Ingersoll-Rand R37-45 - Manual de Pecas

80448095 Revision B December 2012

Contact-Cooled Rotary Screw Air Compressor R37ie, R45i, R37ne, R45n

Parts Information

Save These Instructions

Only allow Ingersoll Rand trained Technicians to perform maintenance on this product. For additional information contact Ingersoll Rand factory or nearest Distributor. The use of other other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased performance and increased maintenance and may invalidate all warranties. Refer all communications to the nearest Ingersoll Rand Office or Distributor.

TABLE OF CONTENTS CONT ENTS TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 PARTS RTS OR ORDERIN RING IN INFORMA RMATION . . . . . . . . . . . . . . . . . . .3

CONDENSATE �NO M/S� ASSE ASSEMB MBL LY DRA DRAWI WING NG AND AND PAR PARTS TS LIST LIST .. . . . . . . . . . . 142 142

DRIVE TRAIN �FIXED SPEED� ASSE ASSEMB MBL LY DRA DRAWI WING NG AND AND PAR PARTS TS LIST LIST . . . . . . . . . . . . . .4

CONTROLS ON/OFF & MODULATION ASSE ASSEMB MBL LY DRA DRAWI WING NG AND AND PAR PARTS TS LIST LIST .. . . . . . . . . . . 143 143

DRIVE TRAIN �VSD� ASSE ASSEMB MBL LY DRA DRAWI WING NG AND AND PAR PARTS TS LIST LIST . . . . . . . . . . . . . 20

CONTROLS VSD ASSE ASSEMB MBL LY DRA DRAWI WING NG AND AND PAR PARTS TS LIST LIST .. . . . . . . . . . . 159 159

SEPARATOR TANK ASSE ASSEMB MBL LY DRA DRAWI WING NG AND AND PAR PARTS TS LIST LIST . . . . . . . . . . . . . 30

FOOD GRADE COOLANT/LUBRICANT ASSE ASSEMB MBL LY DRA DRAWI WING NG AND AND PAR PARTS TS LIST LIST . . . . . . . . . . . . 175 175

STARTER BOX ASSE ASSEMB MBL LY DRA DRAWI WING NG AND AND PAR PARTS TS LIST LIST . . . . . . . . . . . . . 44

PORO PORO ASSEMB ASSEMBL LY DRAWIN DRAWING G AND PARTS ARTS LIST LIST . . . . . . 180 180 PHASE MONITOR �FIXED SPEED� ASSE ASSEMB MBL LY DRA DRAWI WING NG AND AND PAR PARTS TS LIST LIST .. . . . . . . . . . . 183 183

STARTER BOX �FIXED SPEED� ASSE ASSEMB MBL LY DRA DRAWI WING NG AND AND PAR PARTS TS LIST LIST . . . . . . . . . . . . . 56

DECAL DECAL ASSEMBL ASSEMBLY Y DRAWIN DRAWING G AND PART PARTS S LIST . . . . . 185 185

STARTER BOX �VSD� ASSE ASSEMB MBL LY DRA DRAWI WING NG AND AND PAR PARTS TS LIST LIST . . . . . . . . . . . . . 63

DRYER SERVICE ASSE ASSEMB MBL LY DRA DRAWI WING NG AND AND PAR PARTS TS LIST LIST .. . . . . . . . . . . 196 196

COOLING �AIR COOLED� ASSE ASSEMB MBL LY DRA DRAWI WING NG AND AND PAR PARTS TS LIST LIST . . . . . . . . . . . . . 71

FROST/FREEZE PROTECTION ASSE ASSEMB MBL LY DRA DRAWI WING NG AND AND PAR PARTS TS LIST LIST .. . . . . . . . . . . 203 203

COOLING �AIR COOLED WITH ERS� ASSE ASSEMB MBL LY DRA DRAWI WING NG AND AND PAR PARTS TS LIST LIST . . . . . . . . . . . . . 81

RECOMMENDED PARTS LIST . . . . . . . . . . . . . . . . . . . . . . 211 RECOMMENDED PARTS LIST . . . . . . . . . . . . . . . . . . . . . . 212

CUSTOMER CONNECTION � NO DRYER ASSE ASSEMB MBL LY DRA DRAWI WING NG AND AND PAR PARTS TS LIST LIST . . . . . . . . . . . . . 98 CUSTOMER CONNECTION � W/DRYER ASSE ASSEMB MBL LY DRA DRAWI WING NG AND AND PAR PARTS TS LIST LIST . . . . . . . . . . . . 102 102 AIR FILTER ASSE ASSEMB MBL LY DRA DRAWI WING NG AND AND PAR PARTS TS LIST LIST . . . . . . . . . . . . 109 109 ENCLOSURE ASSE ASSEMB MBL LY DRA DRAWI WING NG AND AND PAR PARTS TS LIST LIST . . . . . . . . . . . . 115 115 OUTDOOR MODIFICATION ASSE ASSEMB MBL LY DRA DRAWI WING NG AND AND PAR PARTS TS LIST LIST . . . . . . . . . . . . 122 122 PRE�FILTER �STANDARD� ASSE ASSEMB MBL LY DRA DRAWI WING NG AND AND PAR PARTS TS LIST LIST . . . . . . . . . . . . 123 123 PRE�FILTER PRE�FILTER �HIGH DUS T � NO DRYER� ASSE ASSEMB MBL LY DRA DRAWI WING NG AND AND PAR PARTS TS LIST LIST . . . . . . . . . . . . 125 125 PRE�FILTER PRE�FILTER �HIGH DUST � W/DRYER� ASSE ASSEMB MBL LY DRA DRAWI WING NG AND AND PAR PARTS TS LIST LIST . . . . . . . . . . . . 129 129 CONDENSATE STANDARD � NO DRYER ASSE ASSEMB MBL LY DRA DRAWI WING NG AND AND PAR PARTS TS LIST LIST . . . . . . . . . . . . 132 132 CONDENSATE STANDARD � DRYER ASSE ASSEMB MBL LY DRA DRAWI WING NG AND AND PAR PARTS TS LIST LIST . . . . . . . . . . . . 134 134 CONDENSATE NO LOSS � NO DRYER ASSE ASSEMB MBL LY DRA DRAWI WING NG AND AND PAR PARTS TS LIST LIST . . . . . . . . . . . . 137 137 CONDENSATE NO LOSS � DRYER ASSE ASSEMB MBL LY DRA DRAWI WING NG AND AND PAR PARTS TS LIST LIST . . . . . . . . . . . . 139 139

2

80448095 Rev. B

PARTS ORDERING INFORMATION These products products are designed designed and constructed constructed to provide provide long, trouble-free trouble-free service. In time it may be necessary to order and install new parts to replace those that have been subjected to wear. For your convenience and future reference it is recommended that the following information be recorded. Model Number ________________________________ Serial Number _________________________________ Date Purchased ________________________________ When ordering replacement parts, please specify the following:



Return Goods Policy

Ingersoll Rand will not accept any returned goods for warranty or service work unless prior arrangements have been made and written authorization has been provided from the location where the goods were purchased. Products which have been modified without Ingersoll Rand approval, mishandled or misused will not be repaired or replaced under warranty. A printed copy of the warranty which applies to this product is provided inside the back cover of this manual. 

Disposal

1. Complete model number and serial number as it appears on the data (name) plate. 2. Part number(s) and part description as shown in this manual. 3. Quantity required. required.

NOTICE

•

Continuing improvement and advancement of design may cause changes to this equipment which are not included in this manual. Manuals are periodically revised to incorporate changes. Always check the manual edition number on the front cover for the latest issue.

•

Sections of this manual may not apply to your product.

•

Using other than genuine Ingersoll Rand replacement parts may invalidate the warranty.

80448095 Rev. B

When the life of the product has expired, it is recommended recommended that it be disassembled, disassembled, degreased and parts separated as to materials so that they may be recycled. Refer all communications to the nearest Ingersoll Rand Office or Distributor.

3

DRIVE TRAIN �FIXED SPEED� ASSEMBLY DRAWING AND PARTS LIST Assemble Orifice and Oil Feed Fittings and Oil Scavenge S cavenge Fittings.

(Dwg. 23920978F2) PARTS LIST Item

Part No.

Description

Qty.

1

SEE LIST

ORIFICE, MAIN INJECTION

1

2

54416920 544169 20

ASSEMBLY, ASSEMBLY, AIREND (STATIONARY (STATIONARY )

1

3

96759980

CONNECTOR, 6 mm TUBE, ORFS x 1/4-19 BSPP-ED

1

4

96765425

CONNECTOR, 1/4 “ - 6 mm TUBE,ORFS x M12x1.5 METRIC-ED

2

ALTERNATE PARTS LIST Item

Part No. 23661127

1

Where Used 45 kW ALL BUT 200 PSIG 37 kW ALL HIGH AMBIENT BUT 200 PSIG 37 kW ALL NON-HIGH AMBIENT

24157448

37 kW HIGH AMBIENT 200 PSIG 45 kW 200 PSIG

4

80448095 Rev. B

DRIVE TRAIN �FIXED SPEED� ASSEMBLY DRAWING AND PARTS LIST Assemble Driven Gear.

(Dwg. 23920978F3) PARTS LIST Item 1

2

Part No. Description 96739743 PIN, PARALLEL (DOWEL), HARDENDED12.0 DIA. x 36.0

Qty. 1

23689375 GEAR SET 1.039 RATIO CF90G6

1

23689391 GEAR SET 1:1RATIO

1

24170904 GEAR SET 1.213 RATIO CF90 AIREND

1

88101936 GEAR SET, 1.53658 RATIO CF90G6

1


1


1


1


1


1

88115753 GEAR SET, 1.419 RATIO (61/43T) CF90

1

88143821 GEAR SET 1.261 RATIO (58/46T)

1


1


1


1


1


1

88143821 GEAR SET 1.261 RATIO (58/46T)

1

NOTES: 1. REMOVE GEARCASE HOUSING BEFORE MOUNTING THE GEAR. GEARCASE HOUSING IS A PART OF AIREND. 80448095 Rev. B

5

DRIVE TRAIN �FIXED SPEED� ASSEMBLY DRAWING AND PARTS LIST Assemble Motor Adapter, Shaft Seal to Motor.

(Dwg. 23920978F4) PARTS LIST

6

Item

Part No.

Description

Qty.

1

SEE LIST

MOTOR, DRIVE

1

2

88142427

SEAL HOUSING, MOTOR SHAFT

1

3

88142450

SEAL, SHAFT HIGH PRESSURE

1

4

93472215

ADAPTER, OF 93472215 PLATE

1

5

93481331

SLEEVE, SHAFT CF90 50 Hz

1

6

93481364

GASKET, MOTOR/ADAPTERPLATE (CF90G6)

1

7

95023107

O-RING, STANDARD -156 4.250 ID x 0.094 WIDTH

1

8

95070272


1

9

96702246

SCREW, HEX HEAD M6-1.00 x 25.0 LONG

4

10

96711882

NUT, HEX STYLE 1 COURSE THD M16-2.00

4

11

96739743

PIN, PARALLEL (DOWEL), HARDENDED12.0 DIA. x 36.0

2

12

96739834

SCREW, SOCKET HEAD M16 x 90.0 LONG

4

13

96764469

PIN, PARALLEL (DOWEL), HARDENDED 8.0 DIA. x 60.0

2

80448095 Rev. B


(Dwg. 23920978F4) ALTERNATE PARTS LIST Item

1

Part No.

Where Used

23636996

MOTOR, DRIVE 45 kW 400V 50 Hz TEFC (IE1)

23637002


23637036


23637044


23637077


23637085


23637093

MOTOR, DRIVE 50 hp 230/460V 60 Hz WITH SPACE HEATERS, TEFC (PREMIUM EFF.)

23637119

MOTOR, DRIVE 50 hp 575V 60 Hz WITH SPACE HEATER, TEFC (PREMIUM EFF.)

23637127

MOTOR, DRIVE 60 hp 230/460V 60 Hz WITH SPACE HEATERS, TEFC (PREMIUM EFF.)

23637135

MOTOR, DRIVE 60 hp, 575V 60 Hz WITH SPACE HEATERS, TEFC (PREMIUM EFF.)

23637143

MOTOR, DRIVE 50 hp 380V 60 Hz (INMETRO)

23637168

MOTOR, DRIVE 50 hp 220/440V 60 Hz TEFC (INMETRO)

23637176

MOTOR, DRIVE 50 hp 230/460V 60 Hz TEFC (PREMIUM EFF.)

23637184

MOTOR, DRIVE 50 hp 575V 60 Hz TEFC (PREMIUM EFF.)

23637192

MOTOR, DRIVE 60 hp 380V 60 Hz TEFC (INMETRO)

80448095 Rev. B

7


(Dwg. 23920978F4) ALTERNATE PARTS LIST Item

1

8

Part No.

Where Used

23637218

MOTOR, DRIVE 60 hp 220/440V 60 Hz TEFC (INMETRO)

23637226

MOTOR, DRIVE 60 hp 230/460V 60 Hz TEFC (PREMIUM EFF.)

23637234


23677693

MOUNT, MOTOR R37-45 kW (FIXED SPEED)

23753288

MOTOR, ROTOR/STATOR ASSEMBLY (37-45 kW / 50-60 hp - 575V)

23877251


23877269


23887482

MOTOR, DRIVE 60 hp 220/440V 60 Hz TEFC (IE3)

24064057

MOTOR, ROTOR/STATOR ASSEMBLY (37-45 kW / 50-60 hp - 400V)

80448095 Rev. B

DRIVE TRAIN �FIXED SPEED� ASSEMBLY DRAWING AND PARTS LIST Assemble Driver Gear to Motor Shaft.

(Dwg. 23920978F5) PARTS LIST Item 1 2

3

Part No. 23746134 96700901 23689375 23689391 24170904 88101936 88101944 88101985 88115647 88115720 88115738 88115753 88143821 23689375 23689383 88101944 88115720 88115738 88143821

80448095 Rev. B

Description SPACER, CLAMP PLATE MOTOR - BORE 55 SCREW, HEX HEAD M20-2.50 x 40.0 LONG GEAR SET 1.039 RATIO CF90G6 GEAR SET 1:1RATIO GEAR SET 1.213 RATIO CF90 AIREND GEAR SET, 1.53658 RATIO CF90G6 GEAR SET 1.3636 RATIO CF90G6 GEAR SET 1.8108 RATIO CF90G6 GEAR SET 1.600 RATIO CF90G6 GEAR SET 1.476 RATIO CF90G6 GEAR SET 1.213 RATIO CF90 AIREND GEAR SET, 1.419 RATIO (61/43T) CF90 GEAR SET 1.261 RATIO (58/46T) GEAR SET 1.039 RATIO CF90G6 GEAR SET 1.667 RATIO CF90G6 GEAR SET 1.3636 RATIO CF90G6 GEAR SET 1.476 RATIO CF90G6 GEAR SET 1.213 RATIO CF90 AIREND GEAR SET 1.261 RATIO (58/46T)

Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 9

DRIVE TRAIN �FIXED SPEED� ASSEMBLY DRAWING AND PARTS LIST Assemble Motor, Airend and O-Ring Together.


10

Part No.

Description

Qty.

1

95720272 O-RING, STANDARD -374, 9.250 ID x 0.188 WIDTH

1

2

96739966

4


80448095 Rev. B

DRIVE TRAIN �FIXED SPEED� ASSEMBLY DRAWING AND PARTS LIST Assemble Breather and Scavenge Fitting to the Gear Case.


Part No.

Description

1

39111893

BREATHER, FILTER 0.25 “ NPT

1

2

96760137

ELBOW, 90 - 0.25-19 BSPP SIZE 4 ORFS, 6mm TUBE END

1

80448095 Rev. B

Qty.

11

DRIVE TRAIN �FIXED SPEED� ASSEMBLY DRAWING AND PARTS LIST Assemble Gearcase Scavenge Line and Check Valve.

(Dwg. 23920978F8 PARTS LIST Item

Part No.

Description

1

23795800

TUBE, 0.25 SEAL SCAVENGE AIREND SIDE

1

2

24096117

VALVE, IN-LINE CHECK (3/8 “ ORFS MALE x 1/4 “ ORFS MALE)

1

3

24096133

TUBE, 0.25 SEAL SCAVENGE MOTOR SIDE

1

12

Qty.

80448095 Rev. B

DRIVE TRAIN �FIXED SPEED� ASSEMBLY DRAWING AND PARTS LIST Assemble Oil Manifold, Oil Injection Line and Rear Bearing Feed Line.


Part No.

Description

1

23676026

MANIFOLD, OIL INJECTION 0.75 ORFS x 0.25 ORFS

1

2

23692973

TUBE, MAIN OIL INJECTION

1

3

23692981

TUBE, REAR BEARING FEED FIXED SPEED

1

80448095 Rev. B

Qty.

13

DRIVE TRAIN �FIXED SPEED� ASSEMBLY DRAWING AND PARTS LIST Assemble the Discharge Elbow.


Part No.

