Tabel Test CR i by Merlin

MERLIN DIESEL SYSTEMS LTD LTD

189-191, Bradkirk Place, Walton Summit Centre Preston, Lancashire, PR5 8AJ, England Tel: Tel: +44 (0)1772 694180

Fax: +44 (0)1772 314565

E: [email protected] W: www.merlindiesel.com Pumps

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IMPORTANT IT IS ESSENTIAL THAT PIEZO INJECTORS HAVE A CAPACITANCE AND INSULATION TEST CARRIED OUT BEFORE CONNECTING TO S3000 AS SEVERE DAMAGE COULD OCCUR TO THE ELECTRONICS IF FAULTY INJECTORS ARE TRIGGERED.

New Common Rail Tools & Accessories Consists of:T021T021- 956

Dial gauge holder kit For measuring ball bearing stroke on all Bosch common rail injectors. Supplied with 17 & 19mm adaptors

MERLIN S350K

S350

New Merlin kit for stage 3 repair

Armature stroke test unit c/w 3 adaptor cables

(pilot valve replacement) on all Bosch common rail injectors including:-

T016T016- 850

Digital dial indicator 12.5/0.001mm Range: 12.500 mm Resolution: 0.001 mm

CRI 2.1 AND CRIN 1, 2 & 3

T021T021- 957

Pin for T016-850 & T021-956

T021T021- 959

T016T016- 852

Insulation Tester for pre-checking

Digital External Micrometer Range: 0-25mm Resolution: 0.001mm

T016T016- 848

T016T016- 851

40x Magnifier

Tweezers for steel ball

T021T021- 958

All parts are available separately

Vacuum pen for steel ball

FOR MORE INFORMATION PLEASE CALL 01772 694180

S3000 Common Rail Test System

TEST DATA Injector Designation:- 0 445 110 002

Testing Prerequisites Mount Suitable Test Pump

Type Designation:- CR/IPS19/ZEREK10S Test Oil Specification- ISO 4113 Manufacturer I.D.:- FIAT 46472233 Test Oil Temperature- 40 C Engine:- 182 B 4000 1.9 JTD Solenoid Resistance @ 20°C - 600 m 

Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000

Max Back Leak Mm3st/ccmin

Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

50-55

<35.0/55.0

Max Fuel

400

250

700

9.0-10.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I

Start of Injection (S.O.I) Stop the test bench. Reduce rail pressure to zero, remove fuel connection, close cover and SLOWLY increase pressure as per test. Note:When calibrating more than one injector of the same number ensure that all flow rates are matched through the set.




Type Designation:- CR/IPS19/ZEREK10S Test Oil Specification- ISO 4113 Manufacturer I.D.:- FIAT 46472233 Test Oil Temperature- 40 C Engine:- 182 B 4000 1.9 JTD Solenoid Resistance @ 20°C - 600 m 

Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

50-55

<35.0/55.0

Max Fuel

400

250

700

9.0-10.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I

Start of Injection (S.O.I) Stop the test bench. Reduce rail pressure to zero, remove fuel connection, close cover and SLOWLY increase pressure as per test. Note:When calibrating more than one injector of the same number ensure that all flow rates are matched through the set.




Type Designation:- CR/IPS19/ZERAK10S Test Oil Specification- ISO 4113 Manufacturer I.D.:- DB 611 070 05 87 Test Oil Temperature- 40 C Engine:- OM611-961/980 Solenoid Resistance @ 20°C - 600 m 

Remove all washers from injectors Fit Injectors to Injector rack. Attach cables T031-3201 and metering pipes to injectors. Close protective cover. Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

73-77

<35.0/55.0

Max Fuel

400

250

700

14.0-15.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I

Start of Injection Stop Test Bench. Reduce Rail Pressure on S3000 to Zero. Remove Fuel Connection T031-3052. Close Protective cover. Run Test Bench to 400RPM. Increase Rail pressure slowly until atomised fuel can just be seen emitting from nozzle holes. Rail pressure should be 150-200BAR. 150-200BAR. Note:When calibrating more than one injector of the same number ensure that all flow rates are matched through the set.


TEST DATA Injector Designation:- 0 445 110 015 0 986 435 005 Type Designation:- CR/IPS19/ZEREAK20S

Testing Prerequisites Mount Suitable Test Pump Test Oil Specification- ISO 4113

Manufacturer I.D.:- DB 668 070 02 87 Test Oil Temperature- 40 C Engine:- OM668-941 Solenoid Resistance @ 20°C - 600 m 


Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

52-57

<35.0/55.0

Max Fuel

400

250

700

11.0-12.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I

Start of Injection Stop Test Bench. Reduce Rail Pressure on S3000 to Zero. Remove Fuel Connection T031-3052. Close Protective cover. Run Test Bench to 400RPM. Increase Rail pressure slowly until atomised fuel can just be seen emitting from nozzle holes. Rail pressure should be 150-200BAR. Note:When calibrating more than one injector of the same number ensure that all flow rates are matched through the set.



Testing Prerequisites

Type Designation:- CR/IPS19/ZERAK10S

Mount Suitable Test Pump

Manufacturer I.D.:- FIAT 46547897

Test Oil Specification- ISO 4113

Engine:- 188 A 2.000 1.9JTD

Test Oil Temperature- 40 C


Rail Pressure BAR

Pulse Width

Delivery cc/1000


Commen ts

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

60-65

<35.0/55.0

Max Fuel

400

250

700

12.0-13.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I



TEST DATA Injector Designation:- 0 445 110 021 0 986 435 007 Type Designation:- CR/IPS19/ZEREK10S


Manufacturer I.D.:- RENAULT 7700 107 165 Test Oil Temperature- 40 C Engine:- F9Q 1.9DCi Solenoid Resistance @ 20°C - 600 m 


Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

64-69

<35.0/55.0

Max Fuel

400

250

700

9.0-10.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Manufacturer I.D.:- DB 611 070 06 87 Test Oil Temperature- 40 C Engine:- OM611-961 611-981 Solenoid Resistance @ 20°C - 600 m 


Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

65-70

<35.0/55.0

Max Fuel

400

250

700

13.0-14.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:- CR/IFS17/ZERAK10S Test Oil Specification- ISO 4113 Manufacturer I.D.:- BMW 13 53 7 785 437 Test Oil Temperature- 40 C Engine:- 30 6 D1 3.0D Solenoid Resistance @ 20°C - 600 m 


Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

61-66

<35.0/55.0

Max Fuel

400

250

700

5.0-7.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I



TEST DATA Injector Designation:- 0 445 110 030 0 986 435 011 Type Designation:- CR/IFS17/ZERAK10S


Manufacturer I.D.:- BMW 13 53 2 354 045 Test Oil Temperature- 40 C Engine:- 30 4 D1 2.0D Solenoid Resistance @ 20°C - 600 m 


Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

55-60

<35.0/55.0

Max Fuel

400

250

700

8.0-9.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Manufacturer I.D.:- DB 613 070 01 87 Test Oil Temperature- 40 C Engine:- OM611.981 OM611.987 Solenoid Resistance @ 20°C - 600 m 


Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

71-76

<35.0/55.0

Max Fuel

400

250

700

12.0-13.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:- CR/IFS17/ZEREW10S Test Oil Specification- ISO 4113 Manufacturer I.D.:- PSA 96533448 Test Oil Temperature- 40 C Engine:- PSA2.2HDi 4HX Solenoid Resistance @ 20°C - 600 m 

Remove all washers from injectors Fit Injectors to Injector rack. Attach cables T031-3201 and metering pipes to injectors. Close protective cover.

Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

62-66

<35.0/55.0

Max Fuel

400

250

700

11.0-12.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I



TEST DATA

    

INJECTOR DATA

TEST CONDITIONS

PART No:

0 445 110 038 (0 986 435 016)

TEST PUMP:

SUITABLE CR PUMP

TYPE:

CR/IFS17/ZEREK10S

TEST OIL:

ISO 4113

O.E.M. REF: RENAULT 8200 010 074

TEST OIL TEMP:

40°C

ENGINE:

SOLENOID RESISTANCE @ 20°C - 600m

G9T-710

Remove all washers from injectors. Fit injectors to rack. Fit injector pipe. Attach injector cables T031-3003. Close protective cover.

Pump Speed RPM

Rail Pressure BAR

Pulse Width

1000

1000

1500

Max Back Leak

Delivery cc/1000

cc/1000

cc/min

Comments

700

N/A

-

-

Purge System & Check for Leaks

1350

900

76-78

<35.0

<55.0

Max Fuel

400

250

700

8-9

<20.0

<9.0

Idle

2000

1350

Run pump only

N/A

<12.5

<25.0

Seat Test

400

150-250

700

N/A

-

-

S.O.I

400

400

60

0.2-3.0

-

-

Pre Injection

Start of Injection 1) Stop test bench. 2) Reduce rail pressure on S3000 to zero. 3) Remove fuel connection. 4) Close protective cover. 5) Run test bench to 400RPM and increase rail pressure slowly until atomised fuel can just be seen emitting from nozzle holes when rail pressure should be 150-200BAR. Note:When calibrating more than one injector of the same number ensure that all flow rates are matched through the set.




Manufacturer I.D.:- PSA 96375360/1980-72 Test Oil Temperature- 40 C Engine:- 2.0 HDi Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

57-60

<35.0/55.0

Max Fuel

400

250

700

10.0-11.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:- CR/IFS17/ZEREK10S Test Oil Specification- ISO 4113 Manufacturer I.D.:- BMW 13 53 778 984 Test Oil Temperature- 40 C Engine:- 30 6 D1 Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

70-72

<35.0/55.0

Max Fuel

400

250

700

8.0-9.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:- CR/IFS17/ERAK10S


Manufacturer I.D.:- BMW 13 53 7 785 574


Engine:- 25 6D1

Test Oil Temperature- 40 C Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

55-60

<35.0/55.0

Max Fuel

400

250

700

7.0-9.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:- CR/IFS17/ZERAK10S


Manufacturer I.D.:- BMW 1353 7 785 983


Engine:-

Test Oil Temperature- 40 C


Rail Pressure BAR

Pulse Width

Delivery cc/1000

Comments

1000

1000

1200

2000

1500

1200

N/A

Check for Leaks

1500

1350

900

53.0-57.0

Max Fuel

400

250

700

6.0-8.0

Idle

1500

1350

900

<35

Max Back leakage

2000

1350

Run pump only

<12.5

Max Back leakage

400

150-200

700

-

S.O.I

Purge System





Type Designation:- CR/IPL19/ZERAK20S Test Oil Specification- ISO 4113 Manufacturer I.D.:- DB 611 070 11 87 Test Oil Temperature- 40 C Engine:- OM646-951/961

Remove all washers from injectors Fit Injectors to Injector rack. Attach cables T031-3201and metering pipes to injectors. Close protective cover.

Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

73-77

<35.0/55.0

Max Fuel

400

250

700

14.0-15.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:- CR/IPS17/ZERAK10S Test Oil Specification- ISO 4113 Manufacturer I.D.:- PSA 1980-78 Test Oil Temperature- 40 C Engine:- RHW 2.0HDi 16v Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

55-60

<35.0/55.0

Max Fuel

400

250

700

11.0-12.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:- CR/IPL19/ZERAK10S Test Oil Specification- ISO 4113 Manufacturer I.D.:- VM 1506 2036F Test Oil Temperature- 40 C Engine:- 2.5CRD


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

80-83

<35.0/55.0

Max Fuel

400

250

700

11.5-12.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I

Start of Injection Stop Test Bench. Reduce Rail Pressure on S3000 to Zero. Remove Fuel Connection T016-3052 Close Protective cover. Run Test Bench to 400RPM. Increase Rail pressure slowly until atomised fuel can just be seen emitting from nozzle holes. Rail pressure should be 150-200BAR. Note:When calibrating more than one injector of the same number ensure that all flow rates are matched through the set.




Manufacturer I.D.:- PSA 96400887 Test Oil Temperature- 40 C Engine:- PSA 2.0HDi RHY Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

60-64

<35.0/55.0

Max Fuel

400

250

700

13.0-14.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:- CR/IPS17/ZERAK10S Test Oil Specification- ISO 4113 Manufacturer I.D.:- RENAULT 8200010075 Test Oil Temperature- 40 C Engine:- 1.9 DCi

Solenoid Resistance @ 20°C - 600 m 


Rail Pressure BAR

Pulse Width

Delivery cc/1000

Comments

1000

1000

1200

2000

1500

1200

N/A

Check for Leaks

1500

1350

900

55-60

Max Fuel

400

250

700

10.0-12.0

Idle

1500

1350

900

<35

Max Back leakage

2000

1350

Run pump only

<12.5

Max Back leakage

400

150-200

700

0.01-0.1

S.O.I

Purge System



TEST DATA Injector Designation:- 0 445 110 064 0 445 110 101 Type Designation:- CR/IPL17/ZERAK10S


Manufacturer I.D.:- HYUNDAI 33800-27000 Test Oil Temperature- 40 C Engine:- D3EA/D4EA Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

65-68

<35.0/55.0

Max Fuel

400

250

700

10.0-12.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:- CR/IPS19/ZERAK10S Test Oil Specification- ISO 4113 Manufacturer I.D.:- FIAT 46787376 Test Oil Temperature- 40 C Engine:- 182 B 9.000/ 186 A 6.000 1.9JTD Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

<35.0/55.0

Max Fuel

400

250

700

77-80 10.0-11.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:- CR/IPS19/ZERAK10S Test Oil Specification- ISO 4113 Manufacturer I.D.:- DB 611 070 08 87 Test Oil Temperature- 40 C Engine:- OM611-981/OM611-987 Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

72-75

<35.0/55.0

Max Fuel

400

250

700

14.0-15.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I



TEST DATA Injector Designation:- 0 445 110 069 0 445 110 070 Type Designation:- CR/IPS19/ZERAK10S


Manufacturer I.D.:- 611 070 08 07 Test Oil Temperature- 40 C Engine:- OM611.981 / 987 Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

72-75

<35.0/55.0

Max Fuel

400

250

700

14.0-15.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I







Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

64-68

<35.0/55.0

Max Fuel

400

250

700

12.0-13.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I



TEST DATA Injector Designation:- 0 445 110 075 0 986 435 076 Type Designation:- CR/IPL20/ZEREAK20S


Manufacturer I.D.:- PSA 96386523 Test Oil Temperature- 40 C Engine:- 8HX / 8HZ Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

43-47

<35.0/55.0

Max Fuel

400

250

700

10.0-11.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Manufacturer I.D.:- PSA 96533448 Test Oil Temperature- 40 C Engine:- PSA2.0HDi RHS/RHY Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

60-64

<35.0/55.0

Max Fuel

400

250

700

13.0-14.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:- CR/IFS19/ZERAK20S Test Oil Specification- ISO 4113 Manufacturer I.D.:- VOLVO 8658350 Test Oil Temperature- 40 C Engine:- D5244T Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

69-71

<35.0/55.0

Max Fuel

400

250

700

9.0-10.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I



TEST DATA Injector Designation:- 0 445 110 080 0 986 435 084 Type Designation:- CR/IFL17/ZEREAK20S


Manufacturer I.D.:- BMW 13 53 7 787 234 Test Oil Temperature- 40 C Engine:- 20 4 D4 / 30 6 D2 Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

