Manual Atlas Copco Zrzt110-315

2935 x466 13_ZRZT110-315_TALENVERSIES_v1.1.qxp

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Pagina 1

Atlas Copco ZR/ZT 110-425-FF & ZR/ZT 132-500 VSD-FF libre de aceite del compresor de tornillo rotativo de la serie con accionamiento de velocidad variable y variantes Full Feature

MATCHING ALL NEEDS


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Pagina 2

El concepto de ahorro de energia

El camino más corto para maximizar su rentabilidad es minimizar

los costos operativos. Debido a que el consumo de energía es el factor principal en un coste del ciclo de vida del compresor, el enfoque en el diseño de los nuevos Atlas Copco Compresores Z está en el ahorro de energía en todas las formas imaginables. Este enfoque es que base de un concepto de desarrollo de producto total que abarca todas las etapas de R& D, fabricación, instalación y servicio post-venta.

La evaluacion de las necesidades a fondo Ahorros reales se basan en hechos. Atlas Consultores Copco evalúan el aire demanda el perfil de su aplicación y sugerir el mejor compresor

Energia Circular

selección para el trabajo.

La tecnologa central derecho Atlas Copco domina todos los de compresión principio y proporciona la mayor cantidad de energía tecnología eficiente para la necesaria presión y caudal.

La mejor disposicin de Máquinas de velocidad fija están bien cuando pueden funcionan a plena carga la mayor parte del tiempo. Pero cuando el aire fluctua, el accionamiento de velocidad variable puede lograr considerables ahorros de un 35%.

Los accesorios innovadores El IMD integrado ofrece secador de adsorcion aire seco de alta calidad con la menor presión caída y utiliza el calor del compresor para la regeneración. Dos características que conducen al ahorro de energía significativo.


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Pagina 3

Z - La eleccin correcta

Completa Seguridad los mas bajos los costos de energia

el mas alto de confiabilidad

ua

ra nt ee

100

oil-free r ai

%

se pueden recuperar y poner a buen

g

El calor del proceso de compresión

d

Recuperacin de Energia

uso en los procesos endotérmicos, calefacción de edificios, etc

El seguimiento profesional Un Contrato de servicio Atlas Copco le asegurará el mantenimiento integral de prevención, respuesta inmediata y repuestos originales ... en todo el mundo.

Seguro Proceso y el medio ambiente libre de contaminacin

Simple 100 % aire libre de aceite = no hay filtros necesarios

El sistema completamente optimizado Una instalacion completa de multiples compresores se pueden control centralizado, para lograr una banda a prueba de presin y el menor coste total de energia.

Eficiente No hay caida de presion del filtro = menos energia

La instalacion sin problemas y la puesta en marcha Un Atlas Copco sin aceite Z-compresor es realmente plug-and-play. Ninguna asamblea campo especial es necesaria. Ponga la maquina en un suelo liso, conecte la linea de alimentacin y la toma de comprimidos EAIR ... y presionar el boton de inicio.

Aire libre de aceite, una cuestion de sentido comun


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Pagina 4

El concepto de fiabilidad total

Una máquina eficiente ahorra dinero sólo si funciona de forma fiable durante todo el día.

Y no sólo hoy, sino día tras día, año tras año, con intervenciones de los servicios mínimos y prolongados intervalos de revisión. Desde hace más de un siglo, Atlas Copco ha sido la construcción de máquinas que resisten la prueba del tiempo. Con la probada compresores Z, la fiabilidad no ha sido nunca tan intemporal.

El socio con experiencia Atlas Copco es líder mundial en tecnología de aire comprimido, con más de 100 años de experiencia

Circulo de fiabilidad

en sistemas de compresión de aire.

El diseño integrado Tuberías internas, secador de aire integral, a unidad integrada de velocidad variable, 100% de componentes iguales, controles consolidados ... la única manera de garantizar una fiabilidad total.

s truly

y is

La Solucion completa

Compresor, el secador, la unidad, filtros, sistema de control ... todos llevan la misma marca de calidad: el logotipo Atlas Copco.


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Empujando los limites de

eficiencia energetica

Pushing the limits in

safety

Pushing the limits in reliability

Z


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Select the perfect match tailored to your needs

The new generation of Z-compressors provides you with

compressor to your specific needs. All options are perfectly

unprecedented freedom to select the features that add up to

compatible, safeguarding the lowest operational cost and

your perfect match.

the highest reliability.

The wide range of choices allows you to tailor the

The compressor you want is the compressor we build.

Z

Z

Pressure

50 Hz:

7.5 bar 8.6 bar 10 bar

60 Hz:

7 bar / 100 psi 8.6 bar / 125 psi 10.4 bar / 150 psi

Z

Capacity (power)

110 kW (fixed speed) 132 kW (fixed speed & VSD - Variable Speed Drive) 145 kW (fixed speed) 160 kW (fixed speed & VSD - Variable Speed Drive) 200 kW (fixed speed) 250 kW (fixed speed & VSD - Variable Speed Drive) 275 kW (fixed speed) 300 kW (fixed speed) 315 kW (fixed speed & VSD - Variable Speed Drive) 355 kW (fixed speed) 400 kW (fixed speed & VSD - Variable Speed Drive) 425 kW (fixed speed) 500 kW (VSD - Variable Speed Drive)

Z

Cooling

ZR: watercooled ZT: aircooled (up to 315 kW)


Z Z

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Motor drive

Pagina 7

Fixed Speed Drive Variable Speed Drive (VSD) saving up to 35 % in energy costs

Dryer

MD dryer for dry air at no energy cost: integrated IMD for Z 110-275 and Z 132-315 VSD free-standing MD for ZR 300-415 and ZR 400-500 VSD BD/XD dryer for very dry air Compressor without dryer

Z Z

In/outdoor

Standard package for indoor use Outdoor variant mounted in a standard container (up to 315 kW)

Ambient temperature

Standard machine: operating range between 0 and 40 °C HAT (High Ambient Temperature) version: operating range between 0 and 50 °C Winterization option: temperatures to -20 °C

... Select additional options


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Proven Z-technology in one package

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Pagina 8

ZR/ZT 110-425-FF and ZR/ZT 132-500 VSD-FF Capacity range (50 & 60 Hz)

ZR 110-425-FF ZR 132-500 VSD-FF ZT 110-275-FF ZT 132-315 VSD-FF

Excellence is achieved in all aspects of the design and manufacturing of the new oil-free ZR/ZT 110-500 range. The result is top quality and high reliability.

