ingersoll rand DD90

OPERATIONS, MAINTENANCE AND PARTS MANUAL VIBRATORY ASPHALT COMPACTOR DD90 (AIR COOLED)

CPN : 70827373-IBPL

DATE : NOVEMBER, 2005

Read this Instruction manual before operating this unit

VIBRATORY ASPHALT COMPACTOR DD90 SERIAL NO. : CUSTOMER : ORDER NO. :

ORDERING INSTRUCTIONS BY GIVING COMPLETE INFORMATION YOU WILL ENABLE US TO FILL YOUR ORDER CORRECTLY AND AVOID UNNECESSARY DELAYS When ordering replacement parts, please specify 1.

The Model

2.

The Complete Serial Number of the Machine

3.

The name of each part as listed

4.

The Part Number of the Parts required

5.

The Quantity of each Part required

REFER ALL COMMUNICATIONS CONCERNING THIS MACHINE TO OUR NEAREST BRANCH OFFICE / DISTRIBUTOR.

SERIAL NUMBER : 05 200 06 967 ONWARDS

INGERSOLL-RAND (INDIA) LIMITED PHASE I, PEENYA INDUSTRIAL AREA, BANGALORE - 560 058 INDIA

TABLE OF CONTENTS DD90 - AIR COOLED

SAFETY PRECAUTIONS AND GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 OVERVIEW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 PRE-START INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 STOPPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 TRANSPORTING AND HAULING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 STARTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 OPERATING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 SAFETY RELATED DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 HAZARDOUS SUBSTANCE PRECAUTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 OPERATING CONTROLS AND INSTRUMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 ELECTRONIC VIBRATION CONTROL – OPERATING INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . 3-7

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 BEST PRACTICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 LUBRICATION POINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 FLUID CAPACITIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5 SAFETY DATA SHEET HYDRAULIC OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 SAFETY DATA SHEET GEAR OIL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11 MATERIAL SAFETY DATA SHEET FOR BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 MAINTENANCE PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 SAFETY CHECKS - PRESTARTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 GENERAL MAINTENANCE PRACTICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3 TOWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3 MAINTENANCE PROCEDURES AND CHECKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

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TABLE OF CONTENTS DD90 AIR COOLED Section A - MAIN FRAME ASSEMBLY INSTALLATION MAIN FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2 INSTALLATION DECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4 INSTALLATION DECK (FOR CABIN M/C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6 STEERING CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8 HAND PUMP ASSEMBLY (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10 HAND PUMP (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-12 Section B - COWLING AND HYDRAULIC TANK INSTALLATION INSTALLATION COWLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2 ASSEMBLY COWLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4 INSTALLATION HOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6 ASSEMBLY HOOD - ENGINE SIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8 ASSEMBLY HOOD - PUMP SIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-10 INSTALLATION HYDRAULIC TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-12 ASSEMBLY HYDRAULIC TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-14 RAILING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-16 INSTALLATION CANOPY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-18 INSTALLATION CABIN (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-20 ASSEMBLY CABIN (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-22 Section C - POWER PACK AIR CLEANER / EXHAUST ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2 ENGINE INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-4 ENGINE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-6 PROPULSION PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-10 STEERING PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-12 VIBRATION PUMP ASSEMBLY (REAR). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-14 VIBRATION PUMP ASSEMBLY (FRONT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-16 TRIPPLE PUMP DRIVE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-18 VIBRATION PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-20 PROPULSION PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-22 Section D - CONTROL CONSOLE CONTROL CONSOLE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-2 BEARING PACK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-4 CONTROL CONSOLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-6 PROPULSION LEVER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-10 THROTTLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-12 PANEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-14 PANEL ASSEMBLY (FOR CABIN M/C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-16

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TABLE OF CONTENTS DD90 AIR COOLED Section E - DRUM ASSEMBLY FRONT DRUM ASSEMBLY (Drum Drive Side). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-2 ECCENTRIC SHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-6 DRUM DRIVE ASSEMBLY (FRONT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-8 DRUM DRIVE WITH MOTOR (FRONT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-10 DRUM DRIVE MOTOR ASSEMBLY (FRONT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-14 ROTARY GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-16 ROTARY GROUP HYDRAULIC SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-18 PISTON WITH PISTON RINGS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-20 DRIVE SHAFT WITH BEARING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-22 BACK-UP PLATE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-24 FRONT DRUM ASSEMBLY (Vibration Side). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-26 ASSEMBLY VIBRATION MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-30 CARRIER PLATE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-32 CARRIER AND SPINDLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-34 ASSEMBLY REAR DRUM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-36 ASSEMBLY DRUM DRIVE (REAR). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-40 DRUM DRIVE WITH MOTOR (REAR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-42 MOTOR ASSEMBLY, DRUM DRIVE (REAR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-46 ROTARY GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-48 ROTARY GROUP, HYDRAULIC SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-50 PISTON WITH PISTON RINGS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-52 DRIVE SHAFT WITH BEARING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-54 BACK-UP PLATE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-56 LOCKING SCREWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-58 ASSEMBLY REAR DRUM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-60 VIBRATION DRIVE MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-64 ASSEMBLY CUTTER EDGE (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-66 Section F - HYDRAULIC PIPING HYDRAULIC PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-2 Section G - WIRING INSTALLATION INSTALLATION ELECTRICALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-2 BATTERY INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-4 Section H - WATER SYSTEM INSTALLATION WATER TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-2 WATER TANK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-4 WATER TANK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-6 INSTALLATION WATER TANK (CABIN M/C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-8 ASSEMBLY WATER TANK (CABIN M/C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-10 ASSEMBLY WATER TANK REAR (CABIN M/C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-12 WATER PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-14 Section I - DECALS DECAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-2 DECAL INSTALLATION (Cabin Machine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-4 1 -3

TABLE OF CONTENTS DD90 AIR COOLED Section J - SERVICE KITS SERVICE KITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-2 TOOL KIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-4

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SAFETY PRECAUTIONS AND GUIDELINES

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SAFETY PRECAUTIONS AND GUIDELINES OVERVIEW BEFORE YOU OPERATE, MAINTAIN, OR IN ANY OTHER WAY USE THIS COMPACTOR: READ and STUDY this manual, KNOW how to safely use the compactor’s controls and what you must do for safe maintenance. ALWAYS wear or use the proper safety items required for your personal protection.

PRE-START INSPECTION INSPECT your compactor daily. Ensure that the routine maintenance and lubrication are being dutifully performed. Have any malfunctioning, broken, or missing parts corrected or replaced before use. DO NOT operate a damaged or poorly maintained compactor. You risk lives when operating faulty equipment, INCLUDING your own. VERIFY that all instruction and safety labels are in place and readable. These are as important as any other equipment on the compactor. CLEAN any foreign material from the steps and operator’s platform to reduce the danger of slipping. CLEAN any foreign material from the steps and operator’s platform to reduce the danger of slipping. CHECK for WARNING tags placed on the compactor. DO NOT operate the compactor until repairs have been made and the WARNING tags are removed by authorized personnel. KNOW the location of the Emergency Shut-Down Control if the compactor is so equipped. ALWAYS know the capability and limitations of your equipment - speed, gradability, steering, and braking. BE AWARE of the dimensions of your compactor - height and width - as well as your transporter dimensions and weight. WATCH for overhanging obstructions such as wires or tree limbs. ALWAYS keep the propulsion (travel) control lever in the slow position, close to “N”, when descending a hill. AVOID side-hill travel. Operate up and down a slope whenever possible. If it is absolutely necessary for sidehill travel, use extreme caution and slow speed, NEVER descend an incline in a gear higher or at a speed greater than that, which was used in ascending the incline. Ingersoll-Rand recommends the optional certified Roll-Over Protection (ROPS)-equipped compactor with seat belt if side-hill or up-and-down travel is unavoidable. NEVER allow anyone to stand within the compactor’s articulation area with the engine running. ALWAYS look in all directions BEFORE changing your direction of travel. DO NOT attempt to control compactor travel speed with the throttle control. When operating the compactor, maintain the engine speed at full “Operating rpm”.

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Manual-Name

DO NOT tow or push the compactor, except as explained under “TOWING” in SECTION 5 of OPERATING INSTRUCTIONS of this manual. DO NOT run the engine in a closed building for an extended length of time. EXHAUST FUMES CAN KILL

STOPPING ALWAYS park the compactor off the asphalt and on solid, level ground. If this is not possible, always park the compactor at a right angle to the slope and chock the wheels and/or drums. AVOID leaving the operator’s platform with the engine running. ALWAYS move the propulsion (travel) control to “N’, apply the parking brake, install the articulation lock bar/lock pin, position the throttle control to “Idle rpm”, pull the fuel shut-off control (if so equipped), turn the ignition switch to OFF, and lock all lockable compartments. USE proper flags, barriers, and warning devices, especially when parking in areas of traffic.

MAINTENANCE AVOID, whenever possible, servicing, cleaning, or examining the compactor with the engine running. AVOID, whenever possible, servicing or providing maintenance to the compactor unless the wheels and/or drums are adequately choked, and the articulation lock bar/lock pin is in the locked position. NEVER fill the fuel tank with the engine running, while near an open flame, or when smoking. ALWAYS wipe up any spilled fuel. AVOID removing the pressurized radiator cap until the engine’s cooling system has cooled. DO NOT alter the engine governor settings from those indicated in the engine manual and the engine option plate. ALWAYS replace damaged or lost decals. Refer to the parts manual for the proper location and part number of all decals. DISCONNECT the battery cables when working on the electrical system or when welding on the compactor. BE SURE the battery areas is well-ventilated (clear of fumes) should it become necessary to connect a jump battery or battery charger. Fumes from the battery can ignite by a spark and explode. IF battery charging is required, be sure the battery charger is ‘Off’ when making the connections. BE SURE the correct battery polarity is observed (negative [-] to negative [-] and positive [+]) when connecting to a battery charger or jumper cable.

TRANSPORTING AND HAULING DO NOT attempt to load the compactor on the transporter without knowledge and experience

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SAFETY PRECAUTIONS AND GUIDELINES with the operation of the compactor. ALWAYS use a ramp when loading the compactor on the transporter. Be sure ramps are of adequate strength, low angle, and proper height. USE proper choke blocks in front and rear of the wheels of the transporter when loading the compactor. BE SURE to approach the transporter loading ramps squarely to make sure the compactor does not drop off the side of the ramp. KEEP the transporter deck clean of clay, oil, ice, frost or any other material that can become slippery. USE proper chock blocks in front and rear of the compactor wheels and/or drums. SHUT the engine OFF, apply the parking brake, and lock all lockable compartments. ALWAYS be sure the articulation lock bar/lock pin is secured in the locked position before transporting the compactor. CHECK for any conditions that could be dangerous. Holes, banks, underground culverts, manhole covers, water meter pits, curb and/or street boxes.

STARTING USE the hand rails and steps (if equipped) to get on and off the compactor. ALWAYS maintain a three-point contact when climbing onto or off the compactor. READ and FOLLOW ALL instruction decals. BEFORE you start the compactor, ENSURE that the propulsion (travel) control is in “N”. BEFORE you start the compactor, ENSURE that the parking brake control is in the “Applied” position. START the engine from the operator’s position only. Jump starting the engine is not recommended, If you do jump-start, use EXTREME CAUTION. Prior to jumpstarting ENSURE that the Propulsion (travel) control lever is in “N”. A TRAINED OPERATOR is at the controls when the engine starts. The parking brake is “Applied”.

OPERATING ALWAYS make sure that no person or obstruction is in your line of travel BEFORE starting the compactor in motion. NEVER climb onto or off the compactor while it is in motion. REMAIN seated when operating the compactor. USE extreme caution and be observant when working in close quarters or congested areas. OPERATE ONLY from the seated position. NEVER carry passengers. KNOW the area in which you are working. Familiarize yourself with work site obstructions and any other potential hazards in the area

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Manual-Name

KNOW and USE the hand signals required for particular jobs and know who has the responsibility for signaling. DO NOT work in the vicinity of overhanging banks, or on grades that could cause the compactor to slide or’ roll over. ALWAYS know the overall height of the compactor and hauling vehicle. Observe height and weight regulations and overhead objects to be sure you can safely pass beneath them. When loading your compactor on a public access, obey all traffic regulations and be sure that the proper clearance flags, lights, and warning signs, including the “Slow Moving Vehicle” emblem, are properly displayed. Know your approximate stopping distance at any given speed. Never turn corners at excessive speeds. Look in all directions before reversing your direction of travel.

!

WARNING

A loose compactor can shift or fall while being transported. TIE down the compactor securely before moving the hauling vehicle or transporter. 1. Position the compactor on the transporter or hauling vehicle centered from side to side and apply the parking brake. 2. Ensure that the articulation lock bar/lock pin is in the locked position. 3. With adequate chains or cables and blocks, secure the compactor to the deck of the hauling vehicle or transporter to meet local regulations.

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SAFETY RELATED DECALS

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Manual-Name

HAZARDOUS SUBSTANCE PRECAUTION The following information provided to assist the owners and operators of Ingersoll Rand Road machinery Equipment. Further information may be obtained by contacting your nearest Ingersoll Rand office or Dealer.

The following substances are used in the manufacture of this machine and may be hazardous to health if used incorrectly SUBSTANCE

PRECAUTION

Hydraulic Oil

Avoid, ingestion, skin contact and breathing fumes

Engine Lubricating Oil


Preservative Grease


Rust Preventive


Engine Fuel


Battery Electrolite


SAE Gear Oil


The following substances may be produced during the operation of this machine and may be hazardous to health SUBSTANCE

PRECAUTION

Engine Exhaust Fumes

Avoid Breathing

Engine Exhaust Fumes

Avoid build up of fumes in confined spaces

Electric Morong Dust (Brushes / Insulation)

Avoid Breathing during maintenance

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SPECIFICATIONS WEIGHTS STANDARD OPERATING WEIGHT

9500 KGS

STATIC WEIGHT AT FRONT DRUM

4750 KGS

STATIC WEIGHT AT REAR DRUM

4750 KGS

DIMENTIONS OVERALL LENGTH

5330 MM

OVERALL WIDTH

1790 MM

OVERALL HEIGHT (Top of Steering Wheel)

2210 MM

OVERALL HEIGHT (Top of Cabin)

3000 MM

DRUM BASE

3200 MM

CURB CLEARANCE

432 MM

SIDE CLEARANCE

70 MM

OUTSIDE TURNING RADIOUS (1)

5180 MM

DRUM DIAMETER

1220 MM

DRUM WIDTH

1675 MM

DRUM SHELL THICKNESS (Nominal)

19 MM

ARTICULATION ANGLE

± 40°

OSCILLATION ANGLE

± 10°

VIBRATION FREQUENCY

1500 TO 2500 VPM 25 TO 42 Hz

CENTRAL FORCE PER DRUM AT MINIMUM AMPLITUDE

2660 KGS

AT MAXIMUM AMPLITUDE

11830 KGS

NOMINAL AMPLITUDE (8 Positions

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MINIMUM AMPLITUDE

0.41 MM

MAXIMUM AMPLITUDE

1.02 MM


Manual-Name

ENGINE ENGINE MAKE AND MODEL

KOEL HA694

RATED POWER @2300 RPM

106

ELECTRICAL SYSTEM

12V NEGATIVE GROUND

PROPULSION TYPE SYSTEM

HYDROSTATIC PARALLEL CIRCUITS TO BOTH DRUMS

SPEED - FORWARD & REVERSE

0-12 KMS / HR.

DRUM DRIVE

MOTOR WITH TORQUE HUB

BRAKE SYSTEM SERVICE BRAKE

HYDROSTATIC, DYNAMIC

PARKING / SECONDARY BRAKE

SPRING APPLIED

BRAKE ON BOTH DRUMS

HYDRAULIC RELEASED

MISCELLANEOUS FUEL CAPACITY

170 LTRS.

HYDRAULIC OIL CAPACITY

150 LTRS.

WATER TANK CAPACITY

830 LTRS

THEORITICAL GRADEABILITY(2)

30%

(1) TURNING RADIUS MEASURED TO DRUM EDGE (2) BASED ON OPTIMUM TRACTIVE CONDITIONS

WEIGHT OF SUBASSEMBLIES APPROXIMATE WEIGHT OF SOME OF THE MAIN SUBASSEMBLIES ARE FURNISHED HEREUNDER DRUM ASSEMBLY

2050 KG

ENGINE

725 KG

FRONT FRAME

279 KG

REAR FRAME

733 KG

TORQUE HUB

140 KG

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1 - 10

SWIVEL FRAME

265 KG

WATER TANK

265 KG

HYDRAULIC TANK

285 KG

TRIPLE OUTPUT GEAR BOX

105 KG

ECC SHAFT ASSEMBLY

85 KG

SHOCK MOUNT ASSEMBLY (Vibration Side)

125 KG

SHOCK MOUNT ASSEMBLY (Drive Side)

275 KG

INTRODUCTION

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INTRODUCTION

INTRODUCTION The DD90 compactors are equipped with a smooth drum and weigh approximately 9,500 Kg. The machine provides variable amplitude with eight settings on each drum. The vibration frequency can be set to 1500 to 2500 vpm for different materials. The superior applied force of the compactor achieves excellent density in fewer passes for unexcelled productivity in a machine of this size class. Vibration begins instantly and automatically when travel speed reaches 0.8 Kmph and will continue until travel drops below this speed. This prevents marking of the mat by accidental vibration while stopped. A manual override system is provided. The direction of eccentric rotation automatically coincides with travel direction, or can be manually selected. Vibration can be selected for either drum individually, or for both drums simultaneously. A 150 liters reservoir supplies oil through a 10-micron filter for the hydraulic system. Hydrostatic propulsion provides infinite control of travel regardless of engine speed, as well as dynamic braking. Speeds up to 12.9 Kmph in either direction provide an ample range for both compaction and travel. The seat and control console can be rotated 180 degrees and locked into any of five positions for the best visibility in all directions with maximum comfort. The deck is vibration-isolated, nonskid, and equipped with railings. Two nonskid steps provide easy mounting of the machine. Vibration is effectively isolated from the drum frames and operator by rubber shocks at the drum mounts. The operator’s deck, hydraulic tank, engine, and instrument panel are also shock-mounted. Fingertip steering, 65 mm inch wall clearance on both sides and 432 mm inch curb clearance, and excellent visibility add up to exceptionally easy handling. Center point articulation moves through a full 80 degrees and provides a very short turning radius. Emergency braking is provided by spring-applied, hydraulically released multiple-disc brakes, which activate automatically in case of hydraulic power loss. Braking may also be activated by the operator from the console. Each drum has its own water system, with epoxy-lined tank, plastic pipes, brass nozzles, and plated strainers to preclude rust. Each tank has a pump with multiple filtering systems to ensure a continuous water spray. No tools are needed to remove the nozzles and clean the final filter screens. Each tank has a large filland- clean-out hatch. [Some illustrations in this manual may show guards or cover panels removed for purposes of clarity.] Always replace guards and cover panels before operating. Some illustrations in this manual show units with optional equipment installed. This optional equipment may be purchased from your local Ingersoll-Rand Road Machinery Equipment Distributor. Some illustrations in this manual may be of prototype models. Production models may vary in some detail. Continuing improvement and advancement of product design may cause changes to your compactor that may not be included in this publication. Each publication is reviewed and revised as required to update and include these changes in later editions. Ingersoll-Rand

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INTRODUCTION reserves the right to modify or make changes within a specific model group without notice and without incurring any liability to retrofit units previously shipped from the factory. Contact your Ingersoll-Rand Road Machinery Equipment Distributor for non-routine maintenance that is not covered in this publication. Record the Machine Serial Number which is found on the Machine Serial Number Plate located on the side of the machine in the articulation area. Refer to figure below.

FOR DGBR M/C

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INTRODUCTION

2-4

OPERATING CONTROLS AND INSTRUMENTS

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OPERATING CONTROLS AND INSTRU-


!

WARNING

For your own safety and the safety of others, please ensure you thoroughly read and understand this section before operating the machine.

FOR CABIN MACHINE

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1. TACHOMETER It is calibrated in RPM x 100 with range of 0 to 35, which displays the engine speed. 2. HOURMETER The hour meter displays the engine running time in hours, tenths and hundreds. 3. ENGINE OIL PRESSURE GAUGE The gauge indicator the engine oil pressure on scale calibrated 0 – 10 bar. 4. ENGINE OIL TEMP. GAUGE The gauge indicator the engine oil temperature on scale calibrated 0 – 200°C. 5. AMMETER With the Ignition Switch in “ON” position ammeter indicator the battery condition on a scale calibrated –50 to +50 Amps. 6. V-BELT BROKEN It is a red indicator that lights if the engine blower “V” – belt is broken during operation. Shut down the engine immediately, otherwise the engine will over heat. 7. M.C.B The Main Circuit Breaker (MCB) operates as a Main Switch. It is a 30 Amp Circuit Breaker. 8. NO CHARGE INDICATOR It is a red indicator that lights if the M.C.B. is put “ON” or a default in the charging circuit during operation. 9. IGNITION SWITCH The Ignition Switch is a three position OFF / RUN / START switch. When the switch is straight up and down (OFF), the electrical system is not energized. When the switch is turned clockwise to the first position (RUN), the electrical system is energized. When turned past the RUN position to the second position (START), the starter will engage. Once the engine starts, release the switch immediately, and the switch automatically returns to the RUN position. Starter may overheat if operated longer than 30 seconds. If engine does not start, allow the starter to cool for 2 to 3 minutes before trying again. 10. HORN BUTTON Depressing the button energizes the horn circuit sounding the horn. This action allows the operator to alert ground personnel to the approach of the compactor. 11. PARKING BRAKE CONTROL The Parking BRAKE Control is pulled outward “PULL TO APPLY”, hydraulic oil is bled from the brake system causing the brakes to the applied. When the control

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OPERATING CONTROLS AND INSTRUis pushed inward to the “released” position, the valve routes oil to the brakes. This provides the necessary hydraulic pressure to overcome the brake spring pressure and release the brakes. 12. PARKING BRAKE ON INDICATOR This red indicator lights when the parking brake is “applied” and the ignition switch is at the ON position. 13. ARTICULATION LOCK BAR The Articulation Lock Bar is stored in a special bracket welded to the right side of the rear frame. The lock bar should be in the position shown above when the machine is operating. It must be installed in the locked position while the machine is being transported or parked. 14. PROPULSION (TRAVEL) CONTROL The Propulsion (TRAVEL) Control is located at the right side of the operator’s seat. This control varies machine direction and speed of travel. It also functions as the control for hydrostatic braking. The control has three positions; Forward, Neutral (N), and Reverse with variable speed ranges in either direction. To propel the machine forward, gradually move the control to the Forward position. To stop the travel of the machine, move the control slowly back to the Neutral (N) position. This also provides hydrostatic braking. To propel the machine in reverse, gradually move the control backward to the Reverse position. To stop the travel of the machine, move the control slowly back to the Neutral (N) position. There is also an electrical interlock switch on the control that allows the engine to be started only with the control in Neutral (N). Never descend an incline in a gear higher on a speed greater than which was used in ascending the incline. Make certain before releasing the parking brakes. 15. ELECTRONIC VIBRATION CONTROL ( EVC ) The Vibration (EVC) Control is located on the machine control panel. All machine Vibration functions can be selected by depressing the relevant switches on the face of this box. NOTE: Vibration and Amplitude selection instructions are given at the end of this section. 16. WATER FLOW CONTROL. The water flow control is used to regulate the water flow depending on the application and water demand. 17. THROTTLE CONTROL The THROTTLE Control is located on the left side of the engine compartment behind the operator’s seat. It is connected to the engine governor by a cable. Move the control upward to obtain engine “Idle RPM” and move the control

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OPERATING CONTROLS AND INSTRUMENTS downward to obtain full engine “Operating RPM”. Note : The throttle control lever has two positions. a. Idle position. b. Operating position. When lever is shifted from “Low Idle” to operating position, the lever gets locked in the operating position. To bring the lever to “Low Idle” from operation position, shift the lever sideways (perpendicular to it’s travel position) to release the lock and lever will come back to the idle position. 18. ENGINE STOP CONTROL It is push pull cable that when pulled outward to the stop position shuts off the fuel to the engine. The cable must be pushed back in before the engine can be started. 19. FRONT LIGHTS SWITCH The FRONT LIGHTS Switch is located at the bottom of the console panel. It is a two position ON / OFF switch that when positioned to ON activates the front lights. When the switch is positioned to OFF, the front lights are not lit. 20. REAR LIGHTS SWITCH The REAR LIGHTS Switch located at the right bottom of the console panel. It is a two position ON/OFF switch that when positioned to ON activates the rear lights. When the switch is positioned to OFF, to rear lights are not lit. 21. MAIN WATER SWITCH The Main Water Switch located at the left of the console panel. It is a two position ON/OFF switch that when positioned to ON activates the water sprinkling system. When the switch is positioned to OFF, the water sprinkling system will not function 22. CONSOLE RELEASE LEVER. At the bottom left of the operator’s console is the release lever for swivelling the console and seat assembly 180 degrees. The control and seat assembly can be locked into five different operating positions. To change the seat position pull the lever upwards to release the lock and swivel the console to any of the five different positions. Release the lever to lock the console in the selected position.