80-84

<35.0/55.0

Max Fuel

400

250

700

14.5-15.5

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:Test Oil Specification- ISO 4113 Manufacturer I.D.:Test Oil Temperature- 40 C Engine:Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

84.0-87.0

<35.0/55.0

Max Fuel

400

250

700

8.0-10.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:- CR/IPL17/ZERAK10S Test Oil Specification- ISO 4113 Manufacturer I.D.:- FIAT 55184536 Test Oil Temperature- 40 C Engine:- 1.3JTD /OPEL 1.3CDTI Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

<35.0/55.0

Max Fuel

400

250

700

65-70 8.0-10.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:- CR/IFL19/ZERAK10S Test Oil Specification- ISO 4113 Manufacturer I.D.:- RENAULT 8200084534 Test Oil Temperature- 40 C Engine:- REN 2.2 DCi 110KW G9T-742 Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

68-73

<35.0/55.0

Max Fuel

400

250

700

11.5-12.5

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:- CR/IFS19/ZERAK10S Test Oil Specification- ISO 4113 Manufacturer I.D.:- RENAULT 8200101135 Test Oil Temperature- 40 C Engine:- REN 1.9 DCi

OPEL 1.9 DTi Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

77-80

<35.0/55.0

Max Fuel

400

250

700

11.0-12.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I







Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

56-60

<35.0/55.0

Max Fuel

400

250

700

14.0-15.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:- CR/IPL19/ZERAK10S Test Oil Specification- ISO 4113 Manufacturer I.D.:- HYUNDAI 33800-4A000 Test Oil Temperature- 40 C Engine:- D4CB 2.5CRDI Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Wi dt h

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

78-84

<35.0/55.0

Max Fuel

400

250

700

5.5-7.5

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I







Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

67-71

<35.0/55.0

Max Fuel

400

250

700

11.0-12.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Manufacturer I.D.:- DB 613 070 05 87 Test Oil Temperature- 40 C Engine:- OM611-981 / OM611-987 Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

75-78

<35.0/55.0

Max Fuel

400

250

700

9.0-10.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:- CR/IPS19/ZEREAK10S Test Oil Specification- ISO 4113 Manufacturer I.D.:- OM612.965 Test Oil Temperature- 40 C Engine:- MB Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

70-75

<35.0/55.0

Max Fuel

400

250

700

10.0-12.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:- CR/IPS19/ZEREAK10S Test Oil Specification- ISO 4113 Manufacturer I.D.:- OM612.965 Test Oil Temperature- 40 C Engine:- MB Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

70-75

<35.0/55.0

Max Fuel

400

250

700

10.0-12.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I







Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

67-72

<35.0/55.0

Max Fuel

400

250

700

11.0-12.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:- CR/IPL17/ERAK10S Test Oil Specification- ISO 4113 Manufacturer I.D.:- HYUNDAI 33800-27000 Test Oil Temperature- 40 C Engine:- D3EA/D4EA Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

67-72

<35.0/55.0

Max Fuel

400

250

700

10.5-11.5

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:- CR/IFS19/ERAK10S Test Oil Specification- ISO 4113 Manufacturer I.D.:- RENAULT 8200 112 289 Test Oil Temperature- 40 C Engine:- G9T-722 / G9T-750 2.2DCi Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

57-62

<35.0/55.0

Max Fuel

400

250

700

10.0-11.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:- CR/IPS19/ZEREAK10S Test Oil Specification- ISO 4113 Manufacturer I.D.:- DB 611 070 14 87 Test Oil Temperature- 40 C Engine:- OM611-981 OM644-987 Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

73-77

<35.0/55.0

Max Fuel

400

250

700

13.0-14.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Manufacturer I.D.:- DB 611 070 16 87 Test Oil Temperature- 40 C Engine:- OM611-981 OM644-987 Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

73-77

<35.0/55.0

Max Fuel

400

250

700

13.0-14.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Manufacturer I.D.:- RENAULT 8200 100 272 Test Oil Temperature- 40 C Engine:- 1.9 DCi Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

64-67

<35.0/55.0

Max Fuel

400

250

700

10.0-11.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:- CR/IPL17/ZERAK10S Test Oil Specification- ISO 4113 Manufacturer I.D.:- Fiat 55192534 Test Oil Temperature- 40 C Engine:- 192 B / 537 A Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

85-90

<35.0/55.0

Max Fuel

400

250

700

9.0-10.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:- CR/IPS19/ZERAK10S Test Oil Specification- ISO 4113 Manufacturer I.D.:- FIAT 55184535 Test Oil Temperature- 40 C Engine:- 1.9JTD 8V Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

85-90

<35.0/55.0

Max Fuel

400

250

700

8.5-9.5

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:- CR/IFS19/ZERAK10S Test Oil Specification- ISO 4113 Manufacturer I.D.:- VW 057130276H Test Oil Temperature- 40 C Engine:- AKF3.3TDi Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

<35.0/55.0

Max Fuel

400

250

700

62-67 10.0-11.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I







Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

56-60

<35.0/55.0

Max Fuel

400

250

700

10.0-12.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:- CR/IPL17/ERAK20S Test Oil Specification- ISO 4113 Manufacturer I.D.:- OPEL 97300091 Test Oil Temperature- 40 C Engine:- Z17DTL Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

50-55

<35.0/55.0

Max Fuel

400

250

700

15.0-16.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:- CR/IPS19/ZERAK10S Test Oil Specification- ISO 4113 Manufacturer I.D.:- FIAT 55187290 Test Oil Temperature- 40 C Engine:- 1.9JTD 8V Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

80-85

<35.0/55.0

Max Fuel

400

250

700

10.0-11.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Manufacturer I.D.:- DB 613 070 03 87 Test Oil Temperature- 40 C Engine:- OM611-962 / OM612-962 Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

70-72

<35.0/55.0

Max Fuel

400

250

700

9.0-10.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:- CR/IFL19/ZEREAK10S Test Oil Specification- ISO 4113 Manufacturer I.D.:- MWM 94 070 46 4 0024 Test Oil Temperature- 40 C Engine:Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

80-85

<35.0/55.0

Max Fuel

400

250

700

9.0-10.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:- CR/IFS17/ZEREK10S Test Oil Specification- ISO 4113 Manufacturer I.D.:- BMW 13 53 7 789 573 Test Oil Temperature- 40 C Engine:Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

52.5-57.5

<35.0/55.0

Max Fuel

400

250

700

9.0-10.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I



TEST DATA

    

INJECTOR DATA

TEST CONDITIONS

PART No:

0 445 110 131

TEST PUMP:

SUITABLE CR PUMP

TYPE:

CR/IPS17/ZEREK10S

TEST OIL:

ISO 4113

EXCHANGE:

-

TEST OIL TEMP:

40°C

O.E.M. REF:

BMW 13 53 7 787 234


ENGINE:

30 6 D2 3.0d 110/150/160 KW


Pump Speed RPM

Rail Pressure BAR

Pulse Width

1000

1000

700

N/A

1500

1350

900

105-115

400

250

700

2000

1350

400

150-250

Delivery cc/1000

Max Back Leak cc/1000

Comments

cc/min -


<35.0

55.0

Max Fuel

6-10

<20.0

9.0

Run pump only

N/A

<12.5

25.0

Seat Test

700

N/A

-

-

S.O.I

-

Idle

Start of Injection 1) Stop test bench. 2) Reduce rail pressure on S3000 to zero. 3) Remove fuel connection T031-3052. 4) Close protective cover. 5) Run test bench to 400RPM and increase rail pressure slowly until atomised fuel can just be seen emitting from nozzle holes when rail pressure should be 150-200BAR. Note:When calibrating more than one injector of the same number ensure that all flow rates are matched through the set.




