PowerCube 1000 V300R002C00
Quick Installation Guide (with an ICC500-HA)
Issue: 01 Date: 2012-08-29 HUAWEI TECHNOLOGIES CO., LTD.
Precautions ■ Safety Precautions
■
To ensure safety of humans and the equipment, pay attention to the safety symbols on the equipment and all the safety instructions in this document. The "NOTE", "CAUTION", and "WARNING" marks in other documents do not represent all the safety instructions. They are only supplements to the safety instructions. When operating Huawei equipment, in addition to following the general precautions in this document, follow the specific safety instructions given by Huawei. Huawei will not be liable for any consequences that are caused by the violation of safety regulations and design, production, and usage standards. Local Safety Regulations When operating Huawei equipment, you must follow the local laws and regulations.
■ Personnel Requirements Only trained and qualified personnel are allowed to install, operate, and maintain Huawei equipment. You can modify default parameters only after being granted approval from Huawei technical support.
■ Symbols Alerts you to a potentially hazardous situation that could, if not avoided, result in equipment damage, data loss, performance deterioration, or unanticipated results. Provides additional information to emphasize or supplement important points in the main text.
■ Human Safety To prevent electric shocks, get the tool insulated and wear insulated gloves when connecting cables. To prevent inhalation or eye contact with dust, take adequate preventive measures when drilling holes. To prevent body injuries, wear protective shoes when moving storage batteries.
Tools
Flat-head screwdriver (M3 and M4)
Wire stripper
Hammer drill
Cable tie
Insulated gloves
Phillips screwdriver (M3 and M4)
Adjustable wrench
Hydraulic pliers
Fuse extracting unit
Heat gun
Clamp meter
Combination pliers
Claw hammer
PVC insulation tape
Socket wrench
Crane (with a capacity of greater than 2 t)
Diagonal pliers
Antitheft wrench
Marker
Heat shrink tubing
Hoist clamp and lifting rope (7 m)
ESD gloves
COAX crimping tool
Electrician's knife
Torque wrench
Protective gloves
Cable cutter
Protective shoes
1
Copyright © Huawei Technologies Co., Ltd. 2012. All rights reserved.
ICC500-HA+FCB Scenario Network Diagram Mains +DG+ FCB
AC power cable (a) DC power cable (d)
s4 s5
Signal cable (s) (s1) Communications cable between the energy control center 500 (ECC) and the transport network(BBU) (s2) Signal cable to the battery temperature sensor (s3) Signal cable(DG remote start) between ECC and DG control panel(DSE 5110) (s4) Signal cable(DG operation) between ECC and ATS (s5) Signal cable(mains failure) between ECC and ATS (s6) Signal cable(DG low fuel) between ECC and DG (d1) DC power cable between fast cycle batteries (FCBs) and the DCDU (d2) DC power cable between the DCDU and the DCpowered load (a1) AC power cable between ATS and ACDU
s6
Mains
a1
s3
ACDU
d2
DCDU BBU/BSC
s1
ECC500 s2
FCB
d1
NetEco
Appearance ICC500-HA
Front view (exterior)
Front view (interior) Heat exchanger Air channel panel Direct current distribution unit (DCDU) ECC500
DCDU
Air-flow channel panel
Subrack
Filler panel Positive busbar
Negative busbar
Battery rack Cable hole
2
DC-powered load
ICC500-HA
ICC500-HA
Rear view (interior)
Rear view (exterior) Alternating current distribution unit (ACDU)
ACDU
Ground bar
Appearance(ECC500 )
(1) Main control module Extension DI module (6) Basic IO module
(2) Extension DO module (3) GPRS module (optional) (4) (5) D.G. IO module (need to be installed )
3
Recommended Cable Routes in the ICC500-HA
1. Bind AC power cables, signal cables, and communications cables separately. 2. Route cables by referring to the following figure. Secure the cables to the nearest cable bridge or binding hole. Route cables by referring to the following figure.
