PowerCube 1000 (ESS-H) Quick Installation Guide (V300R002C03_Draft a)

PowerCube 1000 (ESS-H) V300R002C03

Quick Installation Guide

Issue: Draft A Date: 2013-01-26 HUAWEI TECHNOLOGIES CO., LTD.

Precautions ■

Safety Precautions To ensure safety of humans and the equipment, pay attention to the safety symbols on the equipment and all the safety instructions in this document. The "NOTE", "CAUTION", and "WARNING" marks in other documents do not represent all the safety instructions. They are only supplements to the safety instructions. When operating Huawei equipment, in addition to following the general precautions in this document, follow the specific safety instructions given by Huawei. Huawei will not be liable for any consequences that are caused by the violation of safety regulations and design, production, and usage standards.

■

Local Safety Regulations When operating Huawei equipment, you must follow the local laws and regulations.

■

Personnel Requirements Only trained and qualified personnel are allowed to install, operate, and maintain Huawei equipment. You can modify default parameters only after being granted approval from Huawei technical support.

■

Symbols Alerts you to a potentially hazardous situation that could, if not avoided, result in equipment damage, data loss, performance deterioration, or unanticipated results.

Provides additional information to emphasize or supplement important points in the main text.

■

Human Safety To prevent electric shocks, get the tool insulated and wear insulation gloves when connecting cables. To prevent inhalation or eye contact with dust, take adequate preventive measures when drilling holes. To prevent personal injury, wear protective shoes when moving ESUs.

1

Copyright © Huawei Technologies Co., Ltd. 2013. All rights reserved.

Network Diagrams 

 



PowerCube 1000 (ESS-H) V300R002C03 (PowerCube 1000 for short) applies to four scenarios: mains+energy storage system (ESS), energy plant system (EPS)+mains+ESS, diesel generator (D.G.)+mains+ESS (HUAWEI AC transfer switch [ATS]), and D.G.+mains+ESS (reused ATS). The D.G. described in this document refers to a reused D.G. If the communications equipment has only one power input, switch the power supply after power-off with the customer's prior consent. If the communications equipment has two power inputs, check the busbar voltage after connecting a power cable to the new power cabinet. If the busbar voltage is normal, disconnect the power cable from the original power cabinet. The installation process described in this document is for reference only.

AC power cable (a)

New equipment

DC power cable (d)

Reused equipment

Signal cable (s) Scenario 1: Mains+ESS

a1

(a1) AC input power cable between the mains and the alternating current distribution unit (ACDU)

Mains

(a2) (Optional) AC power cable to the AC load

s1

(d1) DC power cable between the ESU-F and the direct current distribution unit (DCDU)

AC load

(d3) DC power cable between the DCDB and the DC load

d1

(d4) (Optional) DC power cable between the DCDB and the inverter (s1)

Communications cable between the energy control center 500 (ECC500) and the transport network

(s2)

Communications cable between the ESM-A01 and the direct current transfer switch (DTS)

NetEco

a2

d4

d2

(d2) DC power cable between the ESM-A01 and the DCDU

s2 d3 DC load

Scenario 2: EPS+Mains+ESS

s2 d6 EPS

s1

s4 s3

s5

NetEco

a3

a2

AC load

d4 d3

a1

d5

d2 Mains

s6

DC load

d1 (d5) DC power cable between the DCDB and the DC load (a1) AC input power cable between the mains and the ATS

(d6) DC power cable between the BC1203 and the EPS for charging the 12 V EPS battery

(a2) AC input power cable between the EPS and the ATS

(s1)

Communications cable between the ECC500 and the transport network

(s2)

Signal cable for remotely starting and shutting down the EPS

(s3)

Signal cable for resetting the EPS

(a3) (Optional) AC power cable to the AC load (d1) DC power cable between the ESU-F and the DCDU (d2) DC power cable between the ESM-A01 and the DCDU

(s4) (d3) DC power cable between the DCDB and the battery charger 1203 (BC1203) (s5)

Communications cable between the EPS and the ECC500

(d4) (Optional) DC power cable between the DCDB and the inverter

Communications cable between the ESM-A01 and DTS

(s6)

2

Signal cable for monitoring the voltage of the 12 V EPS battery

Scenario 3: Reused D.G.+ Mains+ESS (Reused ATS)

s1

s2 Reused D.G.

s3

NetEco

a2

s4

d5

a1

a4

a3 d7

ATS s6

Mains

AC load

d4 d6

s7

d3 DC load

s8 s5

d2 d1 (a1) AC input power cable between the mains and the ATS (a2) AC input power cable between the D.G. and the ATS


(a3) AC input power cable between the ATS and the ACDU

(s1)


(s2)

Signal cable for remotely starting and shutting down the D.G.

(s3)

Signal cable for resetting the D.G.

(s4)

Signal cable for monitoring the voltage of the 12 V D.G. battery

(s5)


(s6)

Signal cable for monitoring the AC voltage of mains

(s7)

Signal cable for monitoring the AC voltage of D.G.

(s8)

Communications cable between the ESM-A01 and SAU03A

(a4) (Optional) AC power cable to the AC load (d1) DC power cable between the ESU-F and the DCDU (d2) DC power cable between the ESM-A01 and the DCDU (d3) DC power cable between the DCDB and the DC load (d4) DC power cable between the DCDB and the BC1203 (d5) DC power cable between the BC1203 and the EPS for charging the 12 V EPS battery (d6) DC power cable between the DCDB and the SAU03A

Scenario 4: Reused D.G.+Mains+ESS (HUAWEI ATS)

s2

s1

s3 s4

d5

Reused D.G.

a2

NetEco

a3

AC load

d4 d3

a1 d2

d6 DC load

Mains d1

s5

(d5) DC power cable between the BC1203 and the EPS for charging the 12 V EPS battery (a1) AC input power cable between the mains and the ATS (a2) AC input power cable between the D.G. and the ATS

(d6) DC power cable between the DCDB and the DC load (s1)


(d1) DC power cable between the ESU-F and the DCDU

(s2)

Signal cable for remotely starting and shutting down the D.G.

(d2) DC power cable between the ESM-A01 and the DCDU

(s3)

Signal cable for resetting the D.G.