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OPERATING CONTROLS AND INSTRU23. AMPLITUDE WHEEL

ADJUSTING

An Amplitude adjusting wheel,located on the left side of each drum, control the variable amplitude and dynamic force by repositioning the variable eccentric. Each drum is controlled independently of the other. Eight positions are available for fine – tuning as required. To adjust the amplitude for a particular requirement, grasp the adjusting wheel and pull it out of the detent. Turn the wheel till the desired amplitude setting is reached, as indicated by the red indicator. Release the amplitude wheel to lock into the detent. 24. It is a two position ON/OFF switch that when positioned to ON activates the winshield wipers. When the switch is positioned to OFF, the wipers comes to a stop. 25. It is a three positioned ON/OFF/ON switch that when is positioned in the centre, the tum indicators don’t function. When the switch is positioned in the extreme left position, the left tum indicators are activated. When the switch is positioned in the extreme right position, the right tum indicators are activated. 26. This green indicator lights when “right tum indicator” is on and the ignition switch is at the ON position. 27. This green indicator lights when “left tum indicator” the left position and the ignition switch at the ON position. 28. It is a three positioned ON/OFF/ON switch that when is positioned in the centre, the working lights dont function. When the switch is bottom position, the rear working lamps glow with a low beam. When the switch is in the top position, the rear lamps glow with a high beam. 29. It is a three positioned ON/OFF/ON switch that when is positioned in the centre, the working lights dont function. When the switch is in the bottom position, the front working lamps glow with a low beam. When the switch is in the top position, the front lamps glow with a high beam. 30. This blue indicator lights when the working lamps glow with high beam and the ignition switch is on. 31. It is a two position ON/OFF switch that when positioned to ON activates the cabin lamps. When the switch is positioned to OFF, the cabin lamps does’nt lit. 32. It is a two position ON/OFF switch that when positioned to ON activates the fan. When the switch is positioned to OFF, the fan does’nt function.

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OPERATING CONTROLS AND INSTRUMENTS 33. It is a two position ON/OFF switch that when positioned to ON activates the fog lamps. When the switch is positioned to OFF, the fog lamps does’nt lit. 34. (Optional) Depressing this button energises the flame heater mounted on the engine. This action helps the engine to start easily under cold climatic conditions. (KEEP THE PUSH BUTTON PRESSED FOR 60 SECONDS. AFTER 30 SECONDS, KEEPING THE PUSH BUTTON PRESSED, START THE ENGINE.

ELECTRONIC VIBRATION CONTROL – OPERATING INSTRUCTIONS. The controller is located on the machine control panel. The operations and various switch functions are explained below.

!

CAUTION

ALWAYS SET THE ENGINE THROTTLE TO THE MAXIMUM SPECIFIED SPEED DURING VIBRATION OPERATION.

GENERAL : The EVC controller is a microprocessor-based controller exclusively developed by IngersollRand for use on our DD90 model of vibratory compactor. It requires a 12-volt DC input power supply to function satisfactorily. The front membrane on this controller is totally water proof and the remaining portion of the enclosure is also weather-protected by provision of a weatherproof cable gland on the rear for cable entry and an “O” ring seal on the rear cover. The controlled output from the EVC controller is fed to the two pumps which generate the vibration.

BUILT-IN SELF-CHECKING FACILITY: Whenever the main circuit breaker is switched on, all the LEDs on the EVC controller light up for approximately five seconds. During this time the controller performs a series of checks to

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OPERATING CONTROLS AND INSTRUits internal circuits. After this checking routine is completed, all the LEDs will be extinguished and the controller is now ready for normal operation.

PROTECTION AGAINST SWITCHING SURGES & VOLTAGE FLUCTUATIONS: This controller is provided with several electro-magnetic interference filters to ensure that the vibration frequency does not fluctuate even during switching operations of the night lights & water pumps.

SHORT-CIRCUIT PROTECTION FACILITY: This controller has a safety features incorporated into its design to protect it from short-circuits on the output side. These short circuits can occur if the two wires to the pump controls were accidentally shorted together or if one of the wires was accidentally grounded. Whenever a short circuit occurs, the EVC controller goes into an “Alarm” state whereby all the LEDs on the controller start flashing and all outputs to the pumps are cut off. To reset the controller, first locate and rectify the problem, and then switch the circuit breaker off and then on again. The controller may now be operated normally.

1. ON-OFF OPERATION : This is achieved by a “GREEN” button located on the front facia, near the bottom of the EVC controller. It is toggle control that is used to switch the power to the controller on or off. When the controller is switched on, a red LED (Light Emitting Diode) will light up on the button indicating that the controller is powered up. Depressing the button once more will cause the red LED to extinguish indicating that the controller has been switched off.

!

CAUTION

DO NOT HOLD THE ON-OFF BUTTON PRESSED FOR MORE THAN FIVE (5) SECONDS AS THIS MAY CAUSE THE VIBRATION FREQUENCY SETTINGS TO GET DISTURBED.

2. DRUM SELECTION : There are two “YELLOW” buttons located towards the middle right hand side of the controller. They are also toggle type controls. One of them is provided to select the rear drum and the other to select the front drum. Whenever a drum is selected by pressing any or both of these buttons, the red LEDs on the respective buttons light up. The selected drum / s will vibrate according to the vibration frequency selected on the controller. To cut off the vibration to any / both drum/s, press the corresponding button again. The red LED will extinguish to indicate this.

3. VIBRATION MODE SELECTION : There are three “YELLOW” buttons on the left hand side of the controller for this purpose.

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OPERATING CONTROLS AND INSTRUMENTS These are toggle type buttons like the others. Each button has a red LED built in to it to indicate the corresponding function selected. There are two modes of operation for vibration of the drums; they are MANUAL mode and AUTO mode. Two of the three buttons provided are for the manual mode of operation and the remaining button is for auto mode of operation. In the manual mode, the operator can select either clockwise direction or anti-clockwise direction of eccentric rotation. The drum/s will vibrate at the frequency selected irrespective of whether the machine is moving or stationary. The selected direction of rotation will be indicated by the respective LEDs. When switching from clockwise mode to anti-clockwise mode of vibration, there is a delay of approximately five seconds to avoid a strain on the hydraulic system. When the operator selects the auto mode of operation, the direction of rotation (clockwise or anti-clockwise) is automatically selected depending on the machine direction of travel and vibration also starts automatically once the machine speed reaches approximately 0.8 kmph in the forward or reverse directions of travel. In the auto mode, the vibration can be selected either for front, rear or both drum vibration.

4. VIBRATION FREQUENCY SELECTION : The operator can select the vibration frequency required by means of the nine “WHITE” buttons provided on the top of the EVC controller. Each of these buttons is a toggle type switch. Red LEDs incorporated into each button indicate which frequency has been selected. By pressing a particular button, the drum/s will vibrate at the frequencies indicated below ;

BUTTON NUMBER

FREQUENCY IN VPM

1

1500

2

1600

3

1700

4

1800

5

1900

6

2000

7

2100

8

2300

9

2500

SEQUENCE OF OPERATIONS : 1. First set the engine throttle for maximum specified speed of operation. 2. Switch on the EVC controller by pressing the “GREEN” button on the EVC Box.

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OPERATING CONTROLS AND INSTRU3. Select the drum frequency of vibration by pressing the corresponding “WHITE” button. 4. Select the drum/s for independent / dual vibration. 5. Select the vibration mode; Manual clock wise / manual anti clockwise OR auto mode. 6. When the selections are made, the frequency of vibration can be changed by just selecting 7. To switch off the vibration, press the “GREEN “ ON –OFF button. All LEDs on the controller are extinguished to indicate the controller is off.

AUTO-SETTING FACILITY: This controller has a facility for auto-setting. The inbuilt microprocessor has the factory settings stored in its memory. These settings can be recalled at any time by the operator. It is useful if the frequency settings on the controller have been accidentally disturbed. To revert to the factory settings, the operator has to follow the procedure as below ; a. First switch on the controller with the “GREEN” On/Off button (the LED on this button will light up to indicate the controller the powered up). b. Select the “CLOCKWISE” direction of rotation from the “YELLOW” button on the left hand side of the front facia. c. Select the front drum from one of two “YELLOW” buttons provided on the right hand side of the facia. d. Select the frequency key no.1 (the first “WHITE” key on the top of the front facia). e. Now without disturbing any other key, turn off the controller by pressing the “GREEN” ON/Off button again. (All LEDs will go off to indicate this). f.

Again press the “GREEN” On/Off button and

g. HOLD IT PRESSED FOR APPROXIMATELY 20 SECONDS CONTINUOUSLY. (After 5 seconds, the LED on this button will start to flash, please ignore this and continue holding the button pressed). Once the 20 seconds are passed, all LEDs on the controller are extinguished to indicate that the factory settings are restored. h. The controller may now be operated normally.

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OPERATION

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OPERATION

OPERATION BEST PRACTICES BEFORE YOU OPERATE, MAINTAIN OR IN ANY OTHER WAY USE THIS COMPACTOR. READ and STUDY this manual. KNOW how to safely use the compactor’s controls and what you must do for safe maintenance. ALWAYS wear or use the proper safety items required for your personal protection. If you have ANY QUESTIONS about the safe or maintenance of this compactor, ASK YOUR SUPERVISOR OR CONTACT ANY INGERSOLL-RAND DISTRIBUTOR – NEVER GUESS – ALWAYS CHECK ! a. Pre – Starting INSPECT your compactor daily. Ensure the routine maintenance and lubrication are being dutifully performed. Have any malfunctioning, broken or missing parts corrected or replaced before use. DO NOT operate a damaged or poorly maintained compactor. You risk lives when operating faulty equipment. INCLUDING your own. VERIFY that all instruction and safety labels are in place and readable. These are as important as any other equipment on the compactor. CLEAN any foreign material from the steps and operator’s platform, to reduce the danger of slipping. NEVER fill the fuel tank, with the engine running, while near an open flame, or when smoking. ALWAYS wipe up any spilled fuel. CHECK for WARNING tags placed on the compactor. DO NOT operate the compactor until repairs have been made and the WARNING tags are removed by authorised personnel. KNOW the location of the Emergency Shut – Down control if the compactor is so equipped. ALWAYS know the capability and limitations of your equipment – speed, gradeability, steering and braking. BE AWARE of the dimensions of your compactor – height and width, as well as your transporter dimensions and weight. WATCH for overhanging obstructions such as wires or tree limbs. CHECK for any conditions that could be dangerous – holes, banks, underground culverts, manhole covers, water meter pits, curb and / or street boxes. b. Starting USE the hand rails and steps (if equipped) to get on and off the compactor. ALWAYS maintain a 3-point contact when climbing on to or off the compactor.

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OPERATION READ and FOLLOW ALL instruction decals. WHEN using a compactor with ROPS (roll-over protection structure), seat belts and other OSHA required safety equipment must be worn. BEFORE you start the compactor, ENSURE that the propulsion (travel) controls is in “Neutral”. BEFORE you start the compactor, ENSURE that the parking brake control is in the “Applied” position. START the engine from the operator’s position only. Jump starting the engine is NOT RECOMMENDED. If you do jump start, use EXTREME CAUTION. Prior to jump starting ENSURE :1. Propulsion (travel) control lever is in “Neutral” 2. A TRAINED OPERATOR is at the controls when the engine starts. 3. The parking brake is “Applied”. c. Operating ALWAYS make sure that no person or obstruction is in your line of travel BEFORE starting compactor in motion. NEVER climb on to, stand up, or climb off the compactor while it is in motion. USE extreme caution and be observant when working in close quarters or congested areas. OPERATE ONLY from the seated position, and NEVER carry passengers. KNOW the area in which you are working. Familiarize yourself with work site obstructions and any other potential hazards in the area. KNOW and USE the hand signals required for particular jobs and know who has the responsibility for signaling. DO NOT work in the vicinity of overhanging banks, or on grades that could cause the compactor to slide or roll over. ALWAYS keep the propulsion (travel) control in the slow position, close to “Neutral”, when descending a hill. AVOID side-hill travel. Operate up and down a slope whenever possible. If it is absolutely necessary for side-hill travel, use extreme caution and slow speed. NEVER descend and incline in a gear higher or a speed greater than that which was used in ascending the incline. Ingersoll-Rand recommends the option certified Roll-Over Protection (ROPS) equipped compactor with seat belt if side-hill or up and down travel is unavoidable. NEVER allow anyone to stand within the compactor’s articulation area with the engine running. ALWAYS look in all directions BEFORE changing your direction of travel. DO NOT attempt to control compactor travel speed with the throttle control. When operating the compactor, maintain the engine speed at full “Operating RPM”.

4-3

OPERATION DO NOT tow or push the compactor, except as explained under “ TOWING “ in SECTION2 – OPERATING INSTRUCTIONS of this manual. DO NOT run the engine in a closed building for an extended length of time. EXHAUST FUMES CAN KILL. d. Stopping ALWAYS park the compactor off the asphalt and on solid, level ground. If this is not possible, always park the compactor at a right angle to the slope and chock the wheels and / or drums. AVOID leaving operator’s platform with the engine running. ALWAYS move the propulsion (travel) control to “Neutral”, apply the parking brake, install the articulation lock / lock pin, position the throttle control to “Idle RPM”, pull the fuel shut-off control (if so equipped), turn the ignition switch to OFF and lock all lockable compartments. USE proper flags, barriers and warning devices especially when parking in areas of traffic. e. While Carrying out Maintenance work AVOID whenever possible, servicing, cleaning or examining the compactor with the engine running. AVOID whenever possible, servicing, or providing maintenance to the compactor unless the wheels and/Or drums are choked, and the articulation lock bar/lock pin is in place. NEVER fill the fuel tank with the engine running, while near an open flame, or when smoking. ALWAYS wipe up any spilled fuel. AVOID removing the pressurized radiator cap until the engine’s cooling system has cooled. DO NOT alter the engine governor settings from that indicated in the engine manual and the engine option plate. ALWAYS replace damaged or lost decals. Refer to the part number of all decals. DISCONNECT the battery cables when working on the electrical system or when welding on the compactor. BE SURE the battery area is well ventilated (clear of fumes) should it become necessary to connect a jump battery or battery charger. Fumes from the battery can ignite by a spark and explode. IF battery charging is required, be sure the battery charger is “OFF” when making the connections. BE SURE the correct battery polarity is observed (negative (-) to negative (-) and positive (+) to positive (+)) when connecting to a battery charger or jumper cable. f.

4-4

Transporting And Hauling

OPERATION DO NOT attempt to load the compactor on the transporter without knowledge and experience with the operation of the compactor. ALWAYS use a ramp when loading the compactor on the transporter. Be sure ramps are of adequate strength, low angle and proper height. USE proper chock blocks in front and rear of the wheels of the transporter when loading the compactor. BE SURE to approach the transporter loading ramps squarely to make sure the compactor does not drop off the side of the ramp. KEEP the transporter deck clean of clay, oil, ice or frost or any other material which can become slippery. USE proper chock blocks in front and rear of the compactor wheels and / or drums. SHUT the engine OFF, apply the parking brake, and lock all lockable compartments. ALWAYS be sure the articulation lock bar / lock pin is secured in the locked position before transporting the compactor. ALWAYS know the overall height of the compactor and hauling vehicle. Observe height and weight regulations and overhead objects to be sure you can safely pass beneath them. When loading your compactor on a public access, obey all traffic regulations and be sure that the proper clearance flags, lights and warning signs, including the “Slow Moving Vehicle” emblem, are properly displayed. Know your approximate stopping distance at any given speed. Never turn corners at excessive speeds. Look in all directions before reversing your direction of travel. A loose machine may shift or fall while being transported. Tie down the machine securely before moving the hauling vehicle or transporter. 1. Position the compactor on the transporter or hauling vehicle centered from side to side apply the parking brake. 2. Ensure that the articulation lock bar / lock pin is in place 3. With adequate chains or cables and blocks, secure the compactor to the deck of the hauling vehicle or transporter to meet local regulations.

4-5

OPERATION

4-6

LUBRICATION

5-1

LUBRICATION

LUBRICATION Lubrication is an essential part of preventive maintenance, affecting to a great extent the useful life of the unit. Different lubricants are required and some components require more frequent lubrication than others. Therefore, it is important that the instructions regarding types of lubricants and the frequency of the application be explicitly followed. Periodic lubrication of the moving parts reduces to a minimum the possibility of mechanical failures. These intervals are based on average operating conditions. In the event of extremely severe, dusty, or wet operating conditions more frequent lubrication than specified may be necessary. All oil levels are to be checked with the machine parked on a level surface and while the oil is cold, unless otherwise specified. On plug type checkpoints, the oil levels are to be at the bottom edge of the check port. All grease fittings are SAE STANDARD unless otherwise indicated. Grease non-sealed fittings until grease is seen extruding from the fitting. 28 grams (one ounce) of EP-MPG equals one pump on a standard 0.45-kg (one pound) grease gun. Over lubrication on non-sealed fittings will not harm the fittings or components, but under lubrication will definitely lead to a shorter lifetime. Unless otherwise indicated, items not equipped with grease fittings - linkages, pins, levers, etc. should be lubricated with oil once a week. Motor oil, applied sparingly, will provide the necessary lubrication and help prevent the formation of rust. An Anti-Squeeze compound may be used if rust has not formed; otherwise, the component must be cleaned first. Grease fittings that are worn or those that have a stuck check ball must be replaced. To prevent minor irregularities from developing into serious conditions that might involve shutdown and major repairs, several other services or checks are recommended for the same intervals as the periodic lubrication. The purpose of these services or checks, which require only a few minutes, is to ensure the uninterrupted and safe operation of the unit by revealing the need for adjustment caused by normal wear. Thoroughly wash all fittings, caps, plugs, etc. with nonflammable, nontoxic cleaning solution before servicing to prevent dirt from entering while performing the service. Lubricants must be at operating temperature when draining. Visually check the entire unit in regard to capscrews, nuts, and pins being properly secured. Spot-check several capscrews and nuts for proper torque. If any are found loose, a more thorough investigation must be made.

5-2

LUBRICATION

LUBRICATION POINTS

SERVICE INTERVAL

10 HRS OR DAILY

REF. NO.

DESCRIPTION

SER VICE

PART NO. / LUBRICANT

QUANTITY

SA

SAE 20W40

FILL UP TO DIP STICK FULL MARK

S

--

CHECK INDICATOR

1

ENGINE OIL

2

AIR CLEANER

3

FUEL TANK

SA

DIESEL FUEL #2

AR

4

WATER TANK

SA

WATER

AR

5

WATER STRAINER

CL

--

--

6

FUEL FILTER

D

COLLECTED WATER

--

5-3

LUBRICATION SERVICE INTERVAL

50 HRS OR WEEKLY

100 HRS OR MONTHLY

300 HRS OR QURTERLY

5-4

REF. NO.

DESCRIPTION

SER VICE


QUANTITY

10

HYDRAULIC OIL

SA

(IR) POWER COMPACT

SIGHT GLASS

11

STR. CYL. PINS

G

MPG EP GREASE

3 SHOTS EACH

12

ART.& OSC. JOINTS

G

MPG EP GREASE

5 SHOTS EACH

13

ECCENTRIC OIL

SA

(IR) POWER DRIVE

FTLH

14

TORQUE HUB OIL

SA

(IR) POWER DRIVE

FTLH

15

PUMP DRIVE OIL

SA

(IR) POWER DRIVE

FTLM

16

BATTERY

SA

DISTILLED WATER

AR

20

ENGINE OIL FILTER

C

--

ONE

21

ENGINE OIL

DF

SAE 20W40

12.4L

22

CONSOLE BUSHING

G

MPG EP GREASE

5 SHOTS

23

PUMP DRIVE GEARBOX

CL

--

--

30

FUEL STRAINER

C

--

ONE

31

PUMP DRIVE BREATHER

CL

--

--

32

HYD. OIL FILTER

C

--

THREE

33

FUEL FILTER

C

--

ONE

34

CARRIER RELIEF VLV.

CL

--

--

LUBRICATION SERVICE INTERVAL

1000 HRS OR ANNUALLY

REF. NO.

DESCRIPTION

SER VICE


QUANTITY

C

(IR) POWER DRIVE

FLUSH 0.5 L

40

CARRIER OIL

41

ECCENTRIC OIL

DF

(IR) POWER DRIVE

20.8 L

42

TORQUE HUB OIL

DF

(IR) POWER DRIVE

1.5 L

43

PUMP DRIVE OIL

DF

(IR) POWER DRIVE

2.8 L

44

HORZ. SWIVEL NUT

ST

--

1000 FT. LBS

45

VERT.ART.NUT

ST

--

500 FT. LBS

46

SUCTION TRAINER

CL

--

--

47

HYD OIL TANK

DCLF

--

151L / 40 GAL

48

WATER TANK

DCLF

--

832 L / 220 GAL

S - CHECK, F - FILL, T - TORQUE, A - ADD, AR - AS REQUIRED, C - CHANGE, CL - CLEAN, G - GREASE, D - DRAIN, FTLH - FILL TO LEVEL HOLE, FTLM - FILL TO LEVEL MARK.

FLUID CAPACITIES NOTE The following fluid capacities are provided for servicing personnel who must service the machine in remote locations where complete shop facilities and resources are not available. These capacities of the components to be serviced. Always ensure that specified method of checking for accurate fluid levels is used.

FLUID OIL

APPROXIMATE CAPACITY (Litres)

DIESEL FUEL #2

170

HYDRAULIC OIL - (IR) POWER COMPACT

151

5-5

LUBRICATION FLUID OIL

APPROXIMATE CAPACITY (Litres)

ENGINE OIL - SAE 20W40

12.4

DRUM ECCENTRIC HOUSING (EACH) (IR) POWER DRIVE

20.8

DRUM TORQUE HUB (EACH) - (IR) POWER DRIVE

1.5

PUMP DRIVE GEAR BOX - (IR) POWER DRIVE

2.8

CARRIER OIL - (IR) POWER DRIVE

0.47

WATER TANKS (BOTH)

832

NOTE: Always use Ingersoll-Rand branded lubricating and hydraulic oil for best performance and longer life of the equipment.

SAFETY DATA SHEET HYDRAULIC OIL

1. Identification of the substance/preparation & of the Company/Undertaking Product Name

Castrol IR Power Compact

Product Code

0884

Application

Hydraulic System Lubricant

Company

Castrol India Limited

Address

3rd Floor, Vaswani Chambers, 264/265, Dr. Annie Besant Road, Worli. Mumbai - 400025.

Telephone

Ph:022-4622828 Fax:022-4622900

2. Composition/ Information on Ingredients Composition

5-6

Highly refined mineral oil and anti wear additives

LUBRICATION 2. Composition/ Information on Ingredients Hazardous Ingredients

This product does not contain any ingredients classified as Hazardous All constituents of this product do not form part of the list of Hazardous Material as per Government regulations.

3. Hazards Identification This product is not classified as hazardous.

4. First Aid Measures Eyes

Irrigate immediately with copious quantities of water for several minutes. Obtain medical attention in case irritation Occurs.

Skin

Wash immediately with soap and water or with a suitable skin Cleanser. Remove any contaminated clothing. Obtain medical attention if irritation persists.

Inhalation

Remove from exposure

Ingestion

Obtain medical attention - wash out mouth with water

5. Fire Fighting Measures Suitable Extinguishing Media

Carbon Dioxide, powder, foam or water fog. Do not use water jets.

Special Exposure Hazards

None

Special Protective Equipment

None

6. Accidental Release Measures Personal Precautions

Spilled product presents a slip hazard

5-7

LUBRICATION 6. Accidental Release Measures Environmental Precautions

Prevent entry into drains, sewers and water courses

Decontamination Procedures

Soak up with inert absorbent or contain and remove by best available means.