Manufacturer I.D.:- PSA 96487862 Test Oil Temperature- 40 C Engine:- 1.4HDi 8HX/8HZ Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

41-45

<35.0/55.0

Max Fuel

400

250

700

11.0-12.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I

Stop Test Bench. Reduce Rail Pressure on S3000 to Zero. Remove Fuel Connection T031-3052. Close Protective cover. Run Test Bench to 400RPM. Increase Rail pressure slowly until atomised fuel can just be seen emitting from nozzle holes. Rail pressure should be 150-200BAR.

Note:When calibrating more than one injector of the same number ensure that all flow rates are matched through the set.




Type Designation:- CR/IFL17/ZEREK20S Test Oil Specification- ISO 4113 Manufacturer I.D.:- FORD 3M5Q 9F593 CA Test Oil Temperature- 40 C Engine:- 1.6 TDCI Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

47-50

<35.0/55.0

Max Fuel

400

250

700

5.0-6.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I



TEST DATA Injector Designation:- 0 445 110 139/140


Type Designation:- CR/IPS19/ZEREAK20S Test Oil Specification- ISO 4113 Manufacturer I.D.:- DB 646 070 02 87 Test Oil Temperature- 40 C Engine:- OM646-982 Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

81-86

<35.0/55.0

Max Fuel

400

250

700

11.5-12.5

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:- CR/IPS19/ZERAK10S Test Oil Specification- ISO 4113 Manufacturer I.D.:- RENAULT 8200146357 Test Oil Temperature- 40 C Engine:- G9U-724 / G9U-754

2.5DCi Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

92-95

<35.0/55.0

Max Fuel

400

250

700

10.0-11.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Manufacturer I.D.:- RENAULT 8200 238 528 Test Oil Temperature- 40 C Engine:- F9Q 820 Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

64-69

<35.0/55.0

Max Fuel

400

250

700

9.0-10.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:- CR/IFL17/ZEREAK20S Test Oil Specification- ISO 4113 Manufacturer I.D.:- BMW 13 53 7 790 630 Test Oil Temperature- 40 C Engine:- 20 4 D 4 1.8D Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

55-60

<35.0/55.0

Max Fuel

400

250

700

5.0-7.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I



TEST DATA

    

INJECTOR DATA

TEST CONDITIONS

PART No:

0 445 110 156 (155)

TEST PUMP:

SUITABLE CR PUMP

TYPE:

CR/IPS19/ZERES20S

TEST OIL:

ISO 4113

O.E.M. REF: MERCEDES BENZ

TEST OIL TEMP:

40°C

ENGINE:


OM646.951/961 + VARIOUS


Pump Speed RPM

Rail Pressure BAR

Pulse Width

1000

1000

1500

Max Back Leak

Delivery cc/1000

cc/1000

cc/min

700

N/A

-

-


1350

900

70-75

<35.0

<55.0

Max Fuel

400

250

700

8-10

<20.0

<9.0

Idle

2000

1350

Run pump only

N/A

<12.5

<25.0

Seat Test

400

150-250

700

N/A

-

S.O.I

-

Comments





Type Designation:- CR/IFL19/ZEREAK20S Test Oil Specification- ISO 4113 Manufacturer I.D.:- VW 057 130 277 L Test Oil Temperature- 40 C Engine:- ASE 4.0 TDI Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

75.0-80.0

<35.0/55.0

Max Fuel

400

250

700

8.0-10.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:- CR/IPL17/ZEREAK20S Test Oil Specification- ISO 4113 Manufacturer I.D.:- OPEL 55192739 Test Oil Temperature- 40 C Engine:- Z19 DTH Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

95-99

<35.0/55.0

Max Fuel

400

250

700

8.0-9.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I



TEST DATA

    

INJECTOR DATA

TEST CONDITIONS

PART No:

0 445 110 161

TEST PUMP:

SUITABLE CR PUMP

TYPE:

CR/IFL17/ZEREA20S

TEST OIL:

ISO 4113

EXCHANGE:

0 986 435 091

TEST OIL TEMP:

40°C

O.E.M. REF:

BMW


ENGINE:

204D4, 306D2


Pump Speed RPM

Rail Pressure BAR

Pulse Width

1000

1000

700

N/A

1500

1350

900

97-103

400

250

700

2000

1350

400

150-250

Delivery cc/1000


Comments

cc/min -


<35.0

55.0

Max Fuel

4-7

<20.0

9.0

Run pump only

N/A

<12.5

25.0

Seat Test

700

N/A

-

-

S.O.I

-

Idle





Type Designation:- CR/IPL19/ZEREK20S Test Oil Specification- ISO 4113 Manufacturer I.D.:- VAUXHALL/OPEL Test Oil Temperature- 40 C Engine:- 1.9 CDTI Solenoid Resistance @ 20°C - 600 m 


Rail Pressure BAR

Pulse Width

Delivery cc/1000

Comments

1000

1000

1200

2000

1500

1200

N/A

Check for Leaks

1500

1350

900

80-85

Max Fuel

400

250

700

3.0-6.0

Idle

1500

1350

900

<35

Max Back leakage

2000

1350

Run pump only

<12.5

Max Back leakage

400

150-200

700

0.01-0.1

S.O.I

Purge System





Type Designation:- CR/IPL17/ZEREK20S Test Oil Specification- ISO 4113 Manufacturer I.D.:- NISSAN 16600 DB 000 Test Oil Temperature- 40 C Engine:- 1.6 HDi Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

95-100

<35.0/55.0

Max Fuel

400

250

700

6.0-7.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I



TEST DATA

    

INJECTOR DATA

TEST CONDITIONS

PART No:

0 445 110 169

TEST PUMP:

SUITABLE CR PUMP

TYPE:

CR/IPL17/ZEREK20S

TEST OIL:

ISO 4113

EXCHANGE:

-

TEST OIL TEMP:

40°C

O.E.M. REF:

RENAULT 3.0L


ENGINE:

-


Pump Speed RPM

Rail Pressure BAR

Pulse Width

1000

1000

700

N/A

1500

1350

900

112-118

400

250

700

2000

1350

400

150-250

Delivery cc/1000


Comments

cc/min -


<35.0

55.0

Max Fuel

6-9

<20.0

9.0

Run pump only

N/A

<12.5

25.0

Seat Test

700

N/A

-

-

S.O.I

-

Idle



TEST DATA

    

INJECTOR DATA

TEST CONDITIONS

PART No:

0 445 110 174

TEST PUMP:

SUITABLE CR PUMP

TYPE:

CR/IPL21/ZERES20S

TEST OIL:

ISO 4113

O.E.M. REF: OPEL

TEST OIL TEMP:

40°C

ENGINE:


1.7 CDTi


Pump Speed RPM

Rail Pressure BAR

Pulse Width

1000

1000

1500

Max Back Leak

Delivery cc/1000

cc/1000

cc/min

700

N/A

-

-


1350

900

54-60

<35.0

<55.0

Max Fuel

400

250

700

9-11

<20.0

<9.0

Idle

2000

1350

Run pump only

N/A

<12.5

<25.0

Seat Test

400

150-250

700

N/A

-

S.O.I

-

Comments





Type Designation:- CR/IPl17/ZEREK20S Test Oil Specification- ISO 4113 Manufacturer I.D.:- OPEL 897 363 812 Test Oil Temperature- 40 C Engine:- OM648 Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for

1500

1350

900

58-64

<35.0/55.0

Max Fuel

400

250

700

10.0-11.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:- CR/IPS19/ZEREAK20S Test Oil Specification- ISO 4113 Manufacturer I.D.:- DB 648 070 02 87 Test Oil Temperature- 40 C Engine:- OM648 Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