(d3) DC power cable between the DCDB and the BC1203

(s4)

Signal cable for monitoring the voltage of the 12 V D.G. battery


(s5)


(a3) (Optional) AC power cable to the AC load

3

Installation Process Mandatory Optional

Preparations

Installation

Cable Connections

Power-on and Commission

1 Tools

1 Appearance

1 Cable Route Reference

1 Check before power-on

2 Installation Space Requirements

2 Installation Position Reference

2 Install Cables for General Equipment

2 Power On and Commission the PowerCube 1000

a. Equipment Position Reference

a. Install Ground Cables

a. Power On ESU-F

b. Float Nut Installation Reference

b. Install Cables for ESU-A Strings

b. Set ECC500 Parameters on the LCD

3 Install Equipment

c. Install Cables for ESU-F Strings

c. (Optional) Connect the EPS Supply

d. (Optional) Install Communications Cable Between the ECC500 and SAU-03A

d. (Optional) Connect the D.G. Supply

a. Install the Cabinet

b. (Optional) Install the EPS

c. (Optional) Install the Indoor ESU Rack

e. (Optional) Install a Communications Cable Between the ECC500 and the Transport Network

d. (Optional) Install the GPRS Board (MUC01A)

f. (Optional) Install Cables for the Inverter

e. (Optional) Install the D.G. IO Board (MUE03A)

3 Disconnect the AC Power Supply from the Original Power System

e. Connect the Mains Supply

f. Check the ESM-A01

g. Power On Loads

3 check after power-on

4 Install Cables in the Scenarios with the D.G. or Mains

f. Install PSUs

g. (Optional) Install the BC1203 h. (Optional) Install the Inverter

a. (Optional) Install a Cable for the SAU-03A

Appendix

b. (Optional) Install Cables for the EPS

1 Port Description

c. (Optional) Install Cables for the Reused D.G.

i. (Optional) Install the SAU-03A

a. Expansion DO Board (MUE04A) b. Expansion IO Board (MUE05A)

d. Install AC Power Cables j. Install ESU Strings e. Install Load Power Cables

4 Turn off the Power Switch 5 Add Diesel Fuel and Engine Oil to the EPS

4

2 The ESM-A01 installation position and DIP setting refers to the following figure. (ICC200)

Preparations 1 Tools

Hammer drill and drill bit (16)

Wire stripper

ESD wrist strap

Measuring tape (5 m)

Protective gloves

Torque wrench

Phillips screwdriver

Level

Cable cutter

Adjustable wrench

Hex key

Socket wrench

Diagonal pliers

COAX crimping tool

Pliers

Insulation gloves

Cable tie

Hoist clamp and lifting rope (7 m)

Crane (with a capacity of greater than 2 t)

Pallet truck

Claw hammer

5

Marker

Clamp meter

Electrostatic discharge (ESD) gloves

Needle-nose pliers

Hydraulic pliers

Heat gun

Fuse extracting unit

Flat-head screwdriver

Polyvinyl chloride (PVC) insulation tape

Funnel

Heat shrink tubing

Ladder (2m)

Protective shoes

2 Installation Space Requirements Unit of measurement: mm

Rear

Cabinet Left

Right

PowerCube base Front

Operation reference space

The following installation space requirements apply to: scenario 1, scenario 3 and scenario 4

6

The following installation space requirements apply to: scenario 2

7

Installation 1 Appearance 



In the scenarios with mains+ESS and D.G.+mains+ESS (reused ATS), the ACDU is configured. In the scenarios with EPS+mains+ESS and D.G.+mains+ESS (HUAWEI ATS), the ATS is configured. This document describes the ACDU appearance, the configured based on site requirements. The cabinets in the following figure are all be configured with components, and the components are already connected.

Appearance

ICC500 rear view (interior)

ICC500front view (interior) Heat exchanger Air channel panel DCDU-400B1

DCDU

Space for customer equipment (8 U)

ECC500 RTN+ PSU subrack

ACB+

ACB-

DTS

NEG-

Energy storage unit (ESM-A01) FCB+ FCB-

ACDU Ground bar DCDB

Energy storage unit (ESU-F)

8

Appearance 设备外观 ICC200

DCDU-400B1

ACDU Ground bar DCDU ECC500

Indoor ESU Rack

PSU subrack FCB-

DTS DCDB

Space for customer equipment (10U)

FCB+

Busbar Energy storage unit (ESM-A01) ACB+

ACB-

ICC900 (interior)

ACDU

FCB-

DTS

NEG-

DCDB DCDU-400B1

DCDU ECC500

RTN+

PSU subrack Space for customer equipment (8U)

ESU compartment

Ground bar

Energy storage unit (ESM-A01) FCB+ ACB+

9

ACB-

Appearance

ICC200

ICC500

ICC900

10

Appearance PSU MUE03A

ESU Monitor

MUC01A

ESU-F

SAU-03A

BC1203

EPS Inverter

ESM-A01

11

2 Installation Position Reference

a

Equipment Position Reference ICC500 front view

ICC500 rear view

36 U

36 U

36 U

BC1203 (1U)

36 U

35 U

35 U

Inverter (1U)

35 U

34 U

34 U

SAU-03A (1U)

34 U

33 U

33 U

Filler panel

33 U

32 U

32 U

Filler panel

32 U

31 U

31 U

Filler panel

31 U

Filler panel

30 U

30 U

Filler panel

30 U

29 U

29 U

Filler panel

29 U

Filler panel

28 U

28 U

27 U

27 U

27 U

26 U

26 U

26 U

25 U

25 U

24 U

24 U

24 U

24 U

23 U

23 U

23 U

23 U

22 U

22 U

22 U

22 U

21 U

21 U

20 U

20 U

20 U

20 U

19 U

19 U

19 U

19 U

18 U

18 U

18 U

18 U

17 U

17 U

17 U

17 U

16 U

16 U

16 U

16 U

15 U

15 U

15 U

15 U

14 U

14 U

14 U

14 U

13 U

13 U

13 U

13 U

12 U

12 U

12 U

12 U

11 U

11 U

11 U

11 U

10 U

10 U

09 U

09 U

09 U

09 U

08 U

08 U

08 U

08 U

07 U

07 U

07 U

07 U

06 U

06 U

06 U

06 U

05 U

05 U

05 U

05 U

04 U

04 U

04 U

04 U

03 U

03 U

03 U

03 U

02 U

02 U

02 U

02 U

01 U

01 U

01 U

01 U

Heat exchanger (2 U) 35 U 34 U

Filler panel (1 U)

33 U DCDU (2U) 32 U 31 U

MUE04A MUE05A SMU03A MUS01A MUC01A MUE03A

30 U PSU (2U) PSU (2U) PSU (2U) 29 U 28 U PSU (2U) PSU (2U) PSU (2U) 27 U 26 U 25 U

21 U DCDB (4U)

ESM-A01 (4U)

10 U

25 U ACDU (4U)

ESM-A01 (4U)

21 U

28 U DTS (2U)

10 U ESU-F

ESU-F

12

ICC900 39 U

39 U 39 U

38 U

38 U 38 U

39 U 38 U ACDU (4U)

37 U

37 U 37 U

37 U

36 U

36 U 36 U

36 U

35 U

35 U 35 U

35 U DTS (2U)

34 U

34 U 34 U

34 U

33 U

33 U 33 U

33 U

32 U

32 U 32 U

32 U DCDB (4U)

31 U

31 U 31 U

31 U

30 U

30 U 30 U

30 U

29 U

29 U 29 U

29 U DCDU (2U)

28 U

28 U 28 U

28 U SMU03A

MUE04A MUC01A

MUE05A MUE03A

MUS01A

PSU (2U)

PSU (2U)

PSU (2U)

Filler panel

26 U

PSU (2U)

PSU (2U)

PSU (2U)

Filler panel

24 U

27 U

27 U 27 U

26 U

26 U 26 U

25 U

25 U 25 U

24 U

24 U 24 U

23 U

23 U 23 U

22 U

22 U 22 U

BC1203 (1U)

