ITP Static Equipment

LARSEN & TOUBRO LIMITED Project

: IOCL Panipat , PNCP Project.(EPCC-1)

OWNER:- Ind

Acptd. Std. : Applicable Specs.

PMC:- Engine

Product

EPCC :-L&T

: STATIC EQUIPMENT

INSPECTION & TEST PLAN Sr. No.

Inspection Activity

A

BEFORE ERECTION

1

Execution scheme of equipments foundation Incoming materia Documents : Review Review & Acce Acce tanc tance e Incoming material (Physical verfication ) Readyn dyness for Ere Erectio ctionn

2.A 2.B 2.C 2.C

Inspection By L&T

EIL

WC

RW

WC

RW

WC

W

2.C.1

Centre line marking on equipment & foundation

WC

S

2.C.2

Level of Foundation(shims/Packing Foundation( shims/Packing with marking to be prepared & kept ready)

WC

S

Correctness of no & size of foundation bolts Hole dia and no. of hole in base/structure of equipment equipment & columns Matching equipments base bolt holes with actual foundation

WC

W

WC

W

WC

W

Marking orientation

WC

RW

2.C.3 2.C.4 2.C.5 2.C.6

1.G 2

2.A 2.B 2.C 2.D 2.E 2.F 2.G 2.H 2.I 2.J 3

3.A

To identify the safe crane with requisite capacity

WC

RW

DURING ERECTION To check counterweight of crane and Boom length To check slew limitation of crane

WC

RW

WC

RW

WC

RW

WC

RW

WC

RW

WC

RW

WC

RW

WC

W

RW

RW

WC

S

WC

W/ RW

To check ground conditions are adequate for supporting full/rigged crane and load To check the crane can be travelled in loaded condition To check clearances from overhead electric ower cables To check maintenance certificates To check whether operators, riggers have received proper instructions To verify safe load indicator on the crane is in working condtion To c ec t e provision o racing o equipment as per Engg/ Manufacture's Requirement/ A roved dr s To check the guys, shoring, bracing, interference with works SAFETY TEST

Load test of cranes,lifting beams,slings and shackles, length and dia of sling & condition of wire rope(Broken/ damaged- strands should not

5

AFTER ERECTION

5.A

Tightening of bolts and providing washers

5.B

Levelling and alignment of equipments

WC

S

5.B.1

Critical equipments/ ODC's

WC

HP

5.B.2

Other

WC

W

5.C

Corresponding requirement elevation & distance between nozzles in special cases

WC

W

5.D

Cleaning of sleeves before grouting

WC

S

5.E

Grouting

5.E.1

Availability of Specified grouting materials

WC

RW

5.E.2

Placement of grouting

WC

W

5.E.3

Curing of grout

WC

S

Final tightening of bolts INSPECTION & TEST DOCUMENTS Review test and inspection documents

WC

S

HP

RW

5.F 7 1

Legend : HP - Hold Point W - Witness Point S - Surveillance inspection by OWNER/PMC Rv - Review of documentation WC - 100% inspection by L&T

Format No.:LT/PNCP/ITP/STAT-EQPT/014 Rev.0 Date 03.10.2006

an Oil Corporation Limited rs India Ltd.

Type of Record

---------

clarify

LT/PNCP/PIPING-MRIR/043 LT/PNCP/PIPING-MRIR/043

may change to Rw -----------------------------------------

---------

-----------------

-----------------

--------LT/PNCP/STAT-EQUIP/024

LARSEN & TOUBRO LIMITED

PMC

ITP No. - LT/MSQ/ITP/STAT.-EQPT./008

MSQ (EPCC-1) UPGRADATION PROJECT, IOCL PANIPAT IOCL-PANIPAT

Rev.- 01 DATE:- 04.09.2008

INSPECTION AND TEST PLAN FOR STATIC EQUIPMENT OWNER : INDIAN OIL CORPORATION LIMITED PMC :JACOBS ENGINEERING INDIA (P) LIMITED

JOB NO: 18-3177

EPCC : L&T Sl. No.

