PL Engineering Corporate Presentation

Corporate Presentation

About Us- History • Punj Sons Private Limited (later Punj Lloyd Limited) established. 1982

2002

• High Value Engineering Centre (HVEC), an intra-organizational engineering wing created to cater to captive engineering needs of Punj Lloyd.

2006

• Punj Lloyd acquired Sembawang of Singapore & Simon carves of UK • HVEC carved out as Simon Carves India Ltd, a 100% subsidiary of Punj Lloyd Limited. • Engineering support to Sembawang & Simon Carves started in Infrastructure & Petrochemical projects

2008

• Design & Engineering commenced for global clients in Oil & Gas industry like Petrofac, Cairn • Acquired Technodyne of UK to gain expertise in Cryogenic tank design

2009

2010

• • • • •

Enters the Aerospace and Automotive industries through projects from GECI (Airbus) & KTM Decides to enter Nuclear engineering … prequalified by BARC/ NPCIL/HWB Created centre for excellence for Polysilicon Starts to execute projects in Thermal power. Simon Carves India Ltd rechristened as PL Engineering Ltd.

• • • •

Awarded prestigious project from NPCIL for engineering and design of Rajasthan Atomic Power Plant 7 & 8 Strengthens the automotive and aerospace division by winning new projects from GEESINKNORBA and GECI Awarded FEED job for a 3600 MTPA Polysilicon plant in Qatar FGPI, the private equity arm of Fidelity International, takes a significant stake in PL Engineering Ltd.

PL Engineering - Overview PL Engineering is a multi-disciplinary Design and Engineering company Fastest growing engineering organization in

Vision To be a leading global design, engineering & consulting organization, providing technology and innovative business solutions to customers

India (52% CAGR) An ISO 9001 company Performance Team Work

Strength of about 800 people Services in the entire plant lifecycle

Passion

Values

Agility

(Concept to Commissioning) Services in complete product lifecycle

Reliability

(Concept to Manufacturing)

Projects executed across India, Caspian, Middle East, North Africa, Europe, US / Canada and SE Asia

Mission To work towards ‘customer delight’ by harnessing best-inclass talent, creating a knowledge pool and implementing proven processes to become a preferred partner

PL Engineering- Achievements so far 27 Pipeline projects covering more than 6500 Kms with dia ranging 8” to 40” 18 tankage projects with 75 m diameter & 37 m height World’s tallest coke drum structure 121 m MSQU project with Nelson Complexity Index of 15

India’s largest offshore field (Heera Redevelopment) India’s largest onshore field (Cairn Rajasthan development) Only company in India to execute FEED project for Polysilicon plants Prestigious project in nuclear power engineering by NPCIL Offshore Delivery Center (ODC) for Petrofac, Stantec, Cairn & Geesinknorba.

Airbus programs for high end analysis (F&DT)

Global Presence

Americas (Through MOU with Stantec)

Manchester, UK Eastleigh UK

Gurgaon, India Doha, Qatar Abu Dhabi, UAE

Hyderabad, India

Singapore

Integrated Services - Plant Design / Process Engineering Detailed Design & Engineering

Concept & Feasibility  

Conceptual Studies Techno-Economic Feasibility Studies



 

Multi-disciplinary engineering Covering  Process 

Mechanical

FEED & Basic

(Static, Rotating & Packaging)

Engineering



Process Package Technology Sourcing / Evaluation / Selection

Piping

Project Support Services

Design & Analysis 

Electronic P&ID development



Plant Modeling & Detailing

 



Pre-bid / Proposal Engineering



Procurement support



Construction/ Commissioning

CAD/ IT Services 

Conversion To Intelligent

Equipment Modeling Piping Modeling including Hangers & Supports

Legacy/ Paper Drawings

CAD drawings 

PLM Implementation



CAD Customization &

Support



Pipe Stress Analysis



Civil/ Steel/ Structural Modeling

Protection



Structural Analysis

Including Virtual





Electrical Cable trays, Instrumentation & HVAC Modeling

Construction, 3D



GA Drawings, Isometric Drawings, Spool / Fabrication Isometrics

Learning Modules



As-Builts

 

Civil/Structural General Civil & Fire

Electrical

 Instrumentation  Pipeline  Tankages  Safety



De-bottlenecking, Trouble Shooting

Deployment 

3D Plant Visualization

Operating Manuals &

Oil/ Gas Pipelines, Field Development, Tankage Terminals, Process Plants, Petrochemicals and Chemicals, Polysilicon, Power (Thermal, Nuclear and Renewable)

Includes services form our trusted partners globally

Integrated Services - Infrastructure Design Urban Planning and Urban Design

 Feasibility  Master  Basic

studies

layout and planning

infrastructure

services, Roads and

Structural Design And Detailing

Architectural Design And Detailing

 Structural Analysis



Concept Development

 Structural Design



Requirement Analysis and

 General Arrangement Drawings



drainage

 Structural Steel Drawings





space programming



General layout & functional



 3D modeling 

BOQ and Specifications



3 D modeling, walk through and visualisation

Buildings (Commercials, Industrial and Residential) & Land Development Includes services form our trusted partners globally

assessment

 Pre-bid

 Cost

Water supply, firefighting

BOQ

Co-ordination for

security and

/ proposal

engineering

Plumbing and drainage,

communication system 

 Risk

HVAC and Mechanical

system

Basic & Detailed design drawing

Electrical system, Lighting and illumination

optimisation

 Reinforcement drawings

Project Support Services

Building Services

estimations and

 Procurement support 

Field / Construction support

Integrated Services - Product Design / Analysis

Layout, Modeling & Detailing (3D & 2D)  Design Modifications  Engineering Change Management  Reverse Engineering  Value Engineering Specialized Services  Welding Design  Electrical Wire Harness  Electronic HW Design  PCB design, Digital, Analog and RF designs

