.570.0

Brokl!?l'l -

.

Par~?~"~t.. ~

Fr act.J.Ire-D.!cf:.ile

WELDER NAME:AMIT PATEL WELDER NO:W02 PROCESS:GTAW POSITIOO :613 WPS PQR--04

do

271.

d.:-.\

12.90

11..20

/

144.48

83000

.574.4

NH

./

Brokl?l'l - Par~?~"~t..

~-~

Fr act.J.I re-f)Jcti l e

272 NH

do

do

SIDE BEND TEST Sat.isfact..ory

Mandril D:i.a

38.00 mm Anglo::> Of Bend-180. 0 [

2'1.._ l

do

do

SIDE BEND TEST Sat..:i.!f.lfact..ory

Mandril D:i.a

38. 00 mm Angle Of Bend

NH 274

do

do SIDE BEND TEST Sat..isfact..ory

Mandril D:i.a

38.00

/ 180.0

[

/

NH

mm Angle Of Bend 1.80.0 [ /

27.'5

do

do

SIDE BEND TEST Sat..:i.sfact..ory

Mandril

Di<:~.

38. 00 rom Angle Of Bend 1.80.0 [

NH Mef:.hOO Of Testing : A.'3t-1E SEC-IX : 2010.

---------------------------------------------------------------------------------------------·

~

Tested By

Note : (1) Sample(s) not drawn by MHEPL. The res relate only to the sample(s) tested . (2) This Certificate shall not be reproduced, except in· full , without the written approval of MHEPL. (3) If balance material is available after testing , it will be retained for 15 days maximum. If customer wants to retain it for one month from this date, he has to inform in writing or he collect the same. (4} While 'Met-Heat' has made their best enders to provide accurate and reliable information, Met-Heat is not responsible for any financial liability due to any act of omission or error ma

t. .

I MHEPUFM/18 I

MET- HEAT ENGINEERS PVT. LTD.

857/2, G.I.D.C. INDUSTRIAL ESTATE, MAKARPURA, VADODARA - 390 010. TELEFAX : 0265-2632374, 2643655, 2641 E-mail : [email protected] Website : www.metheat.com


W0:04/299 SrNo.l I/

TEST REPORT Name of The Customer

LEISTUNG ENGINEERING PVT. LTD. PLOT NO . 3/103, N.I.D.C., NEAR BRAMMARIYAKUVA, LAMBHA, AHMEDABAD.

Test Report

No. "-'~·

D~e

Date of Receipt Particulars of Sample Submitted: Welded Test PIECE 80 DN X SCH 160 PIPE

1

x-cr

:9 _AD/ 2012 :30/04/2012 :18/04/2012

Material Specification

SA-312 GRADE-TP

Identification of Sample

Stamped As 'TUV ' Of TUV.WELDER NAME:MR . AMIT PATE ~ WELDER NO:W-02 WPS PQR:04 POSITION:6G PROCESS:GTAW(141) I""

Ty~-') of Test Required Customer's Reference No.

316L:2010~

.,...--

/

V Notch Charpy Impact Test at -196° C. By ASTM E- 23:2007A [MINUS ONE HUNDRED NINTY SIX Degree Centigrade ]

Results

Location

Size mm

Energy absorbed in Joules I II III

Average Value

Required Value

--- --- --- - ----------- -.------~-------- - ------------- - ---- - ----------- - -------- - --

Weld 10xl0.00 Lateral Expansion

100J , 0 . 85 mm

110J / 0.91 mm

90J ,. _- 100.00,J 0.73 mm

166J / . 1 . 72 mm

150J / 1.49 mm

140J I' 152.00J 0.74 mm

(

HAZ 10x10.00 ( a teral Expansion

- --- -x-·- - - -

I

l

~

Tested By

Authorised Signatory J A.M. Dave (OM) I M. G. Dave (MD) /N. M. Dave (TM)

3o- oi.l ·12. JM(nessed

E

Note: (1) Sample(s) not drawn by MHEPL. The results relate only to the sample(s) tested. (2) This Certificate shall not be reproduced , except in ful! , without the wtitten approval of MHEPL. (3) If balance material is available after testing, it will be retained for 15 days maximum. If customer wants to retain it for one month from this date, he has to inform in writing or he ·. collect the same. (4) While 'Met-Heat' has made their best endeavors to provide accurate and reliable information, Met-Heat is not responsible for any financial liability due to any act of omission or error m~

I MHEPUFM/18 I

MET.- HEAT ENGINEERS PVT. LTD.

