Silibus Teknologi Mekatronik (B10)-Pindaan 2(UPDATE JUN 2009)

TERHAD

B10 SIJIL TEKNOLOGI MEKATRONIK

Cetakan Pertama Jun 2009

Institusi Latihan Jabatan Tenaga Manusia http ://www.jtm.gov.my/kurikulum

Hak Cipta Terpelihara. Dokumen ini diklasifikasikan sebagai TERHAD. Tidak dibenarkan mengeluar mana-mana bahagian dalam kandungan Sukatan Latihan dalam apa jua bentuk tanpa keizinan daripada Jabatan Tenaga Manusia (JTM).

SUKATAN LATIHAN : B10 SIJIL TEKNOLOGI MEKATRONIK

merupakan dokumen

yang menggariskan perkara-perkara yang perlu diperolehi oleh seseorang graduan di dalam bidang kemahiran Teknologi Mekatronik. Sukatan latihan ini dibangunkan mengikut format sukatan Institusi Latihan Jabatan Tenaga Manusia (ILJTM) dan telah mengambil kira Standard Kemahiran Pekerjaan Kebangsaan (National Occupational Skill Standard – NOSS) yang dihasilkan oleh Jabatan Pembangunan Kemahiran (JPK). Sukatan latihan ini juga mengambil kira penambahan semua duti dan tugasan selaras dengan keperluan teknologi semasa dan memenuhi standard persijilan.

SFB/B10/12009

PENGESAHAN JAWATANKUASA PEMANDU KURIKULUM KLUSTER ELEKTRONIK

Dengan ini adalah dimaklumkan bahawa silibus kluster Elektronik bagi kursus peringkat Sijil Teknologi Mekatronik yang telah DISEMAK dan DISAHKAN dalam Mesyuarat Jawatankuasa Pemandu Kurikulum bil. 1/2009 yang telah diadakan pada ___________ Sehubungan itu, silibus yang telah disahkan ini hendaklah digunapakai bermula Sesi 2/2009 di seluruh Institusi Latihan Jabatan Tenaga Manusia (ILJTM).

_______________

__________________

SFB/B10/12009

KANDUNGAN

1.

PENDAHULUAN

1.1

Pengenalan

i

1.2

Objektif

i

1.3

Pra-Syarat

ii

1.4

Tempoh Latihan

iii

1.5

Kaedah Latihan

iii

1.6

Peluang Kerjaya

iv

2.

SENARAI AHLI JAWATANKUASA

3.

SEMESTER 1

v

3.1 Carta Profil

1

3.2 Carta Aliran Latihan

4

3.3 Carta Perbandingan

6

3.4 Jadual Pembahagian Jam Kredit

8

3.5 Jadual Pengalaman Pembelajaran •

B10-01-01 Engineering Drawing (2D CAD)

9

B10-01-02 Mechanical Equipment Maintenance

10

SFB/B10/12009

4.

•

B10-01-06 Pneumatic System

42

•

B10-01-07 Jig and Fixture Maintenance

46

•

B10-01-08 Industrial Automation

50

SEMESTER 2

4.1 Carta Profil

54

4.2 Carta Aliran Latihan

56

4.3 Carta Perbandingan

57


58

4.5 Jadual Pengalaman Pembelajaran •

B10-02-01 Engineering Drawing (3D Solid)

59

•

B10-02-02 Electrical Equipment Maintenance

60

•

B10-02-03 Electronic Equipment Maintenance

61

•

B10-02-04 Machine Operation

62

•

B10-02-05 Hydraulic and Pneumatic Design

63

•

B10-02-06 Industrial Control

65

4.6 Silibus Profil •

B10-02-01 Engineering Drawing (3D Solid)

66

B10-02-02 Electrical Equipment Maintenance

67

SFB/B10/12009 •

B10-03-03 Networking System

84

•

B10-03-04 Supervisory Functions

85

•

B10-03-05 Administrative Functions

86

5.6 Silibus Profil

6.

•

B10-03-01 Industrial Robot

87

•

B10-03-02 Preventive Maintenance

90

•

B10-03-03 Networking System

93

•

B10-03-04 Supervisory Functions

96

•

B10-03-05 Administrative Functions

104

SEMESTER 4


110

6.2 Silibus Profil

111

SFB/B10/12009

PENDAHULUAN 1.1

Pengenalan

Sukatan latihan ini merupakan dokumen yang menggariskan perkara-perkara yang perlu diperolehi oleh seseorang pelajar di dalam bidang kemahiran Teknologi Mekatronik. Semua modul yang terkandung di dalam sukatan latihan ini akan dinilai berasaskan keterampilan bagi memastikan setiap pelajar berkebolehan

dan

berkeupayaan

melaksanakan

modul-modul

berkenaan

mengikut tahap kemahiran yang dipelajari.

Sukatan latihan ini dibangunkan mengikut format sukatan Institusi Latihan Jabatan Tenaga Manusia (ILJTM) dan telah mengambil kira Standard Kemahiran Pekerjaan Kebangsaan (National Occupational Skills Standard – NOSS) yang dibuat oleh Jabatan Pembangunan Kemahiran (JPK). Sukatan latihan ini juga mengambil kira penambahan semua duti dan tugasan selaras dengan keperluan teknologi semasa dan memenuhi standard persijilan.

1.2

Objektif

SFB/B10/12009

1.3

Pra – Syarat

Kursus Teknologi Mekatronik merupakan kursus peringkat Sijil Teknologi yang dikendalikan oleh Jabatan Tenaga Manusia (JTM). Syarat kelayakan bagi kursus ini ialah calon mesti warganegara Malaysia berumur di antara 17 hingga 30 tahun dan mempunyai kelulusan akademik berikut :

(a) Kemasukan ke Semester 1 Memiliki Sijil Pelajaran Malaysia (SPM) atau Sijil Pelajaran Malaysia-Vokasional (SPMV) dengan lulus Bahasa Melayu / Bahasa Malaysia

(b) Kemasukan ke Semester 2 Mempunyai kelayakan seperti di Para 1.3(a) di atas SERTA memiliki sijil dalam salah satu bidang berikut :

i.

Sijil Juruteknik Perindustrian ILJTM – B10 Automasi Perindustrian

ii.

Sijil Juruteknik Perindustrian ILJTM – B10 Teknologi Mekatronik

iii.

Sijil Kemahiran Malaysia JPK : •

H-170-2 Pembantu Industri Pembuatan atau

SFB/B10/12009

1.4

Tempoh Latihan

(a) Kemasukan ke Semester 1 Tempoh latihan sepenuh masa bagi kursus ini ialah 1 tahun 9 bulan. Pelajar diwajibkan menjalani latihan kemahiran selama 1 tahun 6 bulan (dari semester 1 hingga semester 3) dan pada semester 4, pelajar perlu menjalani latihan industri (industrial training) selama tiga bulan.

(b) Kemasukan ke Semester 2 Tempoh latihan sepenuh masa minima bagi kursus ini ialah selama 1 tahun 3 bulan. Pelajar diwajibkan menjalani latihan kemahiran selama satu tahun (dari semester 2 hingga semester 3) dan pada semester 4, pelajar perlu menjalani latihan industri (industrial training) selama tiga bulan.

1.5

Kaedah Latihan

Kaedah latihan di ILJTM bagi peringkat sijil adalah berteraskan kemahiran di mana 70% ialah latihan amali dan 30% pengajaran teori.

(a) Struktur Silibus Silibus yang digunapakai bagi kursus Sijil Teknologi Mekatronik adalah seperti

(b) Struktur Silibus Format Baru (SFB) Kluster Elektronik Bagi Kursus Teknologi Mekatronik

TAHAP 5

T07 (H-175-5)

TAHAP 4

L12 (H-175-4)

TAHAP 3

B10 (H-176-3)

B04 (H-300-3)

A01 (H-100-3)

TAHAP 2

B10 (H-176-2)

B04 (H-300-2)

A01 (H-100-2)

TAHAP 1

Tiada

B04 (H-300-1)

A01 (H-100-1)

Jadual 2 : Struktur SFB Kursus Teknologi Mekatronik dan setara dengannya Petunjuk :

B10 – Sijil Teknologi Mekatronik B04 – Sijil Teknologi Instrumen Perindustrian A01 – Sijil Teknologi Mekanik Industri L12 – Diploma Teknologi Mekatronik T07 – Diploma Lanjutan Teknologi Mekatronik

SFB/B10/12009 SENARAI AHLI JAWATANKUASA JAWATANKUASA PEMBANGUNAN SILIBUS KURSUS SIJIL TEKNOLOGI MEKATRONIK

________________________________________________________________ AHLI JAWATANKUASA

1.

En. Mohd. Zaibidi bin Nordin (Pengerusi Kluster Elektronik)

JMTI

2.

En. Zamzuri Bin Hassan (Penolong Pengerusi Kluster Elektronik)

JMTI

3.

En. Nikmat bin Mohamad (Ketua Penyelaras)

ADTEC Kulim

4.

Tuan Zainudin bin Tuan Yahaya (Penolong Penyelaras)

ILP Ledang

5.

Pn. Norliza binti Ali

ILP Kangar

6.

En. Harni bin Awit

ILP Kota Samarahan

7.

En. Hamed bin Yacob

ADTEC Melaka

8.

En. Erwandy bin Mohamad Aziz

ADTEC Kulim

9.

En. Roshaizad bin Ruslan

ADTEC Melaka

10.

En. Kantan a/l P. Saminathan

ADTEC Batu Pahat

11.

En. Pitin bin Muin

ILP Kota Kinabalu

SFB/B10/12009

SFB/B10/12009

CARTA PROFIL (B10 TEKNOLOGI MEKATRONIK – SEMESTER 1

PREPARE ENGINEERING DRAWING 01A PERFORM MECHANICAL EQUIPMENT MAINTEMANCE 01 PERFORM ELECTRICAL EQUIPMENT MAINTENANCE 02 PERFORM ELECTRONIC EQUIPMENT MAINTENANCE 03

Prepare Design Drawing (2D CAD ) 01A.01

Prepare Electrical And Electronic Drawing (CAD) L2

Carry Out Mechanical Equipment Condition Check 01.01

L2

Carry Out Electrical Equipment Condition Check 02.01

L2

Interpret Industrial Electronic Circuit Diagram 03.01a

PERFORM TOOL , JIGS AND FIXTURES MAINTENANCE

04

L2

L2

Carry Out Tools, Jigs And Fixtures Condition Check 04.01

L2

Carry out Mechanical Equipment Safety Check 01.02

L2

Carry out Electrical Equipment Safety Check 02.02

L2

Install Digital Circuit

Carry Out Electronic Parts / Components Failure Repair/Replacement 03.04

01A.02

L2

03.01b

L2

Troubleshoot Mechanical Equipment Failure 01.03

L2

Troubleshoot Electrical Equipment Failure 02.03

L2

Carry Out Electronic Equipment Condition Check 03.01

L2

Carry out Mechanical Parts/Components Failure Repair/Replacement 01.04

L2

Carry Out Electrical Parts / Components Failure Repair/Replacement 02.04

L2

Carry out Electronic Equipment Safety Check 03.02

L2

Troubleshoot Electronic Equipment Failure 03.03

L2

Calibration and data recording 03.04a

L2

Carry Out Calibration Of Tools, Jigs and Fixtures 04.02

L2

Carry Out Tools And Jigs Maintenance Activities 04.03

L2

Carry Out Tool And Fixtures Replacement 04.04

L2

1

SFB/B10/12009 PERFORM PROGRAMMABLE LOGIC CONTROLLER (PLC) MAINTENANCE 05 PERFORM DRIVE AND TRANSMISSION MAINTENANCE 06 PERFORM DETECTION SYSTEM MAINTENANCE 07 PERFORM HYDRAULIC AND PNEUMATIC MAINTENANCE 08

Interpret PLC And PC

05.01a

L2

Carry Out Drive And Transmission Condition Check 06.01

L2

Carry Out Detection System Component Check 07.01

L2

Interpret Pneumatic And Electro-Pneumatic Circuit Diagram 08.01a

L2

Replace Hydraulic And Electro- Parts /Components 08.02c

L2

Carry Out Programmable Logic Controller (PLC) Functionality Check 05.01

L2

Carry Out Drive And Transmission Maintenance Activities 06.02

L2

Carry Out Detection System Component Installation 07.02

L2

Maintain Power Pack And Air Compressor System 08.01b

L2

Carry Out Input / Output (I/O) Maintenance Activities 05.02

L2

Carry Out Drive And Transmission Replacement 06.03

L2

Carry Out Detection System Test 07.03

L2

Check Relay, Solenoid, Sensor And Fuse On Pneumatic And ElectroPneumatic System 08.01c

L2

Carry Out Programmable Logic Controller (PLC) Integration Check 05.03

L2

Download Program To PLC And PC 05.03a

L2

Carry Out Drive And Transmission Equipment Functionality Test 06.04

L2

Maintain Detection System Component 07.04

L2

Troubleshoot Pneumatic System Failure 08.01

L2

Troubleshoot Hydraulic System Failure 08.02

L2

Troubleshoot Vacuum/Clean Dry Air (CDA ) Equipment 08.03

L2

2

SFB/B10/12009 PERFORM ROBOT MAINTENANCE

09

PERFORM PREVENTIVE MAINTENANCE 11

Check Condition Of Electrical Servo System 09.01a

L2

Use Servo Motor

09.01b

L2

Carry Out Robots Condition Check 09.01

L2

Carry Out Robots Safety Check

09.02

L2

Carry Out Preventive Maintenance Activities 11.01

L2

3

SFB/B10/12009 CARTA ALIRAN LATIHAN B10 TEKNOLOGI MEKATRONIK- SEMESTER SATU

A

PNEUMATIC MAINTENANCE

JIGS AND FIXTURES MAINTENANCE

INDUSTRIAL AUTOMATION

B10-01-06

B10-01-07

B10-01-08

Interpret Pneumatic And ElectroPneumatic Circuit Dia ram 08.01a

1/6

Maintain Power Pack And Air Com ressor S stem 08.01b

2/6

Check Relay, Solenoid, Sensor And Fuse On Pneumatic And Electro Pneumatic S stem 08 01c

3/6

Troubleshoot Pneumatic System Failure 08.01

4/6

Replace Pneumatic And ElectroPneumatic Parts Components

Carry Out Tools, Jigs And Fixtures Condition Check 04.01

2/5

Carry Out Tools and Jigs Maintenance Activities -Pneumatic Circuit Diagram 04.03

3/5

Carry Out Tool and Fixtures Replacement -Pneumatic Circuit Diagram 04.04

4/5

Carry Out Preventive Maintenance Activities -Pneumatic Circuit Diagram Troubleshoot Vacuum/Clean Dry Air ( CDA ) Equipment 08.03

11.01

05.01a

1/7

1/5

Carry Out Calibration Of Tools, Ji s and Fixtures 04.02

Interpret PLC And PC

5/5

Carry Out Programmable Logic Controller (PLC) Functionality 05 01

2/7

Carry Out Input / Output (I/O) Maintenance Activities 05.02

3/7

Carry Out Programmable Logic Controller (PLC) Integration Check 05.03

4/7

Download Program to PLC And PC 05.03a

5/7

Carry Out Robots Condition Check 09.01

6/7

Carry Out Robots Safety Check

6/6 09.02

TAMAT

7/7

5

SFB/B10/12009 CARTA PERBANDINGAN B10 TEKNOLOGI MEKATRONIK

MODUL

PROFIL PEKERJAAN H-176-2 JUNIOR AUTOMATION TECHNICIAN

DUTY NO

DUTY

PREPARE 01A ENGINEERING DRAWING

01

02

PERFORM MECHANICAL EQUIPMENT MAINTENANCE

PERFORM ELECTRICAL EQUIPMENT MAINTENANCE

TASKS

TASK NO.

Prepare Design Drawing (2D CAD ) 01A.01 Prepare Electrical And Electronic Drawing 01A.02 (CAD) Carry Out Mechanical Equipment Condition 01.01 Check Carry out Mechanical Equipment Safety Check 01.02 Troubleshoot Mechanical Equipment Failure Carry out Mechanical Parts/Components Failure Repair/Replacement Carry Out Electrical Equipment Condition Check Carry out Electrical Equipment Safety Check Troubleshoot Electrical Equipment Failure Carry Out Electrical Parts / Components Failure Repair/Replacement Interpret Industrial Electronic Circuit Diagram

01.03

03.01a

Install Digital Circuit

03.01b

01.04 02.01 02.02 02.03 02.04

– SEMESTER 1

G N I W A R ) D D G A N C I R D 2 E ( E N I G N E

T N E M P I E U C Q N E A N L E A T C N I I N A A M H C E M

T N E 1 M P E I U C Q N E A L N A E T C I N R I T A C M E L E

T N E 1 M P E I U C Q N E A C N I E N T O N I R A T M C E L E

M E T S Y S C I L U A R D Y H

M E T S Y S C I T A M U E N P

S E R E U C T N X I A F N D E T N N A I A S M G I J

N O I T A M O T U A L A I R T S U D N I

1 0 1 0 0 1 B

2 0 1 0 0 1 B

3 0 1 0 0 1 B

4 0 1 0 0 1 B

5 0 1 0 0 1 B

6 0 1 0 0 1 B

7 0 1 0 0 1 B

8 0 1 0 0 1 B

SFB/B10/12009

MODUL

PROFIL PEKERJAAN H-176-2 JUNIOR AUTOMATION TECHNICIAN

DUTY NO

DUTY

TASKS

TASK NO.

Carry Out Detection System Component Check 07.01

07

PERFORM DETECTION SYSTEM MAINTENANCE

Carry Out Detection System Component Installation

07.02

Carry Out Detection System Test

07.03

Maintain Detection System Component

07.04

Interpret Pneumatic And Electro-Pneumatic Circuit Diagram Maintain Power Pack And Air Compressor System Check Relay, Solenoid, Sensor And Fuse On Pneumatic And Electro-Pneumatic System Troubleshoot Pneumatic System Failure

08

PERFORM Replace Pneumatic And Electro- Pneumatic HYDRAULIC AND Parts Components PNEUMATIC Interpret Hydraulic and Electro-Hydraulic MAINTENANCE Check Relay, Solenoid, Sensor and Fuse on Hydraulic and Electro-Hydraulic.

08.01a 08.01b 08.01c 08.01 08.01d 08.02a 08.02b

G N I W A R ) D D G A C N I D R 2 E ( E N I G N E

T N E P I E U C Q N E A L N A E T C I N N I A A H M C E M

T N E 1 M P I E U C Q N E A L N A E T C I N R I T A C M E L E

T N E 1 M P I E U C Q N E A N C I E N T O N I R A T M C E L E



S E R E U C T N X I A F N D E T N N A I A S M G I J


1 0 1 0 0 1 B

2 0 1 0 0 1 B

3 0 1 0 0 1 B

4 0 1 0 0 1 B

5 0 1 0 0 1 B

6 0 1 0 0 1 B

7 0 1 0 0 1 B

8 0 1 0 0 1 B

SFB/B10/12009

MODUL TEKNOLOGI MEKATRONIK - SEMESTER 1 TASK (A) KOD MODUL

TAJUK MODUL

TEORI (JAM)

AMALI (JAM)

JAM KREDIT TEORI

JAM KREDIT = A/(PEMBERAT (1.5) X 20) JAM JUMLAH KREDIT KREDIT JAM KREDIT MODUL AMALI MODUL

B10-01-01

ENGINEERING DRAWING (2D CAD)

18

42

0.60

1.40

2.00

2

B10-01-02

MECHANICAL EQUIPMENT MAINTENANCE

18

42

0.60

1.40

2.00

2

B10-01-03

ELECTRICAL EQUIPMENT MAINTENANCE 1

18

42

0.60

1.40

2.00

2

B10-01-04

ELECTRONIC EQUIPMENT MAINTENANCE 1

18

42

0.60

1.40

2.00

2

B10-01-05

HYDRAULIC SYSTEM

18

42

0.60

1.40

2.00

2

B10-01-06

PNEUMATIC SYSTEM

18

42

0.60

1.40

2.00

2

B10-01-07

JIGS AND FIXTURES MAINTENANCE

18

42

0.60

1.40

2.00

2

B10-01-08

INDUSTRIAL AUTOMATION

18

42

0.60

1.40

2.00

2

PERATUS LATIHAN (SIJIL)

30%

70%

JUMLAH LATIHAN ( SUBJEK TERAS)

144

336

16

MK-1011

MATEMATIK KEJURUTERAAN 1

30

-

1.00

-

1.00

1

SK-1021

SAINS KEJURUTERAAN 1

30

-

1.00

-

1.00

1

PENDIDIKAN ISLAM 1/ PENDIDIKAN MORAL 1

30

-

1.00

-

1.00

1

BI-1051

BAHASA INGGERIS 1

30

-

1.00

-

1.00

1

IT-1061

APLIKASI KOMPUTER

30

-

1.00

-

1.00

1

KK 1071

KO-KURIKULUM 1

-

30

-

-

-

1

150

30

PI-1031/ PM1041

JUMLAH LATIHAN ( SUBJEK UMUM) JUMLAH KESELURUHAN LATIHAN

660

22

8

SFB/B10/12009

JADUAL PENGALAMAN PEMBELAJARAN (LEARNING EXPERIENCE TABLE) KOD & NAMA MODUL

: B10-01-01 ENGINEERING DRAWING (2D CAD)

TERMINAL PERFORMANCE OBJECTIVE

:

PERFORM ENGINEERING DRAWING BY USING 2D CAD SOFTWARE AND ELECTRICAL AND ELECTRICAL DRAWING (CAD) SOFTWARE SO THAT:1. THE MECHANICAL COMPONENTS SHAPE AND SIZE CAN SPECIFIED, STORE AND RETREIVABLE FROM SOFTWARE. 2. THE ELECTRICAL AND ELECTRONIC COMPONENTS SHAPE, SIZE AND CIRCUIT CAN SPECIFIED, STORE AND RETREIVABLE FROM SOFTWARE PENGALAMAN PEMBELAJARAN (LEARNING EXPERIENCE)

NO & TUGASAN BERKAITAN (No. & RELATED TASK)

LE 1 : Produce Mechanical design drawing

01A.01 Prepare design drawing ( 2D CAD)

LE 2 : Produce Electrical and Electronic design drawing

03.01a Interpret Industrial electronic circuit diagram

KOD (CODED BY)

OBJEKTIF MEMBOLEH (ENABLING OBJECTIVE)

P1

Produce Mechanical design drawing by using 2D-Software so that the mechanical components identifying, shaping and sizing can be specified, store and retrievable from software.

P2 01A.02 Prepare electrical and electronic drawing (CAD)

Produce Electronic and Electrical design drawing by using CAD software so that the electrical and electronic components identifying, shaping and sizing can be specified, store and retrievable from software.

9

SFB/B10/12009


: B10-01-02 MECHANICAL EQUIPMENT MAINTENANCE


:

CARRY OUT MECHANICAL MAINTENANCE BY USING MECHANICAL EQUIPMENT, DRIVE AND TTRANSMISSION SO THAT:1. THE MECHANICAL EQUIPMENT SHAPE AND SIZE CAN SPECIFIED, STORE AND RETREIVABLE FROM SOFTWARE. 2. THE ELECTRICAL AND ELECTRONIC COMPONENTS SHAPE, SIZE AND CIRCUIT CAN SPECIFIED, STORE AND RETREIVABLE FROM SOFTWARE PENGALAMAN PEMBELAJARAN (LEARNING EXPERIENCE)

LE 1 : Carry out, troubleshoot and replacement mechanical equipment .

LE 2 : Carry out Drive and transmission maintenance.

NO & TUGASAN BERKAITAN (No. & RELATED TASK) 01.01 Carry out mechanical equipment check 01.02 Carry out mechanical equipment safety check 01.03 Troubleshoot mechanical replacement 01.04 Carry out mechanical part/component failure replacement 06.01 Carry out drive and transmission condition check 06.02 Carry out Drive and Transmission maintenance activities 06.03 Carry out drive and transmission replacement 06.04 Carry out drive and transmission equipment functionality test

KOD (CODED BY)


P1

Carry out troubleshoot and replacement mechanical equipment by using mechanical parts, hand tools, sensor and electro hydraulic parts so that mechanical equipment, drive and transmission condition check, safety check, maintenance activities, parts replacement, functionality are carried out and mechanical equipment failure is troubleshoot accordance with Standard operating procedure.

P2

Carry out drive and transmission maintenance by using mechanical parts, handtools, sensor and electro hydraulic parts so that mechanical equipment, drive and transmission condition check, safety check, maintenance activities, parts replacement, functionality are carried out and mechanical equipment failure is troubleshoot accordance with Standard operating procedure

10

SFB/B10/12009


: B10-01-03 ELECTRICAL EQUIPMENT MAINTENANCE 1


:

PERFORM ELECTRICAL EQUIPMENT BY USING EQUIPMENT MANUFACTURER SPECIFICATION SO THAT:1. THE ELECTRICAL EQUIPMENT CONDITION CHECK USING EQUIPMENT MANUFACTURER’S SPECIFICATION. 2. THE SERVO MOTOR CAN BE CHECK AND USE BY USING MANUFACTURE SPESIFICATION AND S.O.P.

PENGALAMAN PEMBELAJARAN (LEARNING EXPERIENCE)

LE 1 : Carry our electrical equipment condition check

LE 2 : Check condition and use Servo motor


02.01 Carry out electrical equipment condition check 02.02 Carry out electrical equipment safety check 02.03 Troubleshoot electrical equipment failure 02.04 Carry out electrical part/components failure repair/replacement.