64-70

<35.0/55.0

Max Fuel

400

250

700

10.0-12.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:- CR/IPL17/ZEREK20S Test Oil Specification- ISO 4113 Manufacturer I.D.:- OPEL 93184178 Test Oil Temperature- 40 C Engine:- Z13 DTH Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

68-72

<35.0/55.0

Max Fuel

400

250

700

7.0-9.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:- CR/IPL19/ZEREK10S Test Oil Specification- ISO 4113 Manufacturer I.D.:- HYUNDAI 33800 4A100 Test Oil Temperature- 40 C Engine:- D4CB 2.5Lt Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

88.0-93.0

<35.0/55.0

Max Fuel

400

250

700

8.0-10-0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:- CR/IPL17/ZEREK20S Test Oil Specification- ISO 4113 Manufacturer I.D.:- FIAT 55197875 Test Oil Temperature- 40 C Engine:- 1.3JTD 8V Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

70-75

<35.0/55.0

Max Fuel

400

250

700

11.0-12.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:- CR/IFS17/ZERAK20S Test Oil Specification- ISO 4113 Manufacturer I.D.:- PSA 1980-H3 Test Oil Temperature- 40 C Engine:- 1.6 HDi - FORD 1.6 TDCi Solenoid Resistance @ 20°C - 600 m 


Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

52-55

<35.0/55.0

Max Fuel

400

250

700

8.0-9.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Manufacturer I.D.:- DB 611 070 16 87 Test Oil Temperature- 40 C Engine:- OM611-981 OM644-987 Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

73-77

<35.0/55.0

Max Fuel

400

250

700

13.0-14.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Manufacturer I.D.:- 647 070 00 87 Test Oil Temperature- 40 C Engine:- OM646.982 Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

73-76

<35.0/55.0

Max Fuel

400

250

700

12.0-13.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I



TEST DATA

    

INJECTOR DATA

TEST CONDITIONS CONDITIONS

PART No:

0 445 110 201 / 202

TEST PUMP:

SUITABLE CR PUMP

TYPE:

CR/IPS19/ZEREAK10S

TEST OIL:

ISO 4113

O.E.M. REF:

MERCEDES BENZ

TEST OIL TEMP:

40°C

ENGINE:

2.2L



Pump Speed RPM

Rail Pressure BAR

Pulse Width

1000

1000

700

N/A

1500

1350

900

68-72

400

250

700

2000

1350

400

150-250

Delivery cc/1000


Comments

cc/min -


<35.0

55 55.0

Max Fuel

8-10

<20.0

9.0

Run pump only

N/A

<12.5

25.0

Seat Test

700

N/A

-

-

S.O.I

-

Idle

Start of Injection 1) Stop Stop test test benc bench. h. 2) Reduce Reduce rail rail pre pressu ssure re on S3000 S3000 to to zero. zero. 3) Remove Remove fue fuell conne connecti ction on T031T031-305 3052. 2. 4) Clos Close e prot protec ecti tive ve cov cover er.. 5) Run test bench to 400RPM and increase increase rail pressure pressure slowly until atomised atomised fuel fuel can just just be seen emitting from nozzle holes when rail pressure should shoul d be 150-200BAR. Note:When calibrating more than one injector of the same number ensure that all flow rates are matched through the set.




Type Designation:- CR/IPS19/ZEREAK10S Test Oil Specification- ISO 4113 Manufacturer I.D.:- DB 613 070 09 87 Test Oil Temperature- 40 C Engine:Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

68-74

<35.0/55.0

Max Fuel

400

250

700

8.0-9.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I



TEST DATA

    

INJECTOR DATA

TEST CONDITIONS

PART No:

0 445 110 213

TEST PUMP:

SUITABLE CR PUMP

TYPE:

CR/IPL17/ZERAK20S

TEST OIL:

ISO 4113

EXCHANGE:

-

TEST OIL TEMP:

40°C

O.E.M. REF:

FIAT 55192740


ENGINE:

939 A 3000 2.4JTD 20V


Pump Speed RPM

Rail Pressure BAR

Pulse Width

1000

1000

700

N/A

1500

1350

900

108-113

400

250

700

2000

1350

400

150-250

Delivery cc/1000


Comments

cc/min -


<35.0

55.0

Max Fuel

5-8

<20.0

9.0

Run pump only

N/A

<12.5

25.0

Seat Test

700

N/A

-

-

S.O.I

-

Idle



TEST DATA

    

INJECTOR DATA

TEST CONDITIONS

PART No:

0 445 110 215

TEST PUMP:

SUITABLE CR PUMP

TYPE:

CR/IPS17/ZEREK20S

TEST OIL:

ISO 4113

EXCHANGE:

-

TEST OIL TEMP:

40°C

O.E.M. REF:

23670-33030


ENGINE:

TOYOTA


Pump Speed RPM

Rail Pressure BAR

Pulse Width

1000

1000

700

N/A

1500

1350

900

44-48

400

250

700

2000

1350

400

150-250

Delivery cc/1000


Comments

cc/min -


<35.0

55.0

Max Fuel

4-6

<20.0

9.0

Run pump only

N/A

<12.5

25.0

Seat Test

700

N/A

-

-

S.O.I

-

Idle





Type Designation:- CR/IFL17/ZEREAK20S Test Oil Specification- ISO 4113 Manufacturer I.D.:- BMW 13 53 7793836 Test Oil Temperature- 40 C Engine:- 30 6 D2 / 20 4 D4 Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

100-105

<35.0/55.0

Max Fuel

400

250

700

8.0-9.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I



TEST DATA

    

INJECTOR DATA

TEST CONDITIONS

PART No:

0 445 110 230

TEST PUMP:

SUITABLE CR PUMP

TYPE:

CR/IPL19/ZEREK20S

TEST OIL:

ISO 4113

O.E.M. REF:

RENAULT/SUZUKI

TEST OIL TEMP:

40°C

ENGINE:

1.9L, F9Q



Pump Speed RPM

Rail Pressure BAR

Pulse Width

1000

1000

700

N/A

1500

1350

900

72-77

400

250

700

2000

1350

400

150-250

Delivery cc/1000


Comments

cc/min -


<35.0

55.0

Max Fuel

6-9

<20.0

9.0

Run pump only

N/A

<12.5

25.0

Seat Test

700

N/A

-

-

S.O.I

-

Idle





Type Designation:- CR/IPl19/ZERAK20S Test Oil Specification- ISO 4113 Manufacturer I.D.:- DB 646 070 07 87 Test Oil Temperature- 40 C Engine:- OM646-966 Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000

Max Back Leak

Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

50-55

<35.0/55.0

Max Fuel

400

250

700

10.0-11.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:- CR/IFL17/ZEREK20S Test Oil Specification- ISO 4113 Manufacturer I.D.:- PSA 1980 H2 Test Oil Temperature- 40 C Engine:- 9HX 1.6 HDi Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

47-50

<35.0/55.0

Max Fuel

400

250

700

9.0-1.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:- CR/IPL17/ZEREK20S Test Oil Specification- ISO 4113 Manufacturer I.D.:- FIAT/OPEL 55198218 Test Oil Temperature- 40 C Engine:- 1.9 CDTI 150 HP Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

95-100

<35.0/55.0

Max Fuel

400

250

700

7.0-9.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I



TEST DATA

    

INJECTOR DATA

TEST CONDITIONS

PART No:

0 445 110 248

TEST PUMP:

SUITABLE CR PUMP

TYPE:

CR/IPL21/ZERES20S

TEST OIL:

ISO 4113

O.E.M. REF: IVECO 504088823

TEST OIL TEMP:

40°C

ENGINE:


