Installation Quick Reference

Module S12

Installation and Commissioning Quick Reference – K 609754E_02

Schindler 3300/5300 letely Comp dition dE revise

55_fo1eeaa1_v1

Edition 30.11.05

Prepared

21.11.2005

achermha

Reviewed

28.11.2005

cruzpa

30.11.2005

bauzafr

Proofread Released Modification:

01

02

KA No.:

107091

107193

KA Date:

17.06.05

16.12.05

Lead Office

Classification

SC7

11000

This Manual is the property of INVENTIO AG and shall only be used by SCHINDLER personal or authorized SCHINDLER agents for purposes which are in the interest of SCHINDLER. This design and information is our intellectual property. Without written consent, it must neither be copied in any manner, nor used for manufacturing, nor communicated to third parties. Application for such consent should be addressed to: INVENTIO AG, Postfach, CH-6052 Hergiswil NW

Table of Contents

Table of Contents

General Information………………………………………………………

1

Installation Overview……………………………………………………..

3

First Steps………………………………………………………………… Hoistway Components……………………………………………………

15 25

P31K Car………………………………………………………………..…

58

Safety Components………………………………………………………

86

FMB130 – 4 Machine…………………………………………………….

101

ACVF Biodyn 12C/19C/BR………………………………………………

111

Compact Landing Door System…………………………………………

113

Compact Car Door System………………………………………………

128

Traction Belt………………………………………………………………. BIONIC 5 Shaft Information System……………………………………

143 154

Traveling Cable……………………………………………………………

163

Commissioning……………………………………………………………

165

Troubleshooting…………………………………………………………..

178

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General Information Introduction

The concept of this quick reference is to provide the fitter with an appropriate tool for the installation of the elevator. Important! This quick reference does not claim to include all possibilities. In every case, the fitter has to read, understand and follow the chapter “Safety Advice” before starting with the installation tasks.

Further Information Course Documentation

General Information

Training Center Ebikon Schindler 3100/3300/5300 course Field/course manual F/C113e-TA System manual F114e-TA Field manual F103e-TA Trainer manual T103e-TA

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Introduction

1Page|

General Information Symbols / Abbreviations Abbrev.

Definition / Description

BGS

Distance between CW rails

BK

Clear car width

BKE

Clear width of car entrance

BKS

Distance between car rails

CW

Weight of counterweight frame

GH

Weight of all traveling cables

GQ HF HGP

HKP

Definition / Description Distance from buffer plate on car to buffer, with car at lowest floor

HP

Height of buffer, fully extended

HQ

Travel height

HSG

Depth of well pit

Car weight Rated load Distance between guide rail fastening brackets

KTC

Contact door car

KTS

Contact door hoistway

PTFE

Polytetrafluorethylen (Teflon)

TSW

Distance from hoistway front wall to landing door sill

Height of hoistway headroom, from top floor to ceiling

SF

Distance between wall and back of car guide rail

HSS1

Height of support under the car

ZKE

Number of car entrances

HSS2

Height of support under the CW

HT

Clear height of landing door

KBV

Contact speed governor

KCBS

Contact car blocking system

KF

HGU

Height of CW wooden blocks

KNE

Contact emergency limit

HK

Car height clear up to sheet metal ceiling

KSE

Contact hoistway end

Contact safety gear

KSR

Contact safety space

KSS

Contact slack rope

Clear height of car entrance

General Information

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Definition / Descriptio

HSK

Distance from buffer on CW to support, with car at top floor

HKE

Abbrev.

Counterweight

GGR

GK

Abbrev.

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Symbols / Abbreviations

This symbol means that the screws must be not fully tighten (tighten by hand), in a way to still allow the joined parts to move slightly.

This symbol means that the screws must be fully tighten. 2Page|

Installation Overview Documentation

C I S A B

E C N E R E F E R

T N E M U C O D

D E L I A T E D

N O I T A T N E M U

QUICK REFERENCE MANUAL K 609754

TECHNICAL CATALOGUES K 609701, 06, 07, 11, 16, 21, 26, 31, 36, 41, 46

SYSTEM MANUAL

K 609801 – 811

O C D Training Documents:

Field Documents:

Homepage Training Center Ebikon http://sch-hr-tc.ebi.schindler.com/

Product Navigation Center http://crd/tk/products/Default_elevators_en.htm

Installation Overview

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Documentation

3Page|

Installation Overview Safety Advice

Safety Equipment

Hardhat

Safety Goggles

Safety Shoes

Full Body Safety Harness

Protective Gloves

All persons involved must know and follow all company and local safety regulat In addition to protective clothing, use the shown safety equipment. InstallationOverview

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SafetyAdvice

4Page|

Installation Overview Safety Advice Activity / Hazard

C o n seq u en ces

Measures for avoiding the Danger

Falling from the height

Serious injury or fatality

Use a full body safety harness when working from the car roof or working platform. Use a ladder to access the pit. Use a full body safety harness when working from the ladder in the pit higher than 2 m.

Falling objects into the hoistway

Serious injury

Use fall protections on hoistway openings according to the local regulations. Avoid the standing under a hanging load. Use the personal protective equipment: Hardhat Never work on two levels simultaneously.

Manual handling of material

Serious injury

Use mechanical lifting aids. Apply the correct lifting techniques.

Failure of lifting equipment

Uncontrolled movement of load causing serious injury or fatality

Sharp edges, contusions, timber packages

Laceration, crushing, splinters

Use the personal protective equipment: Gloves, safety shoes, protective clothing

Slipping, stumbling

Laceration, abrasion, sprain

Be aware of the surroundings.

Drilling of masonry, steel or other material

Eye injury, hand or wrist damages, inhalation of particles, hearing damage, injury by flying material

Use the personal protective equipment: Safety goggles, gloves, protecti ve clothing, dust mask, hearing protections Observe the owner manual of the drilling machine.

Electrocution

Serious injury or fatality

InstallationOverview

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Inspect the lifting equipment. Hire the lifting equipment from a reputable supplier. Observe the owner manual of the lifting equipment.

Protect power supply according to local safety rules. Lockout and tag as necessary.

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SafetyAdvice

5Page|

Installation Overview Safety Advice – with reduced Headroom

m m 0 0 5 m m 0 0 8 1

m m 0 0 9 2 K S H

More Information see Chapter “Safety Components – TSD”

TSD Stop Brackets TSD Axes (Working Position)

Never run the elevator from the car roof unless the TSD stop brackets are properly installed and the TSD axes under the car are in working position InstallationOverview

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SafetyAdvice-withreducedHeadroom 6Page|

Installation Overview Basic Concept

 

Scaffoldless methodology methodology Scaffoldless

 

Electrical trical hoist hoist ffor or handli handling ng and and hoi hoisting sting Elec

 

Railss ar aree prov provisio isionally nally hanged hanged Rail

 

Car ro roof of is is used used as as an an inst install allati ation on plat platfor form m Car

 

Carrfro front nt is is use us ed as aa temp tem pl for the Ca d as laat tee fo r the landing landingdoor doorinstallation installation

Model Case: 675 kg car, 5 stops, no options, mate rial on site, speci tools available, one fitter (instructed and documented) InstallationOverview

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BasicConcept

7Page|

Installation Overview Installation Method

Basic Sequences 1. Following the safety procedures see chapter “Installation Overview – Safety Advice” 2. Checking and preparing building site see chapter “First Steps – Building Site Control” 3. Installing working platform and hoisting device(s) see chapter “First Steps – Material Logistic” 4. Preparing and introducing rails into the hoistway see chapter “Hoistway Components – Guide Rails” 5. Provisional hanging of CW rails see chapter “First Steps – Material Logistic” 6. Setting plumb lines see chapter “Hoistway Components – Plumb Lines” InstallationOverview

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InstallationMethod

8Page|


Basic Sequences 7. Installing first and second bracket ring see chapter “Hoistway Components – Guide Rail Fastenings” 8. Installing pit set see chapter “Hoistway Components – Pit Set” 9. Installing first set of car rails see chapter “Hoistway Components – Guide Rails” 10. Installing traction beam see chapter “P31K Car – GED10/20 Safety Gear / Floor Struct ure” 11. Installing first set of CW rails see chapter “Hoistway Components – Guide Rails” 12. Installing car structure see chapter “P31K Car” InstallationOverview

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InstallationMethod

9Page|


Basic Sequences 13. Hanging of independe nt car rails incl. car suspensi on point see chapter “Hoistway Comp. – Guide Rails / Car Suspension Point” 14. Installing top Z resp. T-Z bracket see chapter “Hoistway Components” 15. Installing GBP, governor rope, tension device and rope coupling see chapter “Safety Components – GBP Overspeed Governor” 16. Hanging of car rails at CW side see chapter “Hoistway Components – Guide Rails” 17. Installing counterweight (partially filled) see chapter “Hoistway Components – Counterweight” 18. Hanging of car structure (used as a moving installat ion platform ) see chapter “P31K Car – Car Structure / Car Lifting points” InstallationOverview

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InstallationMethod

Page 10 |


Basic Sequences 19. Installing rest of guide rail faste nings see chapter “Hoistway Components – Guide Rail Fastenings” 20. Installing rest of CW rails see chapter “Hoistway Comp. – Guide Rails” 21. Removing of working platform see document K 608203 22. Installing counterweight suspension point see chapter “Hoistway Components – CW Suspension Point” 23. Installing machine see chapter “FMB130 – 4 Machine” 24. Installing converter see chapter “ACVF Biodyn 12C/19C/BR” InstallationOverview

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InstallationMethod

Page 11 |


Basic Sequences 25. Installing main electrical components see chapter “Commissioning”

“Installation Travel Mode”

26. Installing traction belt see chapter “Traction Belt” 27. Installing car blocking bracket and TSD stop bracket (optional) see chapter “Safet y Components – CBS / TSD” 28. Removing of hoisting device(s ) 29. Installing landing doors see chapter “Compact Landing Door System” 30. Final operati on of traction belt (PTFE-spr ay) see chapter “Traction Belt”


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InstallationMethod

Page 12 |


Basic Sequences 31. Installing car decoratio n and COP see chapter “P31K Car” 32. Installing car doors see chapter “Compact Car Door System” 33. Installing car peripherals and wiring (shaft info kit, light barrier, light curtain, CCU, traveling cable etc.) 34. Installing rest of mechanical and electrical components (incl. wiring) (traveling cable, sensor flag brackets, fixtures, pit ladder, CW filled etc.) 35. Commissioning see chapter “Commissioning” 36. Final works (cleani ng, lubricati on, CW balancing & screen, toe guard etc.)


