1 RKM DETAILS
9/12/2003 COMPARISON BETWEEN TENSORAPID AND TENSOJET
SL.NO
DETAILS DETAILS
UTR 3
UTJ
1.
Testing speed
Lower !"p"#
$ig%er &00"p"#
2.
No o' test per s("p)e
100 tests
10*000 tests
3.
+)("p dist(n,e
!0 ,"
&.
R-
Lower
$ig%er 11.& $ig%er R- t%(n
$ig%er
Lower 3.3 )ower E)ong(tion
!0 ,"
UTR3# !.
E)ong(tion
t%(n UTR3# Re,o""ended Re,o""end ed Testing Testing R$ ! 2 D 24 2 + 51& 6# Re,o""ended ,onditioning ti"e o' s("p)es 2& $rs UTR 3 (nd UTJ "(,%ines (re wor7ing ,onst(nt R(te o' E)ong(tion +RE# prin,ip)e. UTJ. A ,o"p(,t s,(tter p)ot p(ttern indi,(tes ( 8ni'or" (rn wit% )ow tensi)e propert :(ri(tion. An (;nor"()) (;nor"()) s%(ped s,(tter p)ot indi,(tes indi,(tes (;nor"() (rn :(ri(tion (nd potenti() pro;)e"s in s8;se<8ent pro,essing. A (rn t%(t %(s ( good (:er(ge ;re(7ing strengt%* ;8t ( %ig% n8";er o' we(7 p)(,es wi)) not per'or" (s we)) we)) (s (not%er (rn t%(t %(s %(s ( )ower (:er(ge ;re(7ing strengt% ;8t 'ewer we(7 p)(,e. re(7s o,,8r in we(7 p)(,e. =e(7 =e (7 :()8es (re "ore i"port(nt t%(n (:er(ge :()8e o' (rn. 6or (:oiding ,riti,() (re( 1# R- > E)ong(tion +? to ;e red8,ed 2# e(n R- :()8e to ;e in,re(sed 3# Loo" Tension Tension to ;e red8,ed. $ig%er $8"idit "ore t%(n ! gi:ing $ig%er R- (nd E)ong(tion.
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@+ (rn gi:ing %ig%er R- (nd E)ong(tion. =e(7 =e (7 (rn %(:ing )ess t%(n 0 o' t%e (:er(ge :()8e. UTJ we(7 (rn ;re(7ing 'or,e )ess t%(n &B ,o8nt in teCt +N# (nd E)ong(tion )ess t%(n 2.!. UTJ per,enti)e :()8e .01 .01 10 ;re(7s o8t o' 10*000 were C gr("s 'or,e (nd )ower or 0.1 o' ()) test# :()8e s%o8)d ;e "ini"8" 0 o' t%e (:er(ge :()8e. REA-IN 6OR+E T%e "(Ci"8" ("o8nt o' 'or,e re<8ired ,(8sing t%e test s("p)e to ;e ,(rried to r8pt8re. ECpressed (s gr("e gr("e 'or,e g'#. re(7ing 'or,e +N re(7ing 'or,e g' C 0.951 ELONATION ELONATION It is t%e R(tio o' t%e in,re(se in )engt% o:er t%e origin() )engt% eCpress (s per,ent(ge 'or ( gi:en test )engt%. Lengt% (t ;re(7 F Lengt% (t initi() E)ong(tion FFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFF FFFFFFFFFFFFFFFFFF FFFFFFFFFFFFFFFFFFFFFFFFFFFFFF FFFFFFFFF B 100 Lengt% (t initi()
TENA+IT@ A ;re(7 'or,e :()8e eCpressed (s 'or,e per 8nit o' )ine(r densit. densit.
re(7ing 'or,e in +N Ten(,it FFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFF FFFFFFFFFFFFFFFFFFFF FFFFFFFFFFFF @(rn ,o8nt ,o8n t in TeC !90.! TeC TeC (rn ,o8nt FFFFFFFFFFFFFFFF +o8nt in Ne
R- Ten(,it +N/teC# B 1.02 Ten(,it Ten(,it e)i"in(tes t%e in')8en,e o' (rn ,o8nt.