7. Handling & Storage Handling

Repeated or prolonged contact with lubricants and industrial oils should be avoided in order to lessen the possibility of skin disorders. It is essential that all who come in contact with lubricants and industrial oils maintain high standards of personal hygiene.

Storage

Store in a cool dry place. Not classified as a dangerous good. No significant hazard.

8. Exposure Controls/ Personal Protection Occupational Exposure Limits– Substance

8 hrs TWA

STEL

Mineral Oil (see oil mist)

5 mg/m3

10 mg/m3

Engineering Control Measures

Mechanical measures to minimize exposure must take precedence over personal protective measures Local exhaust ventilation is recommended.

Personal Protective Equipment

Safety glasses. Impervious gloves (e g PVC) Plastic Apron. Change contaminated clothing immediately and clean before reuse.

9. Physical & Chemical Properties

5-8

Physical State

Liquid

Colour

Pale Yellow

Odour

mild

LUBRICATION 9. Physical & Chemical Properties PH

Not applicable

Flash Point, °C

Above 200 deg C

Pour Point, °C

Below Zero

Auto Ignition

Not determined

Relative Density at 29.5degC

Below 1

Water Solubility

Insoluble

10. Stability & Reactivity Stability

Will not polymerize

Conditions to avoid

Avoid moisture

Materials to avoid

Not determined

Hazardous Decomposition Products

None

11. Toxicological Information The following toxicological information is based on knowledge of the toxicity of the product’s components. Expected oral LD50, rat (g/kg) and expected dermal LD50, rabbit (g/kg) has not been determined Not classified as an eye or skin irritant. Health Effects : On Eyes

May cause transient irritation.

On skin

Irritation

By Inhalation

Mist and vapors may cause irritation to nose and respiratory tract.

By Ingestion

May cause nausea, vomiting and diarrhea

Chronic

Repeated and prolonged skin contact may cause skin disorders.

5-9

LUBRICATION

12. Ecological Information Environmental Assessment

May cause ecological damage in aquatic systems And must be used and disposed in accordance with The recommendations made in this safety data sheet.

Mobility

Mobile liquid. Not emulsifiable in water

Persistence and degradability

Inherently non biodegradable.

Bio accumulative potential

Not determined

Eco toxicity

Not determined

13. Disposal Considerations Disposal must be in accordance with local and national legislation. Unused Product

Dispose off thorough an authorized waste contractor to a licensed site.

Used/ Contaminated Product

Used product to be disposed off through an authorized waste contractor. For further information see Section 16.

Packaging

May be disposed off through an authorized waste Contractor. Can be suitably cleaned and recycled.

14. Transport Information This product is not classified as dangerous for transport

15. Regulatory Information Hazard Label Data

5 - 10

This product is not classified as dangerous for supply in India.

LUBRICATION

16. Other Information The data and the advice given apply when the product is sold for the stated application or pplications. The product is not sold as suitable for any other application. Use of the product for applications other than as stated in this sheet may give rise to risks mentioned in this sheet. You should not use the product other than for the stated application or applications without seeking advice from us If you have purchased the product for supply to a third party for use at work, it is your duty to take all necessary steps to secure that any person handling or using this product is provided with all the information in this sheet. If you an employer, it is your duty to tell your employees and other who may be affected of any hazard described in this sheet and of any precautions which should be taken.

SAFETY DATA SHEET GEAR OIL

1. Identification of the substance/preparation & of the Company/Undertaking Product Name

Castrol IR Power Drive

Product Code

0889

Application

Gear Oil

Company

Castrol India Limited

Address

3rd Floor, Vaswani Chambers, 264/265, Dr. Annie Besant Road, Worli. Mumbai - 400025.

Telephone

Ph:022-4622828 Fax:022-4622900

2. Composition/ Information on Ingredients Composition

Highly refined mineral oil and anti wear additives

Hazardous Ingredients

None

5 - 11

LUBRICATION

3. Hazards Identification This product is not classified as hazardous.

4. First Aid Measures Eyes

Irrigate immediately with copious quantities of water for several minutes.

Skin

Wash thoroughly with soap and water or with a suitable skin Cleanser as soon as possible.

Inhalation

Remove from exposure

Ingestion

Obtain medical attention - Do not induce vomiting

5. Fire Fighting Measures Suitable Extinguishing Media

Carbon Dioxide, powder, foam or water fog. Do not use water jets.

Special Exposure Hazards

None

Special Protective Equipment

None

6. Accidental Release Measures

5 - 12

Personal Precautions

Spilled product presents a slip hazard

Environmental Precautions

Prevent entry into drains, sewers and water courses

Decontamination Procedures

Soak up with inert absorbent or contain and remove by best available means.

LUBRICATION

7. Handling & Storage Handling

To Avoid the possibility of skin disorders, repeated or prolonged contact with products of this type must be avoided. It is essential to maintain a high standard of personal hygiene.

Storage

Never leave a container unsealed.

8. Exposure Controls/ Personal Protection Occupational Exposure Limits– Substance

8 hrs TWA

STEL

Mineral Oil (see oil mist)

5 mg/m3

10 mg/m3

Engineering Control Measures

None

Personal Protective Equipment

Avoid skin and eye contact. Safety glasses. Impervious gloves (e. g. PVC). Plastic apron. Change contaminated clothing and clean before re-use.

9. Physical & Chemical Properties Physical State

Liquid

Colour

Amber

Odour

mild

PH

Not applicable

Kin Visc at 100°C (cSt)

17.2

Flash Point, (COC°C)

Above 240

Pour Point, °C

Below Zero

Auto Ignition

Not determined

Relative Density at 29.5degC

Below 1

Water Solubility

Insoluble

Fat Solubility

Not determined

5 - 13

LUBRICATION

10. Stability & Reactivity Stability

Stable, Will not polymerize

Materials to avoid

Strong oxidising agents

Hazardous Decomposition Products

None

11. Toxicological Information Health Effects : On Eyes

May cause transient irritation.

On skin

Irritant in case of prolonged exposure. Unlikely to cause harm on brief or occasional contact.

By Inhalation

Low volatility makes inhalation unlikely at ambient temperatures.

By Ingestion

May cause nausea, vomitting and diarrhoea

Chronic

Repeated and prolonged skin contact may cause skin disorders.

12. Ecological Information

5 - 14

Environmental Assessment

The product must be disposed off in accordance with the recommendations of the local statutory body.

Mobility

Mobile liquid. Not soluble in water. Non volatile.

Persistence and degradability

Not readily biodegradable.

Bio accumulative potential

Bioaccumulation is unlikely to be significant.

Eco toxicity

Not expected to be toxic to aquatic organisms Not expected to inhibitory to sewage bacteria

LUBRICATION

13. Disposal Considerations Disposal must be in accordance with local and national legislation. Unused Product

May be sent for reclamation.

Used/ Contaminated Product

Used product to be disposed off through an authorized waste contractor to a licensed site. May be incinerated.

Packaging

May be disposed off through an authorised waste Contractor. May be steam cleaned and recycled.

14. Transport Information This product is NOT classified as dangerous for transport in India

15. Regulatory Information Hazard Label Data

This product is not classified as dangerous for supply in India.

16. Other Information The data and the advice given apply when the product is sold for the stated application or applications. The product is not sold as suitable for any other application. Use of the product for applications other than as stated in this sheet may give rise to risks mentioned in this sheet. You should not use the product other than for the stated application or applications without seeking advice from us. If you have purchased the product for supply to a third party for use at work, it is your duty to take all necessary steps to secure that any person handling or using this product is provided with all the information in this sheet. If you an employer, it is your duty to tell your employees and other who may be affected of any hazard described in this sheet and of any precautions which should be taken.

5 - 15

LUBRICATION

MATERIAL SAFETY DATA SHEET FOR BATTERY EXIDE INDUSTRIES LIMITED, 59E CHOWRINGHEE ROAD, CALCUTTA-700 020. MATERIAL SAFETY DATA SHEET DATE

Jan-02

ISSUED BY

ARUN MITTAL

PRODUCT NAME

LEAD ACID BATTERIES

PHONE#

91-33-2871005

HAZARDOUS COMPONENT COMPONENT

%WEIGHT

Lead (Pd, Pb02, PbS02)

about 70%

Sulfuric Acid

about 20%

TLV

LD 50

LD 50

LD 50

ORAL

INHALATION

CONTACT

(500) mg/kg 1 mg/m3

(2,140) mg/kg

PHYSICAL DATA COMPONENT

5 - 16

DENSITY

MELTING POINT

SOLUBILITY

(Boiling)

In Water

ORDER

APPEARANCE

Lead

11.34

327.4 Degrees C

None

Silver-Gray Metal

Lead Sulfate

6.2

1070 Degrees C

40 mg/I (15 C)

None

White Powder

Lead Dioxide

9.4

290 Degrees C

None

None

Brown Powder

Sulfuric Acid

about 1.3

about 114 Degrees C

100%

Acidic

Clear Colorless Liquid

LUBRICATION

FLAMMABILITY DATA COMPONENT

FLASH POINT

EXPLOSIVE LIMIT

Lead

None

None

Sulfuric Acid

None

None

Hydrogen

COMMENTS

4% - 74.2%

Sealed Batteries can emit hydrogen only if over charged. (float voltage > 2.40 VPC

REACTIVITY DATA COMPONENT

STABILITY

DECOMPOSITION PRODUCTS

Sulfuric Acid

Stable at all temperatures

Sulfuric Dioxide, trioxide, hydrogen sulfide, hydrogen

INCOMPATIBILITY

POLYMERIZATION

Reactive metals, strong bases, most organic compounds

Will not polymerize

CONDITIONS TO AVOID

Prohibit smoking, sparks, flames, etc. from battery charging area. Avoid mixing acid with other chemicals

HEALTH HAZARD DATA LEAD The toxic effects of lead are cumulative and slow to appear. It affects the kidneys, reproductive organs and central nervous system. The sysmptoms of lead overexposure are anemia vomiting, headaches, stomach pains (lead colic), dizziness, loss of appetite, muscle and joint paid. Exposure to lead from a battery most often occurs during lead reclamation operations through the breathing or ingestion of lead dust and / or fumes. *** This sheet must be passed to any scrap dealer or smelter when the battery is resold. SULFURIC ACID Sulfuric Acid is highly corrosive. Contact can cause severe burns in the skin and eyes. Ingestion of sulfuric acid will cause GI track burns. Exposure to sulfuric acid may occur if the battery case has been damaged or the vents have been tampered withS

5 - 17

LUBRICATION

SPILL OR LEAK PROCEDURES STEPS TO TAKE IN CASE OF LEAD OR SPILL If sulfuric acid is spilled from a battery, neutralize the acid with sodium bicarbonate (baking soda), sodium bicarbonate (soda ash), or calcium oxide (lime). Flush the area with water and it is acceptable to discard the neutralized acid in the sewage system. *** Do not allow unneutrallized acid in to the sewage system. WASTE DISPOSAL METHOD Neutralized acid may be discarded in the sewage system. Spend batteries must be treated as hazardous waste and disposed of in accordance with Local, State, and Federal regulations.

SAFETY DATA ELECTRICAL Due to the Battery's low internal resistance and high power density, high levels of short circuit current can develop across the battery terminals. Do not rest rools or cables on the battery. Use insulated tools only. Follow all installation instructions and diagrams when installing or maintaining a battery system. CONDITIONS TO AVOID Prohibit smoking, sparks, flames etc., from battery charging area. Avoid mixing acid with other chemicals. PROTECTION

5 - 18

EXPOSURE SITE

PROTECTION

COMMENTS

Skin

Rubber Gloves, Apron

Respiratory

Respirator (for lead)

Eyes

Safety Goggles, Face shield

Proactive equipment must be worn if the battery is cracked or otherwise damaged. A respirator should be worn during lead reclamation operations if the TLV is exceeded

LUBRICATION

FIRST AID SULFURIC ACID Skin Contact

Flush with water. See a physician if the contact area is large or if blister occur.

Eye Contact

Call a physician immediately. Flush with water until medical help arrives.

Ingestion

Call a physician immediately. If patient is conscious, flush mouth with water, have the patient drink milk or sodium bicarbonate solution.

*** Do not give anything to an unconcious person.

REGULATORY INFORMATION SCHEDULE

II

LIST:II

CLSS:8

PACKING GROUP

DESCRIPTION

BATTERIES, FLUID ACID

DOT REGULATION

CLASS 60

DESCRIPTION

BATTERIES, NON HAZARDOUS, NON-SPILLABLE

5 - 19

LUBRICATION

5 - 20

MAINTENANCE

6-1

MAINTENANCE

MAINTENANCE MAINTENANCE PROCEDURES IMPORTANT. Any new equipment requires an initial modification to the regular maintenance schedule to properly break in the various systems and component units. All lubricating oils and engine oils must be changed after the first 50 hours of operation in addition to the regular 10 hours and 50 hours maintenance tasks, as indicated in the regular maintenance schedule.

!

CAUTION

THE SPIN-ON TYPE OF FILTERS ELEMENTS SHOULD BE INSTALLED HAND TIGHT ONLY. THE FILTERS DO NOT EITHER REQUIRE A WRENCH FOR INSTALLATION OR FOR REMOVAL USE OF A WRENCH OR OTHER SIMILAR TOOL FOR FITMENT OF THE SPIN-ON FILTER ELEMENTS COULD DAMAGE THE FILTER AND RESULT IN SEVERE DAMAGE TO THE SYSTEM COMPONENTS.

!

WARNING

Unexpected machine motion or moving parts can cut or crush. Install the articulation lock bar / lock pin, apply the parking brake and shut down the engine before carrying out any maintenance work on the machine.

!

CAUTION

Improper maintenance can be hazardous. Read and understand SAFETY PRECAUTIONS AND GUIDELINES before you perform any maintenance, service or repairs.

SAFETY CHECKS - PRESTARTING Before starting each day, in addition to the 10 hour daily routine maintenance, check or inspect the following items to ensure trouble free performance. 1. Check fluid lines, hoses, fittings, filter openings, drain plugs, pressure cap, muffler, engine, safety rail, safety shrouds and the area underneath the

6-2

MAINTENANCE machine for signs of leakage. Correct the damage before operating the machine. 2. Use the machine’s “Routine Maintenance” sections along with a Lubrication Chart to perform any required fluid checks and / or maintenance. 3. Inspect the entire machine for damaged or missing parts and repair or replace them as needed.

GENERAL MAINTENANCE PRACTICES

!

WARNING

Fuel is flammable. May cause injury and property damage. Shut down the engine, extinguish all open flames and do not smoke while filling the tank. Always wipe up any spilled fuel. 1. Check the fuel level, if necessary, fill the diesel fuel tank with clean No. 2 diesel fuel per the specifications outlined in. SECTION - FUEL AND LUBRICATION SPECIFICATIONS It is recommended that diesel tank be filled with diesel fuel at the end of the day in order to reduce condensation. 2. Check the hydraulic oil level, if necessary, fill the reservoir with a fresh, clean, anti-wear hydraulic oil as specified in SECTION - FUEL AND LUBRICATION SPECIFICATIONS 3. Check the water level in the tank for the drum spray system . If low, add clean water to the tank. 4. Check the electrolyte level in the battery. If necessary, add only clean, distilled water. 5. DO NOT operate faulty equipment. 6. Be observant of people and obstruction within the work area. 7. Mount the compactor maintaining a three point contact and seat yourself in a operator’s seat. Adjust the seat to the desired position.

TOWING In the event of an engine problem or other malfunction, it may become necessary to tow your compactor. To tow the compactor requires disengaging the propulsion system and releasing the spring applied brakes.

6-3

MAINTENANCE

!

CAUTION

Never transport the compactor unless the articulation lock bar / lock pin is in the locked position. Towing the compactor is limited to off the job site, in to the transporter, off the transporter and in to the shop. The following paragraphs describe towing procedures: Use the following procedure to disengage the propulsion system, release the spring applied hydraulic brakes, The propulsion pump is designed with a bypass function that consists of two multifunction valve cartridges used for disengagement of the propulsion system. Use the next three steps to disengage the propulsion system: 1. Ensure that the Parking BRAKE Control is in the “Applied position and the drums are choked. 2. Gain access to the hex adjustments on the cartridges. Using a 1.1/16 wrench ( Open end spanner ) on the middle size hex and a 1.1/4" wrench on the large hex to prevent cartridge rotation, rotate the middle hex 3 revolutions counter clockwise to open the bypass valve. Do not rotate more than 3 revolutions, as additional rotation will generate external leakage. 3. Locate the Propulsion (Travel) Control to the full Forward or Reverse position. 4. Disconnect the brake hose that connects the brake valve to the brakes of the drum and connect this hose to an exteranl Hand operated hydraulic pump ( operating range of 0 - 35 Bar ) . Pressurise the brake line to 20 bar, to release the brakes. The machine can now be towed for a short distance only. Tow at a slow walking speed. 5. After towing the machine to the desired location, disconnect the external hand operated hydraulic power pack and reconnect the brake hose to the brake valve. 6. Also, re-engage the propulsion system by gaining access to the hex adjustment on the cartridge, and tighten middle hex nut (clockwise)approximately 3 turns. The hex nut adjustment should be torqued to 30 footpounds.

6-4

MAINTENANCE

MAINTENANCE PROCEDURES AND CHECKS 1. ENGINE OIL

Engine Dip Stick

Check the engine oil level at the start of each day and maintain it to full mark on the dipstick. If low, fill the crankcase with SAE 20 W 40 CD (MIL-2104) weight oil for normal operating conditions year round. 2. PRECLEANER The precleaner should be cleaned, to remove the accumulated dust, after each day’s work, when the engine is stopped. This cleaning can be done by removing the top cover of the precleaner. 3. ENGINE AIR CLEANER The air cleaner is the dry type with a replaceable elements. There is an air cleaner restriction indicator located on the air transfer tubing. The indicator will show a red signal to indicate when the air cleaner is plugged and must be cleaned or replaced. After servicing the element, be sure to reset the indicator by pushing the button on the bottom of the nut. Procedure for Inspecting, cleaning & replacing Air Filter element.

Engine Air Cleaner

a. Inspect the air cleaner outlet tube for damage. b. Make sure the element gasket washer is not damaged, and the washer’s rubber face seals against the element. c. Inspect the element gasket for damage. d. Check for structural failures. Any damaged parts must be replaced. Never service the air cleaner while the engine is running. The following procedure should be used when replacing the air cleaner element. a. Clean exterior of the filters housing b. Loosen the bolt on the clamp band and remove the clamp band and dust cup. c. Remove the thumb screw and washer, then withdraw the main element.

6-5

MAINTENANCE d. Use a damp cloth to wipe out all excess dust inside of air cleaner housing, similarly clean the dust cup. e. CLEAN THE ELEMENT WITH CLEAN DRY COMPRESSED AIR USING THE PROCEDURE GIVEN BELOW (element cleaning). Replace the element after 300 hours or every 3 months whichever comes first. Direct a clean jet of compressed air at not more than 3.5 kg/cm (50 psi) at an angle of 45 deg. On the outside element. NOTE: EXCESSIVE AIR PRESSURE CAN DAMAGE THE ELEMENT. Move the air jet up and down along the pleats slowly rotating the element, until no more dust is being removed. Do not rupture the element with nozzle or air jet. f.

Inspect all parts of the intake system and air cleaner.

g. Mark the No. of services to the main element h. on the end of the safety element. The safety element should be replaced atleast every three (3) replacement of the main element. NOTE: Safety element should not be cleaned and reused. i.

Install the cleaned or new element in to the air cleaner body, securing it with the washer and thumb screw.

j.

Install the dust cup on the air cleaner body, ensuring that the arrows are pointing upwards. Secure with the clamp band and tighten with the clamp bolt.

4. INSPECTION Element After cleaning the element , inspect it for damage. Look for dust on the clean air side, the slightest rupture, or damaged gaskets. A good method to use to detect ruptures in the element is to place a light inside the element and look toward the light from the outside. Any size hole in the element, will allow dust to pass to the engine and cause unnecessary engine wear. Element replacement is recommended if holes are evident. Air Cleaner Body Before installing the air cleaner element, remove any foreign material (leaves, lint, or other foreign matter) that may have collected inside the air cleaner body. Inspect the inside of the body for dents or other damage. Any damage or foreign material may interfere with the air flow and fins on the element. Repair any body dents being careful not to damage the sealing surfaces. Vacuator Valve The vacuator valve is designed to expel loose dust and dirt accumulation from the air cleaner body. This helps to extend the service life of the air cleaner element. The valve lips must point straight down to operate effectively, and must be kept free

6-6

MAINTENANCE from debris. Periodically, mud and chaff can lodge in these lips and hold them open during engine operation. Check the condition of the valve and lips frequently and keep them clean. The valve lips should be open only when the engine is shut down or running at low idle speed. If the valve is turned inside out, check for a clogged air cleaner inlet. Malfunction of this valve does allow the element to get dirty faster reducing service life. If a valve is lost or damaged, replace it with a new valve of the same part number. Duct Work The following steps should be used to inspect and check the status of the duct work. a. Check the intake pipe cap and screen for accumulation of leaves, trash and other debris that could restrict air flow. Repair the screen or replace the cap if any holes are found in the screen. b. Check all mounting hardware for security to eliminate possible vibration of intake piping. Such vibration leads to early failure of hoses, clamps and mounting parts and can cause hoses to slip off the connecting pipes, allowing unfiltered air in to the engine air intake. c. Check all hoses for cracks, chafing or deterioration and replace at the fist sign of probable failure. 5. BATTERY

!

WARNING

Batteries contain an acid and can cause injury. Battery fumes can ignite and explode. Skin and eye contact with the battery fluid can cause injury. Do not smoke when observing battery fluid level. Avoid skin and eye contact with the battery fluid. If contact occurs, flush area immediately with water. The battery is located under the right hand side deck and is accessible by lifting the right side deck inspection cover. Batteries give off fumes, batteries can explode. Be sure that the battery area is well ventilated (clear of fumes) should it

6-7

MAINTENANCE become necessary to connect a jump battery or charger. Do not smoke or use an open flame near a battery. Check that electrolyte level is to the full indicator and add clean, distilled water, if required. Use a battery hydrometer to measure the specific gravity in each cell. 6. FUEL TANK The diesel tank with cap is located under the left hand side deck. To prevent moisture condensation, fill the tank at the end of each working day. If the fuel tank must be drained, use the drain plug on the bottom of the tank. 7. ENGINE BELTS Diesel fill cap

Check belts for wear, breaks, cracks or other damage. Replace the belts if necessary. If the belt is loose on the engine, refer to engine repair manual. 8. HYDRAULIC OIL

NOTICE Dirt in the hydraulic system will lead to premature component failure. A clean, contaminant-free system is extremely important to the machine’s proper function. Take extra care when working around or on the hydraulic system to ensure its complete cleanliness. Since the reservoir supplies oil for the unit’s hydraulic system, it is essential that the hydraulic oil level be checked daily or every 10 hours. Maintain a full level of hydraulic oil in the reservoir at all times. Hydraulic oil specifications are described

6-8

MAINTENANCE in SECTION - FUEL AND LUBRICATION SPECIFICATIONS. Hydraulic oil fill cap

The fill cap is located on the top of the tank which is on the rear of the engine cowling. A drain plug is provided on the bottom of the tank. Ensure that the tank is filled with clean hydraulic oil from previously unopened containers, first filtering the oil through a 10 micron filter. 9. DRUM Perform a daily visual examination to ensure that the face of the drum is free of any material. 10. DRUM SCRAPERS Check the drum scraper to ensure it is not damaged and that it is properly adjusted. 11. ENGINE CLEANING The engine should be cleaned daily with air pressure. Make sure that all dust or other contaminants are removed from the engine cylinders, oil coolers and cooling fins. 12. HORIZONTAL CENTER SWIVEL PIN Lubricate through the one fitting using five (5) shots of MPG-EP2 grease. 13. ARTICULATION JOINT VERTICAL SWIVEL PINS Lubricate through each of the two fittings with three (3) shots of MPG-EP2 grease.