Rear view
Right side
DC power cable
AC power cable
Signal cable
Signal cable
Ground cable
Left side
DC power cable
Front view
4
DC power cable and Signal cable at right
DC power cable and Signal cable at left
Bind cables by referring to the following figure.
Front view
5
Ground cable
AC power cable
Rear view
6
1 Installing Equipment
a
Determining the Position for Installing the ICC500-HA Mark hole positions.
Install expansion bolts.
Socket wrench
Use the marking-off template delivered with the ICC500. Edge of the wall or platform Floor
Bolt Spring washer Flat washer
≥ 1000 mm Ф16
Black
52–60 mm
Expansion tube M12x60 (4 PCS)
Front Mounting hole
b
Installing and Securing the ICC500-HA
Rear view
Socket wrench
Site ground bar Ground the cabinet immediately after it is installed.
c
Installing MUE03A and PSUs
Install an MUE03A in the ECC500
L2 1. A PSU delivers a rated output current of 50 A. A maximum of six PSUs can be configured as required. 2. The following figure is for reference only.
5
1 L1
Remove filler panels. Insert PSUs into slot 1, then slot 2, and so on, until all required PSUs are installed.
7
`
L3
L1
L2
6
7
8
2 L2
3 L3
4 L1
Notes
Installing other equipments
Front view
Rear view Front view Bind Water
8
d Installing FCBs 1. Fast cycle batteries (FCBs) must be placed in strict accordance with the figure. 2. When connecting cables to FCBs, wear protective gloves and use insulated tools (such as a wrench with its handle wrapped with PVC insulation tape). 3. After connecting one battery cable, partially tighten the bolts first. After connecting all battery cables, tighten all the bolts. The reference torque for tightening bolts is 20–25 N.m. 4. Before connecting a cable to an FCB, remove the protective lid from the FCB and reinstall the protective lid after connecting the cable. Remove baffle plates.
Route the cable for connecting front and rear FCBs in serial under the bottom layer of the battery rack from the front side of the integrated controller and converter-HA (ICC500-HA) to the rear side. Leave the red terminal at the front side and the blue terminal at the rear side. PVC insulation tape
PVC insulation tape
Before installing the cable for connecting front and rear FCBs in serial, do not remove PVC insulation tape or protective lids from both ends of the cable.
Front view
Rear view
Bottom layer of the battery rack Cable for connecting front and rear FCBs in serial
Cable for connecting front and rear FCBs in serial
Place FCBs onto the battery rack and reinstall baffle plates. Connect battery cables in a sequence from 1 to 24 as shown in the following figure.
Rear view
Front view –48 V
Cable for connecting adjacent FCBs in serial
RTN 1
2
3
24
23
22
6
5
4
19
20
21
7
8
9
18
17
16
12
11
10
13
14
15
Cable for connecting front and rear FCBs in serial
9
Cable for connecting FCBs in adjacent layers in serial
Install battery cables between negative battery terminals and the negative busbar in the ICC500-HA, and then install battery cables between positive battery terminals and the positive busbar in the ICC500-HA.
Front view Step 2: Install positive battery cables.
Step 1: Install negative battery cables. –48 V
d
Rear view
RTN
Installing DC Power Cables to the DC-powered Load The following figure is for reference only.
major load
minor load
Connect DC power cables to the circuit breakers for controlling major or minor loads based on site requirements.
e
DC-powered load
Installing AC Power Cable to the output of ATS
L1 L2 L3 N
ATS 10
2 Installing Cables Prepare terminals as required before connecting cables. Heat gun COAX crimping tool
Cord end terminal
a
Hydraulic pliers
Heat shrink tubing
OT terminal
Switching Off All Circuit Breakers
Remove battery fuses by using a fuse extracting unit, and switch off the DC load circuit breaker in the DCDU and the AC input and output circuit breakers in the ACDU.
DCDU
ACDU OFF OFF OFF
b
Installing Battery Cables Route positive battery cables from the rear side of the cabinet to the front side through the left clearance in the equipment compartment between the cabinet and the rack. See the following figure for reference.
Rear view Positive battery cables must be insulated before being routed.
