Ingersoll Rand Manual

OPERATORS/INSTRUCTION MANUAL AND PARTS LIST INTELLISYS REMOTE INTERFACE

Before installation or starting the compressor for the first time, this manual should be studied carefully to obtain a clear knowledge of the unit and of the duties to be performed while operating and maintaining the unit. RETAIN THIS MANUAL WITH UNIT. This Technical manual contains IMPORTANT SAFETY DATA and should be kept with the Intellisys Remote Interface at all times.

More Than Air. Answers.

C.C.N. : 80440985

Online answers: http://air.ingersollrand.com PHONE: 1-800-526-3615

REV.

: C

DATE

: JULY JULY 2008

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AIR COMPRESSOR GROUP BONDED WARRANTY WARRANTY & REGISTERED START START UP Warranty The Company warrants that the equipment manufactured by it and delivered hereunder will be free of defects in material and workmanship for a period of twelve months (see extended airend warranty) from the date of placing the Equipment in operation or eighteen months (see extended airend warranty) from the date of shipment from Davidson, NC, whichever shall rst occur. The Purchaser shall be obligated to promptly report any failure to conform to this warranty, in writing to the Company in said period, whereupon the Company shall, at its option, correct such nonconformity, by suitable repair to such equipment or, furnish a replacement part F.O.B. point of shipment, provided the Purchaser has stored, installed maintained and operated such Equipment in accordance with good industry practices and has complied with specic recommendations of the Company. Accessories or equipment furnished by the Company, but manufactured by others, shall carry whatever warranty the manufacturers have conveyed to the Company and which can be passed on to the Purchaser. The Company shall not be liable for any repairs, replacements, or adjustments to the Equipment or any costs of labor performed by the Purchaser or others without Company’s prior written approval.

The eects of corrosion, erosion and normal wear and tear are specically excluded. Performance warranties are limited to those specically stated within the Company’s proposal. Unless responsibility for meeting such performance warranties are limited to specied tests, the Company’s obligation shall be to correct in the manner and for the period of time provided above. THE COMPANY MAKES NO OTHER WARRANTY OR REPRESENTATION OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY DISCLAIMED. Correction by the Company of nonconformities whether patent or latent, in the manner and for the period of time provided above, shall constitute fulllment of all liabilities of the Company for such nonconformities whether based on contract, warranty negligence, indemnity, strict liability or otherwise with respect to or arising out of such Equipment. The purchaser shall not operate Equipment which is considered to be defective, without rst notifying the Company i n writing of its intention to do so. Any such Equipment will be at Purchaser’s sole risk and liability. Note that this is Ingersoll-Rand’s standard warranty. Any warranty in force at the time of purchase of the compressor or negotiated as part of the purchase order may take precendence over this warranty.

























This unit was purchased from: ______________ _______ ______________ ______________ ______________ ______________ ____________ _____ ______________ _______ ______________ ______________ ______________ ______________ ____________ _____ ______________ _______ ______________ ______________ ______________ ______________ ____________ _____ Ingersoll Rand Company reserves the right to make changes or add improvements without notice and without incurring any obligation to make such changes or add such improvements to products sold previously. Number of units on order: ______ _____________ ______________ _____________ ______ Customer Order Number: __________________________ Ingersoll Rand Company Order Number: ______________ For ready reference, record the serial number and model number of your unit here: Serial Number:___________________________________ Model Number:__________________________________ Number:___________________________________ _

2.72" (69mm)

6.69" (170mm) 5.12" (130mm)

























CONTENTS 0.0 SAFE SAFETY TY AND WARNING WARNINGS S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.0 INTRODUC TION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2.0 RECE RECEIPT IPT OF EQUI EQUIPMENT PMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 3.0 INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 3.1 INTELLISYS REMOTE INTERFACE MOUNTING. . . . . . . . . . . . . . . . . . . . . . 7 3.2 IRI TO INTELLISYS CONTROL CONTROLLER LER WIRING . . . . . . . . . . . . . . . . . . . . . . . . 9 3.3 IRI TO NETWORK WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 3.4 TERMINA TERMINATING TING RESISTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 3.5 POWER SUPPL SUPPLY Y CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 3.5.1 WALL ADAPTOR CONNECTION CONNECTIONS S . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 3.5 .5.2 .2 CH CHAS ASSI SIS S MOU MOUN NT PO POWE WER R SUP SUPPL PLY Y CO CONN NNE ECT CTIO IONS. NS. . . . . . . . . . . . . . . . 13 3.6 POWER ON CONFIRMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 4.0 OPER OPERA ATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 4.1 OPERATOR PANEL LA LAYOUT YOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 4.1.1 PUSH BUTTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 4.1.2 “POWER” LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 4.1.3 “NETWORK PORT” LED (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 4.1.4 “INGERSOLL RAND PORT” LED (2) . . . . . . . . . . . . . . . . . . . . . . . . . . 15 4.1.5 “SERVICE PORT” LED (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 4.1.6 TWO CHARACTER DISPLA DISPLAY Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 4.1.7 SETTING UP THE IRI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 4.1.8 ADDRESS [Ad] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 4.1.9 BAUD RA RATE TE [b1] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 4.1.10 BAUD RA RATE TE [b3] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 4.1.11 COMMUNICA COMMUNICATIONS TIONS MODE [C [CO] O] . . . . . . . . . . . . . . . . . . . . . . . . . . 15 4.1.12 CALL UP [Cu] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 4.1.13 DISPLAY CHECK [dc] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 4.2 IRI COMMUNICA COMMUNICATIONS TIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 4.2.1 MODBUS READ COMMAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 4.2.2 MODBUS WRITE COMMAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 4.3 REGISTER LISTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 4.3.1 SSR CONTROL CONTROLLER LER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

























4.3.5 SIERRA 100-200 HP CONTROLLER. . . . . . . . . . . . . . . . . . . . . . . . . . 32 4.3.6 SIERRA 125-400 HP SG CONTROLLER. . . . . . . . . . . . . . . . . . . . . . . . 36 4.3.7 SIERRA SINGLE ST STAGE AGE BOOSTER 125-200 HP SG CONTROL CONTROLLER LER . . . . . . . 40 4.3.8 RECIP CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 4.3.9 RECIP SG CONTROLLER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 4.3.10 RECIP BOOSTER CONTRO CONTROLLER LLER . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 4.3.11 NIRV NIRVANA ANA SGN CONTROLL CONTROLLER ER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 4.3.12 NIRVANA SGNe CC (Contact Cooled) CONTROLLER . . . . . . . . . . . . . . 67 4.3.13 PEGASUS SE CONTROLL CONTROLLER ER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 4.3.14 ESA SE 22-150 KW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 4.3.15 Nirvana SGNe of (Oil-Fr (Oil-Free) ee) Contro Controller ller . . . . . . . . . . . . . . . . . . . . . . 80 5.0 IRI TROU TROUBLE BLE SHOOTI SHOOTING NG CHAR CHART T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 6.0 IRI SET POINT MAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 7.0 PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

























Intellisys Remote Interface

Operators/Instruction Operators /Instruction Manual and Parts List

0.0 SAFETY AND WARNINGS Before you install the Intellisys Remote Interface (IRI) you should take the time to carefully read all the instructions contained in this manual, and the compressor manual. Electricity and compressed air have the potential to cause severe personal injury or property damage. The operator should use common sense and good working practices while operating and maintaining this unit. All applicable codes should be strictly adhered to. Maintenance should be done by qualified personnel, adequately equipped with proper tools.

1.0 INTRODUCTION The Intellisys Remote Interface (IRI) is a device to allow electronic communication with an Intellisys controller through a serial communication link (See FIGURE 1-1).