Articulation joint vertical swivel pin

6-9

MAINTENANCE 14. STEER CYLINDER PINS

Steer Cylinder pin Lubricate through each of the two fittings with three (3) shots of MPG-EP2 grease. There is one fittings at the rod end and one fitting at the base end of cylinder. 15. TORQUE HUB OIL

Oil fill plug

Drain Plug

Level check

There are two plugs on the torque hub located 90o apart. To check the oil in the drum torque hub follow the steps as discussed below. For the locations of the plugs, Refer to figures. a. Position the torque hub so that the plugs are in the 12 O’clock / 3 O’clock or the 12 O’clock / 9 O’clock position. This can be easily done by positioning Index key on the drum, in a vertical position. b. Remove both plugs and if oil is required, add oil through the 12 O’clock port until oil flows from the lower port. Refer to SECTION - FUEL AND LUBRICATION SPECIFICATIONS for the proper oil specification. c. Allow the oil to stop flowing from the lower port. d. Install and tighten the plugs. e. The Right Ange drive Oil also has to be changed. Drain the right angle drive

6 - 10

MAINTENANCE oil and from the top plug fill clean oil to the level port. f.

Operate the machine and check for any leaks.

16. ECCENTRIC OIL The eccentric bearings are splash lubricated with oil which is contained in the eccentric housings of the drums. Ensure that the unit is level prior to checking the oil. Use the following procedure, to check the oil. a. Rotate the drum until the index key, on the inside diameter of the drum shell, is at the 12 O’clock position. At this point, the filler plug is uppermost and the oil level plug is slightly below centerline. Ensure that the machine is on level ground. b. Remove the plugs and if oil is required, add oil as per the specifications in SECTION - FUEL AND LUBRICATION SPECIFICATIONS of this manual. Fill through the upper port until oil flows from the lower oil level port. c. Allow the oil to stop flowing from the lower port. d. Clean, install and tighten both plugs. e. Repeat steps 1 through 4 for the other drum eccentric. f.

Operate the machine and check for any leaks.

!

WARNING

Unexpected machine motion or moving parts can cut or crush. Install the articulation lock bar / lock pin, apply the parking brake and shut

6 - 11

MAINTENANCE down the engine before working on the machine. Hot oil or components can burn. Oil must be at normal operating temperature when draining. Avoid contact with hot oil or components. 17. ENGINE OIL AND FILTER

Engine Oil Filter The engine oil is to be drained and the engine filter element replaced as per the maintenance schedule. To change the engine oil filter element, unscrew the Spin-On filter element and discard. Take the new filter element and fill with clean engine oil. Apply slight oil on sealing ring before putting it in its place. The screw the element on to the filter head, by hand, until the seal makes contact with the filter head. Then hand tighten by a further 1/4 turn Drain the engine oil and fill with clean engine oil SAE 20 W 40CD (MIL-L-2104) to the full dipstick mark 18. SHIFT LINKAGE To maintain shifting ease, clean and lubricate the pivot points on the shifting linkage. Apply SAE 20W 40CD (MIL-L-2104) motor oil sparingly to provide the necessary lubrication and help prevent the formation of rust. 19. ENGINE CLEANING

To thoroughly clean the engine, use the following procedure: 1. Remove the engine blower cover and the hydraulic oil cooler cover.

6 - 12

MAINTENANCE 2. Loosen the screws securing the cylinder fin covers and remove the covers. Refer to Figure. SHIFT LINKAGE To maintain shifting ease, clean and lubricate the pivot points of the engine throttle and engine shut of push-pull cables. Apply SAE 20 W 40 CD 9MIL-L-2104) motor oil sparingly to provide the necessary lubrication and help prevent the formation of rust.

3 Using the steam cleaner, direct the water flow into and between each of the fins on each of the cylinder heads on the right side of the engine. Direct the flow of water in a direction opposite to that of the normal air flow. Ensure that the area between each of the cylinders is also cleaned. Failure to clean between each of the cylinder heads will definitely lead to heat build-up, oil leakage and the resulting problems.Using the steam cleaner, direct the water flow in to the fins of the hydraulic oil cooler in a direction opposite that of the normal air flow. Ensure that all of the debris is removed by the water jet.

4. Direct the water flow in to the blower housing, ensuring that all of the debris is removed from the blower.

5 Using the steam cleaner, direct the water flow in to the fins of the engine oil cooler in a direction opposite that of the normal air flow. Ensure that all of the debris is removed by the water jet. 6 After the hydraulic oil cooler has been cleaned from the exhaust side, the water

6 - 13

MAINTENANCE flow should be directed in the normal air flow direction to ensure that the fins are completely cleaned. 7 After engine oil cooler has been cleaned from the lower side, the water flow should be directed in the direction of normal air flow to ensure the fins are completely cleaned.

8 Direct the water flow in to each and every one of the cylinder head fins in the direction of normal air flow. Ensure that the area between each of the cylinder heads is cleaned. Ensure that each of the fins is cleaned. Use a flash light to check. Pay particular attention to the diagonal fins that are angled back between the cylinder heads. The area between these fins will cause high engine temperature and will cause oil leakage in the cylinders.

9 Direct the water flow to clean each and every one of the fins of the blower. Refer to Fig. 10 After the engine is cleaned, ensure that all panels are placed in the proper position. Run the engine until the water has evaporated to prevent rust.

6 - 14

MAINTENANCE 20. FUEL FILTERS

Fuel Filters There are two fuel filters in the fuel line. Using the following procedure to change the fuel filter elements. Drain the filter bowls by loosening the drain plugs situated at the bottom of the bowls. Loosen the centre bolts and remove the bowls. Clean the bowls with clean diesel oil. Discard the used filter elements and replace with new ones. Check the condition of sealing washers of the bowls. If required replace. Install with new filter elements, fit the bowls in their respective positions. NOTE: Before starting the engine bleed the fuel system. 21. HYDRAULIC TANK BREATHER The hydraulic tank breather assembly is mounted to the hydraulic tank fill neck. It should be removed, washed with a non residue type solvent,assembled and installed back in to the reservoir 22. HYDRAULIC FILTER (PROPULSION SYSTEM) This filter is a spin-on type filter located in the right side of the engine compartment and can be accessed by opening the right side door of the engine compartment. The filter provides filtration for the propulsion system and should be changed every 300 hours. Use the following procedure to remove and replace the filter element. NOTE: Be careful ! Hot oil or components - can burn ! a. Thoroughly clean all debris and dirt from the filter (filter head and element). b. Unscrew the old filter element and discard it. c. Fill the new replacement filter element with clean hydraulic oil (filtered through a 10µ filtering system). d. Lightly coat the seal gasket with clean oil and install the new filter element. Tighten the new filter element till it makes contact with the seating area of the hydraulic filter head. Then tighten the filter element one quarter (1/4) of

6 - 15

MAINTENANCE a turn beyond the seal gasket contact. e. Start the engine and run on low idle. Check for air foaming in the hydraulic tank. If foaming exists, stop the engine and check for proper seating of the element on the hydraulic filter head. Check for any leakage. NOTE: No foaming should exist in the hydraulic tank. f.

Start the engine and check for proper operation.

g. Check the machine for any leakage. 23. HYDRAULIC FILTER ( VIBRATION SYSTEM) This filter is a spin-on type filter located in the right side of the engine compartment and can be accessed by opening the right side door of the engine cowling. The filter provides filtration for the power steering return and vibration system, and should be changed every 300 hours. Use the following procedure to remove and replace the filter element. NOTE: Be careful ! Hot oil or components - can burn ! a. Thoroughly clean all debris and dirt from the filter (filter head and element) b. Unscrew the old filter element and discard it. c. Fill the new replacement filter element with clean hydraulic oil (filtered through a 10µ filtering system). d. Lightly coat the seal gasket with clean oil and install the new filter element. Tighten the new filter element till it makes contact with the seating area of the hydraulic filter head. Then tighten the filter element one quarter (1/4) of a turn beyond the seal gasket contact. e. Start the engine and run on low idle. Check for air foaming in the hydraulic tank. If foaming exists, stop the engine and check for proper seating of the element on the hydraulic filter head. Check for any leakage. NOTE: No foaming should exist in the hydraulic tank. f.

Start the engine and check for proper operation.

g. Check the machine for any leakage.

6 - 16

Section A - MAIN FRAME ASSEMBLY

A-1

70570965

INSTALLATION MAIN FRAME


A-2


DESCRIPTION

70570965

ITEM

COMM. NO.

QTY

1

70508197

FRAME, REAR

70825609

FRAME, REAR (CABIN M/C)

2

94036704

FITTING, GREASE

4

3

70109368

FRAME, SWIVEL

1

4

58977711

PIN, CONNECTING

1

5

59809947

SPACER

1

6

58977703

PIN

2

7

59043190

SEAL, DUST

2

8

59043182

SEAL, DUST

2

9

50273945

SEAL, DUST

2

10

50268259

BUSHING, THRUST

2

11

50268242

BUSHING, THRUST

2

12

95922217

WASHER FLATî

1

13

95922175

WASHER

2

14

59003434

NUT LOCK

1

15

59003442

NUT, ELASTIC STOP

2

16

70109533

SWIVEL BACK PLATE

1

17

70101183

SCREW CAP HEX. HEAD

8

18

94037041

WASHER FLAT,

8

19

70558655

SHIM (0.06mm)

2

20

70558663

SHIM (1.6mm)

2

21

70576004

CYLINDER STEERING - SEAL KIT

1

70576012

SEAL KIT

-

22

70709100

PIN, CYLINDER PIVOT

2

23

95223384

CIRCLIP

4

24

50273986

BEARING

2

25

94034345

ADAPTER

2

26

70109491

LOCK BAR ASSEMBLY

1

27

94365962

PIN

1

28

95920286

SCREW CAP HEX. HEAD

1

29

94051463

NUT ELASTIC STOP

1

30

70108873

FRAME, FRONT

1

33

59718817

GAUGE FUEL

1

35

70120308

FITTING TUBE

2

38

97120760

PLUG

3

DIMENSIONS/NOTES

1

A-3

70570973

INSTALLATION DECK

INSTALLATION DECK

A-4

INSTALLATION DECK

DESCRIPTION

70570973

ITEM

COMM. NO.

QTY

2

70651773

BREATHER AIR

1

4

59726885

MOUNT SHOCK

6

5

70114541

WELDMENT DECK

1

6

95920849

SCREW HEX HD

2

7

70155668

WASHER HARD

12

8

59675827

SPACER

4

9

95920856

SCREW HEX HD

6

10

95920880

BOLT HEX HD

4

11

59822338

SEAL WIPER

1

12

70114640

HOLD DOWN RUBBER

2

14

94031390

SCREW HEX HD

8

15

58867052

WASHER PLAIN

8

16

94036928

WASHER SPRING B

16

17

50393529

SUPPORT STRAP TIE ( HOSE )

20

DIMENSIONS/NOTES

A-5

70826508

INSTALLATION DECK (FOR CABIN M/C)


A-6


DESCRIPTION

70826508

ITEM

COMM. NO.

QTY

2

70651773

BREATHER AIR

1

4

59726885

MOUNT SHOCK

8

5

70114541

WELDMENT DECK

1

6

95920849

SCREW HEX HD

6

7

70155668

WASHER HARD

16

8

59675827

SPACER

4

9

95920856

SCREW HEX HD

6

10

95920880

BOLT HEX HD

4

11

59822338

SEAL WIPER

1

12

70114640

HOLD DOWN RUBBER

2

14

94031390

SCREW HEX HD

8

15

58867052

WASHER PLAIN

8

16

94036928

WASHER SPRING B

16

17

50393529

SUPPORT STRAP TIE ( HOSE )

20

18

70825625

BRACKET UPPER, SHOCK MOUNT MTG

2

19

94034188

WASHER SPRING

8

20

94034212

SCREW HEX HD

8

DIMENSIONS/NOTES

A-7

70576004

STEERING CYLINDER

STEERING CYLINDER

A-8

STEERING CYLINDER

ITEM

COMM. NO.

DESCRIPTION

70576004

QTY

1

ANCHOR

1

2

END HEAD

1

3

TUBE

1

4

MUFF

1

5

PORT

1

6

PISTON

1

7

PISTON ROD

1

8

GLAND

4

9

PISTON ROD END

1

10

**

PISTON SEAL

1

11

**

ORING, POSITION

1

12

**

ORING, GLAND

1

13

**

SLYD RING

1

14

**

GLAND SEAL

1

15

**

WIPER SEAL

1

16

**

NYLOCK NUT

1

DIMENSIONS/NOTES

** 70576038 SEAL KIT

NOTE:

EXPLOSION IS SHOWN IS FOR DISASSEMBLY AND ASSEMBLY ONLY. EXCEPT SEAL KIT(ITEMS MARKED AS **), OTHER PARTS ARE NOT SOLD SEPARATELY

A-9

70114525

HAND PUMP ASSEMBLY (OPTIONAL)


23

22

22

A - 10

23


DESCRIPTION

70114525

ITEM

COMM. NO.

QTY

1

59366724

HAND PUMP

1

2

94131356

TEE

2

3

94139573

DIAL PRESSURE GAUGE

1

4

94244662

ADAPTER ST.

1

5

95302113

ADAPTER ELBOW

2

6

94027588

BULK HEAD ADAPTER

1

7

97125959

TEE, SWIVEL BRANCH

1

8

97120737

ADAPTER ST.

1

9

94034329

ADAPTER ELBOW

1

10

95068110

SCREW HEX HEAD

2

11

95931424

LOCK WASHER

2

12

70114632

PUMP HANDLE

1

13

70114533

MOUNTING PLATE

1

14

59939520

SELECTOR VALVE

1

15

95920526

SCREW HEX. HEAD

2

16

94049657

KNOB

1

17

70155056

STUD

1

18

94244688

ADAPTER ST.

3

19

95923314

LOCK NUT

4

20

95920567

SCREW HEX. HEAD

2

21

94056728

WASHER FLAT

2

22

94034337

O RING

2

23

94034352

O RING

3

24

97120737

ADAPTER ST.

1

DIMENSIONS/NOTES

A - 11

59366724

HAND PUMP (OPTIONAL)


A - 12


ITEM

COMM. NO.

1

59361360

BALL

1

2

59361378

BALL

3

3

59361386

OUTLET VALVE SPRING

1

4

59361394

SET SCREW

1

5

O RING

1

6

BACKUP WASHER

1

BEAM

1

WIPER

1

7

59361402

8

DESCRIPTION

59366724

QTY

9

59361410

PLUNGER

1

10

59446054

PUMP

1

11

59446062

SPRING

1

12

59446070

PLUG

2

O RING

1

13 14

59361444

RELEASE VALVE

1

15

59361451

PIN

1

16

59361469

CLEVIS PIN

2

17

59361477

CLEVIS PIN

3

18

59361485

WASHER

3

19

59361493

COTTER PIN

1

20

59361501

WASHER

1

21

59361519

BALL

1

22

59361527

LINK

1

23

59446088

SERVICE KIT (INCLUDES 5,6,8,13)

1

DIMENSIONS/NOTES

A - 13

59366724

A - 14


Section B - COWLING AND HYDRAULIC TANK INSTALLATION

B-1

70573472

INSTALLATION COWLING


B-2


DESCRIPTION

70573472

ITEM

COMM. NO.

QTY

1

70573571

ASSEMBLY COWLING DD 90

1

2

94037066

SCREW HEX HEAD

8

3

94034170

WASHER SPRING

8

4

94038650

WASHER PLAIN

8

5

70706999

BRACKET - FILTER SUPPORT

1

6

70635628

WASHER TAPERED ISMC

2

7

94038536

SCREW HEX HEAD

2

8

94037488

NUT HEX

2

DIMENSIONS/NOTES

Refer Page 2-4

B-3

70573571

ASSEMBLY COWLING

ASSEMBLY COWLING

B-4

ASSEMBLY COWLING

DESCRIPTION

70573571

ITEM

COMM. NO.

QTY

1

70571207

ASSEMBLY SUB COWLING

1

2

70529474

MANIFOLD HYD. RETURN LINE

1

3

94037538

SCREW HEX HEAD

2

4

94034188

WASHER SPRING

2

5

94034162

NUT HEX HEAD

2

6

94133907

ADAPTER ELBOW

3

7

97113930

ADAPTER ST.

2

8

97113799

ADAPTER ST.

2

10

59434779

OIL FILTER

1

11

94031713

WASHER PLAIN

2

12

97140966

WASHER SPRING

2

13

94057254

SCREW HEX HEAD

2

14

94244720

ADAPTER ST.

2

16

95303756

O RING

2

17

59984559

FILTER SPIN ON SUCTION

1

18

94053360

SCREW HEX HEAD

2

19

94056728

WASHER PLAIN

2

20

94060910

WASHER SPRING

2

21

94244761

ADAPTER ST.

1

22

95376133

ADAPTER ELBOW

1

23

95343737

O RING

2

24

97114185

ADAPTER TEE

1

25

70576483

SPRING GAS FRP DOOR - RHS

2

26

70576970

SPRING GAS FRP DOOR - LHS

2

27

70576491

HING FRP DOOR

4

DIMENSIONS/NOTES

B-5

70573563

INSTALLATION HOOD

INSTALLATION HOOD

B-6

INSTALLATION HOOD

DESCRIPTION

70573563

ITEM

COMM. NO.

QTY

DIMENSIONS/NOTES

1

70574207

SUB ASSEMBLY COWLING

1

(Reference)

2

70692934

ASSEMBLY DOOR FRP - ENGINE SIDE

1

Refer Page 2-8

3

70692629

ASSEMBLY DOOR FRP - PUMP SIDE

1

Refer Pager 2-10

4

70605894

HOOK LATCH FRP COVER

2

5

94041639

SCREW HEX HEAD

4

6

94042744

WASHER PLAIN

4

7

94036928

WASHER SPRING

4

8

94037488

NUT HEX

4

B-7

70692934

ASSEMBLY HOOD - ENGINE SIDE


B-8


DESCRIPTION

70692934

ITEM

COMM. NO.

QTY

1

70574116

COVER FRP - ENGINE SIDE

1

2

70567318

LATCH SLAM DOOR

1

3

94053683

SCREW HEX HEAD

4

4

94327905

WASHER PLAIN

4

5

94037512

NUT HEX

4

6

70576491

HINGE FRP DOOR

1

7

94042181

SCREW SOC HEAD

4

DIMENSIONS/NOTES

B-9

70692926

ASSEMBLY HOOD - PUMP SIDE


B - 10


DESCRIPTION

70692926

ITEM

COMM. NO.

QTY

1

70574124

COVER FRP - PUMP SIDE

1

2

70567318

LATCH SLAM DOOR

1

3

94053683

SCREW HEX HEAD

4

4

94327905

WASHER PLAIN

4

5

94037512

NUT HEX

4

6

70576491

HINGE FRP DOOR

1

7

94042181

SCREW SOC HEAD

4

DIMENSIONS/NOTES

B - 11

70573480

INSTALLATION HYDRAULIC TANK


B - 12


DESCRIPTION

70573480

ITEM

COMM. NO.

QTY

1

70573589

ASSEMBLY HYD TANK

1

2

70027248

STUD

6

3

94116720

ANTI - VIBRATION MOUNTS

6

4

94071909

WASHER PLATE

6

5

94056553

NYLOCK NUT

6

6

70529334

BAFFLE HOT AIR

1

7

94036837

SCREW SOC HEAD

8

8

94038650

WASHER PLAIN

8

9

94034170

WASHER SPRING

8

10

59984559

FILTER SUCTION

1

11

95343737

O-RING

2

12

94244761

ADAPTER ST.

1

13

95376133

ADAPTER EL.

1

DIMENSIONS/NOTES

Refer Page 2- 14

B - 13

70573589

ASSEMBLY HYDRAULIC TANK


B - 14


DESCRIPTION

70573589

ITEM

COMM. NO.

QTY

1

70508213

WELDMENT TANK

1

2

74249091

PIPE NIPPLE

1

3

70614482

SUCTION STRAINER

1

4

94244761

ADAPTER ST.

2

5

95343737

O-RING

2

6

97126098

ADAPTER ST.

1

7

95266425

O-RING

1

8

94244720

ADAPTER ST.

1

9

95303756

O-RING

1

10

94037298

ADAPTER ST.

1

11

95303756

O-RING

1

12

81296568

ADAPTER ST.

1

13

70011739

CHECK VALVE

1

14

97113690

ADAPTER ST.

1

15

94097508

ADAPTER ST.

1

16

70080726

ADAPTER ST.

1

18

59588392

PLUG

1

19

97120513

O-RING

2

22

70651773

BREATHER

1

23

94141009

PLUG OIL LEVEL

2

DIMENSIONS/NOTES

B - 15

70827365

RAILING ASSEMBLY

RAILING ASSEMBLY

B - 16

RAILING ASSEMBLY

DESCRIPTION

70827365

ITEM

COMM. NO.

QTY

1

70838214

RAILING FRONT

1

2

70113816

PLATE

1

3

70148929

SCREW HEX HD

8

4

70526744

RAILING REAR

1

5

70613476

ASSEMBLY DECK PLATE -LHS

1

6

70613468

ASSEMBLY DECK PLATE -RHS

1

7

81296998

SCREW HEX HD

4

8

94031994

SCREW HEX HD

2

9

94034162

NUT HEX

24

10

94034188

WASHER SPRING B

24

11

94034212

SCREW HEX HD

8

12

94036654

WASHER SPRING B

4

13

94037041

WASHER SPRING B

16

14

94037207

SCREW HEX HD

10

15

94037538

SCREW HEX HD

4

16

94037553

WASHER PLAIN

8

17

94037652

NUT HEX

8

DIMENSIONS/NOTES

B - 17

70827449

INSTALLATION CANOPY

INSTALLATION CANOPY

B - 18

INSTALLATION CANOPY

DESCRIPTION

70827449

ITEM

COMM. NO.

QTY

1

70819396

WELDMENT FRONT SUPPORT

2

2

70816327

WELDMENT TUBE

4

3

70819404

REAR SUPPORT, RH

1

4

70819412

SUPPORT REAR, LH

1

5

70827464

BRACKET WELDMENT

4

6

70827472

GASKET

4

7

70827456

CANOPY FRP

1

8

94070398

BOLT HEX HEAD M12 X 70

12

9

94037553

WASHER, PLAIN M12

9

10

94034162

NUT, HEX M12

12

11

70155569

WASHER HARD FLAT, 0.520/0.510

16

12

94034212

SCREW HEX HD, M12 X 25

12

DIMENSIONS/NOTES

NOTE : EXCEPT ITEM 7, ALL OTHER ITEMS ARE PART OF KIT 70848056.

B - 19

70825047

INSTALLATION CABIN (OPTIONAL)


B - 20


DESCRIPTION

70825047

ITEM

COMM. NO.

QTY

1

70825039

ASSEMBLY OPERATOR CABIN

1

2

70818885

MIRROR COMPACTORS

2

3

94031994

SCREW HEX HD

4

4

94034188

WASHER SPRING

8

5

94034162

NUT HEX

4

6

70825062

GASKET STRIP

1

7

94037207

SCREW HEX H

4

8

81296998

SCREW HEX HD

4

9

94036654

WASHER SPRING

4

10

70826961

FAN CABIN

1

11

70826953

MOTOR WIPER

1

12

70825799

ASSEMBLY DECK PLATE LH

1

13

70825815

ASSEMBLY DECK PLATE RH

1

DIMENSIONS/NOTES

B - 21

70825039

ASSEMBLY CABIN (OPTIONAL)


B - 22


DESCRIPTION

70825039

ITEM

COMM. NO.

QTY

1

70821806

CAB OPERATOR

1

2

70825054

FITTING FLOURESCENT

2

3

70124946

LAMP FOG

2

DIMENSIONS/NOTES

B - 23

70825039

B - 24


Section C - POWER PACK

C-1

70573530

AIR CLEANER / EXHAUST ASSEMBLY


C-2


DESCRIPTION

70573530

ITEM

COMM. NO.

QTY

1

94034170

WASHER SPRING

6

2

94038650

WASHER PLAIN

6

3

70529243

PIPE CONNECTING

1

4

94034154

NUT HEX

4

5

94056991

SCREW HEX HEAD

4

7

94036928

WASHER PRING

4

8

94038536

SCREW HEX HEAD

4

9

94042744

WASHER PLAIN

4

10

70000807

CLAMP, SILENCER MTG

2

11

70536446

BRACKET MTG EXHAUST

1

12

70529268

PIPE EXHAUST STACK

1

13

94036910

BOLT HEX HEAD

4

*16

70126628

EXHAUST SILENCER

1

*17

70559737

PIPE EXHAUST

1

*18

70079553

PRE-CLEANER

1

*19

70079512

HUMP HOUSE

1

*20

70079520

SERVICE INDICATOR

1

*21

70079546

AIR CLEANER

1

*22

70099601

CLAMP

5

*23

70079496

ELBOW HOSE

1

*24

70099593

CLAMP

1

*25

70079504

ELBOW HOSE

1

DIMENSIONS/NOTES

NOTE: * Fall under Koel Scope of Supply

C-3

70570981

ENGINE INSTALLATION

ENGINE INSTALLATION

C-4

ENGINE INSTALLATION

DESCRIPTION

70570981

ITEM

COMM. NO.