Within this range, the ZR/ZT 132-500 VSD-FF

0

120 7 250

260 15 550

0

1320 l/s 80 m3/min 2800 cfm

ZT: Aircooled / ZR: Watercooled / VSD: Variable Speed Drive / FF: Full Feature See data pages for range details

compressors take the Total Energy Concept to its full potential, combining two of the biggest energy savers

Watercooled ZR 160 VSD-FF

within the Full Feature VSD compressor package itself:

Integrated VSD, Full Feature version with IMD dryer

the (I)MD dryer and the Variable Speed Drive.

Excellence by design

Completely oil-free – no risk of oil-contaminated air No oil in the condensate

Watercooled ZR-FF: air/oil/coolant flow

Completely ready-to-use package Easy, low cost installation – no foundations Elemento de baja presión

Air and watercooled versions

Filtro de aire Entrada de aire Elemento de alta

presión

Low cooling water consumption with watercooled variant Proven reliability True performance as per ISO 1217, Annex C, Ed. 3 Flexible as a base load or a top load machine Consistent performance over the lifetime of the compressor Operator and service friendly Silenced package

Refrigerador Intermedio

Very low vibration level Energy saving Variable Speed Drive & Full Feature

Refrigerador posterior

Salida de aire seco

versions available Integrated IMD dryer in FF version secador IMD

aire agua aceite

(with


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Pagina 9

Complete scope suiting all needs

Complete ZR/ZT range

Many features are included as standard. Some applications may also need or benefit from additional options.

ZR 55-750 ZR 90-900 VSD ZT 55-275 ZT 90-315 VSD

Standard Air intake filter and silencer

0

1000

500 30 1060

60 2120

1500 90 3180

2000

2500 l/s 150 m3/min 5300 cfm

120 4240

Air intake flexible Stainless steel inter and aftercooler cores * Inter and aftercooler water traps and electronic drains Outlet air silencer Six sided silencing canopy Terminal expansion joints – air and water side

Aircooled ZT 160 VSD-FF

Outlet air flange

Integrated VSD, Full Feature version with IMD dryer

Complete water circuit * Single point inlet and outlet cooling water connection * Back-flush arrangement for cooler cleaning * Complete oil circuit pre-piped Built-in oil breather system AGMA class 13, DIN class 5 gears Electric IP 55 motors pre-mounted ** Starters ** Pre-mounted electrical and VSD cubicles Skid with no need for foundations Suppression of emissions/harmonic distortions in VSD

Options

Aircooled ZT: air/oil/coolant flow

Energy recovery * Automatic water shut-off valve *

Air filter

Anti-condensation heater for motor Air in

PT1000’s in motor windings

Low pressure element High pressure element

PT1000’s in motor bearings Witness performance test Material certificates IT network for VSD Pre-filter for air inlet Separate air intake Oversized motor (no use of Service Factor) Thermostatic water valve for ZR VSD

Aftercooler (with pre-cooler)

Bypass over IMD PDp filter after IMD

Air out Oilcooler

Intercooler (with pre-cooler)

Pressure dewpoint sensor after IMD SPM (shock pulse measurement) monitoring

er

* only for watercooled versions

** standard on LV, optional on MV


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Superior design in every detail

In every detail Atlas Copco Z-compressors are designed and manufactured to the highest standards of quality and reliability. There are no hidden extras or complicated installation requirements: every unit is

Proven Z-technology

delivered as a complete and integrated package,

unique Z-seal design guarantees

ready to run.

Watercooled Oil-free screw compression element

ZR 425

Superior element bearings

H

100 % oil-free air

high stability under varying

a

operation far below

load conditions

C

critical speed

easily adapts to changing loads

high overall efficiency

no need for pre-lubrication/

no oil ‘clean up’ problems

stabilisation time

Advanced Elektronikon® control and monitoring system Inlet compensators standard on all piping connections

Coolers & water separator

Water separator the labyrinth design efficiently separates the condensate from the compressed air electronic drains are offered as standard low moisture carry-over protects downstream equipment better dryer performance Oil-free screw compression element IMD dryer


field proven design

G

s


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Advanced Elektronikon® control and monitoring system overall system performance status with pro-active service indications, alarms for malfunctions and safety shutdowns High precision gears

multi-language selectable display

according to AGMA Q13/DIN

Efficient filtration of

all monitoring and control functions via one interface

Class 5

the intake air

wide communication possibilities

long lifetime

machine mounted,

low transmission losses

easy to maintain

low noise and vibration

minimum intake losses

Gearbox breathing system

Inlet valve

integration possible in many process control systems (field bus system)

High efficiency cooling (watercooled ZR compressor)

efficient filter combined with

air operated diaphragm

coolers with tubes of special corrosion resistant stainless steel (R249)

venturi system

lowest unloaded power

star profile increases heat transfer

keeps the oil inside the

positive interlock with unload

very low approach temperatures

gearbox

valve

– nearly perfect intercooling – saves energy

no oil fumes in the atmosphere

– nearly perfect aftercooling – enhances dryer performance


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Why Variable Speed Drive (VSD) compressors ?

