PowerCube 1000 (with DCB) Quick Installation Guide (V300R001_03) -USF 5 ....pdf

PowerCube 1000 (with DCB) V300R001

Quick Installation Guide

Issue: 03 Date: 2013-03-18 HUAWEI TECHNOLOGIES CO., LTD.

Precautions ■ Safety Precautions To ensure safety of humans and the equipment, pay attention to the safety symbols on the equipment and all the safety instructions in this document. The "NOTE", "CAUTION", and "WARNING" marks in other documents do not represent all the safety instructions. They are only supplements to the safety instructions. When operating Huawei equipment, in addition to following the general precautions in this document, follow the specific safety instructions given by Huawei. Huawei will not be liable for the consequences that are caused by the violation of the safety operation regulations and design, production, and usage standards. ■ Local Safety Regulations When operating Huawei equipment, you must follow the local laws and regulations. The safety instructions in this document are only supplements to the local laws and regulations. ■ Personnel Requirements Only trained and qualified personnel are allowed to install, operate, and maintain Huawei equipment. You can modify default parameters only after being granted approval from Huawei technical support. ■ Symbols Alerts you to a potentially hazardous situation that could, if not avoided, result in equipment damage, data loss, performance deterioration, or unanticipated results.

Provides additional information to emphasize or supplement important points of the main text.

■ Human Safety To prevent electric shock, get tools insulated and wear electrostatic discharge (ESD) gloves when connecting cables. To prevent dust inhalation or contact with the eyes, take adequate preventive measures when drilling holes.

Installation Tools

Flat-head screwdriver (M3 and M4)

Wire stripper

Hammer drill

Cable tie

ESD gloves

Phillips screwdriver (M3 and M4)

Hydraulic pliers

Heat gun Crane (with a capacity of greater than 2 t)

Protective gloves

Adjustable wrench

Claw hammer

Fuse extracting unit PVC insulation tape

Socket wrench

Marker

Diagonal pliers

COAX crimping tool

Clamp meter

Electrician's knife

Heat shrink tubing

Antitheft wrench

Hoist cable (7 m or 22.97 ft)

Torque wrench

Insulation gloves

1

Removable gantry (consisting of two triangle supports, one guide beam, and one lever block)

Power Cube Architecture and Network Diagram 1. ECC and ESC-1D is Mandatory Device. 2. EPS-10G only used in the scenario with new diesel generators provide main power supply. The reused D.G. used in the scenario with new diesel generators provide backup power, and it is also called backup D.G.. The reused D.G. used in the scenario without new D.G. provide main power supply. 3. Indoor DC air conditioner only used in indoor scenario. 4. The backup D.G., Mains supply, ESPS48200B, DC ammeter, is optional.

Outdoors Mandatory Device

Device only used in the Scenario with a New D.G.

Device only used in the Scenario with a Reused D.G.

Optional Device

ECC

EPS-10G

The reused D.G.

Mains suppiy

Device

Scenario

ESC-1D(DCB)

The backup D.G.

New D.G.

New D.G. + Mains New D.G. + External D.G. New D.G. + Solar New D.G. + Solar+ Mains New D.G. + Solar+ Back up D.G. Reused D.G.

Reused D.G. + Mains

2

ESPS48200B

DC ammeter

Power Cube Power Cube

EPS-10G ECC ESC-1D

Power Cube Architecture and Network Diagram AC power cable (a) DC power cable (d) Signal cable (s) Optional

a

Power Cube architecture

s1 s3

s2 Power system

Battery temperature sensor

d1

DCB

d2 ECC

DC air conditioner/natural ventilation

Door status sensor

HPMU

ESC-1D

(d1) DC power cable to the DC air conditioner or natural ventilation in the ESC (d2) DC power cable between the DCB and the power system (s1) Signal cable to the DC air conditioner or natural ventilation in the ESC for alarm generation (s2) Signal cable to the battery temperature sensor in the ESC (s3) Signal cable to the door status sensor in the ESC

3

b

Network diagram With a New D.G.(Outdoors)

GPRS/IP Network NetEco

Back up D.G.

