SAFETYPRECAUnONSENCLOSED DO NOT DESTRDY
This manual contains Important safety Infonnation and should be made available to all personnel who operate and/or maintain this product Carefully read this manual before attempting to operate or perfonn maintenance.
PARTS LIST
PRECAUCfONES DE SEGUfRIDAD NOOESTRUiR
Este manual contiene infonnaci6n importante y debe estar al alcance de todo el personal que opera y/o mantlene este producto. Lea culdadosamente este manual antes de intentar operar 0 efectuar cualquler mantenimiento a este producto.
Air Compressors
INGERSOLL-RAND® AIR COMPRESSORS Refer all communications to the nearest Ingersoll-Rand Full Service Distributor. Para cualquier consulta, contacte a su Distributor Ingersoll-Rand mas cercano.
Form SCD-184C September 1989
AWARNING
AADVERTENCIA
STATEMENT CONCERNING THE USE OF THIS EQUIPMENT FOR BREATHING AIR AND/OR AQUA LUNG SERVICE. If the model number on a oompressor oontains the letlers "BAP"; the air compressor is suitable for breathing air services. Compressors that DO NOT bear this designation are NOT capable of producing airof breathing quaiity. For use in breathing air applications, an air oompressor must be fitted with additionai specialized equipment to properly filter and/or plrly the air to meet all applicable federal, slate and local laws, rules, regulations and oodes, such as, but not limited to, OSHA 29 CFR 191 0.34. ~ Gas Association Commodity Specifications G-7.1-1966. Grade 0 Breathing Air, and/or Canadian Standards Association. Should the Purchaser and/or User fail to add such specialized equipment, and proceed to use the air oompressor for breathing air service, the PurchaserlUser assumes all liability res~ng thereti1lm without any responsibility or liability being assumed by Ingersoll-Rand Company. The purchaser is urged to include the above provisions in any agreement for any resale of this oompressor.
DOCUMENTO CONCERNIENTE AL USO DE ESTE EQUIPO PARA EL SERVlCIO DE AIRE RESPIRABLE YID SERVlClO DE BUCEO. Si eI n"mero del modeIo en un compresor de aire contiene las letras BAP, eI compresor esta disenado pa'a eI usa en servicias de aire respirable. En la ausencia de tal designaci6n, eI oompresor no puede ser oonsiderado adecuado para producir aire respirable. Para que un oompresor sea adecuado para ser usado en aplicaciones de aire respirable, debe estar aeandicionado oon equipo especializado Pa'a filfrar ylo pllificar apropiada"nente eI aire y asi cumplir oon las leyes, reglas y regulaciones federales, locales y estataIes, no limitadas a OSHA 29 CFR 1910.34,las Especificaciones de laAsociaci6n de Gas Cornprimido G-7.1-1966 Aire respirable Grado 0, ylo Asociaci6n de Estanda"es Canadienses. Si eI comprador ylo eI usuario no ailaden esle equipo especializado y procede a USa'eI oompresorparaservicio de aire respirable, eI CompradorlUsuario asume toda la responsabilidad resultante de esto sen que ninguna responsabilidad u obligaci6n sea asumida por la campania Ingersoll-Rand. Se sugiere aI comprador que incluya la anterior provisi6n en cualquier acuerdo por cualquier re-venta de esle oompresor.
Hazandous vapors. Can cause severe nausea, lainting or death. Vapores peligrosos. Pueden causar nausea, desmayo 0 muerte. Compressed air or gas from this oompressor may oonlain poisonous vapors or gases. El aire oomprimido de este compresor puede contener mon6xido de carbono venenoso. Certain sprayed material such as paints, insecticides, weed killer, sand, etc., may be harmful H Ciertos malarialas propuludos por aire talas como pinturas, insacticidas, arena etc. pueden ser inhaled or used in a closed area. peligrosos si se inhalan 0 utilizan en un cenrada.
area
Never cirectly inhale the compressed air or gas produced by this compressor.
Nunca inhale directrnente eI aire oomprimido producido par esle oompresor.
~ays read
Lea siempre las etiquetas de Ios oontenedores cuando este roeiando pintura 0 venenos.
~ays
container labels when spraying paints or poisons.
use the oompressor in a well-ventilated area.
Use a respirator or mask whenever there is a chance that you might inhale any sprayed material. If a mask is used, read all instructions provided with the mask to ensure tt will protect you from the materials you are spraying.
Siempre utilice eI compresor en un area bien ventilada. Utilice el respiradar 0 mascara cuando haya riesgo de inhalarcualquier material que este lOciando. Si utiliza mascara, lea muy bien las instrucciones para que usted pueda saber de que 10 va a proteger mienlras roela.
Voltaje peligroso. Puede causar haridas saveras 0 muerte. Siempre desoonecta eI suministro electrico antes de hacer cualquier mantenimiento 0 repa'aci6n. Siempre conecte el suminislro electrioo a un circutto adecuado y oon eI voitaje especificado. Nunca utilice el oompresor en la lIuvia, 0 en un area cerca de una atm6sfera explosiva.
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,
Flammabla vapors. Can cause a fire or explosion, and result in severe Injury or death.
::Snts.from
the motor's electrical oontacts can igntte fla"nmable vapors from gasoline, natural gas or
Vapores inflamables. Puaden causar fuego 0 una explosion, y el resultado puede ser harida severa o muerte. Chispas del motor electrioo pueden encender vapores infla"nables de gasolina, gas natural 0 solventes.
Do not operate the compressor in any a'eas where explosive or flammable vapors or liquids may exist Never smoke or use open flame in the vicinity of the oompressor or any gas bottle or source.
No operan el compresoren ningunas areas donde vapores 0 los IIquidosexplosivos 0 oombustibles pueden existir. Nunca funar 0 eI uso abre llama en la vacindad del oompresor, botella de gas 0 fuente de gas.
Compressed aingas has great force. Ovor-pressurizing the bottle, tank or receiver, or using a receiver which does not meat the dasign limits forthis compressor, can causatham to rupture or explode, and resultin severe injury or death. Changes to tha bollle, tank or receiver structure will cause it to waaken and can cause it to rupture or explode, and result in severe injury or death. Internal rusting in the bottle, tank or receiver will cause it to weaken and can cause it to rupture or exploda, and resu~ in severe injury or death. Pressure beyond design lnits can cause the bo1IIe, tank or receiver to rupture or explode, and resuK in severe injury or death. Improper use 01 airtools or attachments can cause an explosion, and resu~in severe injury or death.
~
The botlle, tank or receiver is equipped with a relief valve to protect against over-pressurization. DO NOT REMOVE, ADJUST OR MAKE SUBSTITUTIONS FOR THE RELIEF VfJJ.VE. Periocically pull the ring on the relief valve to ensure ij operates freely. If the valve is stuck or does not operate freely, ij must be replaced. Never drill into, weld to, or aller the botlle, tank or receiver in any manner. Drain waterlcondensate from the air receiver daily or before each use. Pressure switch and unloader valve operation is related to motorlengine horsepower, air receiver rating, and relief valve setting. DO NOT ATTEMPT TO ADJUST, REMOVE OR BYPASS THE PRESSURE SWITCH, OR CHANGE OR MODIFY ANY PRESSURE CONTROL RELATED DEVICE. Do not use any airtools or air attachments withoutfirstdeterrnining the maximum air pressure reoommended for that pa'ticula' piece of equipment Compressed natural gas oompressors are equipped with explosion-proof electrical systems. Ensure any additional electrical equipment is also explosion-proof. Gas leaks can occur in compressed natural gas compressors or associated piping. Even small leaks pose a potential haza"d and should be corrected before the oompressor is operated. If a maintenance function involves breaking a gas-tightjoint, always recheck for gas leaks after reassembling by using a commercial gas leak detector.