Clearance for routing positive battery cables
To the RTN busbar on the front side Positive battery cable route
11
f
Installing Communications Cables
Install a communications cable for in-band communication. The ECC500 can connect to a base transceiver station (BTS) for in-band communication. The BTS is required to be later than GBSS12.0 and support in-band networking.
ECC500
BBU
12
ECC500（extension DI + basic IO + DG IO）+ATS+DG(DSE5110) diagram
DG low fuel AC SPD
Spare
ECC500
DC air conditioner
DG2 operation
DI2
DI5
1:red/12V Water 2:green/signal 3:white/GND
Mains failure
DG1 operation
DG remote start
Smoke
DG1_CTL COM_NC
ATS： Move this cable from 4 to 3
ATS signal bar 43 1
10 3
1
DSE 5110 ATS
13
6 5 4 3
7 8 1 2
3 Powering On and Commissioning the ICC500-HA
a
Checking Before Power-On
No.
Check That
1
Cables to the cabinet are secured.
2
All cables are correctly connected.
b
Powering on FCBs Remove the panel from the DCDU, and flip the DCDU maintenance button to Normal. Check that the battery voltage ranges from 44.5 V DC to 57.6 V DC by using a clamp meter.
-V
-V
Black
Red
Normal OFF Reinstall battery fuses by using a fuse extracting unit, and flip the DCDU maintenance button to BATON. Check that the busbar voltage ranges from 44.5 V DC to 57.6 V DC by using a clamp meter.
-V Black
-V Black
-V Red
BATON
OFF
Reinstall the panel.
14
c
Setting ECC500 Parameters on the LCD LCD
1. The default user name is admin, and the default password is 001. 2. The following table describes the buttons on the panel.
Button
Name
Description
▲ or ▼
Arrow key
Allows you to view menu items and set the value of a menu item.
Cancel
Returns to the previous menu without saving the settings of the current menu item.
Enter
Enters the main menu from the standby screen, enters a submenu from the main menu, or changes or saves the settings of a submenu item.
Note: After a menu is displayed, the standby screen is displayed and the LCD screen becomes dark if no button is pressed for 5 minutes. 3. The data on the LCD is for reference only. Set the display language. Method 1: Select ENGLISH when starting the ECC500.
Method 2: Set LUI Language to English after starting the ECC500.
Main Menu
Second-Level Menu
Third-Level Menu
Fourth-Level Menu
Value
Func Para Set
Syst Para
LUI Language
-
English
Set time, date, and time zone.
Main Menu
Second-Level Menu
Third-Level Menu
Fourth-Level Menu
Value
Func Para Set
Syst Para
Set Date
N/A
Actual date
Set Time
N/A
Actual time
Set Time Zone
-
Actual time zone
Site ID
-
Obtained from the network management center (NMC)
15
Set the display language. Method 1: Select ENGLISH when starting the ECC500.
Method 2: Set LUI Language to English after starting the ECC500.
Main Menu
Second-Level Menu
Third-Level Menu
Fourth-Level Menu
Value
Func Para Set
Syst Para
LUI Language
-
English
Set time, date, and time zone.
Main Menu
Second-Level Menu
Third-Level Menu
Fourth-Level Menu
Value
Func Para Set
Syst Para
Set Date
N/A
Actual date
Set Time
N/A
Actual time
Set Time Zone
-
Actual time zone
Site ID
-
Obtained from the network management center (NMC)
Set FCB and DG parameters.
Main Menu
Second-Level Menu
Third-Level Menu
Fourth-Level Menu
Value
Func Para Set
Batteries
Basic Para
Rated Capacity
650
Charge Para
Timed BC En
Disable
Set D.G. and FCB parameters.
Main Menu
Second-Level Menu
Third-Level Menu
Fourth-Level Menu
Value
Device Para Set
Site Summary
Battery Type
N/A
FCB
EXTIO DI2 Cond DG 1-2 (nonintelligent)
Rated Power
16
N/A
Open/Close( Set based on fuel sensor requirements) Set based on site requirements
Set communications parameters.