Mains supply

s1

a1 d1

s2

D.G. ECC

a2 d3

Fuel tank

d2

ESC -1D

DC-powered load

Power Cube

PV modules Junction box (a1) AC input power cable to the external D.G (a2) AC input power cable for mains supply (d1) DC power cable to the DC-powered load (d2) DC power cable between PV modules and the junction box (d3) DC power cable between the ESPS48200B and the junction box (d4) DC power cable to indoor DC air conditioner 1 (d5) DC power cable to indoor DC air conditioner 2 (s1) Signal cable between the OMU and the transport network . (Optional, Global System for Mobile Communications (GSM) antenna is required when the OMU is connected to the transport network by GPRS.) (s2) Signal cable for controlling the external D.G. (s3) Signal cable to indoor DC air conditioner 1 for alarm generation (s4) Signal cable to indoor DC air conditioner 2 for alarm generation

4

Installation Procedure 1.New D.G.+DCB (Outdoors) 1) Installing Devices a. Securing the Power Cube

b. Switching Off All Power Circuit Breakers of the Power Cube c Adding Diesel Fuel, Engine Oil, and Water to the EPS d. Installing DCBs

2) Installing Cables a. Connecting a Ground Cable to the ECC

b. Connecting Cables Between the ECC and Both the DC Air Conditioner and Door Status Sensor

c. Connecting Cables Between the ESC and the ECC

d. Connecting a Ground Cable to the ESC e. Connecting a Power Cable to the D.G. Storage Battery

f. Connecting DC Power Cables to DC-powered Loads

g. Connecting Communications Cables to the HPMU

h. (Optional, only used without NetEco) Connecting Signal Cables to the HPMU

i. Checking Cable Connections

3) Powering On and Commissioning the Power Cube a. Powering On Batteries

b. Set parameters on the HPMU

c. Powering On the D.G.

d. Powering On Loads

This document takes New D.G. + DCB as the basic scenario, please installing other scenarios according to the basic scenario.

5

New D.G.+DCB (Outdoors) 1. Installing Devices

a

Securing the Power Cube Route hoist cables through the four lifting holes at the bottom of the Power Cube and secure them at the base of the energy plant system (EPS). Then hoist the EPS and the ECC to the installation place using a crane.

1.To avoid friction between the hoist cables and the cabinet when hoisting the Power Cube, place foamed plastics where the hoist cables contact the cabinet. 2.For disassemble the Power Cube into the ECC, D.G., and base fuel tank, and then install them, please see the Removing and Installing the Power Cube Quick Installation Guide.

If paint flakes off during transportation, repaint the areas devoid of paint. The cabinet bottom is the particular place to the focused on, because the bottom fuel tank may leak if it rusts.

Install expansion bolts in the mounting holes to secure the cabinet.

Φ: 16 mm (0.63 in.)

Marker

M12x60 (4 pcs)

55–60 mm (2.17–2.36 in.)

If the concrete base is to small , please install the expansion bolt inside the Power Cube. Unit: mm

6

Determine the place for installing the ESC using a marking-off template and install expansion bolts. Socket wrench

Bolt Spring washer Flat washer Expansion tube M12x60 (4 pcs)

Ф 16 55–60 mm (2.17–2.36 in.)

Notes: Please must do it and fasten battery cabin.

Fasten hoist cables to the lifting eyes on the ESC top and hoist the ESC to the installation place. Securing the ESC using expansion bolts.

Antitheft bolt

b

Switching Off All Power Circuit Breakers of the Power Cube Switch off the AC, BAT1–, BAT2–, BLVD, and LLVD circuit breakers in the power distribution unit (PDU) of the power system in the ECC and turn off the BC power switch.

Switch the DG INPUT, MAINS INPUT, and AC output circuit breakers as well as the auto mains failure (AMF) power switch of the Integrated Automatic Transfer Switch (IATS) to the OFF position. Press the EMERGENCY STOP button.