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InstallationMethod

Page 13 |

Installation Overview Typical Daily Work Map – Model Case Tasks Day 1

Following safety procedures, Checking and preparing building site, Working platform

Day 2

Hoisting device(s), Preparing and introducing rails, Hanging of CW rails, Setting plumb lines

Day 3

First and second bracket ring, Pit set, First set of car rails, Traction beam, First set of CW rails

Day 4

Car structure, Hanging of independent car rails incl. car suspension point, Top Z and T-Z bracket, GBP, Governor rope

Day 5

Tension device, Rope coupling, Hanging of car rails at CW side, Counterweight (partially filled), Hanging of car structure, Rest of guide rail fastenings

Day 6

Rest of CW rails, Counterweight suspension point, Machine, Converter, LDU

Day 7

Main electrical components “Installation Travel Mode”, Traction belt, Car blocking bracket and TSD stop bracket (optional), Removing of hoisting device(s), Landing doors

Day 8

Landing doors

Day 9

Landing doors, Final operation of traction belt (PTFE-spray), Car decoration, Car doors, Car peripherals and wiring, Rest of mechanical and electrical components (incl. wiring)

Day 10

Rest of mechanical and electrical components (incl. wiring), Commissioning, Final works

(part) Installation Overview

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Typical Daily Work Map

Page 14 |

First Steps Building Site Control

Site Arrival

Safety Equipment

Special Tools

Building Site Conditions

Storage Zone

Working

Others

Timetable

FirstSteps

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BuildingSiteControl

Page 15 |


Hoistway Dimensions HSKmin.= 2900 mm (with TSD) HSKmin.= 3400 mm (w/o TSD)

Make sure that the hoistway openings are protected!

Final Top Floor Level

m m 0 3 /+ .l o T : G S H + Q H

Make sure that the final floor levels and building axes are defined and marked!

Observe the given metrics and tolerances. FirstSteps

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Bottom Floor

HSGmin.= 1055 +/- 20 mm

Pit Floor |

BuildingSiteControl

Page 16 |


Lifting Points – Variants

H-Beam

AnchorRails

One H-beam is embedded in the Lateral Walls

Two Anchor Rails are embedded in the Concrete Ceiling as a T-shape

Ho ok s

Five Hooks are embedded in the Concrete Ceiling

The lifting points must be checked for sufficient load capacity. FirstSteps

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BuildingSiteControl

Page 17 |

First Steps Material Logistic

Packaging Car

Machine Car Deco

Car Front

Door

Mech 2

Rails

CW

Elec & Belts

Mech 1

Label on each Package

Check the number of pallets according to the bill of delivery. Retain the packing list of each package. Check the packages for external damages. FirstSteps

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MaterialLogistic

Page 18 |


Distribution

Tirak / Hoist

Working

Platform

Top Floor

In ca se hoist of a clos ed w ay front !

2nd Floor

Machi

Car Machine

Bottom Floor

Car Door Front

Car Deco

CW Fram Mech 2

Rails

Pit Floor FirstSteps

CW

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Mech 1

MaterialLogistic

Elec & Belts

Material Storage Zone Page 19 |


Distribution – Landing Doors

Keep the landing door packages at the storage zone until the installation of the landing doors starts!

Designation: e.g. “4.1” 4 = Floor Level (1, 2…n) 1 = Entrance at LDU Side

Observe the labels on the packages for the correct floor level. Pay attention, one of the landing doors includes the control cabinet. FirstSteps

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MaterialLogistic

Page 20 |


Working Platform Top Fastening

The Schindler Platform is designed for a top or front Fastening

Always observe the safety regulations and the installation instruction K 608203!

Use the certified Schindler working platform or another appropriate platform approved by a Notified Body. FirstSteps

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MaterialLogistic

Page 21 |


Tirak / Hoist Two Variants are possible: - Tirak fastened at the Top - Tirak fastened to the Car

H-Beam

(mainly used in France)

Beam Clamp The tirak or hoist must be certificated as an equipment for the transportation of passengers!

Tirak at the Top (2:1 roping)

Ensure that the lifting capacity is sufficient. Use the tirak in 2:1 roping for moving the car (better stopping accuracy, smoother movement). FirstSteps

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MaterialLogistic

Page 22 |


Distribution – Rails (for

'

3 CW Rails per Line)

~ 110 mm



 Area

B

A



Description

1

Occupied by the plumbing tool at the

2

Too narrow and far from the vertical of the lifting points on the ceiling

3

In general too small and far from the vertical of the lifting points on the ceiling

4

Can only be used in case of big TSW values (115 mm), but is also far from the vertical of the lifting points on the ceiling



Use the areas [A] and [B] to store the rails at the pit. FirstSteps

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MaterialLogistic

Page 23 |


Distribution – CW Rails (for > 3 CW Rails per Line) Final CW Rail Position

Washers Additional Sling Length of 700 mm

Rope Tool CW Rail Lines Vertical load capacity for each wall fastening point: T50 Rails: 500 kg T75 Rails: 1100 kg ~ BGS - 150 mm

Use the rope tool to hang the CW rails into the hoistway. Fasten the CW rail lines to the side wall. FirstSteps

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MaterialLogistic

Page 24 |

Hoistway Components Structure

Converter Support Machine Support

T-Z Bracket

L Bracket

Fishplate

Omega Bracket

Z Bracket

Counterweight

Car Rail

CW Rails

Independent Car Rail

CW Screen

Car Buffer Supports

CW Buffer Support

Base Plate

BKS-Tool

(Layout TL shown) Hoistway Components

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Page 25 |

Hoistway Components Guide Rail Fastenings

Layout

Omega / Intermediate Tie Bracket

T-Z Bracket

SF

W C

SF

W C

Ca r

C ar

Z Bracket

40 mm HoistwayComponents

SF

300 mm |

SF > 300 mm |

GuideRailFastenings

Page 26 |


Structure

Floating Omega Bracket

L Bracket

For GQ 800 kg only between the top Omega Bracket and Machine Support

Omega Bracket (with Connection Plate) HF

Intermediate Tie Bracket Omega Bracket (without Connection Plate)

(Layout TL shown) HoistwayComponents

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GuideRailFastenings

Page 27 |


Structure – Omega Bracket Connection Plate

Connection Plate to avoid Collisions between Bracket and Fishplate

Bolts (2x)

Bolts

(on each Side)

(2xM12 on each Bracket)

HoistwayComponents

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Chemical Bo and Fixation Pla are also allowe

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GuideRailFastenings

Page 28 |


Structure – Intermediate Tie Bracket

Car Rail

CW Rail CW Rail

HoistwayComponents

Intermediate Tie Bracket (without Wall Fastening), if Distance HF between the Omega Brackets 2625 mm

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GuideRailFastenings

Page 29 |


Structure – Z Bracket

Chemical Bolts and Fixation Plates are also allowed

Bolts (2xM12 on each Bracke t)

HoistwayComponents

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GuideRailFastenings

Page 30 |


Structure – T-Z Bracket

Fixation Plate are also allowed

Bolts (3xM16 on each Bracket)

HoistwayComponents

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GuideRailFastenings

Page 31 |


Structure – L Bracket

Chemical Bolts and Fixation Plates are also allowed

CW Rail

Bolts

(2xM12 on each Bracket

HoistwayComponents

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GuideRailFastenings

Page 32 |

Hoistway Components Guide Rails ~

Preparation

L /4

Rail Surface Fishplate ~L

for T89 Rail for T50/T75 Rail

/4

Male Side on Top

Do not damage the rail surface! Clean the rail surface and fasten the fishplate to the rail. Pay attention on the handling of the rails. HoistwayComponents

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GuideRails

Page 33 |

Hoistway Components Plumb Lines

Q (G

) g k 0 0 0 1 ; 0 0 8 = Q (G

) g k 5 2 1 1 = Q (G

m m 0 3 3

m m 5 7 4

m m 0 70 mm 9 5

) g k 5 7 6

Preparation (Layout TL shown)

(at the Headroom) Plumbing Tool

Car Axis

=

=

150 mm Car Rail Axis

BKS + 40 mm

Plumb Lines Door Axis

Eccentricity 216

±25

mm

=

=

(Layout TL shown)

Use a certified working platform to access the top zone of the hoistway. Define the elevator axes and set the plumb lines at the headroom. HoistwayComponents

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PlumbLines

Page 34 |

Hoistway Components Plumb Lines

Preparation Fastening Point Plumb Line

400

Plate for Wall Fastening

Plumbing Tool (at the Pit)

(Layout TL shown)

Install the plumbing tool to the side walls at the pit. Fasten two plumb lines to the plumbing tool. HoistwayComponents

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PlumbLines

Page 35 |


Installation GQ 675 kg 800 ; 1000 kg 11 25 kg

X1

X2

520 mm

550 mm

670 mm 780 mm

700 mm 8 15 mm

Drilling Positions

2nd Bracket Ring

X1

Plumb Line

X2

150 mm is x A li a R r a C

3m

1st Bracket Ring

0.5 m (Layout TL shown)

Pit Floor

Install the first and second bracket ring, tighten the bolts by hand. HoistwayComponents

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GuideRailFastenings

Page 36 |


Installation Bolt

Car Rail Axis

Bolts

Plumb Lines Omega Bracket

Bolt

Distance HF between the Omega Brackets max. 3200 mm

Bolts

Use the plumb lines and spirit level to adjust the Omega bracket. HoistwayComponents

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GuideRailFastenings

Page 37 |


Installation

Bolts (2x)

Car Rail Axis

Bolts (2x)

Bolts Bolts Plumb Line

Use the plumb line and spirit level to adjust the Z bracket resp. T bracket. HoistwayComponents

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GuideRailFastenings

Page 38 |

Hoistway Components Pit Set

Installation CW Buffer Support

Pos.