Description

1

23522253

SENSOR, TEMPERATURE THERMISTOR

1

2

23968274

ELBOW, AIREND DISCHARGE (MACHINING - CF90)

1

3

95987236

O-RING, STANDARD -239, 3.625 ID x 0.125 WIDTH

1

4

96738513


4

5

96757000

PLUG, HEX HEAD M12

1

6

96759295

O-RING, M12 x 1.5, 9.300 ID x 2.200 WIDTH

1

14

Qty.

80448095 Rev. B

DRIVE TRAIN �FIXED SPEED� ASSEMBLY DRAWING AND PARTS LIST Assemble Airend Isolator to Airend and Base.


Part No.

Description

Qty.

1

23591787

MOUNT, ISOLATION DUROMETER 45

1

2

96703186


1

NOTE: 1. INSTALL HAND TIGHT 2. TORQUE UNTIL SHOCK MOUNT BEGINS TO ROTATE, OR A MAXIMUM TORQUE OF 100 N-M/70 Ft-Lbs IS REACHED.

80448095 Rev. B

15

DRIVE TRAIN �FIXED SPEED� ASSEMBLY DRAWING AND PARTS LIST Assemble Motor Isolators, Motor Support and Drive Train To The Base.


Part No.

Description

1

23591787


2

2

23677693

MOUNT, MOTOR R37-45 kW (FIXED SPEED)

1

3

96738372


2

4

96742531


2

5

96765169

WASHER, LOCK HELICAL SPRING M16

4

Qty.

NOTE: 1. INSTALL HAND TIGHT 2. TORQUE UNTIL SHOCK MOUNT BEGINS TO ROTATE, OR A MAXIMUM TORQUE OF 100 N-M/70 Ft-Lbs IS REACHED.

16

80448095 Rev. B

DRIVE TRAIN �FIXED SPEED� ASSEMBLY DRAWING AND PARTS LIST Assemble Inlet Valve, Motor Conduit, Fittings and Motor Ground Strap to Motor and the Starter Box.


Part No.

Description

Qty.

1

SEE LIST

VALVE, INLET

1

2

23877145

CABLE, EARTH GROUND 15 “ (4AWG)

1

3

54564059

CONNECTOR, 2.00 NEMA 1&4 NONMETALIC LIQUIDTIGHT

2

4

95023131


1

5

96702337


2

6

96704218

SCREW, HEX HEAD FLANGE M8 x 16.0 LONG

1

ALTERNATE PARTS LIST Item 1

Part No.

Description

23600398

VALVE, INLET hpKG80 MODULATION FIXED SPEED

23600406

VALVE, INLET HAKG80 ON/OFF FIXED SPEED

80448095 Rev. B

17

DRIVE TRAIN �FIXED SPEED� ASSEMBLY DRAWING AND PARTS LIST Assemble Airend Shipping Brace.


Part No.

Description

1

23676471

BRACE, AIREND SHIPPING

1

2

54656905

TAPTITE SCREW M10 x 1,5 x 30 LG

1

3

96727920


1

18

Qty.

80448095 Rev. B

DRIVE TRAIN �FIXED SPEED� ASSEMBLY DRAWING AND PARTS LIST Assemble Motor Shipping Brace


Part No.

Description

1

23676471


1

2

54656905


2

80448095 Rev. B

Qty.

19

DRIVE TRAIN �VSD� ASSEMBLY DRAWING AND PARTS LIST Assemble Orifice, Oil Feed Fittings and Oil Scavenge Fittings.

(Dwg. 23920986D2) PARTS LIST Item

Part No.

Description

1

23660111

ASSEMBLY, AIREND CF90VSD R SERIES

1

2

23661127

ORIFICE, CONNECTOR M26-1.5 x .75 ORFS (8.00 mm)

1

3

23717234

TEE, M12X1.5 METRIC IN.G IN. x .25 ORFS x .25 ORFS

1

4

96765425

CONNECTOR, 1/4 IN - 6 mm TUBE, ORFS x M12X1.5 METRIC-ED

1

20

Qty.

80448095 Rev. B

DRIVE TRAIN �VSD� ASSEMBLY DRAWING AND PARTS LIST Assemble Oil Feed Fittings.


Part No.

Description

1

96957832

CONNECTOR .25 TUBE x .438-20 UN

80448095 Rev. B

Qty. 3

21

DRIVE TRAIN �VSD� ASSEMBLY DRAWING AND PARTS LIST Assemble Oil Tubes, Oil Seal S eal Feed Tube and End Fittings.


Part No.

Description

1

23453483

CONNECTOR, 6 mm TUBE x .25 BSPP (FEMALE)

2

2

23662083

TUBE, SEAL SCAVENGE (6 mm DIAMETER TUBE)

2

3

23715113

TUBE, OIL SEAL FEED

1

4

23715139

TUBE, OIL SEAL FEED

1

5

96759550

ELBOW, PUSH IN G1/4 x 6 mm TUBE

1

6

96759634

CONNECTOR, PUSH IN G1/4 x 6 mm TUBE

1

22

Qty.

80448095 Rev. B

DRIVE TRAIN �VSD� ASSEMBLY DRAWING AND PARTS LIST Assemble Oil Injection Injec tion Manifold and Tube and Gearcase Scavenge S cavenge Tube. Tube.


Part No.

Description

1

23676026

MANIFOLD, OIL INJECTION 0.75 ORFS x 0.25 ORFS

1

2

23692973

TUBE, MAIN OIL INJECTION

1

3

23715105

TUBE, GEARCASE SCAVENGE

1

80448095 Rev. B

Qty.

23

DRIVE TRAIN �VSD� ASSEMBLY DRAWING AND PARTS LIST Assemble Motor to Airend.

(Dwg. 23920986D6) PARTS LIST Item 1

Part No. 22054456

Description WASHER, WIDE FLAT WASHER SAE HARDENED

2 3 4 5 6 7 8 9 10

22055560 22056279 22059307 22504575 23753593 SEE LIST 39917489 54672001 96705645

WASHER, 1.0 BELLEVILLE SPRING SPACER, 44 mm OD BOLT, HEX HEAD M24 x 90 mm SCREW, M16 x 75 SOCKET HEAD CAP W/ EPOXY COATED THREADS DEFLECTOR, MOTOR EXHAUST MOTOR SCREW, HEX HEAD FLANGE M6 x 16.0 LONG GASKET, VITON WASHER, PRODUCT GRADE A M16

Qty. 1 2 1 1 4 1 1 2 1 4

ALTERNATE PARTS LIST ITEM 7

PART NO.

DESCRIPTION

24064057

ASSEMBLY, STATOR (380 - 460V)

23753288

ASSEMBLY, STATOR (575V)

NOTE: USE FEELER GAUGE TO CHECK CLEARENCE BETWEEN ROTOR AND STATOR. 24

80448095 Rev. B

DRIVE TRAIN �VSD� ASSEMBLY DRAWING AND PARTS LIST Assemble Discharge Elbow.


Part No.

Description

1

23522253


1

2

23968274

ELBOW, AIREND DISCHARGE (MACHINING - CF90)

1

3

95987236


1

4

96738513


4

5

96757000

PLUG, HEX HEAD M12

1

6

96759295

O-RING, M12 x 1.5 9.300 ID x 2.200 WIDTH

1

80448095 Rev. B

Qty.

25

DRIVE TRAIN �VSD� ASSEMBLY DRAWING AND PARTS LIST Assemble Drive Train to Base And The Inlet Vlave to the Drive Train.


Part No.

Description

Qty.

1

23591787


3

2

23600414

VALVE, INLET HK80 VARIABLE SPEED

1

3

95023131


1

4

96703186


3

5

96740774


2

NOTES: 1. INSTALL HAND TIGHT 2. TORQUE UNTIL SHOCK MOUNT BEGINS TO ROTATE, OR A MAXIMUM TORQUE OF 100 Nm / 70 Ft-lbs is REACHED.

26

80448095 Rev. B

DRIVE TRAIN �VSD� ASSEMBLY DRAWING AND PARTS LIST Assemble Motor Conduit, Fittings and Ground Strap.


Part No.

Description

1

23359813

STRAP, EARTH GROUND 1070 mm LONG

2

39132311

CONDUIT, 2.0 “ SEALTITE GREY

3

95373924

ELBOW, INSULATED THROAT 2.00 NPT x 2.00 CONDUIT

2

4

96701412

WASHER, PLAIN GRADE C, 12

1

5

96719851


1

6

96739933

WASHER, SPRING LOCK, CURVED TYPE A, M12

1

80448095 Rev. B

Qty. 1 A/R

27

DRIVE TRAIN �VSD� ASSEMBLY DRAWING AND PARTS LIST Assemble Airend Shipping Bracket at Discharge Elbow, Airend Foot and Base.


Part No.

Description

1

23676471


3

2

54656905


3

3

96718663


3

28

Qty.

80448095 Rev. B

DRIVE TRAIN �VSD� ASSEMBLY DRAWING AND PARTS LIST Assemble Sound Baffle.


Part No.

Description

1

23986904

ASSEMBLY, VSD MOTOR BAFFLE ( WITH FOAM)

1

2

39917489


3

80448095 Rev. B

Qty.

29

SEPARATOR SEPARATOR TANK TANK ASSEMBLY AS SEMBLY DRAWING AND PARTS LIST Assemble Drain Fittings, Sight Glass, Oil Fill Plug and Wet Side Pressure Elbow.

(Dwg. 23817570H2) PARTS LIST Item 1 2 3 4 5 6 7

Part No. 23404866 2340486 6 SEE LIST LIS T 23700370 23700404 23980840 S E E L I ST 24096901 2409690 1

Description ASSEMBLY, ASSEMBLY, SIGHT GLASS TANK, SEPARATOR SEPARATOR TRANSDUCER, PRESSURE 225 PSI, 5 VDC ELBOW, ELBOW, 90 DEGREE STREET (M12 x 1.5 - ISO 6149) PLUG OIL FILL (M27X 2 - ISO 6149-3) DECAL, OIL VALVE, VALVE, DRAIN M 22 x 1.5

Qty. 1 1 1 1 1 1 1


2

6

30

Part No. 23594500 2359450 0 23594534 2359453 4 23594518 2359451 8

Description TANK, SEPARATOR SEPARATOR (ASME, CRN, NR-13) TANK, SEPARATOR SEPARATOR (CE) TANK, SEPARATOR SEPARATOR (GB-150)

23594542 2359454 2 23594559 2359455 9 23594526 2359452 6 24071755 235 2354058 40586 6

TANK, SEPARATOR SEPARATOR (ASME-PACIFIC RIM) TANK, SEPARATOR SEPARATOR (AS1210) TANK, SEPARATOR SEPARATOR (TUV ) FOOD GRADE ULTR ULTRA A COO COOLANT LANT

80448095 Rev. B

SEPARATOR SEPARATOR TANK TANK ASSEMBLY AS SEMBLY DRAWING AND PARTS LIST Assemble Safety Valve and Oil Sump Elbow.

(Dwg. 23817570H3) PARTS LIST Item

Part No.

Description

Qty.

1

S E E L I ST

VALVE, PRESSURE RELIEF

1

2

23443799

VALVE, PRESSURE RELIEF 16 BAR GB M16

1

3

23629058

ELBOW, 90 STREET M16 x 1.5 ISO 6149

1

4

96757703

ELBOW, 90 0.75 TUBE x M27

1


Part No.

Description

234437 23443773 73

VALVE ALVE,, PRES PRESSUR SURE E RELI RELIEF EF (ASME (ASME/CR /CRN) N)

2344 234437 3765 65

VALVE ALVE,, PRESS PRESSUR URE E RELI RELIEF EF (CE (CE))

80448095 Rev. B

31

SEPARATOR TANK ASSEMBLY DRAWING AND PARTS LIST Assemble Separator Element.


Part No.

Description

1

23675010

ELEMENT, SEPARATOR TANK MANN & HUMMEL

32

Qty. 1

80448095 Rev. B

SEPARATOR TANK ASSEMBLY DRAWING AND PARTS LIST Assemble Scavenge Tube, Check Valve and Blowdown Fitting.


Part No.

Description

Qty.

1

22480404

CLAMP, 0.25 “ TUBE INSULATED

1

2

23413479

ADAPTER, THERMO-COUPLE (0.25 “ BSPP x 0.25 “ TUBE)

1

3

23685043

TUBE, SCAVENGE 0.25 OD

1

4

23709942

VALVE, ORIFICE/CHECK (1.04 mm / 0.041 “)

1

5

24140808

ELBOW, PUSH CONNECT (12mm) (KIT)

1

6

39917489


1

NOTE: 1. ATTACH CLAMP TO SCAVENGE TUBE (P/N 23685043) BEFORE ASSEMBLING TUBE TO ADAPTER AND ORIFICE.

80448095 Rev. B

33

SEPARATOR TANK ASSEMBLY DRAWING AND PARTS LIST Assemble Oil Filter Assembly to the Tank.


Part No.

Description

Qty.

1

23522253


1

2

23700370

TRANSDUCER, PRESSURE 225 PSI, 5 VDC

2

3

23935042

FILTER, COOLANT (M27 x 2 - DONALDSON)

1

4

23935836

CONNECTOR, REDUCING (M14 x 1.5 - M12 x 1.5)

1

5

SEE LIST

SUPPORT, OIL FILTER

1

6

96704416

NUT, HEX FLANGE LOCK SERRATED M8-1.25

2

7

96712153


2

8

96737549


2

9

96757703

ELBOW, 90 0.75 TUBE x M27

1

10

96758065

CONNECTOR 0.75 TUBE x M27

1

11

96759295


1


34

Part No.

Description

24093767

SUPPORT, OIL FILTER (STANDARD)

23935703

SUPPORT, OIL FILTER (FOOD GRADE ONLY) 80448095 Rev. B

SEPARATOR TANK ASSEMBLY DRAWING AND PARTS LIST Assemble Hot Side Thermal Control Valve (HSTCV) and Fittings.


Part No.

Description

Qty.

1

SEE LIST

VALVE, ASSEMBLY HS THERMAL 51 mm-M27

1

2

23766496

VALVE, CHECK IN LINE M27X2 ISO 6149 x .75 ORFS

1

3

95973434

FLANGE CLAMP, SPLIT HALF 2.00 NOMINAL

2

4

95987988

O-RING, STANDARD -228 2.250 ID x .125 WIDTH

1

5

96714050

SCREW, HEX HEAD M12 x 70.0 LONG

4

6

96758065

CONNECTOR .75 TUBE x M27

3


Part No.

Description

23635758

VALVE, ASSEMBLY HS THERMAL 51 mm-M27 180°F - 195°F

23635774

VALVE, ASSEMBLY HS THERMAL 51 mm-M27 185°F-203°F

80448095 Rev. B

35

SEPARATOR TANK ASSEMBLY DRAWING AND PARTS LIST Assemble Oil Filter Tube, Oil Line Hoses and Blowdown Hose.


Part No.

Description

1

23674112

TUBE, 0.75 HSTCV TO OIL FILTER

1

2

85574242

HOSE, 0.75 ORFS STR x ORFS 90 -12 (22 “ LONG)

1

3

85574366

HOSE, 0.75 “ - 24 “ LONG (ORFS FEMALE STR x ORFS FEMALE ELBOW)

1

36

Qty.

80448095 Rev. B

SEPARATOR TANK ASSEMBLY DRAWING AND PARTS LIST Assemble Ground Strap to Tank Leg.


Part No.

Description

Qty.

1

SEE LIST

CABLE, EARTH GROUND 50 “ LONG (10 AWG)

1

2

54656905


1


Part No.

Description

22222863

STRAP, EARTH GROUND 1500 mm LONG

23877160

CABLE, EARTH GROUND 50” LONG

80448095 Rev. B

Where Used VSD FIXED SPEED

37

SEPARATOR TANK ASSEMBLY DRAWING AND PARTS LIST Assemble Isolation Mounts to the Base And Set the Separator Tank in Place.


Part No.

Description

Qty.

1

23388994

MOUNT, ISOLATION (M10 x 0.75 “ LONG STUDS)

3

2

23676489

SPACER, SHIPPING BRACE

3

3

54656905


3

4

96704846


3

NOTES: 1. INSTALL HAND TIGHT. 2. TORQUE UNTIL ISOLATOR BEGINS TO ROTATE OR A MAXIMUM TORQUE OF 40 Nm / 30 Ft-lbs IS REACHED. 3. TORQUE TAPTITE SCREWS AFTER TIGHTENING ISOLATION MOUNTS.

38

80448095 Rev. B

SEPARATOR TANK ASSEMBLY DRAWING AND PARTS LIST Assemble Ground Strap to the Back of the Starter Box (Route Under Base Channel).


80448095 Rev. B

Part No.

Description

Qty.

39

SEPARATOR TANK ASSEMBLY DRAWING AND PARTS LIST Assemble Airend Discharge Tube


Part No.

Description

Qty.

1

23630015

TUBE, AIREND TO TANK INLET 2.0 CODE 61/62 AND AIREND

1

2

95973434


2

3

95987988


2

4

96702329


4

NOTES: 1. LEAVE LEFT HAND SPLIT FLANGE IN PLACE AND REMOVE THE OTHER TO ASSEMBLE THE TUBE. 2. ATTACH ONLY THE BOTTOM SPLIT FLANGE UNTIL THE TUBE IS IN PLACE.