Power system

OFF OFF BC OFF OFF

7

OFF

c

Adding Diesel Fuel, Engine Oil, and Water to the EPS Yanmar and Kubota can be in EPS-10G, the operation must according to actual conditions. Add 800 to 1000 liters of diesel fuel at the diesel fuel filler port. Yanmar

Diesel fuel filler port

Notes: Please do not reuse a water pipe or oil pipe to instead diesel oil pipe.

Add 6 liters of engine oil at the oil pan filler port and 37 liters of engine oil at the auxiliary engine oil filler port.

Yanmar Please use manual pump to add engine oil at the oil pan filler port.

Oil pan filler port

Auxiliary engine oil filler port

8

Notes: Please do not reuse a water pipe or diesel oil pipe to instead oil pipe.

Add about 14 liters of water at the water filler port. Water filler port

Notes: Please do not reuse a oil pipe or diesel oil pipe to instead water pipe.

d

Installing DCBs

DC air conditioner and natural Ventilation can be used in the door of ESC-1D, the operation must according to actual conditions.

Switch the circuit breaker in the ESC to the OFF position. The battery baffle should be rotate 90 degree for the ESC-1D with DC air conditioner.

Battery baffle

ESC-1D (DC air Conditioner)

90 °

9

Install DCBs and connect cables between them. Connect DCBs and the ESC busbar.

1. DCBs must be placed in strict accordance with the following figure. Otherwise, you will not be able to connect cables to the DCBs or the DCBs will short circuit. 2. When connecting cables to DCBs, wear protective gloves and use insulated tools (such as a wrench with its handle wrapped with PVC insulation tape). 3. Partially tighten bolts first. After all cables are connected to DCBs, tighten the bolts on DCBs. The reference torque for tightening bolts is 20–25 N.m (177.02–221.27 lbf.in.). 4. Before connecting a cable to a DCB, remove the protective lid from the DCB and then reinstall it after connecting the cable.

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+ -

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+ -

+

+ -

(connect negative terminal of battery)

+

－ 48V

-

(connect to the electrical control cabinet)

+

+ -

+ +

+ -

+ +

COAX crimping tool

Cord end terminal

Heat shrink tubing

Hydraulic pliers

OT terminal

10

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+ -

Cabling of the PowerCube.

Heat gun

-

-

2. Connecting Cables Prepare terminals as required before connecting cables.

+

+ RTN+

+

－ 48V

a

Connecting a Ground Cable to the ECC

The cross-sectional area of the ground cable is 25 mm2 (0.98 in.2).

Notes: Please make the connected cable and the label at the two ports of cable , that named ‘site ground’.

ECC ground bar

Site ground bar

b

Connecting Cables Between the ECC and Both the DC Air Conditioner and Door Status Sensor

No.

Cable

One End

Appearance

1

Positive power cable to the DC air conditioner

RTN port on the ESC transfer busbar

RTN+ busbar of the PDU in the power system of the ECC

2

–48 V DC power cable to the DC air conditioner

–48V port on the ESC transfer busbar

DC output LLVD F14 (20A) circuit breaker of power system in the ECC

3

Signal cable to the DC air conditioner for alarm generation

ALM port on the ESC transfer busbar

DI6 port on the analog digital input/output (ADIO) of the HPMU in the ECC

4

Signal cable to the door status sensor

GATE port on the ESC transfer busbar

DI5 port on the ADIO of the HPMU in the ECC

11

The Other End

DI5

+

DI6

- +

3

4

1 +

F14(20A)

GATE ALM RTN -48V

2 + -+ + -

-

1 4

c

3

2

Please install the cable of the ESC-1D (natural ventilation) according to ESC-1D (DC air conditioner), the installation method is the same.