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REA- =OR- re(7 wor7 is ( prod8,t o' 'or,e (nd e)ong(tion. 8nit g' C ," or +N C ," INIU REGUIREENT REGUI REENT O6 =EA?IN =EA?IN @A @ARN (. Lowest re(7ing re(7in g Ten(,it Ten(,it F 11 R- ;. +? o' R- F 9 ,. E)ong(tion F ! d. +? o' E)ong(tion F 9 e. =e =e(7 (7 p)(,e F 1 per 1 L(7% "eter
6A+TORS 6A+TORS A66E+TIN A66E +TIN R- ?ALUE ?ALUE A. RA= RA= A ATERIAL ERIAL +OTTO +OTTON N 1. 6i;r 6i;ree str stren engt gt% % 2. 6i;r 6i;ree e)on e)ong( g(ti tion on 3. 6i;r 6i;ree )eng )engt% t% &. S%or S%ortt 'i;r 'i;ree ,ont ,onten entt !. Tr(s% Tr(s% ,onten ,ontentt in ,otton ,otton . 6i;r 6i;ree 'ine 'inene ness ss 4. 6i;r 6i;ree "(t "(t8r 8rit it . @ARN 1. @(rn TI 2. @(rn ,o8n ,o8ntt +? +? 3. @(rn e:en e:enne ness ss &. @(rn I"per' I"per'e, e,ti tion on !. eri eriod odi, i, '(8 '(8)t )t . Dr(' Dr('ti ting ng w(: w(:es es 4. +)(ssi"(t +)(ssi"(tee t%in '(8)ts$1 '(8)ts$1** $2* I 1 > I 2 # 5. =inding 9. Singeing 10.Deing 11.Te"per(t8re 11.Te"per(t8re (nd $8"idit
&
TO IN+REASE R- ?ALUE IN @ARN 1. Oi) (nd w(ter w(ter to ;e (dded (dded in t%e "iCing. "iCing. Oi) 100") 100") > =(ter =(ter 2!00") 2!00") per ;()e to Oi) 200") 200") > w(ter !000"). 2. Lower ;e(ter ;e(ter speed speed (pporC (pporC )ess )ess t%(n 00 R R TRUA+#. TRUA+#. 3. Lower Li,7e Li,7erFin rFin speed speed 10!0 10!0 to 90 90 to 50 50 R DD- 4&0#. 4&0#. &. =ider =ider Li,7erFin Li,7erFin to 'eed 'eed p)(te setting setting D- 4&0# 4&0# &0 T%o8 T%o8 to && T%o8. T%o8. !. $ig%er $ig%er ,o";er ,o";er Noi)s Noi)s gi:ing gi:ing %ig%er %ig%er R-. R-. . $ig%er $ig%er TI/T TI/T in in Ring 'r("e gi:es gi:es $ig%er $ig%er R-. 4. Lesser Lesser Ring 'r("e speed speed gi:es gi:es $ig%er $ig%er R-. R-. 5. =ider =ider sp(,er sp(,er in Ring 'r("e 'r("e gi:es gi:es $ig%er $ig%er R-. R-. 9. Lesser Lesser winding winding speed gi:es $ig%er $ig%er R-. R-. 10.Lesser winding tension gi:es $ig%er R-. 