11 !!I
El tanque de aire esta protegido de sobrepresurizaci6n par una villvula de seguridad. NO QUITE, HAGA AJUSTES, 0 SUSTITUCIONES EN ESTA VALVUlA. Ocasionalmente hale el anillo en la valvula de seguridad pa'a asegurarse de que la villvula tuncione libremente. Si la villvula esta atascada 0 no tunciona, debe ser reernplazada. Nunca perfore, suelde 0 camble eI tanque de aire en ninguna forma. Drene eI agua!oondensado del tanque de aire diaria"nente 0 antes de cada uso. NO TRATE DE AJUSTAR, REMOVER, 0 DERIVAR EL BOTON DEL INTERRUPTOR DE PRESION, 0 CAMBIE Y MODIFIQUE CUfJJ.QUIER ESTRUCTURA RELACIONADA CON EL CONTROL DE PRESION. No utilice ninguna herra"nienta neumiltica 0 accesorio sin determina' la presi6n maxima de aire comprimido que se reoomienda para esa herramienta en particular. Los compresors cornprimidos de gas natural se equipan con sistemas electrioos que no estallaran. Asegure cualquier eqtipo electrioo adicional es tambien incapaz de estaIla'. Los escapes de gas pueden ocurrir en los oompresors naturales de gas 0 asociadas tubas. Cualquier escape es un peligro potencial y debaria corregirse antes de eI compresor se opera. Si una funci6n de mantenimiento involucra quitando un sujetador, siernpre detecta cualquier gas escapa despues de armar nuevamente por usa' un detector de escape de gas.
Rotating compressor. Can propel dirt, sand, metal shavings, ate., and result in severe injury.
Aire comprimido. Puede expulsar polvo, metal 0 arena etc. y puede resultar en haridas.
Never point an air nozzle or air sprayer toward any part of the body, or toward another person.
Nunca apunte la boquilla hacia alguna parte del cuerpo 0 hacia otra persona.
~ays wear safety glasses or goggles when
Use siempre gafas protectoras.
servicing.
MOving parts. Can causa severe injury. Always disconnect the power supply before attempting to perform any maintenance or repair work.
Las partes en movimianto pueden causar haridas severas. Desconeete siernpre el suministro electrico antes de cualquier mantenimienlo 0 reparacicin.
~ays ens... the press ... is released from
Desoonecte siernpre el suminislro electrioo si el compresor no va ser usado.
~ays
AsegUrese que eI aire a presi6n es liberado del oompresor, del tanque de aire, y dernas accesorias de aire antes de hacer cualquier mantenimiento 0 reparaci6n.
the compressor, botlles, tanks, receiver and air attachments before performing any maintenance or repair work. disconnect the power supply on electric motor models if the compressor is to be lefl unattended.
Never operate oompressor with the fan shroud removed, or if the shroud is da"naged or broken.
~ Hot p.-ts. Compressors gat hot while running, and can cause severe bums Htouched.
V
El aire oomprimido tiena gran luarza. El tanque da aira sobre-presurizado puede causar que eI tanque de aire explole 0 se rompa, y pueda resultar en haridas severas 0 muerte. Cambios an la estructura del tanque de aire pueden causarqua altanque de aire se dabi6tecausando la ruptura 0 explosion de este, resultando en harida severa 0 muerte. El dabililamianto dall estructura daltanquede aire dabido aoxidation internapuedecausarrupturas o exploSion dal tanque y puede resultar an haridas severas 0 muarte. La presion de aireluera de sus Umiles puade causarquaaltanqueexploleo serompa, y esto causaria haridas severn 0 muerte. El uso impropio da las harramiantas naumilticas 0 sus aceesorios puaden causar explosi6n, y resultar en haridas severas.
Never touch the oompressor, motorlengine, or tubing during or shortly alter compressor operation.
Nunca opere eI oompresor sin eI guarda poieas. Nunca opere el oompresor oon una polea dailada 0 rota. Partes ca6entes. Los compresores de aire se ca&antan an oparaeion y pueden caus", quamaduras sevaras. Nunca toque eI oompresor, el motor, 0 la tuberia de descarga durante 0 poco despues de opera' eI compresor.
WARNING: THE EXPORT OR RE-EXPORT OF THIS DRAWING OR A PRODUCT PRODUCED BY THIS DRAWING IS SUBJECT TO U.S. EXPORT ADMINISTRATION REGULATIONS AND OTHER APPLICABLE GOVERNMENTAL RESTRICTIONS OR REGULATIONS.
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35 GA VALVE
50 GA VALVE
FIGURE 1. VALVE ASSEMBLIES, 15T BARE COMPRESSOR. REF. NBR. 1-1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12
35GAVALVE PART NUMBER 37004827
-32156713 30220925 30217608 30215941 30221576 30218994 95076808 32158644 30287643 30221501 30181499
50GAVALVE PART NUMBER
-37004843 32156739 30279897 30229538 30181499 30221501 30218978 95076816 37092897 30287650 30221550 30215891
DESCRIPTION VALVE - COMPLETE - 35 GA VALVE - COMPLETE - 50 GA .ASSEMBLY, VALVE • • BOLT, VALVE • • SEAT, VALVE - DISCHARGE • • PLATE, VALVE - DISCHARGE • • SPRING, VALVE - DISCHARGE • • PLATE, STOP - DISCHARGE • .NUT, HEX • • WASHER, BELLEVILLE • • NUT, ACORN .SPRING, VALVE - INLET .PLATE, VALVE - INLET IF VALVE REPLACEMENT IS DESIRED, WE RECOMMEND AN ECONOMICAL VALVE/GASKET KIT. SEE PAGE 10.
3
UNITS REC." SPARES PER. ASSY. 1 2 3 1 2 1 1 1 1 1 1 i 2 1 1 1
1 1
1 2
1 2
1
1 1
1
2 1 1
1 1
1 1
,,~-34
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~ DETAIL A
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29
15
11
FIGURE 2. COMPRESSOR FRAME ASSEMBLY. 4
UNITS REC.SPARES PER. ASSY. 1 2 3
REF. NBR.