Notes: Please make the connected cables and the label at the two ports of every cable , that named: 1. ‘RTN-air con’. 2. ‘-48V-air con’. 3. ‘ALM+’ ‘ALM-’…AS the figure DI5. 4. ‘GATE+’. ‘GATE-’ …AS the figure DI6.

Connecting Cables Between the ESC and the ECC

No.

Cable

One End

Appearance

1

Positive output DC power cable to storage batteries

Positive busbar of the ESC

BAT1+ port on the battery transfer busbar in the ECC

2

Negative output DC power cable to storage batteries

Negative busbar of the ESC

BAT1– port on the battery transfer busbar in the ECC

3

Signal cable to the battery temperature sensor

Battery temperature sensor

TEM_BAT port of the CPMU01 in the ECC

12

The Other End

Protective covers must be removed from the positive busbar of the ESC, negative busbar of the ESC, and battery transfer busbar in the ECC before cable connection and must be reinstalled after cable connection.

TEM_BAT 3 3 1

BAT1+ -48V

2

BAT1-

2

Notes: Please make the connected cables and the label at the two ports of every cable , that named: 1. ‘RTN-BAT1+’. 2. ‘-48V-BAT1-’.

RTN

1

d

Connecting a Ground Cable to the ESC

Notes: Please make the connected cables and the label at the two ports of every cable , that named: ‘ESC ground’.

ECC ground bar

ESC ground bar

13

e

Connecting a Power Cable to the D.G. Storage Battery

No.

Cable

One End

Appearance

1

Power cable to the D.G. storage battery

Negative terminal of the D.G. storage battery

The Other End Generator (connected)

Step1 Remove the protective lid from the negative terminal of the D.G. storage battery.

Step2 Push back the protective lid of the negative cable to expose the wiring terminal.

Step3 Connect the negative cable to the negative terminal of the D.G. storage battery. Reinstall the protective lid to the wiring terminal.

When Connect the negative cable to the negative terminal of the D.G. storage battery, the reference torque for tightening bolts is 5 N·m.

f

Connecting DC Power Cables to DC-powered Loads

No.

Cable

One End

Appearance

1

Positive DC power cable to the DC-powered load

RTN+ busbar of the Power system

DC input positive terminal of the DC-powered load

2

Negative DC power cable to the DC-powered load

DC output circuit breaker of the Power system

DC input negative terminal of the DC-powered load

1 2

+ -

The pictures are for reference only. The operation must be in accordance with the actual conditions.

BLVD LLVD

Notes: Please make the connected cable and the label at the two ports of cable , that named : 1.XX+ XX-; … about the loads.

DC-powered load

14

The Other End

g

Connecting Communications Cables to the HPMU (Optional: only installing when OMU is used) Out-of-Band Communication Scenario 1: Communication over the GPRS 1 Install the subscriber identity model (SIM) card.

Step 1 Remove the model card. model card

Step 2 Install the SIM card. SIM

2 Install the Global System for Mobile Communications (GSM) antenna. Cable

One End

Appearance

GSM antenna (Optional)

RF port of the OMU

RF

GSM antenna If the GSM antenna base has a plastic shell, remove the plastic shell to ensure a good magnetic attachment.

The GSM antenna is installed in the upper part of the side panel of the ESC cabinet.

Scenario 2: Communication over the Ethernet Cable

One End

Appearance

(Optional) Communications cable between the OMU and the Ethernet

ETH port of the OMU

The Other End IP network

ETH

IP Network Transmission equipment that supports TCP/IP

15

In-Band Communication (over the HPMU)

Please check that OMU-B is not installed over the In-Band Communication, if OMU-B is installing, please remove it.