Inspection By L&T JACOBS

Activity/Characteristics to be check

Type of Record

A

BEFORE ERECTION

1

Execution scheme of equipments foundation

WC

RW

Approved Civil Format

2.A

Incoming material (Owner Supply)

WC

RW

LT/MSQ/IMIR/GEN/001

2.B

Incoming material (Contractor Supply, including check test, if any )

WC

HP

LT/MSQ/IMIR/GEN/001

2.C

Readyness for Erection

2.C.1

Centre line marking on equipment & foundation

WC

S

LT/MSQ/STAT-EQPT/029

2.C.2

Level of Foundation(shims/Packing with marking to be prepared & kept ready)

WC

S


2.C.3

Correctness of no & size of foundation bolts

WC

S


2.C.4

Hole dia and no. of hole in base/structure of equipment & columns

WC

S


2.C.5

Matching equipments base bolt holes with actual foundation

WC

S


2.C.6

Marking orientation

WC

RW


2.C.7

Checking the threads of bolts & nuts

WC

S


Remarks

Signature: Name: Date : Prepared by

Checked by

Approved by

Reviewed & Accepted by

L&T

L&T

L&T

JACOBS

Page 7 of 1 6


PMC



Rev.- 01 DATE:- 04.09.2008


JOB NO: 18-3177

EPCC : L&T Sl. No.

2.C.6 2 2.A 3

Activity/Characteristics to be check


Chipping and roughening of foundation

WC

S


WC

HP

---------

Type of Record

ERECTION SCHEMES FOR CRITICAL EQUIPMENTS

Approved Rigging procedure ( As per Annexure - 1 ) SAFETY TEST

3.A

Load test of cranes,lifting beams,slings and shackles, length and dia of sling & condition of wire rope

WC

W/ RW

Approved Safety Checklist Format

3.B

Placement of Main & tailing crane as per approved rigging procedure

WC

RW

Erection / Rigging Scheme

4

DURING ERECTION

4.A

Deployment of competent Rigging crew

WC

RW

---------

4.B

Orientation to be checked

WC

S

---------

4.C

Placement of packing as per AFC Drawing

WC

S

---------

4.D

Outside cleaning, coating/wrapping,painting for underground equipment only

WC

W

---------

4.E

Orientation of equipments as per AFC drg

WC

S

NA

5

Remarks

AFTER ERECTION


Checked by

Approved by


L&T

L&T

L&T

JACOBS

Page 8 of 16




PMC

Rev.- 01 DATE:- 04.09.2008


JOB NO: 18-3177

EPCC : L&T Activity/Characteristics to be check


5.A

Tightening of bolts and providing washers

WC

5.B

Levelling and alignment of equipments

Sl. No.

S

Type of Record LT/MSQ/STAT-EQ./030 - 31 LT/MSQ/STAT-EQ./030 - 31

5.B.1

Critical equipments/ ODC's

WC

HP

5.B.2

WC

W

---------

WC

W

---------

5.D

Other Corresponding requirement elevation & distance between nozzles in special cases Cleaning of sleeves before grouting

WC

S

LT/MSQ/STAT-EQ./030 - 31

5.E

Grouting

5.C

5.E.1

Availability of Specified grouting materials

WC

RW


5.E.2

Placement of grouting

WC

W


5.E.3

Curing of grout

WC

S


Final tightening of bolts PACKED EQUIPMENTS BEFORE INSTALLATION Identify the material, check thickness, dimensions, no. and angle of fingers of packing rings

WC

S

---------

WC

S

---------

5.F 6 1 1.A

Remarks

Signature: Name: Date :

2

Prepared by

Checked by

Approved by


L&T

L&T

L&T

JACOBS

DURING INSTALLATION

Page 9 of 16




PMC

Rev.- 01 DATE:- 04.09.2008


JOB NO: 18-3177

EPCC : L&T Activity/Characteristics to be check


2.A

Degrease and cleaning of packing material

WC

S

---------

2.B

Check packing support plate

WC

S

---------

2.C

Check for stacked or dumped packing as per specifications.