Because a VSD compressor precisely follows the

Direct energy savings of up to 35 %

varying air demand that is typical in most production

Unload losses are reduced to a minimum

facilities, it dramatically reduces the energy bill and

No blow-off of compressed air to the atmosphere

provides many additional benefits. The result is a fast

Load/no load transition losses are eliminated

payback of the investment and huge yearly savings long

The precise pressure control of the VSD compressor allows

after that.

for a tighter pressure band and a lower average working pressure, resulting in reduced energy consumption

Because energy constitutes the biggest portion of the life cycle cost of a compressor, these savings have a significant impact on the operational costs of your compressed air system. STABLE SYSTEM PRESSURE Pressure - Standard load-unload - 0.5 bar Pressure - turbo-modulating - 0.2 bar Pressure - VSD - 0.1 bar

investment

energy savings with VSD

maintenance

0.5 bar

energy

Predicting your savings

Process pressure

Indirect savings

Call upon the expertise of Atlas Copco specialists and have

The lowered system pressure obtained by the VSD

an assessment carried out in your factory.

compressor provides additional yearly savings:

A detailed report will show your current operation and

–

the achievable savings when adding a VSD solution to your compressed air system.

other base-load compressors will consume up to 5 % less energy

–

leak losses - always present in compressed air systems are significantly reduced: e.g. leakage at 6 bar(e) is 13 % less than at 7 bar

–

most compressed air applications consume less air at a reduced pressure

In addition to the direct savings, the combination of above elements could add up to another 10 % energy savings on the complete compressed air installation.


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Additional VSD benefits

The stable system pressure provides stability for all

NO CURRENT PEAKS

processes using compressed air. Current peaks during start-up are eliminated VSD compressors can be started and stopped without limitation –

starting the compressor no longer leads to current peak

800

% Full load current

–

Star Delta DOL Soft Starter

400

VSD

penalties Often, smaller transformers, breakers, fuses and cables can 0

10

be used, saving on the electrical installation costs.

20

Seconds

Integrated VSD - The only way All Atlas Copco VSD compressors are EMC tested and certified. External sources do not influence the compressor operation, nor does the compressor The Elektronikon® system controls the compressor

disturb other equipment via emissions or via the power supply line.

and the integrated converter; this ensures maximum machine safety and allows for easy networking of the compressor.

Mechanical enhancements are made to ensure that gears and bearings receive proper lubrication at all speeds and that all components operate well below critical vibrations.

The electric motor is specifically designed for VSD operation. Bearings are protected against induced bearing currents and both motor and converter are perfectly tuned to obtain the best efficiency over the entire speed range. Cooling air flow to the motor is optimized over the complete range.

The machine is tested for the complete speed range to eliminate all "speed windows" that can

COMBINED MOTOR/CONVERTER EFFICIENCY

jeopardize the energy savings and the stable 100 %

system pressure.

OPERATING RANGE non-integrated solution integrated VSD non-integrated VSD

Atlas Copco integrated solution speed windows

minimum

maximum

Flow

minimum

maximum

Motor speed


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The Full Feature compressor – a compact, all-in-one quality air solution

The Full Feature concept is a total installation, providing dry compressed air out of the box. Integrating the IMD dryer and its Variable Speed Drive on VSD models, this compact package offers high quality air at

The IMD drying principle

the lowest cost with the highest reliability: Dry air

Hot unsaturated air

The IMD adsorption dryer eliminates the moisture before it enters the air net, ensuring a reliable process and an impeccable end product. No external energy is needed for

Drying section

Regeneration section

the IMD to dry the air, resulting in large savings over the lifetime of the compressor.

The pressure drop through the dryer is minimal, which again cuts down the operating cost.

Reduced floor space thanks to the efficient integration of the dryer into the compressor canopy.

The Full Feature compressor is a pre-wired and pre-piped solution, ready to use.

Aircooled ZT 315 VSD-FF

Cold saturated air

Hot saturated air


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Pagina 15

Energy savings with Full Feature

Advanced control and monitoring Direct Savings –

One integrated control system for compressor and dryer

–

Monitoring of the IMD dryer includes:

The IMD drying process requires no external energy; over time this results in large savings.

Temperature readings of 80 000

– regeneration air inlet and outlet – mix air inlet Pressure dewpoint after the IMD (option) Loading reporting of dryer

IMD Refrigerant dryer Heat reactivated dryer Heatless dryer

70 000 60 000

IMD Savings

Energy savings* (€/$/year)

– IMD dryer inlet and outlet

50 000 40 000 30 000 20 000 10 000

Flow

0 0

500 1060

1000 2120

1500 3180

2000 l/s 4240 cfm

* Assumptions: 1kWh = 0.05 €/$ – 8000 h/year

Indirect Savings Other than direct energy input, the pressure drop in dryers causes indirect energy consumption as well. IMD dryers have a very low pressure drop, which leads to a further reduction in energy cost.

4000

Yearly savings* (€/$)

3500 3000 2500 2000 1500 Savings

1000

Savings

for each 0.1 bar (1.4 psi) pressure drop

500

Flow

0 0


500 1060

1000 2120

1500 3180

2000 4240

2500 5300

3000 l/s 6360 cfm


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Reliable technology for tough conditions

HAT version keeps cool in hot spots Operating air compressors in very hot environments has been a challenge to plant engineers for many years. Often, the only solution was to order custom built units, at high additional expense and with long and unpredictable delivery times.

Standard solution With the new High Ambient Temperature (HAT) compressors, Atlas Copco offers an off-the-shelf standard solution. HAT compressors operate comfortably at high intake and cooling air/water temperatures of up to 50 °C. Reliable operation is ensured by... enhanced mechanical design optimized cooling proper motor sizing The HAT compressor is a thoroughly tested package to prevent any uncertainties and surprises.

ContainAIR is out there Be it for a temporary need or simply because there is no room inside your factory, Atlas Copco ContainAIR delivers air wherever you need it. Installed in a 20 ft. container, ContainAIR has all the features of its stationary oil-free relatives, but adds flexibility and mobility. ContainAIR is available for all compressor configurations, VSD and FF versions (up to 315 kW). Totally self-contained and rugged, it runs around the clock. Winterized versions are optional. When the going gets tough, ContainAIR gets going.