Pin Number of the RJ45 Connector to the MON Port of the UMTS13.0 or GBSS12.0

Scenario 1: UMTS13.0 and GBSS12.0 (excluding the BTS3900E) 1 Prepare a cable as shown in the following figure. View A

1

8 T+ TR+ R-

2 Connect the communications cable.

Pin Identification of the Connector to the COM_OUT Port of the HPMU

1

T+

2

T-

4

R+

5

R-

Cable

One End

(Optional) Communications cable between the UTMS13.0 and the HPMU

MON1 port of the base band

COM_OUT port

unit (BBU)

of the HPMU

HPMU

Appearance

The Other End

COM_OUT COM_OUT T+ T- R+ R-

BBU MON1

Pin Number of the DB15 Connector to the MON Port of the BTS3900E in the GBSS12.0

Scenario 2: GBSS12.0 (pole-mounted BTS3900E) 1 Prepare a cable as shown in the following figure.

2 Connect the communications cable.

11

R-

12

R+

13

T-

14

T+

HPMU COM_OUT

T+ T- R+ R-

MON port of the BTS3900E in the GBSS12.0

16

Pin Identificat ion of the Connecto r to the COM_OU T Port of the HPMU

h

(Optional, only used without NetEco) Connecting SignalCables to the HPMU

The following table describes the signal cables connection to the HPMU.

Port

Default

Settings (only used after software Version 827 of the HPMU)

DO1

D.G. run.

-

When DO_1 is closed, an alarm is generated. (connect to communication equipment ) DO2

Reset D.G. 1. (connect to the EPS-10G or the reuse D.G. )

D.G. fault. When DO_2 is closed, an alarm is generated. DO_2 can be set to report alarm for D.G. fault. (connect to communication equipment )

DO3

DO4

Reset D.G. 2. (only used in two diesel generators

DO_3 can be set to report alarm to no mains.(connect

scenario, connect to the backup D.G.)

to communication equipment )

Starts or stops D.G. 2 (DG2_On/Off). (only used in two

-

diesel generators scenario, connect to the backup D.G.)

1. After software Version 827 of the HPMU, DO2 and DO3 can be used as dry contact, by setting the default parameters of ADIO Backup DO2 and ADIO Backup DO3 to Alarm close. 0# Enter MAIN MENU MAIN MENU Settings 2009-06-16 Enter Enter Enter password Status Scene Set end with #: Batt1 Volt: 52.3 V Status Maintenance System Set ># Batt2 Volt: 50.6 V Maintenance Settings Alarm Set Supplier: SDG Settings Enter Alarm Set Enter Critical Point Dry Node Setting Clr Hist Alarm

Back up DI 1 Normal open Back up DI 2 Normal open

ADIO Backup DO2 Enter DG Reset ADIO Backup DO3 DG Reset

ADIO Backup DO2 Enter ADIO Backup DO2 Alarm close Alarm close ADIO Backup DO3 ADIO Backup DO3 DG Reset DG Reset Enter

ADIO Backup DO2 Alarm close ADIO Backup DO3 Alarm close 2. The user password is 0#, the engineer password is 1#, both the user password and the engineer password can be reset on the menu. 3. Information on the liquid crystal display (LCD) described on page 17 is for reference only.

i

Checking Cable Connections

No.

Check Item

1

Ensure that the cabinets are securely installed and cables are securely installed.

2

Use a clamp meter to verify that the cables are connected properly.

3

No short circuit occurs between the –48 V power cable and any of the ground bar, positive bus bar, three-phase live wire, neutral wire, and ground cable. No short circuit occurs between the three-phase live wire, the neutral wire, and the ground cable.

17

3. Powering On and Commissioning the Power Cube

a

Powering On Batteries Switch the battery circuit breakers of the ESC and the BAT1– ,BAT2–, F2 circuit breaker of the Power system to the ON position.

Check the AMF power switch is set to the OFF position.

Power system ON ON BAT1- BAT2- F2

OFF

b

Set parameters on the HPMU 1. The user password is 0#, the engineer password is 1#, both the user password and the engineer password can be reset on the menu. 2. The following table describes the buttons on the HPMU panel. Button

Function

or

Allows you to view menu items and set the value of a menu item.

Cancel

Returns to the previous menu without saving the settings of the current menu item.

Enter

Enters the main menu from the standby screen, enters a submenu from the main menu, or saves the settings of a submenu item.