Manufacturing & Testing

Analysis & Simulation

Design

Technical Publication

Miscellaneous



 Microcontroller board



Meshing & FE Modeling





Process Sheets for

Electronic Spare Parts Catalogue



Modal Analysis



Components



Product Sales Kit



Strength Analysis



Assembly





Dynamic Analysis



NC Code Generation



Design Calculations



Prototype Development

Maintenance, Repair and Overhaul Manual (MRO)



Thermal Analysis



Low Cost Sourcing



CFD





PCB Concept design, Modeling & Simulation

Test Rig Design & Development



DOE and FMEAs





e-Learning modules & Training Video Development Product Assembly Sequence & Process Manual



Customized application development



Configuration Management (PDM)



Product Life Cycle Management (PLM)



Customization & Automation



Template Creation & Part libraries

designs

Automotive, (Engine, BIW, Transmission), Aerospace, Defense, Heavy Engineering, Industrial Products, Utilities

Integrated Services – e-Solutions INDUSRTY Product

Process (EPC)

OFFERINGS

Consultancy • Training Need Identification & approach for training • Business process mapping & development of “E” concept • Content development (Instructional Designing) Technical Publication & Application Development • Spare Parts Catalogue • Engineering Animations for assembly & packaging • Product Presentations & Working principles • Product Sales Kit • Service/ Installation/ Owner/ MRO manual • Construction Sequence • Plant Overview, Operation and Commissioning manuals • e-learning modules for training • TNI Solution & LMS Application deployment, Training & Updation Our offerings are compliant with AICC and SCORM standards and same can be produced in a variety of media types, including video clips, high-resolution images, interactive web content, DVDs, and custom computer programs.

PL Engineering’s Customer Base PL Engineering Ltd. Provides services globally & Engineering Hub for all group companies

Non-Captive (Third Party Companies)

Captive (Group Companies) Punj Lloyd Limited  



Founded in 1989 $ 2.6 bn global EPC company Sectors :

 



Hydrocarbon Infrastructure Power (Nuclear Thermal) Present in ME, Caspian, Asia Pacific, Africa, South Asia, China and Europe. 

Simon Carves UK

Sembawang E & C



Founded in 1982 Revenues : $ 270 MM FY 2009-10 Sectors : Building Infrastructure Utilities Employees : 2071

Acquired by Punj Lloyd in June’06

Employees : 11,600

Experience, Expertise & Global Presence

 



Founded in 1881 Sectors : Polymers Petrochemicals Chemicals Power Nuclear Employees : 70 Wholly owned subsidiary of Sembawang E & C since May 2001

Technodyne Cryogenic Tankages Employees : 40 Acquired by Punj Lloyd in June’08

PT Sempec Offshore E&C Employees : 25 Acquired by Punj Lloyd in June’06

Simon Carves Singapore Offshore E&C Employees : 50 Wholly owned subsidiary of Punj Lloyd

Global companies in following sectors  O&G (Pipelines, Refinery Units, Tankage, Field Development, Offshore Structures)  Petrochemicals & Chemicals  Polysilicon  Power (Nuclear & Thermal)  Automotive / Off-highway  Aerospace  Infrastructure  Defense

Some of The Organizations We Serve

Key Clients

Organization Chart PL Engineering Ltd.

CEO (Sanjay Goel)

BD (Maneesh Pant)

HRD Finance (Dwaipayan Guha) (Prakash Sharma)

DCC

Process & HSE

Project Coordination

Piping

Civil Structural / Infrastructure

Electrical

Instrumentation

Process & HSE

Piping

Analysis

General Civil & Fire Protection

Head of Engineering Abu Dhabi / Doha Shibi Emmanuel

E- Engineering

Pipelines



Simon Carves Singapore

COO Hyderabad Centre Makrand Phadnis

Plant Engineering (Hyderabad)

Product Design (Girish Anand)

Design

Technodyne International UK

e-Solutions (Ashish Maan)

IT (Atul Lande)

(D N Pal)

Plant Engineering (Gurgaon) (Pradip Pal)

Project Planning & Control (Pradeep Narayan)

Project Engineering (K C Gupta)

Quality

CTO (Ashok Kapur)