KOD (CODED BY)

P1

09.01a Check condition of electrical servo system. 09.01b Use servo motor.

P2


Carry Out Electrical Equipment Condition Check using Equipment Manufacturer’s Specification, Equipment Data Book, Logbook, Checklist, Hand Tools, Special Tools, Report Forms etc. so that electrical equipment identified, abnormalities detected and condition recorded in accordance with Job Specification Requirements and Standard Operating Procedures.

Carry Out Electrical Equipment Condition Check using Equipment Manufacturer’s Specification, Equipment Data Book, Logbook, Checklist, Hand Tools, Special Tools, Report Forms etc. so that electrical equipment identified, abnormalities detected and condition recorded in accordance with Job Specification Requirements and Standard Operating Procedures.

11

SFB/B10/12009


: B10-01-04 ELECTRONIC EQUIPMENT MAINTENANCE 1


:

PERFORM TROUBLE-SHOOTING PRINTED CIRCUIT BOARD (PCB) BY USING ELECTRONIC TOOLS, MEASURING INSTRUMENT AND ANALYZE SYMPTOM OF THE ELECTRONIC SYSTEM MALFUNCTION SO THAT :1. THE CIRCUIT DIAGRAM IS IDENTIFIYING ACCORDING TO THE SPECIFICATION. 2. THE COMPONENT CAN BE INSTALLED ACCORDING TO THE SPECIFICATION. 3. THE COMPONENT IS FUNCTION ACCORDING TO THE SPECIFICATION. PENGALAMAN PEMBELAJARAN (LEARNING EXPERIENCE)

LE 1: Interpret Industrial Circuit Diagram


06.05 Interpret Industrial Electronic Circuit Diagram

KOD (CODED BY)

P1

03.01b Install Digital Circuit LE 2: Install Electronic Component

LE 3: Carry out detection system components

07.01 Carry out detection system component check. 07.02 Carry out detection system component installation. 07.03 Carry out detection system test. 07.04 Maintain detection system component.


Interpret industrial circuit diagram by using manually so that circuit diagram are identifying correctly according to specification.

P2

Install Electronic component by using electronic tools and equipment so that the components can be installed according to the specification

P3

Carry out detection system component by using manually and measure instrument so that the component is function according to the specification

12

SFB/B10/12009


: B10-01- 05 HYDRAULIC SYSTEM


:

UNDERSTAND HYDRAULIC / ELECTROHYDRAULIC COMPONENT, CIRCUIT DIAGRAM, RELAY, SENSOR, FUSE, SOLENIOD VALVE & SYSTEM LEAKAGE BY USING MEASUREMENT TOOLS & EQUIPMENT SO THAT :1. THE COMPONENTS AND FUNCTION REQUIRED FOR THE SYSTEM ARE DEFINED AND IDENTIFIED. 2. THE COMPONENTS IS ALWAYS MAINTAINED AT ITS WORKING SPECIFICATION IN GOOD CONDITION. 3. THE PARTS/COMPONENTS CAN BE INSTALLED CORRECTLY PENGALAMAN PEMBELAJARAN (LEARNING EXPERIENCE)

LE 1 :

LE 2 :

Interpret hydraulic and electro-hydraulic circuit diagram.

Check hydraulic and electro-hydraulic components


08.2a

Interpret Hydraulic And Electro-hydraulic Circuit Diagram

08.02b Check relay, Sensor And Fuse On Hydraulic And Electro-hydraulic System. 08.02 Troubleshoot hydraulic system Failure.

LE 3 :Replaced hydraulic and electro-hydraulic parts.

08.02c Replace Hydraulic And Electro-hydraulic parts/component.

KOD (CODED BY)

P1

P2


Interpret hydraulic and electro-hydraulic circuit diagram so that the components and function required for the system are defined and identified.

Check hydraulic and electro-hydraulic components by using tools, instrument, equipment and checklist so that the component is always maintained at its working specification in good condition.

P3

P4

Replace hydraulic and electro-hydraulic parts / components by disassembling and installing new parts / components so that the parts/components can be installed correctly.

13

SFB/B10/12009


: B10-01- 06 PNEUMATIC SYSTEM


:

UNDERSTAND PNEUMATIC AND ELECTRO-PNEUMATIC COMPONENTS, RELAY, SENSOR, FUSE, CIRCUIT DIAGRAM, SOLENOID VALVE AND AIR COMPRESSOR BY USING MEASURING TOOLS AND EQUIPMENT SO THAT : 1. THE COMPONENT CAN BE FUNCTION SAFELY AND FULLFILLED THE OPERATING SPECIFICATION. 2. THE CONDITION OF THE COMPONENT IS DITERMINED AGAINST ITS OPERATING SPECIFICATION ACCORDING TO TECHNICAL MANUAL WITHOUT DAMAGING THE COMPONENTS AND ABLE TO FUNCTION SAFELY. 3. THE AIR COMPRESSOR IS ALWAYS MAINTAINED AT ITS NORMAL WORKING CONDITION PENGALAMAN PEMBELAJARAN (LEARNING EXPERIENCE)

LE 1 : Interpret pneumatic and electro-pneumatic circuit diagram

LE 2 : Replace pneumatic and electro-pneumatic components


08.01a Interpret pneumatic and electro-pneumatic

08.01c Check relay, sensor and fuse on pneumatic and electro-pneumatic system 08.01 Troubleshoot Pneumatic system Failure 08.01d Replace pneumatic and electro-pneumatic components

LE 3 : Maintain air compressor and maintenance service

08.01B Maintain air compressor system 08.03 Troubleshoot vacuum/Cleaner Dry Air (CDA) Equipment

KOD (CODED BY)


P1

Interpret pneumatic and electro-pneumatic circuit diagram so that the components can be function safely and full field the operating specification

P2

Replace pneumatic and electro-pneumatic components so that the condition of the components is determined against its operating specification according to technical manual without damaging the components and able to function safely.

P3

P4

Maintain air compressor using preventive maintenance schedule and check list so that the compressor is maintained according to manufacturing recommendation.

14

SFB/B10/12009


: B10-01- 07 JIGS AND FIXTURES MAINTENANCE


:

PERFORM JIGS AND FIXTURES BY USING TOOLS EQUIPMENT SO THAT : 1. TOOL, JIGS AND FIXTURES CONDITION CHECK ARE CARRIED OUT ACCORDANCE WITH SERVICE MANUAL. 2. TOOL, JIGS AND FIXTURES MAINTENANCE ARE CARRIED OUT ACCORDANCE WITH SERVICE MANUAL. 3. PREVENTIVE MAINTENANCE ARE CARRY OUT ACCORDANCE WITH SERVICE MANUAL. PENGALAMAN PEMBELAJARAN (LEARNING EXPERIENCE)

LE 1 : Carry out tool,jigs and fixtures condition check.


04.01 Carry out tool,Jigs and Fixtures condition chech

KOD (CODED BY)

P1

04.02 Carry out calibration of tool,jigs and fixtures.

LE 2 : Carry out Tool and jig maintenance activities.

04.03 Carry out tools and jigs maintenance activities.

P2

04.04 Carry out tool and fixtures replacement.

LE 3 : Perform Preventive maintenance activities

11.01 Carry out preventive maintenance activities.

P3

OBJEKTIF MEMBOLEH (ENABLING OBJECTIVE) Maintain jigs and fixtures using handtools, common tools, measuring tools, equipment and parts so that tool, jigs and fixures condition check, calibration, maintenance activities, replacement and preventive maintenance are carried out accordance with service manual ( Technical manual ). Maintain jigs and fixtures using handtools, common tools, measuring tools, equipment and parts so that tool, jigs and fixtures condition check, calibration, maintenance activities, replacement and preventive maintenance are carried out accordance with service manual ( Technical manual ). Maintain jigs and fixtures using handtools, common tools, measuring tools, equipment and parts so that tool, jigs and fixures condition check, calibration, maintenance activities, replacement and preventive maintenance are carried out accordance with service manual ( Technical manual )

15

SFB/B10/12009


: B10-01- 08 INDUSTRIAL AUTOMATION


:

PERFORM INDUSTRIAL AUTOMATION SYSTEM AND PROGRAMMER LOGIC CONTROLLER (PLC) BY USING FLOW CHART AND PROGRAMMING SO THAT: 1. THE FUNCTION AND OPERATING SEQUENCE OF THE PROGRAM IS IDENTIFIED AND DEFINED 2. THE PROGRAM IS INSTALLED AND FUNCTION ACCORDING TO THE USER REQUIREMENT. 3. THE INPUT AND OUTPUT TERMINALS ARE IDENTIFIED AND LOCATED AGAINST THE DIAGRAM AND PROGRAM. 4. THE ROBOT CONDITION IS IDENTIFIED AND FUNCTION ACCORDING TO THE USER REQUIREMENT PENGALAMAN PEMBELAJARAN (LEARNING EXPERIENCE)

LE 1 : Identify input and output

LE 2 : Interpret Programmer Logic Controller (PLC) and personal computer program

LE 3: Download program to Programmer Logic Controller (PLC) and personal computer (PC). LE 4 : Carry Out Robot condition .

NO & TUGASAN BERKAITAN (No. & RELATED TASK) 05.02 Carry out Input/output (I/O) Maintenance activities 05.01a Interpret Programmer Logic Controller (PLC) and personal computer program 05.01 Carry out programmable Logic Controller (PLC) Functionality check.

KOD (CODED BY)

P1

P2

OBJEKTIF MEMBOLEH (ENABLING OBJECTIVE) Identify input and output terminal by referring to the circuit diagram so that the input and output terminals are identified and located against the diagram and program.

Interpret Programmer Logic Controller (PLC) program by referring to Programmer Logic Controller (PLC) program manual so that the function and operating sequence of the program is identified and defined

05.03a Download program to Programmer Logic Controller (PLC) and personal computer (PC)

P3

Download program to Programmer Logic Controller (PLC) and Personal Computer (PC) by key-in and installing program so that the program is installed and function according to the user requirement..

09.01 Carry Out robots condition check 09.02 Carry out robots safety check

P4

Identify robot condition and safety by referring to the diagram so that the robot system are identified and located against the diagram and program.

16

SFB/B10/12009

SYLLABUS PROFILE

Course Code Course Semester NOSS Code

: B10 : TEKNOLOGI MEKATRONIK : 1 : H - 176 - 2

Practical training Hours/Practical Credit Hours Knowledge Learning Hours/Knowledge Credit Hours Total Training Hours/Total Credit Hours

: : :

42 hours 18 hours 60 hours

Terminal performance objective: Draw Mechanical and electrical/electronic CAD drawing by using 2D-Softwareso that components shape, size and the circuit can be specified, stored and retrievable accordance with standard drawing. TRAINING CONTENT Delivery Methods

TASK Module Code

Module Practical

s r H

Knowledge

s r H

TASK No./ LEVEL

e c i t c a r

Assessment Methods t s e T l a c i t c a r P

t / n t e c e m j g o r i s P s A

t s e T l a r O

t s e T n e t t i r W

e r u t c e L

o m e D

√

√

√

√

√

√

P

r e h t O

WIM No. s r e h t O

Tools/ Equipment/ Materials IS

AS

WS

01A.01 / L2

A. PREPARE DESIGN DRAWING (2D CAD) 1.1 Basic types of engineering drawing,pictorial,orthographic and assembly drawing 1.2 Types of line,symbol,dimension and projection

1- Identify type of engineering drawing

3

2. Identify type of software

PC with CAD software

1.1 Basic computer system 1.2 Type of common software drawing and design.

3

Plotter/Printer Diskette

3. Produce design drawing 2.1 Software usage 2.2 Use software application

1 0 1 0 0 1 B

) D A C D 2 ( G N I W A R D G N I R E E N I G N E

2.3 Save and retrieve drawing.

1.5

12

B. INTERPRET INDUSTRIAL ELECTRONIC CIRCUIT DIAGRAM

√ √

√ √

√

√

√

03.01a/L2

1. Identify industrial circuit system 1.1 Industrial electronic system and circuit

√

6

√

1.2 Electronic components

√ √

√

2. Read circuit diagram 2.1 Electronic symbols 2.2 Determine type of components

1.5

√

12

2.3 Interpret circuit diagram C. PREPARE ELECTRICAL AND ELECTRONIC DRAWING (CAD) 1. Identify type of software

1.2 Use symbols in libraries to complete the electrical/electronic drawing. 2. Produce design drawing 2.1 Use software application 2.2 Save and retrieve drawing. Total Hours

√

√

√

√

√

√

√

01A.02 / L2

√

√

√

9

√

√

√

9

√ √

1. 1 CAD s oft wa re f ea tur e on e lec tr ic al /el ec tr on ic d ra wi ng .

References

√ √

42

6

√ √

PC with CAD software Plotter/Printer Diskette

√ √

15

LG No. : e-Learning No. : Text Books : (Title, Atr, Pg No.)

Auto Cad Mechanical 2000i (User Guide and Tutorials), CAD-STAR (User Guide and Tutorial).

AVA Materials : Manuals :

17

SFB/B10/12009

SYLLABUS PROFILE



: 42 hours : 18 hours : 60 hours

Practical Training Hours/Practical Credit Hours Knowledge Learning Hours/Knowledge Credit Hours Total Training Hours/Total Credit Hours

Terminal Perfomance Objectives: Maintain mechanical equipments using mechanical parts, handtools, sensor and electro hydraulic parts so that mechanical equipment, drive and transmission condition check, safety check, maintenance activities, parts replacement, functionality are carried out and mechanical equipment failures are troubleshooted accordance with Standard operating procedure. TRAINING CONTENT Delivery Methods

TASK Module Code

Module Practical

s r H

Knowledge

s r H

A. CARRY OUT MECHANICAL EQUIPMENT CONDITION CHECK 1. Identify mechanical equipment

2 0 1 0 0 1 B

E C N A N E T N I A M T N E M P I U Q E L A C I N A H C E M

o m e D

e c i t c a r P

Assessment l a t c i s t c e a T O r P r e h t

√ √ √ √ √

1.0

t / n t s t e c e m l T e g j o i a r s r P s O A

Methods t s e T n e t t i r W

√ √ √ √ √ √ √ √ √ √

1.5

B. CARRY OUT DRIVE AND TRANSMISSION CONDITION CHECK 1. Identify drive and trnsmission

WIM No. s r e h t O


AS

WS

√ √ √ √ √

√ √ √ √ √

Electrohydraulicparts Handtools Technical manual Chart / table Solenoid valves Check list Sensor Fuses Measuring equipment

06.01/L2 1.1 1.2 1.3 1.4

1.5 Determine type of Drive and Transmission 1.6 Determine Purpose of Drive and Transmission 1.7 Determine application of Drive and Transmission 1.8 Interpret Manufacturer Specification

e r u t c e L

01.01/L2 1.1 Mechanical equipment 1.2 Equipment terminology 1.3 Equipment specification 1.4 Equipment function 1.5 Equipment application

1.6 Determine types of equipment 1.7 Interprete specific equipment terminology 1.8 Interprete equipment specification 1.9 Determine equipmeni function 1.10 Determine equipment application

TASK No./ LEVEL

Type of Drive and Transmission Purpose of Drive and Transmission Application of Drive and Transmission Manufacturer Specification

1.0

√ √ √ √

1.5

√ √ √ √

√

√

√ √

√ √

√ √

√

√

√

2. Check Condition of Drive and Transmission 2.1 Functionality of Drive And Transmission 2.2 Drive And Transmission Manufacturers Specification 2.3 Method of checking condition of Drive and Transmission 2.4 Operation Manual 2.5 Schematic Diagram 2.6 Determine functionality of Drive and Transmission 2.7 Comply to Drive And Transmission ManufacturersSpecification 2.8 Apply method of checking condition of Drive And Transmission 2.9 Comply to Operation Manual 2.10 Interpret Schematic Diagram

1.5

1.0

√ √

√ √

√

√

√ √

√ √ √

√

√

√

√

√

√

√

√

√ √

√ √

√ √

18

SFB/B10/12009

TRAINING CONTENT Delivery Methods

TASK Module Code

Module Practical

s r H

Knowledge

s r H

TASK No./ LEVEL

e r u t c e L

o m e D

e c i t c a r P

Assessment l a r i c t e t s h c e t a T O r P

t / n t c e e m j g o i r s P s A

t s e T l a r O


WIM No. s r e h t O


AS

WS

3. Record condition Of Drive And Transmission 3.1 3.2 3.3 Apply recording method 3.4 Select types of documentation

Recording method Types of documentation

2 0 1 0 0 1 B

√ √

√ √

01.02/L2 1.1 1.2 1.3 1.4 1.5


√ √ √ √

C. CARRY OUT MECHANICAL EQUIPMENT SAFETY CHECK 1. Identify mechanical equipment

1.6 Determine mechanical equipment 1.7 Interpret established equipment terminology 1.8 Interpret Equipment Specification 1.9 Determine equipment function 1.10 Interpret Equipment Service Manual

√ √

0.5

0.5

Mechanical equipment Specific equipment terminology Equipment Specification Equipment function Equipment Service Manual

√ √ √ √ √

0.5

√ √ √ √ √ √ √ √ √ √

2

√ √ √ √ √

√ √ √ √ √

2. Check Mechanical Equipment Safety 1.1 Mechanical equipment safety 1.2 Equip ment Safety Regulation 2.3 Hazardous Signage 2.4 Procedure of Checking Mechanical Equipment’sSafety 2.5 Standard Operating Procedure 2.6 Application of PPE 2.7 2.8 2.9 2.10

Determine mechanical equipment safety Comply to Equipment Safety regulation Determine Hazardous Signage Procedure of Checking Mechanical Equipment’sSafety 2.11 Comply with Standard Operating Procedure 2.12 Utilise Personal Protective Equipment

√ √ √ √

1

√ √ √ √

√ √

3.0

√ √ √ √ √ √

√ √ √ √

√ √ √ √

√ √

√ √

√ √

3. Report Equipment Safety 3.1 Reporting Procedure 3.2 Compliance and non-compliance 3.3 Organizat ion Chart 3.4 Comply to Reporting Procedure 3.5 Determine compliance and non-compliance 3.6 Determine responsible personnel /parties involved /Safety Committee

√ √ √

0.5

√ √ √ √ √ √

1.5

D. CARRY OUT DRIVE TRANSMISSION MINTENANCE ACTIVITIES 1. Identify parts of drive and transmission

√ √ √

√ √ √

06.02/L2 1.1 Purpose of Drive and Transmission 1.2 Application of Drive and Transmission 1.3 Types of parts ( Bearing, Pulley, Sprocket, Carbon Brush, etc)

0.5

√ √ √

√ √ √

19

SFB/B10/12009


TASK Module Code

Module Practical 1.4 Determine purpose of Drive and Transmission 1.5 Determine application of Drive And Transmission 1.6 Determine types of parts ( Bearing, Pulley, Sprocket, Carbon Brush, etc)

s r H

Knowledge

s r H

TASK No./ LEVEL

e r u t c e L

1.5

o m e D

e c i t c a r P


√

√

√

√

√

√

√

√

√


t s e T l a r O


WIM No. s r e h t O


AS

WS

2. Check condition of Drive And Transmission 2.1 Functionality of Drive and Transmission 2.2 Drive And Transmission Manufacturers Specification 2.3 Method of checking condition of Drive And Transmission 2.4 Operation Manual 2.5 Schematic Diagram

2 0 2 0 0 1 B


2.1 Determine functionality of Drive And Transmission 2.2 Comply to Drive And Transmission ManufacturersSpecification 2.3 Apply method of checking condition of Drive And Transmission 2.4 Comply to Operation Manual 2.5 Interpret Schematic Diagram

1

√ √

√ √

√

√

√ √

1.5

√ √ √

√

√

√

√

√

√

√

√

√ √

√ √

√ √

3.Rectify parts of Drive and Transmission 2.1 2.2 2.3 2.4

Functionality of parts Application of parts Purpose of Parts Method of rectifying (Repair, Align and Adjust) 2.5 Manufacturer Specification 2.6 Special Tools 2.7 Types of Countermeasure 2.1 Determine functionality of parts 2.2 Determine application of parts 2.3 Determine purpose of parts 2.4 Apply method of rectifying(Repair, Align and Adjust) 2.5 Comply to Manufacturer Specification 2.6 Utilize Special Tools 2.7 Determine types of countermeasure

1

√ √ √ √

√ √ √ √

√ √ √

√ √ √

3.0

4

Record Drive And Transmission Maintenance Activities

3.1 3.2

Apply recording method Select types of documentation

3.1 3.2

0.5


0.5

√ √ √ √

√ √ √ √

√ √ √ √

√ √ √

√ √ √

√ √ √

√ √

√ √

√ √

√ √

√ √

20

SFB/B10/12009


TASK Module Code

Module Practical

s r H

Knowledge

s r H

1.1 1.2 1.3 1.4

2 0 2 0 0 1 B


Type of Drive and Transmission Purpose of Drive and Transmission Application of Drive and Transmission Manufacturer Specification

o m e D

e c i t c a r P

Assessment l a r i c t e t s h c e t O a r T P

√ √ √ √

0.5

t / n t c e m e g j o r i s P s A

t s e T l a r O


WIM No. s r e h t O


AS

WS

√ √ √ √ √ √ √ √

1.5

2.1 Functionality of Drive and Transmission 2.2 Application of Drive and Transmission 2.3 Drive and Transmission Manufacturers Specification 2.4 Method of replacing of Drive and Transmission parts 2.5 Operation Manual 2.6 Schematic Diagram 2.7 Special Tools / Hand Tools 2.1 Determine functionality of Drive and Transmission 2.2 Determine application of Drive and Transmission 2.3 Comply to Drive and Transmission Manufacturers Specification 2.4 Apply method of replacing Drive and Transmission parts 2.5 Interpret Operation Manual 2.6 Interpret schematic Diagram 2.7 Utilize Special Tools / Hand Tools

e r u t c e L

06.03/L2

E. CARRY OUT DRIVE AND TRANSMISSION REPLACEMENT 1 Identify Drive and Transmission Transmission

1.1 Determine type of Drive and Transmission 1.2 Determine purpose of Drive and Transmission 1.3 Determine application of Drive and Transmission 1.4 Interpret Manufacturer Specification 2. Replace Drive and Transmission Parts

TASK No./ LEVEL

1

√ √ √ √

√ √ √ √

√ √ √

√ √ √

√

√

√ √ √

√ √ √ √

√

√

√

√

√

√

√

√

√

√

√

√ √ √

√ √ √

√ √ √

√ √

√ √

√ √

3.0

3. Record replacement of Drive and Transmission parts 3.1 3.2 3.1 3.2

Apply recording method Select types of documentation


0.5

1.1 1.2 1.3 1.4 1.5 1.6 Determine types of equipment Interpret specific equipment terminology Interpret Equipment Specification Determine equipment function Determine equipment application Interpret Equipment Service Manual

3.0

√ √

01.03/L2

F. TROUBLESHOOT MECHANICAL EQUIPMENT FAILURE 1. Identify Mechanical Equipment

1.1 1.2 1.3 1.4 1.5 1.6

√ √

0.5

Mechanical equipment Equipment terminology Equipment Specification Equipment Function Equipment Application Equipment Service Manual

1

√ √ √ √ √ √

√ √ √ √ √ √ √ √ √ √ √ √

√ √ √ √ √ √

√ √ √ √ √ √

21

SFB/B10/12009


TASK Module Code

Module Practical

2.

s r H

Knowledge

s r H

TASK No./ LEVEL

Mechanical equipment functionality Procedure of checking mechanical equipment functionality 1.3 Standard Operating Procedure 1.4 Personal Protective Equipment

2.3 2.4

o m e D

e c i t c a r P



t s e T l a r O


WIM No. s r e h t O


AS

WS

Check Mechanical Equipment Equipment Functionality

√ √

1.1 1.2

2.2

e r u t c e L

Comply to Procedure of Checking Mechanical Equipment functionality Comply with Standard Operating Procedure Utilise Personal Protective Equipment

√ √

0.5 √ √

√ √ √ √

√ √

√ √

√ √

√ √

√ √

1.5

3. Identify Equipment Component Failure

2 0 2 0 0 1 B


3.1 Mechanical equipment components (rollers, bearings, belts, pulleys, chains, gears etc.) 3.2 Functionality of mechanical equipment component (rollers, bearings, gears etc.) 3.3 Troubleshooting Tools 3.4 Troubleshooting Procedures 3.1 Determine mechanical equipment component 3.2 Determine functionality of mechanical equipment component (rollers, bearings, belts, pulleys, chains, gears etc.) 3.3 Apply troubleshooting tools 3.4 Comply to Troubleshooting Procedure

√

√

√

√

0.5 √ √

√ √ √ √

√ √

√ √

√ √

√ √

√ √

1.5

4. Record equipment failure 4.1 Recording procedure 4.2 Failure categories 4.3 Counter measures 4.4 Management Information System (maintenance database record) 4.1 Comply to recording procedure 4.2 Categorise failures 4.3 Determine counter measures 4.4 Utilise Management Information System (Maintenance Database Record)

√ √ √ √

0.5

√ √ √ √

3.0

G. CARRY OUT DRIVE AND TRANSMISSION FUNCTIONALITY TEST 1. Identify Drive and Transmission 1.1 Type of Drive and Transmission 1.2 Purpose of Drive and Transmission 1.3 Application of Drive and Transmission 1.4 Functions of Drive and Transmission 1.1 Determine type of Drive and Transmission 1.2 Determine purpose of Drive and Transmission 0.5 1.3 Determine application of Drive and Transmission 1.4 Determine functions of Drive and Transmission