PART NUMBER
2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11 2-12 2-13 2-14 2-15 2-16 2-17 2-18 2-19 2-20 2-21 2-22 2-23 2-24 2-25 2-26 2-27 2-28 2-29 2-30 2-31 2-32 2-33 2-34 2-35 2-36
95078648 95344651 30389003 95018149 95053146 95674677 37128089 30439285 32003667 37113701 30346597 32028706 90799289 95101929 30210272 90799271 30214951 30220875 30285688 30815898 30210322 32003659 32003642 95053146 95674677 37128071 32204562 30294961 30211601 95083721 30287668 95265690 32182602 95053070 95043196 30290043
PLUG, OIL FILLER - COMPLETE .0 - RING CAPSCREW - HEX 3/8-16 x 7/8" GASKET - COPPER WASHER COVER, FRAME END GASKET, FRAME END COVER WHEEL, V-BELT VALVE, PILOT WASHER, COPPER PIN ASSEMBLY, THRUST LOCKWIRE, 20 GA x 5· CAPSCREW - 3/8-16 x 1· CAP ASSEMBLY, CRANKPIN .LOCKWIRE, 12 GA x 4" .PIN, CENTRIFUGAL UNLOADER WEIGHT .WEIGHT, CENTRIFUGAL UNLOADER .PLUNGER, CENTRIFUGAL UNLOADER .SPRING, CENTRIFUGAL UNLOADER .BODY, CRANKPIN CAP ROD, CONNECTING - LOW PRESSURE ROD, CONNECTING - HIGH PRESSURE CAPSCREW - HEX 3/8-16 x 7/8" GASKET - COPPER WASHER COVER, SHAFT END SEAL, OIL GASKET, SHAFT END COVER CRANKSHAFT - COMPLETE .KEY, WOOD~UFF .NUT- HEX .LOCKWASHER, SPRING FRAME,COMPRESSOR CAPSCREW - HEX 1/4-20 x 1/2 LOCKWASHER, SPRING - 1/4 BAFFLE, LOW OIL LEVEL SWITCH
1 1 1 1 8 8 1 1 1 1 1 1 1 2 1 1 2 2 1 1 1 2 1 4 4 1 1 1 1 1 1 1 1 2 2 1
2-37 2-37
32201527 32217390
OPTIONAL EQUIPMENT SWITCH, LOW OIL LEVEL - NEMA 1 SWITCH, LOW OIL LEVEL - NEMA 7
1 1
DESCRIPTION PLUG, PIPE - HEX HEAD 1/2· PLUG,~PE-SaUARECOUNTERSUNK
1/2"
IF BEARING AND CONNECTING ROD REPLACEMENT IS DESIRED, WE RECOMMEND A BEARING/CONNECTING ROD KIT. SEE PAGE 10.
5
1
1
2
1
1
2
1
1
1
2
1
1
1 1
2 1
1 1
2 2
33
45 30 30 37
-45 46 47
46 31 -30
31 32
30-
44
23
25-
23
-26 28-
-10 3 9
-5 6
FIGURE 3. MODEL 1ST BARE COMPRESSOR.
6
27
UNITS REC.SPARES PER. ASSY. 1 2 3
REF. NBR.
PART NUMBER
3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 3-9 3-10 3-11 3-12 3-13 3-14 3-15 3-16 3-17 3-18 3-19 3-20 3-21 3-22 3-23 3-24 3-25 3-26 3-27 3-28 3-29
32109779 32012957 37003845 37003829 37003837 32157554 95031860 95110441 95040143 95252409 30291801 35154111 35154129 30672638 30279293 95053054 37130382 32179038 37007754 37130366 37114030 30294508 95053054 37130515 32179038 37007747 37130499 37114030 30294193
FILTER COMPLETE - INLET .ELEMENT, FILTER - 10 MICRON TUBE ASSEMBLY, CYLINDER RELIEF/PILOT VALVE - 3/8 DIA. TUBE ASSEMBLY, BREATHER - 5/16 DIA. TUBE ASSEMBLY, FRAME END COVER/L.P. CYLINDER - 5/16 DIA. CONNECTOR, MALE - 5/16 x 1/4 ELBOW, TUBE - 5/16 x 1/8 ELBOW, TUBE - 5/16 x 1/4 ELBOW, TUBE - 3/8 x 1/4 PLUG, PIPE - HEX 1/4 ASSEMBLY, CYLINDER RELIEF VALVE .BODY, CYLINDER RELIEF VALVE .VALVE, CYLINDER RELIEF BARE .SPRING, CYLINDER RELIEF VALVE .CAP, CYLINDER RELIEF VALVE CAPSCREW - HEX 1/2-13 x 3 AIRHEAD, TOP - HIGH PRESSURE .PLUG, PIPE - HEX HEAD 1/4 GASKET, AIRHEAD - TOP/BOTTOM - HIGH PRESSURE AIRHEAD, BOTTOM HALF - HIGH PRESSURE DOWEL GASKET, AIRHEAD - HIGH PRESSURE CAPSCREW - HEX 1/2-13 x 3 AIRHEAD, TOP - LOW PRESSURE .PLUG, PIPE - HEX HEAD 1/4 GASKET, AIRHEAD - TOP/BOTTOM - LOW PRESSURE AIRHEAD, BOTTOM HALF - LOW PRESSURE DOWEL GASKET, AIRHEAD - LOW PRESSURE
2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 6 1 2 1 1 1 1 6 2 6 2 2 2 2
37003852 95082483 30292015 95102042 30345227 37129905 30294656 37129889 32136715 32139883 30416853 30294680 32016578 32012395 30292007 95102042 30345227 37129905 30294656 37129947 32136715 32139883 30416853 30294698 32016537 32012395
NOTE: PARTS LISTED BELOW USED WITH OPTIONAL CONSTANT SPEED CONTROL ASSEMBLY, TUBE - L.P./L.P./H.P. CONSTANT SPEED - 5/16 DIA. CONNECTOR, TUBE - 5/16 x 1/8 UNLOADER - COMPLETE - HIGH PRESSURE .CAPSCREW - HEX 3/8-16 x 3-1/2 .WASHER, FLAT - 3/8 .COVER,UNLOADER .GASKET, UNLOADER COVER .BODY, UNLOADER .O-RING .P!STON, UNLOADER .SPRING, UNLOADER PISTON .GASKET, UNLOADER BODY .ASSEMBLY, UNLOADER PLATE .SPRING, UNLOADER PIN UNLOADER - COMPLETE - LOW PRESSURE .CAPSCREW - HEX 3/8-16 x 3-1/2 .WASHER, FLAT - 3/8 .COVER,UNLOADER .GASKET, UNLOADER COVER .BODY, UNLOADER .O-RING .PISTON, UNLOADER .SPRING, UNLOAOER PISTON .GASKET, UNLOADER BODY .ASSEMBLY, UNLOADER PLATE .SPRING, UNLOADER PIN
2 4 1 4 4 1 1 1 1 1 1 1 1 2 2 4 4 1 1 1 1 1 1 1 1 3
3-30 3-31 3-32 3-33 3-34 3-35 3-36 3-37 3-38 3-39 3-40 3-41 3-42 3-43 3-44 3-45 3-46 3-47 3-48 3-49 3-50 3-51 3-52 3-53 3-54 3-55
DESCRIPTION
IF FILTER REPLACEMENT IS DESIRED, WE RECOMMEND AN ECONOMICAL FILTER KIT. SEE PAGE 10.
7
2
2
2
1
1
1
2
1
1
2
1
1
2
2
2
4
2
2
4
1
1
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5 INCH PISTON, RINGS & CYLINDER
3.5 INCH PISTON, RINGS, & CYLINDER
FIGURE 4. PISTONS, RINGS, AND CYLINDERS
REF. NBR.