Simon Carves UK

Piping

Mechanical

Electrical

Instrumentation


Electrical

Mechanical

Instrumentation

Mechanical

Management Corporate Management Team

Designation

Yrs. Of Experience

SANJAY GOEL

CHIEF EXECUTIVE OFFICER

32

ASHOK K. KAPUR

CHIEF TECHNICAL OFFICER

31

MAKARAND PHADNIS

CHIEF OPERATING OFFICER, HYDERABAD

22

PRADIP K PAL

HEAD OF PLANT ENGINEERING, GURGAON

27

K C GUPTA

HOD- PROJECT ENGINEERING MANGEMENT

40

SHIBI EMMANUEL

HEAD OF ENGINEERING, ABU DHABI

20

DN PAL

HOD- QUALITY ASSURANCE

27

MANU KAUSHAL / ANKUR SHRIVASTAVA

HOD PROCESS & HSE ,GURGAON / HYDERABAD

PRADEEP NARAYAN

HOD-PROJECT PLANNING & CONTROLS

V K SINGHAL / VISHWANATH HOSMANI

HOD-PIPING, GURGAON/ HYDERABAD

RAJAN KUMAR

HOD-PIPELINES

A K JASH / G V NARASIMHAN

HOD -ELECTRICAL, GURGAON / HYDERABAD

22 / 36

TANMAY DUTTA / A ZAHEERUDDIN

HOD-CIVIL STRUCTURAL / INFRA ,GURGAON / HYDERABAD

21 / 18

P K GUPTA

HOD-GENERAL CIVIL & FIRE PROTECTION

30

ARVINDER KAUR ARORA

HOD- MECHANICAL STATIC GURGAON

25

SHAILENDRA KUMAR DIXIT

HOD- MECHANICAL ROTARY & PACKAGES

18

ASHEES MAZUMDAR/ VENKATRAM BACHOTI

HOD- INSTRUMENTATION, GURGAON / HYDERABAD

S RAO

HOD- HSE ,HYDERABAD

25

GIRISH ANAND

HOD- PRODUCT DESIGN

16

ASHISH MAAN

HOD- E-SOLUTIONS

17

20 / 19

20 28 / 25 38

21 / 19

Operating Structure Chief Technical Officer

Vertical 3

Process & HSE

Vertical 4

Vertical 8

Static / Rotating / Packaging Pipeline General Civil & Fire Protection

Petrochemicals

Power

Instrumentation

Refinery Units

Instrumentation

Pipelines

Electrical


Vertical 7

Piping

Electrical

Pipeline

Vertical 6

Process & HSE

Piping

Mechanical Static / Rotating / Packaging

Vertical 5

Infrastructure

Vertical 2

Product Design and Analysis

Vertical 1

Polysilicon

Discipline HOD’s

Tankages

HOD-Project Engineering Management

Project Managers



Product Design

Product Design

Quality

Quality PILLARS Project Engineering Management Resource Costing Sub-contract Management Client Relationships MIS

BEAMS Domain Expertise Engineering Talent & Practice Development Knowledge Management Value Engineering

Resource Management Effort Estimation Engineering Software Applications & Development

Project Organization Structure (Typical)

Manpower Distribution India (Gurgaon and Hyderabad)

Pipeline

Project Engineering

Document Control

Quality Assurance

Product Design

Support Staff

16

7

9

2

6

1

2

23

5

102

2 - 10 yrs

52

46

20

60

100

44

35

4

15

8

10

18

19

431

> 10 yrs

7

21

12

52

43

15

24

5

21

4

3

7

14

228

Grand Total

64

81

35

121

159

66

68

11

42

13

15

48

38

761

Total

Instrumentation

9

Electrical

Piping

3

General Civil

14

Mechanical

5

Process & HSE

< 2 yrs

Experience


Sister companies Simon Carves, UK

:

70

Simon Carves, Singapore :

50

Technodyne, UK

40

:

Civil Structural

Piping

Electrical

Instrumentation

Project Engineering

Document Control

Quality Assurance

Total

> 10 yrs

Mechanical

160 140 120 100 80 60 40 20 0

Experience

Middle East (Abu Dhabi and Doha)

3 - 10 yrs

3

4

4

6

4

2

3

1

27

> 10 yrs

1

1

1

1

1

2

-

-

7

Grand Total

4

5

5

7

5

4

3

1

34

2 - 10 yrs < 2 yrs

Project Execution Philosophy … Quality Focus, Process & System Orientation Preparation of Engineering Execution Plan (EEP) Preparation of Project Quality Plan (PQP) based on EEP

Follow Internal Audit Procedure (IAP) to identify areas related to quality & timeliness of deliverables Take corrective & preventive actions based on CAPA to ensure quality, timeliness & customer satisfaction Appointment of a quality team is done to Ensure the documents delivered to Client as per PEP / PQP Do sample checking of correctness of the deliverables like correct format / document number / checking approval status / Check List used. Do sample checking of the content of deliverables along-with Quality Representatives in the concerned departments with help of checklists Ensure resolution of Customer Complaints 

Project planning & control through Primavera  Material management through Marian  Work with customers in a data sharing, work-flow based environment through Wrench

Project Execution & Monitoring Milestone Engineering Schedule (Based on Internal discussions of Lead Engineers)

Level 1 Schedule ( Part of Contract)

L 2 Schedule (Based on Discussions with PMC / Client)

L3 Schedule

L 3 Schedule / Active Control Index  Deliverable List  Schedule Date Of Project Deliverables  Non Deliverable Activities  Weightage Based On Hours Consumed

Project Monitoring  Monitoring Actual Time on Deliverables  Cost Performance - Hours Consumed Hours Earned  Trend Management  Invoice and Billing Monitoring

World Class Infrastructure, IP security & Data Protection Systems 

Fully equipped modular office to seat about 600 employees in Gurgaon and about 200 in Hyderabad



All offices comply to EHS standards



Logical segregation of all customer operations



Monitoring via CCTV surveillance



Access control in all office buildings



Video/ audio conferencing facility for effective communication



State of the art IT infrastructure equipped for  A global work share environment  Use of high end design and simulation softwares  Ensuring IT security in line with BS7799 standards  IP protection and data privacy  100% data backup



Robust knowledge management, workflow and collaboration platform for simultaneous engineering and design activities (Wrench PLM)

Gurgaon

Hyderabad

What we do with Wrench (PMS-Project Management System) Centralized data Storage & retrieval  Managing documents with version control  Document control & data security

Project Teams Document life Cycle (Document Workflows)

Collaborative work environment

CLIENT

 Project Life cycle (WBS) & monitoring  Knowledge capture & sharing  Organization wide standardization

Softwares used DISCIPLINE


Electrical

Instrumentation

Process

ANALYSIS, DESIGN & DRAFTING PACKAGES Commercial Packages Available Package Developed In-house         

STAADPro – Structural Analysis and Design tool STAAD Foundation – Foundation Drawing, Design & Layout PDMS/ PDS – 3D Modeling MathCAD– Design Calculations L-Pile - Tool for structural analysis of Piles under lateral loading STRUCAD – Structural Modeling and Detailing Program Revit Architecture – Architectural Modeling Tool Microstation - Engineering Drafting NISA-Structural & Seismic Analysis