Main Menu
Second-Level Menu DG Ctrl Para Batteries
Syst Para
Device Para Set
Site Summary
DG 1 to 2
Third-Level Menu Fourth-Level Menu DG Start DOD Rated Capacity Charge Para BC Voltage FC Voltage Current Limit Over Cur THR Charge Para BC Voltage Disconnect Para BLVD Enabled LUI Language Set Date Set Time Set Time Zone Control Mode Battery Type -
Value
Range and Option
40（Unit：%） 650（Unit：Ah） 56.4（Unit：V） 53.5（Unit：V） 0.3（Unit：C10） 0.35（Unit：C10） 56.4（Unit：V） Enable Auto FCB
DG Cfg Mode
-
Single DG/No DG
DG Control Mode
-
Cycle Mode
0 to 90 0 to 5000 42.0 to 58.0 42.0 to 58.0 0.05 to 0.25 0.15 to 0.50 42.0 to 58.0 Enable/Disable 中文/English Manual/Auto DCB-A/DCBB/SCB/FCB As per actual scenario Cycle Mode/Traditional Mode
Door Alm Level Smoke Alm Level Water Alm Level GPRS DI1 Cond GPRS DI2 Cond GPRS DI3 Cond GPRS DI4 Cond GPRS DI5 Cond Rated Volt Ph-N Rated Power
-
Open Close Close Close Close Close Close Close 230（Unit：V） 16（Unit：kw）
17
Open/Close Open/Close Open/Close Open/Close Open/Close Open/Close Open/Close Open/Close 80 to 500 2 to 5000
d
Connecting the Mains Supply
Switch on the AC input and output circuit breakers on the ACDU. Check that the AC input voltage of the ACDU is between 85 V AC and 290 V AC, and that the DCDU busbar voltage is between 44.5 V DC and 57.6 V DC.
-V
~ V
ACDU
e
~ V
Red
DCDU
Black
-V
Red
Black
Flipping the DCDU Maintenance Button to Normal
Normal OFF
Powering On Loads
minor load
Switch on a circuit breaker and measure the busbar voltage by using a clamp meter. If the busbar voltage is between 44.5 V DC and 57.6 V DC, switch on another circuit breaker. Perform such operations until all circuit breakers are switched on.
major load
f
DC-powered load
Verify that the voltage and current of the mains, loads, and FCBs are displayed on the ECC500 standby screen, and all alarm indicators are off. If any alarm indicator is on, rectify the 14fault by referring to the PowerCube 1000 V300R002C00 Engineer Manual. If no exception occurs after the ICC runs for 5 minutes, the commissioning is complete. Then block the cable holes by using fireproof mud and close and lock the cabinet door, and hand the keys over to the person in charge.
18
Set communications parameters. Scenario 1: out-of-band communication (over the GPRS)
Main Menu
Second-Level Menu
Third-Level Menu
Fourth-Level Menu
Value
Func Para Set
Comm Para
NetWork Para
Network Mode
GPRS
APN Name
Set based on site requirements
APN Number
Obtained from the survey table
User Password
Obtained from the survey table
User Password
User name for accessing the GPRS network (specified if the APN is used or left blank if the APN is not used)
Active NMS IP
Password for accessing the GPRS network (specified if the APN is used or left blank if the APN is not used)
Backup NMS IP
Obtained from the NMC
Network Mode
Obtained from the NMC
Server Para
Scenario 2: out-of-band communication (over the Ethernet)
Main Menu
Second-Level Menu
Third-Level Menu
Fourth-Level Menu
Value
Func Para Set
Comm Para
NetWork Para
Network Mode
IP
IP Address
Set according to the network plan
Subnet Mask
Set according to the network plan
Default GW
Set according to the network plan
Active NMS IP
Obtained from the NMC
Backup NMS IP
Obtained from the NMC
Server Para
Scenario 3: in-band communication
Main Menu
Second-Level Menu
Third-Level Menu
Fourth-Level Menu
Value
Func Para Set
Comm Para
Host Para
Host Addr
27
19