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True performance

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Pagina 17

Global presence Local service

When specifying the true performance of an air compressor, at least three parameters must be considered: Capacity

The standard to which the capacity is measured Working pressure

The point where the delivery pressure is measured Power consumption

The compressor package power required at an effective working pressure (including all internal losses from inlet to outlet) and the drive motor efficiency

Atlas Copco offers a complete portfolio of Aftermarket products, unrivalled in today’s compressed air industry.

High quality service is delivered locally: Atlas Copco Intake volume - l/s - m3/min - cfm

is present in 150 countries around the world.

Intake volume Inlet flow referred to compressor element inlet conditions. Seal leakages and inlet losses should not deprive you the air you paid for.

A sophisticated logistics concept brings genuine parts to your doorstep in record times, across the globe.

External leakages

Service Plans perfectly meet the needs of your business and ensure a constant productivity at peak level.

Atlas Copco Z-compressors are measured according to

Three levels are available: Total Responsibility Plan,

ISO 1217, Annex C, Edition 3, stipulating the FAD

Preventative Maintenance Plan and Inspection Plan.

measurement at the outlet of the package, net of all losses. Consultancy services and on-site measurements help Atlas Copco specifications correspond to the capacity and

optimizing the complete air net, minimizing leak losses

pressure which the customer receives, not to what the

and maximizing energy savings. Following packages

compressor sucks in. Differences can be substantial.

can be included individually or combined: in-depth system audits based on actual measurements remote monitoring via the Internet

FAD - l/s - m3/min - cfm

energy savings via system control

Delivered volume FAD according to ISO 1217, Annex C, Edition 3. A Z-compressor truly gives what is promised.

and management. Site conditions

External leakages

Net usable air


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Technical data ZR 110-425 and ZR 132-500 VSD compressors - 50 Hz ZR watercooled

Pack (w/o IMD Dryer)

FF (with IMD Dryer)


FF (with IMD Dryer)


FF (with IMD Dryer)

Type 50 Hz - 7.5 bar(e) ZR 110 ZR 132 ZR 145 ZR 160 ZR 200 ZR 250 ZR 275 ZR 110 ZR 132 ZR 145 ZR 160 ZR 200 ZR 250 ZR 275 ZR 300 ZR 315 ZR 355 ZR 400 ZR 425 50 Hz - 8.6 bar(e) ZR 110 ZR 132 ZR 132 VSD ZR 145 ZR 160 ZR 160 VSD ZR 200 ZR 250 ZR 250 VSD ZR 275 ZR 315 VSD ZR 110 ZR 132 ZR 132 VSD ZR 145 ZR 160 ZR 160 VSD ZR 200 ZR 250 ZR 250 VSD ZR 275 ZR 300 ZR 315 ZR 315 VSD ZR 355 ZR 400 ZR 400 VSD ZR 425 ZR 500 VSD 50 Hz - 10 bar(e) ZR 110 ZR 132 ZR 132 VSD ZR 145 ZR 160 ZR 160 VSD ZR 200 ZR 250 ZR 250 VSD ZR 275 ZR 315 VSD ZR 110 ZR 132 ZR 132 VSD ZR 145 ZR 160 ZR 160 VSD ZR 200 ZR 250 ZR 250 VSD ZR 275 ZR 300 ZR 315 ZR 315 VSD ZR 355 ZR 400 ZR 400 VSD ZR 500 VSD

Free air delivery (1)

Installed motor

Cooling water consumption (2)

Pressure dewpoint (3)

Sound pressure level (4)

Weight

Dimensions

l/s

m3/min

cfm

kW

l/s

°C

w/o duct dB(A)

with duct dB(A)

kg

A mm

B mm

C mm

318 367 394 471 607 726 780 318 367 394 471 607 726 780 775 855 949 1049 1162

19.1 22.0 23.6 28.3 36.4 43.6 46.8 19.1 22.0 23.6 28.3 36.4 43.6 46.8 46.5 51.3 56.9 62.9 69.7

674 778 835 998 1286 1538 1653 674 778 835 998 1286 1538 1653 1642 1812 2011 2223 2462

110 132 160 160 200 250 275 110 132 160 160 200 250 275 315 315 355 400 450

3.5 4.1 4.2 4.4 5.1 5.8 6.2 1.7 1.9 2.0 2.3 3.0 3.7 4.1 4.0 4.4 4.8 5.4 6.2

-28 -29 -30 -25 -25 -28 -30 -

70 70 70 67 67 67 67 67 67 67 67 67 67 67 70 71 71 71 72

68 68 68 66 66 66 66 65 65 66 66 66 66 66 69 69 69 70 70

3265 3390 3530 4705 5365 5360 5560 2635 2760 2900 3795 3995 3990 4190 6650 6650 6950 7050 7250

3440 3440 3440 4340 4340 4340 4340 2540 2540 2540 3140 3140 3140 3140 3700 3700 3700 3700 3700

2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2400 2400 2400 2400 2400

1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 2120 2120 2120 2120 2120

285 326 364 362 435 431 553 691 721 723 836 285 326 369 362 435 434 553 691 721 723 723 798 836 886 978 1114 1081 1318

17.1 19.6 21.8 21.7 26.1 25.9 33.2 41.5 43.3 43.4 50.2 17.1 19.6 22.1 21.7 26.1 26.0 33.2 41.5 43.3 43.4 43.4 47.9 50.2 53.2 58.7 66.9 64.9 79.1

604 691 771 767 922 913 1172 1464 1528 1532 1771 604 691 782 767 922 920 1172 1464 1528 1532 1532 1691 1771 1877 2072 2361 2291 2793

110 132 132 160 160 160 200 250 250 275 315 110 132 132 160 160 160 200 250 250 275 315 315 315 355 400 425 450 525