 ETAP - Electrical System Studies  CG Lux - Lighting Calculation  PDMS / PDS – 3D Modeling  PRODOK- Electrical design  CMPIC- Cable Management  INTOOLS - Instrument Database Software  Instrucalc - Calculations  PDMS / PDS– 3D Modeling CMPIC- Cable Management  Aspen Flarenet – Flare system Analysis software  Aspen HTFS (TEAMS) – Heat exchanger Analysis  Hysys – Process simulation Analysis  TG-NET – Gas pipeline Hydraulic Analysis  PIPENET – Pipeline Network Analysis VANTAGE P & ID Intelligent P & ID

   

Isolated foundation design spreadsheet Pile design spreadsheets Retaining wall design spreadsheets Base plate design spreadsheets

 Spreadsheets for cable sizing  Spreadsheets for transformer sizing  Spreadsheets for generator sizing- voltage drop calc. for motor sizing

 Line Sizing - For hydraulic line size calculations of vapour, liquid and two phase piping within process plant ISBL  Pump Calculations & Data Sheet - For pumps hydraulic calculation & specification  PVRV for API 2000 Tanks - For calculations of venting requirement in storage tanks  Relief Load for PSVs - For safety relief load calculations as per API 520, 521

Softwares used DISCIPLINE

ANALYSIS, DESIGN & DRAFTING PACKAGES

Commercial Packages Available

Piping

     

Mechanical

 PV Elite - Designing Pressure Vessels  Microportal –Designing Heat Exchangers / Vessels  B Jac - Designing Heat Exchangers

Pipeline

     


 PIPENET - Fire Water Hydraulic Calculations  PDMS/ PDS – 3D Modeling

Project Management

CAESAR II– Pipe Stress Analysis PDMS/ PDS – 3D Modeling CAE PIPE -Pipe Stress & Flexibility analysis Review Reality - 3D Reviewing of PDMS Model NavisWorks Jetstream - 3D Reviewing of PDMS Models VPRM- Material management

Auto pipe plus XM - Stress Analysis CAESAR II – Pipe Stress Analysis MathCAD – Design Calculations PLUS.ONE – Offshore Pipeline Design OFF-PIPE - Offshore Pipeline Installation Analysis Pipeline Tool Box – General software for pipeline design

Package Developed In-house

 Spreadsheets for pipe thickness calculations  Spreadsheets for branch reinforcement calculation

 Pipeline- mechanical & thickness calculation spread sheets  HDD spread sheet

 Primavera – Planning software for making project plans  Wrench– Document Management (EDMS)  VPE WORKBENCH- Integrated database manager

A/c & Ventilation

 NIL

Miscellaneous

 AutoCAD – Drafting / Drawing Creating

 Excel based spreadsheets

Software used

Software Expertise

Automotive, Aerospace, Defense, Heavy Engineering, Utilities & e-Solutions Design

Analysis

Technical Publication

PDM / PLM

• Pro-Engineer

• Pro-Mechanica

• IPA

• CATIA

• ANSYS

• Arbortext

• Unigraphics

• NASTRAN

• Maya

• TCE

• MS Project

• Solidworks

• PATRAN

• Flash

• PDM Works

• Prima Vera

• AutoCAD

• FEMAP

• 3D Max

• Wrench

• Solid Edge

• HYPERMES

• After Effects

• Inventor

• ADAMS

• Photoshop

• IDEAS

• Fluent

• Dreamweaver

• Star CD

• Windchill- PDM

Project Monitoring

Link

• Windchill – Project Link

Manufacturing • Pro- Engineer • Unigraphics • DELCAM

Project Experience – Oil & Gas Pipelines S. No.

Project Name

Client

PLE Scope

Region

 Review & Validation of Basic Engineering  Detail Design and Engineering 1

Sabah Sarawak Gas Pipeline 522 Kms 36” Gas Pipeline

Petronas Carigali

Basic & Detail Engineering for cold flare blow down

Malaysia

using Transient simulators, Vent Dispersion & Flare Radiation Engineering Support for Procurement & Construction

2

Engineering services for Gas pipeline

Petrofac

 Detailed Engineering

Confidential

 Engineering Support for Procurement & Construction 3

4

5

6

7

Engineering services for Fuel Gas and Gas oil pipeline Agip Kashagan Export Pipelines 25 Km 12’’ Fuel Gas pipeline 24’’ Oil export Pipeline - 52 Km 24’’ Gas export pipeline - 90 Km Dhabol Panvel Pipeline Project , Phase – 1 150 Kms 30” Gas Pipeline Darod Jafrabad Pipeline 111 Kms 24” Gas Pipeline

IOCL South Jetty Multiple Pipelines

Petrofac


Confidential

 Engineering Support for Procurement & Construction  Review of Basic Engineering Agip KCO

 Detail Design and Engineering

Kazakhstan

 Residual Engineering Gail

 Detail Engineering

India

 Engineering Support for Procurement & Construction Gujarat State Petronet Ltd.

IOCL

 Detail Design and Engineering  Engineering Support for Procurement & Construction  Detail Design and Engineering  Engineering Support for Procurement & Construction

India


Project Name

Client

Viramgam Salaya Crude oil pipeline 56 kms 24” heated crude oil pipeline

Cairn Energy India Ltd.