22 U

21 U

21 U 21 U

Inverter (1U)

21 U

20 U 20 U

SAU-03A (1U)

20 U

19 U

19 U 19 U

Filler panel

19 U

18 U

18 U 18 U

Filler panel

18 U

17 U

17 U 17 U

Filler panel

17 U

16 U

16 U 16 U

Filler panel

16 U

15 U

15 U 15 U

Filler panel

15 U

14 U

14 U 14 U

20 U

ESU-F

27 U

25 U

23 U

14 U Bay

13 U

13 U 13 U

13 U

12 U

12 U 12 U

12 U

11 U

11 U 11 U

11 U ESM-A01 (4U)

10 U

10 U 10 U

10 U

09 U

09 U 09 U

09 U

08 U

08 U 08 U

08 U

07 U

07 U 07 U

07 U ESM-A01 (4U)

06 U

06 U 06 U

06 U

05 U

05 U 05 U

05 U

04 U

04 U 04 U

04 U

03 U

03 U 03 U

03 U ESM-A01 (4U)

02 U

02 U 02 U

02 U

01 U

01 U 01 U

01 U

13

ICC200 42 U

42 U

41 U

41 U ACDU (4U)

40 U

40 U

39 U

39 U

38 U

38 U DCDU (2U)

37 U 36 U

37 U SMU03A

MUE04A MUC01A

MUE05A MUE03A

MUS01A

PSU (2U)

PSU (2U)

PSU (2U)

Filler panel

35 U

36 U 35 U

34 U

34 U

33 U

33 U PSU (2U)

PSU (2U)

PSU (2U)

32 U

Filler panel 32 U

31 U

31 U DTS (2U)

30 U

30 U

29 U

29 U

28 U

28 U DCDB (4U)

27 U

27 U

26 U

26 U

25 U

BC1203 (1U)

25 U

24 U

Inverter (1U)

24 U

23 U

SAU-03A (1U)

23 U

22 U

Filler panel

22 U

21 U

Filler panel

21 U

20 U

Filler panel

20 U

19 U

Filler panel

19 U

18 U

Filler panel

18 U

17 U

Filler panel

17 U

16 U

Filler panel

16 U

15 U 14 U

15 U Busbar

14 U

13 U

13 U

12 U

12 U

11 U

11 U ESM-A01 (4U)

10 U

10 U

09 U

09 U

08 U

08 U

07 U

07 U ESM-A01 (4U)

06 U

06 U

05 U

05 U

04 U

04 U

03 U

03 U ESM-A01 (4U)

02 U

02 U

01 U

01 U

14

b

Floating Nut Installation Reference Determine the mounting holes for installing floating nuts.

Floating nut

Install floating nuts.

Wear protective gloves before installing and operate gently in the whole course; otherwise, the screwdriver may skid and injure your hands or the equipment.

15

3 Installation

a a

Installing the Cabinet

Scenario 1: Outdoor Cabinet (ICC500) Mark hole positions.

Drill holes and install expansion tubes.

Bolt

Mark hole positions by using the marking-off template delivered with the cabinet.

Spring washer Flat washer

Marker

Expansion tube

Marking-off template

M12x60 (4 PCS)

Socket wrench

Concrete pad Mounting hole

Install the cabinet. Method 1: using a crane

Method 2: using a pallet truck

16

Secure the cabinet.

Connect the ground cable.

Ground the cabinet immediately after installing it.

Site ground bar

Scenario 2: Outdoor Cabinet (ICC900) Mark hole positions.


Bolt


Spring washer Flat washer

Marker

Expansion tube


M12x60 (4 PCS)

Socket wrench

Mounting hole

Concrete pad

Install the cabinet. Method 1: using a crane

17

Method 2: using a pallet truck

Secure the cabinet.

Connect the ground cable.

Ground the cabinet immediately after installing it.

Site ground bar

Scenario 3: ICC200 (Concrete Floor) Mark hole positions.

Drill holes and install expansion tubes. Mark hole positions by using the marking-off template delivered with the cabinet. Bolt Spring washer Flat washer Expansion tube


M12x60 (4 PCS)

Concrete floor Socket wrench Mounting hole

18

Install and secure the cabinet.

Scenario 4: ICC200 and ESC200 (ESD Floor) Mark hole positions.

Drill holes and install expansion tubes. Bolt Spring washer Flat washer


Expansion tube M12x60 (4 PCS) Marking-off template

Socket wrench

Concrete floor Mounting hole

Assemble the support. a. Adjust the support height. 1. Use a ruler to measure the distance between the concrete pad and the upper surface of the antistatic floor. 2. Adjust the height of the support based on the measurement result. 3. Partially tighten the height locking bolts on both sides.

Adjust the support height (H) based on the ESD floor height.

19

b. Assemble and level the support. 1. Adjust the telescopic rod based on the cabinet width until the scale indicating the cabinet width is displayed. 2. Use a torque socket to secure the six M8 x 20 screw assemblies on the telescopic rods to 13 N•m. 3. Assemble the telescopic rod and support using eight M8 x 20 screw assemblies and ensure that the protruding side of the guide rail faces outwards. Then tighten all screw assemblies using a torque socket to a torque of 13 N•m. 4. Use a level to check the levelness of the support. If the support is not horizontal, loosen the bolt and slightly adjust the support till it is level. 5. Use a torque socket to secure all the bolts that are used to fix the height to 45 N•m.

Install the support. 1. Install the expansion bolt. 2. Check the support levelness by using a level. 3. If the support is not level, place shims under the support. 4. Use a torque socket to fasten the four expansive bolts to 45 N•m.

20

Secure the cabinet. 1. Place the cabinet on the supports, and align the installation holes of the cabinet with the holes of the supports. 2. Fit the spring washer, flat washer and insulation covering on the four M12 x 40 bolts. Insert them into the installation holes and tighten the bolts a bit, but do not fasten them. 3. Lift one side of the cabinet and insert the insulation plate under the cabinet, Insert another insulation plate under the other side of the cabinet. Ensure that the gaps properly lock the bolts.

Install the front and rear pallets.

21

b a

Installing the EPS Mark hole positions.


Bolt

Use the marking-off template delivered with the EPS.

Spring washer Flat washer Marker

Expansion tube


M12 × 60 (4 PCS)

Socket wrench

Concrete floor Mounting hole

Install the EPS. Scenario 1: Using crane a. Hoist the EPS from top.

22

b. Hoist the EPS from bottom. Route lifting ropes through lifting eyes and secure the ropes to the hoist clamps on the EPS base. Then hoist the EPS to the installation position and secure it by using supports and expansion bolts.

Scenario 2: Using pallet truck

Secure the EPS.

23

Connect the ground cable to the EPS.

Ground the EPS immediately after installing it.

Site ground bar

Install a protective cover for air exhaust vent.

c a

(Optional) Installing the Indoor ESU Rack For details, see the installation manual delivered with the indoor ESU rack.