√ √ √ √ √ √ √ √

√ √ √ √

06.04/L2

0.5

√ √ √ √

√ √ √ √ √ √ √ √

√ √ √ √

√ √ √ √

22

SFB/B10/12009


TASK Module Code

Module Practical

s r H

Knowledge

s r H

TASK No./ LEVEL

e r u t c e L

o m e D

e c i t c a r P



t s e T l a r O


WIM No. s r e h t O


AS

WS

2. Test Functionality of Drive and Transmission 2.1 Functions of Drive and Transmission 2.2 Application of Drive and Transmission 2.3 Purpose of Drive and Transmission 2.4 Method of testing functionality of Drive and Transmission 2.1 Determine functions of Drive and Transmission 2.2 Determine application of Drive and Transmission 2.3 Determine purpose of Drive and Transmission 2.4 Apply functionality Testing Method of Drive and Transmission

√ √ √ √

0.5

0.5

√ √ √ √ √ √

√ √

√ √

√ √

√ √

√ √

√ √

√ √

√ √

3. Record status of Functionality Test of Drive and Transmission

2 0 2 0 0 1 B


3.1 Ty pes of documentation 3.2 Record status of Functionality Test 3.1 3.2

Select types of documentation Determine record status of Functionality Test

√ √

0.5

0.5

H. CARRY OUT MECHANICAL PARTS/COMPONENT FAILURE REPAIR/REPLACEENT 1. Identify symptoms symptoms of mechanical mechanical equipment equipment malfunction malfunction 1.1 Normal and abnormal operating condition of automation system 1.2 Equipment components condition and function 1.3 Types of symptoms 1.1 Differentiate normal and abnormal operating condition of automation system 1.5 1.2 Determine equipment components condition and function 1.3 D etermine different types of symptoms

√ √

01.04/L2 √ 0.5

√

√ √

√ √ √

√

√

√

√

√

√

√

√

2. Detect Causes of Malfunctions 1.1 1.2 1.3 1.4 1.5 1.6 2.1 2.2 2.3 2.4

Determine causes of malfunction Determine equipment specification Interpret trouble shooting manual Determine equipment components condition and function 2.1 Differentiate between mechanical and electrical component 2.2 Interpret Schematic and Block Diagram

3.0

Possible causes of malfunction Equipment Specification Tro uble Shooting manual Equipment components condition and function Mechanical and electrical component Schematic and Block Diagram

1

√ √ √ √ √ √

√ √ √ √ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √

23

SFB/B10/12009


TASK Module Code

Module Practical

3

s r H

Knowledge

3.1 Determine method of assessing defects severity 3.1 Determine operating condition of components 3.2 Determine Components Parameters (life span, rating, etc) 4. Repair/Replace Faulty Components

2 0 2 0 0 1 B

e r u t c e L

o m e D

e c i t c a r P



t s e T l a r O


WIM No. s r e h t O


AS

WS

Assess Severity of Defects 3.1 3.2 3.3


s r H

TASK No./ LEVEL

Method of assessing defects severity Operating condition of components Components Specification

√ √ √

√ √ √ √ √ √

0.5

4.1 Repair/Replacement Procedure of faulty component 4.2 Tools and equipment 4.3 Safety precaution related to assembling and disassembling component 4.1 Comply to Repair/Replacement Procedures 4.2 Utilise tools and equipment 4.3 Adhere to safety precaution assembling and disassembling component

0.5

0.5

√ √ √

√ √ √

√

√

√ √

√ √

1.5

√

√

√

√ √

√ √

√ √

5. Test functionality of mechanical equipments 5.1 5.2 5.3 5.4 Determine mechanical part functionality Determine mechanical components operating sequence 5.3 Comply to Procedure of functional test 5.4 Adhere to safety precaution

Mechanical part functionality Mechanical components operating sequence Procedure of functional test Safety precaution

0.5

√ √ √ √

5.1 5.2

√ √ √ √ √ √

√ √

√ √

√ √

√ √

√ √

1.5

6. Report repair/ replacement activities 6.1 Reporting procedure 6.2 Organization Chart (responsible personnel /parties involved) 6.1 Comply to reporting procedure 6.2 Determine responsible personnel/parties involved

Total Hours

References:

0.5

√ √ √ √

0.5

42

√ √ √ √

√ √

18


Hidraulik Kuasa by Wan Mohd Norsani Wan Nik ( Utm ), Hydraulics by Festo, Electro – Hydraulics by Festo


24

SFB/B10/12009

SYLLABUS PROFILE Course Code Course Semester NOSS Code

Practical training Hours / Practical Credit Hours Knowledge Learning Hours / Knowledge Credit Hours Total Training Hours / Total Credit Hours

: B10 : TEKNOLOGI MEKATRONIK : 1

: 42 Hours : 18 Hours : 60 Hours

: H - 176 - 2

Terminal Performance Objectives : Carry Out Electrical Equipment Condition Check using Equipment Manufacturer’s Specification, Equipment Data Book, Logbook, Checklist, Hand Tools, Special Tools, Report Forms etc. so that electrical equipment identified, abnormalities detected and condition recorded inaccordance with Job Specification Requirements and Standard Operating Procedures.


TASK T it le Cod e

T it le Practical

s r H

Knowledge

s r H

A. CARRY OUT ELECTRICAL EQUIPMENT CONDITION CHECK

TASK No./ LEVEL

e r u t c e L

o m e D

e c i t c a r P

r e h t O

Assessment Methods t t s t t s e n s e T / s e e T r l t m T e a c e g n l c j h i e i t o s r t t a r t i c P O s r a r A O W P

WIM No. Tools/ Equipment/ Materials IS

AS

WS

02.01 / L2

1. Identify Electrical Equipment 1.1 Electrical equipment and symbols 1.2 Equipment Terminology 1.3 Equipment Specification 1.4 Schematic / Block Diagram 1.5 Equipment function

1

1.6 Equipment application

3 0 1 0 0 1 B

1 E C N A N E T N I A M T N E M P I U Q E L A C I R T C E L E

1.1 1.2 1.3 1.4 1.5 1.6

Determine types of equipment and symbols Interpret specific equipment Terminology Interpret Equipment Specification Interpret Schematic / Block Diagram Determine equipment function Determine equipment application

√ √

√ √

√ √ √ √

√ √ √ √ √ √ √ √ √ √

3

√ √ √ √ √ √

√ √ √ √ √ √

- Standard Operating Procedure - Equipment Manufacturer Specificatio - Schematic / Block iagram - Measuring and Test instrument - Equipment Data Book -

Logbook Checklist Hand Tools Special Tools Report Forms

2. Detect abnormalities 2.1 2.2 2.3 2.4 2.1 Determine functionality of equipment 2.2 Determine characteristics of equipment 2.3 Interpret Equipment Manufacturers Specification 2.4 Apply method of detecting abnormalities

Functionality of equipment Characteristics of equipment Equipment Manufacturers Specification Method of detecting abnormalities

1

√ √ √ √

3

√ √ √ √ √

√

√

√ √ √

√ √ √

√ √ √

3. Record equipment condition 3.1 Recording method 3.2 Types of documentation 3.1 Apply recording method 3.2 Select types of documentation

1

0.5

√

√

√

√ √

√

√

√

√

√

25

SFB/B10/12009


TASK T it le Cod e

T it le Practical

s r H

Knowledge

s r H

TASK No./ LEVEL

e r u t c e L

o m e D

e c i t c a r P

r e h t O

Assessment Methods t t s s t e / t n e s T s e T r l t c e m T e a j e n l g c o i h i e t t t a s r t r i c P s O r a O r A W P


AS

WS

2. Check Electrical Equipment functionality 2.1 Electrical equipment functionality 2.2 Procedure of Checking Electrical Equipment functionali 2.3 Standard Operating Procedure

1

2.4 Personal Protective Equipment 2.1 Determine Electrical equipment functionality 2.2 Comply to Procedure of Checking Electrical Equipment 2.3 Comply with Standard Operating Procedure 2.4 Utilise Personal Protective Equipment

√

√

√ √ √

√ √ √

3

√

√

√ √ √

√ √ √

-

procedure Management Information System (Maintenance Database Record

3. Identify equipment component failure 3.1 Electrical equipment components

√

√

3.2 Electrical equipment component’s functionality (timers,

√

√

√

√

(timers, meters, relays, contactors etc.)

3 0 1 0 0 1 B


1.5

3.3 Troubleshooting tools

√

3.4 Troubleshooting Procedure

√

3.1 Determine Electrical equipment component 3.1 Determine Electrical equipment component’s function (timers, meters, relays, contactors etc.) 3.3 Apply Troubleshooting tools 3.4 Comply to Troubleshooting Procedure

3

√ √ √

√

√

√ √ √ √

√ √ √ √

√ √ √ √

4. Record equipment failure 4.1 Recording procedure 4.2 Failure categories 4.3 Counter measures 4.4 Management Information System (Maintenance Database Record) 4.1 Comply to recording procedure 4.2 Categorise failures 4.3 Determine counter measures 4.4 Utilise Management Information System (Maintenance

√ √ √ √ √

1.5

3

Database Record)

D. Carry Out Electrical Parts/Component Failure Repair/Replacement 1. Identify symptom of malfunction of electrical equipment 1.1 Normal and abnormal Operating condition of automation system 1.2 Equipment component condition and function 1.3 Types of symptoms 1.1 Differentiate normal and abnormal Operating condition automation system 1.5 1.2 Determine equipment component condition and function 1.3 Determine different types of symptoms

√ √ √ √ √ √

√

√

√ √

√ √

√ √

√ √

√ √

√ √

02.04 / L2

1.5

√ √ √ √

√ √ √ √ √ √ √ √

√ √ √ √

√ √ √ √

- Standard Operating Procedure - Organization Chart - Maintenance Flow Char - Equipment manufacturer specificatio - Measuring and Test Instrument -

Trouble shooting Manua Components/Parts specificatio Equipment data book Logbook Checklist Hand tools

27

SFB/B10/12009


TASK T it le Cod e

T it le Practical

s r H

Knowledge

s r H

TASK No./ LEVEL

e r u t c e L

o m e D

e c i t c a r P

r e h t O


2. Detect Causes of Malfunctions 2.1 Possible causes of malfunction 2.2 Equipment specification 2.3 Trouble shooting manual 2.4 Equipment components condition and function

1.5

2.5 Mechanical and electrical component 2.6 Schematic and Block Diagram 2.1 Determine causes of malfunction 2.2 Determine equipment specification 2.3 Interpret troubleshooting manual 2.4 Determine equipment components condition and functi 2.5 Differentiate between mechanical and electrical compo 2.6 Interpret Schematic and Block Diagram

√ √ √ √ √ √

√ √ √ √ √ √ √ √ √ √ √ √

3

√ √ √ √ √ √

√ √ √ √ √ √


AS

WS

- Special tools - Report forms

-

Personal Protective Equipment (PPE Recording procedure Management Information System

3. Assess severity of Defects

3 0 1 0 0 1 B


3.1 Method of assessing defects severity 3.2 Operating condition of components 3.3 Components specification 3.1 Determine method of assessing defects severity 3.2 Determine operating condition of components

0.5

√ √ √

1.5

3.3 Determine components parameters (life span, rating, et

√ √ √ √ √

√ √

√ √

√

√

√

4. Repair/replace faulty component 4.1 Repair/replacement procedure of faulty components 4.2 Tools and equipment 4.3 Safety precaution related to assembling and disassembling component 4.1 Comply to repair/replacement procedure 4.2 Utilise tools and equipment 4.3 Adhere to safety precaution assembling and disassem component

0.5

√ √ √ √

√ √ √ √ √ √ √ √

1.5

√ √ √ √

√ √ √ √

5. Test functionality of Electrical equipments 5.1 Electrical part functionality 5.2 Electrical components operating sequence 5.3 Procedure of functional test 5.4 Safety precaution 5.1 Determine electrical part functionality 5.2 Determine electrical components operating sequence 5.3 Comply to procedure of functional test 5.4 Adhere to safety precaution

0.5

√ √ √ √

√ √ √ √ √ √ √ √

1.5

√ √ √ √

√ √ √ √

6. Report repair/ replacement activities 6.1 Reporting procedure 6.2 Organization Chart (responsible personnel/parties involved)

6.1 Comply to reporting procedure 6.2 Determine responsible personnel/parties involved

1

√ 0.25

√

√ √

√ √ √ √

√ √

√ √

28

SFB/B10/12009


TASK T it le Cod e

T it le s r H

Practical

Knowledge

s r H

E. CHECK CONDITION OF ELECTRICAL SERVO SYSTEM 1. Identify system components

TASK No./ LEVEL

o m e D

e c i t c a r P

r e h t O


1.2 Electrical/ Electronic schematic / blok diagram

√ √ √ √

0.25

√ √ √ √ √

1

√

√

2.Inspect physical condition

3 0 1 0 0 1 B


2.1 Operating specification of Servo system unit 2.2 Procedure of checking servo system 2.1 Identify physical defect 2.2 Safety precaution

√ √

0.25

1

1

F. USE SERVO MOTOR 1. Identify servo motor

09.01b / L2 1.1 Type of servo motor, AC and DC 1.2 Operation of servo motors 1.3 Servo motor parameters 1.4 Servo motor driver 1.5 Type of controller 1.6 Operation of controller

1.1 Select servo motor 1.2 Select drive system 1.3 Select type of controller

√ √ √

√

√

√ √ √

√ √ √

√ √ √

√

√

√

√

3. Write inspection report 4.1 Prepare report/complete check list

AS

WS

09.01a / L2 1.1 Servo system component and its function

1.1 Interpret electrical / electronic schematic/blok diagram

e r u t c e L


1

Hand tools Measuring instrument Carbon Brush Maintenance manua Check list SOP Operating instruction

√

√ √ √ √

1

Measuring instrumen Maintenance manua Check list

√ √ √ √ √ √ √ √

√ √ √ √

√ √ √ √

√ √

√ √

√ √

Servo Motor Servo motor driver Hand tools Multimeter Oscilloscope

2. Install servo motor and driver 2.1 Safe handling of servo motor 2.2 Refering data sheet for application 2.1 Use appropriate tools 2.2 Test servo motor

Total Hours

References

0.25

1

42

√ √

√ √

18

LG No. :

e-Learning No. : Text Books : Safety training methods by Jack B. Revelle, Safety rules and regulations by OSHA, Buku pertolongan cemas asas by Mohd. Ramzan Mainal / Badri Abdul (Tittle, Atr, Pg No.) AVA Materials : Manuals :

29

SFB/B10/12009

SYLLABUS PROFILE




: 42 hrs : 18 hrs : 60 hrs

.

Terminal Perfomance Objectives:

Carry Out and Troubleshoot Electronic Equipment Maintenance by Check and test using Equipment Manufacturer’s Specification, Equipment Data Book, Logbook, Checklist, Hand Tools, Special Tools, Report Forms etc. so that electronic equipment identified, abnormalities detected and condition recorded in accordance with Job Specification Requirements and Standard Operating Procedures TRAINING CONTENT Delivery Methods

TASK Module Code

Module Practical

s r H

Knowledge

s r H

e r u t c e L

o m e D

e c i t c a r P

r e h t O

/ t n t c e m e g j i o r s s P A

t s e T l a r O


WIM No.

s r e h t O


AS

WS

03.01b/L2

A. INSTALL DIGITAL CIRCUIT 1. Identify digital components.

Various Digital component 1.1 Logic components and its characteristic. 1.2 Types and characteristics of digital ICs

1.3 Select appropriate component.

TASK No./ LEVEL

Assessment t s e T l a c i t c a r P

√

0.5

√ √

0.5

√ √ √

√

2. Check component functionality. 2.1 Functions and application of digital component. 2.2 2.3

4 0 1 0 0 1 B

1 E C N A N E T N I A M T N E M P I U Q E C I N O R T C E L E

Use manual book. Use various test equipments.

0.5

√ √ √

0.5

√

√ √ √

√ √

3. Install digital component 3.1 Circuit configuration 3.2 Safety procedure

0.5

1

4.1 Electrical safety 4.2 Identify circuit functionality 4.3 Practice electrical safety precautions

0.5

0.5

B. CARRY OUT ELECTRONIC EQUIPMENT CONDITION CHECK 1. Identify electronic equipment

1.4 Function of equipment

√

√ √ √

√ √ √

√ √ √

√ √ √

√ √

√ √

√

0.5

√ √ √ √

√ √ √ √ √

1.1 Familiarize with established equipment

1.3 Schematic / Block Diagram 1.4 Determine function of equipment

√

03.01/L2 1.1 Equipment terminology and symbols 1.2 Equipment Specification 1.3 Schematic / Block Diagram

terminology and symbols 1.2 Interpret Equipment Specification

√

√ √

3.3 Installing procedure 3.4 Install digital component according to specification 3.5 Use tools 3.6 Practice safety precautions 4. Test circuit functionality

√

1

√

- Standard Operating Procedure - Equipment Manufacturer Specification - Measuring and Test Instruments - Schematic / Block Diagram - Measuring and Test Instruments

√

√

- Equipment Data Book - Logbook

√

√

- Checklist - Hand Tools

√ √

√ √

'- Special Tools '- Report Forms

30

SFB/B10/12009


TASK Module Code

Module Practical

s r H

Knowledge

s r H

TASK No./ LEVEL

e r u t c e L

o m e D

e c i t c a r

P

Assessment

r e h t O

t s e T l a c i t c a r P

/ t n t c e e m j g o i r s s P A

t s e T l a r O


WIM No.

s r e h t O


AS

WS

2. Detect Abnormalities 2.1 Functionality of equipment 2.2 Characteristics of equipment 2.3 Equipment Manufacturers Specification

√ √ √ √

0.5

2.4 Method of detecting abnormalities 2.1 Determine functionality of equipment 2.2 Determine characteristics of equipment 2.3 Interpret equipment Manufacturers Specification 2.4 Apply method of detecting abnormalities 3. Record equipment condition

1

√ 3.1 Recording method 3.2 Types of documentation

4 0 1 0 0 1 B


3.1 Apply recording method 3.2 Select types of documentation

√ √ √ √ √ √ √

√

√

√ √

√ √

√ √

0.5

√ √

0.5

C. CARRY OUT DETECTION SYSTEM COMPONENTS CHECK 1. Identify detection system components

√ √ √

07.01/L2 1.1 Type of Detection System Components

√

√

√

√

√

√

(sensor, resolver, encoder etc) 1.2 Function of Detection System Components (sensor, resolver, encoder etc)

- Organization Chart 0.5

1.3 Characteristic of Detection System Components (sensor, resolver, encoder etc)

√

2

2.1 Schematic and Block Diagram 2.2 Components Specification 2.3 Components Parameters 2.4 Checking method 2.1 Interpret Schematic and Block Diagram 2.2 Interpret Components Specification 2.3 Determine Components Parameters 2.4 Comply to checking method

1.5

0.5

- Equipment Manufacturer Specification - Measuring and Test Instruments

1.1 Determine Type of Detection System Components (sensor, resolver, encoder etc) 1.2 Determine Function of Detection System Components(sensor, resolver, encoder etc) 1.3 Determine Characteristic of Detection System Components (sensor, resolver, encoder etc) 2. Check detection system components

- Standard Operating Procedure

√

√

√

√

√

√

- Equipment Data Book - Logbook - Checklist - Hand Tools - Special Tools - Report Forms - Personal Protective Equipment (PPE) - Recording Procedure

√

√

√

√

√

√

√

- Component Parameters

- Management Information System

√ √ √

√ √ √ √

√ √ √ √

31

SFB/B10/12009


TASK Module Code

Module Practical

s r H

Knowledge

s r H

TASK No./ LEVEL

e r u t c e L

o m e D

e c i t c a r

P

Assessment

r e h t O



t s e T l a r O


WIM No.

s r e h t O


AS

WS

3. Record condition of detection system components

√

3.1 Types of documentation 3.2 Condition of Detection System

√

√

0.25

√

Components 3.1 Select types of documentation 3.2 Determine condition of Detection System Components

√ √

1

D. CARRY OUT DETECTION SYSTEM COMPONENTS INSTALLATION 1. Identify detection system components

√ √

07.02/L2 - Standard Operating Procedure 1.1 Type of Detection System Components

√

√

√

√

√

√

(sensor, resolver, encoder etc) 1.2 Function of Detection System Components (sensor, resolver, encoder etc)

- Equipment Flow Chart 0.5

1.3 Characteristic of Detection System

4 0 1 0 0 1 B


1.5

1.3 Determine Characteristic of Detection System Components (sensor, resolver, encoder etc) 2. Identify system requirements 2.1 Schematic and Block Diagram 2.2 System Specification 2.3 Components Specification

0.5

√

√

√

√

√

√

- Components/Parts Specification - Component Parameters - Plant System Layout - Equipment Data Book - Logbook - Checklist - Hand Tools - Special Tools

√

- Report Forms

√

√

- Personal Protective Equipment (PPE)

√

√

- Recording Procedure

√


√ √

1.5

√ 3.1 Detection System Components

- Trouble shooting Manual

√

√

2.4 Plant System Layout 2.1 Interpret Schematic and Block Diagram 2.2 Interpret System Specification 2.3 Determine Components Specification 2.4 Interpret Plant System Layout 3. Install Detection System Components

- Equipment Manufacturer Specification - Measuring and Test Instruments

Components (sensor, resolver, encoder etc) 1.1 Determine Type of Detection System Components (sensor, resolver, encoder etc) 1.2 Determine Function of Detection System Components(sensor, resolver, encoder etc)

- Organization Chart

√ √ √ √

√ √ √ √

√

√

installation procedure

√

√

3.3 Standard Operating Procedure

√

√

3.4 Documentation process

√

3.2 Detection System Components Parameters

3.1 Comply to Detection System Components installation procedure 3.2 Determine suitability and reliability of Detection System Components 3.3 Comply with Standard Operating Procedure 3.4 Complete documentation

0.5

√ √

1.5

√

√

√

√

√

√ √

√ √

32

SFB/B10/12009


TASK Module Code

Module Practical

s r H

Knowledge

s r H

E. CARRY OUT DETECTION SYSTEM TEST 1. Identify detection system

TASK No./ LEVEL

o m e D

e c i t c a r

P

r e h t O


t s e T l a r O


0.5

1.3 Plant System Layout


√

- Equipment Manufacturer Specification

√

√

- Measuring and Test Instruments - Component Parameters - Plant System Layout - Schematic and Block Diagram - Equipment Data Book

√ √ √

2.1 Schematic and Block Diagram

√

√

- Logbook

2.2 System Specification

√

√

- Checklist

√

√

- Hand Tools

√

√

- Special Tools

2.5 Testing Instruments

√

√

- Report Forms

2.6 Safety procedures

√

√

- Personal Protective Equipment (PPE) - Recording Procedure - Management Information System

1

√ √ √

1.5

√ 3.1 Documentation process 3.2 Testing results

3.1 Complete Documentation 3.2 Document test results

WS

√

√ √ √

2.4 Detection System Testing Procedure

2.4 Comply to Detection System Testing Procedure 2.5 Utilise testing instruments 2.6 Comply to safety procedures 3. Record status of detection system test

AS

√

1.5

2.3 Plant System Layout

4 0 1 0 0 1 B


√

2. Test detection system

2.1 Interpret Schematic and Block Diagram 2.2 Determine system requirement 2.3 Interpret Plant System Layout

s r e h t O

- Standard Operating Procedure 1.2 Function of Detection System


WIM No.

07.03/L2 1.1 Type of Detection System

1.1 Determine Type of Detection System 1.2 Determine Function of Detection System 1.3 Determine Plant System Layout

e r u t c e L


√ √ √ √ √ √

√ √

√ √

√

0.5

√

√

√

0.5

F. MAINTAIN DETECTION SYSTEM COMPONENTS

√ √ √ √ √ √

07.04/L2

1. Identify detection system components 1.1 Type of Detection System Components

√

√

√

√

(sensor, resolver, encoder, transducer etc) 1.2 Function of Detection System Components (sensor, resolver, encoder,transducer etc) 1.3 Characteristic of Detection System

1

√

√

Components (sensor, resolver, encoder,transducer etc) 1.1 Determine Type of Detection System Components (sensor, resolver, encoder,transducer etc) 1.2 Determine Function of Detection System Components(sensor, resolver, encoder,transducer etc) 1.3 Determine Characteristic of Detection System Components (sensor, resolver, encoder,transducer etc)

1.5

√

√

√

√

√

√

√

√

√

33

SFB/B10/12009


TASK Module Code

Module Practical

s r H

Knowledge

s r H

TASK No./ LEVEL

e r u t c e L

o m e D

e c i t c a r

P

Assessment

r e h t O



t s e T l a r O


2. Check detection system components 2.2 Components Specification 2.3 Components Parameters

0.5

2.4 Checking Method

3.2 Condition of Detection System

4 0 1 0 0 1 B


AS

WS

√

√

- Measuring and Test Instruments

√

√

- Components/ parts spesification

√

√

- Component Parameters

√

√

- Equipment Data Book

1.5

3.1 Types of documentation


s r e h t O

- Standard Operating Procedure 2.1 Schematic and Block Diagram

2.1 Interpret Schematic and Block Diagram 2.2 Interpret Components Specification 2.3 Fine tune Components parameters within tolrance/ spesification 2.4 Comply to checking method 3. Record Detection System Components condition

WIM No.