Uran Trombay Jawahardeep oil pipeline 32 Kms 36" Oil Pipeline 8 Kms 30"- Oil Pipeline

ONGC India

10

CEIL- Reliance Spur Line 8 Kms 24” Crude Oil spur line


11

Uran Trombay Gas Pipeline 24 Kms 20” Gas Pipeline

12

CEIL- Reliance Spur Line 8 Kms 24” Crude Oil spur line

8

9

13

14

Mehsana-Bhatinda and Mallavaram - Vijaipur Gas Pipeline 4000 Kms Radhanpur Pipeline 10” 22 Kms Heated crude oil pipeline

PLE Scope


Region

India

 Engineering Support for Procurement & Construction

 Detailed Design & Engineering

India


ONGC


 Basic Engineering

 Detail Design and Engineering  Engineering Support for Procurement & Construction


India

India

India

 Engineering Support for Procurement & Construction  Detailed Feasibility Report

IOCL

India

 Basis for Detailed engineering and Cost estimates Cairn Energy India Ltd.

 Detail Design and Engineering  Engineering Support for Procurement & Construction

India


15

16

17

Project Name

CEIL-EOL Spur Line 4 Kms 24” Heated crude Oil spurline

Client


Dahej Uran Gas Pipeline 130 Kms 30 “ Gas Pipeline

Gail

Dabhol Panvel Pipeline Project , Phase – 2 48 Kms 30” Gas Pipeline

Gail

18

MDPL Project-(Salaya – Bhogat pipeline) 75 Kms 24” Crude Oil Pipeline 75 Kms 8” Gas Pipeline

19

Khartoum Medani Product Pipeline 250 Kms 12” Product Pipeline

PLE Scope  Detail Design and Engineering

Region

India


 Residual Engineering

India

 Procurement & Construction Support


India

 Engineering Support for Procurement & Construction Cairn Energy India Ltd. SPPHC

 Basic Engineering

Detailed Design & Engineering Engineering Support for Procurement & Construction

India

Sudan

Engineering Management 20

Strategic Gas Transmission Project 210 Kms 36” Gas pipeline project

Qatar Petroleum

Client interface and Documents approval

Qatar

Factory and Site Acceptance Tests Engineering Management 21

Multi product Pipeline Project 46 Kms 18” –Multi product pipeline

Qatar Petroleum

Client interface and Documents approval Factory and Site Acceptance Tests

Qatar


Project Name

Client

PLE Scope

Region

 Engineering Management 22

OGC gas pipeline project 252 Kms 32” Gas pipeline

Oman Gas Company

 Client interface and Documents approval

Oman

 Factory and Site Acceptance Tests

23

RGPPL LNG Revival Project 0.7 Kms 24” High pressure Natural Gas Pipeline

 Detail Design and Engineering Gail

Engineering Support for Procurement &

India

Construction 24

Vent Dispersion Study 4 Kms 24” Heated crude Oil spurline

25

Engineering support services

26

EPIC of Sweet Fuel Gas Supply to Dukhan Consumers

Black Cat Engineering & Construction

27

Karachaganak-Uralsk Gas Pipeline 152 Kms 20” Gas Pipeline

KazStroy

Cairn Energy India Ltd Stantec Consulting

 Vent dispersion Study

 Create As-Built drawings for Enbridge

 Drafting support

Stress Analysis of complete underground & above ground system including all branches

India

Canada

Qatar

Kazakhstan

Project Experience – Plant Design S. No.

Project Name

Client

PLE Scope

Region

 Process Verification 1

MSQ Upgradation

IOCL, Barauni Refinery

 Consistency and Completeness check

India

 Detailed Engineering  Engineering Support for Procurement & Construction  Preparation of FEED Package 2

3600 TPA Polysilicon plant

Confidential

 Basic Engineering Design Package

Confidential

 EPC Tender preparation  Process Verification 3

 Consistency and Completeness check Delayed Coker Unit & LPG IOCL, Vadodra Refinery Merox unit  Detailed Engineering

India

 Engineering Support for Procurement & Construction  Process Verification

4

Coke Drum System Package

MRPL

 Consistency and Completeness check  Detailed Engineering

India


 Process Verification 5

Sulphur Block

BORL, Bina Refinery

 Consistency and Completeness check  Detailed Engineering  Engineering Support for Procurement & Construction

India

Project Experience – Plant Design S. No.

Project Name

Client

PLE Scope

Region

 Engineering support for preparation of FEED package 6

Sulphuric Acid Plant

Gulf Flour


UAE


Ebla Gas Project

Petrofac

 Civil Structural Engineering Design

Syria

 Engineering Support for Procurement 8

9

Facility modification SULFINOL system at Qatar Gas LNG Train – 1 2500 MT/a Solar Grade Polysilicon facility

10

LDPE Saudi Kayan

11

El Merk Telecom Project

12

300 KTPA LDPE Plant

13

Essar Refinery Expansion Program

14

Ensus Bioethanol Plant

QCon

 Detailed Design and Engineering

Qatar

 Engineering Support for Procurement Kun Renewable


Kazakhstan

 Engineering Support for Procurement & Construction Saudi Kayan

Petrofac

PTT-PE -Thailand

Essar Oil

Ensus

 Detail Design and Engineering – Non License packages of LDPE Plant  Engineering Support for Procurement  Telecom works on El Merk Gas Processing Plant  Detail Engineering  Engineering Support for Procurement  Designing of refinery plot plan

 Field support during construction

Saudi Arabia

Algeria

Thailand

India

UK

Project Experience – Oil & Gas Tankage Terminals S. No.

1

Project Name

Propane/ Butane/ LPG Import Terminal at Ennore

Client

PLE Scope

Region

 Basic Engineering Indian Oil Petronas


India

 Engineering Support for Procurement & Construction  Design Review - Cryogenic storage tanks 2

Storage Facilities in Panipat Naphtha Cracker Project

IOCL, Panipat Refinery


India

 Engineering Support for Procurement & Construction Global Liquid Solutions Ltd.