40

80448095 Rev. B

SEPARATOR TANK ASSEMBLY DRAWING AND PARTS LIST Assemble Oil Feed Hose to the Airend.


80448095 Rev. B

Part No.

Description

Qty.

41

SEPARATOR TANK ASSEMBLY DRAWING AND PARTS LIST Assemble the Blowdown Hose to the Inlet Valve.


42

Part No.

Description

Qty.

80448095 Rev. B

SEPARATOR TANK ASSEMBLY DRAWING AND PARTS LIST Assemble Oil Scavenge Tube from the Separator Tank to the Airend.


Part No.

Description

1

85571628

HOSE, 0.26 “ x 18 “ LONG (ORFS STR x ORFS STR)

80448095 Rev. B

Qty. 1

43

STARTER BOX ASSEMBLY DRAWING AND PARTS LIST Assemble Fixed Speed Starter Box and mmS.

(Dwg. 23920994B2) PARTS LIST Item

1

44

Part No.

Description

Qty.

23702483

STARTER BOX, 45 kW 220V-230V 60 Hz (AC-SD)

1

23702491

STARTER BOX, 37 kW 380V 60 Hz 45 kW, 440V-575V 60 Hz (AC-SD)

1

23702509

STARTER BOX, 45 kW 380V 60 Hz (AC-SD)

1

23702525


1

23702533

STARTER BOX, 1S, 37-45 kW 220V-230V 60 Hz (AC-SS)

1

23702541

STARTER BOX, 1S, 37-45 kW 440V-460V 60 Hz (AC-SS)

1

23702558

STARTER BOX, 1S, 37-45 kW 380V 60 Hz (AC-SS)

1

23702566


1

23702574


1

24119844

STARTER BOX, 37 kW 220V-230V 60 Hz (AC-SD)

1

24119851

STARTER BOX, 37 kW 380V 60 Hz 45 kW, 440V-575V 60 Hz (AC-SD)

1

24119869


1

80448095 Rev. B

STARTER BOX ASSEMBLY DRAWING AND PARTS LIST Assemble VSD Starter Box, Drive and mmS / Fan Drive.


Part No.

Description

Qty.

1

23697873

DRIVE, MDV75TIR R37-45 kW

1

2

23702467

STARTER BOX, 1S, 37-45 kW 380-480V VSD

1

3

96701370


8

4

96719745

WASHER, PRODUCT GRADE A M8

2

5

96741467


8

NOTES: 1. PART NUMBER 67747576 IS NOT SHOWN 2. PART NUMBER 23668858 IS TO BE WIRED INTO TERMINALS 8 AND 10 IN THE P4 CONNECTOR.

80448095 Rev. B

45

STARTER BOX ASSEMBLY DRAWING AND PARTS LIST Assemble Power Connections with Proper Torque on the Drive.


46

Part No.

Description

Qty.

80448095 Rev. B

STARTER BOX ASSEMBLY DRAWING AND PARTS LIST Assemble User Interface Frame to the Front of the Starter Box Door.


Part No.

Description

Qty.

1

23524879

WASHER, FLAT M6, COPPER

8

2

SEE LIST

ASSEMBLY, CONTROLLER

1

3

23829344

SCREW, SELF THREADING M6 x 12 mm LONG

8

4

45657103

FRAME, USER INTERFACE

1

5

95929055

WASHER, LOCK EXTERNAL TOOTH FLAT TYPE A, .25

8

6

96727565

BOLT, HEX FLANGE M6-1 x 10.0 LONG

8


80448095 Rev. B

Part No.

Description

23629512

ASSEMBLY, CONTROLLER (STANDARD)

23711288

ASSEMBLY, CONTROLLER (ENHANCED)

47

STARTER BOX ASSEMBLY DRAWING AND PARTS LIST Assemble Connectors in the Controller.


48

Part No.

Description

Qty.

80448095 Rev. B

STARTER BOX ASSEMBLY DRAWING AND PARTS LIST Assemble Pressure Transducers to the Starter Box Bracket.


Part No.

Description

1

23700370


2

2

23700388

TRANSDUCER, VACUUM 0 - 15 PSIG

1

3

23700396

BULKHEAD, FEMALE UNION

3

80448095 Rev. B

Qty.

49

STARTER BOX ASSEMBLY DRAWING AND PARTS LIST Assemble the Starter Box to the Base.


Part No.

Description

1

39875570

CABLE, TRANSDUCER INTELLISYS SG

50

Qty. 3

80448095 Rev. B

STARTER BOX ASSEMBLY DRAWING AND PARTS LIST Assemble the Ground Strap from the Starter Box to the Base.

Dwg. 23920994B9) PARTS LIST Item

Part No.

Description

1

96701438

WASHER, PLAIN GRADE C, 16

4

2

96738372


4

3

96765169


4

80448095 Rev. B

Qty.

51

STARTER BOX ASSEMBLY DRAWING AND PARTS LIST Assemble the Electrical Schematic Decal to the Inside of the Starter Box Door.


Part No.

Description

Qty.

1

SEE LIST

CABLE, EARTH GROUND

1

2

54656905


1

3

96704812


1

4

96712096


1


52

Part No.

Description

22079370

STRAP, EARTH GROUND 700mm LONG

23877145

CABLE, EARTH GROUND 19” LONG (4 AWG)

Where Used VSD FIXED SPEED

80448095 Rev. B

STARTER BOX ASSEMBLY DRAWING AND PARTS LIST Assemble Fixed Speed Dryer Option Relay and Fuses to the Back Panel.


Part No.

Description

1

SEE LIST

SCHEMATIC, ELECTRICAL

Qty. 1


1

80448095 Rev. B

Part No.

Description

23603582

SCHEMATIC, ELECTRICAL (FIXED SPEED - STAR DELTA)

23603590

SCHEMATIC, ELECTRICAL (FIXED SPEED - SOLID STATE)

23603574

SCHEMATIC, ELECTRICAL (VSD)

23843899

SCHEMATIC, ELECTRICAL (575V - VSD)

53

STARTER BOX ASSEMBLY DRAWING AND PARTS LIST Assemble VSD Dryer Option Relay and Fuses to Back Panel.


Part No.

Description

Qty.

1

22085864

SUPPRESSOR, ARC

1

2

23445174

FUSE, CCMR, 15 A, 600 VAC

3

3

23666373

HOLDER, FUSE 3PH 10 x 38 mm

1

4

39108121

WIRE, 12 AWG BLACK

5

39266200

RELAY, K1-2 N37 kW - 300 hp

A/R 1

NOTES: 1. PART NUMBER 39108121 IS NOT SHOWN.

54

80448095 Rev. B

STARTER BOX ASSEMBLY DRAWING AND PARTS LIST Assemble Finger Guards.


Part No.

Description

Qty.

1

22085864

SUPPRESSOR, ARC

1

2

23445174

FUSE, CCMR, 15 A, 600 VAC

3

3

23626567

ADAPTER, DIN-RAIL

2

4

39108121

WIRE, 12 AWG BLACK

5

39266200

RELAY, K1-2 N37 kW - 300 hp

1

6

39479035

HOLDER, FUSE 3 POLE

1

7

95986097

TERMINAL, RING TONGUE 16-14 WIRE - NO. 10

6

A/R

NOTES: 1. PART NUMBER 39108121 IS NOT SHOWN.

80448095 Rev. B

55

STARTER BOX �FIXED SPEED� ASSEMBLY DRAWING AND PARTS LIST Assemble Fixed Speed Enclosure Starter Box .


Part No.

Description

1

22159842

HINGE, PIN HALF

4

2

23409154

GASKET, POWER-IN PLATE STARTER BOX

1

3

23409162

PLATE, STARTER BOX POWER

1

4

23652191

ENCLOSURE, STARTERBOX FIXED SPEED

1

5

96704812


4

6

96718655


4

7

96743729


8

56

Qty.

80448095 Rev. B

STARTER BOX �FIXED SPEED� ASSEMBLY DRAWING AND PARTS LIST Back Panel Assembly.


Part No.

Description

Qty.


Part No.

Description

23701402

ASSEMBLY, BACKPANEL 37-45 kW, S/D, 220V-230V, 60Hz

23701410

ASSEMBLY, BACKPANEL 37-45 kW, S/D, 400V, 50Hz

23701428


23701436


23701543

ASSEMBLY, BACKPANEL 37-45 kW, S/D, 440V-460V, 60Hz

80448095 Rev. B

57

STARTER BOX �FIXED SPEED� ASSEMBLY DRAWING AND PARTS LIST Back Panel Assembly (Soft Start).


Part No.

Description

Qty.


58

Part No.

Description

23701394

ASSEMBLY, BACKPANEL (37-45 kW SS, 400V, 50 Hz)

23701618

ASSEMBLY, BACKPANEL (37-45 kW, S.S., 220V/230V, 60 Hz)

23701626

ASSEMBLY, BACKPANEL (37-45 kW, S.S., 380V, 60 Hz)

23701634

ASSEMBLY, BACKPANEL (37-45 kW, S.S., 440V/460V, 60 Hz)

23701659

ASSEMBLY, BACKPANEL (37-45 kW, S.S., 575V, 60 Hz)

80448095 Rev. B

STARTER BOX �FIXED SPEED� ASSEMBLY DRAWING AND PARTS LIST Assemble Back Panel and Grounding Lug to Starter Box.


Part No.

Description

1

23468762

LUG, GROUND

1

2

96704812


6

3

96718655


6

80448095 Rev. B

Qty.

59

STARTER BOX �FIXED SPEED� ASSEMBLY DRAWING AND PARTS LIST Assemble Cable Glands to Starter Box.


Part No.

Description

1

22501720

GLAND, CABLE M25 x 1.5

2

2

23547763

GLAND, WIRE WITH LOCKING NUT

7

3

23549603


17

60

Qty.

80448095 Rev. B

STARTER BOX �FIXED SPEED� ASSEMBLY DRAWING AND PARTS LIST Assemble Cover Panel.


Part No.

Description

1

23409139

PANEL, CLEAR STARTER BOX

1

2

23523491

RETAINER, 6mm SCREW

6

3

39917489


6

80448095 Rev. B

Qty.

61

STARTER BOX �FIXED SPEED� ASSEMBLY DRAWING AND PARTS LIST Assemble Door and Emergency Stop Switch.


Part No.

Description

1

22222855

STRAP, GROUND 250mm LONG

1

2

23180565

LATCH, DOOR (NEMA 4) 28mm HEAD / 24mm OFFSET

6

3

23262405

PLATE, EMERGENCY STOP SWITCH

1

4

23652282

DOOR, STARTER BOX

1

5

23990716

STOP, EMERGENCY

1

6

32342115

BUS, ALUMINIUM GROUNDING ( 7 TAPS )

1

7

39186093

PLUG, 6 POSITION

2

8

39191655

PLUG, 16 POSITION

2

9

39204441

PLUG, 3 POSITION

1

10

39242375

PLUG, 10 POSITION

1

11

54719182

CONNECTOR, 2 WAY

1

12

54729496

CONNECTOR, 8 WAY

1

13

54729520

CONNECTOR, 12 WAY

2

14

93580140

HINGE, PIN

4

15

96703756

NUT, HEX STYLE 1 COARSE THD M4-0.7

4

16

96705165


4

62

Qty.

80448095 Rev. B

STARTER BOX �VSD� ASSEMBLY DRAWING AND PARTS LIST Assemble VSD Drive Enclosure Starter Box.


Part No.

Description

1

22159842

HINGE, PIN HALF

4

2

23409154

GASKET, POWER-IN PLATE STARTER BOX

1

3

23409162

PLATE, STARTER BOX POWER

1

4

23652183

ENCLOSURE, STARTER BOX (VSD)

1

5

96704812


4

6

96718655


4

7

96743729


8

80448095 Rev. B

Qty.

63

STARTER BOX �VSD� ASSEMBLY DRAWING AND PARTS LIST Assemble Drive Box Intake Filter and Heater.


Part No.

Description

1

22203657

GUARD, HEATER

1

2

22245450

HEATER, 62.5 WATTS - 120V/250 WATTS - 240 V

1

3

23464829

FILTER, DRIVE BOX INTAKE (PFA 60,000)

1

4

96701370


2

5

96741467


2

64

Qty.

80448095 Rev. B

STARTER BOX �VSD� ASSEMBLY DRAWING AND PARTS LIST Assemble Line Reactor.


Part No.

Description

1

23596638

PLATE, LINE REACTOR MOUNTING

1

2

23702178

REACTOR, LINE (MTE RL-10002)

1

3

96701370


4

4

96704812


4

5

96718655


3

6

96741467


4

80448095 Rev. B

Qty.

65

STARTER BOX �VSD� ASSEMBLY DRAWING AND PARTS LIST List, Back Panel Assemblies.


Part No.

Description

Qty.


66

Part No.

Description

23701386

ASSEMBLY, BACKPANEL 37-45 kW VSD, 380-480V

80448095 Rev. B

STARTER BOX �VSD� ASSEMBLY DRAWING AND PARTS LIST Assemble Back Panel to Starter Box.


Part No.

Description

1

23468762

LUG, GROUND

1

2

96704812


6

3

96718655


6

80448095 Rev. B

Qty.

67

STARTER BOX �VSD� ASSEMBLY DRAWING AND PARTS LIST Assemble Gland Wire and Cable Service Comm.


Part No.

Description

1

22501720

GLAND, CABLE M25 x 1.5

2

2

23547763


7

3

23549603


17

NOTE:

68

Qty.

1. TORQUE FOR WIRE GLANDS IS 2.5NM.

80448095 Rev. B

STARTER BOX �VSD� ASSEMBLY DRAWING AND PARTS LIST Assemble Cover Panel, Drive, and Line Reactor.


Part No.

Description

1

23523491

RETAINER, 6mm SCREW

18

2

23536964

COVER, ANGLED

1

3

23655335

SHIELD, CLEAR STARTER BOX RIGHT

1

4

23655343

PANEL, DRIVE

1

5

23799034

COVER, LINE REACTOR

1

6

39917489


18

7

96701370


2

8

96741467


2

80448095 Rev. B

Qty.

69

STARTER BOX �VSD� ASSEMBLY DRAWING AND PARTS LIST Assemble Door and Emergency Switch.


Part No.

Description

1

22222855

STRAP, GROUND 250mm LONG

1

2

23180565

LATCH, DOOR (NEMA 4) 28mm HEAD / 24mm OFFSET)

1

3

23262405

PLATE, EMERGENCY STOP SWITCH

6

4

23517931

SWITCH, EMERGENCY STOP (LATCHING 4N/C)

1

5

23652282

DOOR, STARTER BOX

1

6

32342115

BUS, ALUMINIUM GROUNDING ( 7 TAPS )

1

7

39186093

PLUG, 6 POSITION

2

8

39191655

PLUG, 16 POSITION

2

9

39204441

PLUG, 3 POSITION

1

10

39242375

PLUG, 10 POSITION

1

11

54719182

CONNECTOR, 2 WAY

1

12

54729496

CONNECTOR, 8 WAY

2

13

54729520

CONNECTOR, 12 WAY

2

14

93580140

HINGE, PIN

4

15

96703756

NUT, HEX STYLE 1 COARSE THD M4-.7

4

16

96705165


4

70

Qty.

80448095 Rev. B

COOLING �AIR COOLED� ASSEMBLY DRAWING AND PARTS LIST Assemble Cooling Module Support Legs and Channel.

.

(Dwg. 23816234C2) PARTS LIST Item

Part No.

Description

1

23657281

LEG, COOLER / BLOWER SUPPORT

1

2

23787666

CHANNEL, REAR COOLING MODULE

1

3

23787682

CHANNEL, FRONT (SHORT) COOLING MODULE

1

4

23928146

PLATE, WATER CONNECTION COVER

1

5

23974785


2

6

39917489


2

7

96718663


6

8

96738372

SCREW, HEX HEAD M16-2.00X 25.0 LONG

6

9

96765169


6

80448095 Rev. B

Qty.

71

COOLING �AIR COOLED� ASSEMBLY DRAWING AND PARTS LIST Assemble Plenum to the Blower Housing.


Part No.

Description

Qty.

1

23623184

PLENUM, COOLER (AIR COOLED)

1

2

SEE LIST

HOUSING, BLOWER

1

3

39917489


12


72

Part No.

Description

23787096

HOUSING, BLOWER (50 Hz - FIXED SPEED & ALL VSD)

23787104

HOUSING, BLOWER (60 Hz - FIXED SPEED)

80448095 Rev. B

COOLING �AIR COOLED� ASSEMBLY DRAWING AND PARTS LIST Assemble Blower Motor and Top Motor Cover.


Part No.

Description

Qty.

1

22501720

GLAND, CABLE M25X1.5

1

2

23532039

CABLE, ASSEMBLY 14 AWGX 1700mm FAN MOTOR

1

3

SEE LIST

MOTOR, FAN 1.5 kW

1

4

SEE LIST

BLOWER

1

5

SEE LIST

COVER, BLOWER HOUSING

1

6

39917489


8

7

96704846


4

8

96718663


4

ALTERNATE PARTS LIST Item 4 5

Part No.

