WPS, PQR & WPQ_Hastealloy C276 to Hastealloy C276

  QW-482

WELDING PROCEDURE SPECIFICATIONS (WPS)

(QW-200.1 SEC.IX, ASME BOILER AND PRESSURE VESSEL CODE) Com!"# N!m$ WPS No. So"+ PQR No. W$"+ Po$''

% M&' S!m!* E"+"$$' % SE&WPS&20 D!$ % SE&PQR&20 D!$ % 3 3AW

JOINTS (QW-402)

5o" D$'+" B!9"+ B!9"+ m!$! Roo ;!$ Roo 3! 5o" D$!'

% 28.01.2018 % 28.01.2018

B#% M. S!"!# R! R$/'o" No. 0 D!$ % 28. R$/'o" No. 0 D!$ % 28.

Details 

% 3oo/$ (S"+$ '$) % :$ ' % NA % 0.< - 0.4 mm % 0.< - 0.4 mm % A' '*o="

607 o 07

Roo ;!$ 0.< - 0.4 mm 0.< - 0.4 mm

!ASE "ETALS (QW-40#)

P No.

% 44

3o % -

t$

P No.

% 44

OR 

S$>!o" #$ ? 3!$ o S$>!o" #$ ? 3!$

% SB-@@ UNS 1026 (!'$!o# C26) % SB-@@ UNS 1026 (!'$!o# C26)

OR 

C*$m! A"!#'' ? M$*.Po$$' % o C* C*$m! A" A"!#'' ? M$ M$* *.Po$$' % *9"$'' R!"+$ % 1.@ - <.2 mm B!'$ M$! % 3oo/$ % 1.@ - <.2 mm % ;$ % NA P$ P$ D!. D!.R! R!"+ "+$ $ % NA NA O*$ % NA M! M!m mm m P!' P!''' * *9 9"$ "$'' ''  1&2 1&2 "* "*.. (1< (1< mm mm)) :&N :&N % :$' :$' O*$ FILLER "ETALS (QW-404)

S$. No. (S;A) AWS NO. (C!'') ;-No. A-No. S$ o> ;$ M$!' Wel% "etal (*9"$'' R!"+) 3oo/$

@.14 N9$ C26 -ERNCMo-4 44 1.6 - 2.4 1.@ - <.2 mm Page 1 of 20

3o No.

;$ E$o$-; (C!'') ; #$ ;$ !$ N!m$ Co"'m!$ I"'$ O*$

S$! Ao# NA NA

Page 2 of 20

WPS NO% SE&WPS&20 R$/.0

D!$

% 28-01-2018

POSITIONS (QW-40&)

Po'o" o> 3oo/$ W$"+ Po+$''o" Po'o"' o> ;$ O*$

R$/'o" No. 0

D!$ % 28

POST WELD 'EAT TREAT"ENT (QW-

% 13 % ;$$ !" Do=" % NA % A % NA

$m$!$ R!"+$ m$ R!"+ O*$

% NA % NA % NA

GAS (QW-40)

P$$" Como'o"%

PRE'EAT (QW-40*)

P$*$! $m$!$ M"mm

% 207C

I"$!'' $m$!$ M!mm

% 1@07C - 2@07C

S*$"+

P$*$! M!"$"!"$

% NA

O*$

% NA

Gas

"i+t,e

Fl$

A+o"

100.0F

08-

!"+

---

---

B!9"+

A+o"

100.0F

---

---

O*$

(Co""$o' o '$! *$!"+ =*$$ !!$ '*o $ $o$)

08-

ELECTRICAL C'ARACTERISTICS (QW-40/)

P'"+ C$" % DC "+'!" E$o$ S$ ? #$ Mo$ o> M$! !"'>$ >o 3MAW (;CAW) O*$

% 1.6 & 2.4 mm D!m$$ 2 F *o!$ "+'$" % NA

TEC'NIQUE (QW-40)

S"+$ o W$!/$ B$! (S"+$ &W$!/$)

% S"+$ >o 3AW.

I"! o I"$!'' C$!""+

% W$ B'*"+

M$*o o> B!9 3o+"+ O'!o" Co"! $ o Wo9 '!"$ M!'' o S"+$ !'' ($ '$) M$ o S"+$ E$o$ P$$""+ O*$ ;$ M$!

% NA % NA

W$ P!''$'

Roo R" I P!'' II P!''

Po$''

C!''>!o"

D!.

3AW N9$ C 26 1.6 3AW N9$ C 26 2.4 3AW N9$ C 26 2.4

S"+$ % S"+$. % NA % Bo* *$ $$' *$ " o'o" =* !9 =$' C$" #$ Po!# DC&EN DC&EN DC&EN

Am'

@0-G@ @0-G@ @0-G@

Page 3 of 20

W$ ;$$ S$$ NA NA NA

Po=$ R!"+ NA NA NA

Vo'

!/$ S$$ mm&m"

R!"+$ R!"+$ G-12 @0-100 G-12 @0-100 G-12 @0-100

Am' o o=$ o $"$+# !"+$ '*o $ $o$ >o $!* $$o$ '$, o'o" ? *9"$'' $.