PART NUMBER
4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8
95053567 95674701 30294235 37128501 32218182 30215198 30288450 37128782
4·9
32198376
4-10 4-11
32054504 30288450
DESCRIPTION CAPSCREW - HEX 1/2-13 x 1-1/4 GASKET - COPPER WASHER 1/2 GASKET, FLANGE CYLINDER, AIR - 3.5 INCH HIGH PRESSURE SET, RING - 3.5 INCH HIGH PRESSURE PISTON, AIR - COMPLETE - 3.5 INCH HIGH PRESSURE .RING, LOCK CYLINDER, AIR - 5 INCH LOW PRESSURE SET, RING - 5 INCH lOW PRESSURE PISTON, AIR - COMPLETE - 5 INCH LOW PRESSURE .RING, LOCK IF PISTON RING REPLACEMENT IS DESIRED, WE RECOMMEND AN ECONOMICAL RING/GASKET KIT. SEE PAGE 10.
8
UNITS REC.SPARES PER. ASSY. 1 2 3 12 12 3 1 1 1 2 2
2 2 2
3
3
6
1
1 1
2 1
2
2
4
2
2
17
I
19
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6
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6
11 FIGURE 5. INTERCOOLER ASSEMBLY REF. NBR.
PART NUMBER
5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 5-9 5-10 5-11 5-12 5-13 5-14 5-15 5-16 5-17 5-18 5-19 5-20 5-21 5-22 5-23
95053070 95043196 95094298 30209829 32175572 30218283 30218275 30357842 95033338 95085965 95053484 32024911 32025686 32025678 32024697 95083143 95054128 95054144 30345185 37129012 37129020 30294870 30221121
DESCRIPTION CAPSCREW - HEX 1/4-20 x 1/2 LOCKWASHER, SPRING - 1/4 WASHER, FLAT - 1/4 BRACE, INTERCOOLER SHROUD CAPSCREW - SERRATED WASHER HEAD 1/4 SHROUD, BOTTOM - INTERCOOLER SHROUD, TOP - INTERCOOLER VALVE, SAFETY - 65 PSIG PLUG, PIPE - SQUARE COUNTERSUNK 1-1/4 LOCKNUT - 1/4 CAPSCREW - HEX 1/4-20 x 4 BRACE, INTERCOOLER TUBE ASSEMBLY, TUBE 41-1/2 INCH ASSEMBLY, TUBE 38-3/4 INCH ASSEMBLY, TUBE 36 INCH CONNECTOR, MALE - 3/8 x 1/4 CAPSCREW - HEX 5/8-11 x 2 CAPSCREW - HEX 5/8-11 x 2-1/2 WASHER, FLAT - 5/8 MANIFOLD, INTERCOOLER - LOW PRESSURE MANIFOLD, INTERCOOLER - HIGH PRESSURE GASKET, MANIFOLD CONNECTION, MANIFOLD
9
UNITS REC.SPARES PER. ASSY. 1 2 3 1 1 1 1 8 1 1 1 4 2 2 4 6 7 7 40 2 1 3 1 1 3 3
1
1
2
1 1 1
2 2 2
1
3
18
10 16
17
9 FIGURE 5. TYPICAL COMPRESSOR DRIVE, AIR RECEIVER, AND ACCESSORIES. REF. NBR.
PART NUMBER
6-1 6-2 6-3 6-3 6-4 6-5 6-5 6-6 6-7 6-8 6-9 6-10 6-11 6-11 6-12 6-12 6-13 6-14 6-15 6-16 6-17 6-18 6-19
* *
*** *** *** **
UNITS REC.SPARES PER. ASSY. 1 2 3
DESCRIPTION MOTOR, ELECTRIC PULLEY, MOTOR BELT, "V" (15 HP) BELT, "V" (20 & 25 HP) TlGHTENER, BELT - COMPLETE RECEIVER ASSEMBLY - 120 GAL. HORIZONTAL - 200 PSIG RECEIVER ASSEMBLY - 120 GAL. HORIZONTAL - 260 PSIG BELTGUARD - COMPLETE .BACK, BELTGUARD .COVER, BEL TGUARD VALVE, MANUAL DRAIN VALVE, BALL - 1" M/F (SERVICE VALVE) SWITCH, PRESSURE - NEMA 1 - 200 PSIG SWITCH, PRESSURE - NEMA 1 - 250 PSIG VALVE, SAFETY - 200 PSIG (RECEIVER) VALVE, SAFETY - 260 PSIG (RECEIVER) GAUGE, PRESSURE - 300 PSIG AFTERCOOLER, WATER COOLED VALVE, AUTOMATIC WATER TRAP, AUTO DRAIN VALVE, BALL - 1/4" COIL, AFTERCOOLER - AIR COOLED VALVE, SAFETY - DISCHARGE - 325 PSIG VALVE, AUXILIARY - CONSTANT SPEED CONTROL VALVE, AUXILIARY - DUAL CONTROL KIT, DECAL OIL, XL-T30 - SYNTHETIC COMPRESSOR LUBRICANT
95100541 95100558 32188708 32162406 32162414 32002529 32003410 32003329 32027120 32180242 37005907 37005923 31385693 32174799 32013872 32146235 35229723 32005282 32180200 32003238 32174286 32170771 32170797 32212649 32178766
1 1 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 GAL.
3 3
1 1
1 1
1
1
3 3
1 1 1 1 1 1
1 1 1
1
* Specify discharge pressure of compressor and complete motor nameplate data. * * Purchase from your local Ingersoll-Rand Distributor.
***
Not Shown in Illustration
STEP SAVER KIT For your convenience, the following parts and/or spare parts for your compressor are available in parts kits. When ordering the kits below, use kit names as Description and the Part No. as shown.
1 - - - - - - - - - - PART NO. _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ DESCRIPTlON _ _ _ _ _ _ _ _ _ _ _ 1 32127482 32127490 32218869 32127516 30418834
KIT, KIT, KIT, KIT, KIT,
10
FILTER VALVE/GASKET RING/GASKET BEARING/CONNECTING ROD GASKET
NOTICE
NOTA
THE USE OF REPAIR PARTS OTHER THAN THOSE INCLUDED WITHIN THE INGERSOLL-RAND COMPANY APPROVED PARTS LIST MAY CREATE UNSAFE CONDITIONS OR MECHANICAL FAILURES OVER WHICH INGERSOLL-RAND COMPANY HAS NO CONTROL. INGERSOLL-RAND COMPANY SHALL BEAR NO RESPONSIBILITY FOR EQUIPMENT ON WHICH NON-APPROVED REPAIRS PARTS ARE INSTALLED.
EL USO DE PARTES PARA REPARACION DIFERENTES A LAS INCLUIDAS EN LA LISTA DE PARTES APROBADA DE INGERSOLL-RAND PUEDE CREAR CONDlCIONES INSEGURAS 0 FALLAS MECANICAS SOBRES LAS CUALES INGERSOLL-RAND NO TIENE CONTROL. POR LO TANTO INGERSOLL-RAND NO PUEDE SER RESPONSABLE POR EQUIPOS EN LOS QUE SE HAN USADO PARTES NO APROBADAS. El fabricante se reserva el derecho a hacer cambios 0 adicionar mejoras sin notificaciOn y sin incurrir en la obligaciOn de hacer dichos cambios 0 adicionar tales mejoras a productos vendidos previamente.