24

d a 



(Optional) Installing the GPRS Board (MUC01A)

When you move or hold plastic objects, a static electromagnetic field is generated due to the friction of your clothes, of your shoes against the floor, and of your hand against the plastic object. The static electromagnetic field is not easy to fade before discharge is complete. Therefore, to prevent the static electricity from damaging sensitive components, wear an ESD wrist strap that is well grounded before contacting equipment, such as holding a board or an application-specific integrated circuit (ASIC). GPRS stands for general packet radio system.

Filler panel

e

MUC01A

Installing the D.G. IO Board (MUE03A, Only in the Scenarios with the EPS or D.G.)

Filler panel

MUE03A

25

f

Installing PSUs

To avoid personal injury, install filler panels in vacant subracks.

 

Install PSUs by referring to section 2.a "Equipment Position Reference.“ Install a maximum of eight PSUs based on the required capacity. The following table describes the configuration principles: PSU total number (PCS)

3

4

5

6

7

8

Upper subrack (PCS)

1

2

2

3

3

4

Lower subrack (PCS)

2

2

3

3

4

4

PSU subrack

Note: Install PSUs from left to right in both the upper and lower subracks. 

Distribute PSUs in the upper and lower subracks evenly, and insert the remaining PSU into the lower subrack.

Open a PSU panel.

Install the PSU.

3 2 1

26

g

Installing the BC1203 (Only in the Scenarios with the EPS or D.G.)

Install the BC1203 by referring to section 2.a "Equipment Position Reference." BC1203

M6 (4 PCS)

3 N·M

h

(Optional) Installing the Inverter

Install the inverter by referring to section 2.a "Equipment Position Reference." Inverter

M6 (4 PCS)

3 N·M

i

Installing the SAU-03A (Only in the Scenarios with a Reused ATS)

Install the SAU-03A by referring to section 2.a "Equipment Position Reference." SAU-03A

M6 (4 PCS)

3 N·M

27

j

Installing ESU Strings

Misoperations on ESUs will cause damage. To prevent short circuits or electrolyte overflow, pay attention to the following items before installing ESUs:  Remove the watch and metal jewelry such as bracelets, bangles, and rings from your wrist.  Use dedicated insulated tools. Carry ESUs gently.  Set DIP switch addresses in ascending order from the bottom ESMU to the top ESMU. The addresses must be different from each other.

Install the SAU-03A by referring to section 2.a "Equipment Position Reference." Install the ESM-A01. a. Install ESM-A01s from top to bottom.

ESM-A01

M6 (4 PCS)

3 N·M

b. Set the dual in-line package (DIP) switch on the ESM based on the site requirements by referring to the following table. DIP Switch

Value

Address

00000001

DIP Switch

Value

Address

1

00000111

7

00000010

2

00001000

8

00000011

3

00001001

9

00000100

4

00001010

10

00000101

5

00001011

11

00000110

6

00001100

12

28



Set ESM-A01 DIP switch addresses in the outdoor cabinet (ICC500 or ICC900) in ascending order from top to bottom. The addresses must differ from each other. See the following figure:

00000001

00000010

00000011



Set ESM-A01 DIP switch addresses in the indoor cabinet (ICC200) in ascending order from bottom to top. The addresses must differ from each other. See the following figure:

00000011

00000010

00000001



Install the ESM-A01 and set the DIP on the ICC200 cabinet by referring to the appendix 2.

29

Install ESU-Fs.

Place ESU-Fs in strict accordance with the positive and negative signs shown in the following figure. Otherwise, you will not be able to connect cables to the ESU-Fs or the ESU-Fs will short circuit. a. Remove baffle plates. ICC500 Front View

ICC500 Rear View

b. Place ESU-Fs onto the ESU rack. c. Reinstall baffle plates.

3

2

1

24

23

22

4

5

6

19

20

21

9

8

7

18

17

16

10

11

12

13

14

15

ICC900

3

2

1

Indoor ESU rack

4

5

6

9

8

7

10

15

11

14

6

5

4

3

2

1

7

12

13

18

19

24

8

11

14

17

20

23

9

10

15

16

21

22

12

13

16

17

18

21

20

19

22

23

24

30

4 Turning off the Power Switch Remove the DCDU and DCDB panel and remove the battery fuse from the DCDU by using a fuse extracting unit. Then switch all DC load circuit breakers to OFF.

Flip all switches on the ESM-A01 to OFF.

OFF OFF

(Optional) Flip the power switch on the BC1203 to OFF.

(Optional) Flip the power switch on the inverter to OFF.

OFF OFF

OFF OFF

(Optional) Switch the AC circuit breaker on the ACDU to OFF.

(Optional) Switch the AC circuit breaker on the ATS to OFF, turn the transfer switch to AUTO, and switch the maintenance circuit breaker to OFF.

OFF

OFF

OFF

OFF

OFF

31

Switch off the EPS AC output circuit breaker and the circuit breaker between the EPS battery and the generator management unit (GMU),, and press down the EMERGENCY STOP button (only in the scenarios with the EPS).

OFF

OFF OFF

5 Adding Diesel Fuel and Engine Oil to the EPS

  

  

Upper threshold First add engine oil and then diesel fuel. Do not reverse the sequence. Lower threshold Before adding a type of oil different from the previous one, clean the funnel. Wait 3 minutes after adding engine oil until the oil level is between the upper threshold and the lower threshold.

Engine oil level gauge

Add diesel fuel, engine oil, and water to a D.G. by referring to the related manual. The following table lists the requirements for the diesel fuel and engine oil. The following table is for reference only.

EPS Model

EPM42-B1

Engine oil grade

Engine oil viscosity

Engine oil capacity

API Service Categories CD or higher

SAE 15W-40

3.3 L

Add 3.3 liters of engine oil at the engine oil filler port.

Fuel requirements

light diesel fuels, fuel sulfur levels under 1%

Fuel capacity

Engine coolant

200 L

/

The total capacity of water in the radiator, water pipe and engine

Add 200 liters of diesel fuel at the diesel fuel filler port.

Oil filler port on the oil pan

Diesel fuel filler port

32

/

Cable Connections Before installing cables, prepare cable terminals as required, as shown in the following figure. COAX crimping tool

Cord end terminal

Hydraul ic pliers

Heat shrink tubing

Heat gun

OT terminal

1 Cable Routing Reference  



Do not bind AC power cables together with signal cables and communications cables. Bind AC power cables along the external side of the cabinet. Bind signal cables along the internal side of the cabinet and keep them more than 8 mm away from the AC power cables. Route cables by referring to the following figure. Secure cables to their nearest cable bridges or binding holes.

ICC500 (Front)

ICC500 (Rear)

33

ICC900

34

ICC200

Indoor ESU Rack

35

2 Installing Cables for General Equipment

a

Installing Ground Cables Install ground cables of ESM-A01.

Install ground cables of ESM-A01 both in ICC500 and ICC900 cabinet.

The other end already connects to the cabinet.

(Optional) Install ground cable of BC1203.

Install ground cables of BC1203 in ICC900 cabinet.

(Optional) Install ground cable of Inverter.

(Optional) Install ground cable of SAU-03A.