2.72" (69mm)

The IRI receives commands from the Network port (Port 1) and passes the commands to the t he Intellisys controller through the Ingersoll Rand port (Port 2). In return, the Intellisys controller responds back to the Network port by sending the response to the IRI (via Port 2), which in turn, relays the response back to the Network (via port por t 1). In addition to communication taking place between the Network port and the Intellisys controller, communication is allowed to take place between the Service port and the Intellisys controller. Communication between the Service port and the Intellisys controller is transparent to the operation of the communication taking place between the Network port and the Intellisys controller. The IRI receives commands from the Service port (Port 3) and passes them to the Intellisys controller through the Ingersoll Rand port (Port 2). In return, the Intellisys controller responds back to the Service port by sending the response to the IRI (via Port 2), which in turn, relays the response back to Service (via port 3) The Network port is the main communication port for Intellisys control. The Network port allows both read and write operations to the registers of the Intellisys controller,, allowing control functions to be performed via controller the Network port. The Service port provides only the ability to read registers from the Intellisys controller. controller. There is no ability to control the Intellisys controller through the Service port. Write commands sent through

6.69" (170mm) 5.12" (130mm)

the Service port to registers are ignored by the IRI. The Service port is provided to allow only reading of registers, transparent to the Network port operations.

FIGURE 1�1 INTELLISYS REMOTE INTERFACE

The IRI allows 2 different paths of communication. First, the IRI allows communication between a Network port and an Intellisys controller port . Second, the IRI allows communication between a Service port and an Intellisys controller port (See FIGURE 1-2). The IRI has three communication ports. The first port is an RS-485 serial communication link to transmit and receive data with a Network. The second port provides communication with an Intellisys controller controller.. The third port provides RS-232 communication for Service personnel. Communication

Port 1

RS-485

NETWORK

IRI

INTELLISYS CONTROLLER

RS-232

Communication

SERVICE

Power LED

Service Port LED Intellisys Controller Port LED Network Port LED

FIGURE 1�3 FRONT PANEL OF IRI

Port 2

Port 3

Two Character Display

FIGURE 1-3 shows the front view of the IRI. Indicators consisting of 4 LEDs and a two character display provide status on the operating conditions of the IRI. An amber LED luminates to show that input power is applied. Three dual color (red/green) LED’s LED’s provide information on the operating status of each of the three serial communication ports. A two character display provides various information depending upon the current mode of the IRI.



























Operators/Instruction Operators/In struction Manual and Parts List

Intellisys Remote Interface Machine Type

9-18 VDC

Switch Input Power Input

Service Port Intellisys Controller Port Network Port

FIGURE 1�4 REAR VIEW OF IRI

FIGURE 1-4 shows the rear view of the IRI. The rear has a power input port - PWR, the Network communication port - COM1, the Intellisys Controller communication port - COM2, the Service communication port - COM3, and a switch input - SW1.

EPROM Minimum Version Level 1.0 1.0 2.0 1.0 1.6 1.0

Recip SG Nirvana SGN Nirvana SGNe Pegasus SE ESA SE 22-150 KW Nirvana of SGNe

When monitoring compressor data only, no options are required to be installed in the Intellisys controller. controller. If machine control is desired, the Remote Start/Stop and Sequence options must be installed and turned “On”. Perform the following tasks to install the IRI. Each task is described in steps that can be checked off to help insure trouble-free installation.

2.0 RECEIPT OF EQUIPMENT

IRI Mounting

When you receive the Intellisys Remote Interface Inter face (IRI) please inspect it closely. Any indication of careless handling by the carrier should be noted on the delivery receipt especially if the IRI will not be immediately unboxed. Obtaining the delivery person’s signed agreement to any noted damages will facilitate any future insurance claims.

IRI to Intellisys I ntellisys Controller Wiring IRI to Network Net work Wiring Terminating Resistors Power Supply Connection Power On Confirmation

3.0 INSTALLATION

3.1 INTELLISYS REMOTE INTERFACE MOUNTING

Before beginning Intellisys Remote Interface installation and system operation, the following requirements and recommendations must be satisfied:

The IRI can be installed installed on any suitable surface in the general vicinity of the Intellisys controller and the Network computer.. NOTE the MAXIMUM lengths that the cables computer can be for proper operation is shown in FIGURE 3-1.

Each Intellisys controller must have its controller software revision at or above a certain minimum level to work with the IRI. The machine types and required

software EPROM minimum version levels are listed below. Check the machine to be connected to an IRI for the appropriate EPROM. EPROM. If the EPROM is not of the correct minimum version level, the appropriate EPROM may be ordered from your local Ingersoll Rand Distributor or Air Center. Machine Type

EPROM Minimum

1000 Ft. Max.

4000 Ft.Max. 4000 (1219m)

(305m)

IRI

Port 1

Port 2


Port 3

NETWORK 50 Ft. Max.

(15.2m)

SERVICE

FIGURE 3�1 IRI MAXIMUM CABLE LENGTHS

A location should be selected that provides access for



















































Operators/Instruction Operators/In struction Manual and Parts List P E I P S T R G E N A O R P E R E I R T R I P T E W T E S I T H I T W H W R E W I R N G E O R A 6 5 4 3 2 1

M T T O N B O B O A T E E A S R E L

FIGURE 3�3 MODULAR PLUG CONNECTIONS FOR INTELLISYS CONTROLLER WIRING

Intellisys Remote Interface 3.2 IRI TO INTELLISYS CONTROLLER WIRING

The IRI is connected to the Intellisys controller using 22 gauge, 4 conductor twisted pair (only 1 pair of conductors is utilized) telephone type wire (P/N 39204508 Cable, Communication 1000 Feet). This wire should be routed in grounded electrical conduit. This wire should be the only wire in the conduit(s), e.g. do not mix this wire with other high voltage conductor in the conduit. This wire should not be any longer than 1000 feet. Install one modular plug (P/N 39204466 Plug, Modular) on each end of the wire using a hand crimping tool (P/N 39204458 Tool, Tool, Hand Crimping). Refer to FIGURE 3-3 and FIGURE 3-4 for instructions on the tool and for proper wire color codes and pin numbers. Be careful to match color codes and pin numbers.

FIGURE 3�4 INSTALLING MODULAR PLUG CONNECTOR

For IRI connections to an SGN or Nirvana controller, the P7 port will be used. P7 is a 6 position, pluggable screw terminal connection like other sensor inputs on the SG and SGN controllers. A 6 position plug, IR Part Number 39186093, or a 2 position plug, IR Part Number 39242367, is required to make connections to this port. P7 pin 1 should be connected to the modular phone plug terminal #2 using the orange wire white stripe. P7 pin 2 should be connected to the modular phone plug terminal #4 using



























3.3 IRI TO NETWORK WIRING

The connection of the IRI to the Network is dependent upon the particular Network being used at the installation site. The following instructions are suggested for connecting the IRI to the Network. Adaptations may be needed to match the IRI’ IRI’ss Network port to the installation site’s Network. The IRI’s Network port is an RS-485 interface inter face that can be used in a full-duplex full- duplex or half-duplex mode. The Network port pinout on the IRI is configured as shown in FIGURE 3-6. The Network connector on the IRI is a 6 conductor RJ-11 style connector.