The manufacturer reserves the right to make changes or add improvements without notice and without incurring any obligation to make such changes or add such improvements to products previously sold. GLOSSARY
GLOSARIO
Group Assembly Parts List Parts are listed in disassembly sequence. where applicable. Each assembly is broken down into subassemblies and detail parts which are idented with "buller' (0) symbols in the DESCRIPTION column to indicate the relationship to the next higher assembly:
Lista de Partes de Conjuntos de Ensamble Las partes estan listadas en secuencia de desarme en donde sea aplicable. La relaciOn de un articulo con su mas alto e inmediato ensamble esta indicado per una indentaciOn (0). Por ejemplo en la columna de DESCRIPCI6N:
Assemblies and Detail Parts o Attaching Parts for Assemblies and Detail Parts o 0 Subassemblies o 0 0 Detail Parts for Subassemblies, etc.
Ensambles y partes detalladas o Partes para ensambles y partes detalladas o 0 Subensambles o 0 0 Partes detalladas para sub-ensambles etc.
Reference Number Column The reference number is the number assigned to the part in the listing. The reference number corresponds to the item on the associated illustration. Where applicable, the follOWing abbreviations might appear in this column: NI Not Illustrated.
Columna de Items El mlmero de item es el asignado a la parte en ellistado. Este mlmero de Item identifica la parte en la ilustraciOn asociada. Las abreviaturas siguientes pedrian aparecer en esta columna: NI No ilustra.
REF
Reference Only. Refer to the figure and page noted in the description column.
Part Number Column All numbers listed in this column are INGERSOLL-RAND part numbers, and must be specified when ordering replacement parts. The following abbreviations appear in this column: Not Applicable. This abbreviation indicates items which are not used on NA particular models or packages.
REF
Para la referencia. Refiera a la pagina e ilustraciOn apropiada.
Columna de Numero de Parte Todos los numeros son numeros de parte INGERSOLL-RAND los cuales deben ser especificados cuando se ordenen los repuestos. Las abreviaturas siguientes podrlan aparecer en esta columna: NA Significan que la parte no es aplicable a determinados modelos. NSS
Indican que la parte no se vende por separado para determinados modelos. Las letras
Not Sold Separately. These items must be ordered under the next higher assembly, or, where applicable, as part of a Step Saver Kit.
NSS
Los Materiales Consumibles (Iubricantes, adhesivos, etc.). Compredirectamente desde un INGERSOLL-RAND Distribuidor de Servicio o Air Center.
Consumable Materials (lubricants, sealants, etc.). Purchase directly from your local INGERSOLL-RAND Air Center or Full Service Distributor. Part Number Varies. Specify the compressor bare speed and complete nameplate data when ordering. Description Column The description column indicates the item by standard name followed by modifiers. The modifiers identify specific characteristics (i.e. dimensions, capacity, pressure setting, etc.), and/or the particular location or function on the compressor. Always include the description when ordering replacement parts or kits. Quantity Per Assembly Column Quantities listed in this column reflect the number used in the next higher assembly, and are not necessarily the total quantity of the part used in the complete package. Specify the desired quantity when ordering replacement parts. Recommended Spares Column Quantities listed in this column reflect the number of each item which we recommend be kept on hand for maintenance or repair: CLASS 1 MINIMUM. Recommended quantity for Domestic Service where interruptions in service are not important. CLASS 2 AVERAGE. Recommended quantity for Domestic Service where interruptions in continuity of service are not objectionable. CLASS 3 MAXIMUM. Recommended quantity for Intemational or Domestic Service where interruptions in service are not acceptable. Step Saver Kits Step Saver Kits are available for all compressor models. These kits are designed to provide all of the parts you will need to perform routine maintenance and repair tasks. A list of available Step Saver Kits is included in the Parts List manual which came with your compressor. When ordering Step Saver Kits, please follow the instructions set out below for ordering replacement parts.
El Numero de Parte Varia. Especifique los datos completos de compresor cuandoordenaciOn. Columna de Descrlpclon Esta columna de descripciOn contiene el nombre del articulo estandar con modificadores. La relaciOn de un articulo con su proximo ensamble mas allo se muestra en esta columna por una indentaciOn. Siempre incluir la descripciOn cuando ordenadora conjuntos 0 partes dereemplazo. Columna de Cantldad Por Ensamble Las cantidades especificadas en esta columna son el numero de partes usadas p~r cada ensamble superior y no necesariamente son el numero total de partes del modelo en general. Especifique la cantidad deseada cuando partes ordenadoras de reemplazo. Como Selecclonar Repuestos Recomendados Este catalogo contiene una lista de partes que esta incluidas en cada una de las siguientes clases de repuestos recomendados: CLASE 1 MINIMA. Sugerida para uso domestico donde interrupciones en la continuidad del servicio no son importantes. CLASE 2 PROMEDIO. Sugerida para servicio domestico donde algunas interrupciones en la continuidad del servicio no son objetables. CLASE 3 MAXIMA. Sugerida para exportaciOn 0 para servicio domestico donde la interrupciOn en el servicio es objetable. Conjuntos de Partes Los conjuntos de Partes son dispenibles para todos los compresors. Estosconjuntos se diseilan para proveer todas las partes usted necesitara desempei'larel mantenimiento de rutina y repara tareas. Una lista de Conjuntosdispenibles se incluye en el lista de partes que vino con su compresor. Cuando se ordenen repuestos recomendados 0 kits practicos, siga el procedimiento descrito para partes del compresor.
ORDERING INSTRUCTIONS All parts listed in the Part List manual for your compressor are available through your locaIINGERSOLL-RAND Air Center or Full Service Distributor. Consult the Directory of Distributors included with your compressor to locate the distributor in your area. When ordering replacement parts or Step Saver Kits, please specify: 1. The MODEL and SERIAL NUMBER as stamped on the compressor nameplate. 2. The FORM NUMBER of the Parts List manual. 3. The QUANTITY, DESCRIPTION and PART NUMBER exactly as listed.
INSTRUCCIONES DE ORDEN DE COMPRA Todas las partes enumeraron en el Lista de Partes para su compresor son disponibles mediante su Air Center 0 Distribuidor de Servicio de INGERSOLL-RAND. Consulte el Directorio de Distribuidores incluyOcon su compresor para ubicar el distribuidor en su area. Cuando se ordenen repuestos, por favor especifique: 1. El MODELO Y NUMERO DE SERIE como esta impreso en la placa del compresor 2. El NUMERO DE FORMATO de la lista de partes. 3. La CANTIDAD, DESCRIPCION Y NUMERO DE PARTE exactamente como fue listado.
EXAMPLE
EJEMPLO
Send the follOwing parts for model Serial Number Literature Form Number 1 2 1
Switch, Pressure - NEMA 1 Element, Filter Gauge, Pressure
?lOO
T3QQQQQQO SCP-478A
37005907
32012957 32013872
Envie las siguientes partes para un modelo Nfunero de Serie Nfunero de formato de la literatura 1 2 1
Interruptor, Presi6n Elemento, Filtro Man6metro
?lOO
T3QQQQQQQ SCP-478A
37005907 32012957 32013872
C
®
INGERSOLL-RAND® .