36

b

Installing Cables for ESM-A01 a. Connect a communications cable between the ESU-A and the ESMU-01A for monitoring the ESU-A. b. Connect communications cables for cascading ESM-A01s. c. Connect an electronic label communications cable between the ESU-A and the ESMU-01A. d. Connect a power cable to the ESMU-01A.

Install cables between ESM-A01 and the busbar.

Before connecting a cable, partially tighten the ESU bolt. Then tighten the ESU bolt to a torque of 3.5 N.m to 5.0 N.m after connecting the cable. a. Remove the protective cover from the ESMU, and install the negative ESU cable. Then reinstall the protective lid and protective cover.

b. Install the positive ESU cable and then the protective lid.

37

b

Installing Cables for ESU-F Strings

1. When connecting cables to ESU-Fs, wear protective gloves and use insulated tools (such as a wrench with its handle wrapped with PVC insulation tape). 2. Partially tighten bolts first. After connecting all cables to ESUs, tighten the bolts on ESU-Fs. The reference torque for tightening bolts is 15–20 N.m. 3. Before connecting a cable to a ESU-F, remove the protective lid from the ESU-F and then reinstall it after connecting the cable. 4. First connect cables in series between ESU-Fs and then connect cables between ESU-Fs and the busbar. When connecting cables of ESU-Fs, connect the cable that connected with the ESU of the rear cabinet firstly, then connect other cables of ESUs on front cabinet in series and in sequence secondly, finally connect the other cables of ESUs on rear cabinet in series and in sequence. 5. Before installing the power cables of ESUs, remove randomly one cable between one ESU and its adjacent ESU. Installing cables of ESS. Installing cables between the ESUs and the transfer busbar. ICC500 front view

ICC500 rear view

to the rear ESU to the front ESU

38

ICC900

Indoor ESU Rack

39

(Optional) Install the ESU monitor. (Optional) Install cables between the ESU monitor and ESS.

Before cable connecting, check that: 1.whether cables installed in the terminal are secured. 2. whether the protective tubes are tightened securely. If ok, then connect cables. Layout of first kind of ESU monitor

Layout of second kind of ESU monitor

a. Install cables monitoring ESUs in series and in sequence.





Connect the intelligent battery detector first to the cable between the battery terminal and the negative busbar, then to the cables between batteries, and finally to the cable between the battery terminal and the positive busbar. The tip of ESU clamp must pierce cable and get into it, then tighten the screw.

NEG(-)

ESU clamp 2

1

BT1-

3 BT2+

BT1+

Protective tube

RTN(+)

22 BT22+

ESU Monitor

40

24

23 BT23+

BT24+

b. Check the voltage of each ESU by multimeter after connecting cables. If the ESU voltages are in normal range, install the cable terminal in the ESU monitor.

-

黑 V

-

1

2

红 V

BT1+ BT1-

c. Install power cables and communication cables for ESU monitor.

ECC500 COM1 DCDB RS+

RS-

Communication cables between the ECC500 and the EPS

-

ESU Monitor +

+

41

c

(Optional) Installing Communications Cable Between the ECC500 and SAU-03A

ECC500

COM2

DTS

COM_IN COM_OUT

ESU-A COM_IN

The first ESM-A01

COM_OUT

The last ESM-A01 SAU-03A COM_IN

42

d

(Optional) Installing a Communications Cable Between the ECC500 and the Transport Network

Scenario 1: Out-of-Band Communication over GPRS If the GPRS function is enabled on the ECC500, remove the GPRS module and insert a subscriber identity module (SIM) card. Then reinstall and secure the GPRS module.

GPRS module (MUC01A)

Module card

GPRS module

SIM card

Use a mobile phone with the SIM card of the same operator as the communications equipment operator to test the signal strength near the cabinet, and install an antenna at the position with strongest signals.

If the installation base for the GSM antenna has a plastic shell, remove the plastic shell before installing the GSM antenna to ensure the magnetic adherence.

Installing the GSM antenna on the ICC500 cabinet refers to the following figure.

The GSM antenna

MUC01A

43

Scenario 2: Out-of-Band Communication over the Ethernet

IP network

Transmission equipment that supports TCP/IP Scenario 3: In-Band Communication The ECC500 connects to the base transceiver station (BTS) for in-band communication. The BTS is required to be later than GBSS12.0 and supports in-band networking.

ECC500 RS485/RS232

BBU

MON1

f

(Optional) Installing Cables for the Inverter Connect a power cable between the inverter and the AC navigation light.

AC load AC OUTPUT

Connect a power cable to the inverter.

The following figure is for reference only. Connect inverter DC power cables to the circuit breakers for controlling battery low voltage disconnection (BLVD) or load low voltage disconnection (LLVD) based on the site requirements. Suggest to connect the DC power cables of inverter to the BLVD circuit breakers.

DCDB

Inverter DC INPUT

44

3 Disconnecting the AC Power Supply from the Original Power System Set the D.G. to manual mode and then shut it down by referring to the user manual related to the D.G. only in the scenarios with a D.G. Disconnect the power cable between the original ATS and the power system, and then switch off all circuit breakers on the ATS by referring to the user manual related to the D.G (only in the scenarios with a reused ATS). Disconnect the power cables between the original ATS and the D.G. and mains by referring to the user manual related to the D.G. (only in the scenarios with a HUAWEI ATS).

4 Installing Cables in the Scenarios with the D.G. or Mains

a

Installing Cables for the SAU-03A (Only in the Scenarios with a Reused ATS) Install a signal cable for monitoring AC voltages.

Points for monitoring AC voltages and currents: Install the signal cable after the ATS input circuit breaker and before the ATS output circuit breaker. This facilitates cable installation because you can disconnect the AC input by switching off the ATS input circuit breaker. A2 B2 C2 N2

A1 B1 C1 N1

Reused D.G. 



Mains

The three phases of the signal cable for monitoring AC voltages must be in one-to-one relationship with the three phases of the signal cable for monitoring AC currents. When connecting the terminals of the signal cable for monitoring AC voltages to the ATS, ensure that the terminals closely attach to the copper chips in the circuit breakers on the ATS. Then tighten the screws on the circuit breakers to secure the signal cable terminals to the circuit breakers.

Signal cables for monitoring AC voltages and currents

45

a. Install a signal cable for monitoring D.G. AC voltages.

SAU-03A

DG1

A1 A1 B1

B1 C1 N1 Reused ATS

Protective cover

C1 N1

Reused D.G.

b. Install a signal cable for monitoring mains AC voltages.

SAU-03A

A2

MAINS(DG2)

A2 B2

B2 C2 N2 Reused ATS

Protective cover

Mains

46

C2 N2

Install the communication cable of SAU-03A.

The SAU-03A communicates with the ECC500 over the ESM-A01 and DTS. For details, see section 2.c “Installing Communications Cable Between the ECC500 and SAU-03A”. Install the power cable of SAU-03A.





Connect the DC power cables of SAU-03A to the circuit breakers for controlling battery low voltage disconnection (BLVD) or load low voltage disconnection (LLVD) based on the site requirements. The following figure is for reference only. Suggest to connect the DC power cables of SAU-03A to the BLVD circuit breakers. The DC power cables of SAU-03A need to be remade on site.