123456

The IRI Network port can be connected to the installation site’s Network port using 22 gauge, 4 conductor twisted pair telephone type wire (only 1 pair of conductors is needed for half-duplex mode; P/N 39204508 Cable, Communication 1000 Feet). This wire should be routed in grounded electrical conduit. This wire should be the only wire in the conduit(s), e.g. do not mix this wire with other high voltage conductor in the conduit. The length of this wire should not exceed 4000 feet. For both full-duplex and half-duplex operation, Pin 2 A(+) Full-Duplex Receiver / Half-Duplex Transceiver Transceiver and Pin 4 B(-) Full-Duplex Receiver / Half-Duplex Transceiver Transceiver should be a twisted pair, e.g. Pin 2 Orange wire with white stripe paired with Pin 4 white wire with orange stripe. Optionally,, for full-duplex Optionally full- duplex operation, Pin 3 A(+) FullDuplex Transmitter Transmitter and Pin 5 B(-) Full-Duplex Transmitter should be a twisted pair, e.g. Pin 3 Blue wire with white stripe paired with Pin 5 white wire with blue stripe. Following this wiring scheme, the connections would appear as shown in FIGURE 3-5. P E R I P P E E S T T R I P B L U S E E R R G I N E W P P A I E R T T T R P E R E O I T W H I I R T E S E S T R I P T E W R E W H H I T T T W H I W I R W E E R I R B L U G E W N O R A 6

NOTE:: NO CONN NOTE CONNECTIO ECTION N TO PIN 1 OR PIN 6. 6.

5 4 3 2 1

T O M B O T O N T A B E S A E L E

COM1 BACK VIEW OF IRI NETWORK PORT

PIN 1: PIN 2:

PIN 3: PIN 4:

PIN 5: PIN 6:

IRI Ground (Normally No Connection) Orange Wire White Stripe A(+) Full-Duplex Receiver/ A(+) Half-Duplex Transceiver Blue Wire White Stripe A(+) Full-Duplex Transmitter White Wire Orange Stripe B(-) Full-Duplex Receiver/ B(-) Half-Duplex Transceiver White Wire Blue Stripe B(-) Full-Duplex Transmitter RESERVED - No Connection

FIGURE 3�6 PINOUT OF IRI RS�485 NET�WORK PORT

Install a modular plug (P/N 39204466 Plug, Modular) using a hand crimping tool (P/N 39204458 Tool, Hand Crimping) on the IRI end of the wire as described in the FIGURE 3-4 and using FIGURE 3-5 for the wiring guideline. Be careful to match color codes and pin numbers as shown in FIGURE 3-5.

























Operators/Instruction Operators/In struction Manual and Parts List As an example, FIGURE 3-7 shows-the configuration of three IRIs connected to a single Network set to operate in full-duplex mode. 485

485

A(+) B(-)

Pin 2

A(+)

Pin 3

T*

Pin 5

Pin 4

B(-)

NETWORK COMPUTER

Pin 2

A(+)

Pin 4

B(-)

J6

A(+) B(-) 485 A(+) B(-)


R1

485



485

IRI Pin 3

A(+)

Pin 5

B(-)

J7 Pin 2 Pin 4

Pin 3 Pin 5

A(+) B(-) 485 A(+) B(-)

485

R7

INTELLISYS CONTROLLER 485

IRI IRI

Pin 2 Pin 4

FULL-DUPLEX

A(+) T*

485

B(-) Pin 3 Pin 5

A(+) B(-)

INTELLISYS CONTROLLER 485

3.4 TERMINATING RESISTORS

IRI T*-Terminating Resistor

FIGURE 3�7 MULTIPLE IRI’S CONFIGURED FOR FULL� DUPLEX MODE

As an example of half-duplex half- duplex configuration, FIGURE 3-8 shows the configuration of three IRIs connected to a single Network set to operate in half-duplex mode. T 485

A(+)

Pin 2

T*

Pin 4

A(+) B(-)

B(-)

T 485


NETWORK COMPUTER

IRI

Pin 2 Pin 4

A(+) B(-)

T 485


IRI

Pin 2 Pin 4

A(+) T*

B(-)

FIGURE 3�9 FULL�DUPLEX TERMINATING RESISTOR ORIENTATION

T 485


The IRI is delivered with termination resistors already installed. Under normal circumstances these termination resistors will work properly as shipped, however, however, if your configuration demands extra attention, the termination(s) can be removed, as needed, by removing jumper(s) on the IRI circuit board. Jumper J6 provides a 1K Ohm resistor (R1) across A(+) and B(-) of pins 2 and 4 of the IRI’s Network port. Jumper V provides a 1K Ohm resistor (R7) across A(+) and B(-) of pins 3 and 5 of the IRI’s Network port. The orientation of terminating resistors for a full-duplex full- duplex configuration is shown in FIGURE 3-9. A terminating resistor should be in place on the receiver of the last IRI on the bus. A terminating resistor resides on the receiver of the Network port side as well (refer to FIGURE 3-7). Access may be gained to the termination jumpers by removing the four screws of the rear enclosure plate of the IRI, exposing the IRI circuit board. To To remove the terminating resistor from the A(+) and B(-) lines, remove the appropriate jumper(s). FIGURE 3-10 on the next page shows the location of the terminating jumpers.





























FIGURE 3�10 LOCATION LOCATION OF TERMIN ATING RESISTOR J UMPERS

Proper termination for a half-duplex configuration is shown in FIGURE 3-11 with a terminating resistor in place at the transceiver of the last IRI on the bus. A termination resistor resides on the transceiver of the Network port as well (refer to FIGURE 3-8). 3.5 POWER SUPPLY CONNECTIONS

Connect the power supply according to the appropriate instructions for the type power supply supplied with the IRI.

3.5.1 WALL ADAPTOR CONNECTIONS

Insert the female plug, FIGURE 3-12, of the wall adaptor power supply into the back jack of the IRI labeled “918VDC”. Next, connect the wall adaptor power supply to the appropriate wall connector.

























Operators/Instruction Operators/In struction Manual and Parts List 3.5.2 CHASSIS MOUNT POWER SUPPLY CONNECTIONS

FIGURE 3-13 may be used to locate 2 mounting holes for the chassis mount power supply




























FIGURE 3�14 CHASSIS MOUNT POWER SUPPLY CONNECTIONS

With power disconnected from the power source, attach the stripped ends of the female plug cable to the chassis mount power supply. supply. Attach the wire connected to the outside of the female plug to “-V” on the chassis mount power supply. supply. Attach the wire connected to the inner tip of the female plug cable to “+V” on the chassis mount power supply (Refer to schematic shown on FIGURE 3-14). Attach an 18 gauge wire between a chassis ground point of the chassis and the chassis ground of the power

4.0 OPERATION This section of the manual describes the panel controls of the IRI, detailed instructions of how to use these controls to setup the IRI, and commands for communicating with the IRI. 4.1 OPERATOR PANEL LAYOUT

The IRI has one push button, four LED (light emitting



























4.1.2 “POWER” LED

4.1.8 ADDRESS [Ad]

This amber LED lights to indicate there is power supplied to the IRI.

The operator uses this set point to give the IRI and its corresponding Intellisys controller a unique device address that the Network will use in order to communicate with it. Addresses range from 0 to 255 (00 - FF hex).