-


Pump Speed RPM

Rail Pressure BAR

Pulse Width

1000

1000

1500

Max Back Leak

Delivery cc/1000

Comments

cc/1000

cc/min

700

N/A

-

-


1350

900

102-108

<35.0

<55.0

Max Fuel

400

250

700

5-7

<20.0

<9.0

Idle

2000

1350

Run pump only

N/A

<12.5

<25.0

Seat Test

400

150-250

700

N/A

-

-

S.O.I

400

400

60

0.2-3.0

-

-

Pre Injection



TEST DATA

    

INJECTOR DATA

TEST CONDITIONS

PART No:

0 445 110 251

TEST PUMP:

SUITABLE CR PUMP

TYPE:

CR/IPL21/ZEREZ20S

TEST OIL:

ISO 4113

O.E.M. REF: IVECO 504088823

TEST OIL TEMP:

40°C

ENGINE:


-


Pump Speed RPM

Rail Pressure BAR

Pulse Width

1000

1000

1500

Max Back Leak

Delivery cc/1000

Comments

cc/1000

cc/min

700

N/A

-

-


1350

900

77-82

<35.0

<55.0

Max Fuel

400

250

700

8-10

<20.0

<9.0

Idle

2000

1350

Run pump only

N/A

<12.5

<25.0

Seat Test

400

150-250

700

N/A

-

-

S.O.I

-

-

-

-

-

-

Pre Injection





Type Designation:- CR/IFL17/ZEREK20S Test Oil Specification- ISO 4113 Manufacturer I.D.:- FIAT 46472233 Test Oil Temperature- 40 C Engine:- 182 B 4000 1.9 JTD Solenoid Resistance @ 20°C - 600 m 


Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

50-55

<35.0/55.0

Max Fuel

400

250

700

9.0-10.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:- CR/IPL19/ZEREAK20S Test Oil Specification- ISO 4113 Manufacturer I.D.:- NISSAN Test Oil Temperature- 40 C Engine:- 2.5 Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

95-100

<35.0/55.0

Max Fuel

400

250

700

10.5-12.5

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:- CR/IFS17/ZERAK10S Test Oil Specification- ISO 4113 Manufacturer I.D.:- BMW 13 53 7785 94 Test Oil Temperature- 40 C Engine:- 30 6 D1 Solenoid Resistance @ 20°C - 600 m 


Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

69-72

<35.0/55.0

Max Fuel

400

250

700

8.0-9.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:- CR/IPL19/ZEREK20S Test Oil Specification- ISO 4113 Manufacturer I.D.:-IVECO 5040887755 Test Oil Temperature- 40 C Engine:- FIAE 0481F Daily 2.3 Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

<35.0/55.0

Max Fuel

400

250

700

83-90 6.0-7.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I



TEST DATA

    

INJECTOR DATA

TEST CONDITIONS

PART No:

0 445 110 275

TEST PUMP:

SUITABLE CR PUMP

TYPE:

CR/IPL19/ZEREK20S

TEST OIL:

ISO 4113

O.E.M. REF: HYUNDAI/KIA

TEST OIL TEMP:

40°C

ENGINE:


2.5L


Pump Speed RPM

Rail Pressure BAR

Pulse Width

1000

1000

1500

Max Back Leak

Delivery cc/1000

cc/1000

cc/min

700

N/A

-

-


1350

900

108-112

<35.0

<55.0

Max Fuel

400

250

700

8-10

<20.0

<9.0

Idle

2000

1350

Run pump only

N/A

<12.5

<25.0

Seat Test

400

150-250

700

N/A

-

S.O.I

-

Comments





Type Designation:- CR/IPL17/ZERAK20S Test Oil Specification- ISO 4113 Manufacturer I.D.:- FIAT 55200259 Test Oil Temperature- 40 C Engine:- 939.A.7000 1.9JTD Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

90-95

<35.0/55.0

Max Fuel

400

250

700

10.0-11.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:- CR/IPL19/ZEREK10S Test Oil Specification- ISO 4113 Manufacturer I.D.:- HYUNDAI 33800 4A100 Test Oil Temperature- 40 C Engine:- D4CB 2.5Lt Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

<35.0/55.0

Max Fuel

400

250

700

62-67 5.0-7.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:- CR/IPL19/ZEREK20S Test Oil Specification- ISO 4113 Manufacturer I.D.:- RENAULT 8200606383 Test Oil Temperature- 40 C Engine:Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

100-110

<35.0/55.0

Max Fuel

400

250

700

9.0-10.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I



TEST DATA

    

INJECTOR DATA

TEST CONDITIONS

PART No:

0 445 110 286

TEST PUMP:

SUITABLE CR PUMP

TYPE:

CR/IPL17/ZEREK20S

TEST OIL:

ISO 4113

EXCHANGE:

-

TEST OIL TEMP:

40°C

O.E.M. REF:

-


ENGINE:

-


Pump Speed RPM

Rail Pressure BAR

Pulse Width

1000

1000

700

N/A

1500

1350

900

76-80

400

250

700

2000

1350

400

150-250

Delivery cc/1000


Comments

cc/min -


<35.0

55.0

Max Fuel

9-11

<20.0

9.0

Run pump only

N/A

<12.5

25.0

Seat Test

700

N/A

-

-

S.O.I

-

Idle



TEST DATA

    

INJECTOR DATA

TEST CONDITIONS

PART No:

0 445 110 290 (WAS 126)

TEST PUMP:

SUITABLE CR PUMP

TYPE:

CR/IPL17/ZEREK10S

TEST OIL:

ISO 4113

O.E.M. REF: HYUNDAI / KIA

TEST OIL TEMP:

40°C

ENGINE:


2.0 CRDi


Pump Speed RPM

Rail Pressure BAR

Pulse Width

1000

1000

1500

Max Back Leak

Delivery cc/1000

cc/1000

cc/min

700

N/A

-

-


1350

900

69-75

<35.0

<55.0

Max Fuel

400

250

700

5-8

<20.0

<9.0

Idle

2000

1350

Run pump only

N/A

<12.5

<25.0

Seat Test

400

150-250

700

N/A

-

S.O.I

-

Comments





Type Designation:- CR/IPL19/ZEREK20S Test Oil Specification- ISO 4113 Manufacturer I.D.:-RENAULT 8200606383 Test Oil Temperature- 40 C Engine:Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

<35.0/55.0

Max Fuel

400

250

700

58-62 8.0-10.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I



TEST DATA

    

INJECTOR DATA

TEST CONDITIONS

PART No:

0 445 110 297

TEST PUMP:

SUITABLE CR PUMP

TYPE:

CR/IFL17/ZEREK20S

TEST OIL:

ISO 4113

EXCHANGE:

0 986 435 150

TEST OIL TEMP:

40°C

O.E.M. REF:

PEUGEOT/CITROEN


ENGINE:

1.6 HDi


Pump Speed RPM

Rail Pressure BAR

Pulse Width

1000

1000

700

N/A

1500

1350

900

68-72

400

250

700

2000

1350

400

150-250

Delivery cc/1000


Comments

cc/min -


<35.0

55.0

Max Fuel

6-8

<20.0

9.0

Run pump only

N/A

<12.5

25.0

Seat Test

700

N/A

-

-

S.O.I

-

Idle





Type Designation:- CR/IPL17/ZEREK20S Test Oil Specification- ISO 4113 Manufacturer I.D.:- FIAT 53208183 Test Oil Temperature- 40 C Engine:- 939 A 9000 2.4 JTD 20v Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

<35.0/55.0

Max Fuel

400

250

700

105-110 8.0-10.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:Test Oil Specification- ISO 4113 Manufacturer I.D.:Test Oil Temperature- 40 C Engine:Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

73.0-77.0

<35.0/55.0

Max Fuel

400

250

700

8.0-9.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I



TEST DATA

    