(pre-assembled)

D

Shims C

Designation

A

Car Rail at CW Side

B

Independent Car Rail

C

CW Rail at Main Entrance Si

D

CW Rail

A

BKS-Tool

The correct

B

Hole depends on the BKS

(Layout TL shown)

Install the BKS-tool according to the dispo drawing. Check that the CW side of the pit set is in level. If necessary, put shims under each rail to adjust rail length differences. HoistwayComponents

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PitSet

Page 39 |

Hoistway Components Guide Rails

Installation

Observe the tolerance of 0/+ 30 mm!

Top End Rail

Rail (L Top = customized) X + Q H + G S H

GQ

X = HK + Y

Y

CW Rails

675; 1125 kg

Male Side always upwards

Top Floor Level

200 mm 270 mm

80 0; 10 00 kg

6 5 mm 135 mm

Standard Rails

1)

HQ

(L = 5 m or 2.5 m)

Bottom Rail (L = 5 m) HSG

Shims Pit Floor

2)

Car Rails

1)

415 mm

2)

485 mm

1)

2)

415 mm 485 mm

without Safety Gear on Counterweight with Safety Gear on Counterweight

Check the dispo drawing to know the car height (HK) and the exact rail layout!

Check the distance X between the top end of the rails and top floor level. If necessary, remove shims to adjust the distance X. HoistwayComponents

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GuideRails

Page 40 |


Installation Setting Gage

x y

Main Plumb Lines

x y

Secondary Plumb Lines

Use the main plumb lines to adjust in x and y axis. Use the secondary plumb line to adjust only in y axis. HoistwayComponents

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GuideRails

Page 41 |


Installation

Male Side on Top

CW Rails Tighten the bolts!

(not installed yet)

Car Rail

Plumb Line Setting Gage Tolerance BKS = 0/+1 mm! Install the first set of car rails. Use the setting gage and plumb lines to adjust the car rails. HoistwayComponents

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GuideRails

Page 42 |


Installation

Car

Install the oil collector before starting with the buffer installation!

Fastening Screw

Car Buffer Support

HKP = 73 mm HP = 80 mm

Adjusting Screw

HSS1 = HSG - 688 mm (variable)

Oil Collector

HSG

Install the car buffer support and adjust the height using adjusting screw Secure the car buffer support to the rail using fastening screw. HoistwayComponents

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PitSet

Page 43 |


Installation Wooden Blocks CW HSG HP = 80 mm HGP = 73 mm HGU = 60 mm HSS2 = 122 mm (constant)

CW Buffer Support

Fasten the remaining wooden blocks onto the CW buffer support. HoistwayComponents

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PitSet

Page 44 |


Installation Tighten all bolts!

2nd Bracket Ring CW Rails Traction Beam (see Chapter “P31K Car”)

(LayoutTLshown)

(LayoutTLshown)

Align and tighten the 2 nd bracket ring after the insertion of the traction bea Install the first set of CW rails. HoistwayComponents

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GuideRails

Page 45 |


Installation

Tighten all bolts!

Tirak / Hoist Governor Support (old Design shown)

Belt Support Top Car Rail (customized)

Male Side on Top

Fasten the governor and belt support to the top car rail. Hang the assembly and lift it up until its bottom part reaches the next rail. Connect the car rails using fishplate and alignment tool. HoistwayComponents

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GuideRails

Page 46 |


Installation

Rail Plane

(or Angle Grinde

Alignment Tool Make sure that the rail surface is clean, corrosion free and slightly oiled! HLP68 Oil for a cold and HH150 Oil for a warm Climate

Rail Join

Use the alignment tool to ensure a proper alignment of the rail joints. If necessary, use a rail planer to smooth the rail joints. HoistwayComponents

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GuideRails

Page 47 |


Installation Tighten all bolts! Chain Hoist Hanging Car Rails Bottom Car Rail

Continue to connect the rest of the car rails until the headroom is reached Transfer the car rails to the chain hoist and align carefully the vertical posit until the hanging car rails are aligned with the bottom car rail. HoistwayComponents

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GuideRails

Page 48 |

Hoistway Components Car Suspension Point

Installation Tighten all bolts! Governor Support m m 0 6 5

Belt Support Top Car Rail Z Bracket

(VersionwithT75shown)

Install the Z Bracket according to the Dispo Drawing

(VersionwithT75sho

T-Z Configuration Z Configuration SF > 300 mm SF 300 mm Fasten the governor and belt support to the top car rail and top T-Z bracke HoistwayComponents

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CarSuspensionPoint

Page 49 |

Hoistway Components Car Suspension Point

Installation

Hex Nuts

KSS Swit Unit

Washer Bush Spring Threaded Rod

Belt Support Governor Support

Stop Plate (T-Z Configuration with T75 Rail)

Stop plate must touch the rail!

Insert the belt suspensions and fasten the switch unit onto the belt suppo Fasten the stop plate to the governor support (only T-Z version with T75 ra HoistwayComponents

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CarSuspensionPoint

Page 50 |


Installation Tirak / Hoist Tighten all bolts!

Top Car Rail (customized)

Male Side on Top

Hang the top car rail and lift it up until its bottom part reaches the next rail. Connect the car rails using fishplate and alignment tool. HoistwayComponents

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GuideRails

Page 51 |


Installation Tighten all bolts! Chain Hoist Hanging Car Rails Bottom Car Rail

Continue to connect the rest of the car rails until the headroom is reached Transfer the car rails to the chain hoist and align carefully the vertical posit until the hanging car rails are aligned with the bottom car rail. HoistwayComponents

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GuideRails

Page 52 |

Hoistway Components Counterweight

Installation Make sure that the lubricators are removed during the installation! Lubricator Emergency Guide Shoe

Install the return pulley together with the traction belt! CW Frame

Assemble, insert and lower the CW frame onto the two wooden timbers (1.4 Center the emergency guide shoes to the rail (no rail contact). HoistwayComponents

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Counterweight

Page 53 |

Hoistway Components Counterweight with Safety Gear

Installation

CWS Installation Tools

Ensure that the CWS installation tools are pre-installed before inserting the Remove the CWS installation tools after the filling of the CW. HoistwayComponents

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CounterweightwithSafetyGear

Page 54 |


Installation Top Filler Blocks

Return Pulley (not installed yet)

Anti Jump Safety

10 remaining Steel Blocks

Filler Blocks of Layer B

For GQ V 675 kg and without Safety Gear only

(GQ/2)

Filler Blocks of Layer A (GK+GH+GGR)

Lower Filler Block (yellow marked Side up)

Insert the filler block with the yellow marking at the bottom of the CW fram Insert the rest of the filler blocks according to the two prepared layers. Secure the filler blocks using anti jump safety on each side. HoistwayComponents

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Counterweight

Page 55 |


Installation CW 2500 mm from Pit Floor

Screen

Lateral Brackets Pit Floor

140 mm 140 mm from Pit Floor

Central Bracket

Position and fasten the two upper and lower lateral brackets to the CW rail Fasten each CW screen to the lateral brackets. Connect the CW screens at the bottom and top using central brackets. HoistwayComponents

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Counterweight

Page 56 |

Hoistway Components Counterweight Suspension Point

Installation Drive Bracket

Tighten all bolts!

Converter Support

Check that the machine support is in level! Machine Support

GQ GQ

675 kg: 150 mm 800 kg: 210 mm

L Bracket (Version GQ = 800;1000 kg shown)

Fasten the machine support to the top car and CW rails. Install the converter support and drive bracket onto the machine suppor HoistwayComponents

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CounterweightSuspensionPoint

Page 57 |

P31K Car Layout TSD Axes

KSE Switches

Encoder / Fans Machine

CCU

CW

G B P

G B P

TSD Stop Bracket

CCU

TL

TR

ACVF

C2

Traveling Cable LDU (TL)

LDU

LDU (C2)

(TR)

HCU TSD Lever P31K Car

|

Shaft Info Kit

Shaft Info Kit

(with T2 Doors)

(with C2 Doors)

|

Page 58 |

P31K Car GED10/20 Safety Gear

Checking TSD Axis

Car Return Pulleys

S ~ 1.5 mm

Brake Plate Governor Lever Guide Shoe Lining

Check that the brake plate and guide shoe lining is aligned. Make sure that the car return pulleys rotate freely. Check the correct function of the TSD and actuating mechanism. P31KCar

|

|

GED10/20SafetyGear

Page 59 |

P31K Car Floor Structure

Installation

Rear Skirting Structu (only Car with single Entra

Rear Floor Frame  (with pre-installed Rear Skirting Structure)

Traction Beam 

Insert metallic lining during the installation t protect the plastic lining

Front Floor Frame 

Guide Shoe

Remove one guide shoe during the insertion of the traction beam. Insert the traction beam between the car rails and lower it onto the buffers Install the rear  and front floor frame  to the traction beam, tighten by ha P31KCar

|

| FloorStructure

Page 60 |

P31K Car Floor Structure Installation

Side Skirting Retaining Angle

Structures

Fasten the side skirting structures to the traction beam and floor frames, tighten by hand. Adjust and fasten the retaining angles to the side skirting structures. P31KCar

|

| FloorStructure

Page 61 |


Installation =

Side Skirting Structure

ZKE = 1

ZKE = 2

=

Limit Stops The limit stops must touch the front and rear floor frame! Adjust the side skirting structures and tighten it to the traction beam. Tighten the rear and front frame to the side skirting structures and traction bea P31KCar

|

| FloorStructure

Page 62 |


Checking L1 - L2 = +/- 1 mm L2

L1

Check the diagonals L1 and L2 to detect possible floor frame deformation Make sure that the floor frames are leveled horizontally. P31KCar

|

| FloorStructure

Page 63 |

P31K Car Floor

Installation =

=

=

=

= m m 3

Floor (protected by a Carton)

ZKE=1

ZKE=2 =

References (Floor – Side Skirting Structure s)

Make sure that the surface of the floor structure is free of dirt!