QTY

1

70570957/ 70826607

ASSEMBLY ENGINE

1

2

94071909

PLATE WASHER

8

3

94056553

NUT HEX NYLOCK

3

4

59546812

MOUNT SHOCK

8

5

70154612

BOLT HEX HEAD

4

DIMENSIONS/NOTES

Refer Page 3-6

C-5

70570957

ENGINE ASSEMBLY

ENGINE ASSEMBLY

C-6

ENGINE ASSEMBLY

DESCRIPTION

70570957

ITEM

COMM. NO.

QTY

1

70536461/

ENGINE

70825211

ENGINE (FOR CABIN M/C)

2

59532093

COUPLING

1

3

70552211

GEARBOX TRIPLE OUTPUT

1

4

94036894

SCREW HEX HD

8

5

94038650

WASHER PLAIN

8

6

70547906

BRACKET CABLE

1

7

94037066

SCREW HEX HD

12

8

94038650

WASHER PLAIN

12

9

70121744

BRACKET MOUNTING ENGINE REAR RH

1

10

70138615

WELDMENT ENGINE MOUNTING FRONT

1

11

70095674

CLAMP MOUNTING CABLE

1

12

70121751

BRACKET MOUNTING ENGINE REAR LH

1

13

70155684

WASHER HARD

8

14

94037124

SCREW HEX HD

2

15

94036860

SCREW HEX HD

8

16

94037785

WASHER SPRING B

2

17

94037678

NUT HEX

2

18

70155700

WASHER HARD

4

19

94037207

SCREW HEX HD

4

20

70037494

CLAMP PUSH-PULL CABLE

1

21

70536396

DUCT HOT AIR

1

22

94038650

WASHER PLAIN

2

23

94126018

BOLT HEX HD

2

24

94146990

HOSE HYD

1

25

70075718

COOLER HYDRAULIC OIL:AKG

1

26

97114524

HOSE HYD

1

27

94024320

SEAL BONDED

2

28

70074364

ADAPTER ST

1

29

70074380

ADAPTER ST

1

30

70554050

ASSEMBLY PROPULSION PUMP

1

31

70554134

ASSEMBLY PUMP STEERING

1

32

70081302

CLEVIS SERIES

1

33

70541016

CLEVIS SERIES

1

DIMENSIONS/NOTES

1

C-7

70570957

ENGINE ASSEMBLY

ITEM

COMM. NO.

34

70526371

CABLE SHUT OFF

1

35

70076955

BRACKET MOUNTING THROTTL E

1

36

70554043

ASSEMBLY VIBRATION PUMP REAR

1

37

70554035

ASSEMBLY VIBRATION PUMP FRONT

4

38

94076239

SCREW FERRY CAP

4

C-8

DESCRIPTION

QTY

DIMENSIONS/NOTES

ENGINE ASSEMBLY

**Always use Ingersoll-Rand Replacement parts!**

C-9

BLANK

70554050

PROPULSION PUMP ASSEMBLY


C - 10


DESCRIPTION

70554050

ITEM

COMM. NO.

QTY

1

59003012

PUMP HYDRAULIC

1

2

70081492

O-RING

1

3

94080835

ADAPTER EL

1

4

95266425

O RING

1

5

94131364

ADAPTER EL

1

6

95303756

O RING:

2

7

94037298

ADAPTER ST

1

8

97116065

ADAPTER TEE RUN

1

9

70529482

ADAPTER ST

1

10

94227485

ADAPTER FLANGE SPLIT

4

11

59328484

ADAPTER TEE

2

12

95919460

BOLT HEX HD

8

13

94038916

WASHER SPRING

8

14

59993881

O-RING

2

16

70122122

LEVER PROPULSION

1

17

94038676

SCREW HEX HD

1

DIMENSIONS/NOTES

C - 11

70554134

STEERING PUMP ASSEMBLY


C - 12


DESCRIPTION

70554134

ITEM

COMM. NO.

QTY

1

70128830

PUMP GEAR STEERING

1

2

70149232

GASKET FLANGE:REXROTH

1

5

97113930

ADAPTER ST

1

6

97113781

ADAPTER ST

1

7

94051166

ELBOW STREET

1

DIMENSIONS/NOTES

C - 13

70554043

VIBRATION PUMP ASSEMBLY (REAR)


C - 14


DESCRIPTION

70554043

ITEM

COMM. NO.

QTY

1

13345442

PUMP HYDRAULIC

1

2

70084975

O-RING

1

3

97126122

ADAPTER ST

1

4

95266433

O RING

3

5

94037298

ADAPTER ST

1

6

95303756

O RING

1

7

95366001

ADAPTER EL

2

DIMENSIONS/NOTES

C - 15

70554035

VIBRATION PUMP ASSEMBLY (FRONT)


C - 16


DESCRIPTION

70554035

ITEM

COMM. NO.

QTY

1

13345442

PUMP HYDRAULIC

1

2

70084975

O-RING

1

3

95280194

ADAPTER EL

1

4

95266433

O RING

3

5

94037298

ADAPTER ST

1

6

95303756

O RING

1

7

95366001

ADAPTER EL

2

DIMENSIONS/NOTES

C - 17

70552211

TRIPPLE PUMP DRIVE

TRIPPLE PUMP DRIVE

C - 18

TRIPPLE PUMP DRIVE

DESCRIPTION

70552211

ITEM

COMM. NO.

QTY

1

70667464

HOUSING

1

2

70667472

MAGNETIC PLUG

1

3

70667480

PIPE PLUG

4

4

70667498

PIPE PLUG

1

5

70667506

ELBOW

1

6

70667514

REDUCER BUSHING

1

7

70667522

BREATHER

1

8

70667530

GEAR

3

9

70667548

GEAR

1

10

70667555

BEARING

8

11

70667563

PUMP ADAPTER

1

12

70667571

PUMP ADAPTER

2

13

70667589

‘O’ RING

1

14

70667597

‘O’ RING

2

15

96701875

SCREW

12

16

70667605

ADAPTER SLEEVE

1

17

70667613

ADAPTER SLEEVE

2

18

70667621

FLY WHEEL COVER

1

19

94037074

SCREW

7

21

70667639

OIL SEAL

1

22

70564778

DRIVE SHAFT

1

23

70559133

COUPLING PLATE

1

24

94034105

PLUG

1

25

94038536

HEX HEAD SCREW

8

26

70559125

HUB, SPLINED

1

DIMENSIONS/NOTES

C - 19

13345442

VIBRATION PUMP

VIBRATION PUMP

C - 20

VIBRATION PUMP

DESCRIPTION

13345442

ITEM

COMM. NO.

QTY

1

59785642

TEMPER LOAD RING

1

2

58903741

O-RING

1

3

58815606

PIN

1

4

59785246

GEROTOR ASSEMBLY

1

5

59785311

WOODRUFF KEY

1

6

59938373

SERVO COVER GASKET

2

7

59972877

O-RING

2

8

59871772

SEAL NUT

1

9

59242529

O-RING

1

10

95097663

O-RING

2

11

58815622

FILTER ADAPTER SEAL

1

12

59888297

PUMP SHAFT - 13 TOOTH

1

13

58799909

ROLLER BEARING

1

14

59105304

RETAINING RING

2

15

59941203

LIP SEAL

1

16

59990200

SCR VALVE KIT

2

17

58220567

O-RING

2

18

59949339

O-RING

1

19

59986422

BACKUP RING

1

20

50278019

O-RING

1

21

59949511

FRONT COVER GASKET

1

22

59785303

NEEDLE BEARING

1

DIMENSIONS/NOTES

C - 21

59003012

PROPULSION PUMP

PROPULSION PUMP

C - 22

PROPULSION PUMP

DESCRIPTION

59003012

ITEM

COMM. NO.

QTY

1

59028423

Variable housing

1

2

59933622

Plug

2

3

59949461

Plug

1

4

58795766

Control filter screen

3

5

59367748

Pin

2

6

59359810

Pin

2

7

59369116

Bearing

1

8

58763442

Swashplate assembly

1

9

59369322

Feedback link

1

10

59369314

Cage locator link

1

11

59360057

Pin

1

12

59369330

Spring

1

13

59360107

Guide post

2

14

58763459

Leveler

1

15

59369371

'O' Ring

1

16

59369348

Slide cover

1

17

58804519

Tab lock

6

18

59360131

Screw

6

19

59360115

Nut

2

20

59949461

Plug

1

21

58763475

Shim

2

22

59369397

Spring

2

23

58763467

Spring seat

2

24

58828476

End cap (Axial ports)

1

25

59360354

- Bushing

1

26

59369603

- Journal bearing

1

27

59369561

End cap gasket

1

28

59985036

Cylinder block kit (with welded pistons)

1

29

59369249

- Pump valve plate

1

30

59369124

- Cylinder block assembly

1

31

59369165

- Retainer plug

1

32

59369157

- Spring retainer

1

33

59369140

- Cylinder block screen

1

34

59369132

- Spring seat

1

DIMENSIONS/NOTES

C - 23

59003012

PROPULSION PUMP

ITEM

COMM. NO.

35

59359976

- Screw

4

36

59359968

- Washer

4

37

59369199

- Slipper guide bearing

1

38

58795543

- Spacer

4

39

59369181

- Slipper guide

1

- Pistons (welded)

9

40

NSS

DESCRIPTION

QTY

41

58763491

Servo sleeve kit

2

42

59369454

- 'O' Ring

2

43

58769209

- 'O' Ring

2

44

59360321

- Screw

6

45

58769472

Kit, servo piston

1

46

59369421

- Piston ring

2

47

59369413

- 'O' Ring

2

48

58828484

Slider block

2

49

58828492

Shaft

1

50

59369462

Roller bearing

1

51

59369470

Retaining ring

1

52

59369504

'O' Ring

1

53

59369496

Lip seal

1

54

59432005

Seal carrier

1

55

58828500

Screw

3

56

59360651

MDC (Without start switch)

1

57

59360693

- Screw

6

58

59360677

- Nut

1

59

59360669

- Washer

1

60

59932418

- Control handle

1

61

59360685

- Control gasket

1

62

58921602

Control orifice kit

1

(Inclues items 64 & 65 and orifice) 64

NSS

- Spring

1

65

NSS

- Spring retainer

1

66

59446138

Adjustable charge relief kit

1

67

59399303

- Nut

1

68

59399287

Plug assembly

1

69

59360610

- 'O' Ring

1

C - 24

DIMENSIONS/NOTES

PROPULSION PUMP

DESCRIPTION

59003012

ITEM

COMM. NO.

QTY

70

59360628

- Spring

1

71

59399295

- Poppet

1

72

59360958

Spacer

1

73

58804527

Lifting bracket

1

74

59360974

Screw

1

75

59949628

Plug

3

76

59431981

Port cover gasket

2

77

59360370

Port cover

2

78

59431999

Screw

4

79

59949487

Plastic plug

1

80

59933622

Plug

2

81

59369587

Screw

1

82

59336123

Screw

6

83

59360495

Retaining plate

1

84

59028498

Charge pump cover assembly

1

85

59360354

- Bushing

1

86

59360552

- 'O' Ring

1

87

58941105

Charge pump

1

88

59360453

Port plate

2

89

59068480

Pin

1

90

58918566

Charge pump shaft

1

91

59360487

Key

1

92

58769134

Screw

4

93

59933622

Plug

1

94

59360701

Reducer fitting

1

95

59360719

Multifunction valve assembly

1

96

59369801

- 'O' Ring

2

97

59360735

- 'O' Ring

2

98

59360750

Check vave

2

99

59369751

Special ring

2

59985044

Overhaul seal kit Includes items 15,18,19, 27,35,42,43, 46,47,52,53,61,69,86,96 and 97)

DIMENSIONS/NOTES

C - 25

59003012

C - 26

PROPULSION PUMP

Section D - CONTROL CONSOLE

D-1

70827407

CONTROL CONSOLE INSTALLATION


D-2


DESCRIPTION

70827407

ITEM

COMM. NO.

QTY

1

70573621

ASSEMBLY BEARING PACK DD 90

1

2

94052552

BOLT HEX HD

2

3

94037025

BOLT HEX HD

2

4

70155684

WASHER HARD

4

5

70826870

ASSEMBLY CONTROL CONSOLE (Cabin M/c)

1

70838180

ASSEMBLY CONTROL CONSOLE

6

95055331

SCREW SOC HD CAP

8

7

70155676

WASHER HARD

8

8

70121413

HOSE HYD:R1

1

9

70114434

HOSE HYD:R1

1

10

70121488

HOSE HYD:R1

1

11

70122957

HOSE HYD:R1

2

DIMENSIONS/NOTES

* 70827407 NORMAL MACHINE * 70826888 CABIN MACHINE

D-3

70573621

BEARING PACK ASSEMBLY


D-4


DESCRIPTION

70573621

ITEM

COMM. NO.

QTY

1

70676960

PLATE WELDMENT WEARING

1

2

70676978

INNER RACE

1

3

59800854

BEARING CONSOLE

1

4

70676986

BEARING HOLD DOWN

1

5

59868778

SEAL `V' RING

1

6

94037587

WASHER SPRING

6

7

95919254

BOLT HEX HD

6

8

70676994

BEARING RACE INNER

1

9

59028340

RING CLOSURE TOP

1

10

70530787

SCREW HEX HD

2

11

70533062

ADAPTER ST

2

DIMENSIONS/NOTES

D-5

70838180

CONTROL CONSOLE ASSEMBLY


D-6


DESCRIPTION

70838180

ITEM

COMM. NO.

QTY

1

70838198

ASSEMBLY CONTROL CONSOLE

1

2

59579755

MOUNT SHOCK

8

3

94056728

WASHER PLAIN 5/16 INCH

8

5

94060910

WASHER SPRING B 5/16

8

6

70838206

ASSEMBLY CONTROL PANEL

1

7

95923314

NUT HEX NYLOCK 5/16UNC

16

8

70553649

SEAT COMPLETE

1

9

94036837

SCREW HEX HD M10 X 25

4

10

94034170

WASHER SPRING B 10MM

10

11

94038650

WASHER PLAIN A11

4

12

59939538

VALVE SELECTOR

1

13

94053717


2

14

94031713

WASHER PLAIN 1/4 INCH

2

15

94244688

ADAPTER ST:3/4UNF X 7/16 J

3

16

70155056

STUD BRAKE VALVE

1

17

94049657

BALL LEVER

1

18

70535349

VALVE STEERING - OSPC400 ON

1

19

70535356

COLUMN STEERING - OTPB75

1

20

94037066


4

21

94037280

ADAPTER ST:3/4UNF X 3/4J IC

4

22

95209870

O RING:3/4UNF

4

23

70682638

WHEEL STEERING & CAP AS SEMBLY

1

24

70573647

ASSEMBLY THROTTLE CONTRO L DD90

1

25

70573639

ASSEMBLY PROPULSION LEVE R DD90

1

26

94036894


3

27

70199047

ADAPTER BULKHEAD:1/8 NPT (F) X 7/1

2

28

70123013

HOSE HYD:R1 1/4IDX7/16J 90D .5M LG

2

29

59818393

RELAY POWER

1

DIMENSIONS/NOTES

D-7

70838198

D-8



ITEM

COMM. NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

70826094 70605605 70605282 70605332 94041373 95923934 70562020 95034039 97140784 70605613 94038650 94034170 94037066 70605621 97140594 94037785 94037124 70605258 70828751 70828769 70826086

DESCRIPTION

WELDMENT CONTROL CONSOLE ASSEMBLY LEVER ACTUATOR PIN PIVOT LOCKING WASHER PLAIN 7/8 INCH PIN SPLIT 3/16" X 1.5"LG SPRING COMPRESSION PIN ROLL 5/16" X 1.25" L G FITTING GREASE 1/8N STEE L CONICAL BOX PROPULSION CONTROL WASHER PLAIN A11 WASHER SPRING B 10MM SCREW HEX HD M10 X 30 BOX FACIA WASHER PLAIN A6.6 WASHER SPRING B 6MM SCREW HEX HD M6 X 25 PLATE BACK WELD PANEL INSTRUMENT RH PANEL INSTRUMENT LH BOX FACIA RH

70838198

QTY

DIMENSIONS/NOTES

1 1 1 1 1 1 1 1 1 1 2 2 2 1 20 20 20 1 1 1 1

D-9

70573639

PROPULSION LEVER ASSEMBLY


20

D - 10


DESCRIPTION

70573639

ITEM

COMM. NO.

QTY

1

70534060

CABLE PROPULSION

1

2

70577606

CONTROL PROPULSION

1

3

94037124

SCREW HEX HD

2

4

94037785

WASHER SPRING

2

5

97140594

WASHER PLAIN

2

6

59648543

KIT SWITCH

1

7

59662643

PIN CLEVIS

2

8

70661673

ARM CONNECTING

1

9

70784756

LEVER ACTUATOR

1

10

-

PIN CLEVIS

1

11

94037504

WASHER SPRING

3

12

94037512

NUT HEX

1

13

94054780

SCREW SOC HD CAP

2

14

94204344

SCREW HEX HD

1

15

94327905

WASHER PLAIN

2

16

-

PIN SPLIT

1

17

70698840

HARNESS : FNR

1

18

70568274

REST- RUBBER PODIUM

1

19

70113428

CLEVIS

1

20

70698824

LIMIT SWITCH

1

DIMENSIONS/NOTES

D - 11

70573647

THROTTLE ASSEMBLY

THROTTLE ASSEMBLY

D - 12

THROTTLE ASSEMBLY

ITEM

COMM. NO.

DESCRIPTION

70573647

QTY

1

KIT, CABLE MOUNTING

1

2

HEAD, CONTROL

1

3

LEVER, INPUT

1

4

94038676

BOLT HEX. HEAD

4

5

94037785

WASHER SPRING

4

6

94037678

NUT HEX.

4

7

70538962

ASSEMBLY, CABLE

1

8

70081302

ASSEMBLY, CLEVIS

1

9

95860052

SCREW, SHOULDER

1

10

59826032

NUT, STOP

1

DIMENSIONS/NOTES

D - 13

PANEL ASSEMBLY

PANEL ASSEMBLY

6

7

8

9

10 3

11 5

11

4

12

14

13 15

1

16

19

20

23

23

21

21

17

19 D - 14

22

2 18

PANEL ASSEMBLY

ITEM

COMM. NO.

DESCRIPTION

QTY

1

70828769

PANEL INSTRUMENT LH

1

2

70828751

PANEL INSTRUMENT RH

1

3

70605464

CONTROLLER:ELECTRONIC VI BRN.\IR-11

1

4

58788787

BAND FILTER

1

5

59443945

DIODE ALTERNATOR

1

6

94037785

WASHER SPRING B 6MM

4

7

94042785


4

8

94253010

NUT HEX NYLOCK M6

4

9

97140594

WASHER PLAIN A6.6

8

10

70548052

WASHER RUBBER-EVC BOX MO UNTING

4

11

70563408

LAMP INDICATING

2

12

70086830

TACHOMETER ELECTRIC 12V

1

13

70086848

AMMETER (50-0-50)

1

14

70086814

GAUGE TEMPERATURE LUBE O IL ELEC 12V

1

15

70086822

GAUGE PRESSURE LUBE OIL ELECT 12V

1

16

94159282

METER HOUR

1

17

70098603

KEY STARTER 3 WAY

1

18

70841556

BREAKER CIRCUIT MINIATUR E:1-P/20A

1

19

70140058

SWITCH TOGGLE:SPST/ON-OF F/10AMP

2

20

70600960

MOTOR CONTROLLER SPEED,W ATER PUMP

1

21

70540281

SWITCH TOGGLE SWITCH TOGGLE

3

22

70838602

LAMP INDICATING BLUE

1

23

70838610

LAMP INDICATING GREEN

2

DIMENSIONS/NOTES

D - 15

PANEL ASSEMBLY (FOR CABIN M/C)


D - 16


ITEM

COMM. NO.

DESCRIPTION

QTY

1

70086830

RPM METER

1

2

70086848

AMMETER

1

3

70550306

INSTRUMENT PANEL

1

4

59634105

MAIN WATER PUMP SWITCH

1

5

59087304

FLOW CONTROL VALVE

1

6

94159282

HOUR METER

1

7

70086814

GAUGE, ENGINE OIL TEMPERATURE

1

8

70086822

GAUGE, OIL PRESSURE

1

10

70098603

SWITCH, IGNITION

1

11

70605464

ELECTRONIC VIBRATION CONTROL

1

12

70563408

INDICATOR, NO CHARGE

1

13

94131448

MCB

1

14

70563408

INDICATOR, V BELT FAILURE

1

15

70140058

LIGHT SWITCH

4

17

70563408

INDICATOR, LOW LUBE OIL PRESSURE

1

18

70500517

SWITCH, WORKING LAMPS

2

19

70500517

SWITCH, TURN INDICATORS

2

20

94159357

PUSH BUTTON, FLAME HEATER

1

DIMENSIONS/NOTES

D - 17


D - 18

Section E - DRUM ASSEMBLY

E-1

70573696

FRONT DRUM ASSEMBLY (Drum Drive Side)


6

20

E-2


DESCRIPTION

70573696

ITEM

COMM. NO.

QTY

1

70106901

DRUM MACHINED

1

2

59650648

STUD THREADED

12

3

59082859

HOUSING BEARING

1

4

58880360

BEARING

1

5

95454914

RING RETAINING

1

6

54606546

SLEEVE WEAR

1

8

58880360

BEARING

1

9

59082875

COVER BEARING

1

10

95989059

O RING

1

11

95442653

SCREW SOC HD CSK

3

12

58796038

STUD THREADED

3

13

70155684

WASHER HARD

6

14

59582239

NUT WHEEL

3

15

95989059

O RING

1

16

94051356

SCREW HEX HD

6

17

95428520

CIRCLIP EXT DIA

1

18

59277178

COVER BEARING

1

19

54610696

SEAL OIL

1

20

95988952

O RING

1

22

59090712

SEAL OIL

1

23

70107149

WELDMENT HAND WHEEL

1

24

59298331

INDICATOR

1

27

95531703

KEY WOODRUFF

1

28

96702394

SCREW HEX HD

3

35

94053360

SCREW HEX HD

6

45

95922399

WASHER PLAIN

48

46

59600205

MOUNT SHOCK

6

47

70101217

SCREW HEX HD

24

48

70573688

ASSEMBLY DRIVE DRUM FRONT

1

49

70139589

NUT HEX

24

50

70139589

NUT HEX

24

51

70101217

SCREW HEX HD

24

52

95922399

WASHER PLAIN

48

DIMENSIONS/NOTES

E-3

70573696


ITEM

COMM. NO.

53

59600593

E-4

DESCRIPTION

PLUG PIPE

QTY

1

DIMENSIONS/NOTES



E-5

70573506

ECCENTRIC SHAFT ASSEMBLY


E-6


DESCRIPTION

70573506

ITEM

COMM. NO.

QTY

1

59821736

WELDMENT TUBE FIXED ECC

1

2

59103507

SHAFT ECCENTRIC

1

3

59277962

CARRIER ECCENTRIC JOURNA L- SIDE

1

4

59692319

BEARING

2

5

95223004

CIRCLIP INT

2

6

58830662

NUT LOCK

24

7

59692301

SHAFT HANDWHEEL

1

8

59277921

JOURNAL :HANDW HEEL SIDE

1

9

59647404

COUPLING SPLINED

1

10

95373775

KEY WOODRUF

2

11

95571568

BOLT HEX HD

24

12

59726380

PIN

2

13

59726398

LOCK PIN

2

15

59119057

COUPLING SPLINE

1

16

70710058

SPRING

1

17

54606546

WEAR SLEEVE

1

DIMENSIONS/NOTES

E-7

70573688

DRUM DRIVE ASSEMBLY (FRONT)


E-8


70573688

ITEM

COMM. NO.