3. Information on the liquid crystal display (LCD) described on pages 18– 23 is for reference only. Check that the Product Set is PowerCube 1000 (only used after software Version 827 of the HPMU).Set basic parameters on the HPMU (System Type, Zone, Date, Time, Batt1 Cap, Batt2 Cap, Install Date).

Parameter Setting on the HPMU Parameter

Value

Scene Set (only used after software Version 827 of the HPMU)

Product Set

Set based on actual requirements

Date


Solar&DG&Batt DCB


Step 1: Set application parameters. a. Initial power-on Please Select System Type: Solar & DG

or

Parameter

Value

Battery Set

Zone

Time Battery Type

Value

System Set

PowerCube 1000

Application Set System Type

Parameter

Please Select System Type: Solar&DG&Batt

18

Batt 1 Cap


Install Date


Cable L


Cabel S


b. Non-initial power-on MAIN MENU

MAIN MENU

2009-06-16 Enter Status Batt1 Volt: 52.3 V Maintenance Batt2 Volt: 50.6 V Settings Supplier: SDG

Settings Battery Set DG Set Application Set


Status Maintenance Settings

Enter

Enter Enter password end with #: >#

System Type Solar&DG&Batt Battery Type： DCB

0# Enter

Settings Scene Set System Set Alarm Set

System Type Solar&DG&Batt Battery Type： DCB

Step2: Check that the Product Set is PowerCube 1000 (only used after software Version 827 of the HPMU). MAIN MENU 2009-06-16 Enter Status Batt1 Volt: 52.3 V Maintenance Batt2 Volt: 50.6 V Settings Supplier: SDG

MAIN MENU Status Maintenance Settings


1# Enter


Product Set Enter Product Set Para Will Init Please Select: ENTER: Continue PowerCube 1000 CANCEL: Quit Step 3: Set system parameters. 2009-06-16 Enter Batt1 Volt: 52.3 V Batt2 Volt: 50.6 V Supplier: SDG

MAIN MENU

MAIN MENU



Date: 2009-07-06 Time: 13:27 Zone: GMT+8:00

Enter Local Address: 1 Lang: English Disp Contrast: 5 Modify User PWD

Enter


Enter password end with #: >#

0# Enter



Step 4: Set battery parameters. 2009-06-16 Enter Batt1 Volt: 52.3 V Batt2 Volt: 50.6 V Supplier: SDG


MAIN MENU

MAIN MENU



Enter Timing BC: Enable BC Duration: 30 days

Limit-Curr Coef 0.3 C Cable L: 5m Cabel S: 35mm^2

Enter

Max Discharge: Disable Max Disch Time: 24 h


Batt 1 Cap: 600Ah Batt 2 Cap:

0# Enter Settings Scene Set System Set Alarm Set

Install Date: 2009-01-01 BMU Number: 0 Piece

Limit-Curr Coef 0.3 C Cable L: 5m Cabel S: 35mm^2

Set communication parameters on the HPMU.

For GPRS networking, the SIM card needs to support voice services (over circuit switching) and data servcies (over packet switching).

19

A. (Optional: only setting when OMU is used) Set communication parameters on the HPMU. Scenario 1: GPRS+SMS or SMS networking

Parameter Setting on the HPMU (GPRS+SMS) Item

Value

Item

System Set Server IP Address

Obtained from the EMS

Server IP Backup


Value

NetEco Num

Number of the SIM card in the short message service (SMS) modem on the NetEco side

User1 to User5 Phone Num


SMS Test Num


APN Name Obtained from the survey table Net Para Set Comm Method

APN Number GPRS+SMS (if the SMS modem is configured)

User Name

Obtained from the survey table User name for accessing the GPRS (specified if the APN is used or left blank if the APN is not used)

SMC Num

Obtained from the survey table

User Password Password for accessing the GPRS (specified if the APN is used or left blank if the APN is not used)

Parameter Setting on the HPMU (SMS) Item

Value

Comm Method

SMS (if the SMS modem is configured)