20

m

m

Floor Structure Silicone Lines

Check that the floor fits into the provided space. Apply silicone lines onto the floor structure and insert the floor. Ensure that the references are aligned. P31K Car

|

Floor |

Page 64 |

P31K Car Uprights

Installation

Vertical Support

Uprights GQ = 1125 kg Eight Uprights

(Version GQ



Pre-install the two bottom Screw on each Corner

1000 kg shown)

Install the uprights to the floor structure, tighten by hand. The rear uprights are equipped with a vertical support (only with single entra P31K Car

|

| Uprights

Page 65 |

P31K Car Roof

Installation

Fastening Screws

Rear Wall Support (only with single Entrance)

Positioning Bolts and Hex Nuts Insert metallic linings during the installation to protect the plastic linings!

Eye Bolts

Remove one guide shoe during the insertion of the roof. Hoist the roof and lower it slowly into position using positioning bolts. Fasten the roof to the uprights using fastening screws and hex nuts. P31K Car

|

Roof |

Page 66 |

P31K Car Rear Diagonal Struts

Installation Eccentrics (above and below)

Adhesive Tape (inside of the Car)

Rear Diagonal Strut (only with single Entrance)

The correct Hole depends on the BK and HK (Version GQ



675 kg shown)

Choose the correct hole and cut the excess length of the rear diagonal strut Fasten the rear diagonal struts to the uprights, tighten by hand. P31KCar

|

|

RearDiagonalStruts

Page 67 |

P31K Car Lateral Diagonal Struts

Installation

Diagonal Strut (only Versio ns GQ

800 kg)

Eccentric (above and below) (Version GQ = 1125 kg shown)

Fasten the lateral diagonal struts to the roof and floor frame, tighten by han P31KCar

|

|

LateralDiagonalStruts

Page 68 |

P31K Car Front Panels / Header / Sill Extension

Installation

Header

Front Panels 47 mm

Sill Extension 90°

BKE

Install the front panels, header and sill extension, tighten by hand. P31KCar

|

|

FrontPanels/Header/SillExtension

Page 69 |

P31K Car Car Structure

Adjustment min. 1.1 m

=

Eye Bolt

=

(remove the Bolts after the Installatio

Slings Load Capacity: min. 1000 kg Length: min. 1.5 m

Spirit Level

Check that the roof is in level!

~ 50 mm

Use the hoist and slings to hang the car. P31K Car

|

Structure | Car

Page 70 |


Adjustment

CBD

The Distance “BKS – 2S” is already preset

Car

S = 1.0 mm (GQ

675 kg)

S = 0.5 mm (GQ

800 kg)

S BKS

Check the required gap “S” and readjust if necessary. P31K Car

|

Structure | Car

Page 71 |


Adjustment Adjust the car structure using eccentrics and tighten all screws! Retaining Angles

Eccentrics

(rear and lateral Diagonal Struts

Possible Adjustment

by each Eccentric: +/- 2 mm (Version GQ = 1125 kg shown)

Remove the retaining angles after the tightening of the car structure.

Check the function of the safety gear system before using car as installation platfo P31K Car

|

Structure | Car

Page 72 |

P31K Car Balustrade

Installation Balustrade for

Balustrade

Layout TR Balustrade for Layout TL

Balustrade at Machine Side, only on Commission

(Layout TL shown)

If delivered, install the balustrade before using car as installation platform P31K Car

|

| Balustrade

Page 73 |

P31K Car Car Lifting Points

Installation Tirak / Hoist Diverting Pulley

Slings

min. 1.1 m

=

=

Car Lifting Beam Eyee the Bolt (remov Bolts after the Installation)

Ensure that the load capacity of all supportin components is sufficien

Standard HSK

R ed uc ed H SK

Stand securely in the middle of the car during car movement. P31KCar

|

|

CarLiftingPoints

Page 74 |

P31K Car Horizontal Struts (Version GQ

Installation



675 kg shown)

Rear Horizontal Strut Only for M2 Walls and GQ = 800; 1000 kg Only for COP and Handrail Fastening

Lateral Horizontal Struts GQ $1000 kg

GQ = 1125 kg

If delivered, install the horizontal struts to the uprights and tighten the scre P31KCar

|

|

HorizontalStruts

Page 75 |

P31K Car Deco Ceiling

Installation

Fastening for GQ = 1125 kg additionally in the middle Section

Roof Profile

Ceiling Bracket

(Version BASIC shown)

Ceiling Fastening

Position the ceiling brackets on the roof profile at the opposite side of the C Fasten the deco ceiling to the roof at all four corners. P31K Car

|

Ceiling | Deco

Page 76 |

P31K Car COP =

=

Installation

GQ $ 1000 kg

X e d i S e c n a rt n E

COP Bracket Drill the holes for the COP before starting with the wall installation! s i x A P O C

Drilling Positions (for Holes Ø 6 mm)

Drilling Position

GQ = 1125 kg

Ceiling Type

Corner Type

BASIC

without

MEDIUM

without/Alu

5

552 mm

MEDIUM

plastic

56

(*) also for Handrail Position val

Positioning Points

(for Hole Ø 30 mm)

Drilling Positions

845 mm (*)

(for Holes Ø 10 mm)

Car Wall

Use the COP bracket as jig for the marking of the drilling positions. Drill holes for the fastening of the COP bracket and for the cables. P31K Car

|

COP |

Page 77 |

P31K Car Installation Adhesive Tapes

Hut Profile

Hex Nuts A = 300 mm

Cable Length inside of the Car

Cables

Screws / Nuts

COP

COP.XCOP-SDIC.XCOP COP.XTELA-TAM2.X1-1-6 COP.XMIL-SDIC.XMIL (Option)

(Fastening to the Horizontal Strut after the Wall Installation)

Bracke Car Wall

Car Wall

Fasten the hut profile on the back side of the car wall using adhesive tapes Install the COP bracket to the car wall using hex nuts and screws. P31K Car

|

COP |

Page 78 |

P31K Car COP

Installation Fastening Screw Hinge Bend the Latch a little bit to secure the COP

COP

COP Bracke

Latch Fastening Screw

Insert the COP onto the COP bracket using its hinges and close it. Lock the COP to the COP bracket using latch and fastening screws. P31K Car

|

COP |

Page 79 |

P31K Car Vertical Struts / M2 Walls

Installation

Pan Tap Screw (Holes

Roof

3.8 mm)

Upright

Vertical Struts

M2 Wall

Only for M2 Walls (GQ $ 675 kg)

Side Skirting Structure

Plywood Piece

Install the vertical struts to the side skirting structure and roof. Place four plywood pieces on each upright using adhesive tapes. Fasten the M2 walls to each upright using four pan tap screws. P31KCar

|

|

VerticalStrutsM2 / Walls

Page 80 |

P31K Car Rear Panel

Installation

Use Vacuum Cups to handle the Panel



Wall Angle

Skirting Board

T-Head Bolt and Nut

Nut Plate (on the back Side if Handrail available)



Drill the holes for the handrail before starting with the panel installation!

Shim

Skirting Structur

Fasten the skirting board to the skirting structure, tighten by hand. Insert shims between skirting board and floor to keep a gap of 0.5… 1 mm Position the wall angles and insert the rear panel, tighten all bolts and nut P31K Car

|

Panel | Rear

Page 81 |

P31K Car Side Panels Wall Angle

Installation

 T-Head Bolt and Nut

Skirting Board

Use Vacuum Cups to handle the Panels Drill the holes for the handrail before starting with the panel installation!

 Skirting Structure

Fasten the skirting boards to the skirting structures, tighten by hand. Insert shims between skirting board and floor to keep a gap of 0.5… 1 mm Position the wall angles and insert the side panels, tighten all bolts and nu P31K Car

|

Panels | Side

Page 82 |

P31K Car Mirror / Handrail

Installation The Sticker indicates the top



right Corner 8 67

Mirror

m

m

Further Metrics in Chapter “COP” Holes

12 mm

(Adhesive Tape on the back Side)



Handrail (Fastening to th

Horizontal Strut or Nut Plate

Install the mirror, handrail and other available decoration elements. Make sure that the weight of the mirror is carried by the skirting board. P31KCar

|

Handrail / | Mirror

Page 83 |

P31K Car Corner Panels

Installation

Alu Corner Panel

Plastic Corner Panel Plastic Corners are fastened directly to the Wall using Adhesive Tape

Corner Support

Middle Corner Panel

(only with Alu Corners)

(Version GQ = 1125 kg shown)

(only GQ = 1125 kg)

Ensure that the corner supports don’t touch the rear panel and front pane Fasten the corner supports to the wall and push the corners onto the brack P31K Car

|

Panels | Corner

Page 84 |

P31K Car Load Measuring Device

Installation

Load Measuring Device

The Load Measuring Device is preinstalled on the Underside of the Traction Beam

Hex Socket Screws

Make sure that the hex socket screws are not tighten during the installatio Tighten the hex socket screws just before executing the calibration. P31KCar

|

|

LoadMeasuringDevice

Page 85 |

Safety Components GED10/20 Safety Gear

Checking

Locking Wire

Spring Cotter Tension Spring Compression Spring

Center Ring

Make sure that the compression spring, tension spring, spring cotter and locking wire of each safety gear is fitted correctly. SafetyComponents

|

|

GED10/20SafetyGear

Page 86 |


Checking 1.5 mm

Guide Shoe Rail

Adjusting Screw

Check the alignment between the safety gear and guide shoe on each sid If necessary, adjust the safety gear using adjusting screw. SafetyComponents

|

|

GED10/20SafetyGear

Page 87 |


Checking

KF Switch Governor Lever Brake Shoe

Lift up the governor lever and check that the brake shoes move in the direction indicated. Check the correct function of the KF switch. SafetyComponents

|

|

GED10/20SafetyGear

Page 88 |


Checking

m m 2 … 0 = A

Brake Shoe

Brake Plate

S = 1.5 mm

S = 2.5 mm

Check the position A and clearance S. SafetyComponents

|

|

GED10/20SafetyGear

Page 89 |

Safety Components GBP Overspeed Governor

Layout

Governor Rope

Layout TR

Layout TL

TL

TR

A

B Measure

Distance

A

200 mm

B

31 mm

Car Entrance

SafetyComponents

|

|

GBPOverspeedGovernor

Page 90 |


Installation Overspeed

Rotation Sticker

Governor

Make sure that the arrow points towards the car rail!