Description

23762107

BLOWER, 500 x 200 (50 Hz - FIXED SPEED & ALL VSD)

23762099

BLOWER, 500 x 120 (60 Hz - FIXED SPEED)

23787435

COVER, BLOWER HOUSING (50 Hz - FS & ALL VSD)

23791726

COVER, BLOWER HOUSING (60 Hz - FS)

80448095 Rev. B

73

COOLING �AIR COOLED� ASSEMBLY DRAWING AND PARTS LIST Assemble Blower Motor and Top Motor Cover.

(Dwg. 23816234C4) ALTERNATE PARTS LIST Item

3

74

Part No.

Description

23688583

MOTOR, FAN 1.5 kW 400V/3-PH/50 Hz 4 POLE IE3

23688609

MOTOR, FAN 1.5 kW 380V/3-PH/60 Hz 4 POLE NEMA PREM

23688617

MOTOR, FAN 1.5 kW 220/440V/3-PH/60 Hz 4 POLE NEMA STD - INMETRO

23688625

MOTOR, FAN 1.5 kW 230/460V/3-PH/60 Hz 4 POLE NEMA PREM

23688633


23775356

MOTOR, FAN 1.5 kW 380V/3-PH/60 Hz 4 POLE NEMA STD - INMETRO

23775364

MOTOR, FAN 1.5 kW 400V/3-PH/50 Hz 4 POLE GB18613 GRADE 3

23775372

MOTOR, FAN 1.5 kW 400V/3-PH/50 Hz 4 POLE IE3 - INMETRO

23889272

MOTOR, FAN 1.5 kW 220/440V/3-PH 60Hz 4 POLE

80448095 Rev. B

COOLING �AIR COOLED� ASSEMBLY DRAWING AND PARTS LIST Assemble Blower Cone to the Housing


Part No.

Description

1

23728215

CONE, INLET 500 mm BLOWER

1

2

54699368


6

3

96745559

WASHER, LARGE OUTSIDE DIAMETER PRODUCT GRADE C M6

6

80448095 Rev. B

Qty.

75

COOLING �AIR COOLED� ASSEMBLY DRAWING AND PARTS LIST Assemble Oil Cooler to the Blower Housing / Plenum Assembly


Part No.

Description

Qty.

1

23522238


1

2

24052797

COOLER, OIL (CRN)

1

3

96704309


4

4

96704812


8

5

96714399


4

6

96757000

PLUG, HEX HEAD M12

1

7

96757703

ELBOW, 90 .75 TUBE x M27

1

8

96759295


1

NOTES: 1. FINGER TIGHTEN FIRST NUT, THEN JAM SECOND NUT TIGHT TO THE FIRST. COOLERS MUST NOT BE LOCKED TO EACH OTHER ASSEMBLE COOLERS TO THE CENTER OF THE SLOT. 2. PLUG P/N 96757000 IS USED STANDARD ON/OFF AND MODULATION UNITS. 3. SENSOR P/N 23522238 & O�RING P/N 96759295 ARE USED ON VSD UNITS ONLY.

76

80448095 Rev. B

COOLING �AIR COOLED� ASSEMBLY DRAWING AND PARTS LIST Assemble Aftercooler and Cooler Access Covers


Part No.

Description

Qty.

1

23394190

GASKET, SELF GRIPPING

A/R

2

23523491

RETAINER, 6mm SCREW

6

3

23546211

COVER, COOLER ACCESS

2

4

24052789

COOLER, AIR

1

5

39917489


6

6

96704309


4

7

96704812


8

8

96714399


4

NOTES: 1. FINGER TIGHTEN FIRST NUT, THEN JAM SECOND NUT TIGHT TO THE FIRST. COOLERS MUST NOT BE BLOCKED TO EACH OTHER ASSEMBLE COOLERS TO THE CENTER OF THE SLOT. 2. ASSEMBLE COVERS (P/N 23546211) AFTER THE COOLERS HAVE BEEN SECURED.

80448095 Rev. B

77

COOLING �AIR COOLED� ASSEMBLY DRAWING AND PARTS LIST Assemble Plugs/Sensers to Aftercooler


Part No.

Description

1

23522246

SENSOR, TEMPERATURE THERMISTOR (With dryer option only)

1

2

96757000

PLUG, HEX HEAD M12 (no dryer option only)

1

3

96759295

O-RING, M12 x 1.5 9.300 ID x 2.200 WIDTH (With dryer option only)

1

4

96759550

ELBOW, PUSH IN G1/4 x 6 mm TUBE (With dryer option only)

1

5

96761432

PLUG, HEX HEAD .25 BSPP (no dryer option only)

1

78

Qty.

80448095 Rev. B

COOLING �AIR COOLED� ASSEMBLY DRAWING AND PARTS LIST Assemble Blower Housing to the Support Rails


Part No.

Description

1

96718663

SCREW, HEX HEAD FLANGEM10 x 30.0 LONG

80448095 Rev. B

Qty. 4

79

COOLING �AIR COOLED� ASSEMBLY DRAWING AND PARTS LIST Assemble MPCV, Cooler Hoses and Fan Motor Cable to Separator Tank


Part No.

Description

1

23388135

VALVE, MIN. PRESS. CHECK DN38 OUTLET & DN 51 INLET

1

2

85574242

HOSE, 0.75 “ - 22 “ LONG (ORFSFEMALE STR x ORFS FEMALE ELBOW)

1

3

85574309

HOSE, 0.75 “ - 32 “ LONG (ORFSFEMALE STR x ORFS FEMALE ELBOW)

1

4

85576643

HOSE, 1.5 x ISO 6162 STR x ISO6162 90 -24 (34 “ LONG)

1

5

95973434

FLANGE CLAMP, SPLITHALF 2.00 NOMINAL

2

6

95987970

O-RING, STANDARD -225 1.875ID x 0.125 WIDTH

2

7

95987988

O-RING, STANDARD -228 2.250ID x 0.125 WIDTH

1

8

96702311


4

9

96702444


8

10

96758065


1

11

96955166


4

80

Qty.

80448095 Rev. B

COOLING �AIR COOLED WITH ERS� ASSEMBLY DRAWING AND PARTS LIST Assemble Cooling Module Support Legs


Part No.

Description

1

23657281


1

2

23787666

CHANNEL, REAR COOLING MODULE

1

3

23787682

CHANNEL, FRONT (SHORT) COOLING MODULE

1

4

23974785


2

5

96718663


6

6

96738372


6

7

96765169


6

80448095 Rev. B

Qty.

81

COOLING �AIR COOLED WITH ERS� ASSEMBLY DRAWING AND PARTS LIST Assemble Plenum to the Blower Housing


Part No.

Description

Qty.

1

23623184

PLENUM, COOLER (AIR COOLED)

1

2

SEE LIST

HOUSING, BLOWER

1

3

39917489


12


82

Part No.

Description

23787096

HOUSING, BLOWER (50 Hz - FIXED SPEED & ALL VSD)

23787104

HOUSING, BLOWER (60 Hz - FIXED SPEED)

80448095 Rev. B

COOLING �AIR COOLED WITH ERS� ASSEMBLY DRAWING AND PARTS LIST Assemble Blower Motor and Top Motor Cover


Part No.

Description

Qty.

1

22501720

GLAND, CABLE M25 X1.5

1

2

23532039

CABLE, ASSEMBLY 14 AWG x 1700mm FAN MOTOR

1

3

SEE BOM

MOTOR, FAN 1.5 kW 400V/3-PH/50Hz TEFC 4 POLE IE3

1

4

SEE LIST

BLOWER

1

5

SEE LIST

COVER, BLOWER HOUSING

1

6

39917489


8

7

96704846


4

8

96718663


4


Part No.

Description

23762107

BLOWER, 500 x 200 (50 Hz - FIXED SPEED & ALL VSD)

23762099

BLOWER, 500 x 120 (60 Hz - FIXED SPEED)

23787435

COVER, BLOWER HOUSING (50 Hz - FS & ALL VSD)

23791726

COVER, BLOWER HOUSING (60 Hz - FS)

80448095 Rev. B

83

COOLING �AIR COOLED WITH ERS� ASSEMBLY DRAWING AND PARTS LIST Assemble Blower Motor and Top Motor Cover

(Dwg. 23717192D4) ALTERNATE PARTS LIST Item

3

84

Part No.

Description

23688583

MOTOR, FAN 1.5 kW 400V/3-PH/50 Hz 4 POLE IE3

23688609


23688617

MOTOR, FAN 1.5 kW 220/440V/3-PH/60 Hz 4 POLE NEMA STD - INMETRO

23688625

MOTOR, FAN 1.5 kW 230/460V/3-PH/60 Hz 4 POLE NEMA PREM

23688633


23775356

MOTOR, FAN 1.5 kW 380V/3-PH/60 Hz 4 POLE NEMA STD - INMETRO

23775364

MOTOR, FAN 1.5 kW 400V/3-PH/50 Hz 4 POLE GB18613 GRADE 3

23775372

MOTOR, FAN 1.5 kW 400V/3-PH/50 Hz 4 POLE IE3 - INMETRO

23889272

MOTOR, FAN 1.5 kW 220/440V/3-PH 60Hz 4 POLE

80448095 Rev. B

COOLING �AIR COOLED WITH ERS� ASSEMBLY DRAWING AND PARTS LIST Assemble Blower Cone to the Housing


Part No.

Description

1

23728215

CONE, INLET 500 mm BLOWER

1

2

54699368


6

3

96745559


6

80448095 Rev. B

Qty.

85

COOLING �AIR COOLED WITH ERS� ASSEMBLY DRAWING AND PARTS LIST Assemble Oil Cooler to the Blower Housing / Plenum Assembly


Part No.

Description

Qty.

1

23522238


1

2

24052797


1

3

96704309

FILTER, COOLANT (M27 x 2 - DONALDSON)

4

4

96704812

CONNECTOR, REDUCING (M14 x 1.5 - M12 x 1.5)

8

5

96714399

SUPPORT, OIL FILTER

4

6

96757000


1

7

96759295


1

8

96765490


1

NOTES: 1. FINGER TIGHTEN FIRST NUT, THEN JAM SECOND NUT TIGHT TO THE FIRST. COOLERS MUST NOT BE LOCKED TO EACH OTHER ASSEMBLE COOLERS TO THE CENTER OF THE SLOT. 2. PLUG P/N 96757000 IS USED STANDARD ON/OFF AND MODULATION UNITS. 3. SENSOR P/N 23522238 & O�RING P/N 96759295 ARE USED ON VSD UNITS ONLY.

86

80448095 Rev. B

COOLING �AIR COOLED WITH ERS� ASSEMBLY DRAWING AND PARTS LIST Assemble Aftercooler and Cooler Access Covers


Part No.

Description

Qty.

1

23394190

GASKET, SELF GRIPPING

A/R

2

23523491

RETAINER, 6mm SCREW

6

3

23546211

COVER, COOLER ACCESS

2

4

24052789

COOLER, AIR (CRN/PED)

1

5

39917489


6

6

96704309


4

7

96704812


8

8

96714399


8

NOTES: 1. FINGER TIGHTEN FIRST NUT, THEN JAM SECOND NUT TIGHT TO THE FIRST. COOLERS MUST NOT BE BLOCKED TO EACH OTHER ASSEMBLE COOLERS TO THE CENTER OF THE SLOT. 2. ASSEMBLE COVERS � P/N 23546211� AFTER THE COOLERS HAVE BEEN SECURED.

80448095 Rev. B

87

COOLING �AIR COOLED WITH ERS� ASSEMBLY DRAWING AND PARTS LIST Assemble Plugs/Sensers to Aftercooler


Part No.

Description

1

23522246

SENSOR, TEMPERATURE THERMISTOR (FS AND VSD DRYER OPTION ONLY)

1

2

96757000

PLUG, HEX HEAD M12 (FS AND VSD NO DRYER OPTION ONLY)

1

3

96759295

O-RING, M12 x 1.5 9.300 ID x 2.200 WIDTH (FS AND VSD DRYER OPTION ONLY)

1

4

96759550

ELBOW, PUSH ING 1/4 x 6 mm TUBE (FS AND VSD DRYER OPTION ONLY)

1

5

96761432

PLUG, HEX HEAD 0.25 BSPP (FS AND VSD NO DRYER OPTION ONLY)

1

88

Qty.

80448095 Rev. B

COOLING �AIR COOLED WITH ERS� ASSEMBLY DRAWING AND PARTS LIST Assemble Blower Housing to the Support Rails

(Dwg.23717192D9) PARTS LIST Item

Part No.

Description

1

96718663


NOTE:

Qty. 4

1. HAND TIGHTEN THE FIRST NUT AS MUCH AS POSSIBLE. THEN TIGHTEN SECOND NUT WITH A WRENCH.

80448095 Rev. B

89

COOLING �AIR COOLED WITH ERS� ASSEMBLY DRAWING AND PARTS LIST Assemble Fittings to the ERS Cooler


Part No.

Description

1

23690779

COOLER, OIL WATER-COOLED

1

2

95953337

ELBOW, 1.00 TUBE x 1.00 NPT

2

3

96757000

PLUG, HEX HEAD M12

1

4

96758073


2

90

Qty.

80448095 Rev. B

COOLING �AIR COOLED WITH ERS� ASSEMBLY DRAWING AND PARTS LIST Assemble ERS Cooler and Water Inlet / Outlet Plate to the Base


Part No.

Description

Qty.

1

23690787

BRACKET, OIL COOLER MOUNTING WATER-COOLED

1

2

23694623

TUBE, WATER IN (ERS)

1

3

23698491

PLATE, COUPLING ST. STL. ERS

1

4

23901531

TUBE, WATER OUT (ERS)

1

5

39183314

ADAPTER, 1.00 NPT MALE TO 1.00 JIS/BSPT FEMALE

2

6

39917489


2

7

95924940

ELBOW, 1.00 TUBE x 1.0 TUBE

2

8

95973046

CONNECTOR, 1.00 TUBE x 1.00 NPT

2

9

96701370


2

10

96741467


2

11

96742689

BOLT, HEX FLANGE M6-1.00 x 16.0 LONG

4

NOTE: 1. ADAPTERS ARE ONLY USED FOR BSPT C USTOMER CONNECTION OPTION.

80448095 Rev. B

91

COOLING �AIR COOLED WITH ERS� ASSEMBLY DRAWING AND PARTS LIST Assemble Water Inlet and Outlet Hoses


Part No.

Description

1

23694813

CLAMP, 1.0 “ TUBE

2

2

23901549

TUBE, WATER-IN, OIL COOLER

1

3

85561025

HOSE, HYD (-16) STR JIC x STR JIC (26 “ LONG)

1

4

96704309


1

5

96704812


1

6

96712096


1

92

Qty.

80448095 Rev. B

COOLING �AIR COOLED WITH ERS� ASSEMBLY DRAWING AND PARTS LIST Assemble ERS Thermal Valve to the Oil Cooler


Part No.

Description

1

23615090

VALVE, TEMPERATURE CONTROL 135F, M33 x 2 PORTS PER ISO 6149-1

1

2

23690811

TUBE, COMMON WATER PIPING

1

3

96757703

ELBOW, 90 .75 TUBE x M27

2

4

96758073

CONNECTOR .75 TUBE x M33

1

5

96758412

TEE, 0.75 0.75 x M27 x 0.75

1

6

96763909

REDUCER/EXPANDER, M33 x 2 x M27 x 2

2

80448095 Rev. B

Qty.

93

COOLING �AIR COOLED WITH ERS� ASSEMBLY DRAWING AND PARTS LIST Assemble ERS Piping to the ERS Coolers


Part No.

Description

1

23886310

TUBE, TCV TO COOLER

1

2

85574309

HOSE, HYD (-12) STR ORFS x 90 DEG ELBOW ORFS (32 “ LONG)

1

94

Qty.

80448095 Rev. B

COOLING �AIR COOLED WITH ERS� ASSEMBLY DRAWING AND PARTS LIST Assemble Hose Runs to the HSTCV and the Fan Motor Cable to the Starter Box


Part No.

Description

1

85574234


1

2

85574242


1

80448095 Rev. B

Qty.

95

COOLING �AIR COOLED WITH ERS� ASSEMBLY DRAWING AND PARTS LIST Assmble MPCV to the Separator Tank


Part No.

Description

1

23388135

VALVE, MIN. PRESS. CHECK DN 38 OUTLET & DN 51 INLET

1

2

95973434


2

3

95987988


1

4

96702311


4

96

Qty.

80448095 Rev. B

COOLING �AIR COOLED WITH ERS� ASSEMBLY DRAWING AND PARTS LIST Assemble Hose from the MPCV to the Aftercooler

(Dwg.23717192D17) PARTS LIST Item

Part No.

Description

Qty.

1

85576643

DRIVE, HPM

1

2

95987970

STARTER BOX

2

3

96702444


8

4

96955166


4

80448095 Rev. B

97

CUSTOMER CONNECTION � NO DRYER ASSEMBLY DRAWING AND PARTS LIST Assemble Tube to Moisture Separator and Customer Connection


Part No.