SMC Num

Obtained from the survey table

Item

Value

NetEco Num

Number of the SIM card in the short message service (SMS) modem on the NetEco side

User1 to User5 Phone Num


SMS Test Num


Step 1: Set system parameters. 2009-06-16 Batt1 Volt: 52.3 V Batt2 Volt: 50.6 V Supplier: SDG

Enter

Enter Local Address: 1 Lang: English Disp Contrast: 5 Modify User PWD

MAIN MENU

MAIN MENU Enter Status Maintenance Settings



Server IP Addr: 0.0.0.0 Server IP Backup: 0.0.0.0



User1 Phone Num >

SMS Test Num >



Settings Enter Engineer Set Net Para Set Disconection Set

User2 Phone Num >

APN Name >

Enter

Comm Method GPRS+SMS Dial Up/Down Dial up

User3 Phone Num >

APN Number >

20



Step 2: Set network parameters. 2009-06-16 Enter Batt1 Volt: 52.3 V Batt2 Volt: 50.6 V Supplier: SDG

0# Enter



SMC Num

Neteco Num

>

>

User4 Phone Num >

User Name >

User5 Phone Num >

User Password >

Step3:The dialup service is successful if both the GPRS and SMS are used in networking, the value of GPRS IP Addr is not 0.0.0.0, If the RUN indicator on the OMU01 panel is blinking slowly (on for 1s and then off for 1s), the HPMU is successfully connected to the NetEco and the NetEco has obtained the correct site information. OMU IP Addr: 0.0.0.0 GPRS IP Addr: 0.0.0.0

2009-6-16 Batt1 Volt: 52.3 V Batt2 Volt: 50.6 V Supplier: SDG

If only the SMS is used in networking, check the validity of the SMS test number on the LCD and then test the SMS function. If the number receives 210231***************, the settings related to the SMS are correctly set on the HPMU. 0# MAIN MENU MAIN MENU 2009-06-16 Enter Enter Enter password Enter Maintenance Batt1 Volt: 52.3 V Reset HPMU Status Status end with #: Batt2 Volt: 50.6 V Sms Test Maintenance Maintenance ># Supplier: SDG DG Test Settings Settings Maintenance Reset HPMU Sms Test DG Test

Enter Caution: Start Sms Test? ENTER: Continue CANCEL: Quit

Before performing the SMS test, ensure that the SMS test number is valid.

Scenario 2: Communication over the Ethernet

Parameter Setting on the HPMU Item

Value

Item

Net Para Set Comm Method

Value

System Set ETH

Server IP Address


Server IP Backup


OMU IP

Set according to the network plan

OMU Mask IP


Gateway IP


Step 1: Set network parameters. 2009-06-16 Enter Batt1 Volt: 52.3 V Batt2 Volt: 50.6 V Supplier: SDG




Settings Enter Engineer Set Net Para Set Disconection Set

Enter



Enter


Step 2: Set system parameters. 2009-06-16 Ente Batt1 Volt: 52.3 V r Batt2 Volt: 50.6 V Supplier: SDG

Ente r

Local Address: 1 Lang: English Disp Contrast: 5 Modify User PWD

Ente r

OMU Mask IP 0.0.0.0 OMU Mask IP 0.0.0.0




Enter


Gateway IP 0.0.0.0 Site ID： >

21



Comm Method ETH Dial Up/Down Dial up

0# Enter



OMU IP 0.0.0.0 OMU Mask IP 0.0.0.0

B. In-Band Communication (over the HPMU) 2009-06-16 Batt1 Volt: 52.3 V Batt2 Volt: 50.6 V Supplier: SDG

Parameter Setting on the HPMU Item

Value

Enter

System Set Local Address

MAIN MENU


Status Maintenance Settings Enter

27

0# Enter


c

MAIN MENU


Enter

Local Address: 27 Lang: English Disp Contrast: 5 Modify User PWD

Powering On the D.G. a. Switch the DG INPUT and AC output circuit breakers of the IATS to the ON position. b. Flip the AMF power switch to the ON position and check that the EMERGENCY STOP button is ejected. c. Switch the AC circuit breaker of the Power system and the BC power switch to the ON position.