47

b  

Installing Cables for the EPS (Only in the Scenarios with the EPS) Connect cables with weaker power first, and then the cables with stronger power. The following figure is for reference only. Connect inverter DC power cables to the circuit breakers for controlling battery low voltage disconnection (BLVD) or load low voltage disconnection (LLVD) based on the site requirements. Suggest to connect the DC power cables of BC1203 to the LLVD circuit breakers. Install signal cables between the ECC500 and the EPM for remotely starting or shutting down the EPM, resetting the EPM, and communication. Install a signal cable for monitoring the voltage of the 12 V EPS battery. Install a DC power cable between the BC1203 and the EPS for charging the 12V EPS battery. Install the BC1203 power cable. 1

The following table describes the mapping between port silk screens on the ECC500 and cable labels to the J4 port on the GMU board.

2 4

Silk Screens on ECC500

Label on Cable

RS+

RS+

RS–

RS–

DG1_CTL COM

DG_COM

DG1_CTL NC

DG_NC

RST1 NO

RST_NO

RST1 COM

RST_COM

4 2 3

1

GMU interface board

3

Connect a power cable to the negative EPS battery terminal.

Negative EPS battery terminal

The battery and wiring terminal are for reference only.

48

c  



Installing Cables for the Reused D.G. (Only in the Scenarios with a Reused D.G.) Connect cables with weaker power first, and then the cables with stronger power. Connect the DC power cables of BC1203 to the circuit breakers for controlling battery low voltage disconnection (BLVD) or load low voltage disconnection (LLVD) based on the site requirements. The following figure is for reference only. Suggest to connect the DC power cables of BC1203 to the LLVD circuit breakers. Install cables for the D.G. by referring to the related manual. Shut down the D.G. and disconnect the power cable between the D.G. and the original power system by referring to the manual related to the D.G. Connect a signal cable between the ECC500 and the D.G. for remotely starting, shutting down, or resetting the D.G. Install a signal cable for monitoring the voltage of the 12 V D.G. battery. Install a power cable between the BC1203 and the 12 V D.G. battery. Install the BC1203 power cable.

For the D.G. that starts when the dry contact is closed, connect the signal cable for remotely starting or shutting down the D.G. to the NC and COM ports on the ECC500. For the D.G. that starts when the dry contact is open, connect the signal cable to the NO and COM ports on the ECC500.

1 2 4

4

2

3

Reused D.G.

3

1

49

d c

Installing AC Power Cables   

Before connecting AC input power cables, switch all circuit breakers to OFF. When connecting cables, wear protective gloves and use insulated tools (such as a socket wrench with its handle wrapped with PVC insulation tape). Connect an AC power cable between the mains and the D.G. or EPS based on the site requirements. The following figure is for reference only.

Scenario 1: Mains Cable Route No.

Cable

1

AC power cable

Cable Color

One End

Brown (L1), To the AC input black (L2), gray port on the (L3), and blue (N) ACDU

The Other End To the mains AC output port

Cable Specifications

Terminal One End

The Other End

N/A

Remarks

Prepared onsite

Mains

Scenario 2: EPS+Mains Cable Route No.

Cable

1

AC power cable

2

AC power cable

Cable Color

One End

Brown (L1), To the AC input black (L2), gray port on the ATS (L3), and blue (N) Brown (L1) and blue (N)

To the AC input port on the ATS

The Other End


Terminal One End

The Other End

Remarks

To the mains AC output port

N/A

Prepared onsite

To the AC output port on the EPS

10 mm2

Prepared onsite

Mains

EPS

50

Scenario 3: Reused ATS Cable Route No.

Cable

Cable Color

1

AC power cable

Brown (L1), black (L2), gray (L3), and blue (N)

One End

The Other End

To the AC input port on the ACDU

To the AC output port on the reused ATS


Terminal One End

The Other End

N/A

Remarks

Prepared onsite

Reused ATS

Scenario 4: HUAWEI ATS (Single-Phase Reused D.G.) Cable Route No.

Cable

1

AC power cable

2

AC power cable

Cable Color

One End

The Other End


Terminal One End

The Other End

Remarks

Brown (L1), To the AC black (L2), gray input port on (L3), and blue (N) the ATS


N/A

Prepared onsite


To the AC output port on the D.G.

N/A

Prepared onsite

Brown (L1) and blue (N)

Mains

Reused D.G.

Scenario 5: HUAWEI ATS (Three-Phase Reused D.G.) Cable Route No.

Cable

Cable Color

1

AC power cable

2

AC power cable


Terminal One End

The Other End

Remarks

One End

The Other End




N/A

Prepared onsite



To the AC output port on the D.G.

N/A

Prepared onsite

Mains

Reused D.G.

51

e  

Installing Load Power Cables Disconnect the DC load from the original power system by referring to the manual related to the power system. Connect DC power cables to the circuit breakers for controlling primary or secondary loads based on site requirements. The following figure is for reference only.

BLVD

LLVD

Power-On and Commissioning 1 Checking Before Power-On No.

Check That

1

All cables are connected in accordance with the wiring diagram. Turn off all switches.

2

The cabinet is secured, and cables are connected properly.

3

No short circuit occurs between the –48 V power cable and any of the ground bar, positive busbar, three-phase live wire, neutral wire, and ground cable. No short circuit occurs between the three-phase live wire, the neutral wire, and the ground cable.

4

Check the dual in-line package (DIP) switch on the DTS by referring to the following table:

5

Check the dual in-line package (DIP) switch on the ESU Monitor by referring to the following table:

52

2 Powering On and Commissioning the PowerCube 1000

a

Powering on ESU-F

In the scenarios with only the mains, power on and commission the PowerCube 1000 directly if the mains is normal. If the mains is abnormal, connect a mobile D.G. to the PowerCube 1000 and then perform power-on and commissioning. Reconnect the cable removed from the ESUs.

Reinstall ESU fuses by using a fuse extracting unit, Check that the ESU voltage ranges from 50.4V DC~57.6V DC by using a clamp meter. DCDU

Black

-V

-V

Red

Switch on AC input and output breakers of the ACDU (in the scenario with a ATS), switch the power source to the mains or D.G.. a. In the scenario with mains:

b. In the scenario with D.G. ,EPS and mains: ATS

ACDU

ON

ON

ON ON

Check that the busbar voltage ranges from 44.5 to 57.6 V DC by using a clamp meter. DCDU

Black

-V

-V

53

Red

b

Setting ECC500 Parameters on the LCD

LCD

  

The ECC500 takes 1 minute to start. The user name and password are admin and 001 respectively. The following table describes the buttons on the panel. Button ▲ or ▼

Rack ESN

Name

Description

Arrow key

Allows you to view and set menu items.

Cancel

Returns to the previous menu without saving the settings.

Enter

Enters the main menu from the standby screen, enters a submenu from the main menu, or changes or saves the menu settings.

NOTE: After a menu is displayed, the standby screen is displayed if no button is pressed for 5 minutes. After a menu is displayed, the liquid crystal display (LCD) screen becomes dark if no button is pressed for 5 minutes. 