DESCRIPTION

QTY

1

70600747

DRIVE GEAR BOX WITH MOTO R -FRONT

1

3

70659008

PLATE DRIVE DRUM

1

3

70160304


4

4

94034170

WASHER SPRING

8

5

94041241

SCREW SOC HD CAP

8

6

94025699

O RING

2

7

94361458

ADAPTER ST

1

8

97113674

ADAPTER EL

1

9

94050754

ADAPTER EL

1

10

70659016

BRACKET MOUNTING TORQUE HUB

1

11

94037736

WASHER COPPER

1

12

96710553

SCREW HEX HD

36

13

70155684

WASHER HARD

36

DIMENSIONS/NOTES

E-9

70600747

DRUM DRIVE WITH MOTOR (FRONT)


E - 10


DESCRIPTION

70600747

ITEM

COMM. NO.

QTY

1

70710678

SCREW

10

2

70710686

WASHER

2

3

70710694

PLUG

2

4

70710702

COVER ASSEMBLY

1

5

70710710

O RING

1

6

70710728

PAD

1

7

70710736

SUN GEAR

1

8

70710744

FIRST REDUCER ASSEMBLY

1

9

70710751

CIRCLIP

4

10

70710769

PLANETARY ASSEMBLY

4

11

70710793

NUT

1

12

70710801

GEAR BOX HOUSING

1

13

70710819

BEARING

1

14

70710827

SPACER

1

15

70710835

SPACER

1

16

70710843

NUT

1

17

70710850

LIFETIME SEAL

1

18

70710868

BRAKE SHAFT

1

19

70710876

SPACER

1

20

70710884

HUB

1

21

70710892

O RING

1

22

70710900

PLUG

1

23

70710918

SINTERED DISC

7

24

70710926

STEEL RING

6

25

70710934

BACK-UP RING

2

26

70710942

O RING

2

27

70710959

BACK-UP RING

1

28

70711106

O RING

1

29

70711114

SPACER

1

30

70710967

BRAKE PISTON

1

31

70710975

SPRING

13

32

70710983

SPRING RETAINER

1

33

70710991

CIRCLIP

1

34

70711007

O RING

1

DIMENSIONS/NOTES

E - 11

70600747


ITEM

COMM. NO.

35

70711015

MOTOR ADAPTER

1

36

70711023

SCREW

4

37

70711031

O RING

1

38

70711049

SCREW

2

39

70711056

EXTENSION

1

40

70711064

PLUG

4

41

70711072

WASHER

7

42

70711082

ELBOW

1

43

70711098

EXTENSION

2

44

70635255

MOTOR DRUM DIRVE

1

E - 12

DESCRIPTION

QTY

DIMENSIONS/NOTES



E - 13

70635255

DRUM DRIVE MOTOR ASSEMBLY (FRONT)


E - 14


DESCRIPTION

70635255

ITEM

COMM. NO.

QTY

1

70711122

ROTARY GROUP

1ST

3

70711130

HOUSING

1ST

4

70711148

PORT PLATE

1ST

5

70711155

CYLINDER PIN

1ST

6

70711163

O RING

1ST

7

70711171

SOC HEAD SCREW

6ST

DIMENSIONS/NOTES

E - 15

70711122

ROTARY GROUP

ROTARY GROUP

E - 16

ROTARY GROUP

DESCRIPTION

70711122

ITEM

COMM. NO.

QTY

1

70711189

ROTARY GROUP, HYD. SECTION

1ST

2

70711197

DRIVE SHAFT WITH BEARING ASSEMBLY

1ST

4

70711205

COVER

1ST

12

70711213

RETAINING RING

1ST

14

70711221

SHAFT SEAL RING

1ST

15

70711239

O RING

1ST

17

70711247

SHIM

2ST

18

70711254

SHIM

1ST

DIMENSIONS/NOTES

E - 17

70711189

ROTARY GROUP HYDRAULIC SECTION


E - 18


DESCRIPTION

70711189

ITEM

COMM. NO.

QTY

1

70711262

CYLINDER

1st

2

70711270

CONTROL PLATE

1st

3

70711288

CENTER PIN

1st

4

70711296

PISTON WITH PISTON RINGS

7st

5

70711304

WASHER

1st

6

70711304

ADJUSTMENT SHIM

1st

70711338

ADJUSTMENT SHIM

1st

70711346

ADJUSTMENT SHIM

1st

70711353

ADJUSTMENT SHIM

1st

70710361

ADJUSTMENT SHIM

1st

7

70711379

PRESSURE SPRING

1st

11

70711383

RETAINING PLATE

1st

12

70711395

PAN HEAD SCREW WITH TORX

7st

DIMENSIONS/NOTES

E - 19

70711296



E - 20


DESCRIPTION

70711296

ITEM

COMM. NO.

QTY

1

70711403

PISTON

1ST

2

70711411

STEEL SEALING RING

2ST

DIMENSIONS/NOTES

E - 21

70711197



E - 22


DESCRIPTION

70711197

ITEM

COMM. NO.

QTY

2

70711429

DRIVE SHAFT

1ST

3

70711437

BEARING RING

1ST

6

70711445

BACK-UP PLATE

1ST

7

70711452

RETAINING RING

1ST

10

70711460

TAPERED ROLLER BEARING

1ST

11

70711478


1ST

DIMENSIONS/NOTES

E - 23

70711445

BACK-UP PLATE

BACK-UP PLATE


E - 24

BACK-UP PLATE

DESCRIPTION

70711445

ITEM

COMM. NO.

QTY

1

70711486

BACK-UP PLATE

1ST

2

70711494

BACK-UP PLATE

1ST

3

70711502

BACK-UP PLATE

1ST

4

70711510

BACK-UP PLATE

1ST

5

70711528

BACK-UP PLATE

1ST

6

70711536

BACK-UP PLATE

1ST

7

70711544

BACK-UP PLATE

1ST

8

70711551

BACK-UP PLATE

1ST

9

70711569

BACK-UP PLATE

1ST

10

70711577

BACK-UP PLATE

1ST

12

70711585

BACK-UP PLATE

1ST

DIMENSIONS/NOTES

E - 25

70573696

FRONT DRUM ASSEMBLY (Vibration Side)


E - 26


DESCRIPTION

70573696

ITEM

COMM. NO.

QTY

1

70106901

DRUM MACHINED:IDD90

1

2

59650648

STUD THREADED

12

3

59082859

HOUSING BEARING

1

4

58880360

BEARING

1

5

95454914

RING RETAINING

1

8

58880360

BEARING

1

9

59082875

COVER BEARING

1

10

95989059

O RING

1

11

95442653

SCREW SOC HD

3

12

58796038

STUD THREADED

3

13

70155684

WASHER HARD

6

14

59582239

NUT WHEEL

3

15

95989059

O RING

1

16

94051356

SCREW HEX HD

6

17

95428520

CIRCLIP EXT

1

18

59277178

COVER BEARING

1

19

54610696

SEAL OIL

1

20

95988952

O RING

1

22

59090712

SEAL OIL

1

23

70107149

WELDMENT HAND WHEEL

1

24

59298331

INDICATOR

1

27

95531703

KEY WOODRUFF

1

28

96702394

SCREW HEX HD

3

29

59444463

SHAFT SPLINED

1

30

58994625

NUT WHEEL

12

31

13480801

COUPLING SPLINE

1

32

59003079

ASSEMBLY CARRIER & SPINDLE COMPLETE

1

33

95213294

PIN ROLL

1

34

95989026

O RING

1

35

94053360

SCREW HEX HD

6

36

70573654

ASSEMBLY CARRIER PLATE

1

37

59622217

GASKET

1

DIMENSIONS/NOTES

E - 27

70573696


ITEM

COMM. NO.

38

70530779

SCREW HEX HD

9

39

70155577

WASHER HARD

9

40

70573662

ASSEMBLY MOTOR VIBRATION DD90

1

41

95988739

O RING

1

43

94042348

SCREW HEX HD

2

44

70155668

WASHER HARD

2

45

95922399

WASHER PLAIN

48

46

59600205

MOUNT SHOCK

6

47

70101217

SCREW HEX HD

24

48

70573688


1

49

70139589

NUT HEX

24

50

70139589

NUT HEX

24

51

70101217

SCREW HEX HD

24

52

95922399

WASHER PLAIN

48

53

59600593

PLUG PIPE

1

E - 28

DESCRIPTION

QTY

DIMENSIONS/NOTES



E - 29

70573662

ASSEMBLY VIBRATION MOTOR


E - 30


DESCRIPTION

70573662

ITEM

COMM. NO.

QTY

1

13227848

MOTOR HYDRAULIC

1

2

94037298

ADAPTER ST.

2

3

95303350

ADAPTER EL.

1

4

95303756

O-RING

2

DIMENSIONS/NOTES

E - 31

70573654

CARRIER PLATE ASSEMBLY


E - 32


DESCRIPTION

70573654

ITEM

COMM. NO.

QTY

1

59600205

MOUNT SHOCK

6

2

70101217

SCREW HEX HD

48

3

70107008

PLATE WELD SHOCK CARRIER

1

4

70107065

PLATE MOUNTING CARRIER

1

5

70139589

NUT HEX

48

6

95922399

WASHER PLAIN

96

7

59114330

VALVE RELIEF

1

8

59600593

PLUG PIPE

1

9

94065372

PLUG COSUNK

3

DIMENSIONS/NOTES

E - 33

59003079

CARRIER AND SPINDLE ASSEMBLY


E - 34


DESCRIPTION

59003079

ITEM

COMM. NO.

QTY

10

95430534

BOLT HEX HD

8

10

59478172

DUST BAND

1

10

59622175

SPINDLE

1

10

59622241

SEAL OIL

2

10

59622258

SLEEVE WEAR SHAFT

2

10

59626580

CUP BEARING TAPER ROLLER 48320

2

10

59626598

BEAR CONE TAPER ROLLER

2

10

59862573

SHIM 0.005

4

10

59862581

SHIM 0.007

4

10

59862599

SHIM 0.020

4

10

59896407

CARRIER DRUM

1

10

59896506

LOCK PLATE

4

10

59918110

RETAINER RING BEARING

1

DIMENSIONS/NOTES

E - 35

70573704

ASSEMBLY REAR DRUM

ASSEMBLY REAR DRUM

6

E - 36

ASSEMBLY REAR DRUM

DESCRIPTION

70573704

ITEM

COMM. NO.

QTY

1

70106901

DRUM MACHINED:IDD90

1

2

59650648

STUD THREADED

12

3

59082859

HOUSING BEARING

1

4

58880360

BEARING

1

5

95454914

RING RETAINING

1

8

58880360

BEARING

1

9

59082875

COVER BEARING

1

10

95989059

O RING

1

11

95442653

SCREW SOC HD CSK

3

12

58796038

STUD THREADED

3

13

70155684

WASHER HARD

6

14

59582239

NUT WHEEL

3

15

95989059

O RING

1

16

94051356

SCREW HEX HD

6

17

95428520

CIRCLIP EXT

1

18

59277178

COVER BEARING

1

19

54610696

SEAL OIL

1

20

95988952

O RING

1

22

59090712

SEAL OIL

1

23

70107149

WELDMENT HAND WHEEL

1

24

59298331

INDICATOR

1

27

95531703

KEY WOODRUFF

1

28

96702394

SCREW HEX HD

3

29

59444463

SHAFT SPLINED

1

30

58994625

NUT WHEEL

12

31

59119057

COUPLING SPLINE

1

32

59003079


1

33

95213294

PIN ROLL

1

34

95989026

O RING

1

35

94053360

SCREW HEX HD

6

36

70573654


1

37

59622217

GASKET

1

DIMENSIONS/NOTES

E - 37

70573704

ASSEMBLY REAR DRUM

ITEM

COMM. NO.

38

70530779

SCREW HEX HD

9

39

70155577

WASHER HARD

9

40

70573662


1

41

95988739

O RING

1

43

94042348

SCREW HEX HD

2

44

70155668

WASHER HARD

2

45

95922399

WASHER PLAIN

48

46

59600205

MOUNT SHOCK

6

46

59600593

PLUG PIPE

1

47

70101217

SCREW HEX HD

24

48

70573688

ASSEMBLY DRIVE DRUM FRON T

1

49

70139589

NUT HEX

24

50

70139589

NUT HEX

24

51

70101217

SCREW HEX HD

24

52

95922399

WASHER PLAIN

48

E - 38

DESCRIPTION

QTY

DIMENSIONS/NOTES

ASSEMBLY REAR DRUM


E - 39

70573670

ASSEMBLY DRUM DRIVE (REAR)


E - 40


DESCRIPTION

70573670

ITEM

COMM. NO.

QTY

1

70600739

DRIVE GEARBOX WITH MOTOR -REAR

1

2

70659008

PLATE DRIVE DRUM

1

3

70160304


4

4

94034170

WASHER SPRING

8

5

94041241

SCREW SOC HD CAP

8

6

94025699

O RING

2

7

94361458

ADAPTER ST

1

8

97113674

ADAPTER EL

1

9

94050754

ADAPTER EL

1

10

70659016

BRACKET MOUNTING TORQUE HUB

1

11

94037736

WASHER COPPER

1

12

96710553

SCREW HEX HD

36

13

70155684

WASHER HARD

36

DIMENSIONS/NOTES

E - 41

70600739

DRUM DRIVE WITH MOTOR (REAR)


E - 42


DESCRIPTION

70600739

ITEM

COMM. NO.

QTY

1

70710678

SCREW

10

2

70710686

WASHER

2

3

70710694

PLUG

2

4

70710702

COVER ASSEMBLY

1

5

70710710

O RING

1

6

70710728

PAD

1

7

70710736

SUN GEAR

1

8

70710744

FIRST REDUCER ASSEMBLY

1

9

70710751

CIRCLIP

4

10

70710769

PLANETARY ASSEMBLY

4

11

70710793

NUT

1

12

70710801

GEAR BOX HOUSING

1

13

70710819

BEARING

1

14

70710827

SPACER

1

15

70710835

SPACER

1

16

70710843

NUT

1

17

70710850

LIFETIME SEAL

1

18

70710868

BRAKE SHAFT

1

19

70710876

SPACER

1

20

70710884

HUB

1

21

70710892

O RING

1

22

70710900

PLUG

1

23

70710918

SINTERED DISC

7

24

70710926

STEEL RING

6

25

70710934

BACK-UP RING

2

26

70710942

O RING

2

27

70710959

BACK-UP RING

1

28

70711106

O RING

1

29

70711114

SPACER

1

30

70710967

BRAKE PISTON

1

31

70710975

SPRING

13

32

70710983

SPRING RETAINER

1

33

70710991

CIRCLIP

1

34

70711007

O RING

1

DIMENSIONS/NOTES

E - 43

70600739


ITEM

COMM. NO.

35

70711015

MOTOR ADAPTER

1

36

70711023

SCREW

4

37

70711031

O RING

1

38

70711049

SCREW

2

39

70711056

EXTENSION

1

40

70711064

PLUG

4

41

70711072

WASHER

7

42

70711082

ELBOW

1

43

70711098

EXTENSION

2

44

70635263

MOTOR ASSEMBLY, REAR DRIVE

1

E - 44

DESCRIPTION

QTY

DIMENSIONS/NOTES



E - 45

70635263

MOTOR ASSEMBLY, DRUM DRIVE (REAR)


E - 46


DESCRIPTION

70635263

ITEM

COMM. NO.

QTY

1

70731237

ROTARY GROUP

1ST

3

70731245

HOUSING

1ST

4

70711148

PORT PLATE

1ST

5

70711155

CYLINDER PIN

1ST

6

70711163

O RING

1ST

7

70711171

SOC HEAD SCREW

6ST

19

70731252

LOCKING SCREW

1ST

DIMENSIONS/NOTES

E - 47

70731237

ROTARY GROUP

ROTARY GROUP

E - 48

ROTARY GROUP

DESCRIPTION

70731237

ITEM

COMM. NO.

QTY

1

70731260

ROTARY GROUP, HYD. SECTION

1ST

2

70711197


1ST

4

70711205

COVER

1ST

12

70711213

RETAINING RING

1ST

14

70711221

SHAFT SEAL RING

1ST

15

70711239

O RING

1ST

17

70711247

SHIM

2ST

18

70711254

SHIM

1ST

DIMENSIONS/NOTES

E - 49

70731260

ROTARY GROUP, HYDRAULIC SECTION


E - 50


DESCRIPTION

70731260

ITEM

COMM. NO.

QTY

1

70711262

CYLINDER

1ST

2

70731278

CONTROL PLATE

1ST

3

70711288

CENTER PIN

1ST

4

70711296


7ST

5

70711304

WASHER

1ST

6

70711304

ADJUSTMENT SHIM

1ST

70711338

ADJUSTMENT SHIM

1ST

70711346

ADJUSTMENT SHIM

1ST

70711353

ADJUSTMENT SHIM

1ST

70710361

ADJUSTMENT SHIM

1ST

7

70711379

PRESSURE SPRING

1ST

11

70711383

RETAINING PLATE

1ST

12

70711395

PAN HEAD SCREW WITH TORX

7ST

13

70731286

WASHER

1ST

DIMENSIONS/NOTES

E - 51

70711296



E - 52


DESCRIPTION

70711296

ITEM

COMM. NO.

QTY

1

70711403

PISTON

1ST

2

70711411

STEEL SEALING RING

2ST

DIMENSIONS/NOTES

E - 53

70711197



E - 54


DESCRIPTION

70711197

ITEM

COMM. NO.

QTY

2

70711429

DRIVE SHAFT

1ST

3

70711437

BEARING RING

1ST

6

70711445

BACK-UP PLATE

1ST

7

70711452

RETAINING RING

1ST

10

70711460


1ST

11

70711478


1ST

DIMENSIONS/NOTES

E - 55

70711445

BACK-UP PLATE

BACK-UP PLATE


E - 56

BACK-UP PLATE

DESCRIPTION

70711445

ITEM

COMM. NO.

QTY

1

70711486

BACK-UP PLATE

1ST

2

70711494

BACK-UP PLATE

1ST

3

70711502

BACK-UP PLATE

1ST

4

70711510

BACK-UP PLATE

1ST

5

70711528

BACK-UP PLATE

1ST

6

70711536

BACK-UP PLATE

1ST

7

70711544

BACK-UP PLATE

1ST

8

70711551

BACK-UP PLATE

1ST

9

70711569

BACK-UP PLATE

1ST

10

70711577

BACK-UP PLATE

1ST

12

70711585

BACK-UP PLATE

1ST

DIMENSIONS/NOTES

E - 57

70731257

LOCKING SCREWS

LOCKING SCREWS


E - 58

LOCKING SCREWS

DESCRIPTION

70731257

ITEM

COMM. NO.

QTY

1

70731294

LOCKING SCREW

1ST

2

70731302

LOCKING SCREW

1ST

3

70731310

LOCKING SCREW

1ST

4

70731328

LOCKING SCREW

1ST

5

70731336

LOCKING SCREW

1ST

6

70731344

LOCKING SCREW

1ST

7

70731351

LOCKING SCREW

1ST

8

70731369

LOCKING SCREW

1ST

20

70731377

LOCKING SCREW

1ST

DIMENSIONS/NOTES

E - 59

70573704

ASSEMBLY REAR DRUM

ASSEMBLY REAR DRUM

E - 60

ASSEMBLY REAR DRUM

DESCRIPTION

70573704

ITEM

COMM. NO.

QTY

1

70106901

DRUM MACHINED:IDD90

1

2

59650648

STUD THREADED

12

3

59082859

HOUSING BEARING

1

4

58880360

BEARING

1

5

95454914

RING RETAINING

1

8

58880360

BEARING

1

9

59082875

COVER BEARING

1

10

95989059

O RING

1

11

95442653

SCREW SOC HD CSK

3

12

58796038

STUD THREADED

3

13

70155684

WASHER HARD

6

14

59582239

NUT WHEEL

3

15

95989059

O RING

1

16

94051356

SCREW HEX HD

6

17

95428520

CIRCLIP EXT DIA

1

18

59277178

COVER BEARING

1

19

54610696

SEAL OIL

1

20

95988952

O RING

1

22

59090712

SEAL OIL

1

23

70107149

WELDMENT HAND WHEEL

1

24

59298331

INDICATOR

1

27

95531703

KEY WOODRUFF

1

28

96702394

SCREW HEX HD

3

29

59444463

SHAFT SPLINED

1

30

58994625

NUT WHEEL

12

31

59119057

COUPLING SPLINE

1

32

59003079


1

33

95213294

PIN ROLL

1

34

95989026

O RING

1

35

94053360

SCREW HEX HD

6

36

70573654


1

37

59622217

GASKET

1

DIMENSIONS/NOTES

E - 61

70573704

ASSEMBLY REAR DRUM

ITEM

COMM. NO.

38

70530779

SCREW HEX HD

9

39

70155577

WASHER HARD

9

40

70573662


1

41

95988739

O RING

1

43

94042348

SCREW HEX HD

2

44

70155668

WASHER HARD

2

45

95922399

WASHER PLAIN

48

46

59600205

MOUNT SHOCK

6

46

59600593

PLUG PIPE

1

47

70101217

SCREW HEX HD

24

48

70573688


1

49

70139589

NUT HEX

24

50

70139589

NUT HEX

24

51

70101217

SCREW HEX HD

24

52

95922399

WASHER PLAIN

48

E - 62

DESCRIPTION

QTY

DIMENSIONS/NOTES

ASSEMBLY REAR DRUM


E - 63

13227848

VIBRATION DRIVE MOTOR


PAGE LEFT BLANK INTENTIONALLY. DETAILS AWAITED.

E - 64


ITEM

COMM. NO.

DESCRIPTION

13227848

QTY

DIMENSIONS/NOTES

PAGE LEFT BLANK INTENTIONALLY. DETAILS AWAITED.

E - 65

70697800

ASSEMBLY CUTTER EDGE (Optional)


E - 66


DESCRIPTION

70697800

ITEM

COMM. NO.

QTY

1

70697164

PLATE MOUNTING CUTTER

1

2

70697149

WELDMENT SHAFT

1

3

94053840

SCREW HEX HD

4

4

94036746

WASHER SPRING

4

5

94037454

NUT HEX

4

6

97141220

WASHER PLAIN

4

7

70697156

HOUSING

1

8

70697131

PLATE CUTTER

1

9

94052826

SCREW SOC HD CAP

6

10

94173374

BEARING ROLLER TAPER

2

11

94173408

SEAL OIL

2

12

70526629

SPACER PLATE

1

13

70527163

NUT LOCK GEARBOX

1

14

70561832

RETAINER SEAL FRONT AXLE

1

15

94036688

SCREW HEX HD

6

16

94037785

WASHER SPRING

6

17

70530365

COVER FRONT AXLE

1

18

94036993

FITTING GREASE STEEL CONICAL

1

DIMENSIONS/NOTES

E - 67

70697800

E - 68


Section F - HYDRAULIC PIPING

F-1

HYDRAULIC PIPING

70711601

HYDRAULIC PIPING

F-2

HYDRAULIC PIPING

DESCRIPTION

70711601

ITEM

COMM. NO.

QTY

1

59003012

PUMP HYDRAULIC

1

2

70081492

O-RING

1

3

94080835

ADAPTER ELBOW

1

4

95266425

O RING

1

5

94131364

ADAPTER ELBOW

1

6

95303756

O RING

2

7

94037298

ADAPTER ST

1

8

97116065

TEE RUN

1

9

70529482

ADAPTER ST

1

10

94227485

FLANGE SPLIT

4

11

59328484

ADAPTER TEE

2

12

95919460

BOLT HEX HD

8

13

94038916

WASHER SPRING

8

14

59993881

O-RING

2

15

70152673

O RING

4

20

13345442

PUMP HYD:PISTON

1

21

70084975

O-RING

1

22

97126122

ADAPTER ST

1

23

95266433

O RING

3

24

94037298

ADAPTER ST

1

25

95303756

O RING

1

26

95366001

ADAPTER ELBOW

2

30

13345442

PUMP HYD:PISTON

1

31

70084975

O-RING

1

32

94037298

ADAPTER ST

1

33

95303756

O RING

1

34

95280194

ADAPTER ELBOW

1

35

95266433

O RING

3

36

95366001

ADAPTER ELBOW

1

37

97126247

ADAPTER ST

1

40

59385864

MOTOR

1

42

95366001

ADAPTER ELBOW

1

43

97126114

O RING

2

44

95182705

ADAPTER ELBOW

1

DIMENSIONS/NOTES

F-3

70711601

HYDRAULIC PIPING

ITEM

COMM. NO.