857/2, G.I.D.C. INDUSTRIAL ESTATE, MAKARPURA, VADODARA - 390 010. TELEFAX : 0265-2632374, 2643655, 264! E-mail : [email protected] Website : www.metheat.com


TEST REP08T; Name of The Customer .,

Particulars of Sample Submitted:

LEISTUNG ENGINEERING PVT. PLOT NO~ 3/103 , N.I.D.C., NEAR BRAMMARIYAKUVA , LAMBHA, AHMEDABAD.

W0:4/299 SrNo.l CP/ 16

LTD .

· Test Report No. ·Date ·

X":"Cr

: 416--:-~C/2012

. 30/04/2012

Date of Receipt

28/04/2012 CHEMICAL ANAKYSIS OF WELD METAL OF PIECE OF 3 ... NB X SCH 160 PIPE

Material Specification

SA- 312 GRADE-TP

316L:2~tb

Identification of Sample

Ty r-d of Test Required Customer's Reference No . .. ,

Stamped As "TUV" Of TUV. WELD ER NAME :AMIT PATEL WELDER .NO:W02 PROCESS :GTAW POSITION:6G WPS PQR-04 Chemical Analysis[SP EC TRO FE BASE] By ASTM E-1086-08(RA-08) ED-2009 Equipment Used : Make : SHIMADZU . Model Sr.no.: B- 15044200035.

OES-5500 II.

Results

. Obtai ned

%CARBON %MANGANESE . %PHOSPHORUS %SULPHUR %SI LICON ?(,CHROMIUM %NIC KEL %MOLYBDENUM

Value 0.025

1.296 0.026 0.002 0.51.1

16.607 11.304 2.089

-----x-----

By

Authorised Signatory A.M. Dave (QM) I M.G. Dave (MD) IN . M. Dave (TM)

Witnessed E

Note : (1) Sample(s) not drawn by MHEPL. The results relate only to the sample(s) tested . (2) This Certificate shall not be reproduced, except in lui!, without the written approval of MHEPL. (3) If balance material is available after testing, it will be retained for 15 days maxi mum. If customer wants to retain it for one month from this date, he has to inform in writing or he coll ect the same. (4) While 'Met-Heat' has made their best endeavors to provide accurate and reliable information, Met-Heat is not responsible for any financial liability due to any act of omission or error m<

Plot No. 3/103, NIDC, Nr. Bhammariyakuva, Lambha, Ahmedabad . Phone : 25733411, 25733412

QR I STR I 06 Rev.OO D. C. Book No. :_ _ _ _ __

D.C.No.:

Your Order No.: _ _ _ _ __

Date:

Mls.

Met - Hea..t V
Sr. No.

,1..

En.~inc02.s

39

05:(

~I

/ C £1 }.$&1

~

py t. Ltd.

o o1o

PARTICULARS

NOS.

f i pe_

l> N 8'0 X 5 ch · I 6 0 X 3 01> M ·M L We I . e ·

Pilou·dW)e 9Uco..i (tco..H0'1?

T~.st Ccn..tfrr0

Me. cha77i CCV ~ Cfu?71iCa1 f~Sh'11J ~ PCfJ q_H-a.ched 011nex U}(_E -l

we,di...,.,j p.noces.s : &··t-Aw _ :: .. · . G.Je' d ,·-n..J P.no c.e.ss rt pe, ~ Man'-!~ '· wetdiiJj · Po:SiHCJ1J :· ,6& .. .. /') OJcrU aJ G- rtod e.~ .

.

$_A 31.;( IP 3·1GL TO SA 31-< 1'P 316'L

Joi-n+ f
we 1dffl

·

""'fo.: . w--· o~ ·

·

.'

~

.·

. ·.

Ret_pwp..s ~o.: _ &~L} pwrs) 1~13/0_ ·'-f· Hew Ho. ~ .·xrr-·qg ·65-<. ; · ··:· . · ' w i+1'1t.5S b! .: K. v. P ~tdd7 l ru-v_)

Received the above goods in good condition. Subject to Ahmedabad Jurisdiction.