D!$

%28.01.2018

F$ Sa1at E3

;o C'om$ &I"'$o" A*o#

M. S!"!# R!

Page 4 of 20

   

01.2018 01.2018

1.6 mm

%-

Page 5 of 20

Page 6 of 20

 

01-2018 0)

 Rate

2 LPM -2 LPM --

O*$

NA NA NA

Page 7 of 20

 

i3ees

Page 8 of 20

  QW-48<

PROCEDURE QUALIFICATION RECORD (PQR)

(QW-200.2 SEC.IX, ASME BOILER AND PRESSURE VESSEL CODE) Com!"# N!m$ PQR No. WPS No. W$"+ Po$''

% M&' S!m!* E"+"$$' % SE&PQR&20 D!$ % SE&WPS&20 % 3AW

B#% M.S!"!# R! % 28.01.2018 R$/'o" No. 0 D!$ % 28 R$/'o" No. 0 D!$ %28. #$' (Aom! & M!"!) % M!"!

J$i3t (QW-402) 607 o 07

8 mm Roo ;!$ 1.6 o 2 mm

1.6-2 mm

3oo/$ D$'+" o> $' Coo"

H

(;o om"!o" !>!o"', *$ $o'$ =$ m$! *9"$'' '*! $ $o$ >o $!* ;$ m$! ? Po$'' '$.)

!ASE "ETALS (QW-40#)

POST WELD 'EAT TREAT"ENT (QW-

M!$! S$'% !'$!o# C26 o !'$!o# C26 #$ & 3!$ o UNS Nm$ % SB-@@ UNS 1026 P No. 44 3o No. 0 o P No. 44 3o No. 0 *9"$'' o> $' Coo" % 1.6 mm D!m$$ o> $' Coo" % NA

$m$!$ R!"+$ m$ R!"+ O*$

% % %

NA NA NA

O*$ FILLER "ETALS (QW-404)

GAS (QW-40)

S$. No. (S;A)

%

@.14

AWS NO. (C!'') ;-No. A-No. S$ o> ;$ M$!' ;$ M$! Po ;om S$m$"! ;$ M$! E$o$ ; C!''>!o" ; #$ ;$ !$ N!m$ W$ M$! *9"$'' O*$

% N9$ C26 -ERNCMo-4 % 44 % % 1.6 - 2.4 % --% --% --% --% S$! Ao# % --%

P$$" Como'o"% S*$"+ !"+ B!9"+ O*$

Gas

"i+t,e

Fl$

A+o" --A+o" ---

100.0F --100.0F ---

0808-

POSITIONS (QW-40&)

ELECTRICAL C'ARACTERISTICS (QW

Po'o" o> 3oo/$

C$"

% 13 Page 9 of 20

%

DC

W$"+ Po+$''o" Po'o"' o> ;$ O*$

% :$' % A

Do=" % No

Po!# % EN Am' % @0-G@ Vo' % G-12 "+'!" E$o$ S$ % 1.6&2.4 "+'!" #$ % SA @.12 2 F *o!$

PRE'EAT (QW-40*)

P$*$! $m$!$ M"mm I"$!'' $m$!$ M!mm O*$

TEC'NIQUE (QW-40)

% 207C % 2@07C % NA

(Co""$o' o '$! *$!"+ =*$$ !!$ '*o $ $o$)

Page 10 of 20

!/$ S$$%@0-100 mm&m" S"+ o W$!/$ B$! % S"+$&W$!/ O'!o" % % NA M!'' o S"+$ !'' ($ '$) M$ o S"+$ E$o$ O*$

PQR No.

QW-48< (B!9) D!$ % 28-01-2018

% SE&PQR&20 W* (mm)

S$m$" No.

*9"$'' (mm)

R$/'o" No. 0

Te3sile Test (QW-&0) Um!$ #$ o> A$! Um!$ U" o! Lo! ;!$ ? (mm2) S$'' (MP!) (KN) Lo!o"

D!$ % 28

R$'

1 2

G,i%e% !e3% Test (QW-*0)

D$o"&O$"!o"

;!$ B$" - 1

;!$ B$" - 2

Roo B$" - 1

Roo B$" - 2

W* *9"$'' ;om$ D!m$$ O'$/!o" R$' T$,3ess Test (QW-0)

S$m!" No. No* Lo!o"

$' $m$!$

S$m!" S$

W$+* B$!9

Im! V!$ ;-L o 5 F S*$!

mm

NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

R$' P$"$!o" "o P!$"$ M$! M!o - R$'

% NA % NA Ote Tests

#$ o> $' D$o' A"!#'' O*$

% NA % NA % NA Wel%i3 Paa1etes

;$ M$! W$ P!''$' Po$'' Roo " I' !#$ II !#$

3AW 3AW 3AW

W$$J' N!m$

C!''>!o"

D!.

mm N9$ C 26 1.6 N9$ C 26 2.4 N9$ C 26 2.4

C$" #$ Po!#

Am'

R!"+$ DC&EN @0-G@ DC&EN @0-G@ DC&EN @0-G@

% M. Page 11 of 20

Vo' R!"+$ G-12 G-12 G-12

!/$ S$$ O*$ mm&m" R!"+$ @0-100 NA @0-100 NA @0-100 NA

$' Co"$ B#

% M. A"!" K$'!9!