The data in the preceding table is for reference only.

Set the display language. Method 1: Select ENGLISH when starting the ECC500.

Method 2: Set LCD language to English after starting the ECC500. Main Menu

Second-Level Menu

Third-Level Menu

Fourth-Level Menu

Value

Func Para Set

System Para

LUI Language

N/A

English

主菜单

二级菜单

三级菜单

四级菜单

设置值

功能参数设置

系统参数

LUI语言

无

英文

Set system parameters.

Main Menu

Second-Level Menu

Third-Level Menu

Fourth-Level Menu

Value

Func Para Set

System Para

Set Date

N/A

Actual date

Set Time

N/A

Actual time

Set Time Zone

N/A

Actual time zone

Site ID

N/A

The same as the site number or name

Query and record the 16-digit equipment serial number (ESN) for site setup. Main Menu

Second-level Menu

Third-level Menu

Fourth-level Menu

Running Info

Inventory

ECC500

N/A

Value BarCode=xxxxxxxxxxxxxxxx (Select firstly the 20-digit rack ESN attached to the main control module [SMU03A] of ECC500 for site setup)

54

Set ESU parameters. Main Menu

Secondlevel Menu

Third-level Menu

Fourth-level Menu

Value

Device Para Set

Site Summary

Battery Type

N/A

ESU-H

Cable Length

Actual cable length

Cable CSA

Actual cross-sectional area

Rated Capacity

Actual rated capacity

Func Para Set

ESS

Basic Para

Set EPS or D.G. parameters (only in the scenarios with the EPS or D.G.). Main Menu

Device Para Set

Second-level Menu

Third-level Menu

Fourth-level Menu

Value

Site Summary

DG Cfg Mode

N/A

Single DG ( D.G. power more than 7.5kW) Inter-Backup (D.G. power less than 7.5kW)

Rated Power

N/A

Set based on the site requirements

Over Volt Prot

N/A


Under Volt Prot

N/A


Batt Undervolt

N/A


Routine Maint Per

N/A


Timed Maint Per

N/A


First Maint Msg

N/A


EPS-D 1

Set EPS or D.G. parameters (only in the scenarios with the EPS or D.G.). Main Menu

Device Para Set

Second-level Menu

Fourth-level Menu

Value

Tank Type

N/A


Tank CSA

N/A

0.24m2 in EPS scenario Set based on site requirements

Tank capacity

N/A

50.0L in EPS scenario Set based on site requirements

Fuel Level UL

N/A

24.0cm in EPS scenario Set based on site requirements

Fuel Level LL

N/A

1.0cm in EPS scenario Set based on site requirements

Low Fuel THR

N/A


Refuel THR

N/A


Level Chg Alarm

N/A


Level Chg Time

N/A


Third-level Menu

Fuel Tank 1

(Optional) Set SAU-03A parameters. (only in the scenarios with the reused ATS). Main Menu

Second-level Menu

Third-level Menu

Fourth-level Menu

Value

Device Para Set

SAU-03

Work Scenario

N/A

DG + Mains

55

Set communications parameters.

For GPRS networking, the SIM card must support circuit switched (CS) services and packet switched (PS) services. Scenario 1: Out-of-Band Communication over GPRS and Short Message Alarm (Optional) Main Menu

Second-level Menu

Third-level Menu

NetWork Para

Func Para Set

Fourth-level Menu

Value

Network Mode

GPRS

APN Name

Obtained from the survey table

APN Number

Obtained from the survey table

User Name

User name for accessing the GPRS network (specified if the access point name [APN] is used or left blank if the APN is not used)

User Password

Password for accessing the GPRS network (specified if the APN is used or left blank if the APN is not used)

Active NMS IP

Obtained from the NMC

Backup NMS IP


User1–5 (Optional)

Telephone number of maintenance personnel (Set this parameter as required.)

Comm Para

Server Para

SMS Para

If Comm OK is displayed on the ECC500 LCD screen, as shown in LCD, the GPRS networking setting is complete.

Main Menu

Second-level Menu

Third-level Menu

Fourth-level Menu

Running Info

Site Summary

NetEco Link Stat

Comm OK

Scenario 2: Out-of-Band Communication over the Ethernet Main Menu

Second-level Menu

Third-level Menu

NetWork Para Func Para Set

Comm Para

Server Para

Fourth-level Menu

Value

Network Mode

IP

IP Address

Set according to the network plan

Subnet Mask


Default Gateway


Active NMS IP


Backup NMS IP


Scenario 3: In-Band Communication Main Menu

Second-level Menu

Third-level Menu

Fourth-level Menu

Value

Func Para Set

Comm Para

Host Para

Host Addr

27

56

c

Connecting the EPS Supply (Only in the Scenarios with the EPS) Check the battery voltage and fuel level in the EPS. a. b. c. d.

Switch the EPS AC output circuit breaker to OFF. Rotate the EMERGENCY STOP button clockwise until it is ejected. Flip the BC1203 power switch to ON. Check that On the ATS, AC input circuit breakers of mains are OFF and AC input circuit breakers of D.G. are ON.

OFF ON

OFF

BC1203

ATS

OFF

ON ON

OFF

Check that the EPS starts normally. a. Set the GMU to work in manual mode, Manually start the EPS.

2012-09-06 Mode Gen-Set Mains RPM

10:44:31 Auto Not Ready Failure ORPM



10:44:31 Man Not Ready Failure ORPM

b. Check that the EPS output voltage is 230 V AC (tolerance ±10%) using a clamp meter. ① Flip the closing switch to ON. Red ~ ② Open the door of GMU. V Black ~ V ③ Check the AC output voltage of EPS using a clamp meter.

1 3 2

c. After checking that the ICC starts normally, press OFF on the GMU to manually shut down the EPS.


10:44:31 Man Ready Failure ORPM


10:44:31 Off Not Ready Failure ORPM

57

10:44:31 Man Ready Failure ORPM

Set the EPS to work in automatic mode and switch on the AC output circuit breaker on the EPS.


10:44:31 Off Not Ready Failure ORPM


10:44:31 Auto Ready Failure ORPM

After the EPS starts to charge ESUs, check whether the information on the ECC500 LCD screen matches the actual configurations. If no, check cable connections and part configurations. Enter the main menu from the ECC5000 LCD screen and perform a D.G. check. If the D.G. check fails, rectify the fault by referring to the PowerCube 1000 V300R002C03 Engineer Guide.

Before starting the EPS, fill the EPS with diesel fuel and engine oil, and check that the EPS battery voltage is above 12 V.