TIN No. 24073700955 Dt. 01-0 20 CST No. 24573700955 Dt. 31'-..~1\-:~Qir

Receiver's Signaturel---lr-:-+:-rt--=-----

For, LEISTUNG ENGIN -

0.!2NO.

LeiS~ L.!Tl 5

LEISTUNG ENGINEERING PVT. LTO. Date: 21/04/2012.

Annexure- 1 To, MET-HEAT ENGINEERS PVT.LTD. 857/2, G.I.D.C, MAKARPURA, VADODARA- 390 010. Subject: Mechanical testing to be carried out on PQR No. LEPL/PQR/12-13/04 as per ASME Sec IX, 2010. At your testing facility. With reference to be below mentioned details. We are forwarding here with the test coupon (DN80 x Sch-160 x 300MM L) for mechanical testing at your facility. The Procedure Qualification Test Pipe is duly stamped by TUV Representative. (1. Welding Process: GTAW (2. Welding Process Type : Manual (3. Welding Position: 6G (4. Material Grade: SA 312 TP 316L TO SA 312 TP 316L (5. Joint Type: Butt Joint Single 'V' (6. Welder Name: Mr. Amit Patel (7. Welder No.: W-02 (8. ~ef. PWPS No.: LEPL/PWPS/1213/04 (9. Heat No.: 0798652

MECHANICAL/ CHEMICAL TESTING 1}

Transverse Tensile Test

2 Set (Acceptance criteria as per ASME Sec IX, 2010 Edition)

2)

Transvers Side Bend Test

4 No (Acceptance criteria as per ASME Sec IX, 2010 Edition)

3) 4)

Impact Test@-196° C Weld, HAZ Chemical Analysis

Acceptance criteria : 30 J (Min) , 40 J (Avg.) C,Mn,P,S,Si,Cr,Ni,Mo, etc

For any query please contact undersigned immediately.

Thanks,

r

L~ISl:::...L!fl E5

LEIST-JNG ENGINEERING PV'-:'.LTD Page 1 of2

Base Metal :

5.1\ S 1-2. TP S

P. No.: ~

Group No.: :L

Base Metal Thickness :

I~

WELDING PROCEDURE/WELDER PERFORMANCE BACK UP REPORT Welder Name: A'YY> f- Po...rc I Report No. : C Oi

L

1

Welder ld No. : W ·· 0 ~

Filler Metal Product From : So tl

PW7 G An.j o'l'/ 9q ,9 ., ·

Shielding.Gas:

I L 13 Ml")

d

Date of Welding : CJ 1 / o

Filler Wire :

(/J f . ~o MM J (/)~.r:n:::, 1'01")

Pipe Diameter : (/) '38. q o M M

Joint Type:

G l.l1+

Weld Metal DepositThickness : II , I~ IV) fV)

Backing Gas :

1'1/ A

Close to out chamber :

PWHT:

j

PUllC

WPSNo.:

c-1,.., tAn.:~ o'l'l

q 9 • 9 • \·

4 I tl o 1~

L(;-PL}PWf'S/1:)13/0~

Welding Process :

G TA W

Welding Position :

6Ci

Used ofThermal Process : N Fifle'r : C.U ll-h

N/A

Backing: NO

I

o

Date:

'

o I / o4 J

I A,

,::iII VL

Backing Material :

Rev.:

"

None

Sketch C'
7Sl':J. 5' 6

cl .

OJeld en NO .: w - o -l . C0 P5 N o . ; L E- PL./ P w ·p5 J 1~

~

r~~~

a Io ~

1

P1

so"''Y)fle :

f0ctJ-e.n)a.J He.QJ--N.O. ~ :D1-9 3'65..(> ,

.

RantFiller Metals

Layer Bead No. No.

F. A. No No

6

i

i

:l

:z

6

3

3

6

J

r:a.ct:

Temperature

Dia . of Preheat lnterpass Filler Classification Temp. Temp. (MM)

E Range

~

l.G'O

ER31~L

2Jc/c

-

't?5 -q 5

1.?-l'f

~

"l.(]1)

ER816L

-

6ca t1c

/10-118'

lt3

g

~-()1)

ER 316L

-

=fG°C

/10-11~

1()-.
Prepared by

"1 c.,o4J:~cn-<-B. .