 Detailed Feasibility Study

3

Tankfarm Ireland

4

LNG Storage and Regasification Terminal, Dabhol

Skanska

5

LPG Cryogenic Storage Tank at Reliance Jamnagar Refinery

Reliance Industries

6

Dabhol LNG Plant

Whessoe

7

Jetty 9 & 10 Works

PB Tankers Ltd (Tankstore), Singapore

 Detailed Design & Engineering for Top Side Facility

Singapore

8

Bulk Liquid Storage & Blending Facility at Meranti, Jurong Island

Helios Terminal Corporation Pte. Ltd.

 Detailed Design & Engineering of 21 storage tanks.

Singapore

 FEED  Detailed Design & Engineering  Engineering Support for Procurement & Construction  Detailed Design & Engineering  Engineering Support for Procurement & Construction

 Field support during construction

Ireland

India

India

India


9

10

11

Project Name Bulk Liquid Products Terminal, Jurong Island, Singapore

Petroleum Storage Phase 5 Expansion Project at Pulau Busing Chemical – IC & T – Tankage Work and Civil Work for Singapore Parallel Train

Client

PLE Scope

Region

 Detail Design and Engineering Horizon Terminals Pte Ltd

Singapore  Engineering Support for Procurement & Construction

PB Tankers Ltd

 Detailed Design & Engineering for expansion of existing storage

Singapore

capacity for white and class III black petroleum products

ExxonMobil

 Design & Engineering of 16 tanks

Singapore

 Engineering Support for Procurement & Construction  Tank design including foundations

12

Bulk Liquid Products Terminal – “Phase 3 Expansion”

Horizon Terminals Pte. Ltd  Fire protection design for tankage

Singapore

 CP system design for tankage 13

Early need Tanks

Saudi Kayan


Saud Arabia


14

15

New Doha International Airport (NDIA) Project

Tankages in DCU and LPG Merox unit project

NDIA Steering Committee  Detailed Design & Engineering for 5 tanks

IOCL Vadodra Refinery

 Detailed Design & Engineering for 3 tanks  Engineering Support for Procurement & Construction

Qatar

India


16

Project Name Onshore Gas Development Project

17

Sulphur Block Tankages

18

Tankages in MSQ Upgradation Project

Client

GASCO

PLE Scope  Detailed Design & Engineering for 18 tanks

Region

UAE


BPCL

IOCL Barauni Refinery

 Detailed Design & Engineering for 6 tanks (1 heated tank)  Engineering Support for Procurement & Construction  Detailed Design & Engineering for 8 tanks  Engineering Support for Procurement & Construction

India

India

Project Experience – Field Development S. No.

Project Name

Client

PLE Scope

Region

 FEED verification 1

Onshore Mangala Processing Terminal Expansion

Cairn Energy


India


2

Oil India Ltd. –Madhuban- Chabua Gas Gathering Station

 FEED verification Kalpatru Power Transmission Ltd.


India


Spiking Compressors at Shah CDS

ADCO


UAE

 Engineering Support for Procurement & Construction  Detail Design and Engineering 4

NFB Offshore TEG Package Construction for Train-1,2 & 3, Qatargas, Raslaffan.

QCon

 Consultancy for Construction modification

Qatar

 Engineering support for Procurement 5

Offshore Sakhalin II

AMEC

 Design of trace heating for the Piltun-Astokhskyoe offshore

Russia

platform 6

7

Onshore Aishwarya and Bhagyam Field Well pads Engineering

Cairn Energy

Onshore Mangala Processing Terminal Expansion

Cairn Energy

 Civil Construction Engineering

India

 Engineering Support for Procurement & Construction  Procurement and Construction management

India

Project Experience – Field Development S. No.

8

Project Name

Offshore Heera Redevelopment Project

Client

ONGC India

PLE Scope

 Bid evaluation - Platform modification works

Region

India

 Procurement Engineering

9

10

Equipment Engineering for booster station project

Saipem

Shah Process Plant Technological Structure

Saipem

Detail Design & Engineering

Middle East

Engineering Support for Procurement  Detail Design & Engineering

UAE

 Engineering Support for Procurement  Engineering support for Flare design 11

Offshore PTT - Erawan Riser Platform

12

Onshore BAPCO FWKO Vessel Replacement

PTT Thailand

 Process Engineering simulations

MOAK Engineering &  Detail Design & Engineering Consultancy  Engineering Support for Procurement

Thailand

Bahrain

Project Experience – Power and Infrastructure S. No.

Project Name

Client

PLE Scope

Region

Power 1

Rajasthan Atomic Power Plant- 7 and 8

Nuclear Power Corporation India Ltd

Design, Engineering and Analysis and 3D Modeling for RAPP-7&8 (2x700 MWe PHWR)

2

Ind- Barath 700 MW Thermal Power Plant

Ind-Barath Energy Utkal Ltd.

 Detailed Design and Engineering for BOP of 2 x 350 MW

Confidential

India

India

thermal power plant  3 D Modeling of Reactor System and subsystem

3

Nuclear Power Plant 3 D modeling

4

Shyam Metallics & Energy Ltd project

ThyssenKrupp Industries India

 Detailed Piping Engineering

India

5

Shyam SEL & Power Ltd project

ThyssenKrupp Industries India

 Detailed Piping Engineering

India

6

2 x 30 MW Coal Fired Power Plant Project

PT.Makmur Sejahtera Wisesa

 Detailed Civil engineering Works for Coal Handling Plant

7

2 x 363.3 MW Power Plant

UTC Fire Security India

 Design Engineering of Fire Detection & Protection System

 Assembly Validation

India

Malaysia India

Infrastructure 1

Living Quarters

2

Pre-bid engineering services

3

Engineering Consultancy For Supporting Structure Of Pier Cap

Cairn Energy India Ltd. Bombardier Transportation Delhi Metro Rail Corporation

Basic Engineering Detail Design & Engineering

India

 Pre-bid engineering services for Locomotive plant including factory, school, hospital , community centre and housing

India

Design review and calculation checks for provisional foundation pier

India

Project Experience – Product Design S. No.