Governor Rope

Hole

Governor Support

Governor rope may not touch the edge of the hole! 31 mm

Align the overspeed governor on the governor support and tighten the scre Route the end of the governor rope through the hole of the support. SafetyComponents

|

|


Page 91 |


Installation

Windings (must lie against each other)

TSR (Tripping Speed

42.5 +/-1.3 mm

Reducer; only for VKN = 1 m/s)

TSR to reduce the Tripping Speed of the GBP (optional)

Tension Spring

Check the windings and length of the tension spring. Use the TSR during the installation only. Remove the TSR after the installation. SafetyComponents

|

|


Page 92 |


Installation

Tension Device

Base Plate

Rail Clips

(Layout TL shown)

Y X: Holes for T75 Guide Rail Y: Holes for T89 Guide Rail

X

Clamp the base plate to the independent car rail using rail clips. Attach the tension device to the base plate and secure it into position. SafetyComponents

|

|


Page 93 |


Installation

The Governor Rope is not in Line with the Governor Lever

Governor Rope

m m 5 4 4

) m m 2 4 3 (

Rope Coupling

200 mm

max.

min.

m m 0 3 ~

m m 9 3 2

m m 5 4

560 mm

$

Pull in the governor rope and fasten it to the governor lever using rope coup SafetyComponents

|

|


Page 94 |

Safety Components TSD Temporary Safety Device (optional)

Structure TSD Stop Bracket

KSR Switch

KSR-A Switch

TSD Axis

Spring Pins Clamp

Cable to the TSD Lever SafetyComponents

|

|

TSDTemporarySafetyDevice

Traction Beam

Page 95 |


Installation

Drill two holes Ø 5 mm and insert the spring pins after positioning of the stop brackets!

Car Rail m m 0 0 8 1

Car

Top Floor

m m 0 2 2 1

Clamp

TSD Axi TSD Stop Bracket

Fasten one TSD stop bracket to each car rail using supplied special clamp Observe the given position of the TSD stop bracket. SafetyComponents

|

|


Page 96 |


Installation TSD Lever Assembly Locking Bolt Upright Bowden Cable Observe a min. bending radius of 120 mm!

Fasten the TSD lever assembly to the upright, tighten the screws. Secure the bowden cable to the traction beam and upright using cable ties SafetyComponents

|

|


Page 97 |


Checking TSD Lever

TSD not activated

KSR is engaged

KSR-A is released

(both Contacts are open)

(both Contacts are closed) KSR

KSR-A

TSD activated

TSD Switches

KSR is released

KSR-A is engaged

(both Contacts are closed)

(both Contacts are open) KSR

KSR-A

Check the correct function of the complete TSD device by pulling out the locking bolt and moving the TSD lever. SafetyComponents

|

|


Page 98 |

Safety Components Top Clamps

CBS Car Blocking System

Installation

(delivered with the KSE Magnet Bracket)

Car Blocking Bracket

Top Floor Level

m m 0 2 9

Car Roof

Drill one hole Ø 5 mm and insert a spring pin after positioning of the car blocking bracket!

Car Rail

Fasten the car blocking bracket to the car rail using supplied clamps. Observe the given position of the car blocking bracket. SafetyComponents

|

|

CBSCarBlockingSystem

Page 99 |

Safety Components CBS Car Blocking System

Operation GQ

675 kg: one CBS

The CBS is designed to

GQ

800 kg: two CBS

carry GQ/2 only. Therefore, never support the car without the installed belts!

KCBS Switch

Car Blocking Lever

CarBracket Blocking

CarNormal Blocking Lever Operation

Car Blocking Position

For positioning of the car, set the car blocking lever from the “Normal Operation” to the “Car Blocking Position” and tighten the screw Safety Components

|

CBS | Car Blocking System

Page 100 |

FMB130 – 4 Machine Structure – Machine Asynchronous Motor

Spirit Level

Brakes

Fans

Traction Sheaves

Encoder

Damping Pads

Damping Pads

Clamping Set

Machine Installation Tool

Leveling Bolt

(for reduced Headroom) FMB130 – 4 Machine

|

|

Page 101 |

FMB130 – 4 Machine Structure – Machine Installation Tool Machine on the left Side S

Machine on the right Side

Position GQ

.

675 kg

Supporting Leg Car (forLifting standard Point HSK) L

Roof (Layout TL shown - Machine on the left Side) FMB130 – 4 Machine

|

|

Position GQ Page 102 |

800 kg

FMB130 – 4 Machine Installation – Machine Installation Tool


Eye Bolt

Bolts

(Car Lifting Point for standard HSK shown))

Fasten the machine installation tool on top of the car and tighten the bolts FMB130 – 4 Machine

|

|

Page 103 |

FMB130 – 4 Machine Installation – Installation Tool Method


Lifting Points

Make sure that the car is positioned on the car buffers. Use the lifting points to hoist the machine onto the machine installation to FMB130 – 4 Machine

|

|

Page 104 |

FMB130 – 4 Machine Installation – Installation Tool Method Hoist Clamping Set (suggested) References

2nd Floor

(Machine Stator – Tool)

Machine


1st Floor

Ensure that the references are aligned!

Make sure that the required safety components are installed properly. Secure the machine with a clamping set onto the machine installation too FMB130 – 4 Machine

|

|

Page 105 |

FMB130 – 4 Machine Installation – Installation Tool Method Machine Support Car Lifting Point (for reduced HSK)

Ensure that the lifting capacity of the hoist is sufficient! Do not travel along the hoistway on the car roof when the machine is attached onto the machine installation tool! Attach the hoist to the car lifting points. Lift the car carefully up to the machine support position. FMB130 – 4 Machine

|

|

Page 106 |

FMB130 – 4 Machine Installation – Installation Tool Method Clamping Set



Rear Fastening Bolt Front Fastening Bolt Leveling Bolt







Insertthe thePivoting Front Bolt prior of the Machine

Pivot the machine onto the machine support  and secure it using bolts Do not release the clamping set before the bolts are hand tighten. FMB130 – 4 Machine

|

|

Page 107 |

FMB130 – 4 Machine 

Installation – Installation Tool Method



long

Guiding Tube

Nuts short

Damping Pads Fastening Bolt Leveling Bolt Release the clamping set, move the car a little bit downwards  and pivot the machine installation tool backwards . Adjust the machine horizontal using leveling bolt and spirit level. FMB130 – 4 Machine

|

|

Page 108 |

FMB130 – 4 Machine Installation Counterweight

Machine Axis

Machine

Counterweight Axis

Ensure that the machine axis is parallel to the CW axis. FMB130 – 4 Machine

|

|

Page 109 |

FMB130 – 4 Machine Final Works

Fastening Bolt

Belt Retainers Safety Wire Tighten all bolts and secure the fastening bolts using safety wires. Twist the end of the safety wires. Remove all belt retainers on the machine after the acceptance test. FMB130 – 4 Machine

|

|

Page 110 |

ACVF Biodyn 12C/19C/BR The Converter is positioned at the Main Entrance Side

(Version GQ

!

Installation Screw

Converter

675 kg shown)

Machine Support

Converter Support

Screw the three screws into the converter support, do not screw all the way Insert the converter onto the three screws and tighten the screws. ACVF Biodyn 12C/19C/BR

|

|

Page 111 |

ACVF Biodyn 12C/19C/BR Wiring L DU

HC U

T X E N A C X

VF-POW

ACVF

X1 2 4

U V

SMIC.HCU

SHCU.LDU

SNGL.HCU

SHCU.SNGL

VF

LDU-POW

W

SF

6 2 4

Machine SF1

6

CAN

TDIV

MGB THMH

SHCU.VF

VF Earth Clamp CAN and TDIV

ACVF Biodyn 12C/19C/BR

|

|

Wiring

Page 112 |

Compact Landing Door System Sill Console

Installation ark vel M or Le o l F mm 1000

+/- 3°

+/-

m

m m 0 0 0 1

m 2 4 0 1

Sill Console

m m 0 0 1

Shim

TSW = 75/115 mm +/- 3°

+/-

= = Do

(Version TSW 75/115 shown)

or A

x is

Shims

TSW = 35 mm

If no anchor rail is available, drill holes into the wall to fasten the sill console Adjust and fasten the sill console. Compact Landing Door System

|

Sill Console |

Page 113 |

Compact Landing Door System Lateral Adjustment Panels

Installation

Lateral Adjustme

Header

Panels

Bolt Jamb

If lateral adjustment is needed, preinstall the bolts into the header and jambs Adjust and fasten the lateral adjustment panels. Compact Landing Door System

|

Lateral Adjustment Panels |

Page 114 |

Compact Landing Door System Sill Support / Door Frame

Installation

Jambs

Header

Square Neck Bolt Ensure that the corners are aligned properly!