C·

Welding Engineer

.9010'()

c_wc_)

I

-~o

Q .02'J

ro 4 .rroMI")

RcnJt- Fa..c.e: 1.crv ro LS'o MJV) .

~ ~O'O~~Ct.f

Electrical Characteristics I. Range

Q crm· Gllp :

Travel Speed (mm/min)

Technique

Shielding gases Shielding Gas. Flow Rate Purging Ar. Pure (%) ltr/miri An . pun~ (%)

Method of Back Gouging

Thickness of Every Layer (mm)

6S C/.jine ~nllsh

N/A

l-.:?0

qq . q

10-J~

qq -'I

we.a.Ne

ss (J.)ine enu.sh

NIA

1.~0

qq .q

10-l~

q cr.q

ecwe.

.SS Q.)•'ne Gn4sh

N/A

~.so

qq,I:J

Polarity

String/ Weave

l:
.J)C&N

5tn.J'Y1~

140

!l>CGH

145

.:DCf:H

(J.)

-~ ~oce.ss/

~ethod of Cleaning

/0

~1-t

qq .<]

01{

L~ISt:...LITl 5

LEIST~J NG ENGIN,EERING PV :~ LTD LEPL/PWP5/l-?t8/o~ ,,

Filler Metals Layer Bead No. No.

lt

5

b

F. A. No No

Temperature

Dia. of Preheat Inter pass Filler Classification Temp. Temp. (MM)

Electrical Characteristics

I. Range

E Range

Technique


Polarity

String/ Weave

Thennal Process I VMethod of Cleaning

JJ

c



I ~.'-fO

-

C60cC

1/o -liS

16-

~0

15 0

.:DC l:-H

we.a. vc.

55

wi .ne. l3nu.sh

N /A

~-0"'0

El
-

96c

110-118"

16-.:~.o

16'o

.f>C. l:-N

cue.ove.

ss wine. an u.sh

N/A

<(!"