INJECTOR DATA


PART No:

0 445 110 338

TEST PUMP:

SUITABLE CR PUMP

TYPE:

CRI 2.2

TEST OIL:

ISO 4113

O.E.M. REF: RENAULT

TEST OIL TEMP:

40°C

ENGINE:


-


Pump Speed RPM

Rail Pressure BAR

Pulse Width

1000

1000

1500

Max Back Leak

Delivery cc/1000

Comments

cc/1000

cc/min

700

N/A

-

-


1350

900

105-110

<35.0

<55.0

Max Fuel

400

250

700

4-7

<20.0

<9.0

Idle

2000

1350

Run pump only

N/A

<12.5

<25.0

Seat Test

400

150-250

700

N/A

-

-

S.O.I

400

400

60

0.2-3.5

-

-

Pre Injection

Start of Injection 1) Stop Stop test test benc bench. h. 2) Reduce Reduce rail rail pre pressu ssure re on S3000 S3000 to to zero. zero. 3) Remo Remove ve fue fuell conn connec ecti tion on.. 4) Clos Close e prot protec ecti tive ve cov cover er.. 5) Run test bench to 400RPM and increase increase rail pressure pressure slowly until atomised atomised fuel fuel can just just be seen emitting from nozzle holes when rail pressure should shoul d be 150-200BAR. Note:When calibrating more than one injector of the same number ensure that all flow rates are matched through the set.


TEST DATA

    

INJECTOR DATA


PART No:

0 445 110 375

TEST PUMP:

SUITABLE CR PUMP

TYPE:

-

TEST OIL:

ISO 4113

O.E.M. REF: -

TEST OIL TEMP:

40°C

ENGINE:


-


Pump Speed RPM

Rail Pressure BAR

Pulse Width

1000

1000

1500

Max Back Leak

Delivery cc/1000

Comments

cc/1000

cc/min

700

N/A

-

-


1350

900

104-109

<35.0

<55.0

Max Fuel

400

250

700

6-8

<20.0

<9.0

Idle

2000

1350

Run pump only

N/A

<12.5

<25.0

Seat Test

400

150-250

700

N/A

-

-

S.O.I

400

400

60

0.2-4.0

-

-

Pre Injection

Start of Injection 1) Stop Stop test test benc bench. h. 2) Reduce Reduce rail rail pre pressu ssure re on S3000 S3000 to to zero. zero. 3) Remo Remove ve fue fuell conn connec ecti tion on.. 4) Clos Close e prot protec ecti tive ve cov cover er.. 5) Run test bench to 400RPM and increase increase rail pressure pressure slowly until atomised atomised fuel fuel can just just be seen emitting from nozzle holes when rail pressure should shoul d be 150-200BAR. Note:When calibrating more than one injector of the same number ensure that all flow rates are matched through the set.


TEST DATA

    

INJECTOR DATA

TEST CONDITIONS

PART No:

0 445 110 414

TEST PUMP:

SUITABLE CR PUMP

TYPE:

CRI 2.5

TEST OIL:

ISO 4113

O.E.M. REF: -

TEST OIL TEMP:

40°C

ENGINE:


-


Pump Speed RPM

Rail Pressure BAR

Pulse Width

1000

1000

1500

Max Back Leak

Delivery cc/1000

Comments

cc/1000

cc/min

700

N/A

-

-


1350

900

78-83

<35.0

<55.0

Max Fuel

400

250

700

10-12

<20.0

<9.0

Idle

2000

1350

Run pump only

N/A

<12.5

<25.0

Seat Test

400

150-250

700

N/A

-

-

S.O.I

400

400

40

0.2-4.0

-

-

Pre Injection



TEST DATA INJECTOR DATA

TEST CONDITIONS

PART No:

0 445 115 007

TEST PUMP:

SUITABLE CR PUMP

TYPE:

CR/IPS19/ZEREAK50S

TEST OIL:

ISO 4113

O.E.M. REF:

-

TEST OIL TEMP:

40°C

CAPACITANCE:

2.1-3.1 Uf @ 20°C

ENGINE:

      

M9R

Remove all washers from injectors. Fit injectors to rack. Fit injector pipe. Attach injector cables.(T031-3003R) Attach Bosch return pipe (0 986 612 922). Switch S3000 to Piezo. Close protective cover.

NB:- IT IS ESSENTIAL THAT PIEZO INJECTORS HAVE A CAPACITANCE TEST CARRIED OUT BEFORE CONNECTING TO S3000 AS SEVERE DAMAGE COULD OCCUR TO THE ELECTRONICS IF FAULTY INJECTORS ARE TRIGGERED. Pump Speed RPM

Rail Pressure BAR

Pulse Width

1000

1000

700

N/A

1000

1450

1200

105-115

1000

1450

900

72-82

1000

1450

700

52-62

1000

500

700

20-25

Idle

400

150-250

700

N/A

S.O.I

Delivery cc/1000

Max Back Leak cc/1000 <40.0

Comments

cc/min 60.0

Purge System & Check for Leaks Max Fuel Mid Range

-

-

Low Speed

Start of Injection Stop Test Bench. Reduce Rail Pressure on S3000 to Zero. Remove Fuel Connection T031-3052. Close Protective cover. Run Test Bench to 400RPM. Increase Rail pressure slowly until atomised fuel can just be seen emitting from nozzle holes. Rail pressure should be 150-200BAR. Note:When calibrating more than one injector of the same number ensure that all flow ra tes are matched through the set.



TEST CONDITIONS

PART No:

0 445 115 025

TEST PUMP:

SUITABLE CR PUMP

TYPE:

CR/IPL19/ZEREAK50S

TEST OIL:

ISO 4113

O.E.M. REF:

PSA

TEST OIL TEMP:

40°C

CAPACITANCE:

2.1-3.1 Uf @ 20°C

ENGINE:

      

2.2L

Remove all washers from injectors. Fit injectors to rack. Fit injector pipe. Attach injector cables (T031-3003R). Attach Bosch return pipe (0 986 612 922). Switch S3000 to Piezo. Close protective cover.


Rail Pressure BAR

Pulse Width

1000

1000

700

N/A

1000

1450

1200

107-117

1000

1450

900

75-84

1000

1450

700

54-60

1000

500

700

20-25

Idle

400

150-250

700

N/A

S.O.I

Delivery cc/1000


Comments

cc/min 60.0


-

-

Low Speed



TEST DATA

      

INJECTOR DATA

TEST CONDITIONS

PART No:

0 445 115 028

TEST PUMP:

SUITABLE CR PUMP

TYPE:

CR/IPS19/ZEREAK50S

TEST OIL:

ISO 4113

O.E.M. REF:

VW

TEST OIL TEMP:

40°C

ENGINE:

2.5L

CAPACITANCE:

2.1-3.1 Uf @ 20°C

Remove all washers from injectors. Fit injectors to rack. Fit injector pipe. Attach injector cables (T031-3003R). Attach Bosch return pipe (0 986 612 922). Switch S3000 to Piezo. Close protective cover.