Description

Qty.

1

23522246


1

2

23900657

SEPARATOR, MOISTURE SZ 3 COUPLER (1.5 “ NPT)

1

3

SEE LIST

CONNECTION, CUSTOMER

1

4

23989320

TUBE, AFTER-COOLER TO M/S

1

5

85566313

CLAMP, FILTER - SIZE L4-M1

2

6

96759634


1


98

Part No.

Description

23987977

CONNECTION, CUSTOMER DN38 x 1.5 NPT

23987985

CONNECTION, CUSTOMER DN38 x 1.5 BSPT

23987993

CONNECTION, CUSTOMER DN38 x 1.5 BSPT (W/SAFETY VALVE PORT)

80448095 Rev. B

CUSTOMER CONNECTION � NO DRYER ASSEMBLY DRAWING AND PARTS LIST Assemble Tube to Customer Connection (No Moisture Separator Option)


Part No.

Description

Qty.

1

23522246


1

2

SEE LIST


1

3

23989338

TUBE, AFTER-COOLER TO PACKAGE AIR DISCHARGE MANIFOLD

1

4

85566313


1

5

96759634

CONNECTOR, PUSHING 1/4 x 6 mm TUBE

1


Part No.

Description

23987977


23987985


23987993


80448095 Rev. B

99

CUSTOMER CONNECTION � NO DRYER ASSEMBLY DRAWING AND PARTS LIST Assemble to Enclosure Right Vertical Support And Cooler


Part No.

Description

1

23798499

SUPPORT, CUSTOMER CONNECTION

1

2

95987970


1

3

96702279


4

4

96702444


4

5

96714399


4

6

96955166


2

100

Qty.

80448095 Rev. B

CUSTOMER CONNECTION � NO DRYER ASSEMBLY DRAWING AND PARTS LIST Assemble Package Discharge Relief Valve. (GB - Air Cooled & ERS)


Part No.

Description

1

SEE LIST

VALVE, PRESSURE RELIEF

Qty. 1


1

Part No.

Description

23443807

VALVE, PRESSURE RELIEF 8.5 BAR GB M16

23443815


23443823


23443831


80448095 Rev. B

101

CUSTOMER CONNECTION � W/DRYER ASSEMBLY DRAWING AND PARTS LIST Assemble Dryer Support to Base


Part No.

Description

Qty.

1

23831571

LEG, DRYER SUPPORT

1

2

23831597

CHANNEL, DRYER SUPPORT

1

3

96718663


2

4

96738372


2

5

96765169


2

NOTES: 1. INSTALL DRYER BEFORE STARTER BOX.

102

80448095 Rev. B

CUSTOMER CONNECTION � W/DRYER ASSEMBLY DRAWING AND PARTS LIST Assemble Dryer and Foam.

Dwg. 23811524B3) PARTS LIST Item

Part No.

Description

Qty.

1

SEE LIST

DRYER, INTEGRATED

1

2

23878416

FOAM, DRYER (BOTTOM)

1

3

23878424

FOAM, DRYER (LEFT / RIGHT SIDE)

2

4

23992654

BRACKET, DRYER SUPPORT

2

5

39917489


8

6

96718663


4


Part No.

Description

23836208

DRYER, INTEGRATED R404a 460/3/60

23876824

DRYER, INTEGRATED R404a 400/3/50

80448095 Rev. B

103

CUSTOMER CONNECTION � W/DRYER ASSEMBLY DRAWING AND PARTS LIST Assemble Dryer Discharge Tube to Customer Connection Valve


Part No.

Description

Qty.

1

SEE LIST


1

2

23990773

TUBE, DRYER OUTLET TO PACKAGE AIR DISCHARGE

1

3

85566313


1

4

96757000

PLUG, HEX HEAD M12

1

5

96759634

CONNECTOR, PUSH ING 1/4 x 6 mm TUBE

1


104

Part No.

Description

23987977


23987985


23987993


80448095 Rev. B

CUSTOMER CONNECTION � W/DRYER ASSEMBLY DRAWING AND PARTS LIST Assemble the Customer Connection Tube Assembly to Dryer


Part No.

Description

1

23798499

SUPPORT, CUSTOMER CONNECTION

1

2

96702279


4

3

96714399


4

4

96761069

ELBOW, 90 - 1.50-11 BSPP, SS SIZE 24 ORFS, 35, 38mm TUBE END

1

80448095 Rev. B

Qty.

105

CUSTOMER CONNECTION � W/DRYER ASSEMBLY DRAWING AND PARTS LIST Assemble Filter Tube and Cooler Discharge Tube to Moisture Separator


Part No.

Description

1

23900657

SEPARATOR, MOISTURE SZ 3 COUPLER (1.5 “ NPT)

1

2

23990757

TUBE, AFTER-COOLER TO M/S (DRYER)

1

3

23990765

TUBE, FILTER TO DRYER INLET

1

4

85566313


3

5

85567378

FILTER, COMPRESSED AIR F424IHX (NO DRAIN)

1

106

Qty.

80448095 Rev. B

CUSTOMER CONNECTION � W/DRYER ASSEMBLY DRAWING AND PARTS LIST Assemble to Dryer and Cooler


Part No.

Description

1

95987970

O-RING, STANDARD -225 1.875 ID x .125 WIDTH

1

2

96702444


4

3

96761069

ELBOW, 90 - 1.50-11 BSPP, SS SIZE 24 ORFS, 35, 38mm TUBE END

1

4

96955166


2

80448095 Rev. B

Qty.

107

CUSTOMER CONNECTION � W/DRYER ASSEMBLY DRAWING AND PARTS LIST Assemble Package Discharge Relief Valve. (GB Air Cooled & ERS)


Part No.

Description

1

SEE LIST

PACKAGE DISCHARGE RELIEF VALVE

Qty. 1


1

108

Part No.

Description

23443807


23443815


23443823


23443831


80448095 Rev. B

AIR FILTER ASSEMBLY DRAWING AND PARTS LIST Assemble Fiter Support.(Fixed Speed)

(Dwg. 23809403E2) PARTS LIST Item

Part No.

Description

1

23975857

BRACKET, AIR FILTER (STANDARD)

1

2

39917489


2

80448095 Rev. B

Qty.

109

AIR FILTER ASSEMBLY DRAWING AND PARTS LIST Assemble Air Filter. (Fixed Speed)


Part No.

Description

1

23676448

FILTER, AIR STANDARD (MANN+HUMMEL)

1

2

96704218


3

110

Qty.

80448095 Rev. B

AIR FILTER ASSEMBLY DRAWING AND PARTS LIST Assemble Hose Filter from Air Filter to Inlet Valve. (Fixed Speed)


Part No.

Description

1

23976772

HOSE, AIR FILTER TO INLET VALVE (STANDARD)

1

2

39110556

CLAMP, WORM SCREW 4.25 “ - 6.00 “

1

3

39123013

CLAMP, WORM

1

80448095 Rev. B

Qty.

111

AIR FILTER ASSEMBLY DRAWING AND PARTS LIST Assemble Air Filter Support. (High Dust & Standard VSD)


Part No.

Description

1

23975808

BRACKET, AIR FILTER (HIGH DUST)

1

2

39917489


2

112

Qty.

80448095 Rev. B

AIR FILTER ASSEMBLY DRAWING AND PARTS LIST Assemble Air Filter. (High Dust & Standard VSD)


Part No.

Description

Qty.

1

SEE LIST

FILTER, AIR (MANN+HUMMEL )

1

2

96704218


3


Part No.

Description

23676463

FILTER, HI-DUST

23676448

FILTER, STANDARD

80448095 Rev. B

113

AIR FILTER ASSEMBLY DRAWING AND PARTS LIST Assemble Air Filter Support. (High Dust & Standard VSD)

. 23809403E7) PARTS LIST Item

Part No.

Description

1

23970965

HOSE, AIR FILTER TO INLET VALVE (HIGH DUST)

1

2

39110556

CLAMP, WORM SCREW 4.25 “ - 6.00 “

1

3

39123013

CLAMP, WORM

1

114

Qty.

80448095 Rev. B

ENCLOSURE ASSEMBLY DRAWING AND PARTS LIST Assemble Base.


Part No.

Description

Qty.

1

23510894

PLUG, 0.50 “ BSPT

3

2

SEE LIST

BASE, 37-45 kW

1

3

39480470

COVER, FORKLIFT COVER

4

4

39917489


8


Part No.

Description

23975303

BASE, 37-45 kW (STANDARD)

23975311

BASE, 37-45 kW (CONTAINMENT)

80448095 Rev. B

115

ENCLOSURE ASSEMBLY DRAWING AND PARTS LIST Assemble Vertical Support and Corner Panels.


116

Part No.

Description

Qty.

1

23788649 ASSEMBLY, RIGHT FRONT CORNER (WITH FOAM)

1

2

23788748 ASSEMBLY, VERTICAL SUPPORT (WITH FOAM)

1

3

23788763 ASSEMBLY, RIGHT REAR CORNER (WITH FOAM)

1

4

23788797 ASSEMBLY, LEFT REAR CORNER (WITH FOAM)

1

5

39917489 SCREW, HEX HEAD FLANGE M6 x 16.0 LONG

14

80448095 Rev. B

ENCLOSURE ASSEMBLY DRAWING AND PARTS LIST Assemble Top Supports.


Part No.

Description

1

23789431

ANGLE, FRONT ENCLOSURE FRAME

1

2

23789449

ANGLE, REAR ENCLOSURE FRAME

1

3

39917489


10

80448095 Rev. B

Qty.

117

ENCLOSURE ASSEMBLY DRAWING AND PARTS LIST Assemble Top Panels.


Part No.

Description

Qty.

1

23789217

ASSEMBLY, TOP RIGHT (PANEL W/ FOAM)

1

2

SEE LIST

ASSEMBLY, TOP LEFT EXHAUST PANEL

1

3

39917489


2

4

54699368

SCREW, HEX HEAD M6 x 35 ZINC W/PL WASHER

15


118

Part No.

Description

23827330

ASSEMBLY, TOP LEFT EXHAUST PANEL (WITH DRYER)

23789316

ASSEMBLY, TOP LEFT EXHAUST PANEL (NO DRYER)

80448095 Rev. B

ENCLOSURE ASSEMBLY DRAWING AND PARTS LIST Assemble Front Door.


Part No.

Description

1

22159842

HINGE, PIN HALF

2

2

23180565


2

3

23788938

ASSEMBLY, FRONT DOOR (WITH FOAM)

1

4

93580140

HINGE, PIN

2

5

96743729


4

80448095 Rev. B

Qty.

119

ENCLOSURE ASSEMBLY DRAWING AND PARTS LIST Assemble Back Side Common Doors.


Part No.

Description

1

22159842

HINGE, PIN HALF

4

2

23180565


4

3

23788615

ASSEMBLY, COMMON DOOR (WITH FOAM)

2

4

93580140

HINGE, PIN

4

5

96743729


8

120

Qty.

80448095 Rev. B

ENCLOSURE ASSEMBLY DRAWING AND PARTS LIST Assemble Right Side Door.

(Dwg. 23921000B8 PARTS LIST Item

Part No.

Description

1

22159842

HINGE, PIN HALF

2

2

23180565


2

3

23788615

ASSEMBLY, COMMON DOOR (WITH FOAM)

1

4

93580140

HINGE, PIN

2

5

96743729


4

80448095 Rev. B

Qty.

121

OUTDOOR MODIFICATION ASSEMBLY DRAWING AND PARTS LIST Assemble Odm Exhaust Hood Chute..

(Dwg. 23921018A2) PARTS LIST Item

Part No.

Description

1

23907447

CHUTE, ODM EXHAUST HOOD

2

35140409

SEAL, RUBBER STRIP 1/4 THK x 3/4 W

3

39917489


122

Qty. 1 A/R 7

80448095 Rev. B

PRE�FILTER �STANDARD� ASSEMBLY DRAWING AND PARTS LIST Assemble Package Intake Door. (No Dryer)


Part No.

Description

Qty.

1

22159842

HINGE, DOOR PIN BOLT ON

2

2

23180565


2

3

23799182

PAD, PRE-FILTER (10 x 490 x 494)

1

4

23799208

GRILL, INTAKE

1

5

24130353

ASSEMBLY, PACKAGE INTAKE DOOR WITH FOAM (STANDARD)

1

6

93580140

PIN, HINGE

2

7

96737564


5

8

96743729


4

9

96745559


5


Part No.

Description

24130353

ASSEMBLY, PACKAGE INTAKE DOOR WITH FOAM (STANDARD)

24130429

ASSEMBLY, PACKAGE INTAKE DOOR WITH FOAM (ODM)

80448095 Rev. B

123

PRE�FILTER �STANDARD� ASSEMBLY DRAWING AND PARTS LIST Assemble Package Intake Door. (With Dryer)


Part No.

Description

1

22159842

HINGE, DOOR PIN BOLT ON

2

2

23180565


2

3

23799182


1

4

23799208

GRILL, INTAKE

1

5

23835507

GRILL, INTAKE (DRYER)

1

6

23835515


1

7

24130395

ASSEMBLY, PACKAGE INTAKE DOOR WITH FOAM (W/ DRYER)

1

8

93580140

PIN, HINGE

2

9

96737564


9

10

96743729


4

11

96745559


9

124

Qty.

80448095 Rev. B

PRE�FILTER �HIGH DUST � NO DRYER� ASSEMBLY DRAWING AND PARTS LIST Assemble Pre-filter Panels.


Part No.

Description

1

23909138

ASSEMBLY, SIDE PANEL (WITH FOAM)

2

2

23909179

ASSEMBLY, BOTTOM PANEL (WITH FOAM)

1

3

23909203

ASSEMBLY, TOP PANEL (WITH FOAM)

1

4

39917489


14

80448095 Rev. B

Qty.

125

PRE�FILTER �HIGH DUST � NO DRYER� ASSEMBLY DRAWING AND PARTS LIST Assemble Air Filters.


Part No.

Description

1

23517519

TAB, FILTER PANEL

8

2

23909211

ANGLE, PRE-FILTER

1

3

23909229

FILTER, PANEL AIR

2

4

39917489


4

5

96742689


8

126

Qty.

80448095 Rev. B

PRE�FILTER �HIGH DUST � NO DRYER� ASSEMBLY DRAWING AND PARTS LIST Assemble Door Intake Air Filter.


Part No.

Description

1

22159842

HINGE, PIN HALF

2

2

23180565


1

3

23909237

ASSEMBLY, PACKAGE INTAKE DOOR (WITH FOAM)

1

4

93580140

HINGE, PIN

2

5

96743729


4

80448095 Rev. B

Qty.

127

PRE�FILTER �HIGH DUST � NO DRYER� ASSEMBLY DRAWING AND PARTS LIST Assemble Left End Panel.


Part No.

Description

1

23909278

ASSEMBLY, LEFT END PANEL (WITH FOAM)

1

2

39917489


4

128

Qty.

80448095 Rev. B

PRE�FILTER �HIGH DUST � W/DRYER�ASSEMBLY DRAWING AND PARTS LIST Assemble Pre-filter Panels And Air Block Panel.


Part No.

Description

1

23909179


1

2

23909203


1

3

23923097


2

4

23923956

ASSEMBLY, MIDDLE PANEL W/ FOAM (HIGHT DUST PRE-FILTER)

1

5

23924145

PANEL, AIR BLOCK

1

6

39917489


24

80448095 Rev. B

Qty.

129

PRE�FILTER �HIGH DUST � W/DRYER�ASSEMBLY DRAWING AND PARTS LIST Assemble Air Filters.


Part No.

Description

1

23517519

TAB, FILTER PANEL

16

2

23909211

ANGLE, PRE-FILTER

1

3

23909229

FILTER, PANEL AIR

2

4

23924269

FILTER, PANEL AIR

2

5

23924277

ANGLE, PRE-FILTER

1

6

39917489


8

7

96742689


16

130

Qty.

80448095 Rev. B

PRE�FILTER �HIGH DUST � W/DRYER�ASSEMBLY DRAWING AND PARTS LIST Assemble Door Intake Air Filter.


Part No.

Description

1

22159842

HINGE, PIN HALF

2

2

23180565

LATCH, DOOR (NEMA 4) 28mmHEAD / 24mm OFFSET

2

3

23924012

ASSEMBLY, PACKAGE INTAKE DOOR (WITH FOAM)

1

4

93580140

HINGE, PIN

2

5

96743729


4

80448095 Rev. B

Qty.

131

CONDENSATE STANDARD � NO DRYER ASSEMBLY DRAWING AND PARTS LIST Assemble Condensate Plate and Connectors.


Part No.

Description

1

22219026

CONNECTOR, BULKHEAD 0.38NPT 1.12-14UN STRAIGHT THREAD OD

1

2

23587082

PLATE, CONDENSATE STANDARD (NO DRYER)

1

3

39917489


4

4

95916011

NIPPLE, 0.375 NPTF x 0.25 NPTF

1

132

Qty.