4.1.3 “NETWORK PORT” LED (1)

This LED flashes a green light whenever bytes are received on the network port. 4.1.4 “INGERSOLL RAND PORT” LED (2)

This LED flashes a green light whenever bytes are received on the Ingersoll Rand port. Also, this LED will light up red if the IRI does not receive status information from the Intellisys controller after several status requests. 4.1.5 “SERVICE PORT” LED (3)

This LED flashes a green light whenever bytes are received on the service port. 4.1.6 TWO CHARACTER DISPLAY

This multifunction display is used to show the device address during normal operations. The display is also used when setting parameters. 4.1.7 SETTING UP THE IRI

Setting up the IRI is done by entering chosen values for the IRI operating parameters, which are called set points. Section 6 displays a chart of all the IRI set points and the range of values for each one. To alter any of the set points, go into the set point mode by performing a “long” depress on the push button. The IRI will display a two character code showing which set

4.1.9 BAUD RATE [b1]

The baud rate for the Network port is set through this set point. The user can select a 2400, 4800, 9600, or 19200 baud rate. 4.1.10 BAUD RATE [b3]

The baud rate for the Service port is set through this set point. The user can select a 2400, 4800, 9600, or 19200 baud rate. 4.1.11 COMMUNICATIONS MODE [CO]

The communications mode for the Network port can either be RTU mode (8 data bits, no parity, two stop bits) or ASCII mode (7 data bits, no parity, two stop bits). Refer to Modicon Modbus Protocol Reference Guide (PIMBUS300 Rev. E) for more information on Modbus transmission modes. 4.1.12 CALL UP [Cu]

This menu function is used to control the ICU function of the IRI. This function is only used in conjunction with IntelliGuard. Consult the factory for further f urther information. “OF” = Call up Off. “on” = Call up On. 4.1.13 DISPLAY CHECK [dc]



























4.2.1 MODBUS READ COMMAND

4.2.2 MODBUS WRITE COMMAND

To read the registers from an Intellisys controller controller,, a Read Holding Registers command (03) needs to be sent to the IRI. A maximum of 32 registers can be read at one time. The formats for the query and response are as follows:

To write to the registers in an Intellisys controller, a Preset Single Register command (06) needs to be sent to the IRI. Note: Writing to registers can only be executed when the compressor is stopped. The formats for the query and response are as follows:

The form of the query is: IRI address Function Starting Address Hi Starting Address Lo Number of points Hi Number of points Lo Error check (CRC or LRC)

(Hex) = XX = 03 = XX = XX = XX = XX = XX

The form of the response is: IRI Address Function Byte Count Data 1 Hi Data 1 Lo Data 2 Hi Data 2 Lo Error check (CRC or LRC)

(Hex) = XX =03 = XX = XX = XX = XX = XX = XX

Here is an example of a request to read offline pressure (register 40112 and online pressure (register 40113 from IRI address 22(Hex) using RTU mode:

The form of the query is: IRI address Function Starting Address Hi Starting Address Lo Number of points Hi Number of points Lo Error check (CRC or LRC)

(Hex) = XX =06 = XX = XX = XX = XX = XX

The form of the response is: IRI Address Function Byte Count Data 1 Hi Data 1 Lo Data 2 Hi Data 2 Lo Error check (CRC or LRC)

(Hex) = XX =06 = XX = XX = XX = XX = XX = XX

Here is an example to set offline pressure (register 40112 to 95 through IRI address 22(Hex) using RTU mode:





























4.3 REGISTER LISTING

The following sections contain register definitions for the various Ingersoll Rand Intellisys Controllers. 4.3.1 SSR CONTROLLE CONTROLLER R

Register (40XXX) 001 003 004 005 006 007 008 009 064 065 096 097 098

Variable

Status/Control Discharge Pressure Sump Pressure Inlet Vacuum Coolant Temperature Airend Temperature Discharge Temperature Low Ambient Coolant Temp. Total Hours (hours) Loaded Hours (hours) Language Selection Units of Measure Rated Pressure

Read/ Write R/W R R R R R R R R R R R R

Range

Notes

See FIGURE 4-2

Divide Value by 10

Low Ambient Option

See FIGURE 4-3 See FIGURE 4-3

























Intellisys Remote Interface Bit 0: Host/Local (R/W)

Operators/Instruction Operators /Instruction Manual and Parts List Bit 6: Alarm (R)

0 = Local

0 = No Alarms

1 = Host

1 = Alarms

Bit 1: Run/Stop (R/W)

Bit 7: Warning (R)

0 = Stop

0 = No Warnings

1 = Run

1 = Warnings

Bit 2: Load/Unload (R/W)

0 = Unload

Bit 8: On/Off Line Mode (R )

0 = Not in On/Off Line Mode

1 = Load Bit 3: Modulating (R)

0 = Not Modulating 1 = Modulating Bit 4: Unused Bit 5: Stopped in Auto Restart (R)

0 = Not Stopped in Auto Restart

1 = On/Off Line Mode Bit 9: Mod/ACS or Mod Only (R)

0 = Not in Mod/ACS Mode 1 = Mod/ACS Mode Bits 10-12: Unused Bits 13-15: Unit Type (R)

001 = SSR controller

1 = Stopped in Auto Restart FIGURE 4�2 INTELLISYS SSR CONTROLLER REGISTER 01�STATUS/CONTROL Register 096: Language

Register 99: Rated Horse Power

























Operators/Instruction Operators/In struction Manual and Parts List Code 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17

Description Sensor Failure 1AVPT Sensor Failure 3APT Sensor Failure 4APT Sensor Failure P4 (Spare) Sensor Failure P5 (Spare) Sensor Failure P6 (Spare) Sensor Failure P7 (Spare) Sensor Failure P8 (Spare) Sensor Failure 2CTT Sensor Failure 2AT T Sensor Failure 4AT T Sensor Failure 3CTT (Optional) Sensor Failure T5 (Spare) Sensor Failure T6 (Spare) Sensor Failure T7 (Spare) Sensor Failure T8 (Spare) Starter Fault




























4.3.2 SSR SG CONTROLLER

Register (40XXX) 001 003 004 005 006 007 008 009 010 011 012

013 014 015

Variable

Status/Control Discharge Pressure Sump Pressure Inlet Vacuum Coolant Temperature Airend Temperature Discharge Temperature Low Ambient Coolant Temp. Separator Pressure Drop Spare Pressure Input 4 Dry Side Sump Pressure Spare Pressure Input 6 Spare Pressure Input 7 Remote Pressure

Read/ Write R/W R R R R R R R R R R

R R R

Range

Notes

See FIGURE 4-7

Divided by 10

Low Ambient Option

Spare Pressure Input #5 if no separator delta-p sensor option

Spare Pressure Input #8 if no remote sensor option

























Operators/Instruction Operators/In struction Manual and Parts List Register (40XXX) 121 122 123 124 125 126 127 128 129 130

131 132 133 134 135

Variable

Power Out Restart Option (PORO)On/Off PORO Time (seconds) Auto Start/Stop Delay Time (seconds) Min. Cooler Out Load Temp Unloaded Stop Time Low Ambient Option On/Off Contrast Lead/Lag Lag Offset Max Modulation Pressure Lead/Lag Cycle Length (Hours) Scheduled Start (Hour) Scheduled Start (Minute) Scheduled Stop (Hour) Scheduled Stop (Minute)

Intellisys Remote Interface Read/ Write R R/W R/W R/W R/W R R R/W R/W R/W

R/W R/W R/W R/W R/W

Range

0 or 1 1 0 -1 2 0 0 -6 0 3 0 -1 5 0 1 0 -3 0 0 or 1 0 -1 0 0 or 1 0 -1 0 (Online+10) - (Offline + 7) 0 -7 5 0 0 -2 3 0 -5 9 0 -2 3 0 -5 9

Notes

No Write if PORO is off Low Ambient Option 0= Off, 1=On 0=Lead, 1=Lag



























Intellisys Remote Interface Register (40XXX) 304-318 320-334 336-350 352-366 368-382 384-398 400-414 416-430

Variable

Discharge Pressure Alarm History Coolant Temperature Alarm History Airend Temperature Alarm History Discharge Temperature Alarm History Low Ambient Coolant Temp. History Total Hours Alarm History 10000 Total Hours Alarm History Loaded Hours Alarm History

Operators/Instruction Operators /Instruction Manual and Parts List Read/ Write R R R R R R R R