PARTSUST
SUPPLEMENT Small Compressor Division
INGERSOU..RAND COMPANY Campbellsville, KY 47218
T-30 TECHNICAL MANUAL SUPPLEMENT This Publication Supplements: Form SCD-184C Model15T & H15T Parts List PURPOSE. The purpose of this publication is to provide parts list information reflecting the latest design improvements on the Model 1ST and H1ST Two-Stage Industrial Air Compressors. The information contained herein has not yet been incorporated into the parts list manual listed above. PRECEDENCE. The information contained on the reverse page of this publication supersedes the data listed on page 10 of Form SCD-184C (September 1989) in its entirety. When ordering spare or replacement parts for your compressor, always use the part numbers listed on the reverse side of this publication. This form, along with the instruction manual and parts list for your compressor, should be kept in a location which is accessible to operating and maintenance personnel.
C 1993 Ingersoll-Rand Company Printed in the U.S.A.
FORM SCD-582 September 1993
18
5
9 FIGURE 6. TYPICAL COMPRESSOR DRIVE, AIR RECEIVER, AND ACCESSORIES.
REF. NBR.
PART NUMBER
6-1 6-2 6-3 6-3 6-4 6-5 6-5 6-6 6-7 6-8 6-9 6-10 6-11 6-11 6-12 6-12 6-13 6-14 6-15 6-16 6-17 6-18 6-19
* *
*** *** *** ** * ** ***
95100541 95100558 32188708 32162406 32162414 32276214 32252140 32184897 32027120 32180242 37005907 37005923 31385693 32174799 32013872 32146235 35229723 32005282 32180200 32244428 32174286 32170771 32170797 32212649 32178766
DESCRIPTION MOTOR, ELECTRIC PULLEY, MOTOR BELT, ·V" (15 HP) BEL T, "V· (20 & 25 HP) TIGHTEN ER, BELT - COMPLETE RECEIVER ASSEMBLY -120 GAL. HORIZONTAL - 200 PSIG RECEIVER ASSEMBLY -120 GAL. HORIZONTAL - 260 PSIG BELTGUARD,COMPLETE BACK, BELTGUARD COVER, BELTGUARD VALVE, MANUAL DRAIN VALVE, BALL - 1" M/F (SERVICE VALVE) SWITCH, PRESSURE - NEMA 1 - 200 PSIG SWITCH, PRESSURE - NEMA 1 - 250 PSIG VALVE, RELIEF - 200 PSIG (RECEIVER) VALVE, RELIEF - 260 PSIG (RECEIVER) GAUGE, PRESSURE - 300 PSIG AFTERCOOLER, WATER COOLED VALVE, AUTOMATIC WATER TRAP, AUTO DRAIN VALVE, BALL - 1/4" COIL, AFTERCOOLER - AIR COOLED VALVE, RELIEF - DISCHARGE - 325 PSIG VALVE, AUXILIARY - CONSTANT SPEED CONTROL VALVE, AUXILIARY - DUAL CONTROL KIT, DECAL OIL, XL-T30 - SYNTHETIC COMPRESSOR LUBRICANT
UNITS PER ASSY. 1 1 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 GAL.
SPARES
1
2
3
3 3
3 3
1 1
1 1
1
1
1 1 1 1 1 1
1 1 1
1
Specify discharge pressure of compressor and complete motor nameplate data. Purchase from your local Ingersoll-Rand Distributor. Not Shown in Illustration.
STEP SAVER KIT For your convenience, the following parts andlor spare parts for your compressor are available in parts kits. Wlen ordering the kits below, use kit names as Description and the Part No. as shown. DESCRIPTION PART NUMBER KIT, FILTER 32127482 KIT, VALVE/GASKET 32127490 KIT, RING/GASKET 32218869 KIT, BEARING/CONNECTING ROD 32127516 KIT, GASKET 30418834
10
Supplement
INGERSOLL-RAND® AIR COMPRESSORS Small Compressor Division
Ingersoll-Rand Company
Campbellsville, KY 42718
This form provides supplemental information for: Automatic Drain Valves Part Numbers 32296238 & 32310690 32296238 Used On the Following Models: 2340 Simplex 2475 Simplex OL Simplex & Duplex 32310690 Used On the Following Models: 2545 Simplex & Duplex 7100 Simplex & Duplex 3000 Simplex & Duplex 15T Simplex & Duplex 2340 Duplex 2475 Duplex
start-stop mode of compressor delivers this intermittent pressure. INSTALLATION _______________________ On compressors that have been in service without an automatic drain valve, all debris at the bottom of the tank should be cleaned and blown out. If the debris is not removed, or if the compressor is more than two years old, we recommend installing a y-type strainer ahead of the drain valve. MAINTENANCE _______________________
PURPOSE _____________________________ This supplement applies only to units equipped with an optional automatic drain valve (part numbers 32296238 and 32310690). It contains information which is not included in the product literature provided with your unit. Keep this supplement with your product literature for future reference.
RESERVOIR PART NUMBER 32498317 (STAN)ARDJ PART NUM8ER 32498309 (LARGE SIZE FOR MODEL 3000 DUPLEX)
ELSOW,TlIIE - 114"
3
PART NUMBER 32311080
DESCRIPTION _______________________ The automatic drain valve removes condensed water and oil from compressed air systems. This device will not restrict air flow, create a pressure drop or open the system to the atmosphere. Its unique design maintains systems pressure and volume during operation, and increases productivity. OPERA TlON ______________________
114 NPT PLOT PORT
114 NPT MANUAL DRAIN PORT 118 NPT CONDENSATE OUTLET
Figure 1. Typical Automatic Drain Valve Cutaway View. (32296238 Automatic Drain Valve Illustrated).
The automatic drain valve functions on the principle of piston movement which is achieved by intermittent pressure provided at the pilot port. The forward motion of the piston due to pressure at the pilot port allows condensate from the receiver to flow into the valve reservoir. When the pressure at the pilot port drops the piston comes back to its original position and the condensate is expelled from the condensate outlet. The constant speed control or automatic
© 1996 Ingersoll-Rand Company Printed in U.S.A.
Form SCD-671C November 1996 Replaces SCD-671 B
2
Troubleshooting Guide
long enough in automatic start and stop mode or in constant speed mode does not run unloaded long enough to remove on when compressor shuts off and does not allow piston to return allowing discharge. (Crack open compression fitting on intermittent air end of valve and see if valve Constant leak of air present at discharge port after compressor is Air continuously leaks from port while compressor is running.
water cap """',,,.. ,,'" Number 32310971).
worn. Seals on
NOTICE Considering normal operation ofthe duplex in which both compressors are operating and cycling with each other, the automatic drain valve has been piped to one compressor only (the one closer to the service valve). Therefore, the automatic drain valve will function as long as this compressor is operating. If this compressor is shut off for long periods of time, then manual draining of the receiver must be performed. The automatic drain valve requires very little operator intervention. However, it will be necessary to periodically clean the screen inside the valve to keep it functioning at maximum capacity. Blowing out the receiver will clean out the strainer screen in the valve. Note there may be a small amount of water between the bottom ofthe receiver and the drain valve. (In harsh conditions, removal of the manual drain prior to exhaust may be required for complete cleaning). Reinstall manual drain valve. Follow the daily
are worn. (Part Number 32314924 or 32310.989, depending on automatic drain valve used. See table of
NOTICE In Model 3000 duplex compressors, a larger reservoir (Part Number 32496309) is used. This must be noted when ordering replacements.