0.5

√ √ √

√ √ √

√ √ √

√

√

√

- Logbook - Checklist - Hand Tools - Special Tools - Report Forms - Personal Protective Equipment (PPE)

√

√


√

√

'- Management Information System

Components 3.1 Select types of documentation 3.2 Determine condition of Detection System Components

√ √

1.5

G. CARRY OUT ELECTRONIC EQUIPMENT SAFETY CHECK 1. Identify electronic equipment

03.02/L2 1.1 Electronic equipment and symbols

√

√


1.2 Equipment terminology

√

√


√

√


√

√

1.5 Equipment function

√

√

- Measuring and Test Instruments - Equipment Data Book


√

√

- Logbook

1.3 Equipment Specification 1.4 Schematic / Block Diagram

0.5

1.1 Determine types of equipment and symbols 1.2 Interpret specific equipment terminology 1.3 Interpret equipment Specification 1.4 Interpret Schematic / Block Diagram 1.5 Determine equipment function 1.6 Determine equipment application

√ √

√ √ √

1.5

√ √ √ √ √ √

√ √ √ √ √ √

- Checklist - Hand Tools - Special Tools - Report Forms - Personal Protective Equipment (PPE)

2. Check electronic equipment safety 2.1 Electronic equipment safety

√

√

2.2 Equipment Safety Regulation

√

√

2.3 Hazardous Signage

√

√

√

√


√

√

2.6 Application of Personal Protective Equipment

√

√

2.4 Procedure of Checking Electronic Equipment safety

0.5

34

SFB/B10/12009


TASK Module Code

Module Practical

2.1 Determine electronic equipment safety 2.2 Comply to Equipment Safety Regulation 2.3 Determine Hazardous Signage 2.4 Procedure of Checking Electronic Equipment

s r H

Knowledge

s r H

TASK No./ LEVEL

e r u t c e L

1.5

3.1 Reporting Procedure 3.2 Compliance and non-compliance

0.5

4 0 1 0 0 1 B

3.3 Determine responsible personnel/parties involved in Safety Committee

r e h t O

√

√ √ √ √

√

√ √

√ √


t s e T l a r O


√

√

√

√

WIM No.

s r e h t O


AS

WS

√ √

1.5

H. TROUBLESHOOT ELECTRONIC EQUIPMENT FAILURE 1. Identify electronic equipment

√ √

√ √

√

√

03.03/L2 1.1 Electronic equipment and symbols

√

√


1.2 Equipment terminology

√

√


√

√


√

√


1.5 Equipment function

√

√


√

√

- Component Parameters - Equipment Data Book

1.3 Equipment Specification 1.4 Schematic / Block Diagram

1.1 Determine types of equipment and symbols 1.2 Interpret specific equipment terminology 1.3 Interpret equipment Specification 1.4 Interpret Schematic / Block Diagram 1.5 Determine equipment function

P

√

3.3 Organization Chart


e c i t c a r

√ √ √ √

√

Safety 2.5 Comply with Standard Operating Procedure 2.6 Utilise Personal Protective Equipment 3. Report equipment safety

3.1 Comply to Reporting Procedure 3.2 Determine compliance and non-compliance

o m e D


1

√ √ √

1.5

1.6 Determine equipment application 2. Check electronic equipment functionality 2.1 Electronic equipment functionality 2.2 Procedure of Checking Electronic Equipment

0.5

√ √ √ √ √ √

√ √ √ √ √ √

- Logbook - Checklist - Hand Tools - Special Tools - Report Forms - Personal Protective Equipment (PPE) - Recording Procedure

√

√

√

√

- Management Information System (Maintenance Database Record)

Functionality 2.3 Personal Protective Equipment 2.1 Determine electronic equipment functionality 2.2 Comply to Procedure of Checking Electronic Equipment Functionality 2.3 Utilise Personal Protective Equipment

√

√ √

1

√ √

√ √

√

√

35

SFB/B10/12009


TASK Module Code

Module Practical

s r H

Knowledge

s r H

TASK No./ LEVEL

e r u t c e L

o m e D

e c i t c a r

P

Assessment

r e h t O



t s e T l a r O


WIM No.

s r e h t O


AS

WS

3. Identify equipment component failure 3.1 Electronic equipment components

√

√

3.2 Electronic equipment components functionality

√

√

3.3 Troubleshooting tools

√

√

3.4 Troubleshooting Procedure

√

√

(timers, meters, relays, contactors etc.)

3.1 Determine electronic equipment components 3.2 Determine electronic equipment components functionality (timers, meters, relays, contactors,etc) 3.3 Apply troubleshooting tools

4 0 1 0 0 1 B


0.5

√

√

√ √

√ √

√

√ √

√ √

1.5

3.4 Comply to Troubleshooting Procedure 4. Record equipments failure 4.1 Recording Procedure 4.2 Failure categories 4.3 Counter measures

0.5

4.4 Management Information System

√

√

√

√

√

√

√

√

(Maintenance Database Record) 4.1 Comply to Recording Procedure 4.2 Categorise failures 4.3 Determine counter measures 4.4 Utilise Management Information System

√ 1.5

√

√ √ √ √

√ √ √ √

(Maintenance Database Record) I. CARRY OUT ELECTRONIC PARTS/COMPONENT FAILURE REPAIR/REPLACEMENT 1. Identify symptom of malfunction of electronic equipment

03.04/L2

1.1 Normal and abnormal operating c ondition of automation system 1.2 Equipment component condition and function 1.3 Types of symptoms 1.1 Differentiate normal and abnormal operating condition of automation system 1.2 Determine equipment component condition and function 1.3 Determine different types of symptoms

0.5

√

√

√

√

- Equipment Flow Chart

√

√



√ 1.5


√

√

√

√

√

√

- Measuring and Test Instruments - Trouble shooting Manual - Components/Parts Specification - Equipment Data Book - Logbook

36

SFB/B10/12009


TASK Module Code

Module Practical

s r H

Knowledge

s r H

TASK No./ LEVEL

e r u t c e L

o m e D

e c i t c a r

P

Assessment

r e h t O



t s e T l a r O


2. Identify causes of malfunctions

4 0 1 0 0 1 B

WS

- Checklist

√

- Hand Tools

√

√

- Special Tools

√

√

- Report Forms

√

√

- Personal Protective Equipment (PPE)

2.5 Mechanical and electrical component

√

√


2.6 Schematic and Block Diagram

√

√


0.5

√ √ 1.5

3.1 Method of assessing defects severity 3.2 Operating condition of components

0.5

√ √ √ √

√ √ √ √

√

√

√

√

√

√

√

√

√

3.3 Components Specification

3.3 Determine components parameters (life span, rating, etc) 4. Repair /replace faulty components

AS

√

electrical component 2.6 Interpret Schematic and Block Diagram 3. Assess severity of defects

3.1 Determine method of assessing defects severity 3.2 Determine operating condition of components


2.2 Equipment Specification

2.4 Equipment components condition and function


s r e h t O

2.1 Possible causes of malfunction 2.3 Troubleshooting Manual

2.1 Determine causes of malfunction 2.2 Determine Equipment Specification 2.3 Interpret Troubleshooting Manual 2.4 Determine equipment components condition and function 2.5 Differentiate between mechanical and

WIM No.

√ √

1.5

4.1 Repair/replacement procedure of faulty

√ √ √

√ √ √

√

√

√

√

√

√

components 4.2 Tools and equipment 4.3 Safety precaution related to assembling and

0.5

disassembling component 4.1 Comply to Repair/Replacement Procedures 4.2 Utilise tools and equipment 4.3 Adhere to safety precaution assembling and disassembling component

√ 1.5

√

√ √ √

√ √ √

37

SFB/B10/12009


TASK Module Code

Module Practical

s r H

Knowledge

s r H

TASK No./ LEVEL

e r u t c e L

o m e D

e c i t c a r

P

Assessment

r e h t O



t s e T l a r O


WIM No.

s r e h t O


AS

WS

5. Test functionality of electronic equipments 5.1 Electronic part functionality 5.2 Electronic components operating sequence 5.3 Procedure of functional test

0.5

4 0 1 0 0 1

B


√

√

√

√

√

√

5.4 Safety precaution 5.1 Determine electronic part functionality 5.2 Determine electronic components operating sequence 5.3 Comply to procedure of functional test

√

√ √

√ √

√ √

√ √

√ √

√ √

1.5

5.4 Adhere to safety precaution 6. Report repair/ replacement activities 6.1 Reporting Procedure 6.2 Organization Chart (responsible

0.5

√

√

√

√

personnel/parties involved) 6.1 Comply to Reporting Procedure 6.2 Determine responsible personnel/parties involved

√ 1.5

J. CALIBRATION AND DATA RECORDING

√ √

√ √

03.04a/L2

1.Prepare calibrating data sheet according to equipment Equipment data specification Distinguish actual data against recorded Interpretation of calibration data

0.5

0.5

√ √ √

√ √ √

√

2. Testing the equipment Testing procedure Safety procedure Testing calibrated equipment with a Externally calibrated equipment.

Total Hours

References:

0.5

0.5

42

√ √ √

√

√ √ √

√ √

18


Elektronik Asas (Sazali Kadlan) , Power Electronic (Cyril W. Lander), Practical Electronics Handbook by( Ian Sinclair)


38

SFB/B10/12009

SYLLABUS PROFILE






Understand,check, troubleshoot Hydraulic/pneumatic System Failure & replace electrohydraulic/pneumatic component,circuit diagram,relay,sensor,fuse,soleniod valve & system leakage by using Equipment Manufacturer Specification, Operating Manual, Logbook, Checklist, Hand Tools, Special Tools, Report Forms, measurement tools & equipment operated safely according to the system operating spesification.

so that the component can be


TASK Module Code

Module Practical

s r H

Knowledge

s r H

A. INTERPRET HYDRAULIC AND ELECTRO HYDRAULIC CIRCUIT DIAGRAM

TASK No./ LEVEL

e r u t c e L

o m e D

e c i t c a r P

Assessment r e h t O

l a t c i s t c e a r T P

/ t n t c e m e g j o r i s s P A

t s e T l a r O


1.2 Hydraulic and Electro-hydraulic components such as – i) Valves ii) Pumps iii) Actuators iv) Motors v) Relays vi) Solenoids vii) Switchers


AS

WS

Electrohydraulic circuit diagram 1.1 Hy draulic and Electro-hydraul ic circuit diagram

5 0 1 0 0 1 B


08.02a/ L2

1. Identify electro-hydraulic circuit diagram

2. Read Hydraulic Electro-Hydraulic circuit diagram 2.1 Interpret circuit diagram 2.2 Identify components

WIM No. s r e h t O

√

√

Chart / table

√

√

Solenoid valves

1.5

√ √

3.0

B. CHECK RELAY,SOLENOID, SENSOR AND FUSE ON HYDRAULIC AND ELECTRO HYDRAULIC SYSTEM.

√ √

Multimeter Test pen

√ √

08.02b/ L2

1. Identify relay, sensor and fuse 1.1 Type and function of relay, sensors and fuse 1.2 Type of measuring tools and instrument 1.3 Determine type of relays, sensor and fuses

1.5

√

√

√

√

√

√

√

3.0

√

√

2. Inspect relay, sensor and fuse √

2.1 Procedure of checking various relays, sensors and fuses

√

1.5 2.2 Safety rules related to handling of relays, sensors and fuses 2.3 Use measuring tools and instrument 2.4 Interpret reading of measuring tools and instrument 2.5 Safety rules and regulation 2.6 Complete report

3.0

√

√ √

√

√

√

√

√

√

√

√

√

√

√

39

SFB/B10/12009


TASK Module Code

Module Practical

s r H

Knowledge

s r H

TASK No./ LEVEL

e r u t c e L

o m e D

e c i t c a r P

Assessment r e h t

O

l a c t i s t c e a T r P


t s e T l a r O


WIM No. s r e h t O


AS

WS

3. Identify solenoid Coil / Valve 3.1 Type of solenoid coil/valve 3.2 Function of solenoid coil/valve 3.3 Determine type of solenoid coil/valve

√ 1.5

√

√

√ √

3.0

4. Inspect solenoid coil/valve 4.1 Measuring instrument

√

1.5

4.2 Use measuring instrument 4.3 Read and interpret reading 4.4 Safety precautions

3.0

4.5 Determine condition of coil/valve C.TROUBLESHOOT HYDRAULIC SYSTEM FAILURE

√ √

√

√

√

√

√

√

√

√

√

√

√

Standard Operating Procedure

08.02/ L2

Organization Chart

1. Identify Hydraulic Equipment

Equipment

√

√

√

√

√

√

√

√

√

1.4 Functionality of equipment/components

√

√

√

1.5 Equipment Service Manual

√

√

√

1.1 Types of components 1.2 Specific components terminology/symbols 1.3 Equipment/Components Specification

5 0 1 0 0 1 B


1.5

1.6 De termine types of components

√

√

1.7 Inter pret specific components terminology/symbols

√

√

√

√

1.9 Determine function of equipment/component s

√

√

1.10 I nterpret Equipment Service Manual

√

√

1.8 Interpret Equipment/Components Specification

3.0

Equipment Manufacturer Specification Operating Manual Logbook Checklist Hand Tools Special Tools Report Forms Personal Protective Equipment (PPE) Recording Procedure Management Information System

2. Check Hydraulic Components functionality

(Maintenance

2.1 Hydraulic components functionality 2.2 P rocedure of Checking Hydraulic components functionality 2.3 Standar d Operating Procedure 2.4 Personal Protective Equipment 2.5 Determine Hydraulic components functionality 2.6 Comply to Procedure of Checking Hydraulic components functionality 2.7 Comply with Standard Operating Procedure 2.8 Utilize Personal Protective Equipment

1.5

√ √ √ √ √

3.0

√ √ √ √ √ √

√

√

√

√ √

√ √

√ √ √ √ √

Database Record)

3. Identify component failure 3.1 Hydraulic component functionalit y (valve, cylinder, gauge, hose, filters etc.) 3.2 3.3 3.4 De termine Hydraulic components functionalit y (valve, cylinder, gauge, hose, filters, etc.) 3.5 Utilise Hand Tools 3.6 Comply to Troubleshooting Procedure

6.0

Hand Tools Troubleshooting Procedure

1.5

√

√

√ √

√ √ √

√

√

√

√

√

40

SFB/B10/12009


TASK Module Code

Module Practical

s r H

Knowledge

s r H

TASK No./ LEVEL

e r u t c e L

o m e D

e c i t c a r P

Assessment r e h t

O

l a c t i s t c e a T r P


t s e T l a r O


WIM No. s r e h t O


AS

WS

4. Record components failure 4.1 Typ es of documentation 4.2 C ondition of Hydraulic component failure 4.3 Select types of documentation 4.4 Document condition of Hydraulic component failur

√

1.5

√

√

√ √ √

3.0

√ √

Standard Operating Procedure Organization Chart Equipment Equipment Manufacturer Specification Operating Manual Logbook

D. REPLACE HYDRAULIC AND ELECTRO-HYDRAULIC PARTS / COMPONENTS

08.01/L2 Checklist

1. Identify hydraulic and electro-hydraulic parts/component

Hand Tools

1.1 Various types and function of hydraulic and electro-hydraulic parts / components

√

5 0 1 0 0 1 B

√ Special Tools

√

1.2 Safety precaution related to handling of parts / components 1.3 Determine type of parts / components M E T S Y S C I L U A R D Y H

√

1.5 √

√ Report Forms

3.0

√

√

√

√

√

√

√

√

2. Install hydraulic and electro-hydraulic parts / components √

2.1 Procedure and technique of installing parts / components 2.2 Tools required

1.5

√ √

2.3 Disassembling of parts / components 2.4 Use tools 2.5 Disassemble and assemble parts / components

6.0

2.6 Adhere safety precaution

Log Book

3. Record equipment’s failure

Management 3.1 Recording procedure

√

Information System

3.2 Failure category

√

(Maintenance

√

Database Record)

3.3 Counter measure’s category

1.5

3.4 Management Information System/MIS (Maintenance Database Record/MDS)

√

3.5 Comply to recording procedure 3.6 Determine failure types 3.7 Determine counter measure’s category

3.0

3.8 Utilize Management Information System (Maintenance Database Record)

Total Hours

References:

42

√

√

√

√

√

√

√

√

18




41

SFB/B10/12009

SYLLABUS PROFILE




: 42 hrs : 18 hrs : 60 hrs


Understand,check, troubleshoot Hydraulic/pneumatic System Failure & replace electrohydraulic/pneumatic component,circuit diagram,relay,sensor,fuse,soleniod valve & system leakage by using Equipment Manufacturer Specification, Operating Manual, Logbook, Checklist, Hand Tools, Special Tools, Report Forms, measurement tools & equipment be operated safely according to the system operating spesification.

so that the component can


TASK Module Code

Module Practical

s r H

s r H

Knowledge

A. INTERPRET PNEUMATIC AND ELECTRO PNEUMATIC

TASK No./ LEVEL

e r u t c e L

o m e D

e c i t c a r P



/ t n t c e m e g j o r i s P s A

t s e T l a r O


1.2 Pneumatic and electro pneumatic components such as – i) Valves ii) Pumps iii) Actuators iv) Motors v) Relays vi) Solenoids vii) Switchers

6 0 1 0 0 1 B

AS

WS

Tools/ Equipment/ Materials

√

√

Chart / table

√

√

Solenoid valves

1.0

2. Read pneumatic and electro pneumatic circuit diagram

2.2 Identify components

IS

Electrohydraulic circuit diagram 1.1 P neumatic electro pneumatic circuit diagram


s r e h t O

08.01a/ L2

1. Identify electro pneumatic circuit diagram

2.1 Interpret circuit diagram

WIM No.

Multimeter 3.0

B. MAINTAIN POWER PACK AND AIR COMPRESSOR SYSTEM

√

√

√

√

√

√

Test pen

08.01b/ L2

1. Identify power pack hydarulics and air compressor √

1.1 Type of compressor 1.2 Safety precaution related to ha ndling and operation of air compressor 1.3 Operational features of compressor 1 .4 D et er mi ne t yp e o f c om pr es so rs a nd it s m ai n c om po ne nt

0.5

√

√

√

√

√

√

2

2. Carry out maintenance service 2.1 Preventive maintanance 0.5 2.2 Materials and tools required for 2.3 Interpret service manual

maintenance

√

√

√

√

√

√

2

2.4 Safety precaution

42

SFB/B10/12009


TASK Module Code

Module Practical

s r H

Knowledge

s r H

C. CHECK RELAY,SOLENOID, SENSOR AND FUSE ON PNEUMATIC AND ELECTRO-PNEUMATIC SYSTEM.

TASK No./ LEVEL

e r u t c e L

o m e D

e c i t c a r P




t s e T l a r O


WIM No. s r e h t O

IS

AS


WS

08.01c/ L2

1. Identify relay, sensor and fuse 1.1 Type and function of relay, sensors and fuse

0.5

1.2 Type of measuring tools and instrument 1.3 Determine type of relays, sensor and fuses

√

√

√

√

√

√

√

3

√

√

2. Inspect relay, sensor and fuse √

2.1 Procedure of checking various relays, sensors and fuses 2.2 Safety rules related to handling of relays, sensors and fuses

√

1.0 √

2.3 Use measuring tools and instrument

√ √

√

√

√

√

√

2.5 Safety rules and regulation

√

√

√

2.6 Complete report

√

√

√

2.4 Interpret reading of measuring tools and instrument

2

3. Identify solenoid Coil / Valve


3.1 Type of solenoid coil/valve

√

√

√

√

Organization Chart

1.0 3.2 Function of solenoid coil/valve

Equipment

3.3 Determine type of solenoid coil/valve

6 0 1 0 0 1 B


√

2.0

Equipment Manufacturer Specification

4. Inspect solenoid coil/valve

Operating Manual

4.1 Measuring instrument

√

0.5

4.2 Use measuring instrument

√ √

√

√

√

√

√

4.4 Safety precautions

√

√

√

4.5 Determine condition of coil/valve

√

√

√

√

√

√

4.3 Read and interpret reading

Hand Tools

3.0

D.TROUBLESHOOT PNEUMATIC SYSTEM FAILURE

Special Tools Report Forms Personal Protective Equipment (PPE)

08.01 / L2

Recording Procedure

1.Identify Pneumatic Equipment

Management 1.1 Types of components

√

√

√

1.2 Specific components terminology/symbols

√

√

√

√

√

√

√

√

√

√

1.3 Equipment/Components Specification

1.0

1.4 Functionality of equipment/components

√


√

1.6 Determine types of components

√

√

√

1.7 Interpret specific components terminology/symbols

√

√

√

√

√

√

1.9 Determine function of equipment/components

√

√

√

1.10 Interpret Equipment Service Manual

√

√

√

1.8 Interpret Equipment/Components Specification

Logbook Checklist

3.0

Information System Database Record)

2. Check Pneumatic Components functionality √

2.1

Pneumatic components functionality

2.2

Procedure of Checking Pneumatic components functionality

2.3


√

2.4

Personal Protective Equipment

√

√

√

√

1.0 √

√ √

43

SFB/B10/12009


TASK Module Code

Module Practical

s r H

Knowledge

s r H

TASK No./ LEVEL

e r u t c e L

o m e D

e c i t c a r P




t s e T l a r O


WIM No. s r e h t O

IS

AS


WS

√

√

2.6 Comply to Procedure of Checking Pneumatic components functionality

√

√

3.4 Determine Pneumatic components functionality (valve, cylinder, gauge, hose, filters, etc.)

√

√

√

√


√

√

Operating Manual

2.5 Determine Pneumatic components functionality

3.0

3.5 Utilise Hand Tools

3.0

3.6 Comply to Troubleshooting Procedure

Log Book

E.REPLACE PNEUMATIC AND ELECTRO PNEUMATIC PARTS COMPONENTS

08.01d/ L2

Personal Protective Equipment (PPE)

1. Identify pneumatics and electro pneumatics parts/component

Recording Procedure

1.1 Various types and function of hydraulic and electrohydraulic parts / components

√

√

√

√

√

√

2.0

√

2. Install pneumatics and electro-pneumatics parts / components

2.2 Tools required 2.3 Disassembling of parts / components

6 0 1 0 0 1 B


Organization Chart Equipment Equipment Manufacturer Specification

2.1 Procedure and technique of installing parts / components

2.4 Use tools 2.5 Disassemble and assemble parts / components 2.6 Adhere safety precaution


1.5

1.2 Safety precaution related to handling of parts / components 1.3 Determine types of components

√

1.5

√

Logbook

√ √

Checklist Hand Tools

√ √ √

2

√ √ √

Special Tools Report Forms Personal Protective Equipment (PPE) Recording Procedure

F.TROUBLESHOOTVACUUM / CLEAN DRY AIR (CDA) EQUIPMENT

08.03 /L2

1. Identify Vacuum / Clean Dry Air (CDA) Equipment √

1.1 Types of Equipment

√

1.2 Specific Equipment Terminology 1.3 EquipmentSpecification

1.5

√

1.4 Functionality of equipment

√


√

1.6 Determine types of equipment

√

√

1.7 Interpret specific Equipment Terminology

√

√

√

√

1.9 Determine function of equipment

√

√

1.10 Interpret Equipment Service Manual

√

√

√

√

√

√

√ √

√ √

1.8 Interpret equipment Specification

4.0

2. Check Vacuum / Clean Dry Air (CDA) Equipment functionality √

2.1 Vacuum / Clean Dry Air (CDA) equipment functionality 2.2 Procedure of Checking Vacuum / Clean Dry Air (CDA) Equipment functionality 2.3 Standard Operating Procedure 2.4 Personal Protective Equipment 2.1 Determine Vacuum / CDA equipment functionality 2.2 Comply to Procedure of Checking Vacuum / CDA Equipment’s functionality 2.3 Comply with Standard Operating Procedure 2.4 Utilise Personal Protective Equipment

2.0

2.0

√ √ √

44

SFB/B10/12009


TASK Module Code

Module Practical

s r H

Knowledge

s r H

TASK No./ LEVEL

e r u t c e L

o m e D

e c i t c a r P




t s e T l a r O


WIM No. s r e h t O

IS

AS

WS


3. Identify equipment component failure 3.1 Vacuum / CDA equipment component functionality (valve, gauge, hose, pumps, filters, seals, O rings etc.)

3.1 D etermine Vacuum / CDA equipment components functionality (valve, gauge, hose, pumps, filters, seals, O rings etc.)

6 0 1 0 0 1 B


√ 2.0

3.2

Hand Tools

√

3.3

Troubleshooting Procedure

√ √

√

√ √

√ √

4.1 Comply to recording procedure

√

√

4.2 Determine failure types

√

√

√

√

√

√

2.0

3.2 Apply Hand Tools 3.3 Comply to Troubleshooting Procedure 4. Record equipment’s failure √

4.1 Recording procedure

√

4.2 Failure category 4.3 Counter measure’s category

2.0

4.4 Management Information System/MIS (Maintenance Database Record/MDS)

4.3 Determine counter measure’s category

√

4.0

4.4 Utilize Management Information System (Maintenance Database Record)

Total Hours References:

42

√

18




45

SFB/B10/12009

SYLLABUS PROFILE






Maintain jigs and fixtures using handtools, common tools, measuring tools, equipment and parts so that tool, jigs and fixures condition check, calibration, maintenance activities, replacement and preventive maintenance are carried out accordance with service manual ( Technical manual ).