Project Name

Client

GECI

PLE Scope  Stress Analysis of Engine Pylon

Region

1

Aerospace Design Works

2

Automotive works

3

FP on SCADA system

NIIT

 SME support on E- Learning modules of Invensys system

4

Aerospace works

GECI

 Meshing of Aerospace components

France

5

Automotive Works

Confidential

 Designing and Packaging of Engine components

Austria

KTM Sports

 Fatigue and Damage analysis including Crack Propagation  Designing of Automobile suspension systems

France

Austria India

6

BOM Redesign project

GeesinkNorba

 Modeling and detailing of components for waste handling trucks  Restructuring of BOM as per manufacturing / assembly requirements

7

Regularization of Engineering Change Notification (ECR/ ECN )

GeesinkNorba

 Updation of CAD data,drawings and other documents as per the engineering change notifications

Netherlands

8

Quotation Drawings

GeesinkNorba

 Weight calculation / quotation drawings generation

Netherlands

Netherlands

Project Experience – e-Solutions S. No.

Project Name

Client Religare

PLE Scope

Region

1

E-learning On Mutual Funds

2

ILT- HR Induction Program

QUIPPO Telecom Infrastructure Limited  HR Induction Program

India

3

Sales Training Content Development

Honda Siel Cars India  Animated Sales Training Content

India

4

E-learning On Currencies

Religare

 Development of E-learning Modules

India

5

E-learning On Derivatives

Religare

 Development of E-learning Modules

India

 Development of E-learning modules on Mutual Funds

India

Discipline Capabilities Disciplines Mechanical Engineering services for FEED, Pre-bid, Detail

General Civil & Fire Protection 

Engineering and Procurement support activities covering 

General Civil Engineering such as - Overall Plot Plan

Fabricated equipments (shell & tube heat exchangers,

Process & HSE Process 

Specification, Design, Drawing)

- Site development works like site grading, roads,

air-cooled heat exchangers, pressure vessels, columns,

Residual & Detailed Engineering (Equipment sizing,



Basic Design & Simulations on Aspen Hysys, Pro-II

- U/G sewer systems, Waste treatment &



Steady & Transient Simulations of Pipelines

- Water supply & treatment etc



Thermal design – HTFS, HTRI

Fire Protection Engineering such as



Preparation of PFDs, MDDs, P&IDs

drainage works,

reactors, storage tanks etc)

Capabilities



Rotating equipments (reciprocating and centrifugal compressors, steam turbines, gas turbines, pumps, gas and diesel engines etc)





Packaged equipments (instrument air & utility air

- Firewater system P&IDs,



Preparation of Process Packages. FEED/BDP/BEP

system, oil and gas dehydration systems, nitrogen

- Fire hydrant system layouts,



Pre-Bid Engineering / FEED Verification

- Fixed water spray and foam protection systems,



Conceptual & feasibility studies

- Fixed CO2 & clean agent fire protection of

HSE

generation system, flare system, gas sweetening system etc) 

Compression modules/ water injection pumps/turbo-

buildings,

generators for off-shore platforms - Portable & mobile fire extinguishers etc 

Turbo-compressor packages and main-line pump sets for oil/gas pipelines



Pre-bid Engineering services for pipeline and oil and gas sector projects



Flare stacks, conditioning packages, and material handling equipment.



Inspection and testing of key plant equipments at vendor works



Vendor drawing checking & approval



HVAC all layout design and detailing: Air conditioning and Mechanical Ventilation System



Mechanical layout design and detailing.



Detailed Engineering services for all type of oil & gas sector projects



Vent Dispersion calculations



Flare Radiation analysis



HAZOP

Discipline Capabilities Disciplines Piping 

Development of plot plan, key plan, equipment layouts

Pipeline

Electrical



Conceptual & feasibility studies



Electrical load analysis and system studies



Preparation of single line diagrams, specifications and



Piping studies



Pipeline route selection studies



Preparation of piping general arrangement drawings



Detailed project report



Preparation of piping material, insulation and painting specifications



Alignment sheets and crossing drawings including typical standard drawings

data sheets for electrical equipment 

Electrical equipment sizing calculations for generator, transformer, NGR, switchgear, UPS, DC system,

Capabilities

battery, etc 

Nozzle orientation drawings



Mechanical design for pipelines



3D modeling using PDMS/PDS



Pipeline installation analysis

lightning protection, earthing, cable trench/cable tray



Stress analysis and flexibility Analysis

sizing, etc







Pipe support engineering including special supports preparation Preparation of isometric drawings

 

Detailed engineering as required for intermediate





Material take-off’s

pumping/compression Facilities, pressure let down

Piping flexibility analysis including dynamic analysis, seismic analysis, flange leakage

station and all types of crossings etc

Preparation of electrical layouts, electrical control schematics and block diagrams, Hazardous Area

terminals including SV Stations, 

Calculations for Illumination level, cable sizing,

Classification Drawings etc 

Preparation of power, lighting and earthing installation standards



Risers and Crossings design for submarine/ offShore pipelines

Slope protection and anchor block requirement Crossings design (Road / Rail / Rivers etc)

Preparation of hydrostatic test packages



3D Modeling of electrical cable tray/trench, lighting poles/fixtures, MCTs, Junction Boxes etc



Steam tracing and steam jacketing drawings





Material Requisition (Piping items)





Piping Material Specification (PMS)





Valve Material Specification (VMS)