Door Sil

(pre-assembl

Sill Support

Fasten the sill support onto the sill console, tighten by hand. Assemble the door frame (header, jambs) and fasten it onto the sill suppo Compact Landing Door System

|

| Sill Support / Door Frame

Page 115 |

Compact Landing Door System Door Frame

Installation

Make sure that there is no offset of the door axes!

Wooden Wedge Car Front Door Gages

Door Frame

Closed or partially closed Hoistwa Front (Wall Lintel available) (Layout TR, partially closed Hoistway Front shown)

Use the door gages to define the door frame position related to the car fron Secure provisionally the door frame to the hoistway using two wooden wed Compact Landing Door System

|

Door Frame |

Page 116 |

Compact Landing Door System Door Frame X

Installation Telescopic Support

Door Gages Make sure that there is no offset of the door axes!

View X (Layout TL, View from the rear Side)

Door Frame Car Front

Open Hoistway Front (Wall Lintel not available)

(Layout TR shown)

Use the door gages to define the door frame position related to the car fron Fasten the telescopic support to the door frame and lateral walls. Compact Landing Door System

|

Door Frame |

Page 117 |

Compact Landing Door System Telescopic Support

Installation Check the dispo drawing

Intermediate Support

or contract description!

A

A

Telescopic Support

Landing Door

A

Duplex in open Hoistway Front

Install the intermediate support to the hoistway wall. Fasten the telescopic support to the landing door, wall and intermediate sup Compact Landing Door System

|

Telescopic | Support

Page 118 |

Compact Landing Door System Door Mechanism

Installation Door Axis Actuating Rod Door Mechanism

Door Frame Put the door mechanism into the door frame. Make sure that the actuating rod is inserted correctly. Compact Landing Door System

|

Door Mechanism |

Page 119 |


Installation KNET Switch (only with TSD; on the bottom Landing door, disconnect and overbridge the Cable) T2 Door

C2 Door If Lateral Front available

Hex Screw

Flat Head Bolts / Thin Washers

If Lateral Fro available

Fasten the door mechanism to the door frame. Check the function of the door lock and KNET switch using triangular key Compact Landing Door System

|

Door Mechanism |

Page 120 |


Installation Flange Nut Top Bracket Front Wall Square Neck Bolt

Protect the door mechanism against contamination! (Partially closed Hoistway Front shown)

Fasten the landing door to the front wall using top brackets. Compact Landing Door System

|

Door Mechanism |

Page 121 |

Compact Landing Door System Door Sill

Installation Door Sill

Door Gage

Make sure that there is no offset of the door axes!

Sill Support (View from the Hoistway)

=

=

30 mm

Sill Console (Layout TR, open Hoistway Front shown)

Use the door gages to adjust the door sill gap (30 mm). Tighten definitively the sill support to the sill console. Compact Landing Door System

|

Door Sill |

Page 122 |

Compact Landing Door System Door Panels

Installation

T2 Door Carrier

Door Panel Screws

BKE

C2 Door

BKE + 15 mm

Baffle in the same Position on each Floor

BKE

Guide Shoe

Install the door panels to the carrier and tighten the screws by hand. Fasten the guide shoes to the door panels. Compact Landing Door System

|

Door Panels |

Page 123 |

Compact Landing Door System T2 Door Panels

Adjustment Clamp

Screws

(Open Position)

50 mm

Set Screw (Close Position)

If necessary, align the door panels at the open and close position, tighten all scr Check the distance G between the door panels and door sill. Compact Landing Door System

|

T2 |Door Panels

Page 124 |

Compact Landing Door System C2 Door Panels

Adjustment

Clamp (Open Position)

30 m m

BKE

Screws

BKE + 15 mm

Door Panel

BKE

Set (CloseScrew Position)

If necessary, align the door panels at the open and close position, tighten all scr Check the distance G between the door panels and door sill. Compact Landing Door System

|

C2| Door Panels

Page 125 |

Compact Landing Door System Door Lock m m 2

Adjustment The other Settings are already done

KTS Switch (1...2 mm) m m 7

Hook

Door Lock

Marking

Adjusting Screw (Hook Engagement 7 mm) (KTS Switch 2 mm)

(85 mm)

(40 mm)

Adjusting Screw (Open Position Clutch

83 mm)

Adjust the door lock using adjusting screws and marking. Check that the hook is engaged 7 mm when the KTS switch is closed. Compact Landing Door System

|

Door Lock |

Page 126 |

Compact Landing Door System Toe Guard

Installation

Toe Guard Bracket

Sill Support Sill Console Toe Guard

TS W –7m

m

Bend the toe guard bracket according to the situation by hand. Fasten the toe guard to the sill support and sill console using toe guard brac Compact Landing Door System

|

Toe Guard |

Page 127 |

Compact Car Door System Door Sill

Installation

T2 Door

C2 Door

E 0.5BK

E 0.5BK

= =

Hex Screw

Door Sill

Front Panels

Floor Frame

Insert the hex screws into the door sill. Align the door sill to the front panels and fasten it onto the floor frame. Compact Car Door System

|

Door Sill|

Page 128 |

Compact Car Door System Door Drive Brackets

Installation Type

GQ

BKE

X

T2

400 kg

750 mm

928 mm

535 kg 625/675/1125 kg

850 mm 950 mm

978 mm 1128 mm

800 kg

800 mm

1303 mm

1000 kg

900 mm

1503 mm

C2

Door Drive Bracke

Flat Head Bolts

Door Drive

Install the door drive brackets to the door drive using flat head bolts. Compact Car Door System

|

Door | Drive Brackets

Page 129 |

Compact Car Door System Door Drive

Installation



Hex Screws

Door Control HKE = 2000 mm

HKE = 2100/2300 mm

Middle Fastening Bracket (pre-assembled)

Header

HKE = 2100/2300 mm: Remove the Door Control to install the Bracket

 Hex Screw

Screw the hex screw  into the header, do not screw all the way in. Install the door drive to the roof using hex screws  and tighten hex screw Compact Car Door System

|

Door Drive |

Page 130 |

Compact Car Door System Door Panels

Installation Carrier Door Panels

Guide Shoe

Guide Shoe Lining Use the guide shoe without lining! Sill Protection (optional)

Fasten the door panels to the carrier and the guide shoes to the door panels Use a sill protection to avoid damages on the Alu-sill during the installatio Compact Car Door System

|

Door Panels |

Page 131 |

Compact Car Door System Clutch

Installation

No retaining ring required!

Drive Belt

Clutch

Carrier

C2Door

Scre

T2Door

Install the clutch to the carrier and connect it to the drive belt (T2 door). Align the clutch vertical using spirit level and tighten the screws (T2 door Compact Car Door System

|

|

Clutch

Page 132 |

Compact Car Door System T2 Door Panels

Adjustment Screws Clamp (Open Position) n o it c e t o r P ll i S o / w : m m 5 = G

(Open Position)

Set Screw (Close Position)

n o it c e t o r P ll i S th i w : m m 4 = G

If necessary, align the door panels at the open and close position, tighten all scr Check the distance G between the door panels and door sill. Compact Car Door System

|

T2 Door Panels |

Page 133 |

Compact Car Door System C2 Door Panels

Adjustment Set Screw

Clamp

(Open Position)

(Open Position)

Screws BKE

Door Pane Set Screw 30 mm

BKE + 15 mm

(Close Position)

If necessary, align the door panels at the open and close position, tighten all scr Check the distance G between the door panels and door sill. Compact Car Door System

|

C2 Door Panels |

Page 134 |

Compact Car Door System T2 / C2 Door Panels

Adjustment T2Door

C2Door

2 mm

KTC Switch

2 mm

2 mm

Check the proper function of the KTC switch, if necessary readjust it. Compact Car Door System

|

|T2 / C2 Door Panels

Page 135 |

Compact Car Door System Light Barrier (with T2 Doors only)

Installation

Position the Car between two Floors

Sensor Assembly (For Layout TR, the Sensor must be turned)

Reflector

Adjusting Screw Reflector Bracket

LED Check the sensor function during the commissioning and readjust if necessary until LED is ON!

Door Panel Front Panel

Fasten the sensor assembly to the front panel. Place the reflector onto the door panel and secure it using reflector bracke Compact Car Door System

|

| Light Barrier (with T2 Doors only)

Page 136 |

Compact Car Door System T2 Light Curtain (optional)

Installation

Grounding

Clips

Transmitter

Front Panel

Plastic Caps

Install the transmitter unit (white plug) to the front panel using clips. Cover the two light barrier openings using enclosed plastic caps. Compact Car Door System

|

T2 | Light Curtain (optional)

Page 137 |

Compact Car Door System T2 Light Curtain (optional)

Installation

Cable Ties

Cabling Receiver

X 90°

Grounding

HKE 2000/2100 mm

380 mm

2300 mm

605 mm

Install the receiver unit (blue plug) to the door drive and door sill. Make sure that the receiver unit is in vertical position using spirit level. Compact Car Door System

|

T2 | Light Curtain (optional)

Page 138 |

Compact Car Door System Sensor Bracket

C2 Light Curtain

Installation

KNE Switc Bracket

X

Transmitter

X

HKE

Receiver

2000/2100 mm

380 mm

2300 mm

605 mm

Install the receiver to the sensor and the transmitter to the KNE switch bracke Make sure that the receiver and transmitter units are in vertical position. Compact Car Door System

|

C2 Light Curtain |

Page 139 |

Compact Car Door System C2 Light Curtain U-Profile

Installation

Groundin

Cable Tie Cabling

Grounding

Secure the receiver and transmitter cable to the U-profile using cable ties Fasten the grounding cable of the receiver and transmitter. Compact Car Door System

|

C2 Light Curtain |

Page 140 |

Compact Car / Landing Door System Door Lock / Clutch Trigger System

Adjustment Locking Rollers

p a lr e v O

(0.5 mm)