Range

Notes

Low Ambient Option Less Than 10000 Hours Multiply by 10000 Less Than 10000 Hours

























Operators/Instruction Operators/In struction Manual and Parts List Register 096: Language

Intellisys Remote Interface Register 097: Units of Measure

0 = English

6 = German

0 = °F and PSI

1 = Spanish

7 = Danish

1 = °C and PSI

2 = Portuguese

8 = Norwegian

2 = °C and Bar

3 = French

9 = Swedish

3 = °C and kPa

4 = Italian

10 = Finnish

4 = °C and kg/cm�

5 = Dutch

11 = Turkish

Register 99: Rated Horse Power/Kilow Power/Kilowatt att

0 = 50hp

8 = 300hp

15 = 110kw

























Intellisys Remote Interface Bit 0: Run/Stop (R)

Operators/Instruction Operators /Instruction Manual and Parts List Bit 4: Stopped Auto Restart (R)

0 = Stop


1 = Run

1 = Stopped in Auto Restart

Bit 1: On/Off Line Mode (R)

0 = Not in On/Off Line Mode 1 = On/Off Line Mode Bit 2: MOD/ACS Mode (R)

0 = Not in Mod/ACS Mode 1 = Mod/ACS Mode Bit 3: Load/Unload (R)

Bit 5: Unused Bit 6: Unused Bit 7: Unused

























Operators/Instruction Operators/In struction Manual and Parts List Code 01 02 03 04 05 06 07 08 09 10

Description Sensor Failure 1AVPT Sensor Failure 3APT Sensor Failure 4APT Sensor Failure P4 (Spare) Sensor Failure 6APT (Optional) Sensor Failure P6 (Spare) Sensor Failure P7 (Spare) Sensor Failure P8 (Spare) Sensor Failure 2CTT S F il 2AT T




























4.3.3 SE 15-100 HP CONTROLLER

Register (40XXX) 001 003 004 005 006 064 065

Variable

Status/Control Discharge Pressure Sump Pressure Separator Pressure Drop Airend Temperature Total Hours (hours) Loaded Hours (hours)

Read/ Write R/W R R R R R R

Range

Notes

See FIGURE 4-12



























Operators/Instruction Operators/In struction Manual and Parts List Bit 0: Host/Local (R/W)

0 = Local

Intellisys Remote Interface Bit 6: Alarm (R)

0 = No Alarms

























Intellisys Remote Interface Code 01

Operators/Instruction Operators /Instruction Manual and Parts List Description Pressure Sensor Failure



























4.3.4 SIERRA 50-100 HP CONTROLLER

Register

Variable

Read/

Range

Notes


























0 = Local


0 = No Alarms

























Operators/Instruction Operators/In struction Manual and Parts List Code 01

Description Pressure Sensor Failure


























































































































































































































































































































































































































































































































































Intellisys Remote Interface Register (40XXX) 098 099 100 101 112 113 114 115 116 117 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 250 251 252 253 254 255 256-270 272-286 288-302 304-318 320-334 336-350 352-366 368-382 384-398 400-414

Variable

Kilowatt Rating Service Level Service Type Service Interval Target Pressure Auto Stop Pressure Immediate Stop Pressure Blowdown Mode Energy Rate Compare Savings To Remote Sensor Sequence Control On/Off Remote Start/Stop On/Off Power Out Restart Option (PORO)On/Off PORO Time (seconds) Low Ambient Option On/Off Min. Cooler Out Load Temp Scheduled Start - Day Scheduled Stop - Day Scheduled Start (Hour) Scheduled Start (Minute) Scheduled Stop (Hour) Scheduled Stop (Minute) Modbus Protocol Modbus Address Options VSD Software Version Number Software Part Number - Most Significant Software Part Number - Least Significant Software Version Number Warning Code Alarm Code History Discharge Pressure Alarm History Sump Pressure Alarm History Dry Side Sump Pressure Alarm History Remote Pressure Sensor Alarm History Coolant Temperature Alarm History Airend Temperature Alarm History Discharge Temperature Alarm History Total Hours Alarm History 10000 Total Hours Alarm History

Operators/Instruction Operators /Instruction Manual and Parts List Read/ Write R R R R R/W R/W R/W R/W R R/W R R R R R/W R R/W R/W R/W R/W R/W R/W R/W R R R R R R R R R R R R R R R R R R

Range

Notes

0-12 0 or 1 0 or 1 0 -3 65-145 ( T+1)-( T+10) ASP-(ASP+1 0) 0 or 1

See FIGURE 4-54 0=Level 1, 1 =Level 2 0=Hours, 1 =Months 3, 6, 9, or 12 months

0 -2 0 or 1 0 or 1 0 or 1 0 or 1 10-600 0 or I 30-150 0 -9 0 -9 0-23 0-59 0-23 0-59 0 or 1 1 -2 4 7

T = target pressure ASP= auto stop pressure 0=Off, 1 =On Divide by 1000 0=Mod,1=On/Off,2=Geo 0=Off, 1 =On 0=Off, 1 =On 0=Off, 1 =On 0=Off, 1 =On No Write if PORO is of 0=Off, 1 =On Low Ambient Option

0=Off, 1 =On See FIGURE 4-54 Divide by 10 High Digits Low Digits Divide by 100 See FIGURE 4-56 See FIGURE 4-56

Less Than 10000 Hours Multiply by 10000

























Operators/Instruction Operators/In struction Manual and Parts List Register Variable (40XXX) 464-478 Motor Voltage Alarm History 480-494 Motor Speed Alarm History 496-510 Motor Current Alarm History 512-526 Input Voltage Alarm History 528-542 DC Bus Voltage Alarm History 544-558 Status Alarm History 560-574 Real Time Clock Alarm History - Hours 576-590 Real Time Clock Alarm History - Minutes 592-606 Real Time Clock Alarm History - Month 608-622 Real Time Clock Alarm History - Date 624-638 Real Time Clock Alarm History - Year 640-654 IGBT U Temperature Alarm History 656-670 IGBT V Temperature Alarm History 672-686 IGBT W Temperature Alarm History 688-702 Input Rectifier Temperature Alarm History 704-718 VSD Ambient Temperature Alarm History 999 IRI Version Number

Intellisys Remote Interface Read/ Write R R R R R R R R R R R R R R R R R

Range

Notes

See FIGURE 4-55

Modular Drive Only Modular Drive Only Modular Drive Only Modular Drive Only Modular Drive Only Reads from IRI Only

FIGURE 4�52 INTELLISYS NIRVANA SGN CONTROLLER REGISTER STRUCTURE �PAGE 3 OF 3� Bit 0: Host/Local (R/W)

Bit 6: Alarm (R)

0 = Local

0 = No Alarms

1 = Host

1 = Alarms


0 = Stop 1 = Run

Bit 7: Warning (R)

0 = No Warnings 1 = Warnings Bits 8 - 9: Normal/Unloaded


0 = Unload 1 = Load Bit 3: Operating at Minimum Speed (R)

0 = Operating above Minimum Speed 1 = Operating at Minimum Speed Bit 4: Operating at Maximum Speed (R)

00 = Unloaded Operation 11 = Normal Operation Bit 12: Nirvana Compressor (R)

0 = Not Nirvana 1 = Nirvana Bit 13-15: Unit Type (R)


0 = Operating below Maximum Speed 1 = Operating at Maximum Speed Bit 5: Stopped in Auto Restart (R)

0 = Not Stopped in Auto Restart 1 = Stopped in Auto Restart FIGURE 4�53 INTELLISYS NIRVANA SGN CONTRO LLER REGISTE R 01�STATUS/CONTROL 01�STATUS/CONTROL

