NOTICE The automatic drain valve functions only if the unit is running in a start-stop mode or constant speed control mode. Ifthe unit is running in continuous duty mode, then draining the receiver with the manual drain valve is recommended. maintenance procedures outlined in your product literature. Most ofthe individual components ofthe valve are not sold separately. The only parts sold separately are those in the service kits available from Ingersoll-Rand. If replacement parts are necessary, order from the list of available kits.
Instruction Sheet Installation, Operation & Maintenance Instructions For Model EDV-2000 Electric Condensate Drains
PRODUCT DESCRIPTION
TIMER SETTINGS
The EDV-2000 removes condensed water and oil from the air receiver tank. Additional drains may be installed throughout your compressed air system, including aftercoolers, filters, drip legs and dryers. The EDV-2000 operates on a timer which can be set to automatically drain the air receiver tank at operator-determined intervals. Key features include: • 100% continuous duty
The "time off" setting determines the interval between cycles from 30 seconds to 45 minutes. The "time on" setting determines the actual time the compressor drains condensate from the 114" or 1/2" condensate outlet port. The timer's cycle rate and drain opening time should be adjusted to open just long enough to discharge the condensate. The timer is properly set when it opens and discharges condensate and then vents air for approximately one second before closing. Adjustments may be made depending on many factors, including humidity and duty cycle .
TROUBLESHOOTING
• NEMA 4 enclosure • Adjustable time on (.5 - 10 seconds) • Adjustable time off (.5 - 45 minutes)
Trouble Valve will not close.
• Stainless steel operator • LED to indicate electrical power is on
Action
1. Debris in solenoid valve prevents diaphragm from seating.
1. Remove solenoid valve, disassemble, clean and reassemble. 2. Check and replace power cord or timer as needed.
2. Short in electrical component.
• LED to indicate valve is open • Manual override
Cause
Timer will not activate .
• 6' power cord (AC plug on 110/220 volt drains only)
1. No electrical supply.
1. Apply power.
2. Timer malfunction
2. Replace timer.
• Agency approval
3. Clogged port.
3. Clean valve.
RECEIPT & INSPECTION
4. Solenoid valve malfunction.
4. Replace solenoid valve.
5. Clogged strainer.
5. Clean strainer.
Remove the EDV-2000 from packaging and inspect for transportation damage. Ensure the voltage rating on the solenoid valve matches your power supply.
INSTALLATION On compressors that have been in service without an automatic drain, all debris at the bottom of the tank should be cleaned and blown out before installing the electric drain. WARNING: DO NOT install the EDV-2000 on a pressurized tank. Depressurize the tank and disconnect the power supply before installing. NOTE: For ease of installation, it may be necessary to elevate the tank. Ensure adequate lifting equipment is available. 1. Install EDV-2000 using proper sealant (Le., Loctite 567) on the threads. Ensure sealant does not enter the valve body. 2. Supply EDV-2000 with the proper electrical supply voltage.
OPERATION CAUTION: Do not operate the EDV-2000 outside the following pressure and temperature ranges: Maximum Operating Pressure: Compressed Air Temperature: Ambient Temperature:
250 psig 33 to 265°F 33 to 125°F
1. Open the strainer ball valve. Strainer Ball Valve.
OPEN
2.
Set the "time off" and "time on" knobs. See TIMER SETTINGS (below) for an explanation of the settings.
3.
During compressor operation, check for air leaks.
MAINTENANCE NOTE: The following maintenance schedule has been developed for typical applications. Maintenance intervals should be shortened in harsher environments. DRAIN VALVE MAINTENANCE SCHEDULE DAILY
Test the valve for proper operation. Clean the filter screen if needed.
MONTHLY (EVERY 30 DAYS)
Clean the filter screen.
To clean the filter screen, perform the following steps: 1. Close the strainer ball valve completely to isolate it from the air receiver tank. 2. Press the TEST button on the timer to vent the pressure remaining in the valve. Repeat until all pressure is removed. CAUTION! High pressure air can cause injury from flying debris. Ensure the strainer ball valve is completely closed and pressure is released from the valve prior to cleaning.
tOU
3. Remove the plug from the strainer with a suitable wrench. If hear air escaping from the cleaning port, STOP IMMEDIATE Yand repeat steps 1 and 2. 4. Remove the stainless steel filter screen and clean it. Remove any debris that may be in the strainer body before replacing the filter screen. 5. Replace plug and tighten with wrench. 6. When putting the EDV-2000 back into service, press the TEST button to confirm proper function.
Form SeD-87gB August 2002
PARTS LIST EDV-2000 Drain Valve With Strainer/Ball Valve Assembly PART NO. 110/120V 230/240 V 38018222 38018289 38018198
38018230 38018206 38018214
DESCRIPTION
MAX PRESS. (PSI) 250 250 250
EDV-2000 EDV-2000 EDV-2000
DISCHARGE RATE (GALLONS PER 5 SECONDS "ON TIME") ••
NPT SIZE
ORIFICE SIZE
UPTOO.1 UPTO 1.0 UPTO 1.6
1/4" 1/4" 1/2"
3/32" 7/16" 7/16"
EDV-2000 Field Retrofit Assembly (Includes Drain Valve, Strainer/Ball Valve Assembly, Connector and Manual Drain Valve) PART NO. 110/120 V 230/240 V 54579248
97339402
DESCRIPTION
EDV-2000 FIELD RETROFIT ASSEMBLY
MAX PRESS. (PSI) 250
DISCHARGE RATE (GALLONS PER 5 SECONDS "ON TIME") ••
NPT SIZE
ORIFICE SIZE
UPTOO.1
1/4"
3/32"
MISCELLANEOUS REPLACEMENT PARTS PART NO. 38000154 95480273
DESCRIPTION STAINLESS STEEL FILTER SCREEN O-RING
~
CL
ON DIAl... (S[C.)
1St ~ or-r----'~~------_1__JF~~~ CL
~~§§~~----------(::)6.r.~~ TWI$l KNOB fOR MANUAL DRAIN
VALV" 0.... , "'WAl ! /3" NPl OUllH PORT
/1
NOTES:
.230 volt models are supplied without AC plugs. • Discharge rate based upon 90 PSIG air system and 5 seconds valve "on time." Flow rates may vary with installation. • For Commercial Garages, Repair And Storage installations, refer to the National Electric Code (NEC 1999) Article 511 for the proper installation instructions. • Disposal of any liquid should be done in accordance with the local, state or federal guidelines that apply to your area.
!j w n::.
Supplement Sheet
Inuersollfland~
Pressure Switches Models 2340, 2475, 2545,
7100, 15T, 3000, 2000 This supplement sheet contains installation, maintenance and replacement parts information that has not yet been incorporated into the owner's manual and parts list for your air compressor. Please retain this information for reference.
ADJUSTING THE PRESSURE SWITCH SETTINGS WARNING!
High voltage is present at the pressure switch contacts when the power supply is connected. Disconnect, lock and tag main power supply before making adjustments.
CAUTION!
Do not adjust the pressure switch to exceed the maximum discharge pressure of the unit. Cut-off failure can occur by over adjusting the range nut.