80448095 Rev. B

CONDENSATE STANDARD � NO DRYER ASSEMBLY DRAWING AND PARTS LIST Assemble Solenoid Valve, Cable Assembly and Nylon Tube.


Part No.

Description

1

23452287

COUPLING, 0.50 BSPP

2

23452311

TUBE, NYLON 10mm OD BLUE

3

23532104

CABLE ASSEMBLY, 9SV

1

4

23588940

VALVE, SOLENOID DRAIN 0.50 BSPP “, 0.25 NPT OUT

1

5

96766001

CONNECTOR, PUSH IN G1/2 x 10 MM TUBE

2

80448095 Rev. B

Qty. 1 A/R

133

CONDENSATE STANDARD � DRYER ASSEMBLY DRAWING AND PARTS LIST Assemble Condensate Plate and Connectors.


Part No.

Description

1

22219026

CONNECTOR, BULKHEAD 0.38NPT 1.12-14UN STRAIGHT THREAD OD

3

2

23452287

COUPLING, 0.50 BSPP

1

3

23587090

PLATE, CONDENSATE STANDARD (WITH DRYER)

1

4

23588940

VALVE, SOLENOID DRAIN 0.50 BSPP IN, 0.25 NPT OUT

1

5

39917489


4

6

95916011

NIPPLE, 0.375 NPTF x 0.25 NPTF

1

7

96762125

CONNECTOR, PUSH IN R3/8 x 10 mm TUBE

2

8

96766001


1

134

Qty.

80448095 Rev. B

CONDENSATE STANDARD � DRYER ASSEMBLY DRAWING AND PARTS LIST Assemble Drain Valve and Nylon Tube to Dryer.


Part No.

Description

Qty.

1

23452311

TUBE, CONDENSATE 10 mm OD BLUE

A/R

2

23532104

CABLE ASSEMBLY, 9SV

1

3

96766001


1

80448095 Rev. B

135

CONDENSATE STANDARD � DRYER ASSEMBLY DRAWING AND PARTS LIST Assemble Solenoid Valve, Cable Assembly and Nylon Tube to Filter and Moisture Separator.


Part No.

Description

Qty.

1

23452311


A/R

2

23452311


A/R

3

23532104

CABLE ASSEMBLY, 9SV

2

4

23588940

VALVE, SOLENOID DRAIN 0.50 BSPP IN, 0.25 NPT OUT

2

5

96761952

CONNECTOR, PUSH IN R1/4 x 10 mm TUBE

2

136

80448095 Rev. B

CONDENSATE NO LOSS � NO DRYER ASSEMBLY DRAWING AND PARTS LIST Assemble Condensate Plate And Connectors.


Part No.

Description

1

22219026

CONNECTOR, BULKHEAD .38NPT 1.12-14UN STRAIGHT THREAD OD

1

2

23587082

PLATE, CONDENSATE STANDARD (NO DRYER)

1

3

39311329

FITTING, BARBED 1/2” HOSE x 3/8” NPT

1

4

39917489


4

80448095 Rev. B

Qty.

137

CONDENSATE NO LOSS � NO DRYER ASSEMBLY DRAWING AND PARTS LIST Assemble No-loss Drain Valve and Nylon Tube.


Part No.

Description

1

22721922

ELBOW, 90 BEADED HOSE BARB 0.25 PM x 0.50 HOSE

1

2

23434848

VALVE, NO-LOSS DRAIN B.I. BEKOMAT ENL 5 VARIO - BSPP

1

3

23697220

HOSE, 0.50 “ - I.D. (BULK)

4

95220844

CLAMP, HOSE WORM DRIVE STAINLESS STEEL

2

5

95952990

COUPLING, STANDARD 0.25 NPT x 1.13 LONG

1

6

96760939

ELBOW, 90 - 0.50-14 BSPP, SS SIZE 10 ORFS, 14, 15 16 mm TUBE END

1

7

96766654

CONNECTOR, 0.62 ORFS SW x .50 BSPPED SS

1

138

Qty.

A/R

80448095 Rev. B

CONDENSATE NO LOSS � DRYER ASSEMBLY DRAWING AND PARTS LIST Assemble Condensate Plate and Connectors.


Part No.

Description

1

22219026

CONNECTOR, BULKHEAD .38NPT 1.12-14UN STRAIGHT THREAD OD

3

2

23587090

PLATE, CONDENSATE STANDARD (WITH DRYER)

1

3

39311329

FITTING, BARBED 1/2” HOSE x 3/8” NPT

3

4

39917489


4

80448095 Rev. B

Qty.

139

CONDENSATE NO LOSS � DRYER ASSEMBLY DRAWING AND PARTS LIST Assemble No-loss Drain Valve to Dryer.


Part No.

Description

1

22721922

ELBOW, 90 BEADED HOSE BARB 0.25 PM x 0.50 HOSE

1

2

23434848


1

3

23696537

TUBE, 0.75 SS CONDENSATE MOIST SEP TO VALVE

1

4

23697220

HOSE, 0.50 “ - I.D. (BULK)

5

95220844


2

6

95952990


1

7

96760962

ELBOW, 90 - 0.50-14 BSPP, SS SIZE 12 ORFS, 18, 20 mm TUBE END

1

8

96761697

CONNECTOR, 18, 19, 20 mm TUBE ORFS x 1/2-14 BSPP-ED

1

140

Qty.

A/R

80448095 Rev. B

CONDENSATE NO LOSS � DRYER ASSEMBLY DRAWING AND PARTS LIST Assemble No-loss Drain Valve to Moisture Separator and Filter.


Part No.

Description

1

22721922

ELBOW, 90 BEADED HOSE BARB 0.25 PM x .50 HOSE

1

2

23434848


2

3

23697220

HOSE, 0.50 “ - I.D. (BULK)

A/R

4

23697220

HOSE, 0.50 “ - I.D. (BULK)

A/R

5

39311311

FITTING, BARBED 1/4” NPT x 1/2” HOSE

1

6

95220844


4

7

95952990


2

8

96760939

ELBOW, 90 - 0.50-14 BSPP, SS SIZE 10 ORFS, 14, 15 16mm TUBE END

2

9

96766654

CONNECTOR, 0.62 ORFS SW x 0.50 BSPPED SS

2

80448095 Rev. B

Qty.

141

CONDENSATE �NO M/S� ASSEMBLY DRAWING AND PARTS LIST Assemble Condensate Plate Cover.


Part No.

Description

1

23724602

PLATE, CONDENSATE COVER (NO M/S)

1

2

39917489


4

142

Qty.

80448095 Rev. B

CONTROLS ON/OFF & MODULATION ASSEMBLY DRAWING AND PARTS LIST Route the Wet Sump Pressure Transducer Cable to the Starter Box (3APT)


Part No.

Description

Qty.

1

22052609

TIE, CABLE - BASE

15

2

23529373

CABLE, TRANSDUCER SGv (LENGTH 5025 mm)

1

3

39230461

GROMMET, 2 “

1

NOTES: ROUTE THE CABLE UNDER THE BASE �AS SHOWN�. DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.

80448095 Rev. B

143

CONTROLS ON/OFF & MODULATION ASSEMBLY DRAWING AND PARTS LIST Route Nylon Tube from the Inlet Valve to the Starter Box. (1AVPT ON/OFF Only)


Part No.

Description

Qty.

1

23452303

TUBE, NYLON 6 mm OD BLUE

A/R

2

23702954

PLUG, 6 mm (PUSH TO CONNECT)

1

NOTES: ROUTE THE NYLON TUBE UNDER THE BASE AND DOWN THE SEPARATOR TANK �AS SHOWN�. DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.

144

80448095 Rev. B

CONTROLS ON/OFF & MODULATION ASSEMBLY DRAWING AND PARTS LIST Route Nylon Tube from the Inlet Valve to the Starter Box. (1AVPT Modulation Only)


Part No.

Description

Qty.

1

23452303


A/R

2

23828882

VALVE, CHECK 0.25” BSPP FEMALE x 6MM TUBE

1

3

23868276

ORIFICE FITTING, DIA. 0.33 mm x 1/4” BSPP MALE

1

4

96759766

TEE, TUBE FITTING, MALE BRANCH, G1/4 x 6 mm TUBE

1

80448095 Rev. B

145

CONTROLS ON/OFF & MODULATION ASSEMBLY DRAWING AND PARTS LIST Route Nylon Tubing for Package Discharge Pressure. (4APT ON/OFF Only)


Part No.

Description

1

22052609

TIE, CABLE - BASE

2

23452303


Qty. 6 A/R

NOTE: DO NOT TIGHTEN CABLE TIES UNTIL ALL CABLES AND TUBING HAS BEEN ROUTED.

146

80448095 Rev. B

CONTROLS ON/OFF & MODULATION ASSEMBLY DRAWING AND PARTS LIST Route Nylon Tubing for Package Discharge Pressure. (4APT - Modulation Only)


Part No.

Description

Qty.

1

23452303


A/R

2

23452303


A/R

3

23452303


A/R

4

96759709

TEE, EQUAL, TUBE FITTING, MALE BRANCH, 6 mm TUBE

1

NOTES: 1. THE TEE AND NYLON TUBE RUN FROM THE TEE TO THE INLET VALVE ARE ONLY USED ON MODULATION UNITS. 2. DO NOT TIGHTEN CABLE TIES UNTIL ALL CAB LES AND TUBING HAS BEEN ROUTED.

80448095 Rev. B

147

CONTROLS ON/OFF & MODULATION ASSEMBLY DRAWING AND PARTS LIST Route Transducer Cables from the Oil Filter Head to the Starter Box (5CPT & 6CPT) & Cable Tie Ground Straps.


Part No.

Description

1

23529373

CABLE, TRANSDUCER SGv LENGTH 5025 mm)

Qty. 2

NOTES: ROUTE THE CABLES UNDER THE BASE AND DOWN THE SEPARATOR TANK �AS SHOWN�. DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.

148

80448095 Rev. B

CONTROLS ON/OFF & MODULATION ASSEMBLY DRAWING AND PARTS LIST Route the Oil & Airend Temperature Sensor Cables to the Starter Box (2C TT & 2ATT)


Part No.

Description

Qty.

NOTES: ROUTE THE CABLES UNDER THE BASE AND DOWN THE SEPARATOR TANK (AS SHOWN). DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED..

80448095 Rev. B

149

CONTROLS ON/OFF & MODULATION ASSEMBLY DRAWING AND PARTS LIST Route Package Air Discharge Temperature Sensor Cable to the Starter Box (4ATT - No Dryer)


Part No.

Description

Qty.

NOTES: ROUTE THE CABLES AS SHOWN. DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.

150

80448095 Rev. B

CONTROLS ON/OFF & MODULATION ASSEMBLY DRAWING AND PARTS LIST Route Package Discharge Temperature Sensor Cable to the Starter Box (4ATT - Dryer).


Part No.

Description

Qty.


80448095 Rev. B

151

CONTROLS ON/OFF & MODULATION ASSEMBLY DRAWING AND PARTS LIST Route Pressure Sensor Differential Tubing Before the M/S & Filter (7APT - Dryer)


Part No.

Description

Qty.

1

23452303


A/R

NOTES: ROUTE THE NYLON TUBE AS SHOWN. DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.

152

80448095 Rev. B

CONTROLS ON/OFF & MODULATION ASSEMBLY DRAWING AND PARTS LIST Route Load/Blowdown and Modulation Cable from Inlet Valve to Starter Box (1SV & 5SV)


Part No.

Description

Qty.

1

23531841

CABLE, 5SV (MODULATION) FORM B FX SPEED (LENGTH 6050 mm)

1

2

23531858

CABLE, LOAD FORM B FX SPEED (LENGTH 6050 mm)

1

NOTES: 1. MODULATION UNITS USE BOTH CABLES, AS SHOWN.ON/OFF UNITS ONLY USE 1SV C ABLE P/N 23531858. 2. DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.

80448095 Rev. B

153

CONTROLS ON/OFF & MODULATION ASSEMBLY DRAWING AND PARTS LIST Route Condensate Valve Cable to the Starter Box (9SV - No Dryer Standard Shown)


Part No.

Description

1

SEE LIST

CABLE ASSEMBLY, 9SV

Qty. 1


Part No.

Description

23532104

CABLE ASSEMBLY, 9SV (STD CONDENSATE)

23529753

CABLE, 20-3 CONDUCTOR 600V (NO-LOSS CONDENSATE)

NOTES: 1. ROUTE THE CABLE, AS SHOWN. DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED. 2. FOR THE NO LOSS DRAIN OPTION, REFER TO ROUTING ON ASSEMBLY DRAWING 23921067. 3. FOR NO MOISTURE SEPARATOR OPTION PLUG GLAND WITH PLUG P/N 39155353.

154

80448095 Rev. B

CONTROLS ON/OFF & MODULATION ASSEMBLY DRAWING AND PARTS LIST Route Condensate Valve Cables to the Starter Box (9SV, 10SV & 11SV - Dryer Option Standard Shown)


Part No.

Description

1

SEE LIST

CABLE ASSEMBLY, 9SV

Qty. 1


Part No.

Description

23532104

CABLE ASSEMBLY, 9SV (STD CONDENSATE)

23529753

CABLE, 20-3 CONDUCTOR 600V (NO-LOSS CONDENSATE)

NOTES: 1. ROUTE THE CABLES, AS SHOWN. DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED. 2. FOR THE NO LOSS DR AIN OPTION, REFER TO ROUTING ON ASSEMBLY DRAWING 23921067.

80448095 Rev. B

155

CONTROLS ON/OFF & MODULATION ASSEMBLY DRAWING AND PARTS LIST Route Blower Motor Cable to the Starter Box.


156

Part No.

Description

Qty.

80448095 Rev. B

CONTROLS ON/OFF & MODULATION ASSEMBLY DRAWING AND PARTS LIST Route Cables from the Dryer to the Starter Box (Dryer Packages Only)


80448095 Rev. B

Part No.

Description

Qty.

157

CONTROLS ON/OFF & MODULATION ASSEMBLY DRAWING AND PARTS LIST Starter Box Cable Layout.


158

Part No.

Description

Qty.

80448095 Rev. B

CONTROLS VSD ASSEMBLY DRAWING AND PARTS LIST Route the Wet Sump Pressure Transducer Cable to the Starter Box (3APT).


Part No.

Description

Qty.

1

22052609

TIE, CABLE - BASE

6

2

23529373

CABLE, TRANSDUCER SGv LENGTH 5025 mm)

1

3

39230461

GROMMET, 2 “

1

NOTES: ROUTE THE CABLE DOWN THE SEPARATOR TANK LEG AND UNDER THE BASE, AS SHOWN. DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.

80448095 Rev. B

159

CONTROLS VSD ASSEMBLY DRAWING AND PARTS LIST Route Nylon Tube from the Inlet Valve to the Starter Box (1AVPT).


Part No.

Description

1

22052609 TIE, CABLE - BASE

2

23452303 TUBE, NYLON 6 mm OD BLUE

Qty. 4 A/R

NOTES: ROUTE THE NYLON TUBING DOWN THE SEPARATOR TANK LEG AND UNDER THE BASE, AS SHOWN. DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.

160

80448095 Rev. B

CONTROLS VSD ASSEMBLY DRAWING AND PARTS LIST Route Nylon Tube for the Package Discharge Pressure and the S eal Aspirator (4APT).


Part No.

Description

Qty.

1

22052609

TIE, CABLE - BASE

2

23452303


A/R

3

23452303


A/R

4

23452303


A/R

5

23452303


A/R

6

23467814

STRAINER, ORIFICE 1/4 “ x 1/4 “ BSPP FEMALE

1

7

96759634

CONNECTOR, PUSH IN G1/4 x 6 MM TUBE

1

8

96759733

TEE, TUBE FITTING, MALE BRANCH, G1/4 x 6 mm TUBE

1

9

NOTES: DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.

80448095 Rev. B

161

CONTROLS VSD ASSEMBLY DRAWING AND PARTS LIST Route the Transducer Cables from the Oil Filter Head to the Starter B ox (5CPT & 6CPT).


Part No.

Description

1

23529373

CABLE, TRANSDUCER SGv (LENGTH 5025 mm)

Qty. 2

NOTES: ROUTE THE CABLES DOWN THE SEPARATOR TANK LEG AND UNDER THE BASE, AS SHOWN. DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.

162

80448095 Rev. B

CONTROLS VSD ASSEMBLY DRAWING AND PARTS LIST Route the Oil & Airend Temperature Sensor Cables to the Starter Box (2C TT & 2ATT).


Part No.

Description

Qty.

NOTES: ROUTE THE CABLES DOWN THE SEPARATOR TANK LEG AND UNDER THE BASE, AS SHOWN. DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.

80448095 Rev. B

163

CONTROLS VSD ASSEMBLY DRAWING AND PARTS LIST Route Package Air Discharge Temperature Sensor Cable to the Starter Box (4ATT - No Dryer)


Part No.

Description

1

22052609

TIE, CABLE - BASE

Qty. 3


164

80448095 Rev. B

CONTROLS VSD ASSEMBLY DRAWING AND PARTS LIST Route Package Discharge Temperature Sensor Cable to the Starter Box (4ATT - Dryer).