Before starting the D.G., ensure that the fuel tank, engine oil tank, and water tank are filled. ON

Power system OFF

AC

ON

BC ON

ON

DG INPUT

ON

63A

The D.G. starts to charge DCBs. Check whether the information on the HPMU standby screen matches the actual configurations. If yes, proceed to step 6. If no, check cable connections and part configurations. HPMU 2009–06–16 Batt1 Volt: 52.3 V Batt2 Volt: 50.6 V Supplier: SDG

Phase A: 215.7 V Phase B: 216.2 V Phase C: 215.7 V Ambient: 25°C

Current Batt: Batt1 Batt Status: Discharge

Batt Remain Cap: 100% Batt Backup Time: 86.5h

Batt1: 10.0A Batt2: 0.0A Batt Tmp: 0°C Board Tmp: 27°C

OMU IPAddr: 0.0.0.0 GPRS IPAddr: 0.0.0.0

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SDG Batt: 0.0V DG1 Batt: 0.0V Fuel1 Lev: 0cm Fuel2 Lev: 0cm

System Type: DG & DCB Alarm Status: Exist Alarm

SIMOnline Stat: Dis Online GSMReg Stat: Unregister

GPRS Dial Pro: No Dial GSM Sig Quality:

On the HPMU standby screen, choose Status > Maintenance > Reset HPMU > DG Test > Enter: Continue and press Enter. The Power Cube stops the running D.G. After that, the Power Cube starts the smart diesel generator (SDG) and then stops it. Finally, the HPMU displays SDG test: Pass. 0# 2009–06–16 MAIN MENU Enter MAIN MENU Enter Enter password Enter Maintenance Status Reset HPMU Batt1 Volt: 52.3 V Status end with #: Maintenance Sms Test Batt2 Volt: 50.6 V Maintenance ># Settings DG Test Supplier: SDG Settings

Maintenance Reset HPMU Sms Test DG Test

Enter Caution: Enter Close all DG Start DG Test? Please wait ENTER: Continue CANCEL: Quit

Test open SDG Please wait

Test close SDG Please wait

Test Result Mains: Off SDG test: Pass On the HPMU standby screen, choose Status > Maintenance > Reset HPMU > Oil-Clean Test > ENTER: Continue and press Enter. If the DG-M indicator (green) on the IATS is steady on, the test succeeds. 2009-06-16 Enter Batt1 Volt: 52.3 V Batt2 Volt: 50.6 V Supplier: SDG

Maintenance Oil-Clean Test Control Mode: Auto

d

Enter

MAIN MENU

MAIN MENU




0# Enter

Maintenance Reset HPMU Sms Test DG Test

Caution: Oil Clean Test? ENTER: Continue CANCEL: Quit

Powering On the Load Check whether the values on the HPMU standby screen are the same as the actual configurations. If there is an alarm from the HPMU, CPMU01 and the AMF25, rectify the fault by referring to the PowerCube 1000 Maintenance Guide (V300R001). Switch on the DC-powered load connecting to the power system and the AC-powered load connecting to the IATS. Check that the circuit breakers of F1,(for FAN)，F14(for DC air condition)，F3(for BC) is set to ON. If no alarm is generated after the Power Cube runs for five minutes, the commissioning is successful. Then take fireproof mud out of the packaging box in the cabinet base to block cable holes. After that, reinstall the plate, close all cabinet doors, and hand the keys over to the persons in charge.

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HUAWEI TECHNOLOGIES CO., LTD. Huawei Industrial Base Bantian Longgang Shenzhen 518129 People’s Republic of China www.huawei.com

PowerCube 1000 (with DCB) Quick Installation Guide (V300R001_03) -USF 5 ....pdf

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