Rail Pressure BAR

Pulse Width

1000

1000

700

N/A

1000

1450

1200

112-116

1000

1450

900

78-82

1000

1450

700

54-60

1000

500

700

22-24

Idle

400

150-250

700

N/A

S.O.I

Delivery cc/1000


Comments

cc/min 60.0


-

-

Low Speed




TEST CONDITIONS

PART No:

0 445 115 069

TEST PUMP:

SUITABLE CR PUMP

TYPE:

CR/IFL19/ZEREAK50S

TEST OIL:

ISO 4113

O.E.M. REF:

MERCEDES SPRINTER

TEST OIL TEMP:

40°C

CAPACITANCE:

2.1-3.1 Uf @ 20°C

ENGINE:

      

2.1L



Rail Pressure BAR

Pulse Width

1000

1000

700

N/A

1000

1450

1200

100-110

1000

1450

900

65-75

1000

1450

700

45-55

1000

500

700

20-25

Idle

400

150-250

700

N/A

S.O.I

Delivery cc/1000


Comments

cc/min 60.0


-

-

Low Speed



TEST DATA

      

INJECTOR DATA

TEST CONDITIONS

PART No:

0 445 115 070

TEST PUMP:

SUITABLE CR PUMP

TYPE:

-

TEST OIL:

ISO 4113

O.E.M. REF:

BMW 3.0

TEST OIL TEMP:

40°C

ENGINE:

2.1L

CAPACITANCE:

2.1-3.1 Uf @ 20°C



Rail Pressure BAR

Pulse Width

1000

1000

700

N/A

1000

1450

1200

110-120

1000

1450

900

75-85

1000

1450

700

55-65

1000

500

700

22-27

Idle

400

150-250

700

N/A

S.O.I

Delivery cc/1000


Comments

cc/min 60.0


-

-

Low Speed





Type Designation:- CR/IPS21/ZIREK10S Test Oil Specification- ISO 4113 Manufacturer I.D.:- IVECO 500313105 Test Oil Temperature- 40 C Engine:- 8140-43 Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

92-97

<35.0/55.0

Max Fuel

400

250

700

16.0-19.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I

Start of Injection Stop Test Bench. Reduce Rail Pressure on S3000 to Zero. Remove Fuel Connection T031-3052. Close Close Protective cover. cover. Run Test Bench to 400RPM. Increase Rail pressure slowly until atomised fuel can just be seen emitting from nozzle holes. Rail pressure should be 150-200BAR. Note:When calibrating more than one injector of the same number ensure that all flow rates are matched through the set.




Type Designation:- CR/IPL32ZIRIS10S Test Oil Specification- ISO 4113 Manufacturer I.D.:I.D.:- RVI 50 10 412 093 Test Oil Temperature- 40 C Engine:- 420DCi 303 Kw >2001 Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

<35.0/55.0

Max Fuel

400

250

700

150-165 25.0-28.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I

Start of Injection Stop Test Bench. Reduce Rail Pressure on S3000 to Zero. Remove Fuel Connection T031-3052. Close Close Protective cover. cover. Run Test Bench to 400RPM. Increase Rail pressure slowly until atomised fuel can just be seen emitting from nozzle holes. Rail pressure should be 150-200BAR. Note:When calibrating more than one injector of the same number ensure that all flow rates are matched through the set.


TEST DATA

    

INJECTOR DATA


PART No:

0 445 120 007

TEST PUMP:

SUITABLE CR PUMP

TYPE:

CR/IFS26/ZIRIS10S

TEST OIL:

ISO 4113

O.E.M. REF:

CDC 4897271

TEST OIL TEMP:

40°C

ENGINE:

-


Remove all washers from injectors. Fit injectors to rack. Fit injector pipes. Attach injector cables T031-3901. Close protective cover.

Pump Speed RPM

Rail Pressure BAR

Pulse Width

1000

1000

700

N/A

1500

1350

900

82-87

400

250

700

2000

1350

400

150-250

Delivery cc/1000


Comments

cc/min -


<35.0

55 55.0

Max Fuel

12-18

<20.0

9.0

Run pump only

N/A

<12.5

25.0

Seat Test

700

N/A

-

-

S.O.I

-

Idle

Start of Injection 1) Stop Stop test test benc bench. h. 2) Reduce Reduce rail rail pre pressu ssure re on S3000 S3000 to to zero. zero. 3) Remove Remove fue fuell conne connecti ction on T031T031-305 3052. 2. 4) Clos Close e prot protec ecti tive ve cov cover er.. 5) Run test bench to 400RPM and increase increase rail pressure pressure slowly until atomised atomised fuel fuel can just just be seen emitting from nozzle holes when rail pressure should shoul d be 150-200BAR. Note:When calibrating more than one injector of the same number ensure that all flow rates are matched through the set.




Type Designation:- CR/IPS19/ZEREK10S Test Oil Specification- ISO 4113 Manufacturer I.D.:- IVECO 500371101 Test Oil Temperature- 40 C Engine:- F1AE-0481 Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

<35.0/55.0

Max Fuel

400

250

700

80-84 16.0-18.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:Test Oil Specification- ISO 4113 Manufacturer I.D.:Test Oil Temperature- 40 C Engine:- ISB Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

<35.0/55.0

Max Fuel

400

250

700

115-125 12.0-13.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:- CR/IFL26/ZIRIS10S Test Oil Specification- ISO 4113 Manufacturer I.D.:- IVECO 504055805 Test Oil Temperature- 40 C Engine:- CSC ISB Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

100-110

<35.0/55.0

Max Fuel

400

250

700

12.0-14.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:Test Oil Specification- ISO 4113 Manufacturer I.D.:Test Oil Temperature- 40 C Engine:- QSB Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

155-167

<35.0/55.0

Max Fuel

400

250

700

5.0-7.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I



TEST DATA

    

INJECTOR DATA

TEST CONDITIONS

PART No:

0 445 120 040

TEST PUMP:

SUITABLE CR PUMP

TYPE:

CR/IPL26/ZIRIS10S

TEST OIL:

ISO 4113

O.E.M. REF:

-

TEST OIL TEMP:

40°C

ENGINE:

-



Pump Speed RPM

Rail Pressure BAR

Pulse Width

1000

1000

700

N/A

1500

1350

900

100-110

400

250

700

2000

1350

400

150-250

Delivery cc/1000


Comments

cc/min -


<35.0

55.0

Max Fuel

8-12

<20.0

9.0

Run pump only

N/A

<12.5

25.0

Seat Test

700

N/A

-

-

S.O.I

-

Idle





Type Designation:- CR/IFl26/ZIRIS20S Test Oil Specification- ISO 4113 Manufacturer I.D.:- IVECO 504091504 Test Oil Temperature- 40 C Engine:- QSB Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

<35.0/55.0

Max Fuel

400

250

700

100-110 13.0-15.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I





Type Designation:- CR/IFS26/ZIRIS20S Test Oil Specification- ISO 4113 Manufacturer I.D.:- IVECO 504091505 Test Oil Temperature- 40 C Engine:- QSB Solenoid Resistance @ 20°C - 600 m 


Pump Speed RPM

Rail Pressure BAR

Pulse Width

Delivery cc/1000


Comments

1000

1000

1200

N/A

-

Purge System

2000

1500

1200

N/A

-

Check for Leaks

1500

1350

900

100-110

<35.0/55.0

Max Fuel

400

250

700

15.0-17.0

<20.0/9.0

Idle

2000

1350

Run pump only

N/A

<12-5/25.0

Seat test

400

150-250

700

N/A

-

S.O.I



TEST DATA

    

INJECTOR DATA

TEST CONDITIONS

PART No:

0 445 120 064

TEST PUMP:

SUITABLE CR PUMP

TYPE:

CR/IPL28/ZIRIS20S

TEST OIL:

ISO 4113

O.E.M. REF:

RENAULT

TEST OIL TEMP:

40°C

ENGINE:

-



Pump Speed RPM

Rail Pressure BAR

Pulse Width

1000

1000

700

N/A

1500

1350

900

95-100

400

250

700

2000

1350

400

150-250

Delivery cc/1000


Comments

cc/min -


<35.0

55.0

Max Fuel

12-14

<20.0

9.0

Run pump only

N/A

<12.5

25.0

Seat Test

700

N/A

-

-

S.O.I

-

Idle


Tabel Test CR i by Merlin

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