11.Lesser Asse";) winder speed gi:es $ig%er R-. TO REDU+E R- +? IN T$E @ARN 1. $ig%er $ig%er TI/T TI/T to to ;e gi:en gi:en 'or 'or si"p)eC si"p)eC Ro:ing. Ro:ing. 2. Lesser Lesser Ring Ring 'r(" 'r("ee spee speed. d. 3. Ring 'r("e 'r("e spinde T(p T(pee widt% to ;e in,re(se in,re(sed d 10"" to 11""> 11""> Do8;)ing Do8;)ing spind)e T(pe widt% to ;e in,re(sed 12.!"". &. Spind)e T(pe T(pe Tension Tension > =idt% =idt% to ;e ,%e,7ed in t%e "(,%ine (nd (nd to ;e ,%(nged. !. Spind)e Spind)e T(p T(pee )i'e "(Ci"8" "(Ci"8" 15 "ont%s. "ont%s. . A)) spind)e spind)e t(pes t(pes (re to ;e "e(s8red "e(s8red eC,)8ding eC,)8ding Hoining Hoining portion portion ;e'ore ;e'ore "o8nting. EC 23! C 11"" A))ow(;)e To)eren,e To)eren,e &""* F1"". A,t8() )engt% 23&0 to230"" 4. D("(ged D("(ged spind)es spind)es 8tton 8ttonss > Spring to ;e ,%e,7 ,%e,7ed ed on,e in 9 "ont%s "ont%s d8ring Ring ,entering (nd to ;e ,%(nged. 5. A8to teC teC ;o;;in ;o;;in %o)ders %o)ders (re to ;e 8sed 8sed 3g"s spring spring 'or,e 'or 'or 30 > &0 . 2g"s spring 'or,e 'or !0 (nd (;o:e. 9. Si"p)eC Si"p)eC Ro:ing Ro:ing stret,% stret,% to to ;e "(int(i "(int(ined ned ;e)ow ;e)ow 0.9. 0.9. 10.+ree) s)i:er stret,% (nd s)i:er 'ee) o'' to ;e (:oided. 11.S"C ')er %o)e ,%o,7ing to ;e re"o:ed. 12.S"C o;;in w%ee) Do8;)e pin to ;e 8sed. 13.S"C Top Top (r" press8re to ;e "(int(ined 22 7gs. 1&.R6 Top Top (r" press8re to ;e "(int(ined "ini"" 15 7gs. 1!.RS 5!1 T > ress8re ini"8" 120 7gs to ;e "(int(ined. 1.A8to,oner Sp)i,e strengt% s%o8)d ;e ini"8" 90 o' t%e Sing)e (rn strengt%.
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14.A8to,oner Long T%in setting to ;e red8,ed. 15.RS 5!1 s)i:er "onitor setting 1. 2 se,onds to ;e pro:ided. 19.RS 5!1 S)i:er $(n7 to)er(,e ±0.001 to ;e "(int(ined. 20.E)ite Ring 6r("e Spind)e wise speed to ;e ,%e,7ed* To)er(n,e To)er(n,e FA:er(ge FA:er(ge Spind)e speed ± 200 R to ;e "(int(ined. RE+OENDED @ARN R- 6OR INDIAN +OTTON UTR3 UTJ +S(pproC# +(rded =( =(rp rp 1 15 2!00 +o";ed =( =(rp rp 15 20 2900 +(rded $osier 1! 1.! 2300 +o";ed $osier 1 15 200
RE+OENDED @ARN T 6OR INDIAN +OTTON +(rded =( =(rp rp &.1 to &.& +o";ed =( =(rp rp 3.9 to &.2 +(rded $osier 3.4 to 3.9 +o";ed $osier 3.! to 3.5 $ig%er T in 'ine ,o8nts prod8,ing sn(r)s in '8rt%er pro,ess. I"ported ,otton re<8ire )esser T. 40 o' sing)e (rn TI TI 8sed 'or do8;)e (rn Do8;)ing Do8;)ing w(rp ,o8nt. $osier ,o8nt TI (,,ording to p(rt spe,i'i,(tion. Do8;)e (rn R- 10 $ig%er t%(n sing)e (rn R- 'or w(rp ,o8nts.