Preparation of all construction drawings and as-built drawings

Discipline Capabilities Disciplines Instrumentation 

FEED Engineering/ FEED verification, verification of BEDP

Civil Structural



Preparation of instrument Lists, Logic Diagrams, interlock and safety system diagrams, F&G detection and shutdown systems, loop schematics, hook-up drawings

Design

 

Capabilities

Civil Structural and Infrastructure



Sizing of control valves, safety valves, and flow instruments Design of Instrument cable routings, and preparation of instrument cable trench/ duct layouts System engineering for DCS, PLC, terminal automation and SCADA projects including system planning, specification and design



Preparation of junction box and cable/ tubing schedules



Instrument location drawings and wiring / tubing layouts

analysis of steel structures (pipe racks, technological structure & framed buildings) 

Study & Designs of foundation systems (open, pile, raft) 

Machine foundation design (dynamic & static analysis) 

Design analysis of concrete structures ( sub sea, Corrosive environment, high seismic) 



Inspection/witness and testing services for special instrumentation items such as  DCS/PLC and other automation systems  Analyzer systems, ESD / F&G and shut-down logic systems  SCADA systems, etc

Site analysis & review of Geo-technical report 

Preparation of Design Basis



Preparation of basic & detailed CAD drawings (structural, architectural) 

Connection Design and fabrication drawings

 3D modeling of instrumentation items and participation in 3D model reviews



 Preparation of material take off (MTO)



Site Co-ordination



3D Dimensional modeling and MTO’s



Tank foundation Design

 Plant telecommunications  Detail engineering and procurement of all field instrumentation, automated valves, analysers, control and safety systems, package control systems  Participation in SIL study workshops to asses and verify the safety integrity level for the 'Safety Instrumented Functions' in accordance with IEC 61511.

Architectural design of various plant & non-plant buildings

Architecture 

Site analysis and area development plans for large scale land

development. 

Urban Design Guidelines.



Requirement analysis and space programming.



Architectural design for hi-tech buildings and clean room

facilities. 

Preparation of Design Basis



Architectural design of leed certified green buildings.



Connection Design and fabrication drawings



Architectural design of various plant & non-plant buildings



3D Dimensional modeling and MTO’s

MEP Engineering including: 

Duct workshop / coordination drawings.



Plumbing layout design and detailing : Potable Water Supply & Distribution System. 

Piping & plumbing shop / coordination drawings.

Sanitary

& Waste-water Drainage System.





Soil improvement measures ( stone column design, retaining walls etc )

Small scale/ package System for Water /Wastewater & Sewerage Treatment, Gas/Fuel Storage & Dispensing, Compressed/Vacuum Air etc.  

Swimming Pool/Water Features Filtration & Treatment System. Active Fire Protection System

Discipline Capabilities Disciplines Design Support data conversion

Capabilities

 Legacy



Layouting, modeling & detailing (3D & 2D)



Design modifications including change management



Reverse engineering

Technical Documentation

Analysis Support

Manufacturing Support  Process

sheets for

Miscellaneous Services

 Engineering

 Meshing & FE modeling

animations for

 Strength analysis

- Components

(PDM)

assembly & packaging

 Dynamic analysis

- Assembly

 Product life cycle

 Product

 Design calculations

NC code generation

management (PLM)



 Configuration management

presentations and

 Customization &

working principles

automation

 Parts catalogue

 Tempaltization & part libraries  Collaboration & visualization support

Projects Gallery

Uran Trombay Jawahardeep Pipeline , ONGC India

Saudi Kayan LDPE Project

MSQ Upgradation Project, IOCL Barauni

SRU. BORL Bina Refinery Project

Tankfarm Feasibility Study,GLSL Ireland

Offsite & Storage Facilities - EPCC-8 IOCL, Panipat Refinery

Projects Gallery

Tankages in Sulphur Bock Project, BORL Bina Refinery

Projects Gallery

Projects Gallery

Projects Gallery

Differentiators FOCUS ON VALUE ENGINEERING

ALIGN TO CUSTOMER PRIORITIES & CULTURE Engineering driven by client priorities & not just based on a “typical” engineering practices / norms Cultural integration of client-PLE teams through country specific cultural mod

Design not just based on client inputs, aim to save cost for client, applying Value Engineering & Lean concepts

PL Engineering Differentiators

RESPONSI VENESS & FLEXIBILITY Monitor , continuously adapt & swiftly respond to client’s changing requirements

GLOBAL SUPPORT & PRESENCE Synergy with partner companies in ME, UK & Asia Proven expertise in global work-share environment

PLE – Customer Satisfaction Survey Analysis

Client Testimonials- SSGP Project

Project 36" Gas Pipeline – 522 Kms SSGP Gas Pipeline

Ultimate Client Petronas Carigali Sdn Bhd

Location

Sabah Sarawak, Malaysia

PL Engineering Scope  Review & Validation of Basic Engineering  Detailed Engineering

 Conceptual & Detail Engineering for cold flare blow down using Transient simulators, Vent Dispersion & Flare Radiation

Client Testimonials- DCU and LPG Merox Project Project Delayed Coker Unit and LPG Merox Project

Ultimate Client IOCL Vadodra Refinery

Location Vadodra, India

PL Engineering Scope Residual and Detailed Engineering for:  Coker Island Area  LPG Merox Unit

Client Testimonials- MSQ Upgradation Project Project MSQ Upgradation Project

Ultimate Client IOCL Barauni Refinery

Location Barauni, India

PL Engineering Scope  Residual Engineering  Detail Engineering  Procurement Support

Client Testimonials- Petrofac Project Project 40” Gas Pipeline

Ultimate Client Confidential

Location Middle East

PLE Scope of Work  Detailed Engineering  Procurement & Construction Support

Thank You!!!

- to know more about us, please visit us at www.ple.co.in

PL Engineering Corporate Presentation

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