An EPS check takes about 4 minutes. 12-1-14 Usyst：53.7 V Iload：5.8 A

Device Para Set Control System Check

Active Alarm History Alarm Running Info

Check Cond OK

Checking Shut Down All

Checking Try DG 1

Checking Shut Down DG 1

Check Result DG 2 On Result Fail/NA

Check Result DG 2 Off Result Fail/NA

Check Result Operable DG Num

Yes

No

No

d

DG Check Start Check



DG Check

User: admin Password: #

User: admin Password：

Check Result DG 1 On Result Ok

Check Result DG 1 Off Result Ok

1

Connecting the D.G. Supply (Only in the Scenarios with a D.G.) Check the D.G. battery voltage, fuel level, and water level by referring to the manual related to the D.G. a. Check that the reused D.G. works in manual mode and rotate the EMERGENCY STOP button clockwise until it is (optional) ACDU（Only in the Scenarios with a Reused ATS） ejected. Flip the BC1203 power switch to ON. b. Start the D.G. manually. Check that the EPS output voltage is 230 V AC (tolerance ±10%) using a clamp meter. ON c. Check that the EPS starts normally. Switch on the AC output circuit breakers on the EPS. d. Set the EPS to work in automatic mode. e. Switch on the AC input and output circuit breakers on original ATS. Switch on the AC input circuit breakers on ACDU. (Optional, operate in scenario with a reused ATS) f. Check that On the ATS, AC input circuit breakers of mains (optional) ATS（Only in the Scenarios with a HUAWEI ATS） are OFF and AC input circuit breakers of D.G. are on. (Optional, operate in scenario with a HUAWEI ATS) OFF ON BC1203 ON

OFF

58

Enter the main menu from the ECC5000 LCD screen and perform a D.G. check. If the D.G. check fails, rectify the fault by referring to the PowerCube 1000 V300R002C03 Engineer Guide.

Before starting the D.G., fill the D.G. with diesel fuel, engine oil, and water and check that the D.G. battery voltage is above 12 V.

A D.G. check takes about 4 minutes. 12-1-14 Usyst：53.7 V Iload：5.8 A


DG Check Check Cond OK





Checking Shut Down All

Checking Try DG 1

Checking Shut Down DG 1

Check Result DG 2 On Result Fail/NA

Check Result DG 2 Off Result Fail/NA

Check Result Operable DG Num

Yes

No

No

e



Check Result DG 1 On Result Ok

Check Result DG 1 Off Result Ok

1

Connecting the Mains Supply

Scenario 1: Mains Check that the AC input voltage on the ATS side ranges from 85V AC~290V AC using a clamp meter. Switch on the mains AC circuit breakers on the upper-level device for the ATS. ~ V Red

ON

Black

~ V Scenario 2: EPS + Mains Switch on the mains AC circuit breakers on the upper-level device for the ATS. Check that the AC input voltage on the ATS side ranges from 85V AC~290V AC using a clamp meter. Switch on the mains AC input and output circuit breakers on the ATS. The ATS starts the AC mains power supply, and the D.G. stops after tens of seconds (this duration is configurable). Red ~ V

ON

Black

~ V 59

f

Check the ESM-A01 Flip all switches on the ESM-A01 to ON. ON

OFF

If the loads are powered on for the first time, initialization starts automatically to balance the voltage differences between ESU strings. Wait 15 minutes until the initialization is complete and check that:





Typically, the initialization is complete within 30 minutes. If the voltage difference between ESU strings is great, the initialization may take 3.5 hours. Stay at the site before the initialization is complete. a. The RUN indicators on all ESMU-01As blink at short intervals, and the CHGH or DCHG indicators are steady on.

b. The ECC500 displays that the ESS voltage ranges from 51 V DC to 57 V DC. c. No ECC500 or ESMU-01As generate an alarm. Set parameters as shown in the following figure to check that the displayed number of ESMUs is the same as the actual number. 12-1-14 Usyst: 53.7V Iload : 5.8A





ESU-A check DG Check

ESU-A check Start Check

ESU-A check Start Check

ESU-A check Start Check 是 Yes

Checking Please waiting

No

No

Check Result ESMU Num 6

60

g

Powering On Loads Switch on all load circuit breakers one by one. During the process, measure the busbar voltage using a clamp meter after switching on each circuit breaker. Then continue to switch on another circuit breaker after ensuring that the busbar voltage ranges from 44.5 V DC to 57.6 V DC.

-V

Red

-V

Black ON

3 Checking After Power-On Verify that the values on the ECC500 LCD screen are the same as the actual configurations and no Alarm indicator on any component is on. If an alarm is generated or an Alarm indicator is on, rectify the fault by referring to the PowerCube 1000 V300R002C03 Engineer Guide. If no exception occurs after the PowerCube 1000 runs for about 1 hour, the commissioning is complete. Reinstall all panels and check that the cabinet paint is intact and repaint the areas devoid of paint. Seal cable holes by using fireproof mud and clean up unnecessary things. Close and lock the cabinet door, and hand the keys over to the person in charge.

61

Appendix 1 Port Description

a

Expansion DO Board (MUE04A) Silk Screen

Type

Default Setting

Dry contact output

If the dry contact is closed, an alarm is generated. If the dry contact is open, no alarm is generated. The dry contact can be user-defined.

DO_1 DO_2 DO_3 DO_4 DO_5 DO_6 DO_7 DO_8

b

Expansion IO Board (MUE05A) Silk Screen

Type

Default Setting

DO_1

Dry contact output

If the dry contact is closed, an alarm is generated. If the dry contact is open, no alarm is generated.

DO_2

Dry contact output

If the dry contact is closed, an alarm is generated. If the dry contact is open, no alarm is generated.

DI_1

Dry contact input

If the dry contact is closed, no alarm is generated. If the dry contact is open, an alarm is generated. DI_1 is dedicated for the AC surge protective device (SPD) and can be user-defined.

DI_2

Dry contact input

If the dry contact is closed, an alarm is generated. If the dry contact is open, no alarm is generated. DI_2 is dedicated for the direct ventilation unit and can be user-defined.

DI_3

Dry contact input

If the dry contact is closed, no alarm is generated. If the dry contact is open, an alarm is generated. DI_3 is dedicated for the heat exchanger and can be user-defined.

DI_4

Dry contact input

If the dry contact is closed, an alarm is generated. If the dry contact is open, no alarm is generated. DI_4 is dedicated for the air conditioner and can be user-defined.

DI_5

Dry contact input

If the dry contact is closed, D.G. 1 is running. If the dry contact is open, D.G. 1 stops. DI_5 is dedicated for D.G. 1.

DI_6

Dry contact input

If the dry contact is closed, D.G. 2 is running. If the dry contact is open, D.G. 2 stops. DI_6 is dedicated for D.G. 2.

62

2 The ESM-A01 installation position and DIP setting refers to the following figure. (ICC200) 50Ah ESU-A

100Ah ESU-A

00000010

00000001

00000001

150Ah ESU-A

200Ah ESU-A

00000100

00000011

00000011

00000010

00000010

00000001

00000001

63

The cable's part number of the uppermost ESM-A01 that configured with 200Ah capacity is as following table:

1

Number

Part Number of Cable

1

04090752-13

2

04090790-03

3

04090790-02

4

04090790-01

2

4

64

3

4

Huawei Technologies Co., Ltd. Huawei Industrial Base Bantian Longgang Shenzhen 518129 People's Republic of China www.huawei.com

65

PowerCube 1000 (ESS-H) Quick Installation Guide (V300R002C03_Draft a)

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