3.1 3.5 3.9 3.9 4.2 4.2 4.8 5.6 5.8 5.8 6.8 1.5 1.7 1.9 1.9 2.2 2.2 2.8 3.5 3.7 3.8 4.1 4.5 4.3 4.9 5.4 6.4 6.2 7.6

-28 -29 -28/-32 -30 -25 -28/-32 -25 -28 -25/-30 -30 -25/-30 -

70 70 68-72 70 67 68-74 67 67 63-73 67 63-73 67 67 62-68 67 67 62-70 67 67 63-73 67 71 72 63-73 72 72 68-75 73 68-76

68 68 66-69 68 66 66-71 66 66 62-71 66 62-71 65 65 61-66 66 66 61-66 66 66 62-71 66 70 70 62-71 72 71 66-73 71 66-74

3265 3390 3500 3530 4705 3500 5365 5360 6080 5560 6080 2635 2760 2870 2900 3795 2870 3995 3990 4710 4190 6650 6650 4710 6950 7050 8350 7250 8350

3440 3440 3440 3440 4340 3440 4340 4340 4340 4340 4340 2540 2540 2540 2540 3140 2540 3140 3140 3140 3140 3700 3700 3140 3700 3700 4060 3700 4060

2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2400 2400 2000 2400 2400 2470 2400 2470

1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 2120 2120 1650 2120 2120 2120 2120 2120

265 313 330 334 402 392 504 629 648 689 746 265 313 333 334 402 394 504 629 648 689 689 765 746 846 939 979 1150

15.9 18.8 19.8 20.0 24.1 23.5 30.2 37.7 38.9 41.3 44.8 15.9 18.8 20.0 20.0 24.1 23.6 30.2 37.7 38.9 41.3 41.3 45.9 44.8 50.8 56.3 58.7 69.0

562 663 699 708 852 831 1068 1333 1373 1460 1581 562 663 706 708 852 835 1068 1333 1373 1460 1460 1621 1581 1793 1990 2074 2437

110 132 132 160 160 160 200 250 250 315 315 110 132 132 160 160 160 200 250 250 315 315 315 315 355 400 425 525

3.3 3.8 4.1 4.1 4.3 4.4 4.9 5.6 5.8 6.0 6.7 1.6 1.8 1.9 1.9 2.3 2.1 2.9 3.6 3.7 4.0 4.2 4.5 4.3 4.9 5.4 5.7 7.6

-28 -29 -28/-32 -30 -25 -28/-32 -25 -28 -25/-30 -30 -25/-30 -

70 70 68-72 70 67 68-74 67 67 67-73 67 67-73 67 67 62-68 67 67 62-70 67 67 64-70 67 71 72 63-73 73 73 69-76 69-77

68 68 66-69 68 66 66-71 66 66 65-71 66 65-71 65 65 61-66 66 66 61-66 66 66 65-68 66 70 70 62-71 71 71 66-73 66-74

3265 3390 3500 3530 4705 3500 4905 5360 6080 5560 6080 2380 2440 2590 2580 3795 2590 3995 3990 4710 4190 6650 6650 4710 6950 7050 8350 8350

3440 3440 3440 3440 4340 3440 4340 4340 4340 4340 4340 2540 2540 2540 2540 3140 2540 3140 3140 3140 3140 3700 3700 3140 3700 3700 4060 4060

2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2400 2400 2000 2400 2400 2470 2470

1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 2120 2120 1650 2120 2120 2120 2120


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Pagina 19

Technical data ZT 110-275 and ZT 132-315 VSD compressors - 50 Hz ZT aircooled

Type


FF (with IMD Dryer)


FF (with IMD Dryer)


FF (with IMD Dryer)

50 Hz - 7.5 bar(e) ZT 110 ZT 132 ZT 145 ZT 160 ZT 200 ZT 250 ZT 275 ZT 110 ZT 132 ZT 145 ZT 160 ZT 200 ZT 250 ZT 275 50 Hz - 8.6 bar(e) ZT 110 ZT 132 ZT 132 VSD ZT 145 ZT 160 ZT 160 VSD ZT 200 ZT 250 ZT 250 VSD ZT 275 ZT 315 VSD ZT 110 ZT 132 ZT 132 VSD ZT 145 ZT 160 ZT 160 VSD ZT 200 ZT 250 ZT 250 VSD ZT 275 ZT 315 VSD 50 Hz - 10 bar(e) ZT 110 ZT 132 ZT 132 VSD ZT 145 ZT 160 ZT 160 VSD ZT 200 ZT 250 ZT 250 VSD ZT 275 ZT 315 VSD ZT 110 ZT 132 ZT 132 VSD ZT 145 ZT 160 ZT 160 VSD ZT 200 ZT 250 ZT 250 VSD ZT 275 ZT 315 VSD

(1)


Installed motor

Installed fan motor



Weight

Dimensions

l/s

m3/min

cfm

kW

kW

°C

w/o duct dB(A)

with duct dB(A)

kg

A mm

B mm

C mm

312 360 386 457 557 695 729 314 362 388 457 557 695 729

18.7 21.6 23.2 27.4 33.4 41.7 43.7 18.8 21.7 23.3 27.4 33.4 41.7 43.7

661 763 818 968 1180 1473 1545 665 767 822 968 1180 1473 1545

110 132 160 160 200 250 275 110 132 160 160 200 250 275

4.8 4.8 4.8 8.8 8.8 8.8 18.5 4.8 4.8 4.8 8.8 8.8 8.8 8.8

-28 -29 -30 -30 -25 -28 -30 -

72 73 73 77 77 77 77 71 72 72 77 77 77 77

70 70 71 75 75 75 75 70 70 70 75 75 75 75

4095 4220 4360 5625 6285 6280 6630 3585 3710 3850 5185 5385 5380 5580

4040 4040 4040 5040 5040 5040 5040 4040 4040 4040 5040 5040 5040 5040

2000 2000 2000 2100 2100 2100 2100 2000 2000 2000 2100 2100 2100 2100

1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650

281 322 349 357 422 404 510 661 690 696 778 281 322 354 357 422 410 510 661 690 696 778