(145 mm)

) m m 5 . 0 (

) m m 0 1 (

Clutch

X =

=

Clutch

X

T2/C2: Opened

83 mm

T2/C2: Closed

48 mm

Clutch Trigger System Clutch X

Check the correct engagement of the clutch trigger system. Check the clearance and overlap between the locking rollers and clutch. Compact Car / Landing Door System

|

| Door Lock / Clutch Trigger System

Page 141 |

Compact Car Door System Door Drive

Commissioning 1. Make sure that al l plugs ar e connec ted

“SAFETY” Button

2. Switch ON the door freq uency conver ter 3. Press the “AUTOA DJUSTMENT” butto n to adjust the door (car and landing door coupled) 4. Check the funct ion of the clos ing fo rce limiter, if necessary use the “SAFETY” button (54) to adjust ( K 150 N) 5. Chec k the door spe ed, nec essary use the “OPEN SPEED” (53)ifor “CLOSE

“CLOSE SPEED” Button

SPEED” button (52) to adjust 6. Check the funct ion of the lig ht bar rier resp. light curtain Compact Car Door System

|

“OPEN SPEED” Button

Door Drive |

“AUTOADJUSTMENT” Button Page 142 |

Traction Belt Layout Machine Traction Sheave Counterweight Suspension Point

180° Belt Twisting Car Suspension Point

Car Car Return Pulleys

Counterweight Return Pulley Traction Belt

|

|

Page 143 |

Traction Belt Preparation Make sure that the return pulley is removed!

Timbers 1.4 m Pit Floor

Make sure that the counterweight is partially loaded (GK) and positioned onto two timbers. Traction Belt

|

|

Page 144 |

Traction Belt Avoid the contamination with oil, grease, cement etc.! Return Pulleys

Installation e d i S P B G

e id S e in h c a M

Keep a Belt Length of about 1.5 m free

~ 1.7 m

Belt Retainer

V-Profile

Position the car near the lowest floor and route the belt through return pulle Make sure that V-profile is facing towards the car and belt retainers are insta Traction Belt

|

|

Page 145 |

Traction Belt Installation Car Suspension Point Belt End Final Top Floor Level

1025 mm

Wedge

Sill Level

100…150 mm

Position the car at the top and fasten the belt end to the car suspension poin Traction Belt

|

|

Page 146 |

Traction Belt Installation



Each pair of belts must be twisted 180° in opposite directions before routing over the traction sheave!

Tractio Sheave

 Belt End





Car Rail

Loop

Drop the belt on the CW-side into the hoistway . Twist the belt 180°  and route the belt end over the traction sheave Traction Belt

|

|

Page 147 |

Traction Belt Installation



Traction Sheave



Bracket at the Counterweight Side



 Belts inside of the Brackets

Loop Plumb

Pull up the belt  and pass all this length over the traction sheave Drop the obtained loop through the inside of the brackets  using plum Traction Belt

|

|

Page 148 |

Traction Belt Installation Counterweight Suspension Point Belt End

Wedge Return Pulley

100…150 mm

(see Chapter “Hoistway Components”)

Frame

Fasten the belt end to the counterweight suspension point. Install the return pulley to the counterweight frame. Traction Belt

|

|

Page 149 |

Traction Belt Final Operation – Counterweight Suspension Point Wedge Locking

Split Pins

(incl. Split Pin)

30 mm 20 mm

m m 0 5 1 … 0 0 1

Cable Tie Make sure that the spring lengths are equal!

Springs

Sheet Metal

Cable

Insert the wedge locking and split pins after the adjustment of the spring len Install the anti-twist device using sheet metal and cable ties. Traction Belt

|

|

Page 150 |

Traction Belt Final Operation – Car Suspension Point Split Pin

Wedge Locking (incl. Split Pin)

Hex Nuts Make sure that the tension in the belts is equal!

30 mm 20 mm

m m 0 5 1 … 0 0 1

Cable Tie (Version with two Belts)

Slowly move the car up and down, min. two times. Adjust the belt tension using hex nuts and check again. Insert the wedge locking and split pins after the belt adjustment.

Traction Belt

|

|

Page 151 |

Traction Belt Final Operation – Car Suspension Point

Sheet Metals Cable Ties

Version with two Belts

Version with four Belts

Install the anti-twist device using sheet metal and cable ties. Traction Belt

|

|

Page 152 |

Traction Belt Final Operation Machine

Remove all paper at the end!

2020 mm

Marking Points (mark each Belt on the Back Side)

PTFE-Zone = 300 mm

E F T P

Final Top Floor Level

1000 mm

Execute these operations before starting with the wall installation!

Sill Level

Cover the zone above and below the marking points with paper. Spray the V-shaped side of the PTFE-zone using PTFE-spray. After 10 min., spray the same zone once more (drying time 30 min.). Traction Belt

|

|

Page 153 |

BIONIC 5 Shaft Information System KSE Switches

Installation

Roof Structure Bracket KSE-D KSE-U

KSE Switches

(Version GQ < 1125 kg shown)

(Version GQ = 1125 kg shown)

Observe the designation on the KSE switches. Install the KSE switches to the roof structure resp. bracket. BIONIC 5 Shaft Information System

|

KSE Switches |

Page 154 |

BIONIC 5 Shaft Information System KSE Magnets

Installation B = 1.22 m N

Washers KSE-U Magnet Magnet Bracket

S

B = 1.25 m

(Version GQ < 1125 kg, KSE-U shown)

KSE Distance “B”: Distance between Landing and Car Floor Level

Install the KSE magnets according to the given positions. Adjust the KSE magnets to the KSE switches using washers (gap = 8 mm) BIONIC 5 Shaft Information System

|

KSE Magnets |

Page 155 |

BIONIC 5 Shaft Information System Shaft Info Kit – T2 Door

Installation Door Drive Shaft Info Bracket Fastening Points

With two Entrances: Opposite Entrance without KNE Switch and KNE Curve

(Layout TL shown)

Fasten the shaft info bracket to the door drive. BIONIC 5 Shaft Information System

|

| Shaft Info Kit – T2 Door

Page 156 |

BIONIC 5 Shaft Information System Shaft Info Kit – C2 Door

Installation Door Drive KNE Switch Bracket Sensor Bracket More Information see also Chapter “Compact Car Door System”

Fasten the sensor and KNE switch bracket to the door drive. BIONIC 5 Shaft Information System

|

| Shaft Info Kit – C2 Door

Page 157 |

BIONIC 5 Shaft Information System Sensor Flag Bracket – T2 Door

Installation Sensor Flag

A

Sensor Flag Bracket

Landing Door

A

A
(Standard Delivery)

B

B

Sensor Flag Bracket TL for HT = 2100 mm

Sensor Flag Bracket TL for HT = 2000 mm

Install one sensor flag bracket to each landing door. Observe the correct position of the sensor flag on the sensor flag bracke BIONIC 5 Shaft Information System

|

| Sensor Flag Bracket – T2 Door

Page 158 |

BIONIC 5 Shaft Information System Sensor Flag Bracket – C2 Door

Installation

Standard: One Bolt in Slot and one in Round Hole Adjustment needed: Two Bolts in Slots

(HT = 2100 mm)

Flag Fastening (HT = 2000 mm)

Sensor Flag

Sensor Flag Bracket

Landing Door

Install one sensor flag bracket to each landing door. Observe the correct position of the sensor flag on the sensor flag bracke BIONIC 5 Shaft Information System

|

| Sensor Flag Bracket – C2 Door

Page 159 |

BIONIC 5 Shaft Information System KNE / Sensor Flag Bracket – T2 Door

Installation Sensor Flag Sensor Flag Bracket KNE Curve

KNE / Sensor Flag Bracket at the Bottom

KNE / Sensor Flag Bracket at the Top

Fasten one KNE / sensor flag bracket to the uppermost and lowest landing do Observe the correct position of the KNE curve on the sensor flag. BIONIC 5 Shaft Information System

|

| KNE / Sensor Flag Bracket – T2 Door

Page 160 |

BIONIC 5 Shaft Information System KNE Curve Bracket – C2 Door

Installation

(HT = 2100 mm)

Curve Fastening (HT = 2000 mm)

KNE Curve Bracket at the Bottom

KNE Curve Bracket at the Top

Fasten one KNE curve bracket to the uppermost and lowest landing door Observe the correct position of the KNE curve on the bracket. BIONIC 5 Shaft Information System

|

| KNE Curve Bracket – C2 Door

Page 161 |

BIONIC 5 Shaft Information System Shaft Info Kit

Checking Shaft Info Bracket

+/- 5 mm

Sensors

10 mm

Center of the Flag

PHUET

Sensor Flag

PHS

Floor Level References

Flag Center

KNE Switch KNE

(Version with T2 Door shown)

Check the proper function of the sensors, if necessary readjust the sensor fl Check the proper function of the KNE switch. BIONIC 5 Shaft Information System

|

Shaft | Info Kit

Page 162 |

Traveling Cable Layout

Car Control Unit CCU

Machine Support

Landing Door Unit LDU

Front Wall / Landing Door Frame Traveling Cable

Upright

Omega Brackets

Traction Beam (~ 40 cm)

HQ/2 + 1 m

the green End Route into the CCU andmarke the re marked End into the LDU

~ 10 cm, if the car rests on the retracted buffer

= Cable

Pit Floor Traveling Cable

|

|

Page 163 |

Traveling Cable Installation Cable Tie on

Suspension on the

the Upright

Machine Support Suspension on the Traction Beam Traveling cable with the labeled side towards the wall! Cable Tie on the Omega Bracket