-R.
EQ .016' L

-

~~~"c

110 -II~

!(;"·-

0

f55

.!lC.GN

cu e.av e.

S5 cui.f')e l3nu.sh

N/A

6

f?

~.era

GR .316 L

-

13o"c

1/o-llg

u;·- .:lo

140

.1>CGN

G.J e. ave.

.SS wine 8nllsh

N/A

b

~

:) • (1T)

ERa1s L

-

J~(/c

/I0.-1/8

16'-

~0

155

.DC.t;N

G...le.ave

ss ruine.

Gnu sh

N/A

~

q G

<6

~-
GR .316L

-

13/'C

/10-rtg

16--
16'0

tlC EN

weave

ss ruine.

enu.sh

N}A

'I

6

8

.;uro

1!-R .'>16L

-

I ~to"c

/I0-118

16-

-
160

.!lCE-N

weave

ss

wine 8nt.~Sh

N/A

6

g :?.0"'0

5

G

<6

6

G

1 ~

IO

~

~

'

&R316L

~

p

r.

I

2of2

Shielding gases Shielding Gas. Flow Rate Ar. Pure ltr/min

Purging

(%) AJ'l . pune

(%)

qq . '1

10, r .Z

9'1 .q

IJ

'19 · ?

10-1:{.

q'f. Cf

)

'19-"1

I o -I-t

qq ·'1

99-?

1o-1~

qq ·'1

9"1-?

lo- 1-2_

'1'1-?

/0

- 1-l

9'1 -Cf

9 9 ·'/

lo-1-<.

9/f . '1

IO - I~

99-9

~

R.S'O

I I

qq ·"'

\(J.f/. '?0 I1

1:?

'6

.:).(TTJ

ER816L

-

1~8°C

110

G '6

:/.(TTJ

ER .SI6'L

-

1.36'c

110-1/g

6

·-118

-
ISO

~C~N

I() ~ ~o

. ISS"

~CE-N

I 6-

~eave_

c.Jeave

I'

ooif'le (3(l"l~h

N)A

qq .q

59 CJ.line (30u.51-)

N/A

99.9

$

""'

I

o d-t

q'l' 1

"'\

I/ Visual Examination (QW-194):

:1.-ns:de ~ Cl.ll"S;de cuetd

VlSI..JQJ

cxomi·na..hO"t) ca.nrJecJ

OU;t

ion pnopm <{t.tsi(JY) ~ pe'1Jetna.n'O'YJ ~Found ..Sa.Jis (;q_cfonr.

Prepared by

Welding Engineer

'o/>(cw!~

L~ISt:_LITl 5 LEIST~ NG ENGINEERING PV .. LTD Page 1 of2

WELDING PROCEDURE/WELDER PERFORMANCE BACK UP REPORT A 'YYl i t- pa....t-e.?

Base Metal: 5A 3/.Q TP 316L

Welder Name :

P. No.: ~

Welder ld No. : W -o

Group No.: .1-

Base Metal Thickness : I/ . I

o fVJ I")

Shielding Gas :

soL i d

Filler Metal Product From:

Z

Date of Welding: OJ

pttne.

I

Report No. : Co .Q..

A n,3o7}

CJ9 ·9·\'

WPS No. : LE-PLj POJP.S)

tJ .!? •(]'() MM

Welding Process :

G1 A G.J

6 u.t+ J ai rdBacking Gas : pune, An.jO'Y) q9 ,q ·\•

Welding Position :

6 G-

J)WHT:

Filler :

Filler Wire : (/) /. Go nM J

I

I 041~o-t.:t 1~

I

I

13/ oy

Rev.: 0

Date: 01 / ot,

}<< I !

Pipe Diameter:
Joint Type :

Weld Metal Deposit Thickness : /I , 13 Close to out chamber :

n

fV)

N/A

N/A

Backing:

ru i 1-h

-

t= f IIVZ.

·'

Backing Material : N or>~

NO

Sketch

IA

Used of Thermal Process : 1'1

.

tl

Ca-u_fJo"() c,J e I

dc:n

~

l.d . N 0 , 7 UJ - 0

·~·~

2

CUPS NO ,: L.E:PL)PUJP5)1~13/0'-f

50'Y()f/ e.! P:Z. Mo..teniaJ He.CU NO, : ~~9 86'5-<' Filler Metals Layer Bead No. No.

F. A. No No

Dia. of Preheat lnterpass Filler Classification Temp. Temp. (MM)

j_

i

6

8

l . l)O

ER316L

3t./C

-

.:(

~

E:;

8

~ . an

ER316L

-

3

.3

6'

8

.!l.
GR816L

-

P"? ~

Fa..ce

Electrical Characteristics I. Range

E Range

85 .q(;

1:(

6~ec

/10 - 11~

g':(~

/10

_,,~

-14

;

Rcror r:a.c.c :

~ .01:l

hl 4 ·
j.. /N

h

1 .$1) MfV)

-i ~ aut GQ.jo

Rcrot _1

Temperature

Rem 1 <; ct_f


Technique Polarity

String/ Weave

-+i:lSFm~ee-ss-1

vMethod of Cleaning


/10

!DC E-N

StnJ-nj

5~

16 - .:?0

/;'30

~C.E-H

<:-" c..Q.AJ e..

ss cd n ~ a m.t.s h

N/A

1~ - .
litO

~CEN

rue.c.."'e

SS rul'n~ GnLtS h

N/A

~

~ "'-!._uv 1o6'~