Part No.

Description

Qty.


80448095 Rev. B

165

CONTROLS VSD ASSEMBLY DRAWING AND PARTS LIST Route Pressure Sensor Differential Tubing Before The M/S & Filter (7APT - Dryer).


Part No.

Description

Qty.

1

23452303


A/R


166

80448095 Rev. B

CONTROLS VSD ASSEMBLY DRAWING AND PARTS LIST Route Ambient Air Intake Temperature Sensor Cable to the Starter Box (1ATT).


Part No.

Description

Qty.

1

23522238


1

2

23986912

BRACKET, TEMPERATURE SENSOR (VSD)

1

3

39917489


2

4

96764493

NUT, HEX THIN CHAMFERED M12 x 1.5

1


80448095 Rev. B

167

CONTROLS VSD ASSEMBLY DRAWING AND PARTS LIST Route Cooler Out Temperature Sensor Cable to Starter Box (3CT T - Air Cooled Only).


168

Part No.

Description

Qty.

80448095 Rev. B

CONTROLS VSD ASSEMBLY DRAWING AND PARTS LIST Route Cable from the Inlet Valve to the Starter Box (1SV ).


Part No.

Description

1

23531858

CABLE, LOAD FORM B FX SPEED LENGTH 6050 mm)

Qty. 1


80448095 Rev. B

169

CONTROLS VSD ASSEMBLY DRAWING AND PARTS LIST Route No Loss Drain Cables to the Starter Box (CDV1 & CDE1 - No Dryer Option).


Part No.

Description

Qty.

1

23529753

CABLE, 20-3 CONDUCTOR 600 VOLT

A/R

NOTES: 1. ROUTE THE CABLES AS SHOWN. 2. DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED. 3. FOR THE NO MOISTURE SEPARATOR OPTION PLUG GLANDS WITH PLUG P/N 39155353.

170

80448095 Rev. B

CONTROLS VSD ASSEMBLY DRAWING AND PARTS LIST Route No Loss Drain Cables to the Starter Box (CDV1, CDE1, CDV2, CDE2, CDV3 & CDE3 - Dryer Option)


Part No.

Description

Qty.

1

23529753

CABLE, 20-3 CONDUCTOR 600 VOLT

A/R


80448095 Rev. B

171

CONTROLS VSD ASSEMBLY DRAWING AND PARTS LIST Route The Blower Motor Cable to the Starter Box (FM - Air Cooled)


172

Part No.

Description

Qty.

80448095 Rev. B

CONTROLS VSD ASSEMBLY DRAWING AND PARTS LIST Route Cables From the Dryer to the Starter Box (Dryer Packages Only).


Part No.

Description

1

23909179


1

2

23909203


1

3

23923097


2

4

23923956

ASSEMBLY, MIDDLE PANEL W/ FOAM (HIGHT DUST PRE-FILTER)

1

5

23924145

PANEL, AIR BLOCK

1

6

39917489


24

80448095 Rev. B

Qty.

173

CONTROLS VSD ASSEMBLY DRAWING AND PARTS LIST Starter Box Cable Layout.


174

Part No.

Description

Qty.

80448095 Rev. B

FOOD GRADE COOLANT/LUBRICANT ASSEMBLY DRAWING AND PARTS LIST Assemble Filter Support Bracket and Filter.


Part No.

Description

1

23935703

SUPPORT, OIL FILTER

1

2

38430880

BASE, FILTER MOUNTING

1

3

38430906

FILTER, ION EXCHANGE RESIN 125-450 hp

1

4

96704416


2

5

96712153


2

80448095 Rev. B

Qty.

175

FOOD GRADE COOLANT/LUBRICANT ASSEMBLY DRAWING AND PARTS LIST Assemble Plugs and Fittings to Filter Head.


Part No.

Description

1

95928230

PLUG, SOCKET 0.25 NPT

2

2

96955661

ELBOW, 90 0.25 ORFS x 0.25 NPTF

1

3

96956198

CONNECTOR 0.25 TUBE x 0.25 NPTF

1

176

Qty.

80448095 Rev. B

FOOD GRADE COOLANT/LUBRICANT ASSEMBLY DRAWING AND PARTS LIST Assemble Tube Scavenge Line to Filter Head Fitting.


Part No.

Description

1

23685050

TUBE, SCAVENGE TO FILTER (FOOD GRADE)

80448095 Rev. B

Qty. 1

177

FOOD GRADE COOLANT/LUBRICANT ASSEMBLY DRAWING AND PARTS LIST Assemble Tube Scavenge from Filter Head to Airend.


Part No.

Description

1

85571610

HOSE, 0.25 “ x 20 “ LONG STR ORFS x 90 ELBOW ORFS

178

Qty. 1

80448095 Rev. B

FOOD GRADE COOLANT/LUBRICANT ASSEMBLY DRAWING AND PARTS LIST Assemble Coolant Decal


Part No.

Description

1

24071755

DECAL, ULTRA FG FILLER CAP 1.125” DIA.

80448095 Rev. B

Qty. 1

179

PORO ASSEMBLY DRAWING AND PARTS LIST Assemble Horn to Starter Back Panel.


Part No.

Description

1

35249721

SCREW, SLOTTED WASHER HEAD TAPPING NO. 8 x 0.63 LONG

2

2

39100136

MOD ALRM HORN W/WEATHER RESISTANT BACK BOX

1

3

39129085

WIRE, 16 GA - (RED)

1450

4

39146782

WIRE, 16 GA - (WHITE)

1450

5

39265640

CONNECTOR, STRAIN RELIEF

180

Qty.

1

80448095 Rev. B

PORO ASSEMBLY DRAWING AND PARTS LIST Assemble Option Module to Controller.


Part No.

Description

1

23652951

MODULE, OPTION Xe-145-F, BLANK

80448095 Rev. B

Qty. 1

181

PORO ASSEMBLY DRAWING AND PARTS LIST Assemble Poro Decal to the Bezel on Starter Box.


Part No.

Description

1

23550171

DECAL, PORO

182

Qty. 1

80448095 Rev. B

PHASE MONITOR �FIXED SPEED� ASSEMBLY DRAWING AND PARTS LIST Assemble 220-480V Phase Monitor Option


Part No.

Description

Qty.

1

23083520

MONITOR, 3 PHASE

1

2

23625759

BREAKER, CIRCUIT 2-POLE

1

3

35244185

WIRE,16 AWG-BLACK

4

39136676

TERMINAL LUG (14-16 GAUGE)

5

39204763

WIRE, 16 GA - BLUE

A/R 3 A/R

NOTES: 1. WIRE P/N’S 39204763 AND 35244185 ARE NOT SHOWN.

80448095 Rev. B

183

PHASE MONITOR �FIXED SPEED� ASSEMBLY DRAWING AND PARTS LIST Assemble 575V Phase Monitor Option


Part No.

Description

Qty.

1

22317812

HOLDER, FUSE CC CLASS 600 VOLTS 30 AMP 2 POLE

1

2

23626559

FUSE, 0.1A CLASS CC

2

3

23626567

ADAPTER, DIN-RAIL

2

4

35244185

WIRE,16 AWG-BLACK

5

35249721

SCREW, SLOTTED WASHER HEAD #8 x 0.63 LONG

4

6

39136676

TERMINAL LUG (14-16 GAUGE)

10

7

39204763

WIRE, 16 GA - BLUE

A/R

8

39225479

MONITOR, 575V PHASE

A/R

1

NOTES: 1. WIRE P/N’S 39204763 AND 35244185 ARE NOT SHOWN.

184

80448095 Rev. B

DECAL ASSEMBLY DRAWING AND PARTS LIST Assemble Decals on the Starter Box, Front Door & the Left Rear Corner

(Dwg. 24119836C2) PARTS LIST Item 1 2 3 4 5 6 7 8 9 10 11 12

Part No. 22913032 23540099 23790876 SEE LIST 24125718 24125726 SEE LIST 92867407 92867498 93166478 93166486 DATAPLATE

Description DECAL, IR LOGO 600mm (23.6 “) LONG DECAL, WARNING DECAL, TOTAL AIR SYSTEM (DRYER) DECAL, UNIT MODEL DECAL, DANGER CONTAMINATED AIR DECAL, NOTICE AIR DISCHARGE RIVET, POP 1/8 “ (DOME HEAD) DECAL, DO NOT INHALE DECAL, AIR DISCHARGE DECAL, CONDENSATE DRAIN DECAL, POWER INLET PLATE, DATA

Qty. 1 1 1 1 1 1 4 1 1 1 1 1


4

7

Part No. 24096107

Description DECAL, R37IE

23555378

DECAL, R45I

24169427

DECAL, R37NE

23555493

DECAL, R45N

92512540

RIVETS USED WITH ISO DECALS

NONE

NOT USED WITH LANGUAGE DECALS

NOTE: DATA PLATE TO BE SPECIFIC TO REGION WHERE BUILT. 80448095 Rev. B

185

DECAL ASSEMBLY DRAWING AND PARTS LIST Assemble Decals on the Inside of the Fixed Speed Starter Box. (Fixed Speed)


Part No.

Description

1

SEE LIST

DECAL, WARNING HAZARDOUS VOLTAGE

Qty. 2


186

Part No. 32343568

Description LANGUAGE DECAL

92930593

ISO DECAL

80448095 Rev. B

DECAL ASSEMBLY DRAWING AND PARTS LIST Assemble Decals On The Inside Of The VSD Drive Box. (VSD)


Part No.

Description

Qty.

1

23538754

DECAL, 15 MINUTE WARNING

1

2

SEE LIST


2


Part No. 32343568

Description LANGUAGE DECAL

92930593

ISO DECAL

80448095 Rev. B

187

DECAL ASSEMBLY DRAWING AND PARTS LIST Assemble Decals to the Separator Tank and Piping to the Tank.

(Dwg. 24119836C5) PARTS LIST Item 1 2 3 4 5

Part No. 23551559 SEE LIST SEE LIST SEE LIST 93166460

Description TAG, SHIPPING BRACE DECAL, MAINTENANCE R-SERIES DECAL, WARNING HIGH PRESSURE DECAL, WARNING HOT SURFACE DECAL, COOLANT DRAIN

Qty. 4 1 2 4 1


3 4

188

Part No. 23893902 23893928 24237117 24237125 32343527 92930585 32343584

Description FIXED SPEED (FOOD GRADE) VSD (FOOD GRADE) FIXED SPEED (ULTRA COOLANT) VSD (ULTRA COOLANT) LANGUAGE DECAL ISO DECAL LANGUAGE DECAL

92867530

ISO DECAL

80448095 Rev. B

DECAL ASSEMBLY DRAWING AND PARTS LIST Assemble Decals to the Blower Housing & Cooler.


Part No.

Description

Qty.

1

SEE LIST

DECAL, WARNING EXPOSED FAN

1

2

SEE LIST


1

3

SEE LIST

DECAL, WARNING HOT SURFACE

1

4

SEE LIST

DECAL, LOCK AND TAG OUT

1

ALTERNATE PARTS LIST Item 1 2 3 4

Part No.

Description

32343550

LANGUAGE DECAL

93165959

ISO DECAL

32343568

LANGUAGE DECAL

92930593

ISO DECAL

32343584

LANGUAGE DECAL

92867530

ISO DECAL

32343907

LANGUAGE DECAL

92867522

ISO DECAL

80448095 Rev. B

189

DECAL ASSEMBLY DRAWING AND PARTS LIST Assemble Decals to the Airend, Blower Housing, Blower Motor & Cooler.


Part No.

Description

Qty.

1

SEE LIST

DECAL, WARNING EXPOSED FAN

1

2

SEE LIST


2

3

93165983

DECAL, ROTATION

1


190

Part No.

Description

32343550

LANGUAGE DECAL

93165959

ISO DECAL

32343584

LANGUAGE DECAL

92867530

ISO DECAL

80448095 Rev. B

DECAL ASSEMBLY DRAWING AND PARTS LIST Assemble Decal on the Moisture Separator. (No Dryer & Option with M/S. Skip If No M/S is required)


Part No.

Description

1

SEE LIST

DECAL, WARNING HIGH PRESSURE

Qty. 1


Part No.

Description

32343527

LANGUAGE DECAL

92930585

ISO DECAL

80448095 Rev. B

191

DECAL ASSEMBLY DRAWING AND PARTS LIST Route Nylon Tubing for Package Discharge Pressure. (4APT - Modulation Only)


Part No.

Description

1

SEE LIST

DECAL, WARNING HIGH PRESSURE

Qty. 2


192

Part No.

Description

32343527

LANGUAGE DECAL

92930585

ISO DECAL

80448095 Rev. B

DECAL ASSEMBLY DRAWING AND PARTS LIST Assemble Motor Rotation Decal and Shipping Tag to Motor (Fixed Speed)


Part No.

Description

1

23551559

TAG, SHIPPING BRACE

1

2

93165983

DECAL, ROTATION

1

80448095 Rev. B

Qty.

193

DECAL ASSEMBLY DRAWING AND PARTS LIST Assemble VSD Motor Specific Decals. (VSD)


Part No.

Description

Qty.

1

23551559

TAG, SHIPPING BRACE

1

2

SEE LIST


1

3

93165959

DECAL, USE GUARDS WHEN RUNNING

1

4

93165983

DECAL, ROTATION

1


Part No.

Description

32343584

LANGUAGE DECAL

92867530

ISO DECAL

.

194

80448095 Rev. B

DECAL ASSEMBLY DRAWING AND PARTS LIST Assemble Decal to VSD Motor Conduit Pad & Shipping Tag. (VSD)


Part No.

Description

Qty.

1

23551559

TAG, SHIPPING BRACE

1

2

SEE LIST


1


Part No.

Description

32343568

LANGUAGE DECAL

92930593

ISO DECAL

80448095 Rev. B

195

DRYER SERVICE ASSEMBLY DRAWING AND PARTS LIST Assemble Evaporator, Bypass Valve and Compressor.


Part No.

Description

Qty.

1

SEE LIST

HEAT EXCHANGER

1

2

SEE LIST

HGBPV

1

3

SEE LIST

COMPRESSOR

1


Part No.

Description

1

23516388

HEAT EXCHANGER, B&P OMI 3

460/3/60, 400/3/50, 380/3/60, 230/3/60

2

23634876

BYPASS VALVE DANFOSS TEHE, OR4

460/3/60, 400/3/50, 380/3/60, 230/3/60

23895824

COMPRESSOR, MANEUROP MTZ22JC4 R134a, R404a, R407c, R507a

24127284

COMPR. MANEUROP MTZ22JC9 380/3/60

24127276

COMPR. MANEUROP MTZ22JC3 230/3/60 R134a-R404a-R407c-R507a

3

196

Where Used

460/3/60 460/3/60, 230/3/60 400/3/50

80448095 Rev. B

DRYER SERVICE ASSEMBLY DRAWING AND PARTS LIST Assemble Pressure Switchs and Capillary Tube.


Part No.

Description

Qty.

1

SEE LIST

SWITCH, FAN CONTROL

1

2

SEE LIST

SWITCH, HIGH PRESSURE

1


Part No.

Description

1

18301622

SWITCH, PRESSURE FAN

460/3/60, 400/3/50 380/3/60, 230/3/60

2

18301630

SWITCH, PRESSURE

460/3/60, 400/3/50 380/3/60, 230/3/60

23670805

TUBE, CAPILLARY ID 2.0 x 2100 LG.

24153405

CAPILLARY TUBE, Di 2 x 3...

23682008

TUBE, CAPILLARY ID 1.8 x 1950 LG.

3

80448095 Rev. B

Where Used

460/3/60 380/3/60, 230/3/60 400/3/50

197

DRYER SERVICE ASSEMBLY DRAWING AND PARTS LIST Assemble Contactor and Circuit Breakers.


Part No.

Description

Qty.

1

SEE LIST

CONTACTOR, COMPRESSOR

1

2

SEE LIST

CIRCUIT BREAKER, FAN

1

3

SEE LIST

CIRCUIT BREAKER, COMPRESSOR

1


2

3

198

Part No.

Description

Where Used

23808397

4KW 24V 1NC UL-CSA AB 100-C09KJ01

23545312

CONTACTOR, SWITCH 5.5KW 24V 1NC UL-CSA

23859291

AB 140M-C2E-B10 0.63-1A

24154171

140M-C2E-B25

24103343

AB 140M-C2E-B63 4.0-6.3A

460/3/60, 400/3/50 380/3/60

24060436

AB 140M-C2E-C16 10-16 A

230/3/60

460/3/60, 400/3/50 380/3/60 230/3/60 460/3/60, 400/3/50 380/3/60 230/3/60

80448095 Rev. B

DRYER SERVICE ASSEMBLY DRAWING AND PARTS LIST Assemble Relay, Fuse Transformer and Transformer.


Part No.

Description

Qty.

1

SEE LIST

RELAY, BASE

1

2

SEE LIST

FUSE, TRANSFORMER PRIMARY CIRCUIT

2

3

SEE LIST

TRANSFORMER

1


3

Part No.