Fasten the traveling cable to the front wall, machine support, Omega brackets, traction beam and upright. Traveling Cable

|

|

Page 164 |

Commissioning System Overview FMxxx

Main Electrical Components

ACVF

Servitel TM4 (GTM)

LDU:

LDU HCU

CCU:

SCIC SDIC

SMIC

SUET

SNGL Fermator CCU

COP

Servitel TAM2 (GNT)

LCUX LIN LOP

LIN LOP

Commissioning

Landing Door Unit (Controller, MMI User Interface, Manual Evacuation)

|

System Overview |

Car Control Unit (Door and Car Interfaces, Inspection Control) Fermator: Door Drive ACVF: Frequency Converter Vacon NX HCU: Hoistway Control Unit (Automatic Evacuation) LOP: Landing Operating Panel LIN: Landing Indicator LCUX: Landing Call Unit Extension COP: Car Operating Panel Servitel: TM4 (Remote Monitoring, GTM TAM2 (Telealarm, GNT) SMIC: Main Interface PCB SCIC: Microprocessor PCB SNGL: Power Supply and Evacuation SDIC: Main Interface Car PCB SUET: Door Pre-opening PCB Page 165 |

Commissioning Installation Main Electrical Components LDU Base Module

HCU fastened on CW rails

230VAC/5VC

CCU fastened from inside the car

Door frame

Servitel TM4 (GTM)

Intercom (Option) (GSV)

LDU Power Module Commissioning

|

Installation Main Electrical Components |

Page 166 |

Commissioning Wiring Hoistway Safety Circuit and BIO Bus Safety Circuit Hoistway

BIO Bus

.SMIC

LDU.SMIC.SKS

.LOP

3

2

.LIN

1: Cable for LOP connection

4 .LOP

2: Cable for optional component connection

1

3: Cable for connection BIO bus  LDU.SMIC 4: Sync cable CF

2

.LCUX

5: Sync cable CF (branch)

2

.LIN

5 .LOP

1

Commissioning

|

| Wiring Hoistway Safety Circuit and BIO Bus Page 167 |

Commissioning Installation Travel In this manual two possibilities of Installation Travel are described: 

Insta llation Travel with Recall Control ( => red information on next pages) Fitter has to stay on LDU floor. No person on the car. For example used to check machine rotation direction



Installation Travel with Inspection Control (to travel on car roof) ( => red and green information on next pages) Used to install hoistway information cable, to adjust landing doors, …….

Commissioning

|

Installation |Travel

Page 168 |

Commissioning Installation Travel with Recall Control on LDU floor Preparation: Establish all red connections

ext

Commissioning

|

norm

Installation Travel with Recall Control |

Page 169 |

Commissioning Installation Travel with Recall Control on LDU floor Preparation and Additional Information 

LDU.SNGL:

JEM is in position OFF Check or plug POW cables (from JH and TS) Plug connector HCU



LDU.SMIC:

Plug Recall Control to ESE (Press JHM and set JRH to position "Rec Plug connector HCU Electrical bridges: KSS (pin 1-2) SKS (pin 1-2) SKS (pin 2-3) SKC (pin 1-3)



LDU.SCIC:

DIP switch 1=ON and DIP switch 8=ON Plug CAN bus cable (from ACVF) to XCAN-CAR



HCU:



Power Su pply: Connect mains supply to JH in L DU

Set CAN bus termination switch to position NORM Plug connectors LDU-POW, VF-POW, SNGL, VF and LDU Do not yet connect the battery (to avoid discharging)

Continue with chapter "Switching ON and System Checks" Commissioning

|

Installation Travel with Recall Control |

Page 170 |

Commissioning Installation Travel with Inspection Control Preparation: Establish all red and green connections

ext

Commissioning

|

norm

Installation Travel with Inspection Control |

Page 171 |

Commissioning Installation Travel with Inspection Control Preparation and Additional Information 

LDU.SNGL:



LDU.SMIC:



LDU.SCIC:

-



HCU:

- Plug connectors LDU-POW, VF-POW, SNGL, VF and LDU - Do not yet connect the battery (to avoid discharging)



Power Supply:

- Connect mains supply to JH in LDU



CCU.SDIC:

- Plug connectors KCBS, JHC2, UCC, KNE, SKC and POWC - Electrical bridges: KTC (pin 1-2) 2KTC (pin 1-2) (if connector available) - In a TSD system: Plug KSE (to enable traveling upwards)

Commissioning

- JEM is in position OFF - Check or plug POW cables (from JH and TS) - Plug connector HCU - Remove bridges on KSS and SKC - Plug connectors KSS, KBV, HCU and SKC - Plug Recall Control to ESE (Press JHM and set JRH to position "Recall") - Electrical bridges: SKS (pin 1-2) SKS (pin 2-3) DIP switch 1=ON and DIP switch 8=ON Plug CAN bus cable (from ACVF) to XCAN-EXT Plug CAN bus cable (from car) to XCAN-NORM Set CAN bus termination switch to position EXT

|

| Installation Travel with Inspection Control

| Page 172

Commissioning Installation Travel (both variants) Switching ON and System Checks Before switching ON the system and moving the car, make sure neither persons nor material are at risk! Keep in mind that part of the safety circuit is bridged! • Switch ON JH, SIS, SIL and JH1 (if available) • Check the LEDs on SMIC, SCIC, ACVF SMIC

"- - - - - - " = Parameter downloaded, OK "S001r3" = Parameter download failed, ACVF not ready, CAN bus problem IUSK ISPT RTS 24V 5V

Commissioning

SCIC

|

ACVF

Blinking: WDOG DRIVE ERR

Safety circuit

ON: SERVICE

Power Supply

(Installation Travel mode)


Page 173 |

Commissioning Installation Travel (both variants) Check of Travel Direction (in two steps) Step 1

Step 2

START

Start second trip downwards using RECALL control

Activate INSTALLATION TRAVEL (SCIC DIP Switch 8 ON). Does the elevator travel upwards?

Active SERVICE mode on RECALL control (JRH ON)

Yes

Invert motor phases HMI: CF=16 PA=15

No

Start first trip downwards using RECALL control

Deactivate INSTALLATION Does FC stop the elevator with encoder or shaft speed error?

TRAVEL and SERVICE mode

Yes

END Invert motor encoder direction (HMI: CF=16 PA=14)

No

Commissioning

|


Page 174 |

Commissioning HMI User Interface Special Modes Acceptance Test System Info Configuration Error Codes ESC:

Move one level back without saving

OK:

Confirm entered value

Statistics

Change value

Monitoring

Change encoder and/or phase direction with:

Commissioning

|

HMI User Interface |



Main menu 40



CF=16, PA=14 (encoder) CF=16, PA=15 (phase)



UL= from 1 to 0 or f rom 0 to 1

Page 175 |

Commissioning Preparation Learning Travel 1. Mechanical installation and wiring of all electrical components according to the schematics (installation diagram)

2. Specialties 

HCU battery connection: Step 1: Connect minus pole of battery to minus pole of inverter Step 2: Plug BATT connector to SHCU

3. Switch ON the system. ACVF parameters are downloaded automatically

Commissioning

|



KSE magnetic switches: At least one switch must be "1“



LDU.SCIC: DIP switch 8 = ON



Remove any bridges made during Installation Travel

4. System checks (see chapter "Installation Travel")

Preparation Learning Travel |

Page 176 |

Commissioning Final Commissioning Commissioning of Bionic 5 Control: TK Commissioning Schindler 3300/5300, K 609707 (English only)

Acceptance Tests: Acceptance Tests Guidelines, J 635711 (English only)

Commissioning Servitel TM4 (Monitoring) and Servitel TAM2 (Alarm) This is done remotely by the Control Center (TACC/RMCC) Remark: Connect TM4.RS232  SCIC.XTELE just before handing over the elevator to the customer (This prevents from storing useless system information during installation)

Configuration and Troubleshooting: Quick Reference Guide Schindler 3300/5300, K 608208

Commissioning

|

Final Commissioning |

Page 177 |

Troubleshooting Error Codes How to read ou t Erro r Code s (HMI Menu 50 ) _ _ _ _ xx

10 _ _ _ x

20 _ _ _ x

30 _ _ _ x

40 _ _ _ x

Information about Error Codes: - Field Specialists or - Quick Reference K 608208

Troubleshooting

|

Error Codes |

50_ _ _ x

50 _ _ _ 0

60_ _ _ x

50 _ _ _ 1

70_ _ _ x

E0 _ _ _ _

E1 _ _ _ _

Page 178 |

Troubleshooting Clearance SW Problems of Control Normal Reset

Learning Travel

Reset "Persistent Fatal Error"

Reset

DIP 8

• Press Reset

• DIP8 => ON • Wait 3 seconds • DIP8 => OFF • Reset

Troubleshooting

|

Clearance SW Problems of Control |

• DIP8 => ON • Reset • Wait 30 seconds • DIP8 => OFF • Reset Page 179 |

Troubleshooting ACVF Reset and Traveling in Open Loop Mode _ _ _ _ xx

10 _ _ _ x

101 _ _0

101 _ _ _

20 _ _ _ x

101: ACVF Reset

101 _ _ 1

30 _ _ _ x

102 _ _ _

102: ACVF Open Loop Mode

102 _ _ 0

- IG is not used - KB and THMH are not checke

40 _ _ _ x 102__1 50_ _ _ x

OL

Insp. OFF 102 only if Inspection or Recall ON

60_ _ _ x

70_ _ _ x

Troubleshooting

|

| ACVF Reset and Traveling in Open Loop Mode Page 180 |

Schindler The Elevator and Escalator Company Schindler Aufzüge AG Training Center, CH-6030 Ebikon Tel., central switchboard: ++(0)41/445 31 31 Tel., direct line: ++(0)41/445 36 84 Fax: ++(0)41/4453933

Installation Quick Reference

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