CJ.Jin c. enw.h

N /A


Shielding gases Shielding Gas. Flow Rate Purging (%) Ar. Pure ltr/min

(%)

qq . <:J

I o .-/.(.

qq .9

::uro

qc1,1

I(') -I-<

CJCJ .
.? , 10

q1 .9

I . S'O

/0

- l~

q
~

L~ISl=....LJJl Ei

LEISl '"_J NG ENGINEERING PV ~ ·.LTD LEPL} PltJPS/ ......,_ ,. , -

Filler Metals Layer Bead No. No.

~

5

6

F. No

Temperature

A. No

Dia. of Preheat Inter pass Filler Classification Temp. Temp. {MM)

Electrical Characteristics

I. Range

E Range


Polarity

g

IG- ~ o

1.45

.DC EN

Cueov e

ss Cl..l i.ne enu.s~

N

16'

- ~o

ISO

-nct:N

OJeo"e.

55 ooll')e.. Gnu.5h

?Aermal ProGe&i-/ ~ ethod of Cleaning

-

qgcc

6R31liL

-

/o~"c

~.cro

ER 31dL

-

rr8 "c

II 0 -liS'

I~ ; ~o

155

.tlCEH

w eave

ss

8

..;>.0"0

GR816L

-

r~6'°C

II 0 - II

g

I(; • ~o

llto

~CfN

G

~

~.crb

GR 3 16L

-

13~"c

/10-11~

IG - -?o

te,s

~c

q

6

~

JJ . crt:J

ER 816L.

-

J~-<"c

110 - 11~

16-

, lt.S

10

6'

8

:/.t:rD

ER 3"L

-

134"c

110

_,g

f 6 - o?o

/C,O

II

6

% :uro

fR .31GL

-

108°C

110-

ug

I 6' - ~o

'tts

6

8

ER316L

-

118c

11 0 - II'¢

tfl - ~o

ISO

~

6

~

:u:ro

G-R .916 L

5

6

~

.Q.cro

6

6

~

1

6'

g

I~

~.O'll

IIO

- 11

J/{J

_,g

J 0~

. -o--- f

-.,_

J

Technique

String/ Weave

'-""

fQ/.3

Shielding gases Thickness · Shielding of Every Gas. Flow Rate Layer Ar. Pure ltr/min (mm) {%)


/A

qq . CJ

J0

M IA

'I '1- 9

10

~i.nc ~nush

N/A

QJeove.

55 oo~ ne. ~n'-lsh

M/A

t:H

we.o ve.

SS ~J .f)C. 13nush

M/A

:JJCEN

6-'eove

~

Bn1.1~h

N/A.

-l>CE/'l

ruea ve

55 0'/n~ '3n'LIS f.,

M}A

/ .:>so

ftl . t.,O

~

· I~

Purging

(%)

Cf
-I~

qq.CJ

qq,q

10 - 1~

qq ,9

9'1.'J

10 - 1~

q q ·'1

9'1-'/

10 · 1~

q '1-<=J

qq ,'J

/0·1-?

qq.'1

qq.q

f ()

qq.'J

I o - 1~

'1'1·9

qq ,q

I 0 - 1-!l

qq ·9

~

~0

~C

EN

~CcN

Nine.

rueove

Sj

()j ; ~ 80\.I.S,.,

N/A

rueave.

~

G.:llne

en~sh

N/A

t/. SO

I"""

- I~

qq .lJ

)

I Visual Examination (QW-194): 1"Y>s/de~

Prepared by

Welding Engineer ,,

OUJ-.si cle rue 1 cJ v ts ucu

cx o'YT); ncth'OTJ

Ccu11"Lied

(Jl..(J;

ton

?no pw l us ,'c:m ~ p e:n c:r na.rfcrn - F01.../'YI d s a.rL5 ioc~

nJ.

,•

SlJIUTO!lQ. KETAL ItiDUSl'RIES' LT.D: J IM8SA'f ;STEEL 11lY·ISI ON 'st'iEL' i:fifE;·l ORXS . : :1. tHSlll ~O..CijO;,_ ~HI G\\Sffi"-lm~OJ f~A._Alf.AGA§A!)(f~ JAPAN

0

'

.CE~'l'lFiCATE··.fm•.: OyY.U82'58 PAGE :. 1.. DATE ' : \,./"

OUST0l!ER ORDERi!NO:

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UNIT

Raa]rat.ma®: . .....

·-

. ...

....

M~tal Jndvs,tri.e,s,

Umne~d . ' Manufacturer~Exporter:of stairti.ess Steal Wires & BrJsllfBa~

Re-gel. 8i d~rpo~t~ Office.;·QQ9, Sil~.ar-ill, Ne-ar ]ncllm~ l~lC. Mmed9.b
~ >

0

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: MANlS:I'l M~RKETiNG ..

Cust.dmet

1yp:e of.Materia:l Quanti!)' No. of Bundles

: J t4.5d.O

Dakofls$ue

Tyl'¢/ Ora.de

tot' No-.

KGS --·

:OJ • ER316L

Cut Lcn~~h

: ~MI/Q/ : 2:3:.Q. 1.2,0 12.

Invo'ic.e No. Date

/

P:©.No:

' i.§QMM / : +OJ:oOJno MM.

Si'±e Tolerance

: ~MI/S.S/DQM!44
r:c.No..

~

: .S .S.BAR$

.o:r:aer bate.

: 1000. MM ...,.,-

:\fhe 'bars supp1ied