16.9 19.3 20.9 21.4 25.3 24.2 30.6 39.7 41.4 41.8 46.7 16.9 19.3 21.2 21.4 25.3 24.6 30.6 39.7 41.4 41.8 46.7

595 682 739 756 894 856 1081 1401 1462 1475 1648 595 682 750 756 894 869 1081 1401 1462 1475 1648

110 132 132 160 160 160 200 250 250 275 315 110 132 132 160 160 160 200 250 250 275 315

4.8 4.8 4.8 4.8 8.8 4.8 8.8 8.8 18.5 18.5 18.5 4.8 4.8 4.8 4.8 8.8 4.8 8.8 8.8 8.8 8.8 8.8

-28 -29 -25/-30 -30 -30 -25/-30 -25 -28 -25/-30 -30 -25/-30 -

72 73 67-71 73 77 67-74 77 77 70-77 77 70-78 71 72 67-74 72 77 67-74 77 77 70-77 77 70-78

70 70 66-70 71 75 66-71 75 75 68-75 75 68-76 70 70 66-71 70 75 66-71 75 75 68-75 75 68-76

4095 4220 4330 4360 5625 4330 6285 6280 6660 6630 6660 3585 3710 3820 3850 5185 3820 5385 5380 6130 5580 6130

4040 4040 4040 4040 5040 4040 5040 5040 5040 5040 5040 4040 4040 4040 4040 5040 4040 5040 5040 5040 5040 5040

2000 2000 2000 2000 2100 2000 2100 2100 2100 2100 2100 2000 2000 2000 2000 2100 2000 2100 2100 2100 2100 2100

1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650

260 307 316 327 383 370 485 605 610 667 702 261 309 320 329 383 384 485 605 610 667 702

15.6 18.4 19.0 19.6 23.0 22.2 29.1 36.3 36.6 40.0 42.1 15.7 18.5 19.2 19.7 23.0 23.0 29.1 36.3 36.6 40.0 42.1

551 650 670 693 812 784 1028 1282 1293 1413 1487 553 655 678 697 812 814 1028 1282 1293 1413 1487

110 132 132 160 160 160 200 250 250 315 315 110 132 132 160 160 160 200 250 250 315 315

4.8 4.8 4.8 4.8 8.8 4.8 8.8 8.8 18.5 18.5 18.5 4.8 4.8 4.8 4.8 8.8 4.8 8.8 8.8 8.8 8.8 8.8

-28 -29 -25/-30 -30 -30 -25/-30 -30 -28 -25/-30 -30 -25/-30 -

72 73 67-71 73 78 67-74 78 78 71-78 78 71-79 71 72 67-71 72 78 67-74 78 78 71-78 78 71-79

70 70 66-70 70 76 66-71 76 76 69-76 76 69-77 70 70 66-70 70 76 66-71 76 76 69-76 76 69-77

4095 4220 4330 4360 5625 4330 5825 6280 6660 6630 6660 3560 3700 4050 3850 5185 4050 5385 5380 6130 5580 6130

4040 4040 4040 4040 5040 4040 5040 5040 5040 5040 5040 4040 4040 4040 4040 5040 4040 5040 5040 5040 5040 5040

2000 2000 2000 2000 2100 2000 2100 2100 2100 2100 2100 2000 2000 2000 2000 2100 2000 2100 2100 2100 2100 2100

1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650

Reference Conditions: - Dry air - Absolute inlet pressure 1 bar(a) - Cooling and air intake temperature 20 °C - Nominal working pressure: - 7 bar(e) for 7, 7.5 and 8.6 bar(e) variants - 9 bar(e) for 10 and 10.4 bar(e) variants - Z VSD: 5 % derating for 380V nets - Capacity of the compressor package measured according to ISO 1217, Third Edition, Annex C

(2)

Cooling water temp. rise of 15 °C (10 °C for FF)

(3)

Pressure dewpoint is specified for - 20 °C cooling air/water temperature - relative humidity of 60 % - nominal working pressure - load level of minimum 50 %

(4)

± 3 dB(A) according to ISO 2151:2004 and using ISO 9614-2

Conversions - 1 kg = 2.2 lbs - 1 mm = 0.039 inch - °F = °C x 9/5 + 32

B

C A


26/09/2005

11:29

Pagina 20

Technical data ZR 110-400 and ZR 132-500 VSD compressors - 60 Hz ZR watercooled


Installed motor

Cooling water consumption (2)


Pack (w/o IMD) FF (with IMD) FF (with IMD Dryer) Pack (w/o IMD Dryer) FF (with IMD Dryer) Pack (w/o IMD Dryer)

Weight

Dimensions

l/s

m3/min

cfm

HP

l/s

°C

w/o duct dB(A)

with duct dB(A)

kg

A mm

B mm

C mm

352 463 574 667 752 352 463 574 667 752

21.1 27.8 34.4 40.0 45.1 21.1 27.8 34.4 40.0 45.1

746 981 1216 1413 1593 746 981 1216 1413 1593

150 200 250 300 350 150 200 250 300 350

3.9 4.4 4.9 5.4 5.9 1.9 2.3 2.9 3.4 3.8

-28 -25 -25 -28 -30 -

70 67 67 67 67 67 67 67 67 67

68 66 66 66 66 65 66 66 66 66

3265 4695 5305 5515 5635 2635 3785 3935 4145 4265

3440 4340 4340 4340 4340 2540 3140 3140 3140 3140

2000 2000 2000 2000 2000 2000 2000 2000 2000 2000

1650 1650 1650 1650 1650 1650 1650 1650 1650 1650

318 364 398 419 431 516 619 721 726 836 318 369 398 419 434 516 619 721 726 755 850 836 955 1043 1114 1318