45

94034345

ADAPTER ELBOW

1

46

94034352

O RING

1

50

59385864

MOTOR

1

52

95366001

ADAPTER ELBOW

1

53

97126114

O RING

2

54

95182705

ADAPTER ELBOW

1

55

94034345

ADAPTER ELBOW

1

56

94034352

O RING

1

60

70600747

MOTOR HYD

1

63

70160304

FLANGE SPLIT

4

64

94025699

O RING

2

65

94041241

SCREW HEX HD

8

68

94050754

ADAPTER ELBOW

1

69

94037736

WASHER, COPPER

1

70

94361458

ADAPTER ST.

1

71

97113674

ADAPTER ELBOW

1

75

70600739

MOTOR HYD

1

78

70160304

FLANGE SPLIT

4

79

94025699

O RING

2

80

94041241

SCREW HEX HD

8

83

94050754

ADAPTER ELBOW

1

84

94037736

O RING

1

85

94361458

ADAPTER ST

1

86

97113674

ADAPTER ELBOW

1

90

70508213

WELDMENT HYDRAULIC TANK

1

91

70080726

ADAPTER ST

1

92

94244761

ADAPTER ST

2

93

95343737

O RING:

2

94

94097508

ADAPTER ST

1

95

94037298

ADAPTER ST

1

96

95303756

O RING

2

97

81296568

ADAPTER ST

1

98

70011739

VALVE CHECK

1

99

97113690

ADAPTER ST

1

100

94244720

ADAPTER ST

1

F-4

DESCRIPTION

QTY

DIMENSIONS/NOTES

HYDRAULIC PIPING

DESCRIPTION

70711601

ITEM

COMM. NO.

QTY

101

97126098

ADAPTER ST

1

102

95266425

O RING

1

103

94249091

NIPPLE PIPE

1

104

70614482

STRAINER SUCTION

1

110

59984559


1

111

59587196

ELEMENT FILTER

1

112

94244761

ADAPTER ST

1

113

95376133

ADAPTER ELBOW

1

114

95343737

O RING:1.5/8 UNF

2

120

59984559


1

121

59587196

ELEMENT FILTER

1

122

94244761

ADAPTER ST

1

123

95343737

O RING:

2

124

95376133

ADAPTER ELBOW

1

126

97114185

ADAPTER TEE

1

130

59434779

OIL FILTER

1

131

59490664

ELEMENT

1

133

95303756

O RING:

2

134

94244720

ADAPTER ST

2

140

70128830

GEAR PUMP STEERING

1

140

70117080

NUT HEX

1

140

94034188

WASHER SPRING

1

141

70149232

GASKET FLANGE

1

142

97113930

ADAPTER ST

1

143

97113781

ADAPTER ST

1

144

94051166

ELBOW STREET:

1

150

70075718

COOLER HYDRAULIC OIL

1

151

70074364

ADAPTER ST

1

152

94024320

BONDED SEAL

2

153

70074380

ADAPTER ST

1

160

70529474

MANIFOLD HYD. RETURN LINE

1

161

94133907

ADAPTER ELBOW

3

162

97113799

ADAPTER ST

2

163

97113930

ADAPTER ST

2

170

70576004

CYLINDER HYDRAULIC STEERING

1

DIMENSIONS/NOTES

F-5

70711601

HYDRAULIC PIPING

ITEM

COMM. NO.

171

94034345

ADAPTER EL

2

175

59939538

VALVE SELECTOR

1

176

94244688

ADAPTER ST

3

177

94034352

O RING

3

180

59070326

SWITCH PRESSURE

1

181

94131356

ADAPTER TEE

2

182

94027588

BULKHEAD UNION

1

183

70136700

ADAPTER EL

1

184

94027794

ADAPTER ST

1

185

94062015

COUPLING PIPE:1/8N

1

190

70535349

VALVE STEERING

1

191

70535356

COLUMN STEERING

1

192

94037280

ADAPTER ST

4

193

95209870

O RING

4

201

70092093

HOSE HYD

1

202

70532742

HOSE HYD

2

203

70068598

HOSE HYD

1

204

70801287

HOSE HYD

1

205

70801303

HOSE HYD

1

206

70121496

HOSE HYD

2

208

70665211

HOSE HYD

1

209

70665203

HOSE HYD

1

210

70074026

HOSE HYD

1

211

70163248

HOSE HYD

1

212

70665237

HOSE HYD

1

213

70665237

HOSE HYD

1

214

94146990

HOSE HYD

1

215

97114524

HOSE HYD

1

216

94038106

HOSE HYD

1

218

94038098

HOSE HYD

1

219

94147196

HOSE HYD

1

220

97126163

HOSE HYD

1

221

70121470

HOSE HYD

1

224

97135008

HOSE HYD

3

225

70121488

HOSE HYD

1

F-6

DESCRIPTION

QTY

DIMENSIONS/NOTES

HYDRAULIC PIPING

DESCRIPTION

70711601

ITEM

COMM. NO.

QTY

227

70122957

HOSE HYD

2

228

70121413

HOSE HYD

1

229

70114434

HOSE HYD

1

230

70089644

HOSE HYD

1

231

81268120

HOSE HYD

1

DIMENSIONS/NOTES

F-7

70711601

F-8

HYDRAULIC PIPING

Section G - WIRING INSTALLATION

G-1

INSTALLATION ELECTRICALS

70827357


G-2


70827357

ITEM

COMM. NO.

DESCRIPTION

QTY

1

70838222

SCHEMATIC ELECTRICAL DD90 STANDARD MACHINE

1

2

70838230

HARNESS WIRING COMPLETE DD90 STANDARD M/C

1

3

70827381

KIT ACCESSORIES ELECTRICALS

1

4

70550843

BATTERY:12 VOLT/150 AH/E XIDE

1

5

70553896

FRAME BATTERY (EXIDE)

0

6

94114774

STUD M8 X 1.25PX 260LG/B ATTERY HOLD

2

7

70812037

ASSEMBLY HEAD LAMP (12V, 55W)

2

8

70812045

ASSEMBLY TAIL LAMP (3 CHAMBER, 12V)

2

9

70564695

FITTING LIGHT

2

10

70837455

LIGHT REGISTRATATION PLATE

1

11

70098983

HORN ELECTRIC-12V DC/VIB ROSONIC/2B

1

12

70836887

BULB 12V-60/55W -H4

2

13

70836895

BULB 12V-4W -T4W

2

14

70836903

BULB 12V-21W

6

15

70836911

BULB 12V-21/5W

2

16

70836945

BULB 12V-40/45W

2

17

70836929

BULB 12V-10W

2

*18

70829189

GUARD HEAD LIGHT

2

*19

70829692

SPACER LIGHT GUARD MTG.

8

DIMENSIONS/NOTES

REF 70838222 FOR THE ILLUSTRATION AT THE END OF THIS MANUAL * OPTIONAL

G-3

BATTERY INSTALLATION


G-4


ITEM

COMM. NO.

DESCRIPTION

QTY

1

70550843

BATTERY

1

2

70553896

FRAME BATTERY

2

3

94114774

STUD

2

4

94042744

2

5

94036928

2

6

94037488

2

DIMENSIONS/NOTES

G-5


G-6

Section H - WATER SYSTEM

H-1

70827399

INSTALLATION WATER TANK


H-2


DESCRIPTION

70827399

ITEM

COMM. NO.

QTY

1

70838164

ASSEMBLY WATER TANK FRONT

1

2

70838172

ASSEMBLY WATER TANK REAR

1

3

70558622

SHIM (3.25MM) 10SWG

2

4

70558630

SHIM (1.6MM) 16SWG

2

5

70558648

SHIM (0.8MM) 21SWG

2

6

70155692

WASHER HARD 1" X 0.25" T HK

8

7

70532148

SCREW HEX HD 1UNC X 2.5 GR 8

8

DIMENSIONS/NOTES

H-3

70838172

WATER TANK ASSEMBLY

WATER TANK ASSEMBLY

H-4

WATER TANK ASSEMBLY

DESCRIPTION

70838172

ITEM

COMM. NO.

QTY

1

70838156

TANK WATER COMPLETE REAR

1

2

70826938

ASSEMBLY WATER PUMP

1

3

70557228

ASSEMBLY WATER SPRAY

1

4

70119441

CLAMP PIPE DIA 22

4

5

94036928

WASHER SPRING B 8MM

8

6

70573464

BOLT HEX HD M8 X 55

8

7

70119318

WELDMENT SCRAPER

1

9

70119748

BAR WIPER CLAMPING

6

10

94034170

WASHER SPRING B 10MM

12

11

94038650

WASHER PLAIN A11

12

12

94034204


12

13

70562012

SPRING TENSION

4

15

94246444

PIN SPLIT 3.2DIA X 32LG

4

16

70566914

STRAINER WATER INLET(TANK)

1

DIMENSIONS/NOTES

H-5

70838164

WATER TANK ASSEMBLY

WATER TANK ASSEMBLY

H-6

WATER TANK ASSEMBLY

ITEM

COMM. NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

70838149 70826938 70557228 70119441 94036928 70573464 70119318 59480814 70119748 94034170 94038650 94034204 70562012 59480855 94246444 70566914

DESCRIPTION

TANK WATER COMPLETE FRONT ASSEMBLY WATER PUMP ASSEMBLY WATER SPRAY CLAMP PIPE DIA 22 WASHER SPRING B 8MM BOLT HEX HD M8 X 55 WELDMENT SCRAPER WIPER BAR WIPER CLAMPING WASHER SPRING B 10MM WASHER PLAIN A11 SCREW HEX HD M10 X 35 SPRING TENSION PIN CLEVIS PIN SPLIT 3.2DIA X 32LG STRAINER WATER INLET(TAN K)

70838164

QTY

DIMENSIONS/NOTES

1 1 1 4 8 8 1 1 6 12 12 12 4 4 4 1

H-7

70826490

INSTALLATION WATER TANK (CABIN M/C)


H-8


DESCRIPTION

70826490

ITEM

COMM. NO.

QTY

2

70155692

WASHER HARD

8

3

70532148

SCREW HEX HD

8

4

70558630

SHIM (1.6MM) 16SWG

2

5

70558648

SHIM (0.8MM) 21SWG

2

6

70558622

SHIM (3.25MM) 10SWG

2

7

70827043

ASSEMBLY WATER TANK FRONT

1

8

70812037

ASSEMBLY HEAD LAMP

4

9

70827068

COVER WORKING LIGHTS

4

10

70826584

LIGHTS BRAKE

2

11

70827050

ASSEMBLY WATER TANK REAR

1

DIMENSIONS/NOTES

H-9

70827043

ASSEMBLY WATER TANK (CABIN M/C)


H - 10


DESCRIPTION

70827043

ITEM

COMM. NO.

QTY

1

70826268

WELDMENT WATER TANK FRONT

1

2

70826938

ASSEMBLY WATER PUMP

1

8

70557228


1

9

70119441

CLAMP PIPE

4

10

94036928

WASHER SPRING

8

11

70573464

BOLT HEX HD

8

12

70119318

WELDMENT SCRAPER

1

13

59480814

WIPER

1

14

70119748

BAR WIPER CLAMPING

6

15

94034170

WASHER SPRING

12

16

94038650

WASHER PLAIN

12

17

94034204

SCREW HEX H

12

18

70562012

SPRING TENSION

4

19

59480855

PIN CLEVIS

4

20

94246444

PIN SPLIT

4

30

70566914


1

DIMENSIONS/NOTES

H - 11

70827050

ASSEMBLY WATER TANK REAR (CABIN M/C)


H - 12


DESCRIPTION

70827050

ITEM

COMM. NO.

QTY

1

70826276

WELDMENT WATER TANK REAR

1

2

70826938

ASSEMBLY WATER PUMP

1

8

70557228


1

9

70119441

CLAMP PIPE

4

10

94036928

WASHER SPRING

8

11

70573464

BOLT HEX HD

8

12

70119318

WELDMENT SCRAPER

1

13

59480814

WIPER

1

14

70119748

BAR WIPER CLAMPING

6

15

94034170

WASHER SPRING

12

16

94038650

WASHER PLAIN

12

17

94034204

SCREW HEX HD

12

18

70562012

SPRING TENSION

4

19

59480855

PIN CLEVIS

4

20

94246444

PIN SPLIT

4

30

70566914


1

DIMENSIONS/NOTES

H - 13

70826938

WATER PUMP ASSEMBLY

WATER PUMP ASSEMBLY

H - 14

WATER PUMP ASSEMBLY

DESCRIPTION

70826938

ITEM

COMM. NO.

QTY

1

59331892

ADAPTER MALE

1

2

70557236

STRAINER WATER

1

3

70619564

HOSE FABRIC BRAIDED

1

4

95671285

CLAMP HOSE WORM TYPE

2

5

58994526

HOSE FABRIC BRAID LOW PR

1

6

59262410

PUMP WATER

1

7

59331926

ADAPTER EL

1

8

59595793

ADAPTER

2

9

70617378

REDUCER BUSHING

1

10

94327905

WASHER PLAIN

4

11

94031226

SCREW HEX HD

4

DIMENSIONS/NOTES

H - 15

70826938

H - 16

WATER PUMP ASSEMBLY

Section I - DECALS

I-1

70574017

DECAL INSTALLATION

DECAL INSTALLATION

I-2

DECAL INSTALLATION

DESCRIPTION

70574017

ITEM

COMM. NO.

QTY

1

58778796

DECAL MISOPERATION DANGER

1

2

59035840

DECAL GREASE CONSOLE BEA RING

1

3

59605915

DECAL GREASE 50 HRS

5

4

59606459

DECAL HORN

1

5

59609321

DECAL BRAKE ON

1

6

59659813

ECC. ADJUSTMENT

1

7

59699504

DECAL CHECK LIST

1

8

59750786

BRAKE PARKING

1

9

59945915

DECAL ROLLOVER DANGER DE CK

1

10

59985663

DECAL DANGER CRUSHING HA ZARD

2

11

70139712

DECAL THROTTLE DEUTZ

1

12

70154448

DECAL TOOL BOX

1

13

70576475

DECAL -FUSE IDENTIFICATI ON

1

14

70644083

DECAL LUBE CHART-IDD90

1

15

97112965

PLATE ALUMINUM SRL NO

1

19

94038866


22

20

94327905

WASHER PLAIN A5.5

2

21

70647474

DECAL -IR LOGO (180 MM)

3

22

70682125

DECAL -IR LOGO(254 MM)

2

23

70812748

REFLECTOR WHITE

2

24

70812763

REFLECTOR RED

2

25

70812755

REFLECTOR AMBER

6

26

70829411

TAPE RETRO REFLECTIVE

1

27

70829429

TAPE RETRO REFLECTIVE RED

1

40

70607965

CANVAS 24"WIDE X 18" LO NG X 5MMTHK

1

DIMENSIONS/NOTES

I-3

70827134

DECAL INSTALLATION (Cabin Machine)


I-4


DESCRIPTION

70827134

ITEM

COMM. NO.

QTY

1

58778796

MIS OPERATION DANGER

1

2

59035840

DECAL-CONSOLE LUBE

1

3

59605915

DECAL-GREASE 50 HRS

3

4

59606459

DECAL-HORN

1

5

59609321

DECAL-BRAKES ON

1

6

59659813

DECAL-ECCENTRIC ADJUSTMENT

1

7

59699504

DECAL-CHECK LIST

1

8

59750786

DECAL-PARKING BRAKE

1

9

59945915

DECAL-ROLL-OVER DANGER DECK

1

10

59985663

DECAL-DANGER CRUSHING HAZARD

2

11

70139712

DECAL-THROTTLE DUETZ

1

12

70154448

DECAL-TOOL BOX

1

13

70828457

DECAL-FUSE IDENTIFICATION

1

14

70644083

DECAL-LUBE CHART

1

15

70826300

PLATE SERIAL NO

1

16

70161757

DECAL-LIFTING HOOK

4

19

94038866

SCREW HEX HD.

2

20

94327905

WASHER PLAIN

2

21

70647474

DECAL-IR LOGO (180mm)

3

22

70682125

DECAL-IR LOGO (254 mm)

2

DIMENSIONS/NOTES

I-5

70827134

I-6


Section J - SERVICE KITS

SERVICE KITS

SERVICE KITS


J-2

SERVICE KITS

ITEM

COMM. NO.

1

70156211

'O' RING KIT

2

70156229

SEAL & GASKET KIT

3

59423038

CHARGE PUMP KIT (PROPULSION PUMP)

4

59578294

CONTROL VALVE KIT (PROPULSION PUMP)

5

59553016

SHAFT SEAL KIT (REAR/FRONT DRUM DRIVE MOTOR)

6

59941203

LIP SEAL, VIBRATION PUMP

7

59961151

BRAKE SEAL KIT

J-3

DESCRIPTION

QTY

DIMENSIONS/NOTES

TOOL KIT

TOOL KIT


J-4

70108477

TOOL KIT

DESCRIPTION

70108477

ITEM

COMM. NO.

QTY

1

70551254

ALLEN KEY 1/4" A/F

1

2

70551262

ALLEN KEY 3/8" A/F

1

3

70551270

RING SPANNER 9/16" X 1/2"

1

4

70551288


1

5

70551296


1

6

70551304

BOX SPANNER 1.1/8"

1

7

70551312

SPANNER, DOUBLE END 7/16" X 3/8"

1

8

70551320

SPANNER, DOUBLE END 3/4" X 7/8"

1

9

70551338

SPANNER, DOUBLE END 1.1/16 X 1.1/4"

1

10

70551346

SCREW DRIVER, 12"

1

11

70551353

SPANNER, OPEN END 1.1/2"

1

12

70551361

SPANNER, OPEN END 9/16"

1

13

70551379

SPANNER, DOUBLE END 10MM X 11MM

1

14

70551387


1

15

70551395

SPANNER, DOUBLE END 1" X 1.1/8"

1

16

70551403

SPANNER, DOUBLE END 15/16"

1

17

94127743

BAG, CANVAS

1

18

70558010


1

DIMENSIONS/NOTES

J-5

70108477

J-6

TOOL KIT

NUMERICAL INDEX COMM.NO.

PAGE

- .................................... D-11 ** ..................................... A-9 13227848 ........................E-31 13345442 ....................... C-15

...................................... C-17 .........................................F-3 13480801 ........................E-27 50268242 ......................... A-3 50268259 ......................... A-3 50273945 ......................... A-3 50273986 ......................... A-3 50278019 ....................... C-21 50393529 ......................... A-5 ........................................ A-7 54606546 ..........................E-3 .........................................E-7 54610696 ..........................E-3 .......................................E-27 .......................................E-37 .......................................E-61 58220567 ....................... C-21 58763442 ....................... C-23 58763459 ....................... C-23 58763467 ....................... C-23 58763475 ....................... C-23 58763491 ....................... C-24 58769134 ....................... C-25 58769209 ....................... C-24 58769472 ....................... C-24 58778796 ...........................I-5 58795543 ....................... C-24 58795766 ....................... C-23 58796038 ..........................E-3 .......................................E-27 .......................................E-37 .......................................E-61 58799909 ....................... C-21 58804519 ....................... C-23 58804527 ....................... C-25 58815606 ....................... C-21 58815622 ....................... C-21 58828476 ....................... C-23 58828484 ....................... C-24 58828492 ....................... C-24 58828500 ....................... C-24 58830662 ..........................E-7 58867052 ......................... A-5 ........................................ A-7 58880360 ..........................E-3 .......................................E-27 .......................................E-37 .......................................E-61 58903741 ....................... C-21 58918566 ....................... C-25 58921602 ....................... C-24 58941105 ....................... C-25

COMM.NO.

PAGE

......................... A-3 ......................... A-3 ....................... H-15 ........................E-27 .......................................E-37 .......................................E-61 59003012 ........................C-11 ......................................... F-3 59003079 ........................E-27 .......................................E-37 .......................................E-61 59003434 ......................... A-3 59003442 ......................... A-3 59028340 ......................... D-5 59028423 ........................C-23 59028498 ........................C-25 59035840 ...........................I-5 59043182 ......................... A-3 59043190 ......................... A-3 59068480 ........................C-25 59070326 .......................... F-6 59082859 ..........................E-3 .......................................E-27 .......................................E-37 .......................................E-61 59082875 ..........................E-3 .......................................E-27 .......................................E-37 .......................................E-61 59087304 ....................... D-17 59090712 ..........................E-3 .......................................E-27 .......................................E-37 .......................................E-61 59103507 ..........................E-7 59105304 ........................C-21 59114330 ........................E-33 59119057 ..........................E-7 .......................................E-37 .......................................E-61 59242529 ........................C-21 59262410 ....................... H-15 59277178 ..........................E-3 .......................................E-27 .......................................E-37 .......................................E-61 59277921 ..........................E-7 59277962 ..........................E-7 59298331 ..........................E-3 .......................................E-27 .......................................E-37 .......................................E-61 59328484 ........................C-11 ......................................... F-3 59331892 ....................... H-15 59331926 ....................... H-15 58977703 58977711 58994526 58994625

DD90

COMM.NO.

PAGE

........................C-25 ........................C-23 ........................C-24 ........................C-24 ........................C-23 ........................C-23 ........................C-23 ........................C-23 ........................C-24 ........................C-23 .......................................C-25 59360370 ........................C-25 59360453 ........................C-25 59360487 ........................C-25 59360495 ........................C-25 59360552 ........................C-25 59360610 ........................C-24 59360628 ........................C-25 59360651 ........................C-24 59360669 ........................C-24 59360677 ........................C-24 59360685 ........................C-24 59360693 ........................C-24 59360701 ........................C-25 59360719 ........................C-25 59360735 ........................C-25 59360750 ........................C-25 59360958 ........................C-25 59360974 ........................C-25 59361360 ....................... A-13 59361378 ....................... A-13 59361386 ....................... A-13 59361394 ....................... A-13 59361402 ....................... A-13 59361410 ....................... A-13 59361444 ....................... A-13 59361451 ....................... A-13 59361469 ....................... A-13 59361477 ....................... A-13 59361485 ....................... A-13 59361493 ....................... A-13 59361501 ....................... A-13 59361519 ....................... A-13 59361527 ....................... A-13 59366724 ....................... A-11 59367748 ........................C-23 59369116 ........................C-23 59369124 ........................C-23 59369132 ........................C-23 59369140 ........................C-23 59369157 ........................C-23 59369165 ........................C-23 59369181 ........................C-24 59369199 ........................C-24 59369249 ........................C-23 59369314 ........................C-23 59336123 59359810 59359968 59359976 59360057 59360107 59360115 59360131 59360321 59360354

i-1


PAGE

....................... C-23 ....................... C-23 ....................... C-23 ....................... C-23 ....................... C-23 ....................... C-24 ....................... C-24 ....................... C-24 ....................... C-24 ....................... C-24 ....................... C-24 ....................... C-24 ....................... C-23 ....................... C-25 ....................... C-23 ....................... C-25 ....................... C-25 .......................... F-3 .........................................F-4 59399287 ....................... C-24 59399295 ....................... C-25 59399303 ....................... C-24 59423038 ...........................J-3 59431981 ....................... C-25 59431999 ....................... C-25 59432005 ....................... C-24 59434779 ......................... B-5 .........................................F-5 59444463 ........................E-27 .......................................E-37 .......................................E-61 59446054 ....................... A-13 59446062 ....................... A-13 59446070 ....................... A-13 59446088 ....................... A-13 59446138 ....................... C-24 59478172 ........................E-35 59480814 ....................... H-11 ...................................... H-13 59480855 ....................... H-11 ...................................... H-13 59490664 .......................... F-5 59532093 ......................... C-7 59546812 ......................... C-5 59553016 ...........................J-3 59578294 ...........................J-3 59582239 ..........................E-3 .......................................E-27 .......................................E-37 .......................................E-61 59587196 .......................... F-5 59588392 ....................... B-15 59595793 ....................... H-15 59369322 59369330 59369348 59369371 59369397 59369413 59369421 59369454 59369462 59369470 59369496 59369504 59369561 59369587 59369603 59369751 59369801 59385864

i-2

COMM.NO.