TRAINING CONTENT DeliveryMethods

TASK Module Code

Module Practical

s r H

Knowledge

s r H

A. CARRY OUT TOOL,JIGS AND FIXTURES CONDITION CHECK 1. Identify tools, jigs and fixtures

7 0 1 0 0 1 B

E C N A N E T N I A M S E R U T X I F D N A S G I J

e r u t c e L

o m e D

e c i t c a r P

Assessment

r e h t O


/ t n t s t e c e m l T e g j o i a r s r P s O A


WIM No.

s r e h t O


AS

WS

04.01/L2 1.1 Types of tools, jigs and fixtures 1.2 Tools, jigs and fixtures terminology 1.3 Tools, Jigs and Fixtures specification 1.4 Tools, jigs and fixtures functions 1.5 Tools, jigs and fixtures application

1.6 Determine types of tools, jigs and fixtures 1.7 Interpret specific tools, jigs and fixtures terminology 1.8 Interpret Tools, Jigs and Fixtures Specification 1.9 Determine tools, jigs and fixtures function 1.10 Determine tools, jigs and fixtures application

TASK No./ LEVEL

1.5

√ √ √ √ √

3.0

√ √ √ √ √ √

√

√

√

√

√

√

√

√

√

√

√

√

√

√

Common tools Seal tape Cotton rag Relay Sensor Fuses Multimeter Test pen Handtools Check list Electropneumatic diagram Chart / table Service manual Air compressor Solenoid Coil

2. Check tools, jigs and fixtures condition 2.1 Functionality of tools, jigs and fixtures 2.2 Features of tools, jigs and fixtures 2.3 Tools, Jigs and Fixtures Manufacturers Specification 2.4 Method of checking tools, jig and fixtures condition 2.1 Determine functionality of tools, jigs and fixtures 2.2 Determine features of tools, jigs and fixures 2.3 Inte rpret Tools, Jigs and Fixtures ManufacturersSpecification 2.4 Apply method of checking tools, jig and fixtures condition

1.5

√ √ √

√ √ √

√

3.0

√ √

√

√

√

√

√

√

√

√

√

√

√

√ √

√ √

√ √

3. Record tools, jigs and fixtures condition 3.1 Recording method 3.2 Types of documentation 3.1 Apply recording method 3.2 Select types of documentation

1.5

0.5

√ √

√ √

46

SFB/B10/12009


TASK Module Code

Module Practical

s r H

Knowledge

s r H

B. CARRY OUT CALIBRATION OF TOOLS, JIGS AND FIXTURES 1. Identify tools, jigs and fixtures

e r u t c e L

o m e D

e c i t c a r P

Assessment

r e h t O


/ t n t e c m e g j o r i s P s A

t s e T l a r O


WIM No.

s r e h t O


AS

WS

04.02/L2 1.1 Types of tools, jigs and fixtures 1.2 Tools, jigs and fixtures terminology 1.3 Tools, Jigs and Fixtures specification 1.4 Tools, jigs and fixtures functions 1.5 Tools, jigs and fixtures application


TASK No./ LEVEL

√ √ √ √ √

1.5

3.0

√ √ √ √ √ √

√

√

√

√

√

√

√

√

√

√

√

√

√

√

2. Calibrate tools, jigs and fixture

7 0 1 0 0 1 B


2.1 Functionality of tools, jigs and fixtures 2.2 Function of tools, jigs and fixtures 2.3 Purpose of Tool, Jigs and Fixtures 2.4 Method of calibrating tools jigs and fixtures 2.1 Determine functionality of tools jigs and fixtures 2.2 Determine function of tools, jigs and fixures 2.3 Determine purpose of tool, jigs and fixures 2.4 Apply method of calibrating tools, jigs fixtures

√ √ √ √

1.5

3.0

√ √ √ √ √

√

√

√

√

√

√

√

√

√

√

√

3. Record Calibration of tools, jigs and fixtures 3.1 Types of documentation 3.2 Calibration status of tools jigs and fixtures 3.3 Recording method 3.1 Select types of documentation 3.2 Determine calibration status of tools, jigs and fixtures 3.3 Apply recording method

3.0

C. CARRY OUT TOOLS AND JIGS MAINTENANCE ACTIVITIES 1. Identify tools and jigs to be maintained

√ √ √ √ √

√ √

√ √

√

√

√

04.03/L2 1.1 Types of tools, jigs 1.2 Tools, jigs terminology 1.3 Tools, Jigs Specification 1.4 Tools, jigs function 1.5 Tools, jigs application

1.1 Determine types of tools, jigs 1.2 Interpret specific tools, jigs terminology 1.3 Interpret Tools, Jigs Specification 1.4 Determine tools, jigs and fixtures function 1.5 Determine tools, jigs and fixtures application

√ √ √

0.5

3.0

1.5

√ √ √ √ √

√ √ √ √ √ √ √ √ √ √

√ √ √ √ √

√ √ √ √ √

47

SFB/B10/12009


TASK Module Code

Module Practical

s r H

Knowledge

s r H

TASK No./ LEVEL

e r u t c e L

o m e D

e c i t c a r P

Assessment

r e h t O



t s e T l a r O


WIM No.

s r e h t O


AS

WS

2. Rectify tools and jigs 2.1 Functionality of tools and jigs 2.2 Function of tools and jigs 2.3 Purpose of tool and jigs 2.4 Method of rectifying and repairing of tools and jigs 2.1 Determine functionality of tools and jigs 2.2 Determine function of tools and jigs 2.3 Determine purpose of tool and jigs 2.4 Apply method of rectifying and repairing of tools and jigs

√ √ √ √

1.5

√ √ √ √ √ √ √ √

3.0

√ √ √ √

√ √ √ √

3. Record condition status of tools ang jigs 3.1 Condition status of tools and jigs 3.2 Recording method 3.3 Types of documentation 3.1 Determine condition status of tools and jigs 3.2 Apply recording method 3.3 Select types of documentation

7 0 1 0 0 1

B


3.0

D. CARRY OUT TOOLS AND FIXTURES REPLACEMENT 1. Identify tools and fixtures

√ √ √ √

√

√

√ √

√ √

√ √

04.04/L2 1.1 Types of tools and fixtures 1.2 Tools and fixtures terminology 1.3 Tools and Fixtures Specification 1.4 Tools and fixtures function 1.5 Tools and fixtures application

1.1 Determine types of tools and fixtures 1.2 Interpret specific tools and fixtures terminology 1.3 Interpret Tools and Fixtures Specification 1.4 Determine tools and fixtures function 1.5 Determine tools and fixtures application

√ √ √

0.5

1.5

√ √ √ √ √

3.0

√ √ √ √ √ √ √

√ √

√ √

√ √ √

√ √ √

√ √ √

2. Replace tools and fixtures 2.1 Functionality of tools and fixtures 2.2 Function of tools and fixtures 2.3 Purpose of Tool and Fixtures Manufacturers Specification 2.4 Method of replacing of tools and fixtures 2.1 Determine functionality of tools and fixures 2.2 Determine function of tools and fixtures 2.3 Determine purpose of tool and fixtures 2.4 Apply method of replacing of tools and fixtures

1.5

√ √ √ √ √

3.0

√ √ √ √ √ √

√

√

√ √ √

√ √ √

√ √ √

3. Record replacement of tools and fixtures 3.1 Replacement activities of tools and fixtures 3.2 Recording method 3.3 Types of documentation 3.1 Determine Replacement activities of tools and fixtures 3.2 Apply recording method 3.3 Select types of documentation

1.0

0.5

√ √ √

√ √ √ √

√

√

√ √

√ √

√ √

48

SFB/B10/12009


TASK Module Code

Module Practical

s r H

Knowledge

s r H

e r u t c e L

o m e D

e c i t c a r P

Assessment

r e h t O



t s e T l a r O


WIM No.

s r e h t O


AS

WS

11.01/L2

E. CARRY OUT PREVENTIVE MAINTENANCE ACTIVITIES 1. Identify Preventive Maintenance Activities 1.1 1.2 1.3 1.4 1.1 Interpret Job Instruction 1.2 Interpret Maintenance Schedule 1.3 Interpret Plant Layout Plan 1.4 Comply with S.O.P

TASK No./ LEVEL

Work Request / Job Instruction Maintenance Schedule Plant / Machine Layout Plan Standard Operating Procedure

1.5

√ √ √ √ √

√ √ √ √ √ √ √ √ √

3.0

√ √ √ √

Maintainancesheet. (rujuk NOOS)

√ √ √ √

2. Arrange Maintenance Activities Requirements 1.1 1.2 1.3 1.4 1.5

7 0 1 0 0 1 B


2.1 Interpret Job Instruction 2.2 Request maintenance materials, tools and equipment 2.3 Interpret maintenance procedure 2.4 Determine responsible personnel/parties involved 2.5 Com ply with S.O.P

Job Instruction Maintenance materials, tools and equipment Maintenance Procedure Organization Chart Standard Operating Procedure

1.5

√ √ √ √ √

3.0

√ √ √ √ √ √ √

√ √

√ √

√ √

√ √

√ √

√

√

√

3. Excute Maintenance Activities 3.1 3.2 3.3 3.4 3.5 3.6 3.1 Comply to job instruction 3.2 Utilise maintenance materials, tools and equipment 3.3 Comply with Maintenance Procedure 3.4 Adhere to Safety Rules and Regulation 3.5 Co – work with responsible personnel /parties involved 3.6 Comply with S.O.P

Job Instruction Maintenance materials, tools and equipment Maintenance Procedure Safety Rules and Regulation Organization Chart Standard Operating Procedure

0.5

√ √ √ √ √ √

3.0

√ √ √ √ √ √ √ √

√ √

√ √

√ √ √

√ √ √

√ √ √

√

√

√

√ √

√ √

√ √

4. Record Maintenance Activities 4.1 Documentation Procedure 4.2 Standard Operating Procedure

References:

4.1 Comply to Documentation Procedure 4.2 Comply with S.O.P

0.5

Total Hours

42.0

0.5

√ √

√ √

18.0


Sensors selection guide by NAIS,Hydraulics and Pneumatics by Butterworth Heinerman,Operation manual SYSMAC Programmable Controller C500 by OMRON


49

SFB/B10/12009

TRAININGCONTENT Delivery Methods

TASK M od ul Co de

M od ul Practical

s r H

Knowledge

s r H

TASK No./ LEVEL

e r u t c e L


o m e D

e c i t c a r P

√

√

√

√

√

√

r e h t O

/ t n t c e e m j g o i r s P s A

t s e T l a r O


WIM No.

s r e h t O


AS

WS

3. Record function test Of Programmable Logic Controller (PLC) 3.1 Documentation procedures 3.2 Types of documentation 3.3 Comply to Documentation procedures 3.4 Document function test PLC

√

0.5

2.5

C. CARRY OUT INPUT/OUTPUT (I/O) MAINTENANCE ACTIVITIES

√

√

√

05.02/ L2

1. Identify Input and Output(I/O) 1.1 Type of Input and Output (I/O) 1.2 Function of Input and Output (I/ O)

1.0

√ √

1.4 Determine Type of Input and Output (I/O) 1.5 Determine Function of Input and Output (I/O)

√ √

√

1.3 Application of Input and Output (I/O) 2.5

1.6 Determine Application of Input and Output (I/O)

√ √

√

√

√

√

√

√

√

√

2. Check Input / Output Status 2.1 Input And Output Terminals ( Connections ) 2.2 Number of Input And Output 2.3 Input and Output Voltage

1.0

√ √ √

√

2.5 Determine Input And Output Terminals

√

√

√

2.6 Determine Number of Input And Output

√

√

√

√

√

√

√

√

√

√

√

√

2.7 Determine Input and Output Voltage

2.5

2.8 Comply To Checking Procedures

8 0 1 0 0 1 B

√

√

2.4 Checking Procedures


√ √

Manufacturer Specification

3. Rectify Input / Output Abnormalities

Standard Operating Procedure 3.1 Input / Output devices

√

√

3.2 Ladder Diagram

√ √

√ √

Operation Manual

3.4 Rectifying Procedures

√

√

Hand Tools

3.5 Checking Procedures

√

√

Report Forms

3.3 Operation sequence

1.0

Special Tools

3.6 Apply Input / Output devices

√

√

√

Functionality Testing Procedures

3.7 Interpret Ladder Diagram

√ √

√ √

√ √

MIS

3.9 Comply to Rectifying Procedures

√

√

√

Checking Procedure

3.10 Comply to Checking Procedures

√

√

√ √

Rectifying procedure

3.8 Apply Operation sequence

2.5

Report Forms

Programmable Logic Controller (PLC)

4. Replace Input / Output ( I/O) Module

Parameter 4.1 Input / Output Of Parameters device 4.2 Ladder Diagram 4.3 Operation sequence

2.0

√ √

√ √

√

√

√ √

4.4 Rectifying Procedures 4.5 Checking Procedure 4.6 Apply Input / Output Of Parameters device 4.7 Interpret Ladder Diagram 4.8 Apply Operation sequence

2

4.9 Comply to Rectifying Procedures 4.10 Comply to Checking Procedures

√ √ √

√

√

√ √

√ √

√ √

√ √

√ √

√ √

5. Record I/O Maintenance Activities

√

5.1 Types of documentation 5.2 I/O maintenance activities 5.3 Record I/O maintenance status 5.4 Select types of documentation 5.5 Determine I/O maintenance activities 5.6 Apply maintenance status recording.

1.5

0.5

√

√

√

√

√ √

√

√

√

√

√

√

√

√

SFB/B10/12009


TASK M od od ul ul Co Co de de

M od od ul ul Practical

s r H

Knowledge

s r H

TASK No./ LEVEL

e r u t c e L

o m e D

e c i t c a r P

Assessment

r e h t O



t s e T l a r O


2. Check Robot conditions

WIM No.

s r e h t O


AS

WS

Robot Programming 2.1 Functionality of Robot Robot

√

√

2.2 Features of Robot

√

√

√

√

Robot data book

√

Logbook

2.3 Manufacturers Specification ion

0.5

√

2.4 Method of checking Robot condition

Manuals

2.5

Determine functionality of Robot

√

√

√

Checklist

2.6

Determine features of Robot

√

√

√

Hand Tools

2.7

Interpret Manufacturers Specification

√

√

√

Special Tools

2.8

Apply method method of checking Robot condition ion

√

√

√

Report Forms

√

√

√

√

√

√

2.5

3. Record Robot condition 3.1

Recording method

3.2

Types of documentation

√

0.5

3.2 Select types types of documentation

2.5

G. CARRY OUT ROBOT SAFETY CHECK

√

√

3.1 Apply recording method

√

09.02/ L2

1. Identify types of Robot

√

√

√

√


1.4 Robot functions

√ √

√ √

Measuring and Test Instruments

1.5 Programming Language

√

√

Schematic / Block diagram

1.1 Robot Terminology and Symbols

8 0 1 0 0 1 B


1.2 Robot Specification 1.3 Schematic / Block Diagram

1.00

√

√

√

√

√

√

√

√

√

1.9 Determine Robot functions

√

√

√

1.10 Determine Programming Language Language

√

1.6 Familiarize with established Robot Terminology and Symbols 1.7 Interpret Robot Specification 1.8 Schematic / Block Diagram

Robot manufacturer Specification

Measuring and Test 3.0

instruments Robot Programming Language Robot Programming Manuals

2. Check Robot safety 2.1 Functionality of Robot Robot 2.2 Features of Robot 2.3 Manufacturers Specification ion

0.5

2.4 Method of checking Robot safety

√

√

Robot data book

√

√

Logbook

√

√

Checklist

√

√

Hand Tools

2.5 Determine functionality of Robot 2.6

Determine features of Robot

2.7

Interpret Manufacturers Specification

2.8

Apply method method of checking Robot safety ety

3.0

√

√

√

Special Tools

√

√

√

Report Forms

√

√

√

√

√

√

√

√

√

√

√

√

3. Record Robot safety condition 3.1

Recording method

3.2

Types of documentation

0.50

3.3 Apply recording method 3.4 Select types of documentation

Total Hours

References:

1.5

42.0

√

√

√

√

18.0

LG No. : e-Learning No. : Text Books : (Title, Atr, Pg No.) AVA Materials : Manuals :

Fundamental Of Mechatronic by David Hoey And Festo Staff, Fundamental Of Robotics by H.Dahlhoff, S. Gotz, Robotics And Meterial Handling by Intelitek

SFB/B10/12009

SFB/B10/12009

CARTA PROFIL (B10 TEKNOLOGI MEKATRONIK – SEMESTER 2

Prepare Engineering Drawing 01A

Perform Electrical Equipment Maintenance 02

Perform Electronic Equipment Maintenance 03

Perform Tool , Jigs and Fixtures Maintenance 04

Perform Programmable Logic Controller (PLC) Maintenance 05

Perform 3D Drawing 01A.03

L3

Trouble Shoot Fault On Electrical System 02.04a

L3

Troubleshoot Fault On Electronic System 03.04b

L3

Carry Out Machining Activities 04.05a

L3

Configure Programmable Logic Controller (PLC)

05.04

L3

Perform 3D Solid Modeling 01A.04 01A.04

L3

Propose Upgrade/ Modification On Electrical System 02.04b 02.04b

L3

Propose Upgrade/ Modification On Electronic System 03.04c 03.04c

L3

Ensure Tools, Jigs And Fixtures Functionality 04.05

L3

Monitor Process Parameters

05.05 05.05

L3

54

SFB/B10/12009

Perform Detection System Maintenance

07

Perform Hydraulic And Pneumatic Maintenance

08

Carry Out Detection System Parameter Setup 07.05

L3

Propose, Upgrade Modification Of Hydraulic/ Electro-Hydraulic And Pneumatic / ElectroPneumatic System 08.03a

L3

Repair Hydraulic/ Electro-Hydraulic And Pneumatic / ElectroPneumatic Components/Parts 08.03b

L3

Verify Hydraulic/ Electro-Hydraulic And Pneumatic / ElectroPneumatic System 08.03c

L3

Set Up Standard Operating Procedure

08.03d

L3

55

SFB/B10/12009

CARTA ALIRAN LATIHAN B10 TEKNOLOGI MEKATRONIK- SEMESTER DUA

MULA

ENGINEERING DRAWING (3D SOLID)

ELECTRICAL EQUIPMENT MAINTENANCE 2

ELECTRONIC EQUIPMENT MAINTENANCE 2

MACHINE OPERATION

HYDRAULIC & PNEUMATIC DESIGN

INDUSTRIAL CONTROL

B10-02-01

B10-02-02

B10-02-03

B10-02-04

B10-02-05

B10-02-06

Prepare 3D Drawing

01A.03

1/2

3D Solid Drawing

01A.04

Troubleshoot Fault On Electrical System

Troubleshoot Fault On Electronic System

02.04a

03.04a

1/2

Propose Upgrade / Modification on Electrical System 2/2

02.04b

2/2

1/3

Carry Out Detection System Parameter Setup 07.05

2/3

Propose Upgrade / Modification on Electronic System 03.04b

3/3

Ensure Tools, jigs and Fixtures Functionality 04.05

1/2

Carry Out Machining Activities 04.05a

2/2

Propose Upgrade Modification of Hydraulic/ Electro Hydraulic and Pneumatic/ Electro Pneumatic System 08.04a

1/4

Repair Hydraulic/ Electro Hydraulic and Pneumatic/ Electro Pneumatic Component/ Parts 08.04b

Configure Programmable Logic Controller (PLC) 05.04

1/2

Monitor Process Parameter 05.05

2/2

2/4

Repair Hydraulic/ Electro Hydraulic and Pneumatic/ Electro Pneumatic System 08.04c

3/4

Set up Standard Operating Procedure 08.04d

4/4

56

TAMAT

SFB/B10/12009

CARTA PERBANDINGAN B10 TEKNOLOGI MEKATRONIK - SEMESTER 2

) D I L O S D 3 (

MODUL

G N I W A R D G N I R E E N I G N E

PROFIL PEKERJAAN H-176-3 SENIOR AUTOMATION TECHNICIAN

DUTY NO

01A

02

03

04

DUTY

TASKS

TASK NO.

Perform 3D Drawing

01A.03

Perform 3D Solid Modeling

01A.04

Trouble Shoot Fault On Electric al System

02.04a

Propose Upgrade/ Modificati on On Electric al System

02.04b

Troubleshoot Fault On Electroni c System

03.04b

Propose Upgrade/ Modificati on On Electroni c System

03.04c

Carry Out Machining Activities

04.05a

Ensure Tools, Jigs And Fixtures Functionality

04.05

Prepare Engineering Drawing

Perform Electrical Equipment Maintenance

Perform Electronic Equipment Maintenance

Perform Tool , Jigs and Fixtures Maintenance

1 0 2 0 0 1 B



2 0 2 0 0 1 B

3 0 2 0 0 1 B

N O I T A R E P O E N I H C A M

N G I S E D C I T A M U E N P & C I L U A R D Y H

L O R T N O C L A I R T S U D N I

4 0 2 0 0 1 B

5 0 2 0 0 1 B

6 0 2 0 0 1 B

SFB/B10/12009

MODUL TEKNOLOGI MEKATRONIK - SEMESTER 2 JAM KREDIT = A/(PEMBERAT (1.5) X 20)

TASK (A) KOD MODUL

B10-02-01 B10-02-02 B10-02-03

TAJUK MODUL

ENGINEERING DRAWING (3D SOLID) ELECTRICAL EQUIPMENT MAINTENANCE 2 ELECTRONIC EQUIPMENT MAINTENANCE 2

TEORI (JAM)

AMALI (JAM)

JAM KREDIT TEORI

JAM KREDIT AMALI

JUMLAH JAM KREDIT MODUL

KREDIT MODUL

27

63

0.9

2.1

3.00

3

18

42

0.6

1.4

2.00

2

27

63

0.9

2.1

3.00

3

B10-02-04

MACHINE OPERATION

27

63

0.9

2.1

3.00

3

B10-02-05

HYDRAULIC & PNEUMATIC DESIGN

27

63

0.9

2.1

3.00

3

B10-02-06

INDUSTRIAL CONTROL

27

63

0.9

2.1

3.00

3


30%

70%


153

357

17

MK-2011


30

-

1.00

-

1.00

1

SK-2021


30

-

1.00

-

1.00

1

PI-2031/ PM-2041


30

-

1.00

-

1.00

1

BI-2051

BAHASA INGGERIS 2

30

-

1.00

-

1.00

1

KK 2071

KO-KURIKULUM 2

-

30

-

-

-

1

120

30

JUMLAH LATIHAN ( SUBJEK UMUM)

22 JUMLAH KESELURUHAN LATIHAN

660

58

SFB/B10/12009

JADUAL PENGALAMAN PEMBELAJARAN (LEARNING EXPERIENCE TABLE) No. & TAJUK MODUL

: B10-02-01 ENGINEERING DRAWING (3D SOLID)


:

PERFORM AUTOCAD USING COMPUTER WITH CAD SYSTEM, PRINTER EQUIPMENTS AND DRAWING PAPER SO THAT 3D DRAWING IS CARRIED OUT ACCORDANCE TO DRAWING SPECIFICATION.


LE 1 : Carry out 3D drawing


02.07a : Perform 3D drawing 02.07b : Perform 2D surface and 3D solid modelling.

KOD (CODED BY)

P1

OBJEKTIF MEMBOLEH (ENABLING OBJECTIVE) Carry out 3D drawing using computer with CAD system, printer equipments and drawing paper so that CAD System is operated and manupulated, drawing and editing are perform, an output is manupulated, the wire frame is visualizesed, 3D wire frame is constructed, 3D surface are visualised and constructed, primitive solid shape is identified and solid modelling is constructed accordance to drawing specification.

59

SFB/B10/12009


: B10-02-02 ELECTRICAL EQUIPMENT MAINTENANCE 2


:

PERFORM ELECTRICAL EQUIPMENT MAINTENANCE SYSTEM USING TECHNICAL MANUAL, PC, CHECK LIST, SOLDERING IRON MEASURING INSTRUMENT, TOOL,CIRCUIT DIAGRAM AND SYSTEM DIAGRAM SO THAT ELECTRONIC AND ELECTRICAL SYSTEM ARE MODIFIED ACCORDANCE TO MACHINE OPERATING / EQUIPMENT MANUAL. PENGALAMAN PEMBELAJARAN (LEARNING EXPERIENCE)

LE 1 : Modify electric system


02.04a: Troubleshoot fault on electrical system 02.04b : Propose upgrade / modification on electric system

KOD (CODED BY)


P1

Modify electric system using technical manual, PC, check list, soldering iron measuring instrument, tool,circuit diagram and system diagram so that system of mulfunction and causes are identified, fault components are verified and replaced, function test is performed, job report is wrote, system problem or shortcoming is identified, problem analized, draft modification design is prepared and proposal of modification is presented accordance to machine operating / equipment manual.

60

SFB/B10/12009


: B10-02-03 ELECTRONIC EQUIPMENT MAINTENANCE 2


:

PERFORM ELECTRONIC EQUIPMENT MAINTENANCE USING TECHNICAL MANUAL, PC, CHECK LIST, SOLDERING IRON MEASURING INSTRUMENT, TOOL,CIRCUIT DIAGRAM AND SYSTEM DIAGRAM SO THAT ELECTRONIC AND ELECTRICAL SYSTEM ARE MODIFIED ACCORDANCE TO MACHINE OPERATING / EQUIPMENT MANUAL. PENGALAMAN PEMBELAJARAN (LEARNING EXPERIENCE)

LE 1 : Modify electronic system.


06.05 : Troubleshoot fault on Electronic system. 06.06 : Propose upgrade modification on electronic system.