NOTE
Adjust the pressure switch only if adjustments are absolutely necessary.
To properly adjust the range, follow the instructions below:
1. 2.
Remove the pressure switch cover. Adjust the range by turning the range adjustment screw clockwise (in) to increase the cut-out point or counter-clockwise (out) to decrease the cut-out point.
NOTE: One full turn (360°) changes the setting approximately 6 PSIG.
3. 4. 5.
Replace cover, reconnect power supply and start the compressor. Note the pressure gauge reading at which the compressor cuts out. Repeat adjustment procedure if necessary.
PRESSURE SWITCH INSTALLATION PRECAUTIONS Diaphragm leaks can occur if a new pressure switch is installed improperly. During installation of a new pressure switch, do not tighten the pressure switch by turning the switch body by hand. Putting sideways pressure on the switch body puts stress on the body-to-diaphragm connection and may cause later failure due to vibration, temperature expansion, or pressure. In addition, do not use the pressure switch assembly as a handle when moving the compressor. This places stress on the body-to-diaphragm connection and can distort internal components. Failure can occur by putting undue stress on the unloader body while tightening the unloader tubing with a wrench. Do not adjust the orientation of the pressure switch by turning the entire assembly with a wrench placed on the unloader connection.
TYPICAL PRESSURE SWITCH SETTINGS Minimum On 100
© Ingersoll-Rand Company Printed in U.SA
Maximum Off 175
Differential (Non-Adjustable) 30-40
Form SCO-914
July 2000
PART NUMBERS AND DESCRIPTIONS FOR PRESSURE SWITCHES
The pressure switch part numbers shown below are for 175 psi air compressors that are equipped with standard NEMA 1 electrical enclosures.
HP
MODEL
PART NO.
DESCRIPTION
5
2340L5 SINGLE PHASE 2340L5 THREE PHASE 2-2340E5
56288806 56288764 56288764 56288798 56288798 56288772 56288764
SWITCH, SWITCH, SWITCH, SWITCH, SWITCH, SWITCH, SWITCH,
PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE -
56288772 56288764 56288798 56288780
SWITCH, SWITCH, SWITCH, SWITCH,
PRESSURE PRESSURE PRESSURE PRESSURE -
WITH UNLOADER VALVE AND LEVER WITH UNLOADER VALVE
SWITCH, SWITCH, SWITCH, SWITCH, SWITCH, SWITCH,
PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE
WITH UNLOADER VALVE AND LEVER WITH UNLOADER VALVE
2545E10 2545K10 7100E10-PS
56288772 56288764 56288798 56288780 56288780 56288798
7100E15 15TE15 15TE15-PS 7100E15V
56288798 56288798 56288798 56288772
SWITCH, SWITCH, SWITCH, SWITCH,
PRESSURE PRESSURE PRESSURE PRESSURE -
20
15TE20 2000E20-PS 3000E20
56288798 56288798 56288798
SWITCH, PRESSURE SWITCH, PRESSURE SWITCH, PRESSURE
25
2000E25-PS 2000A25-PS 3000E25
56288798 56288798 56288798
SWITCH, PRESSURE SWITCH, PRESSURE SWITCH, PRESSURE
30
2000E30-PS 3000E30
56288798 56288798
SWITCH, PRESSURE SWITCH, PRESSURE
AND 2545N5-PS 2475N5 STANDARD 2475N5 TOTALLY PACKAGED
7-1/2
2475N7.5 2-2475E7.5 AND 2545N7.5-PS
10
2545E10V 2-2545A10V AND
15
HP = MOTOR HORSEPOWER
WITH UNLOADER VALVE WITH UNLOADER VALVE
WITH UNLOADER VALVE AND LEVER WITH UNLOADER VALVE
WITH LEVER
WITH LEVER WITH LEVER
WITH UNLOADER VALVE AND LEVER
ijm$"·~?INGERSOLL~AND
Vea Puede
Do For YOU. .• EFRaENTRELDSERWCE
EFICIENTE SERVICO EN EL CAMPO
We maintain a highly trained staff of technicians to service your equipment for preventive maintenance, or to assist you should emergencies ever occur.
Mantenemos un grupo de mecanicos entrenados para suministrarle mantenimiento preventivo 0 atender cualquier emergencia que puede tener.
COMPLETE REPAIR SERVICE
COMPLETO SERVICIO DE REPARACION
Our trained technicians will repair or overhaul your equipment to factory specifications, using only genuine I-R parts.
Mecanicos entrenados repararan su compresor segun los metodos recomendados por fabrica usando solamente partes genuinas Ingersoll-Rand.
SPECIAL ENGINEERING SERVICE
SERVICO DE INGENIERIA ESPECIAL
We can help you identify and solve your compressed air problems by evaluating your needs and recommending the proper compressor and air piping system to give you maximum efficiency.
Nosotros podemos ayudarlo con sus problemas de aire comprimido investigando sus necesidades y recomendando el compresor y el sistema de aire adecuados para lograr maxima eficiencia.
SPARE PARTS
PARTESDEREPUESTO
By stocking genuine I-R spare parts, we can help you avoid costly delays, or substituting inferior parts. Using genuine I-R parts on your I-R equipment will help to keep even older machines running in good-as-new condition.
Mantenemos partes genuinas Ingersoll- Rand, evitando posibles sobrecostos debido a demoras en la sustitucion de partes menores. Como resultado, los equipos antiguos son mantenidos como nuevos.
COMPLETE STOCK OF EQUIPMENT
STOCK COMPLETO DE EQUlPOS
We carry a complete line of I-R equipment and accessories designed to met any compressed air application. We are backed by Ingersoll-Rand's prompt factory shipment to ensure you on-time delivery.
Nuestro stock de maquinas completas que pueden encargarse usualmente de cualquier necesidad, esta soportado por un eficiente sistema de despachos de fabrica de Ingersoll-Rand para asegurarie entrega a tiempo.
A SUesMUTE IS NOT A REPLACEMENT
UN SUSMUO NO ES UN REEMPLAZO
Ensure you get peak performance and longevity out of your Ingersoll-Rand compressor by insisting on genuine Ingersoll-Rand replacement parts and maintenance kits. Not only are the replacement parts made to precise dimensions and OEM-specified metallurgy, but each part is backed by the Ingersoll-Rand warranty. Your local Air Center, Full-Service distributor or direct Ingersoll-Rand salesperson will work with you to ensure you get the parts you need to do the job right. Equip your machines with only the best - Ingersoll-Rand Genuine Parts.
Asegurese que obtiene maximo desempeiio y duracion de su compresor insistiendo en usar solamente partes de reemplazo genuinas y kits de mantenimiento Ingersoll-Rand. No solamente estan construidas con dimensiones precisas y especificaciones exactas de metalurgia, sino que cada parte esta respaldada por la garantia Ingersoll-Rand. Su Air Center, su Distribuidor de Servicio 0 el personal de ventas directo de Ingersoll-Rand trabajaran con Usted para asegurarle que recibe las partes para efectuar el trabajo correcto. Equipe sus maquinas solo con 10 mejor - Partes Genuinas Ingersoll-Rand.
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Ingersoll-Rand Company Reciprocating Compressor Division Small Compressor Business Unit Campbellsville, KY 42718
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© 1995 Ingersoll-Rand Company