L!o!o# $' No.

%

B$" $' R$''

%

B$" $' R$o No

%

R!o+!*# $' R$o No

%

$'' ="$''$ B#

% M. S!"!# R!

W$ $># *! *$ '!$m$"' " *' $o !$ o$ !" *! *$ $' =$' =$$ $!$ =$$ ? $' !o!"$ =* *$ $$m$"' o> S$.IX o> *$ ASME Bo$ ? P$''$ V$''$ Co$'.

D!$

%

M!">!$

% M&' S!m!* E"+"$$'

C$>$ B#

%

Page 12 of 20

   

.01.2018 1.2018

0)

 Rate

2 LPM --2 LPM ---

 

40/)

Page 13 of 20

 

"+'$"

% M!'' % S"+$. % N

Page 14 of 20

 

01-2018

Page 15 of 20

$ "

Page 16 of 20

  QW-484A

WELDER PERFOR"ANCE QUALIFICATIONS (WPQ)

(QW-<01 SEC.IX, ASME BOILER AND PRESSURE VESSEL CODE) W$$ N!m$ PQR NO. WPS No.

% M. %SE&PQR&20 %SE&WPS&20

D!$ D!$

% 28.01.2018 % 28.01.2018

I$">!o" o> WPS ;oo=$ %SE&WPS&20

I$">!o" Nm$ %1G R$/'o" No. 0 D!$ %2@R$/'o" No.0 D!$ %2@-

$' Coo"

Poo

Testi3 5aia6le 7 Q,ali8i9ati$3 Li1it Wel%i3 5aia6le (QW-#&0)

A9t,al

Q,ali8ie% Ra3

W$"+ Po$'' #$ (M!"! & S$m Aom! '$)

3AW M!!

3AW M!!

B!9"+ (=* & =*o)

W*o B!9"+

W*o B!9"+

P!$ & P$ (E"$ ! " !'$ o> P$) P!$ B!'$ M$! P Nm$ o P Nm$ 44 o 44 S$. No. (S;A) @.14 E$o$ ; C!''>!o" ;$ M$! ; Nm$ 44 Co"'m!$ I"'$ (3AW&PAW) AWS (C!'') N9$ C26 -ERNCMo-4 A Nm$ S$ o> ;$ M$!' 1.6 - 2.4 ;$ M$! Po ;om D$o' *9"$'' >o $!* Po$'' 1.6 mm Po$'' 1 3AW Po$'' 2 (QW-40@ ) W$"+ Po'o" Q!>$ 13 W$"+ Po+$''o" % U Do=" U (QW-408 ) #$ o> ;$ 3!' (O;W) A+o" I"$ +!' !9"+ (3AW, PAW, 3MAW) A+o" !"'>$ Mo$ NA (QW-40G ) 3AW =$"+ $" o!# -

P!$

1.@ - <.2 mm 3AW 13

Wel%i3 Paa1etes

;$ M$! W$ P!''$' Po$''

C!''>!o"

D!.

C$" #$ Po!#

Am'

Page 17 of 20

Vo'

!/$ S$$ mm&m"

Roo " I !#$ II !#$

3AW 3AW 3AW

mm N9$ C 26 1.6 N9$ C 26 2.4 N9$ C 26 2.4

R!"+$ DC&EN @0-G@ DC&EN @0-G@ DC&EN @0-G@

R!"+$ R!"+$ G-12 @0-100 G-12 @0-100 G-12 @0-100

RESULT

W$$J' N!m$

% M.

W$"+ S$/'$ #

% M. S!"!# R!

$' Co"$ B#

% M. A"!" K$'!9!

L!o!o# $' No.

%

B$" $' R$''

%

B$" $' R$o No

%

R!o+!*# $' R$o No

%

$'' ="$''$ B#

% M. S!"!# R!

W$ $># *! *$ '!$m$"' " *' $o !$ o$ !" *! *$ $' =$' =$$ $!$ =$$ ? $ !o!"$ =* *$ $$m$"' o> S$.IX o> *$ ASME Bo$ ? P$''$ V$''$ Co$'.

D!$

%

M!">!$

% M&' S!m!* E"+"$$'.

C$>$ B#

%

Page 18 of 20

   

0G-201 0G-201

 W$

O*$

Page 19 of 20

NA NA NA

$ "

Page 20 of 20