PAGE

..........................E-3 .......................................E-28 .......................................E-33 .......................................E-38 .......................................E-62 59600593 ..........................E-4 .......................................E-28 .......................................E-33 .......................................E-38 .......................................E-62 59605915 ...........................I-5 59606459 ...........................I-5 59609321 ...........................I-5 59622175 ........................E-35 59622217 ........................E-27 .......................................E-37 .......................................E-61 59622241 ........................E-35 59622258 ........................E-35 59626580 ........................E-35 59626598 ........................E-35 59634105 ....................... D-17 59647404 ..........................E-7 59648543 ....................... D-11 59650648 ..........................E-3 .......................................E-27 .......................................E-37 .......................................E-61 59659813 ...........................I-5 59662643 ....................... D-11 59675827 ......................... A-5 ........................................ A-7 59692301 ..........................E-7 59692319 ..........................E-7 59699504 ...........................I-5 59718817 ......................... A-3 59726380 ..........................E-7 59726398 ..........................E-7 59726885 ......................... A-5 ........................................ A-7 59750786 ...........................I-5 59785246 ........................C-21 59785303 ........................C-21 59785311 ........................C-21 59785642 ........................C-21 59800854 ......................... D-5 59809947 ......................... A-3 59821736 ..........................E-7 59822338 ......................... A-5 ........................................ A-7 59826032 ....................... D-13 59862573 ........................E-35 59862581 ........................E-35 59862599 ........................E-35 59868778 ......................... D-5 59871772 ........................C-21 59600205

DD90

COMM.NO.

PAGE

........................C-21 ........................E-35 ........................E-35 ........................E-35 ........................C-24 ........................C-23 .......................................C-25 59938373 ........................C-21 59939520 ....................... A-11 59939538 .......................... F-6 59941203 ........................C-21 ..........................................J-3 59945915 ........................... I-5 59949339 ........................C-21 59949461 ........................C-23 59949487 ........................C-25 59949511 ........................C-21 59949628 ........................C-25 59961151 ...........................J-3 59972877 ........................C-21 59984559 ..........................B-5 .......................................B-13 ......................................... F-5 59985036 ........................C-23 59985044 ........................C-25 59985663 ........................... I-5 59986422 ........................C-21 59990200 ........................C-21 59993881 ........................C-11 ......................................... F-3 70000807 ..........................C-3 70011739 ........................B-15 ......................................... F-4 70027248 ........................B-13 70037494 ..........................C-7 70068598 .......................... F-6 70074026 .......................... F-6 70074364 ..........................C-7 ......................................... F-5 70074380 ..........................C-7 ......................................... F-5 70075718 ..........................C-7 ......................................... F-5 70076955 ..........................C-8 70079496 ..........................C-3 70079504 ..........................C-3 70079512 ..........................C-3 70079520 ..........................C-3 70079546 ..........................C-3 70079553 ..........................C-3 70080726 ........................B-15 ......................................... F-4 70081302 ..........................C-7 ...................................... D-13 70081492 ........................C-11 ......................................... F-3 59888297 59896407 59896506 59918110 59932418 59933622


PAGE

....................... C-15 ...................................... C-17 .........................................F-3 70086814 ....................... D-17 70086822 ....................... D-17 70086830 ....................... D-17 70086848 ....................... D-17 70089644 .......................... F-7 70092093 .......................... F-6 70095674 ......................... C-7 70098603 ....................... D-17 70099593 ......................... C-3 70099601 ......................... C-3 70101183 ......................... A-3 70101217 ..........................E-3 .......................................E-28 .......................................E-33 .......................................E-38 .......................................E-62 70106901 ..........................E-3 .......................................E-27 .......................................E-37 .......................................E-61 70107008 ........................E-33 70107065 ........................E-33 70107149 ..........................E-3 .......................................E-27 .......................................E-37 .......................................E-61 70108873 ......................... A-3 70109368 ......................... A-3 70109491 ......................... A-3 70109533 ......................... A-3 70113428 ....................... D-11 70113634 ....................... B-19 70114434 ......................... D-3 .........................................F-7 70114533 ....................... A-11 70114541 ......................... A-5 ........................................ A-7 70114632 ....................... A-11 70114640 ......................... A-5 ........................................ A-7 70117080 .......................... F-5 70119318 ....................... H-11 ...................................... H-13 70119441 ....................... H-11 ...................................... H-13 70119748 ....................... H-11 ...................................... H-13 70120308 ......................... A-3 70121413 ......................... D-3 .........................................F-7 70121470 .......................... F-6 70121488 ......................... D-3 .........................................F-6 70084975

COMM.NO.

PAGE

.......................... F-6 ..........................C-7 ..........................C-7 ........................C-11 ......................... D-3 ......................................... F-7 70124946 ........................B-23 70126628 ..........................C-3 70126651 ........................B-19 70128830 ........................C-13 ......................................... F-5 70136700 .......................... F-6 70138615 ..........................C-7 70139589 ..........................E-3 .......................................E-28 .......................................E-33 .......................................E-38 .......................................E-62 70139712 ...........................I-5 70140058 ....................... D-17 70149232 ........................C-13 ......................................... F-5 70152673 .......................... F-3 70154448 ...........................I-5 70154612 ..........................C-5 70155056 ....................... A-11 70155577 ........................E-28 .......................................E-38 .......................................E-62 70155668 ......................... A-5 ........................................ A-7 .......................................E-28 .......................................E-38 .......................................E-62 70155676 ......................... D-3 70155684 ..........................C-7 ........................................ D-3 .........................................E-3 .........................................E-9 .......................................E-27 .......................................E-37 .......................................E-41 .......................................E-61 70155692 ......................... H-9 70155700 ..........................C-7 70156211 ...........................J-3 70156229 ...........................J-3 70160304 ..........................E-9 .......................................E-41 ......................................... F-4 70161757 ...........................I-5 70163248 .......................... F-6 70500517 ....................... D-17 70508197 ......................... A-3 70508213 ........................B-15 ......................................... F-4 70121496 70121744 70121751 70122122 70122957

DD90

COMM.NO.

PAGE

..........................C-8 ........................E-67 ........................E-67 ..........................C-3 ..........................C-3 ........................B-13 ..........................B-5 ......................................... F-5 70529482 ........................C-11 ......................................... F-3 70530365 ........................E-67 70530779 ........................E-28 .......................................E-38 .......................................E-62 70530787 ......................... D-5 70532148 ......................... H-9 70532742 .......................... F-6 70533062 ......................... D-5 70534060 ....................... D-11 70535349 .......................... F-6 70535356 .......................... F-6 70536396 ..........................C-7 70536446 ..........................C-3 70536461/ .........................C-7 70538962 ....................... D-13 70541016 ..........................C-7 70547906 ..........................C-7 70550306 ....................... D-17 70550843 ......................... G-5 70551254 ...........................J-5 70551262 ...........................J-5 70551270 ...........................J-5 70551288 ...........................J-5 70551296 ...........................J-5 70551304 ...........................J-5 70551312 ...........................J-5 70551320 ...........................J-5 70551338 ...........................J-5 70551346 ...........................J-5 70551353 ...........................J-5 70551361 ...........................J-5 70551379 ...........................J-5 70551387 ...........................J-5 70551395 ...........................J-5 70551403 ...........................J-5 70552211 ..........................C-7 70553896 ......................... G-5 70554035 ..........................C-8 70554043 ..........................C-8 70554050 ..........................C-7 70554134 ..........................C-7 70557228 ....................... H-11 ...................................... H-13 70557236 ....................... H-15 70558010 ...........................J-5 70558622 ......................... H-9 70526371 70526629 70527163 70529243 70529268 70529334 70529474

i-3


PAGE

......................... H-9 ......................... H-9 ......................... A-3 ......................... A-3 ....................... C-19 ....................... C-19 ......................... C-3 ........................E-67 ....................... H-11 ...................................... H-13 70563408 ....................... D-17 70564778 ....................... C-19 70566914 ....................... H-11 ...................................... H-13 70567318 ......................... B-9 ...................................... B-11 70568274 ....................... D-11 70570957/70826607 ......... C-5 70571207 ......................... B-5 70573464 ....................... H-11 ...................................... H-13 70573571 ......................... B-3 70573589 ....................... B-13 70573621 ......................... D-3 70573654 ........................E-27 .......................................E-37 .......................................E-61 70573662 ........................E-28 .......................................E-38 .......................................E-62 70573688 ..........................E-3 .......................................E-28 .......................................E-38 .......................................E-62 70574116 ......................... B-9 70574124 ....................... B-11 70574207 ......................... B-7 70576004 ......................... A-3 .........................................F-5 70576012 ......................... A-3 70576483 ......................... B-5 70576491 ......................... B-5 ........................................ B-9 ...................................... B-11 70576970 ......................... B-5 70577606 ....................... D-11 70600739 ........................E-41 .........................................F-4 70600747 ..........................E-9 .........................................F-4 70605464 ....................... D-17 70605894 ......................... B-7 70614482 ....................... B-15 .........................................F-5 70617378 ....................... H-15 70619564 ....................... H-15 70558630 70558648 70558655 70558663 70559125 70559133 70559737 70561832 70562012

i-4

COMM.NO.

PAGE

........................E-12 ........................E-44 ..........................B-3 ...........................I-5 ...........................I-5 ......................... A-5 ........................................ A-7 .......................................B-15 70659008 ..........................E-9 .......................................E-41 70659016 ..........................E-9 .......................................E-41 70661673 ....................... D-11 70665203 .......................... F-6 70665211 .......................... F-6 70665237 .......................... F-6 70667464 ........................C-19 70667472 ........................C-19 70667480 ........................C-19 70667498 ........................C-19 70667506 ........................C-19 70667514 ........................C-19 70667522 ........................C-19 70667530 ........................C-19 70667548 ........................C-19 70667555 ........................C-19 70667563 ........................C-19 70667571 ........................C-19 70667589 ........................C-19 70667597 ........................C-19 70667605 ........................C-19 70667613 ........................C-19 70667621 ........................C-19 70667639 ........................C-19 70676960 ......................... D-5 70676978 ......................... D-5 70676986 ......................... D-5 70676994 ......................... D-5 70682125 ...........................I-5 70692629 ..........................B-7 70692934 ..........................B-7 70697131 ........................E-67 70697149 ........................E-67 70697156 ........................E-67 70697164 ........................E-67 70698824 ....................... D-11 70698840 ....................... D-11 70706999 ..........................B-3 70709100 ......................... A-3 70710058 ..........................E-7 70710361 ........................E-19 .......................................E-51 70710678 ........................E-11 .......................................E-43 70710686 ........................E-11 .......................................E-43 70635255 70635263 70635628 70644083 70647474 70651773

DD90

COMM.NO.

PAGE

........................E-11 .......................................E-43 70710702 ........................E-11 .......................................E-43 70710710 ........................E-11 .......................................E-43 70710728 ........................E-11 .......................................E-43 70710736 ........................E-11 .......................................E-43 70710744 ........................E-11 .......................................E-43 70710751 ........................E-11 .......................................E-43 70710769 ........................E-11 .......................................E-43 70710793 ........................E-11 .......................................E-43 70710801 ........................E-11 .......................................E-43 70710819 ........................E-11 .......................................E-43 70710827 ........................E-11 .......................................E-43 70710835 ........................E-11 .......................................E-43 70710843 ........................E-11 .......................................E-43 70710850 ........................E-11 .......................................E-43 70710868 ........................E-11 .......................................E-43 70710876 ........................E-11 .......................................E-43 70710884 ........................E-11 .......................................E-43 70710892 ........................E-11 .......................................E-43 70710900 ........................E-11 .......................................E-43 70710918 ........................E-11 .......................................E-43 70710926 ........................E-11 .......................................E-43 70710934 ........................E-11 .......................................E-43 70710942 ........................E-11 .......................................E-43 70710959 ........................E-11 .......................................E-43 70710967 ........................E-11 .......................................E-43 70710975 ........................E-11 .......................................E-43 70710983 ........................E-11 .......................................E-43 70710694


PAGE

........................E-11 .......................................E-43 70711007 ........................E-11 .......................................E-43 70711015 ........................E-12 .......................................E-44 70711023 ........................E-12 .......................................E-44 70711031 ........................E-12 .......................................E-44 70711049 ........................E-12 .......................................E-44 70711056 ........................E-12 .......................................E-44 70711064 ........................E-12 .......................................E-44 70711072 ........................E-12 .......................................E-44 70711082 ........................E-12 .......................................E-44 70711098 ........................E-12 .......................................E-44 70711106 ........................E-11 .......................................E-43 70711114 ........................E-11 .......................................E-43 70711122 ........................E-15 70711130 ........................E-15 70711148 ........................E-15 .......................................E-47 70711155 ........................E-15 .......................................E-47 70711163 ........................E-15 .......................................E-47 70711171 ........................E-15 .......................................E-47 70711189 ........................E-17 70711197 ........................E-17 .......................................E-49 70711205 ........................E-17 .......................................E-49 70711213 ........................E-17 .......................................E-49 70711221 ........................E-17 .......................................E-49 70711239 ........................E-17 .......................................E-49 70711247 ........................E-17 .......................................E-49 70711254 ........................E-17 .......................................E-49 70711262 ........................E-19 .......................................E-51 70711270 ........................E-19 70711288 ........................E-19 .......................................E-51 70710991

COMM.NO.

PAGE

........................E-19 .......................................E-51 70711304 ........................E-19 .......................................E-51 70711338 ........................E-19 .......................................E-51 70711346 ........................E-19 .......................................E-51 70711353 ........................E-19 .......................................E-51 70711379 ........................E-19 .......................................E-51 70711383 ........................E-19 .......................................E-51 70711395 ........................E-19 .......................................E-51 70711403 ........................E-21 .......................................E-53 70711411 ........................E-21 .......................................E-53 70711429 ........................E-23 .......................................E-55 70711437 ........................E-23 .......................................E-55 70711445 ........................E-23 .......................................E-55 70711452 ........................E-23 .......................................E-55 70711460 ........................E-23 .......................................E-55 70711478 ........................E-23 .......................................E-55 70711486 ........................E-25 .......................................E-57 70711494 ........................E-25 .......................................E-57 70711502 ........................E-25 .......................................E-57 70711510 ........................E-25 .......................................E-57 70711528 ........................E-25 .......................................E-57 70711536 ........................E-25 .......................................E-57 70711544 ........................E-25 .......................................E-57 70711551 ........................E-25 .......................................E-57 70711569 ........................E-25 .......................................E-57 70711577 ........................E-25 .......................................E-57 70711585 ........................E-25 .......................................E-57 70730999 ........................B-19 70731237 ........................E-47 70711296

DD90

COMM.NO.

PAGE

........................E-47 ........................E-47 ........................E-49 ........................E-51 ........................E-51 ........................E-59 ........................E-59 ........................E-59 ........................E-59 ........................E-59 ........................E-59 ........................E-59 ........................E-59 ........................E-59 ....................... D-11 .......................... F-6 .......................... F-6 ......................... H-9 ........................B-21 ........................B-23 ........................B-21 ........................B-23 ........................B-21 ..........................C-7 ......................... A-3 ......................... A-7 ........................B-21 ........................B-21 ....................... H-11 ....................... H-13 ........................... I-5 ......................... H-9 ......................... D-3 ....................... H-11 ...................................... H-13 70826953 ........................B-21 70826961 ........................B-21 70827043 ......................... H-9 70827050 ......................... H-9 70827068 ......................... H-9 70828457 ........................... I-5 74249091 ........................B-15 81268120 .......................... F-7 81296568 ........................B-15 ......................................... F-4 81296998 ........................B-21 94024320 ..........................C-7 ......................................... F-5 94025699 ..........................E-9 .......................................E-41 ......................................... F-4 94027588 ....................... A-11 ......................................... F-6 94027794 .......................... F-6 94031226 ....................... H-15 70731245 70731252 70731260 70731278 70731286 70731294 70731302 70731310 70731328 70731336 70731344 70731351 70731369 70731377 70784756 70801287 70801303 70812037 70818885 70821806 70825039 70825054 70825062 70825211 70825609 70825625 70825799 70825815 70826268 70826276 70826300 70826584 70826870 70826938

i-5


PAGE

......................... A-5 ........................................ A-7 94031713 ......................... B-5 94031994 ....................... B-21 94034105 ....................... C-19 94034154 ....................... B-19 ........................................ C-3 94034162 ......................... B-5 ...................................... B-21 94034170 ......................... B-3 ...................................... B-13 ...................................... B-19 ........................................ C-3 .........................................E-9 .......................................E-41 ...................................... H-11 ...................................... H-13 94034188 ......................... A-7 ........................................ B-5 ...................................... B-21 .........................................F-5 94034204 ....................... B-19 ...................................... H-11 ...................................... H-13 94034212 ......................... A-7 94034329 ....................... A-11 94034337 ....................... A-11 94034345 ......................... A-3 .........................................F-4 .........................................F-6 94034352 ....................... A-11 .........................................F-4 .........................................F-6 94036654 ....................... B-21 94036688 ........................E-67 94036704 ......................... A-3 94036746 ........................E-67 94036837 ....................... B-13 94036860 ......................... C-7 94036894 ....................... B-19 ........................................ C-7 94036910 ......................... C-3 94036928 ......................... A-5 ........................................ A-7 ........................................ B-7 ........................................ C-3 ........................................ G-5 ...................................... H-11 ...................................... H-13 94036993 ........................E-67 94037025 ......................... D-3 94037041 ......................... A-3 94037066 ......................... B-3 ........................................ C-7 94037074 ....................... C-19 94031390

i-6

COMM.NO.

PAGE

..........................C-7 ...................................... D-11 94037207 ........................B-21 .........................................C-7 94037280 .......................... F-6 94037298 ........................B-15 .......................................C-11 .......................................C-15 .......................................C-17 .......................................E-31 ......................................... F-3 ......................................... F-4 94037454 ........................E-67 94037488 ..........................B-3 .........................................B-7 ........................................ G-5 94037504 ....................... D-11 94037512 ..........................B-9 .......................................B-11 ...................................... D-11 94037538 ..........................B-5 94037587 ......................... D-5 94037678 ..........................C-7 ...................................... D-13 94037736 ..........................E-9 .......................................E-41 ......................................... F-4 94037785 ..........................C-7 ...................................... D-11 ...................................... D-13 .......................................E-67 94038098 .......................... F-6 94038106 .......................... F-6 94038536 ..........................B-3 .........................................C-3 .......................................C-19 94038650 ..........................B-3 .......................................B-13 .......................................B-19 .........................................C-3 .........................................C-7 ...................................... H-11 ...................................... H-13 94038676 ........................C-11 ...................................... D-13 94038866 ...........................I-5 94038916 ........................C-11 ......................................... F-3 94041241 ..........................E-9 .......................................E-41 ......................................... F-4 94041639 ..........................B-7 94042181 ..........................B-9 .......................................B-11 94037124

DD90

COMM.NO.

PAGE

........................E-28 .......................................E-38 .......................................E-62 94042744 ..........................B-7 .........................................C-3 ........................................ G-5 94049657 ....................... A-11 94050754 ..........................E-9 .......................................E-41 ......................................... F-4 94051166 ........................C-13 ......................................... F-5 94051356 ..........................E-3 .......................................E-27 .......................................E-37 .......................................E-61 94051463 ......................... A-3 94052552 ......................... D-3 94052826 ........................E-67 94053360 ..........................B-5 .........................................E-3 .......................................E-27 .......................................E-37 .......................................E-61 94053683 ..........................B-9 .......................................B-11 94053840 ........................E-67 94054780 ....................... D-11 94056553 ........................B-13 .........................................C-5 94056728 ..........................B-5 94056991 ..........................C-3 94057254 ..........................B-5 94060910 ..........................B-5 94062015 .......................... F-6 94065372 ........................E-33 94071909 ........................B-13 .........................................C-5 94076239 ..........................C-8 94080835 ........................C-11 ......................................... F-3 94097508 ........................B-15 ......................................... F-4 94114774 ......................... G-5 94116720 ........................B-13 94126018 ..........................C-7 94127743 ...........................J-5 94131356 ....................... A-11 ......................................... F-6 94131364 ........................C-11 ......................................... F-3 94131448 ....................... D-17 94133907 ..........................B-5 ......................................... F-5 94139573 ....................... A-11 94141009 ........................B-15 94042348


PAGE

......................... C-7 .........................................F-6 94147196 .......................... F-6 94159282 ....................... D-17 94159357 ....................... D-17 94173374 ........................E-67 94173408 ........................E-67 94204344 ....................... D-11 94227485 ....................... C-11 .........................................F-3 94244662 ....................... A-11 94244688 ....................... A-11 .........................................F-6 94244720 ......................... B-5 ...................................... B-15 .........................................F-4 .........................................F-5 94244761 ......................... B-5 ...................................... B-13 ...................................... B-15 .........................................F-4 .........................................F-5 94246444 ....................... H-11 ...................................... H-13 94249091 .......................... F-5 94327905 ......................... B-9 ...................................... B-11 ...................................... D-11 ...................................... H-15 ..........................................I-5 94361458 ..........................E-9 .......................................E-41 .........................................F-4 94365962 ......................... A-3 95055331 ......................... D-3 95068110 ....................... A-11 95097663 ....................... C-21 95182705 .......................... F-3 .........................................F-4 95209870 .......................... F-6 95213294 ........................E-27 .......................................E-37 .......................................E-61 95223004 ..........................E-7 95223384 ......................... A-3 95266425 ....................... B-15 ...................................... C-11 .........................................F-3 .........................................F-5 95266433 ....................... C-15 ...................................... C-17 .........................................F-3 95280194 ....................... C-17 .........................................F-3 95302113 ....................... A-11 95303350 ........................E-31 94146990

COMM.NO.

PAGE

..........................B-5 .......................................B-15 .......................................C-11 .......................................C-15 .......................................C-17 .......................................E-31 ......................................... F-3 ......................................... F-4 ......................................... F-5 95343737 ..........................B-5 .......................................B-13 .......................................B-15 ......................................... F-4 ......................................... F-5 95366001 ........................C-15 .......................................C-17 ......................................... F-3 ......................................... F-4 95373775 ..........................E-7 95376133 ..........................B-5 .......................................B-13 ......................................... F-5 95428520 ..........................E-3 .......................................E-27 .......................................E-37 .......................................E-61 95430534 ........................E-35 95442653 ..........................E-3 .......................................E-27 .......................................E-37 .......................................E-61 95454914 ..........................E-3 .......................................E-27 .......................................E-37 .......................................E-61 95531703 ..........................E-3 .......................................E-27 .......................................E-37 .......................................E-61 95571568 ..........................E-7 95671285 ....................... H-15 95860052 ....................... D-13 95919254 ......................... D-5 95919460 ........................C-11 ......................................... F-3 95920286 ......................... A-3 95920526 ....................... A-11 95920567 ....................... A-11 95920849 ......................... A-5 ........................................ A-7 95920856 ......................... A-5 ........................................ A-7 95920880 ......................... A-5 ........................................ A-7 95922175 ......................... A-3 95922217 ......................... A-3 95303756

DD90

COMM.NO.

PAGE

..........................E-3 .......................................E-28 .......................................E-33 .......................................E-38 .......................................E-62 95923314 ....................... A-11 95931424 ....................... A-11 95988739 ........................E-28 .......................................E-38 .......................................E-62 95988952 ..........................E-3 .......................................E-27 .......................................E-37 .......................................E-61 95989026 ........................E-27 .......................................E-37 .......................................E-61 95989059 ..........................E-3 .......................................E-27 .......................................E-37 .......................................E-61 96701875 ........................C-19 96702394 ..........................E-3 .......................................E-27 .......................................E-37 .......................................E-61 96710553 ..........................E-9 .......................................E-41 97113674 ..........................E-9 .......................................E-41 ......................................... F-4 97113690 ........................B-15 ......................................... F-4 97113781 ........................C-13 ......................................... F-5 97113799 ..........................B-5 ......................................... F-5 97113930 ..........................B-5 .......................................C-13 ......................................... F-5 97114185 ..........................B-5 ......................................... F-5 97114524 ..........................C-7 ......................................... F-6 97116065 ........................C-11 ......................................... F-3 97120513 ........................B-15 97120737 ....................... A-11 97120760 ......................... A-3 97125959 ....................... A-11 97126098 ........................B-15 ......................................... F-5 97126114 .......................... F-3 ......................................... F-4 97126122 ........................C-15 ......................................... F-3 95922399

i-7

NUMERICAL INDEX COMM.NO. 97126163 97126247 97135008 97140594 97140966 97141063 97141220 NOTE

PAGE

COMM.NO.

PAGE

.......................... F-6 .......................... F-3 .......................... F-6 ....................... D-11 ......................... B-5 ....................... B-19 ........................E-67

A-9

i-8

DD90

COMM.NO.

PAGE

ingersoll rand DD90

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