Intellisys Remote Interface Register 096: Language

Operators/Instruction Operators /Instruction Manual and Parts List Register 097: Units of Measure

0 = English

6 = German

0 = °F and PSI

1 = Spanish

7 = Danish

1 = °C and PSI

2 = Portuguese

8 = Norwegian

2 = °C and Bar

3 = French

9 = Swedish

3 = °C and kPa

4 = Italian

10 = Finnish


5 = Dutch

11 =Turkish

Register 98: Compressor Type

0 = 37kW / 50HP 1 = 45kW / 60HP 2 = 55kW / 75HP 3 = 75kW / 100HP Register 144: Integral Sequencing Lead Change - Day

0 = Sunday

4 = Thursday

7 = Daily

1 = Monday

5 = Friday

8 = Weekdays

2 = Tuesday

6 = Saturday

9 = Weekends

3 = Wednesday Register 250: Options Bit 0: Power Out Restart and Sched uled Start/Stop

0 = Off 1 = On Bit 1: Remote Start/Stop

0 = Off 1 = On FIGURE 4�54 INTELLISYS NIRVANA SGN CONTROLLER REGISTER CODES Bit 0: Run/Stop (R)

Bit 4: Stopped Auto Restart (R)

0 = Stop


1 = Run


Bits 1-3: Unused

Bits 5-7: Unused

FIGURE 4�55 INTELLISYS NIRVANA SGN CONTRO LLER STATUS STATUS ALARM HI STORY

























Operators/Instruction Operators/In struction Manual and Parts List Code 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

Intellisys Remote Interface Description

Sensor Failure 4APT Sensor Failure 3APT Sensor Failure 6APT Sensor Failure P4 (Spare) Sensor Failure P5 (Spare) Sensor Failure P6 (Spare) Sensor Failure P7 (Spare) Sensor Failure P8 (Spare) Sensor Failure 2CTT Sensor Failure 2AT T Sensor Failure 4AT T Sensor Failure T4 (Spare) Sensor Failure T5 (Spare) Sensor Failure T6 (Spare) Sensor Failure T7 (Spare) Sensor Failure T8 (Spare) Sensor Failure Remote (Optional) High VSD Temperature Fan Motor Overload VSD Communication Failure VSD Initialization Fault Check Motor Rotation Stop Failure Control Power Loss Remote Stop Failure Remote Start Failure Incorrect VSD Type Replace Coolant Filter (Idle Mode) High Air Pressure Low Sump Air Pressure High A/ A/E Discharge Temperature Emergency Stop Change Inlet Filter Change Separator Element Change Coolant Filter Invalid Calibration Check Set Points 100 Hours/14 Days To Service Service Required Alarm - Service Required Auxiliary 2

























Intellisys Remote Interface Code 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 133 134 135 136 137 138 139 140 141 142 143

Operators/Instruction Operators /Instruction Manual and Parts List Description

VSD Fault 1 VSD Fault 2 VSD Fault 3 VSD Fault 4 VSD Fault 5 VSD Fault 6 VSD Fault 7 VSD Fault 8 VSD Fault 9 VSD Fault 10 VSD Fault 11 VSD Fault 12 VSD Fault 13 VSD Fault 14 VSD Fault 15 VSD Fault 16 VSD Fault 17 VSD Fault 18 VSD Fault 19 VSD Fault 20 VSD Fault 21 VSD Fault 22 VSD Fault 23 VSD Fault 24 VSD Fault 25 VSD Fault 26 VSD Fault 27 VSD Fault 28 VSD Fault 29 VSD Fault 30 VSD Fault 31 VSD Fault 33 VSD Fault 34 VSD Fault 35 VSD Fault 36 VSD Fault 37 VSD Fault 38 VSD Fault 39 VSD Fault 40 VSD Fault 41 VSD Fault 42 VSD Fault 43





























4.3.12 NIRVANA SGNe CC (Contact Cooled) CONTROLLER

Register (40XXX) 001 003 004 005 006 007 008 009 010 011 012 013 014 015

016 017 018 019 020 021 025 026 027 028 029 030 031 032 033 048 049

Variable

Status/Control Discharge Pressure Sump Pressure Dry Side Sump Pressure Interstage Pressure Spare Pressure Input 5 Spare Pressure Input 6 Spare Pressure Input 7 Spare Pressure Input 8 Coolant Temperature Airend Temperature Discharge Temperature Inlet Temperature Cooler Out Temperature Spare Temperature Input 6 Spare Temperature Input 7 Spare Temperature Input 8 Separator Pressure Drop Percent Capacity Percent Energy Savings Motor Speed Motor Current Input Voltage DC Bus Voltage Remote Pressure Motor Voltage Package kW kW Hours mW Hours Average Package kW-hr Average % Capacity

Read/ Write R/W R R R R R R R R R R R R R

R R R R R R R R R R R R R R R R R

Range

Notes

See FIGURE 4-58

Only in 2-stage units.

Units with Hot Side Thermal Valve only

Volts AC

0 – 999

Add to (mW hours * 1000)

























Intellisys Remote Interface Register (40XXX) 096 097 098 099 100 101 102 103 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 250

Variable

Language Selection Units of Measure Kilowatt Rating Service Level Service Type Service Interval Water Cooled Hot Side Thermal Valve Target Pressure Auto Stop Pressure Immediate Stop Pressure Blowdown Mode Energy Rate Compare Savings To Condensate Release Time Condensate Interval Time Remote Sensor Sequence Control On/Off Remote Start/Stop On/Off Power Out Restart Option (PORO)On/Off PORO Time (seconds) Unused Unused Scheduled Start - Day Scheduled Stop - Day Scheduled Start (Hour) Scheduled Start (Minute) Scheduled Stop (Hour) Scheduled Stop (Minute) Modbus Protocol Modbus Address Reset Averaging Options

Operators/Instruction Operators /Instruction Manual and Parts List Read/ Write R R R R R R R R R/W R/W R/W R/W R R/W R R R R R R R/W

R/W R/W R/W R/W R/W R/W R R R/W R

Range

Notes

0 – 11 0–4 0 – 12 0 or 1 0 or 1 0-3 0 or 1 0 or 1 65 - 145 ( T+1)-( T+10) ASP–(ASP+10) 0 or 1

See FIGURE 4-59 See FIGURE 4-59 See FIGURE 4-59 0=Level 1, 1=Level 2 0=Hours, 1=Months 3, 6, 9, or 12 months 0=Off, 1=On 0=Off, 1=On

0-2 2 - 20 90 - 270 0 or 1 0 or 1 0 or 1 0 or 1 10 - 600

0-9 0-9 0 – 23 0 – 59 0 – 23 0 – 59 0 or 1 1 – 247 01010-12319

T = target pressure ASP = auto stop pressure 0=Off, 1=On Divide by 1000 0=Mod, 1=On/Off, 2= Geo

0=Off, 1=On 0=Off, 1=On 0=Off, 1=On 0=Off, 1=On No Write if PORO is off

0=Off, 1=On MMDDY See FIGURE 4 59

























Operators/Instruction Operators/In struction Manual and Parts List Register Variable (40XXX) 320-334 Remote Pressure Sensor Alarm History 336-350 Coolant Temperature Alarm History 352-366 Airend Temperature Alarm History 368-382 Discharge Temperature Alarm History 384-398 Total Hours Alarm History 400-414 10000 Total Hours Alarm History 416-430 Percent Capacity Alarm History 432-446 Inlet Temperature Alarm History 448-462 Package kW alarm History 464-478 Motor Voltage Alarm History 480-494 Motor Speed Alarm History 496-510 Motor Current Alarm History 512-526 Input Voltage Alarm History 528-542 DC Bus Voltage Alarm History 544-558 Status Alarm History 560-574 Real Time Clock Alarm History – Hours 576-590 Real Time Clock Alarm History – Minutes 592-606 Real Time Clock Alarm History – Month 608-622 Real Time Clock Alarm History – Date 624-638 Real Time Clock Alarm History – Year 640-654 Interstage Pressure Alarm History 656-670 IGBT U Temperature Alarm History 672-686 IGBT V Temperature Alarm History 688-702 IGBT W Temperature Alarm History 704-718 Input Rectifier Temperature Alarm History 720-734 VSD Ambient Temperature Alarm History 736-750 Cooler Ou Out Temperature Al Alarm History 999 IRI Version Number

Intellisys Remote Interface Read/ Write R R R R R R R R R R R R R R R R R R R R R R R R R R R R

Range

Notes

Less Than 10000 Hours Multiply by 10000

See FIGURE 4-60

Only in 2-stage units.