KOD (CODED BY)


P1

Modify electronic system using technical manual, PC, check list, measuring instrument, tool,circuit diagram and system diagram so that system of mulfunction and causes are Identified, fault components are verified and replaced, fault on sofeware is rectified, report is wrote, system problem or shortcoming is identified, problem analized, draft modification design is prepared and proposal of modification is presented accordance to machine operating / equipment manual.

61

SFB/B10/12009


: B10-02-04 MACHINE OPERATION


:

. PENGALAMAN PEMBELAJARAN (LEARNING EXPERIENCE)


KOD (CODED BY)

LE 1 :

P1

LE 2 :

P2

LE 3 :

P3


62

SFB/B10/12009


: B10-02-05 HYDRAULIC & PNEUMATIC DESIGN


:

CHECK COMPONENT, PROPOSES UPGRADE/MODIFICATION, REPAIR COMPONENTS, TROUBLESHOOT AND SET UP STANDARD OPERATING PROCEDURE (SOP) SO THAT HYDRAULIC AND PNEUMATIC SYSTEM / COMPONENT CAN BE IDENTIFIED, INSPECTED, PROBLEM IS IDENTIFIED AND ANALYZED, DRAFT MODIFY CAUTION DESIGN IS PREPARED, MODIFICATION PROPOSAL IS PRESENTED, TYPE OF COMPONENT / PART IS IDENTIFIED, CHECKED AND REPAIRED, SYMPTOM AND CAUSES OF MALFUNCTION IS IDENTIFIED, FAULTY COMPONENT IS VERIFIED AND REPLACED, SYSTEM FUNCTIONAL TEST IS PERFORMED, WORK REPORT IS PREPARED, MACHINE / EQUIPMENT IS INTERPRETED , MACHINE OPERATING AND SAFETY PROCEDURE IS IDENTIFIED, TOOL JIGS AND EQUIPMENT IS IDENTIFIED AND MACHINE SOP IS WROTE. PENGALAMAN PEMBELAJARAN (LEARNING EXPERIENCE)


KOD (CODED BY)

LE 1 : Check, propose, upgrade modification of hydraulic and electro hydraulic system.

03.09 Check hydraulic components.

P1

Checked, proposed, upgraded modification using relays, sensor, fuse, check list, hand tools, test pen, multimeter, so that hydraulic and electro hydraulic system can be performed or improved.

LE 2 : Troubleshoot and repair hydraulic and electro hydraulic system, parts and components.

03.11 Repair hydraulic and electro hydraulic component / parts.

P2

Troubleshoot and repaired hydraulic and electro hydraulic system using system circuit diagram, troubleshooting manual, hand tools, component, test pen, tachometer, pressure gauge and adapter so that system can be perform or improve

03.10 Propose, upgrade modification of hydraulic and electro hydraulic system.

03.12 Troubleshoot hydraulic and electro hydraulic system.


63

SFB/B10/12009



KOD (CODED BY)


LE 3 : Inspect pneumatic and electro pneumatic system.

04.09 : Repair pneumatic and electro pneumatic component/parts

P3

Inspect pneumatic and electro pneumatic system using component / part, gauges, check list, chart / table, testing equipments, common hand tool and cleaning solvent so that type of component / part is identified, checked and repaired, symptom of system and causes of malfunction are identified, faulty components are verified and replaced, compresser system is identified and service maintenance is carried out accoedance to machine / equipment operating manual.

P4

Carry out Standard Operating Procedure (SOP) using machine manual, stationories and related ISO Standard document so that machine / equipment manual interpreted, machine operating procedure, tools, jigs and equipment are identified and machine standard operating procedure is wrote accordance to machine / equipment operating manual.

04.10 : Troubleshoot pneumatic and electro pneumatic system. 04.11 : Maintain compressor system.

LE 4 : Carry out Standard Operating Procedure. (SOP)

04.12 : Set up standard operating procedure (sop)

64

SFB/B10/12009


: B10-02-06 INDUSTRIAL CONTROL


:



KOD (CODED BY)


65

SFB/B10/12009

SYLLABUS PROFILE


: B10 : TEKNOLOGI MEKATRONIK :2 : H - 176 -3



Terminal Performance Objective : Prepare design drawing using 3D computer aided design software so that component shape, size, surface, model can be specified, stored and retrievable from the software according to standard spesification. TRAINING CONTENT DeliveryMethods

TASK Title Code

Title Practical

s r H

Knowledge

s r H

A. PERFORM 3D DRAWING

TASK No./ LEVEL

e r u t c e L

o m e D

e c i t c a r P




t s e T l a r O


WIM No. s r e h t O

IS

AS

WS


01A.03/L3

1. Visualizes the wire frame from the object / blue print 1.1 Determine the 3D wire frame of difference shape and size of the object 1.2 Interpret the difference shape and size of the object

√

6

18

√

√

√

√

√

Computer with CAD system. Plotter. Printer. Blue print machine. Treating paper. Drawing paper A4, A3, A2, A1, A0. Ink

2. Construct 3D wire frame 2.1 Manipulate 3D command to set up of 3D environment and construct the plane

1 0 2 0 0 1 B

) D I L O S D 3 ( G N I W A R D G N I R E E N I G N E

2.2 Interpret and to set up of 3D environment and construct the plane

√

3

6

B. PERFORM 2D SURFACE AND 3D SOLID MODELLING

√ √

√

√

√

√

√

√

√

√

√

√

√

√

√

√

01A.04/L3

1. Visualize 3D surface from the object/ blue print √ 1.2 Interpret type of surface and setting

1.1 Determine the 3D surface from the object 18

6

√

√

of surface parameters from 3D surface command

2. Construct 3D surface 2.1 Enable to construct 3D surface 2.2 Developed technique on 3D surface modelling

3

√

12

√ Computer with CAD system. Plotter. Printer. Blue print machine. Treating paper. Drawing paper A4, A3, A2, A1, A0. Ink

3. Identify primitive solid shape 3.1 Manipulate primitive solid shape 3.2 Interpret primitive solid shape

3

√

6

√

√

√

√

4. Construct solid modeling √ 4.2 Interpret solid model Total Hours

References

LG No. : e-Learning No. : Text Books : (Tittle, Atr, Pg No.) AVA Materials : Manuals :

3

63

4.1 Enable to construct solid model

6

27

SFB/B10/12009

SYLLABUS PROFILE





Terminal Performance Objectives : Perform Industrial electrica l system using technical manual, PC, check list, soldering iron measuring instrument, tool,circui t diagram and system diagram so that electrical system are modified according to machine operating / equipment manual.


TASK Title Code

TASK No./ LEVEL

Title Practical

s r H

Knowledge

s r H

A. TROUBLESHOOT FAULT ON ELECTRICAL SYSTEM 1. Identify symptom of malfunction

o m e D

e c i t c a r P




t s e T l a r O


2

√

√

√

√

√

√ √

3

√

√

√ √ √ √

√ √ √ √ √

2. Identify cause of malfunction 2.1 Interpreting troubleshooting manual 2.2 Interpr et manual 2.3 Perform measurement, labelling and cable lug 2.4 Analyze cause of faults

2 0 2 0 0 1 B


WIM No. s r e h t O


AS

WS

02.04a / L3 1.1 Normal operating condition 1.2 Type of components and function

1.3 Calculate component rating

e r u t c e L

3

√

6

2.5 Identify faulty components 2.6 Adhere to safety precaution

√

√

- Circuit diagram - Hand tools - Soldering iron - Check list - Meas uring instrument and tools - Operation manual

√

3. Verify faulty component 3.1 Operating condition of component 3.3 Method of testing and verifying component

1.5

√ √

3.4 Use measuring instrument 3.5 Perform test 3.6 Determine condition of component

6

√ √ √ √ √

√ √ √

√ √ √ √

√ √ √ √

√ √ √

4. Replace faulty component 4.1 Soldering and desoldering technique 4.2 Types of tools for wiring 4.3 Use tools 4.4 Solder and desolder 4.5 Wire component to circuit 4.6 Adhere to safety precaution

1.5

√ √

6

√ √

√

√

5. Perform functional test √

5.1 System normal operating condition/sp ecification 5.2 Operating sequence 5.3 Procedure of functional test 5.4 Adhere to safety precaution

3

3

√

√

√

√ √

√

√

√ √

67

SFB/B10/12009


TASK Title Code

TASK No./ LEVEL

Title Practical

s r H

Knowledge

s r H

e r u t c e L

o m e D

e c i t c a r P



/ t n t e c m e g j i o r s s P A

t s e T l a r O


WIM No. s r e h t O


AS

WS

6. Write job report 6.1 Prepare job report/complete check list

√

3

B. PROPOSE UPGRADE / MODIFICATION ON ELECTRIC SYSTEM 1. Identify system problem or shortcoming

√

1.1 The technical process 1.2 Various type of electrical systems des igns/model

2 0 2 0 0 1 B


1.5

√

√ √

1.3 Function of system components 1.4 Determine normal operating condition 1.5 Determine location of problem area

√

02.04b / L3

√ √

3

√

√

√ √

√

√

- Technical References - Technical Data - Statistical Tools - Drawing Tool And Instrument - Circuit Diaram - System Diagram

2. Analyze problem 2.1 Collecting relevant statistical data 2.2 Related statistic 2.3 Collect data 2.4 Interpret statistical data 2.5 Identify shortcoming

2

√ √

√ √ √ √ √

6

√ √ √

3. Prepare draft modification design 3.1 Principles electrical system 3.2 Design draft electrical system/model 3.3 Apply the principles of electrical system 3.4 Draw schematic electrical diagram

2

√

√ √

√

√ √

6 √

√

4. Present modification proposal 4.1 Report writing 4.2 Presentation media

1.5

Total Hours

References

√ √

√ √ √

4.3 Communicate 42

18


68

SFB/B10/12009


TASK T it le C od e

T it le Practical

s r H

Knowledge

s r H

TASK No./ LEVEL

e r u t c e L

Assessment

t l / n a t e r i c m e c t s e h t c e j g t i o a T r s O r s P A P

o m e D

e c i t c a r P

√

√

√

√

√

√

t s e T l a r O

Methods


s r e h t O

WIM No.

IS

AS


WS

2. Check Detection System condition 2.1 Schematic and Block Diagram 2.2 System Specification 2.3 Sys tem Parameters 2.4 Checking method 2.5 Plant System Layout 2.5 Interpret System Specification 2.6 Fine tune System Parameters within tolerance/specification 2.7 Comply to checking method 2.8 Interpret Plant System Layout

√

2

3 0 2 0 0 1 B

C I N O R T C E L E

3.1 Types of documentation 3.2 Condition of Detection System Components 3.3 Select types of documentation

√

1

4

3.4 Determine condition of Detection System Components

C. PROPOSE UPGRADE / MODIFICATION ON ELECTRONIC SYSTEM 1. Identify system problem or shortcoming 1.1 Technical process 1.2 Various type of electronic system designs/model.

√

√

√

√

-

Cards Check List Measuring instrument

Operation manual Hand tools Components

√ 3

√

√

√

√

4

√ √

√ √

2. Analyse problem 2.1 Collecting relevant statistical data. 2.2 Related statistic. 2.3 Collect data. 2.4 Interpret statistical data 2.5 Identify shortcoming.

PC

03.04b/L3

1.3 Function of system components 1.4 Determine normal operating condition 1.5 Determine location of problem area.

Troubleshooting manual

-

4

3 Record Detection System condition. 2 E C N A N E T N I A M T N E M P I U Q E

-

√ √

3

√

√ √ √

√ √ √

√

√

√

√

√

√

√

√

√

4

-

Technical references Technical data Statistical tools Presentation media Circuit diagram System diagram

3. Prepare draft modification design. 3.1 Principle electronic system.

2

√

3.2 Design draft electronic system/model. 3.3 Apply the principles of electronic/electrical system.

√

6

√

3.4 Draw schematic electronic diagram.

√

4. Present modification proposal. 4.1 Report writing. 4.2 Presentation media 4.3 Communicate. Total Hours

References

3

3 63

√ √

√ √

27


74

SFB/B10/12009

SYLLABUSPROFILE




: 63 : 27 : 90

Terminal Perfomance Objectives: Operate machine using conventional machines, accessories, vice and safety equipments so that tools, jigs and fixures funtionality are ensured, and conventional machine works are performed accordance with standard operating procedure and standard drawing. TRAINING CONTENT Delivery Methods

TASK Module Code

Module Practical

s r H

Knowledge

s r H

A. ENSURE TOOL, JIGS AND FIXTURES FUNTIONALITY 1. Identify tools, jigs and fixtures

4 0 2 0 0 1 B


e r u t c e L

o m e D

e c i t c a r P

Assessment l a t c i s t c e a T O r P r e h t

/ t n t s t e c e m T e g j l o i a r s r P s O A


04.05/L3 1.1 Types of tools, jigs and fixtures 1.2 Tools, jigs and fixtures terminology 1.3 Tools, Jigs and Fixtures Specification 1.4 Tools, jigs and fixtures function 1.5 Tools, jigs and fixtures application


TASK No./ LEVEL

6.0

√ √ √ √ √

9

√ √ √ √ √ √ √

√ √

√ √

√

√

√

√ √

√ √

√ √

WIM No. s r e h t O


AS

WS Miling machine and accessories Turning machine and accessories Grinding machine and accessories Cutting tools Grinding wheel Measuringequipment Machine vice Safety equipment Workpiece Drawing

2. Test functionality of tools, jigs and fixtures 2.1 Functionality of tools, jigs and fixtures 2.2 Application of tool, jigs and fixtures 2.3 Method of testing functionality of tools, jig and fixtures 2.4 Determine Functionality of tools, jigs and fixtures 2.5 Determine Application of tool, jigs and fixtures 2.6 Apply method testing functionality of tools, jigs and fixtures

6.0

√ √ √

9

√ √ √ √

√

√

√

√

√

√

√

√

3 Record Function Test activities of tools, jigs and fixtur es 3.1 Types of documentation 3.2 Functionality status of tools, jigs and fixtures 3.3 Select types of documentation 3.4 Determine functionality status of tools, jigs and fixtures

6

3.0

√ √

√ √ √ √

√ √

√ √

71

SFB/B10/12009


TASK Module Code

Module Practical

s r H

Knowledge

s r H

B. PERFORM CONVENTIONAL MACHINE WORKS 1.Identify various type of machine and cutting tools

4 0 2 0 0 1 B


e r u t c e L

o m e D

e c i t c a r P

Assessment l / t n a t r i c t c e e t s e m h c e j g t o i a T r s O r P s P A

t s e T l a r O


WIM No. s r e h t O


AS

WS

04.05a/L3 1.1 Various type of cutting tools tools and machine such as milling and turning 1.2 Safety precaution related to handling and operating machine 1.3 Various type of machine operation

6

2.1 Tools selection 2.2 Type of wheel grading

3

√

√

√

√

√

√

2.Select types and size of cutting tools for the works

2.3 Sharpened the cutting tool 6 2.4 Select types of wheel grading 3.Set machine workpiece ,cutting tools and various types of machine 3.1 Set up workpiece 3.2 Set up cutting tools and grinding wheel 33 3.3 Set up the speed of machine as per requirement 3.4 Operate machine to produce product Total Hours

References:

TASK No./ LEVEL

63

√ √

√ √ √ √

√ √

√ √

√ √

√ √

√ √

√

√

√

√

√

√

27




72

SFB/B10/12009


TASK Title Code

TASK No./ LEVEL

Title Practical

s r H

Knowledge

s r H

C. TROUBLESHOOT HYDRAULIC/ELECTRO HYDRAULIC AND PNEUMATIC / ELECTRO PNEUMATIC SYSTEM

e r u t c e L

o m e D

e c i t c a r P

Assessment

r e h t O


t / n t e c m e g j o i r s P s A

t s e T l a r O


WIM No.

s r e h t O


AS

WS

08.04c/L3

1. Identify symptom of system malfunction 1.1 Hydraulic/Electro Hydraulic and Pneumatic/ Electro - Pneumatic circuit and system 1.2 Normal operating condition of system

3

1.3 Type and function of hydraulic/electro - hydraulic and pneumatic / electro - pneumatic component 1.4 Calculate component rating

√

√

√

√

√

√

√

Check list

√

√

√ √ √

Tacho meter

5

√ √ √

√

Hoses

√

√

√

√

Multimeter Handtools

2.3 Identify internel leakage

Cotton rag

3. Verify faulty component 3.1 Component characteristic N G I S

5 0 2 0 0 1 B

E D C I T A M U E N P D N A C I L U A R D Y H

3.2 Distinguish faulty component by measurement

√

1

√

√

√

√ √

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

9

Components Bench Vice Cleaning solvent

4. Replace faulty component

Trobleshhoting manual 4.1 Procedure of dismantling and installing component 4.2 Safety procedure related to replacing of component

4.3 Use tools and equipment 4.4 Set and adjust pressure in the system D. SET UP STANDARD OPERATING PROCEDURE (SOP)

Charts/tables

3

2. Identify causes of malfunction 2.1 Interpret trobleshooting manual 2.2 Determine condition of component visually

System circuit diagram

2

√ √ √

3

√ √

08.04d/L3

1. Interpret machine / equipment manual 1.1 Machine operation 1.2 Flow chart

3

1.3 Flow chart symbol 2. Identify machine operating procedure 2.1 Machine operating sequence

1

3.1 Safe ty precaution rela ted to handlin g and operatio n ofmachine

1

3. Identify machine safety procedure

3.2 Predict consequences of mis-operation 3.3 Awareness on safety rules and regulation 4. Identify tools, jigs and equipment

Machine manual Writing stationery

√ √

9

4.1 Type of tools, jigs and equipment required by machine

1

Related ISO standard

√ √

√

5. Write machine standard operating procedure 5.1 Related ISO standard requirement 5.2 Formats of standard (SOP) 5.3 Write SOP proficiently Total Hours

References

1

63

√ √ √

3

√

27


74

SFB/B10/12009

SYLLABUS PROFILE





Terminal Performance Objectives : Configure Programmable Logic Controller (PLC) and monitor process parameter using Manufacturer’s Specification, Operat ion Manual, Operation Procedure, Programming Console, etc. so that Input and Output (I/O) terminals identified, program written , configuration confirmed, process parameters identifie d, checked and status recorded in accordance with Job Specification Requirements and Standard Operating Procedures.


TASK Title Code

TASK No./ LEVEL

Title Practical

s r H

Knowledge

s r H

A. CONFIGURE PROGRAMMABLE LOGIC CONTROLLER (PLC) 1. Identify Input/Output (I/O) Terminals

o m e D

e c i t c a r P




t s e T l a r O


WIM No. s r e h t O


AS

WS

05.04 / L3 1.1 Type of I/O terminals 1.2 Purpose of I/O terminals 1.3 Function of I/O terminals

1.1 D etermine type of I/O terminals 1.2 Determine purpose of I/O terminals 1.3 Determine Function of I/O terminals

e r u t c e L

6

√

√

√ √

√ √ √ √ √

18

√ √ √

√ √ √

√ √ √

- Manufacturer spesification - Programmable Logic Controller (PLC) - Operation Manual - Operation Procedure - PLC Programming Console - Programming Languange (Ladder Diagram, Statement list, etc)

2. Write Programmable Logic Controller (PLC) Configuration Program 2.1 Programming Languange (Ladder Diagram, Statement List, etc) 2.2 Type of Commands/ Symbols 2.3 Input and Output Terminals

6 0 2 0 0 1 B


9

2.4 Operation Sequence 2.5 Programming Console 2.1 Determine Programming Languange (Ladder Diagram, Statement List, etc) 2.2 Interpret of Commands/ Symbols 2.3 Deterimine Input and Output Terminals

√

√

√ √ √ √

√ √ √ √ √ √ √ √

18

2.4 Comply to Operation Sequence 2.5 Utilize Programming Console

√ √

B. MONITOR PROCESS PARAMETER 1. Identify Process Parameter

1.3 Application of Process Parameter 1.4 Condition and Functions of Process Parameter 1.1 Determine Type of Process Paameter 1.2 Determine Purpose of Process Parameter 1.4 Determine Condition and Functions of Process Parameter

√

√ √ √ √ √

√ √

√ √ √

05.05 / L3 1.1 Type of Process Parameter 1.2 Purpose of Process Parameter

1.3 Determine Application of Process Parameter

√

9

4

√

√

√

√

√

√

√

√ √ √ √ √

√

√

√

√

√

√

√

√

√ √ √ √

75

SFB/B10/12009


TASK Title Code

TASK No./ LEVEL

Title Practical

s r H

Knowledge

s r H

e r u t c e L

o m e D

e c i t c a r P



/ t n t e c m e g j i o r s s P A

t s e T l a r O


2. Check Process Parameter

2.3 Method of Checking Process Parameter 2.4 Interpretaton of Process Parameter

6 0 2 0 0 1 B

2.1 Determine Process Parameter Function 2.2 Determine Purpose of Process Parameter

5


AS

WS

√

√

- Standard Operating Procedure (SOP)

√

√

- Programmable Logic Controller (PLC)

√

√

- Operation Manual

√

√

- Checklist

9

2.3 Apply Method of Checking Process Parameter 2.4 Interpret Process Parameter

√

√

√

√

√ √

√ √ √

√ √ √

√

√

- Report Forms - Management Information System (MIS) - Communication Tools '- Checking Process Parameter '- Communication Procedure

3. Report Status of Process Parameter 3.1 Recording status of Process Parameter 3.2 Reporting document (Printed Report etc)

3

9

√ √

√ √

3.3 Comply to Reporting Procedure

Total Hours

√

√

√

3.1 Determine Recording status of Process Parameter 3.2 Provide Reporting document (Printed Report etc)

√ √

3.3 Reporting Procedure

References

s r e h t O

- Manufacturer spesification 2.1 Process Parameter Function 2.2 Purpose of Process Parameter


WIM No.

63

√

√

√

√

√

√

√ √

27


76

SFB/B10/12009

SFB/B10/12009

CARTA PROFIL (B10 TEKNOLOGI MEKATRONIK – SEMESTER 3 Perform Robot Maintenance

09

Perform Operation and Network System Check 10 Perform Preventive Maintenance 11 Perform Administrative Functions 12

Troubleshoot Robots Malfunction 09.03

L3

Carry Out Operation and Network System Condition Check 10.01

L3

Carry Out Preventive Maintenance Scheduling 11.02 L3

09.04

L3

Carry Out Operation and Network System Functionality Check 10.02 L3

L3

Ensure Robots Functionality 09.05

L3

Monitor Operation and Network System Condition and Functionality 10.03

L3

Verify Preventive Maintenance Activities 11.03

L3

Verify Partlist Requisition

Prepare Report 12.01

Carry Out Robots Faulty Parts Replacement

12.02

L3

Carry Out Inventory Control 12.03

L3

Administer System Procedures 12.04

L3

Carry Out Related Administrative Work 12.04a

L3

Write Work Report 12.04b

L3 77

SFB/B10/12009

Perform Supervisory Functions 13

Prepare Work Schedule 13.01

Monitor Work Progress L3

13.02

L3

Conduct In House Training 13.03

L3

Prepare Accident Report

Setup Work Safety Standard

Ensure Safety And Environment Are Complied With

13.05a

13.05b

13.05c

L3

L3

Conduct Meeting 13.04

L3

Ensure Safe Working Environtment 13.05

L3

L3

78

SFB/B10/12009

CARTA ALIRAN LATIHAN B10 TEKNOLOGI MEKATRONIK- SEMESTER TIGA MULA

INDUSTRIAL

PREVENTIVE

NETWORKING

SUPERVISORY

ADMINISTRATIVE

ROBOT

MAINTENANCE

SYSTEM

FUNCTION

FUNCTIONS

B10-03-01

B10-03-02

B10-03-03

B10-03-04

B10-03-05

Troubleshoot Robots Malfunction 09.03

1/3

Carry Out Preventive Maintenance Scheduling 11.02

1/2

Carry Out Operation and Network System Condition Check 10.01

Prepare Work Schedule 13.01

1/8

09.04

2/3

Ensure Robots Functionality 09.05

3/3

Verify Preventive Maintenance 11.03

2/2

Carry Out Operation and Network System Functionality Check 10.02

2/3

Monitor Operation And Network System Condition And Functionality

13.02

2/8

Conduct In House Training 13.03

3/8

Conduct Meeting 13.04

10.03

12.01

1/6

1/3 Monitor Work Progress


Prepare Report

4/8

Verify Part List Requisition 12.02

2/6

Carry Out Inventory Control 12.03

3/6

Administer System Procedure 12.04

4/6

3/3 Carry Out Related Administer Work

Ensure Safe Working Environment 13.05

5/8 12.04a

5/6

Prepare Accident Report 13.05a

6/8

Set Up Work Safety Standard 13.05b

Write Work Report 12.04b

6/6

7/8

Ensure Safety And Environment Are Complied With 13.05c

8/8

79

TAMAT

SFB/B10/12009

CARTA PERBANDINGAN B10 TEKNOLOGI MEKATRONIK – SEMESTER 3

MODUL

PROFIL PEKERJAAN

T O B O R L A I R T S U D N I

E C N A N E T N I A M E V I T N E V E R P

M E T S Y S G N I K R O W T E N

Y R S O N S I O I V T R C E N P U U F S

S N O I T C N U F E V I T A R T S I N I M D A

1 0 3 0 0 1 B

2 0 3 0 0 1 B

3 0 3 0 0 1 B

4 0 3 0 0 1 B

5 0 3 0 0 1 B

H-176-3 SENIOR AUTOMATION TECHNICIAN

DUTY NO

09

10

11

DUTY

Perform Robot Maintenance

Perform Operation and Network System Check Perform Preventive

TASKS

TASK NO.