ELONGATION %
6A+TORS A66E+TIN ELONATION (. R(w R(w "(t "(ter eri( i()) ,ot ,otto ton n 1. 6i;r 6i;ree e)on e)ong( g(ti tion on 2. 6i;r 6i;ree )eng )engt% t% 3. 6i;r 6i;ree "(t "(t8r 8rit it &. S%or S%ortt 'i;r 'i;ree ,ont ,onten entt
;. @(rn 1. @(rn TI 2. +)(ssi"(t +)(ssi"(tee t%in '(8)ts '(8)ts $1* $1* $2* $2* I 1 > I 2# 2# 6i;re E)ong(tion :()8e &.0 to 9.0 6IRE ELONATION ELONATION DRO DEARTENT DEARTENT =ISE Dep(rt"ent )ow Roo" & +(rd s)i:er 1 +o";er Dr(wing 3 Si"p)eC 2 Ring 'r("e 2& Tot() Tot() &0 6i;re to (rn e)ong(tion Drop 'ro" )ow roo" to winding 2! 6i;re to (rn E)ong(tion R,()is(tion R(tio o' (rn e)ong(tion to 'i;re e)ong(tion eCpressed (s per,ent(ge 6i;re to (rn E)ong(tion Re()is(tion ! to 5!
TO IN+REASE ELONATION ELONATION AND AND REDU+E ELONATION ELONATION +? 1. $ig%er $ig%er TI/T TI/T in Ring Ring 'r("e 'r("e 2. Lesser Lesser Ring Ring 'r(" 'r("ee spee speed d 3. $ig%er $ig%er TI/T TI/T in si"p)e si"p)eC C &. Lig%te Lig%terr Tr(:e Tr(:e))e ))err in Ring 'r(" 'r("ee !. Less Lesser er win windi ding ng spe speed ed . Lesser Lesser (rn (rn tensi tension on in in windin winding g 4. Lesser Lesser "i,ro "i,ron(i n(ire re ,otton ,otton 5. $ig%er $ig%er ,ri"p ,ri"p ,otton ,otton gi:ing gi:ing $ig%er $ig%er (rn (rn e)ong(ti e)ong(tion on RE+OENDED @ARN ELONATION 6OR INDIAN +OTTON 30 to &0 F !.0 !0 to 0 F &.! 40 to 100 F &.0 &.0 +one (rn %(:ing )esser e)ong(tion t%(n ,op Do8;)e (rn %(:ing 10 $ig%er (rn e)ong(tion..
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USTER TENSO JET REORT
(# =e(7 p)(,e p)(,e o' o' we(:in we(:ing g (rn. (rn. 1.ini"8" R- :()8e F Less t%(n 11 R-. 2.ini"8" E)ong(tion :()8e E# F Less t%(n 2.! 3.ini"8" re(7ing 6or,e6# F Less t%(n & B ,o8nt in teC. 6or 0,w & B 9.53 39.33 +N.
;# Se:ere we(7 p)(,e o' we(:ing we(:ing (rn 'or 0,w. 1. 6or,e (nd E)ong(tion 6F 6or,e )ess t%(n 39.33 +N > E F E)ong(tion )ess t%(n 2.! 6 > E FRe(ding s%o8)d ;e Ni) 0# 'or ood (rn. ;# ener() 1. O.1 re(7ing re(7ing 6or,e 6or,e :()8e :()8e s%o8)d s%o8)d ;e "ini"8" "ini"8" 0 0 o' t%e t%e (:er(ge :()8e. 2. R- (nd (nd E)ong(ti E)ong(tion on +? +? s%o8)d s%o8)d ;e )ess t%(n t%(n 9 9 d#S,(tter Di(gr(" 1.+o"p(,t o:() s%(pe p)ot indi,(te good (rn <8()it. 2.Upnor"() s%(pe wit% e)ong(ted t(i) indi,(tes (d (rn <8()it (nd potenti() pro;)e" o' ;re(7s in t%e we(:ing pro,ess.