liS

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satf.~fy

requirerneritS ·oT'_your corder an'd

sj)ecifi'cation. TEST RESULTS . .

CI;I.E~IC:o\L

'%Si

..CO.MPOS.lTTON .

%8 O.Oi~:

0.008

~

?

..

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r

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%Mo

t1M3'

2..14

./

.

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,--

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·'

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MM

N/inm"

1582

599,16

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N/mm 2

3'3..81

41'5.80

55.10

v·ield Streii·gth

Surface Finish

'BR'tGHT'

c.

.

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··

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rmpac.t Sta;ength o At.-1.9.6 C J

%Elongation '

,_.

.-.

Material~ ¢/aws AU/A:S.9~:2006 ~~ti~!fl~tion. ER.J f6t. -~

Also m~.'lbe requm:ment QfBUSO 14343:2009.

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Le1Sl:::...L!fl 5 QW-482 WELDING PROCEDURE SPECIFICATIONS (WPS) (See QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code)

Company Name

: LEISTUNG ENGINEERING PVT. LTD. V

By

~:-'='LE:::P...::Lt...:IP_.:W..:...P~S:2_/-=:12=..-..:::.1:::.t3/...:::0...:..4_v" _ _ Revision No. ____:;_:0:;___ Date

Welding Procedure Specification No. Supporting PQR No.(s)

: 01-04-2012.

v

-_--_ ____

~=

Date

~=.:::GT_:_:A...:..W::..:....__.../ _ _ _ _ _ _ _ Type(s) :

Welding Process(es)

v

: Mr. CHIRAG SOLANKI

: Manual

( Autoffiatic,liMta~n~ua~I,~~M4aatc~hifiin;ee:eof=r5se;fffiftfi~A~ut€tomffi~a;tlti~c)I

JOINTS (QW-402)

/

Joint Design

:Groove

Root Spacing

: As ~er Construction Joint Drawing .../

Backing

:Yes

---

No

...;

-

/

D

Metal

1-5 .:tst:>

~

L\1 ltll'l;;;l

Non_fusing Metal

D

c

.

Backing Material (Type) :None (Refer to both backing and retainers.)

Other Nonmetallic' D D Sketches, Production Drawings, Welding Symbols or Written Description Should show the general arrangement of the parts to be welded. Where applicable the details of weld qroove m~ be SQ_ecified. BASE METALS (QW-403) g../ P. No. Group No. 1 / to

~ ~

R_ (!c ~ -
8 ../

P. No.

h;)

.11 . 131 [Jn Th

4

fVIfY")

R OlJ ~ U.
Group No.

OR

v

Specification and type/ grade or UNS Number

: SA-312 TP316L

to Specification and type/ grade or UNS Number OR

: SA-312 TP316L ,_/

Chern. Analysis and Mech. Prop.

.--. ---

to Chern. Analysis and Mech. Prop. Thickness Range : Base Metal:

. ---

Groove

Maximum Pass Thickness :::; 12 in.(13 mm) 1

Others

(Yes)

---

Fillet

...;

/(No)

---

'

:None

FILLER METALS (QW-4d4) Spec. No. (SFA) AWS No. (Class) F. No. A.No. Size of Filler Metals Filler Metal Product Form Supplemental Filler Metal Weld Metal Thickness Range: Groove Fillet Electrode-Flux (Class) Flux Type Flux Trade Name Consumable Insert Other

For GTAW Process -../ : 5.9 : ER 316L v :6 \/" :8 ../'

~

: 0 1.00MM 0 1.60MM 0 2.00MM 0 2.40MM 0 3.00MM ...,/ :Solid ---

./

.,

-

_........

...

~

~:-~

~~'j)~1--~

---

\v_;..

C!Jf

--: N/A v : N/A / : N/A \/" : No -../

'\~,\ I.Jlt-\1 ~~:5