Troubleshoot Robots Malfunction

09.03


09.04

Ensure Robots Functionality

09.05

Carry Out Operation and Network System Condition Check Carry Out Operation and Network System Functionality Check Monitor Operation and Network System Condition and Functionality Carry Out Preventive Maintenance Scheduling

10.01 10.02 10.03 11.02

SFB/B10/12009

MODUL TEKNOLOGI MEKATRONIK - SEMESTER 3 JAM KREDIT = A/(PEMBERAT (1.5) X 20)

TASK (A) KOD MODUL

TAJUK MODUL

TEORI (JAM)

AMALI (JAM)

JAM KREDIT TEORI

JAM KREDIT AMALI

JUMLAH JAM KREDIT MODUL

KREDIT MODUL

B10-03-01

INDUSTRIAL ROBOT

24.3

56.7

0.9

2.1

3.00

3

B10-03-02

PREVENTIVE MAINTENANCE

16.2

37.8

0.6

1.4

2.00

2

B10-03-03

NETWORKING SYSTEM

24.3

56.7

0.9

2.1

3.00

3

B10-03-04

SUPERVISORY FUNCTIONS

24.3

56.7

0.9

2.1

3.00

3

B10-03-05

ADMINISTRATIVE FUNCTIONS

16.2

37.8

0.6

1.4

2.00

2


30%

70%


105.3

245.7

13

MK-3011


30

-

1.00

-

1.00

1

SK-3021


30

-

1.00

-

1.00

1


30

-

1.00

-

1.00

1

90

-

PI-3031/ PM3041

JUMLAH LATIHAN ( SUBJEK UMUM) JUMLAH KESELURUHAN LATIHAN

16

441

81

SFB/B10/12009


: B10-03-01 INDUSTRIAL ROBOT


:

** TPO terhasil dari gabungan Objektif Memboleh dari LE yang dibentuk

PENGALAMAN PEMBELAJARAN (LEARNING EXPERIENCE) LE 1


KOD (CODED BY)


09.03 Troubleshoot robot malfunction

09.04 Carry out robots faulty parts replacement

09.05 Ensure Robot Functionality

82

SFB/B10/12009


: B10-03-02 PREVENTIVE MAINTENANCE


:



KOD (CODED BY)


11.02 Carry out preventive maintenance scheduling.

11.03 Veryfy preventive maintenance.

83

SFB/B10/12009


: B10- 03 – 03 NETWORKING SYSTEM


:



KOD (CODED BY)


10.01 Carry out operation and network system condition check 10.02 Carry out operation and network system functionality check 10.03 monitor operation and network system condition and fuctionality

84

SFB/B10/12009


: B10-03-04 SUPERVISORY FUNCTIONS


:



KOD (CODED BY)


13.01 Prepare Work Schedule. 13.02 Monitor Work Progress 13.03 Conduct In-House Training 13.04 Conduct Meeting 13.05 Ensure Safe Working Environment.

13.05a Prepare Accident Report 13.05b Set Up Work Safety Standard 13.05c Ensure Safety And Environment Are Complied With

85

SFB/B10/12009


: B10-03-05 ADMINISTRATIVE FUNCTIONS


:



KOD (CODED BY)


12.01 Prepare Report 12.02 Verify Part List Requisition 12.03 Carry Out Inventory Control

12.04 Administer System Procedures 12.04a Carry Out Related Administrative Work 12.04b Write Work Report

86

SFB/B10/12009


: B10 : TEKNOLOGI MEKATRONIK :3 : H - 176 - 3


: 56.7 Hours : 24.3 Hours : 90 Hours

Terminal Performance Objectives : Troubleshoot robot malfunction, carry out robots faulty parts replacement and ensure robot functionality using Manufacturer's specification, robot maintenance flow chart and data book, log book, checklist, hand tools, special tools, report forms etc. replaced, functionality tested and replacement activities recorded in accordance with job specification requirements and standard operating procedures.

so that symptom and causes of malfunction of robot identified, severity of malfunctions assessed, faulty parts


TASK Title Code

TASK No./ LEVEL

Title Practical

s r H

Knowledge

s r H

A. TROUBLESHOOT ROBOT MALFUNCTION 1. Identify Types of Robot

e r u t c e L

o m e D

e c i t c a r P

Assessment

r e h t O



t s e T l a r O


WIM No.

s r e h t O


AS

WS

09.03 / L3 1.1 Robot Terminology and Symbols 1.2 Robot Specification

√

√


√

√

- Robot manufacturer specification

√

√


1.4 Robot functions

√

√

- Schematic / Block diagram

1.5 Programming Languange

√

√

- Robot programming languange

1.3 Schematic/ Block Diagram

2

1.1 Determine established Robot Terminology and Symbols

√

√

√

- Robot programming manuals

1.2 Interpret Robot Specification

√

√

√

- Robot Data Book

√

√

√

- Logbook

√

√

√

- Checklist

√

√

√

- Hand Tools

1.3 Interpret Schematic/ Block Diagram

5

1.4 Determine Robot functions 1.5 Determine Programming Languange

- Special Tools 1 0 3 0 0 1 B


2. Check Robot Functinality

- Report Forms

√

2.1 Robot functionality 2.2 Procedure of Checking Robotfunctionality

2

√

√

√

2.3 Standard Operating Procedure 2.1 Determine Robot functionality 2.2 Comply to Procedure of Checking Robotfunctionality

√

2

2.3 Comply with Standard Operating Procedure

√ √

√

√

√

√

√

√

√

√

3. Identify Robot malfunction 3.1 Robot parts

√

√

3.2 Robot parts functionality (Controller, sensor, motor, gears, etc.)

√

√

3.3 Troubleshooting tools 3.4 Troubleshooting Procedure 3.1 Determine Robot parts 3.2 Determine Robot parts functionality (Controller, sensor, motor, gears, etc.) 3.3 Utilise Troubleshooting tools 3.4 Comply to Troubleshooting Procedure

5

2

√ √

√ √ √

√

√

√

√

√

√ √

√ √

√ √

87

SFB/B10/12009


TASK Title Code

TASK No./ LEVEL

Title Practical

s r H

Knowledge

s r H

e r u t c e L

o m e D

e c i t c a r P

Assessment

r e h t O



t s e T l a r O


WIM No.

s r e h t O


AS

WS

4. Record Robot Malfunction 4.1 Recording Procedure 4.2 Malfunction categories 4.3 Counter measures

2

4.4 Management Information System (Maintenance Database Record)

√

√

√

√

√

√

√

4.1 Comply to Recording Procedure 4.2 Categories Malfunction 4.3 Determine Counter measures 4.4 Utilise Management Information System (Maintenance Database Record)

5

√

√

√

√

√

√

√

√

√

√

√

B. CARRY OUT ROBOTS FAULTY PARTS REPLACEMENT 1. Identify Symptom of Robot malfunction

09.04 / L3 1.1 Normal and abnormal operating condition of robot 1.2 Robot parts condition and function

2

√

√


√

√


√

- Maintenance Flow Chart

√

1.3 Types of symptoms 1.1 Differentiate normal and abnormal operating condition of robot 1.2 Determine Robot parts condition and function

√ √

5

1.3 Determine different types of symptoms

√

√

√

√

√

√


√

√

√

- Troubleshooting Manual

- Robot Manufacturer Specification

- Components / Parts specificaton 2. Identify Causes of Malfunctions

1 0 3 0 0 1 B


- Robot Data Book

√

√

- Logbook

√

√

- Checklist

√

√

- Hand Tools

2.4 Robot parts condition and function

√

√

- Special tools

2.5 Schematic and block diagram

√

√

- Report forms

2.1 Possible causes of malfunction 2.2 Robot specification 2.3 Troubleshooting manual

2

2.1 Determine causes of malfunction 2.2 Interpret Robot specification

√

√

√

- Personal Protective Robot (PPE)

√

√

√


√


√

√

2.4 Determine Robot parts condition and function

√

√

√

2.5 Interpret Schematic and block diagram

√

√

√

2.3 Apply Troubleshooting manual

5

3. Assess severity of Malfunctions 3.1 Method of assessing malfunctions severity 3.2 Operating condition of parts

2

√

√

√

√

3.3 Parts specification 3.1 Apply Method of assessing malfunctions severity 3.2 Determine Operating condition of parts

√

5

3.3 Determine suitability of parts (life span, rating, etc)

√ √

√

√

√

√

√

√

√

√

4. Replace Faulty Parts 4.1 Replacement procedure of faulty parts 4.2 Tools and Robot 4.3 Safety precaution related to assembling and disassembling parts 4.1 Comply to replacement procedures 4.2 Utilise Tools and Robot 4.3 Adhere to safety precaution in assembling and disassembling parts

4

2

√

√

√

√

√

√ √

√

√

√

√

√

√

√

√

88

SFB/B10/12009


TASK Title Code

TASK No./ LEVEL

Title Practical

s r H

Knowledge

s r H

e r u t c e L

o m e D

e c i t c a r P

Assessment

r e h t O



t s e T l a r O


WIM No.

s r e h t O


AS

WS

5. Test functionality of Robots 5.1 Robot parts functionality 5.2 Robot parts Operating Sequence 5.3 Procedure of functional test

2

5.3 Comply to procedure of functional test

√

√

√

√

√

√

5.4 Safety precaution 5.1 Determine Robot parts functionality 5.2 Determine Robot parts Operating Sequence

√

6

5.4 Adhere to safety precaution

√ √

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

6. Record replacement activities 6.1 Recording procedure 6.2 Types of documentation 6.1 Comply to Recording Procedure 6.2 Document replacement activities

1 0 3 0 0 1 B

√

09.05 / L3

√

√


√

√

- Robot manufacturer specification

√

√


1.4 Robot functions

√

√

- Schematic / Block diagram

1.5 Programming Languange

√

√

- Robot programming languange

1.1 Robot Terminology and Symbols 1.2 Robot Specification 1.3 Schematic/ Block Diagram

1.5

1.1 Determine established Robot Terminology and Symbols 1.2 Interpret Robot Specification 1.3 Interpret Schematic/ Block Diagram

√

√

2

C. ENSURE ROBOT FUNCTIONALITY 1. Identify Types of Robot T O B O R L A I R T S U D N I

√

2

5

1.4 Determine Robot functions 1.5 Determine Programming Languange

√

√

√

- Robot programming manuals

√

√

√

- Robot Data Book

√

√

√

- Logbook

√

√

√

- Checklist

√

√

√

- Hand Tools - Special Tools

2. Test Functionality of Robots

- Report Forms

√

2.1 Functionality of Robot 2.2 Application of Robot

1.5

√

√

√

2.3 Method of Testing Functionality of Robot 2.1 Determine Functionality of Robot 2.2 Determine application of Robot

√

4

2.3 Apply Method of Testing functionality of Robot

√ √

√

√

√

√

√

√

√

√

3. Record Function Test activities of Robot 3.1 Types of documentation 3.2 Functionality status of Robot 3.1 Document function test activities 3.2 Determine functionality status of Robot

Total Hours

References

1.3

3.7

56.7

√

√

√

√ √

√

√

√

√

√

24.3


89

SFB/B10/12009


: B10

Practical training Hours / Practical Credit Hours Know Knowle ledg dge e Lea Learn rnin ing g Hou Hours rs / Kno Knowl wled edge ge Cred Credit it Hour Hours s Total Training Hours / Total Credit Hours

: TEKNOLOGI MEKATRONIK

:3 : H - 176 - 3

: 37.8 Hours : 16. 16.2 2 Hou Hours rs : 60 Hours

Terminal Performance Objectives : Carry oiut scheduling and veryfy Preventive Maintenance activitiesusing Data Book, Logbook, Checklist, Hand Tools, Special Tools, Report Forms, Documentation Procedure, etc. so that Preventive Maintenance Schedule studied, Maintenance Activities Records checked, maintained equipment inspected and completion of Preventive Maintenance Activities confirmed in accordance with Job Specification Requirements and Standard Operating Procedures. TRAINING CONTENT Delivery Methods

TASK Title Code

Title Practical

s r H

Knowledge

s r H

A. CARRY OUT PREVENTIVE MAINTENANCE SCHEDULING.

TASK No./ LEVEL

e r u t c e L

o m e D

e c i t c a r P

Assessment

t l / n a t e r c t c m i e t s e h c e j g t i o a T r s O r s P A P

Methods

t s e n e t s t T i e l t r T a r W O

s r e h t O

WIM No.

IS

AS


WS

11.02 / L3

1. Identify Preventive Maintenance Maintenance Activities. 1.1 Job Work Request Instruction. 1.2 History of Maintenance Schedule Schedule 1.3 Plant / Machine Layout Plan. 1.4 Standard Operating Procedure 1.5 Interpret Job Instruction 1.6 Interpret history of Maintenance Schedule Schedule 1.7 Interpret Plant Layout Plan 1.8 Comply with Standard Operating Procedure

2

6

2 0 3 0 0 1 B

E V I T N E V E R P

√ √ √ √ √ √ √ √

√

√

2. Identify equipment for Preventive Maintenance Maintenance Activities. E C N A N E T N I A M

√ √ √ √ √ √ √ √ √

2.1 Equipment/Parts Inventory List

√

√

√

√

√

-

Troubleshooting manual

2.2 Maintenance Job Instruction 2.3 Equipment/Parts Specification

√ √ √

√

√

√

√ √ √

-

PC

2.4 Plant layout Plan

√

√

2.6 Equipment Schematic and Block Diagram

√

√

2.7 Equipment Handbook 2.8 Maintenance materials, tools and equipment

√ √

√ √

2.5 Equipment Part List Diagram

2.2

2.9 Maintenance Procedure

√

2.10 Organization Chart 2.11 Determine equipment/parts to be maintained

√ √

√

√ √

√

2.12 Determine Maintenance Job Job Instruction

√

√

√

2.13 Determine Equipment/Parts Specification 2.14 Interpret Equipment Part List Diagram

√ √

√ √

√ √

√

√

√

2.16 Interpret Equipment Handbook 2.17 Determine maintenance materials, tools and equipment 2.18 Determine Maintenance Procedure

√

√

√

√

√

√

√

√

√

2.19 Determine responsible personnel/parties involved

√

√

√

2.15 Interpret Equipment Schematic and and Block Diagram

5

√

90

SFB/B10/12009


TASK Title Code

Title Practical

s r H

Knowledge

s r H

TASK No./ LEVEL

3.1 Preventive Maintenance Activities 3.2 Equipment to be maintained. 3.3 Plant Operation 3.4 Organization Chart 3.5 Availability of parts and materials

2

3.6 Preventive Maintenance Activities 3.7 Equipment to be maintained 4

3.5 Comply with Standard Operating Procedure 3.6 Determine availability of parts and materials 4. Document Preventive Maintenance Schedule 4.2 Organization Chart 4.3 Standard Operating Procedure

2 0 3 0 0 1 B

E V I T N E V E R P

B. VERYFY PREVENTIVE MAINTENANCE. 1. Review Preventive Maintenance Schedule

11.03 / L3 1.1 Work Request / Job Instruction 1.2 Maintenance schedule 1.3 Plant / Machine Layout Plan

2

WIM No.

IS

AS


WS

-

Check List

-

Measuring instrument

√ √ √ √ √ √

√ √ √ √

-

Cards

√

√

√

√ √ √ √

√ √

√ √


√ √ √ √ √

-

Technical references Technical data

-

Statistical tools

-

Presentation media Circuit diagram

-

System diagram

√

√ √ √ √ √ √

√ √

√ √

4

1.6 Interpret Plant Layout Plan 1.7 Comply with Standard Operating Procedure 2 Check Maintenance Activities Records

√

√

√

√

√

√ √ √ √

√

√

√

√

√

√

√

√

√

√

2.1 Maintenance Activities Report

√

2.2 Types of Maintenance Activities

√

2.3 Maintenance materials, tools and equipment

s r e h t O

√

1.4 Standard Operating Procedure 1.4 Interpret Job instruction

2

√

√

√


√


√

2.6 Interpret Maintenance Activities Report

√

2.7 Determine types of Maintenance Activities 2.8 Determine utilisation of maintenance materials, tools and equipment

√

2.9 Determine compliance of Maintenance Procedure

Methods


√

√

4


1.5 Interpret Maintenance Schedule

Assessment

t l / n a t e r c t c m e i s e t h c e j g t i o a T r s O r s P A P

√

√ √ √

2

4.4 Schedule Preventive Maintenance 4.5 Determine responsible personnel/parties involved

e c i t c a r P

√

4.1 Scheduling of Preventive Maintenance

E C N A N E T N I A M

o m e D

√

3. Prepare Preventive Maintenance Plan


e r u t c e L

√

√ 4

√


√


√ √

91

SFB/B10/12009


TASK Title Code

Title Practical

s r H

Knowledge

s r H

e c i t c a r P

Assessment

t l / n a t e r c t c m e i s e t h c e j g t i o a T r s O r s P A P

Methods

t s e n e t s t T i e l t r T a r W O √

3.2 Types of Maintenance Activities

√

√

s r e h t O

WIM No.

IS

AS

WS


√ 2

√

√


√

√


√

3.4 Safety Rules and Regulation

E V I T N E V E R P

o m e D

√ √


2 0 3 0 0 1 B

e r u t c e L

3.1 Inspection Procedures

3. Inspect maintained equipment

E C N A N E T N I A M

TASK No./ LEVEL

√

3.7 Comply to Inspection Procedures

√

√

3.8 Determine types of Maintenance Activities

√

√

3.9 Determine utilisation of maintenance materials, tools and equipment

√

√

3.10 Determine compliance of Maintenance procedure.

√

√

3.11 Determine adherence to Safety Rules and regulatipon.

√

√


√

√


√

√

3.14 Communicate.

√

√

5.8

4. Confirm completion of Preventive Maintenance 4.1 Documentation Procedure 4.2 Organization Chart

2


√

√

√

√

√

√ √

4.1 Determine compliance of Documentation Procedure 4.1 Determine responsible personnel/parties involved 4.3 Determine compliance of Standard Operating Procedure Total Hours

References

√

5

√ 37.8

√

√

16.2


92

SFB/B10/12009


: B10


: TEKNOLOGI MEKATRONIK

:3 : H - 176 - 3


Terminal Performance Objectives : Carry Out Operation and Network System Functionality Check using Manufacturer’s Specification, e, Operation and Network Equipment , Operation Manual, Checklist, Special Tools, Hand Tools, Report Forms, etc. so that Operation and Network System functionality identified, tested and recorded in accordance with Job Specification requirements and Standard Operating Procedures.


TASK Ti tl e Code

Titl e Practical

s r H

Knowledge

s r H

A. CARRY OUT OPERATION AND NETWORK SYSTEM CONDITION CHECK 1. Identify Operation and Network System Configuration

o m e D

e c i t c a r P

r e h t O


s r e h t O

WIM No.


AS

WS

- Operation and Network Equipment Manufacturer - Specification

1.1 Types of Operation and Network Equipment

√

√

1.2 Specific Network Protocol and topology

√

√

1.3 Operation and Network System Setup

√

√

√

√

- Operating Manual - Operation and Network Checking Procedure

√

- Logbook

3

√

1.5 Different types of Computer System

- Computer System - Network Protocol

1.1 Determine types of Network equipment

√

√

√

- Checklist

1.2 Determine Network Protocol and topology

√

√

√

- Hand tools

1.3 Determine of Operating System and Network

√

√

√

- Special tools (Tester)

√

√

√

- Report forms

√

√

√

- Report forms

√

√

√

- Recording procedure

Operating System Setup.

3 0 3 0 0 1 B

e r u t c e L

Methods

10.01 / L3

1.4 Operation and Network Configuration


TASK No./ LEVEL

Assessment

t s e / t n t s T e l t c e T a j e m l c i i o g a t s r r c P s a A O r P

8

1.4 Interpret Operation and Network Configuration 1.5 Determine types of Computer System 2. Check Operation and Network System condition 2.1 Operation and Network System equipment condition 2.2 Procedure of Checking Operation and Network

2

System Equipment condition

√

√

√

√

√

√

√

√

2.1 Determine Operation and Network System equipment condition

5

2.3 Comply to Procedure of Checking Operation and Network System Equipment’s condition

√

√

√

√

√

√

√

√

√

√

√

√

- Management - Information System (Maintenance Database Record)


3. Record Operation and Network System Condition 3.1 Types of documentation 3.2 Condition of Operation and Network System  3.1 Select types of documentation 3 3.2 Record condition of Operation and Network System

√ 2

√

√

√ √

√

√

√

√

√

93

SFB/B10/12009


TASK Ti tl e Code

Titl e Practical

s r H

Knowledge

s r H

B. CARRY OUT OPERATION AND NETWORK SYSTEM FUNCTIONALITY CHECK 1. Identify Operation and Network System

TASK No./ LEVEL

1.3 Application of Operation and Network System

r e h t O

s r e h t O

WIM No.


AS

WS

- Manufacturer Specification

3

√

√

- Computer System

√

√


√

√

- Operation Manual

√

√

- Checklist - Special Tools

1.1Determine type of Operation and Network System 1.3Determine application of Operation and Network System

e c i t c a r P


- Operation and Network Equipment

1.4 Functions of Operation and Network System 1.2Determine purpose of Operation and Network System

o m e D

Methods

10.02 / L3

1.1 Type of Operation and Network System 1.2 Purpose of Operation and Network System

e r u t c e L

Assessment

t s e / t n t s T e l t c e m T a j e g l c i o i a t s r r c P s a A O r P

8

1.4Determine functions of Operation and Network System

√ √

√ √

√ √

√

√

√

- Report Forms

√

√

√

- Functionality Testing Procedures

- Hand Tools

- Management 2. Test Functionality Of Operation and Network System 2.1 Functionality of Operation and Network System

√

√

Information System

2.2 Application of Operation and Network System

√

√

(Maintenance Database Record)

2.3 Purpose of Operation and Network System

√

√

√

√

√

√

3

Functionality 2.4 Method of testing functionality of Operation and Network System

3 0 3 0 0 1 B

M E T S Y S

G N I K R O W T E N

2.1 Determine functionality of Operation and Network Syste

√

√

√

2.2 Determine application of Operation and Network System

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

2.3 Determine purpose of Operation and Network System

8

functionality 2.4 Apply method testing functionality of Operation and Network System 3. RECORD FUNCTIONALITY TESTING OPERATION AND NETWORK SYSTEM 3.1 Types of documentation

√ 2

3.1 Select types of documentation

4

3.2 Apply functionality status recording C. MONITOR OPERATION AND NETWORK SYSTEM CONDITION AND FUCTIONALITY

√

√

3.2 Record functionality status

√ √

√

√

√

√

√

10.03 / L3

1. Identify Operation and Network System 1.1 Type of Operation and Network System 1.2 Purpose of Operation and Network System 1.3 Application of Operation and Network System 1.4 Condition and Functions of Operation and

3

√

√

√

√

√

√

√

√

Network System 1.1 Determine Type of Operation and Network System

√

√

√

1.2 Determine Purpose of Operation and Network System

√

√

√

√

√

√

√

√

√

√

√

√

1.3 Determine application of Operation and Network System 1.4 Determine Condition and Functions of Operation and Network System

6

94

SFB/B10/12009


Assessment

Methods

t s e / t n t s T e l t c e m T a j e g l c i o i a t s r r c P s a A O r P


√

√

√

√

√

√

- Manufacturer Specification

√

√

√

- Operation And Network Equipment

√

√

√

- Computer System

√

√

√


TASK Ti tl e Code

Titl e Practical

s r H

Knowledge

s r H

2. Check Condition and Functionality Status Of Operation and Network System 2.1 Condition and functionality of Operation and Network System 2.2 Application of Operation and Network System

3.3

2.3 Method of checking status of condition and functionality of Operation and Network System

TASK No./ LEVEL

e r u t c e L

2.1 Interpret condition and functionality of Operation and

3 0 3 0 0 1 B


Network System 2.2 Interpret application and functionality of Operation and

8.7

Network System 2.3 Apply method of checking status of condition and functionality of Operation and Network System

e c i t c a r P

r e h t O

s r e h t O


AS

WS

√

√

√

√

- Checklist

√

√

- Special Tools

√

√

- Hand Tools

√

√

- Report Forms

√

√

- Monitoring Procedures

- Operation Manual

- Management 3. Record Condition and Functionality Status Of Operation and Network System

- Information System

3.1 Types of documentation 3.2 Condition and functionality status of Operation

3

and Network System

3.2 Determine Condition and functionality status of Operation and Network System

6

3.3 Apply condition and functionality status recording

Total Hours

56.7

√

√

√

√

√

√

√

3.3 Recording condition and functionality status 3.1 Select types of documentation

References

o m e D

WIM No.

- (Maintenance Database Record) Communication Tools

√ √

√

√

√

√

√

√

√

√

√

√

√

24.3

LG No. :

e-Learning No. : Text Books : (Tittle, Atr, Pg No.) AVA Materials : Manuals :

95

SFB/B10/12009


: B10 : TEKNOLOGI MEKATRONIK :3 : H - 176 - 3



Terminal Performance Objectives : Prepare Work Schedule, Monitor Work Progress, Conduct In-House Training, Conduct Meeting and related supervisory finctions so that Training Program studied, material compiled, facilities set-up,agenda,Statutory Safety Regulations and Requirements, Company Safety Procedures and Regulations, Management Information System and subordinate and existing work scope/ Work Schedule/Plan reviewed, Work Progress checked, Training Program studied, material compiled, facilities set-up, training delivered and delivery effectiveness assessed, Meeting Objective identified, Meeting Requirements provided, meeting executed and concluded, that location of workplace identified, workplace checked, Safety Procedures and Regulations imposed and non-compliance of Safety Requirements reported in accordance with Job Specification Requirements and Standard Operating Procedures.