Reads from IRI only

FIGURE 4�57 INTELLISYS NIRVANA SGNE CC CONTROLLER REGISTER STRUCTURE �PAGE 3 OF 3�



























0 = Local

0 = No Alarms

1 = Host

1 = Alarms


0 = Stop 1 = Run Bit 2: Load/Unload (R/W)

0 = Unload 1 = Load Bit 3: Operating at Minimum Speed (R)

Bit 7: Warning (R)

0 = No Warnings 1 = Warnings Bits 8 - 9: Normal/Unload Operate (R)

00 = Unloaded Operation 11 = Normal Operation Bits 10 – 11: Unused Bit 12: Nirvana Compressor (R)

0 = Operating above Minimum Speed

0 = Not Nirvana

1 = Operating at Minimum Speed

1 = Nirvana

Bit 4: Operating at Maximum Speed (R)

0 = Operating below Maximum M aximum Speed

Bits 13-15: Unit Type (R)


1 = Operating at Maximum Speed Bit 5: Stopped in Auto Restart (R)

0 = Not Stopped in Auto Restart 1 = Stopped in Auto Restart FIGURE 4�58 INTELLISYS NIRVANA SGNE CC CONTR OLLER REGIST ER 01� STATUS/CONTROL STATUS/CONTROL

























Operators/Instruction Operators/In struction Manual and Parts List Register 096: Language

Intellisys Remote Interface Register 097: Units of Measure

0 = English

11 = Turkish

0 = °F and PSI

1 = Spanish

12 = Lithuanian

1 = °C and PSI

2 = Portuguese

13 = Latvian

2 = °C and Bar

3 = French

14 = Estonian

3 = °C and kPa

4 = Italian

15 = Maltese


5 = Dutch

16 = Slovenian

6 = German

17 = Slovakian

7 = Danish

18 = Czech

8 = Norwegian

19 = Hungarian

9 = Swedish

20 = Polish

10 = Finnish Register 98: Compressor Type

0 = 37kW/50HP

9 = 200HP

18 = 160kW-2S

27 = 132kW-2S XP

1 = 45kW/60HP

10 = 160kW

19 = 250HP-2S

28 = 200HP-2S XP

2 = 55kW/75HP

11 = 75kW/100HP-2S

20 = 200kW-2S

29 = 160kW-2S XP

3 = 75kW/100HP

12 = 90kW-2S

21 = 300HP-2S

4 = 90kW

13 = 125HP-2S

22 = 250kW-2S

5 = 125HP

14 = 110kW-2S

23 = 90kW-2S XP

6 = 110kW

15 = 150HP-2S

24 = 125HP-2S XP

7 = 150HP

16 = 132kW-2S

25 = 110kW-2S XP

8 = 132kW

17 = 200HP-2S

26 = 150HP-2S XP

Register 127, 128 Scheduled Start & Stop

0 = Sunday

4 = Thursday

7 = Daily

1 = Monday

5 = Friday

8 = Weekdays

2 = Tuesday

6 = Saturday

9 = Weekends

3 = Wednesday Register 250: Options Bit 0: Power Out Restart and Schedu led Start/Stop

0 = Off 1 = On



























Intellisys Remote Interface Code 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Operators/Instruction Operators /Instruction Manual and Parts List Description

Sensor Failure 4APT Sensor Failure 3APT Sensor Failure 6APT Sensor Failure 2APT (2-stage units) Sensor Failure P5 (Spare) Sensor Failure P6 (Spare) Sensor Failure P7 (Spare) Sensor Failure P8 (Spare) Sensor Failure 2CT T Sensor Failure 2ATT Sensor Failure 4ATT Sensor Failure 1ATT Sensor Failure 4CT T Sensor Failure T6 (Spare) Sensor Failure T7 (Spare) Sensor Failure T8 (Spare) Sensor Failure Remote (Optional) High VSD Temperature Blower Fault VSD Communication Failure VSD Initialization Fault Check Motor Rotation Stop Failure Control Power Loss Remote Stop Failure

























Operators/Instruction Operators/In struction Manual and Parts List Code 45 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124

Description High Interstage Pressure VSD Fault 0 VSD Fault 1 VSD Fault 2 VSD Fault 3 VSD Fault 4 VSD Fault 5 VSD Fault 6 VSD Fault 7 VSD Fault 8 VSD Fault 9 VSD Fault 10 VSD Fault 11 VSD Fault 12 VSD Fault 13 VSD Fault 14 VSD Fault 15 VSD Fault 16 VSD Fault 17 VSD Fault 18 VSD Fault 19 VSD Fault 20 VSD Fault 21 VSD Fault 22 VSD Fault 23 VSD Fault 24




























4.3.13 PEGASUS SE CONTROLL CONTROLLER ER

Register (40XXX) 001 003 004 005 006 007 064 065 096 097 098 099 100 101 102

103 112 113 114 115 116 117 118

Variable

Status/Control Discharge Pressure Sump Pressure Separator Pressure Drop Airend Temperature Spare Temperature Total Hours (hours) Loaded Hours (hours) Language Selection Units of Measure Rated Pressure High Temperature Starter Type Contrast Coolant Type Dryer Installed Offline Pressure 1 Online Pressure 1 Offline Pressure 2 Online Pressure 2 Mode of Operation Star-Delta Timer (seconds) Auto Start/Stop Time (minutes)

Read/ Write R/W R R R R R R R R R R R R R R

Range

R R/W R/W R/W R/W R/W R/W R/W

0 or 1 75 - (rated +3) 65-(offline-10) 75 - (rated +3) 65-(offline-10) 0 -2 4-15 0 2 -6 0

Notes

See FIGURE 4-63

See FIGURE 4-64 See FIGURE 4-64

See FIGURE 4-64 0 = Ultraplus, 1 = Ultracoolant 0=Off, 1=On

See FIGURE 4-64 0 = Off



























0 = Local

0 = No Alarms

1 = Host

1 = Alarms


0 = Stop

Bit 7: Warning (R)

0 = No Warnings 1 = Warnings

1 = Run



0 = Unload

0 = Not in On/Off Line Mode 1 = On/Off Line Mode

1 = Load

Bit 9: Mod/ACS or Mod Only (R)

Bit 3: Modulating (R)

0 = Not Modulating 1 = Load

0 = Not in Mod/ACS or Mode 1 = Mod/ACS or Mod Mode Bit 10-12: Unused

Bit 4: Sump Pressure (R/W)

1 = Get Sump Pressure

Bit 13-15: Unit Type (R)

010 = SE controller

Bit 5: Stopped in Auto Restart (R)

0 = Not Stopped in Auto Restart 1 = Stopped in Auto Restart FIGURE 4�63 PEGASUS SE CONTROLLER REGISTER 01�STATUS/CONTROL Register 096: Language