19.1 21.8 23.9 25.1 25.9 31.0 37.1 43.3 43.6 50.2 19.1 22.1 23.9 25.1 26.0 31.0 37.1 43.3 43.6 45.3 51.0 50.2 57.3 62.6 66.9 79.1

674 771 843 888 913 1093 1312 1528 1538 1771 674 782 843 888 920 1093 1312 1528 1538 1600 1801 1771 2024 2210 2361 2793

150 175 200 200 215 250 300 335 350 423 150 175 200 200 215 250 300 335 350 350 400 423 450 500 570 703

3.8 3.9 4.1 4.4 4.2 4.6 5.2 5.8 5.8 6.8 1.7 1.9 2.1 2.1 2.2 2.6 3.1 3.7 3.7 4.1 4.6 4.3 5.1 5.6 6.4 7.6

-28 -28/-32 -30 -25 -28/-32 -25 -28 -25/-30 -30 -25/-30 -

70 68-72 70 67 68-74 67 67 63-73 67 63-73 67 62-68 68 67 62-70 67 67 63-73 67 71 72 63-73 72 72 68-75 68-76

68 66-69 68 66 66-71 66 66 62-71 66 62-71 65 61-66 66 66 61-66 66 66 62-71 66 70 70 62-71 70 71 66-73 66-74

3265 3500 3530 4695 3500 5305 5515 6080 5635 6080 2635 2870 2900 3785 2870 3935 4145 4710 4265 6550 6550 4710 6950 7050 8320 8320

3440 3440 3440 4340 3440 4340 4340 4340 4340 4340 2540 2540 2540 3140 2540 3140 3140 3140 3140 3700 3700 3140 3700 3700 4060 4060

2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2400 2400 2000 2400 2400 2470 2470

1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 2120 2120 1650 2120 2120 2120 2120

287 330 336 375 392 459 548 648 641 746 287 333 336 375 394 459 548 648 641 677 762 746 858 945 979 1150

17.2 19.8 20.2 22.5 23.5 27.5 32.9 38.9 38.5 44.8 17.2 20.0 20.2 22.5 23.6 27.5 32.9 38.9 38.5 40.6 45.7 44.8 51.5 56.7 58.7 69.0

608 699 712 795 831 973 1161 1373 1358 1581 608 706 712 795 835 973 1161 1373 1358 1434 1615 1581 1818 2002 2074 2437

150 175 200 200 215 250 300 335 350 423 150 214 200 200 215 250 300 335 350 350 400 423 450 500 570 703

3.5 3.9 4.1 4.4 4.2 4.7 5.2 5.8 5.7 6.7 1.7 1.9 2.0 2.2 2.1 2.6 3.1 3.7 3.6 4.3 4.6 4.3 5.1 5.5 5.7 7.6

-28 -28/-32 -30 -25 -28/-32 -25 -28 -25/-30 -30 -25/-30 -

70 68-72 70 67 68-74 67 67 67-73 67 67-73 67 62-68 67 67 62-70 67 67 64-70 67 71 72 63-73 73 73 69-76 69-77

68 66-69 68 66 66-71 66 66 65-71 66 65-71 65 61-66 66 66 61-66 66 66 65-68 66 70 70 62-71 71 71 66-73 66-74

3265 3500 3530 4695 3500 4845 5515 6080 5635 6080 2635 2590 2900 3785 2590 3935 4145 4710 4265 6550 6550 4710 6950 7050 8350 8350

3440 3440 3440 4340 3440 4340 4340 4340 4340 4340 2540 2540 2540 3140 2540 3140 3140 3140 3140 3700 3700 3140 3700 3700 4060 4060

2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2400 2400 2000 2400 2400 2470 2470

1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 2120 2120 1650 2120 2120 2120 2120

Type 60 Hz - 7 bar(e) ZR 110 ZR 160 ZR 200 ZR 250 ZR 275 ZR 110 ZR 160 ZR 200 ZR 250 ZR 275 60 Hz - 8.6 bar(e) ZR 110 ZR 132 VSD ZR 145 ZR 160 ZR 160 VSD ZR 200 ZR 250 ZR 250 VSD ZR 275 ZR 315 VSD ZR 110 ZR 132 VSD ZR 145 ZR 160 ZR 160 VSD ZR 200 ZR 250 ZR 250 VSD ZR 275 ZR 300 ZR 315 ZR 315 VSD ZR 355 ZR 400 ZR 400 VSD ZR 500 VSD 60 Hz - 10.4 bar(e) ZR 110 ZR 132 VSD ZR 145 ZR 160 ZR 160 VSD ZR 200 ZR 250 ZR 250 VSD ZR 275 ZR 315 VSD ZR 110 ZR 132 VSD ZR 145 ZR 160 ZR 160 VSD ZR 200 ZR 250 ZR 250 VSD ZR 275 ZR 300 ZR 315 ZR 315 VSD ZR 355 ZR 400 ZR 400 VSD ZR 500 VSD


B

C A


26/09/2005

11:29

Pagina 21

Technical data ZT 110-275 and ZT 132-315 VSD compressors - 60 Hz ZT aircooled

Type


FF (with IMD Dryer)

Pack (w/o IMD)

FF (with IMD)

60 Hz - 8.6 bar(e) ZT 110 ZT 132 VSD ZT 145 ZT 160 ZT 160 VSD ZT 200 ZT 250 ZT 250 VSD ZT 275 ZT 315 VSD ZT 110 ZT 132 VSD ZT 145 ZT 160 ZT 160 VSD ZT 200 ZT 250 ZT 250 VSD ZT 275 ZT 315 VSD 60 Hz - 10.4 bar(e) ZT 110 ZT 132 VSD ZT 145 ZT 160 ZT 160 VSD ZT 200 ZT 250 ZT 250 VSD ZT 275 ZT 315 VSD ZT 110 ZT 132 VSD ZT 145 ZT 160 ZT 160 VSD ZT 200 ZT 250 ZT 250 VSD ZT 275 ZT 315 VSD