TASK Titl e Code

TASK No./ LEVEL

Ti tle Practical

s r H

Knowledge

s r H

A. PREPARE WORK SCHEDULE.

e r u t c e L

1.1 Resources (Manpower, tools, equipment, parts, Yearly Planner etc). 1.2 Production activities

√

1.3 Plant Operation

√

1.4 Duration of each activity 1.5 Subordinate Job Description

s r e h t O


AS

WS

1.5

√ √ √


√ √


√

√

√

1.1 Source resources (Manpower, tools, equipment, parts, Yearly Planner, etc) 1.2 Determine production activities

√

1.3 Determine Plant Operation

√

√

√

√

√ √

√

√

1.5 Determine subordinate job and responsibility

√

√


√

√

√

√

1.1 Duration of each activity

Methods


√

√


4 0 3 0 0 1 B

e c i t c a r P

t / n t e c e m j g i o s r s P A

13.01/ L3

1. Identify Subordinate Work scope

N O I T C N U F Y R O S I V R E P U S

o m e D

Assessment

l a t r c i e t s h c e t O a r T P

2

1.7 Utilize Management Information System

√

1.8 Comply to Standard Operating Procedure 2. Identify existing workload. 2.1 Resources (Manpower, tools, equipment, parts etc)

√

√

√

2.2 Production activities

√

√

√

2.3 Plant Operation

√

2.4 Duration of each activity

1.5

√

Troubleshooting manual PC

√ √

2.5 Organization Chart 2.6 Management Information System

√


√

96

SFB/B10/12009


TASK Titl e Code

TASK No./ LEVEL

Ti tle Practical

s r H

Knowledge

s r H

e r u t c e L

o m e D

e c i t c a r P

Assessment


2.8 Determine resources (Manpower, tools, equipment, parts etc)

t / n t e c e m j g i o r s s P A

Methods

t s e n e t s T t i e l t r T a r W O

s r e h t O


AS

WS

√

2.9 Determine production activities 2.10 Determine plant operation 2.11 Determine duration of each activity

1

2.12 Determine responsible personnel/parties involved 2.13 Utilize Management Information System 2.14 Comply to Standard Operating Procedure

3. Produce Work Schedule Plan

√

3.1 Resources (Manpower, tools, equipment, parts etc)

-

Cards

-

Check List

-

Measuring instrument

3.2 Production activities 3.3 Plant Operation 3.4 Duration of each activity.

4 0 3 0 0 1 B

3.5 Labour Law


3.6 Company Labour Rules and Regulation

1.5

3.7 Formatting of schedule 3.8 Documenting of schedule 3.9 Organisation Chart 3.10 Management Information System 3.11 Standard Operating Procedure 3.12 Determine availability of resources (Manpower, tools, equipment, parts etc)

√

√

3.13 Determine production activities

√

√

√

√


3.14 Determine plant operation 3.15 Determine duration of each activity 3.16 Comply to Labour Law 3.17 Comply to Company’s Labour Rules and Regulation

3

3.18 Format schedule 3.19 Document schedule 3.20 Determine responsible personal/parties 3.21 Utilize Management Information System 3.22 Comply Standard Operating Procedure

97

SFB/B10/12009


TASK Titl e Code

TASK No./ LEVEL

Ti tle Practical

s r H

Knowledge

s r H

e r u t c e L

o m e D

e c i t c a r P

Assessment



Methods


s r e h t O


AS

WS

B. MONITOR WORK PROGRESS 13.02 / L3

1. Review Work Schedule / Plan 4.1 Plant Operation information / data

√

4.2 Work Schedule/Plan

√

4.3 Job Description

1

4.5 Organisation Chart

√ √ √

√

√

√

√

√

√


√ √


√

4.8 Determine plant operation information / data

√

4.9 Interpret Work Schedule/Plan

√ √

4.10 Determine Job Description 3

4 0 3 0 0 1 B



√

4.12 Utilise Management Information System

√

4.13 Comply to Standard Operating Procedure

√

2. Check status of Work Progress 2.1 Plant Operation information / data.

√

√

2.2 Work Schedule/Plan

√

√

2.3 Workload and completion target

√

√

2.4 Job Description

1.5


√


√


√

2.8 Utilize Plant Operation information / data

√ √

2.9 Determine compliance of Work Schedule/Plan

√

2.10 Determine completion of work within target

√

√

√ √

√

√

√


√

√

√


√

√

√

2.11 Determine Job Description


3

√

√ √

98

SFB/B10/12009


TASK Titl e Code

TASK No./ LEVEL

Ti tle Practical

s r H

Knowledge

s r H

e r u t c e L

o m e D

e c i t c a r P

Assessment


3. Produce Work Progress Report

Methods


√ 3.1 Formatting of Progress Reports

√

√

3.2 Documenting of Progress Report

√

√

√

√

√


√

√

√


√

√

√


√

1

s r e h t O


AS

WS

-

Technical references

-

Technical data

-

Presentation media

-

Circuit diagram

-

System diagram

√

3.6 Format Progress Reports

√

3.7 Document Progress Report 3.8 Determine responsible personnel/parties involved


√

3

√


√


√

C. CONDUCT IN-HOUSE TRAINING 1. Study Training Program

4 0 3 0 0 1 B


13.03 / L3 1.1 Training Programs objective

√

1.2 Target group

√ √

1.3 Training Schedule 1.4 Training venue

.-SOP, Measuring and test instrument, component parts specification, component parameters, equipment data book, logbook, checklist, hand tools, special tools, report forms, personal protective equipment, recording procedure, and management information sys

2

√

1.5 Training material

√

1.6 Training methodology

√

1.7 Training facilities

√

1.8 Teaching/Lesson Plan

√

√

√

1.9 Determine Training Program objectives

√

√

1.20 Determine target group profile

√

√

1.21 Determine Training Schedule

√

√

1.4 Determine venue accessibility and logistic

√

√

√

√

1.6 Determine Training methodology

√

√

1.7 Determine availability of training facilities

√

√

√

1.8 Determine Teaching/Lesson Plan (including human resource/assistant requirement)

√

√

√

1.5 Determine training materials

3.7

2. Compile Training Material 2.1 Training Syllabus 2.2 Training materials (printed matters, soft wares, handouts etc) 2.3 Participants information (no of participant and profile) 2.1 Interpret Training Syllabus 2.2 Source Training Materials (printed matters, soft wares, 2.3 Interpret participants information (no of participant and profile)

3

1

√

√

√

√

√

√ √

√

√

√

√

√

√

√

√

√

√

√

99

SFB/B10/12009


TASK Titl e Code

TASK No./ LEVEL

Ti tle Practical

s r H

Knowledge

s r H

e r u t c e L

o m e D

√

√ √ √ √ √ √

e c i t c a r P

Assessment



Methods


s r e h t O


AS

WS

3 Setup Training Facilities 3.1 Different types of training facilities 3.2 Various training setups/configurations 3.3 Teaching aids/Audio Visual Aid 3.4 Participants profile 2.5 Procedure of Setting Training Facility 2.6 Select training facility 2.7 Select training setup/configuration 2.8 Arrange teaching aids/facility/ Audio Visual Aid 2.9 Determine participants profile 2.10 Follow Procedure of Setting Training Facility

√ √ √

1

4

√ √ √ √ √ √ √ √

√ √ √ √ √

4 Deliver Training

4 0 3 0 0 1 B


4.1 Method of delivery (lecture/demonstration/case study/role play) 4.2 Technique of handling Audio Visual Aid. 4.3 Lesson/Teaching Plan 4.1 Comply to method of delivery 4.2 Comply to technique of handling Audio Visual Aid 4.3 Follow Lesson/Teaching Plan

√ √ √

√

√ √ √

√ √ √

√ 4

√

√ √

D. CONDUCT MEETING

√

13.04 / L3

1. Identify Meeting Objectives 1.1 Meeting Objective 1.2 Target group 1.3 Meeting Schedule 1.4 Meeting venue 1.5 Meeting material and facilities 1.6 Meeting Methodology 1.1 Determine Meeting Objectives 1.2 Determine target group profile 1.3 Determine Meeting Schedule 1.4 Determine venue 1.5 Determine meeting materials and facilities 1.6 Determine Meeting Methodology

2

1

√ √ √ √ √ √

√ √ √ √ √ √ √ √ √ √ √ √

√ √ √ √ √ √

√

100

SFB/B10/12009


TASK Titl e Code

TASK No./ LEVEL

Ti tle Practical

s r H

Knowledge

s r H

e r u t c e L

o m e D

e c i t c a r P

Assessment



Methods


s r e h t O


AS

WS

2. Provide Meeting Requirements

2.1 Comply to Meeting Agenda 2.2 Determine participants information (no of participant and profile) 2.3 Determine Various meeting facilities and materials 2.4 Select meeting setup 2.5 Follow Procedure of Setting Meeting Facility

4 0 3 0 0 1 B


2.1 Meeting Agenda 2.2 Participants information (no of participant and profile) 2.3 Various meeting facilities and materials 2.4 Procedure of Setting Meeting Facility

1

3.1 Procedures of Meeting 3.2 Meeting Objective 3.3 Meeting Agenda

1

√ √ √ √ √

2

√ √ √ √ √ √ √ √ √ √ √

3. Execute meeting

3.1 Follow Procedures of Meeting 3.2 Achieve meeting objective 3.3 Follow meeting Agenda

√ √ √

√ √ √ √ √ √

2

√ √ √

√ √ √

4. Conclude Meeting 4.1 Proceeding of meeting 4.2 Resolution of meeting 4.1 Follow Proceeding of meeting 4.2 Achieve resolution of meeting

√ √

2

E. ENSURE SAFE WORKING ENVIRONMENT. 1. Identify location of Workplace

√ √

13.05 / L3 1.1 Workplace Location Layout Plan 1.2 Various condition (lighting, ventilation, etc) of workplace

1.1 Interpret Workplace Location Layout Plan 1.2 Determine various condition of workplace

√ √

1

2

1

√

√ √ √ √

√ √ √ √

√ √

101

SFB/B10/12009


TASK Titl e Code

TASK No./ LEVEL

Ti tle Practical

s r H

Knowledge

s r H

e r u t c e L

o m e D

e c i t c a r P

Assessment



Methods


s r e h t O


AS

WS

2. Check Workplace 2.1 Statutory Safety Regulations and Requirements (OSHA, etc.) 2.2 Environment Safety 2.3 Safety requirements 2.4 Safety equipment/tools 2.5 Standard Operating Procedure 2.1 Determine compliance of Statutory Safety Regulations and Requirements (OSHA, etc.) 2.2 Determine compliance of Environment Safety 2.3 Determine availability of safety requirements 2.4 Determine availability of safety equipment/ tools 2.5 Comply to Standard Operating Procedure

1.5

√ √ √ √ √ √

√ √ √ √ √ √ √ √ √ √ √ √

3

√ √ √ √ √ √

3. Impose Safety Procedures

4 0 3 0 0 1 B


3.1 Statutory Safety Regulations and Requirements (OSHEA, etc.) 3.2 Safety Procedure and Regulations 3.3 Organisation Chart 3.4 Standard Operating Procedure 3.1 Comply with Statutory Safety Regulations and Requirements (OSHEA, etc.) 3.2 Determine compliance of Safety Procedure and Regula 3.3 Determine responsible personnel/parties involved 3.4 Comply to Standard Operating Procedure

1.5

√ √ √ √ √

√ √ √ √ √ √ √ √ √ √

2

√ √ √ √ √

4. Report Non- Compliances of Safety requirements 4.1 Statutory Safety Regulations and Requirements (OSHEA, etc) 4.2 Safety Procedure and Regulations 4.3 Formatting of Non-Compliance Report 4.4 Documenting of Non-Compliance Report 4.5 Organisation Chart 4.6 Management Information System 4.7 Standard Operating Procedure 4.1 Determine compliance of Statutory Safety Regulations and Requirements (OSHA, etc) 4.2 Determine compliance of Safety Procedure and Regulations 4.3 Format non-Compliance Report 4.4 Document non-compliance report 4.5 Determine responsible personal / parties 4.6 Utilise Management Information System 4.7 Comply to Standard Operating Procedure

3

1.5

√ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √

102

SFB/B10/12009


TASK Titl e Code

TASK No./ LEVEL

Ti tle Practical

s r H

Knowledge

s r H

F. PREPARE ACCIDENT REPORT 1. Collect data of accident

e r u t c e L

4

G. SET UP WORK SAFETY STANDARD 1. Identify various work safety standards

√ √

√ √

√

√

√

√

√

√

√

√

√ √

s r e h t O


AS

WS

√

√ - PC - Report form

13.05b/ L3

√

1.1 Safety work standard requirement in industry 1.2 Identify relevant safety standards 1.3 Select relevant safety work standard 2.Interpret related safety standard

√ √

Methods


0.8

3. Fill in format and file/save in PC 3.1 Complete report and file/save in PC

4 0 3 0 0 1 B

e c i t c a r P

√

1.2 Identify type of accidents accrued 1.3 Communicate with relevant department


o m e D


13.05a/ L3 1.1 First aid

2. Prepare format of report 2.1 Prepare a simple format for report

Assessment


3

2.1 Interpretation of standard

1

√

√

2.2 Describe basic standard requirement

√

√

√

√

√

√

√

√

√

√ - Industrial Safety And Environmental Standards Charts

√

√

√

√

√

√

3. Prepare work safety standard

√

3.1 Writing safety instruction and procedure 3.2 Set up work safety standard H. ENSURE SAFETY AND ENVIRONMENT ARE COMPLIED WITH 1. Identify various safety and environmental requirements

13.05c/ L3

√

1.1 Safety and environmental requirement in industry 1.2 Describe basic safety and environmental requirement 2. Identify various potential hazard on safety and environment

2

- Industrial Safety And Environmental Standards

1

√

2.1 Potential industrial hazards

√

√

2.2 Maintain safe work site and clean environment

√ Total Hours

References

56.7

√

√

24.3


103

SFB/B10/12009


: B10 : TEKNOLOGI MEKATRONIK


:3


: H - 176 - 3

Terminal Performance Objectives : Prepare Report, Verify Part List Requisition, Carry Out Inventory Control and Administer System Procedure using Company's Profile, Organization Chart, Management Information System (MIS), Records, Report Forms etc, so that objective of Reports identified, Records compiled, analysed and report produced in accordance with Job Specifiction Requirements and Standard Operating Procedures. TRAINING CONTENT Delivery Methods

TASK Title Code

TASK No./ LEVEL

Title Practical

s r H

Knowledge

s r H

A. PREPARE REPORT 1. Identify objective of Report

5 0 3 0 0 1 B

o m e D

Assessment

r e h t O


/ t n t c e m e g j i o r s s P A

t s e T l a r O


WIM No.

s r e h t O

WS

√

√


1.2 Types of Report

√

√

- Company’s Profile

1.3 Source of Records

√

√


√

√



√

√


√

1

- Records

√

- Report Forms

√

√

√

√

1.2 Determine type of Report

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√


AS

1.1 Objective of Report

1.1 Determine objective of Report 1.3 Determine source of Records


12.01 / L3



e r u t c e L

e c i t c a r P

2

1.5 Determine responsible personnel/parties involved 1.6 Comply to Standard Operating Procedure

- Logbook

2. Compile Records 2.1 S ource of Records

√

√

2.2 Type of Records

√

√

√

√

√

√


√

√


√

2.3 Category/priority of Records 2.4 Management Information System

1

√

2.1 Source Records

√

√

√

√

2.2 Determine type of Records

√

√

√

√

2.3 Categorise/prioritise Records

√

√

√

√

√

√

√

√


√

√

√

√


√

√

√

√


2

104

SFB/B10/12009


TASK Title Code

TASK No./ LEVEL

Title Practical

s r H

Knowledge

s r H

e r u t c e L

o m e D

e c i t c a r P

Assessment

r e h t O


/ t n t e c m e g j o r i s s P A

t s e T l a r O


WIM No.

s r e h t O


AS

WS

3. Analyse Records 3.1 Company Profile

√

√

3.2 P lant Operation

√

√

3.3 Analysis method

√

√


√ √

√ √


√


1

√

3.1 Determine compliance of Company’s Vision, Mission, Policy, Objective etc.

√

3.2 Determine Plant Operation activities 3.3 Comply to analysis method

2

3.4 Utilise Management Information System 3.5 Determine responsible personnel/parties involved 3.6 Comply to Standard Operating Procedure

√

√

√

√

√

√

√

√ √

√

√

√

√

√

√

√

√

√

√

√

√

√

√

4. Produce Report

5 0 3 0 0 1 B


4.1 Formatting of Report

√

√

4.2 Documenting of Report

√

√

4.3 Technique of Report Writing

√

√

√

√


√

√


√

√


√

4.4 S ummarising of Report

1

√

4.1 Determine Report Format

√

√

√

√

4.2 Document Report

√

√

√

√

4.3 Apply technique of Report Writing

√

√

√

√

√

√

√

√


√

√

√

√


√

√

√

√

√

√

√

√

4.4 Summarise Report

2

B. VERIFY PART LIST REQUISITION 1. Study Part List Requisition

12.02 / L3 1.1 Requisition Procedure

√

√


1.2 Purpose of requisition

√

√

- Company’s Profile

√

√


√

√

- Management Information System (MIS)


√

√

- Part List Requisition


√

√

- Requisition Procedure

1.3 Parts and Specification 1.4 Management Information System

1.1 Determine compliance of Requisition Procedure

1

√

1.2 Determine purpose of requisition

√

√

√

- Endorsement Procedure

√

√

√

√

- Parts Specification

√

√ √

√ √

- Plant equipment


√

√ √


√

√

√

√

√

√

√

√

1.3 Determine Parts and Specification

2

105

SFB/B10/12009


TASK Title Code

TASK No./ LEVEL

Title Practical

s r H

Knowledge

s r H

e r u t c e L

o m e D

e c i t c a r P

Assessment

r e h t O



t s e T l a r O


WIM No.

s r e h t O


AS

WS

2. Check Validity of Requested Parts 2.1 Plant equipment

√

√

2.2 Requisition Procedure

√

√

2.3 Purpose of requisition

√

√


√ √

√ √


√


√

2.4 Parts and Specification

1

2.2 Determine compliance of Requisition Procedure

√

√

√

√

√

√

√

√

√

√

√

√


√

√

√

√


√

√

√

√

√

√

√

2.4 Determine validity of parts and specification

5 0 3 0 0 1 B

√ √

2.3 Determine purpose of requisition achievable


√

2.1 Determine Plant equipment

2

√

3. Endorse Requisition 3.1 Endorsement Procedures 3.2 Management Information System 3.3 Organization Chart

1


√

√

√

√

√

√

3.4 Standard Operating Procedure 3.1 Comply to Endorsement Procedures 3.2 Utilise Management Information System

√

2

3.4 Comply to Standard Operating Procedure C. CARRY OUT INVENTORY CONTROL 1. Identify Inventory List

√ √

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

12.03 / L3 1.1 Parts and Specifications

√

√


1.2 Com pany Inventory System

√

√


√

√


√

√

- Inventory Records


√

√

- Stock Card


√

√

1.3 Location of stock 1.4 Organization Chart

1

- List of inventory

1.1 Determine Parts and Specifications

√

1.2 Determine Company Inventory System

√

√ √

√ √

√ √

1.3 Determine location of stock

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

1.4 Determine responsible personnel/parties involved 1.5 Utilise Management Information System 1.6 Comply to Standard Operating Procedure

2

- Requisition Documentation

106

SFB/B10/12009


TASK Title Code

TASK No./ LEVEL

Title Practical

s r H

Knowledge

s r H

e r u t c e L

o m e D

e c i t c a r P

Assessment

r e h t O



t s e T l a r O


WIM No.

s r e h t O


AS

WS

2. Check Inventory Stock 2.1 Parts and Specifications

√

√


√

√

2.3 Checking Procedure

√

√

2.4 Location of stock

√ √

√ √

2.5 Stock Card

1

√

√

2.7 Inventory Record (stock take, bin card, etc.)

√

√


√

√


√

√


√

2.6 Requisition Documentation

√ √

2.1 Determine validity of Parts and Specifications

√ 2.2 Determine compliance of Company Inventory System

5 0 3 0 0 1 B


√

√

√

√

√

√

2.3 Comply to Checking Procedure

√

√

√

√

2.4 Determine location of stock

√

√

√

√

2.5 Determine updating of Stock Card

√

√

√

√

√

√

√

2.6 Determine updating of Requisition Documentation according to Procedure

3

√ √

√

√

√


√

√

√

√


√

√

√

√

√

√

√

√

2.7 Determine updating of Inventory Record ( stock take, bin card, etc.)

3. Update Inventory 3.1 Parts and Specifications

√

√


√

√

3.3 Stock Card

√

√

3.4 Requisition Documentation

√

√

√

√

3.6 Stock level

√

√


√

√


√

√


√

3.5 Inventory Record (stock take, bin card, etc.)

1

√

3.1 Determine Parts and Specifications

√

√

√

√

3.2 Determine Company Inventory System

√

3.3 Utilise Stock Card

√

√ √

√ √

√ √

3.4 Determine Requisition Documentation

√

√

√

√

√

√

√

√

√

√

√

√


√

√

√

√


√

√

√

√

√

√

√

card, etc.) 3.6 Determine stock level

3

√

107

SFB/B10/12009


TASK Title Code

TASK No./ LEVEL

Title Practical

s r H

Knowledge

s r H

D. ADMINISTER SYSTEM PROCEDURES 1. Identify Administrative System Procedures

e r u t c e L

o m e D

e c i t c a r P

t s e T l a r O


WIM No.

s r e h t O


AS

WS

√

√


√

√


√ √



√ √


√

√

1.2 Company Operation 1.3 Organization Chart

1

√ 2

1.4 Management Information System 1.5 Comply to Standard Operating Procedure

- System Procedures - Record of Administrative Procedures

√

√

√

√

√

√

√

√ √

√

√

√

√

√

√

√

√

√

√

1.1 Determine type of Administrative System Procedures 1.3 Determine responsible personnel/parties involved

r e h t O


12.04 / L3 1.1 Type of Administrative System Procedures

1.2 Determine Company Operation


2. Review Record of Administrative Procedures 2.1 Type of Administrative System Procedures

√

√

2.2 Company Operation

√

√

2.3 Record of Administrative Procedures

√

√

√

√


√

√


√


5 0 3 0 0 1 B


1

√

2.1 Determine type of Administrative System Procedures

√

√

√

√

2.2 Determine Company Operation

√

√

√

√

√

√

√

√

2.3 Interpret record of Administrative Procedures

3


√

√

√

√

2.5 Utilize Management Information System 2.6 Comply to Standard Operating Procedure

√

√

√

√

√

√

√

√

3. Update Record of Administrative Procedure

√

√

√

√

√

√


√

√


√

3.1 Type of Administrative System Procedures 3.2 Record of Administrative Procedures 3.3 Organization Chart

1

√

3.1 Determine type of Administrative System Procedures

√

3.2 Complete record of Administrative Procedures

√


3

√

3.4 Utilize Management Information System 3.5 Comply to Standard Operating Procedure E. CARRY OUT RELATED ADMINISTRATIVE WORK

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

12.04a/L3

1. Plan authorize and approve leave 1.1 Company policy 1.2 Labour law 1.3 Work schedule

0.5

√

√

√ √

√ √

108

SFB/B10/12009


TASK Title Code

TASK No./ LEVEL

Title Practical

s r H

Knowledge

s r H

e r u t c e L

o m e D

e c i t c a r P

Assessment

r e h t O



t s e T l a r O


WIM No.

s r e h t O

2. Plan authorize and approve job time frame


AS

WS

Labour law manual 2.1 Job time scheduling

0.5

2.2 Job activities

√

√

OSHA manual

√

√

Company policy manual

√

√

3. Ensure company policy is enforce 3.1 Company policy 3.2 Procedure of handling of disciplinary action 3.1 Handle disciplinary issue 3.2 Demonstrate a firm and fair enforcement skills

0.5

√

√

√

2

√ √

√

√

√

√

√

√

√

4. Handle manpower, health and safety issues 4.1 In house work safety and health requirement 4.2 Related OSHA regulation

0.5

F. WRITE WORK REPORT

5 0 3 0 0 1 B


√

√

√

√

√

√

√

12.04b/L3

1. Plan report format 1.1 Report writing 1.2 Application of computer software 1.1 Use application software

√

0.25

√

2

√

√

Application software Stationery

√

Data

2. Gather relevant information 2.1 Type of information needed 2.2 SPC tools

√

0.5

2.1 Us e SPC tools 2.2 Communicate at various level

√

√

1

2.3 Demonstrate interpersonal skill

√ √

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

3. Prepare draft report 3.1 Compile information 3.2 Summarize relevant facts

1

3.3 Describe and express in writing 4. Edit draft report 4.1 Verify facts and data

1

5. Present

Total Hours

References

√

0.45

5.1 Presentation media 5.1 Communicate

√ √

0.8

37.8

16.2

LG No. : 16.2

37.8

e-Learning No. : Text Books : (Tittle, Atr, Pg No.) AVA Materials : Manuals :

109

SFB/B10/12009

Silibus Teknologi Mekatronik (B10)-Pindaan 2(UPDATE JUN 2009)

Recommend Documents