Description

Where Used

23913932

RELAY, BASE

460/3/60, 230/3/60

23777782

BASE WITH SPRING CLAMPS -

400/3/50, 380/3/60

23913965

FUSE, 0.5A UL-CSA 10x38 TIME DELAY CLASS CC

460/3/60, 230/3/60

18301762

FUSE 0.5A AM 10.3 x 38

400/3/50, 380/3/60

24103970

TRANSFORMER

460/3/60

18302059

TRANSFORMER 100VA PRIM. 400V SEC. 0-12-24V SINGLE PHASE

400/3/50

23808488

TRANSFORMER 100VA PRIM.380V SEC.0-12-24V SINGLE PHASE

380/3/60

24127359

TRANSFORMER

230/3/60

80448095 Rev. B

199

DRYER SERVICE ASSEMBLY DRAWING AND PARTS LIST Assemble Relay, Fan Contactor and Fuse.


Part No.

Description

Qty.

1

SEE LIST

SWITCH, PRESSURE SIGNAL RELAY

1

2

SEE LIST

CONTACTOR, FAN

1

3

SEE LIST

FUSE, TRANSFORMER SECONDARY CIRCUIT

1


Part No.

Description

1

23777477

RELAY AB 700-HP32A24 24V AC

460/3/60, 400/3/50 380/3/60, 230/3/60

2

23808397

4kW 24V 1NC UL-CSA AB 100-C09KJ01

460/3/60, 400/3/50 380/3/60, 230/3/60

23913973

FUSE, 5A UL-CSA 10x38 TIME DELAY CLASS CC

460/3/60, 230/3/60

18301788

FUSE, SECONDARY 6A 10X38

400/3/50, 380/3/60

3

200

Where Used

80448095 Rev. B

DRYER SERVICE ASSEMBLY DRAWING AND PARTS LIST Assemble Temperature Sensors, Schrader Valve and Filter Dryer.


Part No.

Description

Qty.

1

SEE LIST

SENSOR, TEMPERATURE

2

2

SEE LIST

VALVE SCHRADER CORE

3

3

SEE LIST

FILTER, DRYER

1


Part No.

Description

1

23807951

SENSORS, TEMPERATURE

460/3/60, 400/3/50 380/3/60, 230/3/60

2

23808322

VALVE SCHRADER CORE

460/3/60, 400/3/50 380/3/60, 230/3/60

3

38459707

FILTER, DRYER DCL 083S 10mm ODS

460/3/60, 400/3/50 380/3/60, 230/3/60

80448095 Rev. B

Where Used

201

DRYER SERVICE ASSEMBLY DRAWING AND PARTS LIST Assemble Fan to the Condenser.


Part No.

Description

Qty.

1

SE E L I S T

CONDENSER

1

2

SE E L I S T

FAN, CONDENSER

1


Part No.

Description

1

23888324

CONDENSER, R37-45 kW

460/3/60, 400/3/50 380/3/60, 230/3/60

2

24024846

FAN, D230/277 VIP5 IP54, ASP, UL/CSA, WITH GRID

460/3/60, 400/3/50 380/3/60, 230/3/60

202

Where Used

80448095 Rev. B

FROST/FREEZE PROTECTION ASSEMBLY DRAWING AND PARTS LIST Assemble Common Components Inside the Starter Box (All Voltages and Frequencies)


Part No.

Description

1

23455520

SUPPRESSOR, SURGE

1

2

23541568

FUSE, 30A 600V BUSSMAN JJS-30

3

3

23554801

HEATER, 250 WATTS 120 VOLTS

2

4

23580004

BLOCK, FUSE 30A, 600V, 3-POLE

1

5

23644677

SOCKET, DIN RAIL MOUNT

1

6

23644685

SPRING, PULLOVER WIRE

1

7

23644743

RELAY, PLUG-IN, DPDT

1

8

23684301

BREAKER, CIRCUIT 30A 2 POLE

1

9

23702624

DRIVE, FAN VF (FC051M2) 2.2KW

1

10

54766928

THERMOSTAT, NORMALLY CLOSED

1

11

95986097


1

12

96701370


1

13

96741467


1

14

96751722

SCREW, TAPPING HEX WASHER HEAD M4 x 10.00 LONG

1

80448095 Rev. B

Qty.

203

FROST/FREEZE PROTECTION ASSEMBLY DRAWING AND PARTS LIST Assemble Common Components Inside the Starter Box (All Voltages and Frequencies)


Part No.

Description

1

22085864

SUPPRESSOR, ARC

1

2

23644677

SOCKET, DIN RAIL MOUNT

1

3

23644685

SPRING, PULLOVER WIRE

1

4

23644701

RELAY, PLUG-IN, DPDT

1

5

23668833

CAPACITOR, PLASTIC FILM

1

6

23847247

KIT, TERMINAL BLOCK (FROST / FREEZE PROTECTION)

1

204

Qty.

80448095 Rev. B

FROST/FREEZE PROTECTION ASSEMBLY DRAWING AND PARTS LIST Assemble 230V 60 Hz Freeze Protection Specific Components Inside of the Starter B ox


Part No.

Description

1

23580004

BLOCK, FUSE 30A, 600V, 3-POLE

1

2

23833643

FUSE, TIME DELAY, CLASS CC 20A, 600V, 200KAIC

3

3

95986097


12

80448095 Rev. B

Qty.

205

FROST/FREEZE PROTECTION ASSEMBLY DRAWING AND PARTS LIST Assemble Diode to the Controller (All Voltages and Frequencies)


Part No.

Description

Qty.

1

23668858

DIODE, TVS

1

206

80448095 Rev. B

FROST/FREEZE PROTECTION ASSEMBLY DRAWING AND PARTS LIST Assemble Components to the Outside of the Starter Box (All Voltages and Frequencies)


Part No.

Description

1

35275494

HUB, MYERS 0.50 “

1

2

39108949

LOCKNUT, 0.50 “ SEALING

3

3

39177555


5

4

39180997

SEAL 0.50 “ HEAT TRACING CABLE

2

5

39482898

THERMOSTAT, AMBIENT SENSING LOW AMBIENT

1

6

95785192

NIPPLE, EXTRA STRONG 0.50 NPT x 1.13 LONG

1

80448095 Rev. B

Qty.

207

FROST/FREEZE PROTECTION ASSEMBLY DRAWING AND PARTS LIST Assemble Heaters for Separator Tank, Drive and Blower Motor (All Voltages Voltages and Frequencies)


Part No.

Description

Qty.

1

SE E L I S T

HEATER

1

2

SE E L I S T

HEATER

3

3

SE E L I S T

HEATER

1

4

24129892

BRACKET, MOTOR HEATER

1

5

96711882


2

6

96742531


2

7

96765169


2

8

97330401

SEALANT, HEAT RESISTANT

1

ALTERNATE PARTS LIST Item 1 2 3

208

Part No.

Description

235381 23538150 50

HEA HEATER, TER, 1000 1000 WATTS 120 120 VOL VOLTS (60 (60 Hz) Hz)

235381 23538168 68

HEA HEATER, TER, 1000 1000 WATTS 240 240 VOL VOLTS (50 (50 Hz) Hz)

235381 23538176 76

HEA HEATER, TER, 250 250 WA WATTS 120 120 VOL VOLTS (60 (60 Hz) Hz)

235381 23538184 84

HEA HEATER, TER, 250 250 WA WATTS 240 240 VOL VOLTS (50 (50 Hz) Hz)

238472 23847221 21

HEA HEATER, TER, 20 WATTS 120 120 VOL VOLTS (60 (60 Hz) Hz)

238472 23847213 13

HEA HEATER, TER, 20 WATTS 240 240 VOL VOLTS (50 (50 Hz) Hz) 80448095 Rev. B

FROST/FREEZE PROTECTION ASSEMBLY DRAWING AND PARTS LIST Assemble Heat Trace Tubing Tubing and Insulation (All Voltages and Frequencies)

(Dwg. 24133829A8) PARTS LIST Item 1

Part No. 23540545

Description TUBING, 6 mm TEFLON (CLEAR)

Qty. A/ R

2

23540552

TUBING, 10 mm TEFLON (CLEAR)

A/ R

3

35268788

CABLE TIE

4

SE E L I S T

5

39181037

INSULATION, 5/8 “ IDX1/2 “ THK. PIPE

1

6

39182076

TAPE, 3M

1

7

39197546

TAPE, ALUMINUM FOIL

1

8

39205059

END SEAL CAP HLT HEAT TRACING CABLE

1

9

39497987

INSULATION, SHEET 36 “ x 48 “ x 0.50 “ THK

1

CABLE, HEAT TRACING

1 A/ R


Part No. 392370 39237078 78

Description 391810 39181011 11 CABL CABLE, E, HEA HEAT T TRA TRACIN CING G (60 (60 Hz) Hz)

3923 392370 7078 78

CABL CABLE, E, HEA HEAT T TRA TRACI CING NG (50 (50 Hz) Hz)

1. WRAPP ING INSTRUCTI INSTR UCTIONS: ONS: WRAP THE 5 WATT WATT HEAT TRACING TRACIN G CABLE CABL E WITH P/N’S 39187037 & 39197546. THEN BOUND IT WITH P/N 35268788, 35268788, AS REQUIRED. 2. WRAP THE ENTIRE M/S WITH P/N 39497987. 3. WHEN BUILDING A NO MOISTURE SEPARATOR OPTION P/N’S 23540552 AND 39497987 ARE NOT USED. 4. HEAT HEAT TRACE AND WRAP PER NOTE 1 FROM 4APT TO THE CUSTOMER CONNECTION AND INCLUDE 3 WRAPS A ROUND THE LOWER 6 “ �152 MM� OF THE M/S AND CONTINUE TO THE 10MM TUBING TO THE BASE. 5. IF THE UNIT HAS MODULATION, CONTINUE TO WRAP FROM 1AVPT TO THE TEE. THE TEE CONNECTS TO THE 4APT LINE. 6. HEAT TRACE AND WRAP PER NOTE 1 FROM 1AVPT TO THE INLET VALVE. INCLUDE THE METAL ELBOW OF THE BLOWDOWN HOSE AT THE INLET VALVE, INCLUDING ALL TUBING ON THE INLET VALVE. 80448095 Rev. B

209

FROST/FREEZE PROTECTION ASSEMBLY DRAWING AND PARTS LIST Assemble 230 Volt Transformer Transformer (230 Volt 60 Hertz only)


Part No.

Description

1

23831597

CHANNEL, DRYER SUPPORT

1

2

23847239

TRANSFORMER, 6 KVA 230V/3PH/60HZ

1

3

24096000

SUPPORT, TRANSFORMER 575V

1

4

39132279

CONDUIT, 0.75 “ UL SEALTITE

5

39917489


3

6

95318457

ELBOW, INSULATED THROAT 0.75 NPT X0.75 CONDUIT

1

7

95359295

CONNECTOR, INSULATED THROAT 0.75 NPT x 0.75 CONDUIT

1

8

96704408


4

9

96718663


2

210

Qty.

300

80448095 Rev. B

RECOMMENDED PARTS LIST FIELD KITS CCN

DESCRIPTION

24106163

KIT, ENERGY RECOVERY SYSTEM

24106213

KIT, HIGH DUST PACKAGE PRE-FILTER (NO DRYER)

24106221

KIT, HIGH DUST PACKAGE PRE-FILTER (W/ (W/ DRYER)

24106239

KIT, HIGH DUST AIR INLET FILTER

24244311

KIT, REMOTE SENSING (Xe)

23655087

KIT , DANFOSS FC51 DRIVE SERVICE TOOL

24106288

KIT, FOOD GRADE LUBRICANT W/ EXTEND FILTER FIELD

24107625

KIT, OUTDOOR MODIFICATION

24107690

KIT, DRYER BYPASS

24118572

KIT , PORO FIELD

24109415

KIT, FIELD INSTALLATION MODULATION OPTION MAINTENANCE KITS

CCN

DESCRIPTION

HOURS

24108383

KIT, START-UP (FOOD GRADE)

24108615

KIT, FS MAINTENANCE STD & HIGH DUST AIR FILTER

6 Mon/4000 Hrs

2410 241086 8656 56

KIT KIT, FS MAINTE INTEN NANCE ANCE STD STD & HIGH HIGH DUST DUST AIR AIR FIL FILTER TER W/ DRY DRYER

6 Mon/4 on/400 000 0 Hrs

24108664

KIT, FS MAINTENANCE HIGH DUST AIR & PRE-FILTER

6 Mon/4000 Hrs

24108672

KIT, FS MAINTENANCE HIGH DUST AIR & PRE-FILTER W/ DRYER

6 Mon/4000 Hrs

24108706

KIT, VSD MAINTENANCE STD & HIGH DUST AIR FILTER

6 Mon/4000 Hrs

24108714

KIT, VSD MAINTENANCE STD & HIGH DUST AIR FILTER W/ DRYER

6 Mon/4000 Hrs

24109183

KIT, FS MAINTENANCE STD & HIGH DUST AIR FILTER

1yr/6000/8000Hrs

24109217

KIT, FS MAINTENANCE STD & HIGH DUST AIR FILTER W/ DRYER

1yr/6000/8000Hrs

24109225

KIT, VSD MAINTENANCE STD & HIGH DUST AIR FILTER

1yr/6000/8000Hrs

24109233

KIT, VSD MAINTENANCE STD & HIGH DUST AIR FILTER W/ DRYER

1yr/6000/8000Hrs

SERVICE KITS CCN

DESCRIPTION

24107781

KIT, SERVICE HOSES

24107914

KIT, SERVICE HOSES (ERS)

24107948

KIT, SERVICE HSTCV 51MM-M27 180-198˚F

24107989

KIT, SERVICE HSTCV 51MM-M27 185-203˚F

23467244

KIT, SERVICE SOLENOID VV VVF F18ENO(BD) & PVV VVF F18ENO(MOD)

23467251

KIT, SERVICE CYLINDER HPKG 110 / 120 / 140

24109423

KIT, SERVICE MODULATION BLOCK PVVF18ENO

23467244

KIT, SERVICE SOLENOID VV VVF F18ENO(BD) & PVV VVF F18ENO(MOD)

24109365

KIT, SERVICE HAKG/HPKG 80 VALVE (FIXED SPEED)

24109381

KIT, SE SERVICE BL BLOWDOWN BL BLOCK VVF12ENO (8 (80)

24109399

KIT, SE SERVICE IN INTERVAL 8K 8K HR HRS FS FS ON ON/OFF (H (HAKG 80 80) & VS (H (HK80)

24109407

KIT, SERVICE INTERVAL 8K HRS FS MOD (HPKG 80)

24176992

KIT, SERVICE MPCV DN 38 OUT & DN 51 “

80448095 Rev. B

211

RECOMMENDED PARTS LIST VSD DRIVE PARTS CCN

DESCRIPTION

23485535

BOARD, CONTROL

22235030

BOARD, POWER (INTERFACE) 400-480V

23620438

BOARD, POWER (INTERFACE)

22235048

BOARD, DC BUS SENSING

23927049

BOARD, DISTRIBUTION

23700990

BOARD, I.D. 37 kW 400-480V

23701006

BOARD, I.D. 45 kW 400-480V

23785587

BOARD, I.D. 37 kW 575V

23785579

BOARD, I.D. 45 kW 575V

23939366

MODULE, INPUT RECTIFIER 400-480V

23615628

MODULE, INPUT RECTIFIER 575V

23581762

MODULE, EMC PROTECTION 400-480V

23615644

MODULE, EMC PROTECTION 575V

23939374

MODULE, OUTPUT IGBT 400-480V

23615651

MODULE, OUTPUT IGBT 575V

22076087

FUSE

23620461

CABLE, MAIN CONTROL

23735509

KIT, COOLING FAN

23735517

CAPACITOR, FAN STARTING

23620446

BOARD, EMC - 575V

23529746

BOARD, EMC - 400-480V

23581754

SENSOR, THERMAL, RECTIFIER

23785603

DRIVE, COMPLETE 37 kW 400-480V

23785595

DRIVE, COMPLETE 45 kW 400-480V

23785629

DRIVE, COMPLETE 37 kW 575V

23785611

DRIVE, COMPLETE 45 kW 575V

23655087

TOOL, DRIVE (VSD FAN ) CONSUMABLES

CCN

DESCRIPTION

23676455

ELEMENT, AIR CLEANER (STD)

23676455

ELEMENT, AIR CLEANER (HIGH DUST)

23675010

ELEMENT, SEPARATOR TANK

23935059

ELEMENT, COOLANT FILTER

23564446

ELEMENT, STARTER BOX FILTER

23700990

PAD, PRE-FILTER

23785587

FILTER, PANEL, AIR (HD)

38430906

FILTER, X-TEND FOOD GRADE

85565794

ELEMENT, COMPRESSED AIR DRYER

23799182

FILTER, PANEL MAIN (STD)

23835515

FILTER, PANEL DRYER(STD)

23909229

FILTER, PANEL MAIN (HD)

23924269

FILTER, PANEL DRYER(HD)

212

80448095 Rev. B

Ingersoll-Rand R37-45 - Manual de Pecas

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