(1)

Free air delivery(1)

Installed motor

Installed fan motor



Weight

Dimensions

l/s

m3/min

cfm

HP

HP

°C

w/o duct dB(A)

with duct dB(A)

kg

A mm

B mm

C mm

312 349 391 410 404 500 596 690 699 778 314 354 392 410 410 500 596 690 699 778

18.7 20.9 23.5 24.6 24.2 30.0 35.8 41.4 41.9 46.7 18.8 21.2 23.5 24.6 24.6 30.0 35.8 41.4 41.9 46.7

661 739 828 869 856 1059 1263 1462 1481 1648 665 750 831 869 869 1059 1263 1462 1481 1648

150 175 200 200 215 250 300 335 350 423 150 175 200 200 215 250 300 335 350 423

6.5 6.5 6.5 12.3 6.5 12.3 12.3 24.8 24.8 24.8 6.5 6.5 6.5 12.3 6.5 12.3 12.3 12.3 12.3 12.3

-28 -25/-30 -30 -30 -25/-30 -25 -28 -25/-30 -30 -25/-30 -

72 67-71 73 77 67-74 77 77 70-77 77 70-78 71 67-74 72 77 67-74 77 77 70-77 77 70-78

70 66-70 70 75 66-71 75 75 68-75 75 68-76 70 66-71 70 75 66-71 75 75 68-75 75 68-76

4095 4330 4360 5615 4330 6225 6435 6660 6705 6660 3585 3820 3850 5175 3820 5325 5535 6130 5655 6130

4040 4040 4040 5040 4040 5040 5040 5040 5040 5040 4040 4040 4040 5040 4040 5040 5040 5040 5040 5040

2000 2000 2000 2100 2000 2100 2100 2100 2100 2100 2000 2000 2000 2100 2000 2100 2100 2100 2100 2100

1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650

282 316 329 359 370 438 526 610 616 702 283 320 331 359 384 438 526 610 616 702

16.9 19.0 19.7 21.5 22.2 26.3 31.6 36.6 37.0 42.1 17.0 19.2 19.9 21.5 23.0 26.3 31.6 36.6 37.0 42.1

598 670 697 761 784 928 1115 1293 1305 1487 600 678 701 761 814 928 1115 1293 1305 1487

150 175 200 200 215 250 300 335 350 423 150 175 200 200 215 250 300 335 350 423

6.5 6.5 6.5 12.3 6.5 12.3 12.3 24.8 24.8 24.8 6.5 6.5 6.5 12.3 6.5 12.3 12.3 12.3 12.3 12.3

-28 -25/-30 -30 -30 -25/-30 -30 -28 -25/-30 -30 -25/-30 -

72 67-71 73 78 67-74 78 78 71-78 78 71-79 71 67-71 72 78 67-74 78 78 71-78 78 71-79

70 66-70 70 76 66-71 76 76 69-76 76 69-77 70 66-70 70 76 66-71 76 76 69-76 76 69-77

4095 4330 4360 5615 4330 5765 6435 6660 6705 6660 3585 4050 3850 5175 4050 5325 5535 6130 5655 6130

4040 4040 4040 5040 4040 5040 5040 5040 5040 5040 4040 4040 4040 5040 4040 5040 5040 5040 5040 5040

2000 2000 2000 2100 2000 2100 2100 2100 2100 2100 2000 2000 2000 2100 2000 2100 2100 2100 2100 2100

1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650

Reference Conditions: - Dry air - Absolute inlet pressure 1 bar(a) - Cooling and air intake temperature 20 °C - Nominal working pressure: - 7 bar(e) for 7, 7.5 and 8.6 bar(e) variants - 9 bar(e) for 10 and 10.4 bar(e) variants - Z VSD: 5 % derating for 380V nets - Capacity of the compressor package measured according to ISO 1217, Third Edition, Annex C

(2)

Cooling water temp. rise of 15 °C (10 °C for FF)

(3)

Pressure dewpoint is specified for - 20 °C cooling air/water temperature - relative humidity of 60 % - nominal working pressure - load level of minimum 50 %

(4)

± 3 dB(A) according to ISO 2151:2004 and using ISO 9614-2

Conversions - 1 kg = 2.2 lbs - 1 mm = 0.039 inch - °F = °C x 9/5 + 32

B

C A

26/09/2005

11:29

Pagina 22

The face of innovation


Atlas Copco se distingue como empresa por nuestra

convicción de que sólo podremos destacar en lo que hacemos si, ofrecemos la mejor experiencia tecnológica posible para ayudar realmente a nuestros clientes a producir, crecer y triunfar. Sólo hay una forma de conseguirlo - nosotros lo llamamos

simplemente el Estilo Atlas Copco. Se basa en la interacción, las relaciones a largo plazo y la participación en los procesos, ISO 9001 Nuestra calidad constante nos ha otorgado el liderazgo de la industria y la confianza de nuestros clientes

necesidades y objetivos de los clientes. Significa que debemos ser flexibles para adaptarnos a los variados requisitos de las personas que confían en nosotros.

El compromiso con el negocio de nuestros clientes dirige nuestro esfuerzo para aumentar su productividad mediante mejores soluciones. Un compromiso que comienza prestando

continuamente. Pero no nos detenemos aquí, concebimos realizamos avances tecnológicos a través de la innovación

Atlas Copco’s Environmental Management System forms an integral part of each business process.

No por simple amor a la tecnología, sino pensando en los resultados y en la tranquilidad de nuestros clientes.

Así es como Atlas Copco se esforzará por seguir siendo la primera elección, atraer nuevos negocios y mantener nuestra

posicion como lider de la industria.

Never use compressed air as breathing air without prior purification in accordance with local legislation and standards.

2935 0466 13 - Printed in Belgium - Subject to alterations without prior notice

ISO 14001

www.atlascopco.com

Manual Atlas Copco Zrzt110-315

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