Register 098: Units of Measure

0 = English

0 = °C and Bar

1 = Spanish

1 = °C and PSI

2 = French

2 = °C and kPa

3 = Portuguese

3 = °F and PSI

























Intellisys Remote Interface Bit 0: Run/Stop (R)

Operators/Instruction Operators /Instruction Manual and Parts List Bit 4: Stopped Auto Restart (R)

0 = Stop


1 = Run



Bit 5: Unused


Bit 6: Unused

1 = On/Off Line Mode

Bit 7: Unused

Bit 2: MOD/ACS Mode (R)

0 = Not Modulating 1 = Modulating Bit 3: Load/Unload (R)

0 = Unload 1 = Load FIGURE 4�65 PEGASUS SE CONTROLLER STATUS STATUS ALARM HIS TORY

Code 01 02 04 05 06 07 08 09 10 12

Description Pressure Sensor Failure Temperature Sensor Failure Starter Fault Motor Overload Reverse Rotation Remote Stop Failure Remote Start Failure Calibration Error High Ai Airend Di Discharge Temperature High Pressure





























4.3.14 ESA SE 22-150 KW

Register (40XXX) 001 003 004 005 006 007 064 065 096 097 098 099 100 101 102 112

Variable

Status/Control Discharge Pressure Sump Pressure Separator Pressure Drop Airend Temperature Spare Temperature Total Hours (hours) Loaded Hours (hours) Language Selection Kilowatt Rating Units of Measure Rated Pressure High Temperature Starter Type Contrast Offli P 1

Read/ Write R/W R R R R R R R R R R R R R R R/W

Range

Notes

See FIGURE 4-69 0 = 22 - 50 kW 1 = 55 - 150 kW See FIGURE 4-69 See FIGURE 4-69 75 ( t d 3)



























0 = Local

0 = No Alarms

1 = Host

1 = Alarms



0 = Unload 1 = Load Bit 3: Modulating (R)

0 = Not Modulating 1 = Load Bit 4: Sump Pressure (R/W)

1 = Get Sump Pressure Bit 5: Stopped in Auto Restart (R)


Bit 7: Warning (R)

0 = No Warnings 1 = Warnings Bit 8: On/Off Line Mode (R)

0 = Not in On/Off Line Mode 1 = On/Off Line Mode Bit 9: Mod/ACS or Mod Only (R)

0 = Not in Mod/ACS or Mode 1 = Mod/ACS or Mod Mode Bit 10-12: Unused Bit 13-15: Unit Type (R)

010 = SE controller

























Operators/Instruction Operators/In struction Manual and Parts List Bit 0: Run/Stop (R)

Intellisys Remote Interface Bit 4: Stopped Auto Restart (R)

0 = Stop


1 = Run



Bit 5: Unused


Bit 6: Unused

1 = On/Off Line Mode

Bit 7: Unused

Bit 2: MOD/ACS Mode (R)

0 = Not Modulating 1 = Modulating Bit 3: Load/Unload (R)

0 = Unload 1 = Load FIGURE 4�70 ESA SE 22�150 KW CONTROL LER STATUS STATUS ALARM HISTORY

Code 01 02

Description Pressure Sensor Failure Temperature Sensor Failure 1



























4.3.15 Nirvana SGNe of (Oil-Free) Controller

Register (40XXX) 001 003 004 005 006 007 008 009 010 011 012 013 014 015 016 017

Variable

Status/Control Discharge Pressure 2nd Stage Inlet Pressure 2nd Stage Discharge Pressure Inlet Vacuum Oil Filter Pressure Drop Bearing Oil Pressure 2nd Stage Inlet Temperature 1st Stage Discharge Temperature 2nd Stage Discharge Temperature Bearing Oil Temperature Discharge Temperature Spare Pressure Input 7 Spare Temperature Input 5 Spare Temperature Input 6 S T t I t7

Read/ Write R/W R R R R R R R R R R R R R R R

Range

Notes

See FIGURE 4-73

























Operators/Instruction Operators/In struction Manual and Parts List Register (40XXX) 096 097 098 099 100 101 112 113 114 116 118 119 120 121 122 123

Variable

Language Selection Units of Measure Kilowatt Rating Service Level Service Type Service Interval Target Pressure Auto Stop Pressure Immediate Stop Pressure Energy Rate Condensate Interval Time Condensate Release Time Remote Sensor Enable Sequence Control On/Off Remote Start/Stop On/Off Power Out Restart Option (PORO) On/Off

Intellisys Remote Interface Read/ Write R R R R R R R/W R/W R/W R R R R R R R

Range

Notes

0-20 0 -4 0-14 0 or 1 0 or 1 0 -3 65-145 ( T+1)-( T+10) ASP-(ASP+10)

See FIGURE 4-74 See FIGURE 4-74 See FIGURE 4-74 0=Level 1, 1=Level 2 0=Hours, 1=Months 3, 6, 9 or 12 months

90-270 2-20 0 or 1 0 or 1 0 or 1 0 or 1

T=Target pressure ASP=Auto Stop Pressure Divide by 1000

0=Off, 1=On 0=Off, 1=On 0=Off, 1=On 0=Off, 1=On



























Intellisys Remote Interface Register (40XXX) 384-39 384 -3988

400-414 416-430 432-446 448-462 464-478 480-494 496 510

Variable

2nd Sta Stage ge Dis Discha charg rgee Temp empera eratur turee Alar Alarm m History Oil Pressure Alarm History Oil Temperature Alarm History Inlet Vacuum Alarm History Unused Un Oil Filter Alarm History Total Hours Alarm History 10000 T l H Al Hi

Operators/Instruction Operators /Instruction Manual and Parts List Read/ Write R

R R R R R R R

Range

Notes

Less Than 10000 Hours M l i l b 10000



























0 = Local

0 = No Alarms

1 = Host

1 = Alarms



0 = Unload 1 = Load

Bit 7: Warning (R)

0 = No Warnings 1 = Warnings Bits 8-9: Normal/Unload Operate (R)

00 = Unloaded Operation 11 =Normal Operation Bits 10-11: Unused

























Intellisys Remote Interface Register 096: Language

Operators/Instruction Operators /Instruction Manual and Parts List Register 097: Units of Measure

0 = English

11 = Turkish

0 = °F and PSI

1 = Spanish

12 = Lithuanian

1 = °C and PSI

2 = Portuguese

13 = Latvian

2 = °C and Bar

3 = French

14 = Estonian

3 = °C and kPa

4 = Italian

15 = Maltese


5 = Dutch

16 = Slovenian

6 = German

17 = Slovakian

7 = Danish

18 = Czech

























Operators/Instruction Operators/In struction Manual and Parts List Code 01 02 03 04 05 06 07 08 09 10

Description Sensor Failure 1AVPT Sensor Failure 2APT Sensor Failure 3APT Sensor Failure 4APT Spare Sensor Failure 5OPT Sensor Failure 6OPT Sensor Failure 1AT T Sensor Failure 2AT T Sensor Failure 3AT T


























Intellisys Remote Interface Code 50 51 52 53 100 101 102 103 104 105

Operators/Instruction Operators /Instruction Manual and Parts List Description VSD Communication Failure VSD Initialization Fault Stop Failure Check Motor Rotation VSD Fault 0 VSD Fault 1 VSD Fault 2 VSD Fault 3 VSD Fault 4 VSD Fault 5





























5.0 IRI TROUBLE SHOOTING CHART TROUBLE

CAUSE AND/OR DISPLAY

WHAT TO DO



























6.0 IRI SET POINT MAP k

























Operators/Instruction Operators/In struction Manual and Parts List 7.0 PARTS LIST SUPPLIED:


























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