WC

S

---------

2.D

Check for nesting

WC

S

---------

2.E

Check for packings are touching bed limiter

WC

S

---------

HP

RW


Sl. No.

7

INSPECTION & TEST DOCUMENTS

1

Review test and inspection documents HP - Hold Point

W - Witness Point

S - Surveillance inspection by JACOBS

Rw - Review of contractor documentation

WC - 100% inspection by contractor

Type of Record

NA - Not Applicable

Dwg- Drawing

Spec - Specification

Std - Standard

Remarks

Signature: Name:

B MAJUMDAR

A K SRIVASTAVA

Prepared by

Checked by


L&T

L&T

JACOBS

Date :

Page 10 of 16



MSQ UPGRADATION (EPCC-1) PROJECT PANIPAT IOCL-PANIPAT

Rev.- 00 11.08.2008

ANNEXURE-1

INSPECTION AND TEST PLAN FOR STATIC EQUIPMENT OWNER : INDIAN OIL CORPORATION LIMITED PMC : JACOBS ENGINEERING INDIA (P) LTD.

JOB NO: 18-3177

EPCC : L&T Sl. No.


Activity / Characteristics to be check

Type of Record

Remarks

ERECTION SCHEME FOR CRITICAL EQUIPMENTS Approved Rigging Procedure

1

Before Erection

1.A

Checking proper sequence for lifting of the equipment

WC

RW

1.B

To check weight of equipment

WC

RW

1.C

To check the center of gravity

WC

RW

1.D

To check suspensition points

WC

RW

1.E

To check maximum/minimum radius at which the lifting tackle will operate

WC

RW

1.F

To check the max. load to be lifted including wt. Of slings, hook-block, lifting beams and equipment etc.

WC

RW

1.G

To identify the safe crane with requisite capacity

WC

RW

2

DURING ERECTION

APPROVED CIVIL FORMAT

Approved Load Certificate ---------

2.A

To check counterweight of crane and Boom length

WC

RW

Approved Load Certificate

2.B

To check slew limitation of crane

WC

RW



Checked by

Approved by


L&T

L&T

L&T

JACOBS

Page 11 of 14



MSQ UPGRADATION (EPCC-1) PROJECT PANIPAT IOCL-PANIPAT

Rev.- 00 11.08.2008

ANNEXURE-1

INSPECTION AND TEST PLAN FOR STATIC EQUIPMENT OWNER : INDIAN OIL CORPORATION LIMITED

JOB NO: 18-3177

PMC : JACOBS ENGINEERING INDIA (P) LTD. EPCC : L&T Activity / Characteristics to be check


2.C

To check ground conditions are adequate for supporting full/rigged crane and load

WC

RW


2.D

To check the crane can be travelled in loaded condition

WC

RW


2.E

To check clearances from overhead electric power cables

WC

RW

---------

2.F

To check maintenance certificates

WC

RW

---------

2.G

To check whether operators, riggers have received proper instructions

WC

RW

---------

2.H

To verify safe load indicator on the crane is in working condtion

WC

W

---------

2.I

To check the provision of bracing of equipment as per Engg/ Manufacture's Requirement/ Approved drgs

RW

RW

Approved Drawing

2.J

To check the guys, shoring, bracing, interference with works

WC

S

---------

HP

RW

LT/PNCP/AU/STAT-EQPT/020

Sl. No.

7

INSPECTION & TEST DOCUMENTS

1

Review test and inspection documents HP - Hold Point

W - Witness Point

S - Surveillance inspection by JACOBS

Rw - Review of contractor do cumentation

WC - 100% inspection by contractor

Type of Record

NA - Not Applicable

Dwg- Drawing

Spec - Specification

Std - Standard

Remarks


Checked by

Approved by


L&T

L&T

L&T

JACOBS

Page 12 of 14

ITP Static Equipment

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