~~~ ill~

he""'.

/

: Brand Name : Raajratna. /

~

\

LL'-'

Page 1 of 2

Leistung Engineering Pvt. Ltd. 3/103, NIDC, Near Bhammariyakuva, Lambha, Ahmedabad 382405, Gujarat - India. Phone : +91 79 2573 3411, 2573 3412 • Fax : +91 79 2573 3412 Email : [email protected], [email protected] • Website: www.leistung.in

~======~

•

~*~ol:\ "'t~ ,t.\

~=======

J

QW-482 PWPS No POSffiONS (QW-405) Position(s) of Groove Welding Progression Position(s) of Fillet Otliers

· LEPL/PWPS/12-13/04

-/

Revision No

·0

POST WELD HEAT TREATMENT (QW-407) Temperature Range :None ........:None~ Time Range : --Others

:6G v : Uphill For Vertical Welding -v: ---

: ---


: 16°C '--" : 15o•c v : N/A v

. ---



Percentage Composition Gas (es) (Mixture) Flow Rate Argon 99.9% v 10-151tr/min v Single """ ./ v" None v None None Argon 99.9% ../ Single ../ 5-101tr/min / -------

ELECTRICAL CHARACTERISTICS (QW-409) Filler Metal

Weld Layer(s)

Process

Diameter (mm)

Classification

Root Run ..,/ Subsequent layers Final Run ./

GrAW

v-

ER316Lv

Current Type and Polarity

Amp. Range (A)

DC ENV

80-100 "'

01.60



N/A

N/A

Volt (Range)


Others (e.g., Remarks, Comments, Hotwire Addition, Technique, Torch Angle etc.)

---

---

---

---

---

---

10-14 v' .....

GrAW "'

ER316L ./

0 2.00

DC EN"' 100-130 '

N/A

N/A

14-20

GrAW v'

ER316L v'

0 2.00

DC EN"" 100-130"'

N/A

N/A

14-20

v

(Amps and volts range should be recorded for each electrode size, position, and thickness, etc.)

../

:No / Heat Input (max.) : N/A : ~ 2MM, 0 2.50MM, 0 3MM - 2% Thoriated (EwTh-2) v (Pure Tungsten, 2% Thoriated, etc.) : N/A / (Spray arc, short circuiting arc etc.)

Pulsing Current Tungsten Electrode Size and Type Mode of Metal Transfer for GMAW (FCAW) Other

/

: ---

TECHNIQUE (QW-410) String or Weave bead Orifice, Nozzle or Gas Cup Size Initial and Interpass Cleaning (Brushing, Grinding etc.) ) Method of Back Gouging Oscillation Contact Tube to Work distance Multiple or Single Pass (per side) Multiple Qr Single Electrodes Electrode Spacing Peening Use of Thermal Processes We the undersiqned certify that the information's stated in the PREPARED BY: LEISTUNG ENGINEERING PVT.LTD.

:String 1 Weavinq should not be more than 3 times of electrode dia. v: ~ 6.401V10MM v: SS Wire Brushinq & Grindinq, Chiooinq or SS Wire Brush .,.: N/A .,/ : N/A . / : N/A ../ : Single Pass or Multiple :Single ./ :N.A v : Not Permitted ./ : QW410.11 & QW410.64 Not Applicable For P. No.-8 Materials. v WPS confirm to the requirements of ASME sec. IX Ed. 2010 Add. 2011a ..APPROVED BY

..,

WELDING ENGINEER:.Mr. CHIRAG SOLANK~ _......._ Date : 01/04/2012

'~J (;\

I .. ~ ~ ., * ~ ~A ~q .:!. cr\~<{"l\~---'' ) . 0

. ----

IT\ 0 ·5

\ c.L·

(_ ol

(:::) Page 2of 2

1Leistung Engineering Pvt. Ltd.

3/1 03, NIDC, Near Bhammariyakuva, Lambha, Ahmedabad 382405, Gujarat -India. Phone : + 91 79 2573 3411 , 2573 3412 • Fax : + 91 79 2573 3412 Email : [email protected]. [email protected] • Website: www.leistung.in

~=======

~======~

PWPS-WPS-PQR-WPQ

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