®
EPE/XFE/HPE 500-2S REMOTE COOLED PARTS LIST FOR S/N:: EE1750 S/N EE1750/51 /51/52 /52
RETAIN THIS MANUAL WITH UNIT. This Technical Technical manual contains IMPORTANT SAFETY DA DATA TA and should be kept with the air compressor at all times.
APDD 740 June 1999
AIR COMPRESSOR GROUP BONDED WARRANTY WARRANTY & REGISTERED START START UP Warranty The Company warrants that the equipment manufactured by it and delivered hereunder will be free of defects in material and workmanship for a period of twelve months (see extended airend warranty) from the date of placing the Equipment in operation or eighteen months (see extended airend warranty) from the date of shipment from Davidson, NC, whichever whichever shall first occur. The Purchaser shall be obligated to promptly report any failure to conform to this warranty, in writing to the Company in said period, whereupon the Company shall, at its option, correct such nonconformity, by suitable repair to such equipment or, furnish a replacement part F.O.B. point of shipment, provided the Purchaser has stored, installed maintained and operated such Equipment in accordance with good industry practices and has complied with specific recommendations of the Company. Accessories or equipment furnished by the Company, Company, but manufactured by others, shall carry whatever warranty the manufacturers have conveyed conveyed to the Company and which can be passed on to the Purchaser. The Company shall not be liable for any repairs, repairs, replacements, or adjustments to the Equipment or any costs of labor performed by the Purchaser or others without Company’s prior written approval. The effects of corrosion, erosion and normal wear and tear are specifically excluded. excluded. Performance warranties warranties are limited to those specifically stated within the Company’s proposal. Unless responsibility for meeting such performance performance warranties are limited to specified tests, the Company’s Company’s obligation shall be to correct in the manner and for the period of time provided above. THE COMPANY MAKES NO OTHER WARRANTY OR REPRESENTATION OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT THAT OF TITLE, AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY DISCLAIMED. Correction by the Company of nonconformities whether patent or latent, in the manner and for the period of time provided above, shall constitute fulfillment of all liabilities of the Company for such nonconformities whether based on contract, warranty negligence, indemnity, strict liability or otherwise with respect to or arising out of such Equipment. The purchaser shall not operate Equipment which is considered to be defective, without first notifying the Company in writing of its intention to do so. Any such Equipment will be at Purchaser’s sole risk and liability. liability. Limitation or Liability The remedies of the Purchaser set forth herein are exclusive, and the total liability of the Company with respect to this contract or the Equipment and services furnished hereunder, in connection with the performance or breach thereof, or from the manufacture, sale, delivery, installation, repair or technical direction covered by or fur nished under this contract, whether passed on contract, warranty negligence, indemnity, strict liability or otherwise, shall not exceed the purchase price of the unit of Equipment upon which such liability is based. The Company and its suppliers shall in no event be liable to the Purchaser, any successors in interest or any beneficiary or assignee of this contract for any consequential, incidental, indirect, special or punitive damages arising out of this contract or any breach thereof, or any defect in, or failure of, or malfunction of the Equipment hereunder, whether based upon loss of use, lost profits or revenue, interest, lost goodwill, work stoppage, impairment of other goods, loss by reason of shutdown or non-operation, increased expenses of operation, cost of purchase of replacement power or claims of Purchaser or customers of Purchaser for service interruption whether or not such loss or damage is based on contract, warranty, warranty, negligence, indemnity, strict liability or otherwise.
EXTENDED DRIVETRAIN WARRANTY Intellisys Compressors 50-500 HP (Excluding Belt Driven) The Ingersoll-Rand Company Rotary Screw Air Compressor that has been filled prior to its original shipment shipment from Ingersoll-Rand Company with ULTRA ULTRA COOLANT and which has has been operated solely on ULTRA ULTRA COOLANT thereafter shall have its DRIVETRAIN warranted for twenty four (24) months from the date of placing the COMPRESSOR in operation or thirty (30) months from the date of shipment, whichever occurs first.
Except for the above warranty period, the standard warranty provisions shall apply and the conditions outlined herein are understood to be a supplement to the standard IngersollRand Company warranty. warranty. This EXTENDED DRIVETRAIN WARRANTY applies only to 50-500 HP Intellisys Gear Driven COMPRESSORS operating on ULTRA ULTRA COOLANT after February February 1, 1990.
©INGERSOLL-RAND COMPANY COMPANY
TABLE OF CONTENTS
ROTARY SCREW AIR COMPRESSOR
Safety And Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Intellisys Controller & Starter Box Assembly . . . . . . .4-5
This unit was purchased from
No Starter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .6-7 Major Components . . . . . . . . . . . . . . . . . . . . . . . . . . .8-9 Drive Train Assembly . . . . . . . . . . . . . . . . . . . . . . . .10-11 8” Inlet Valve With Air Filter . . . . . . . . . . . . . . . . . . .12-13 8” Inlet Valve/Stepper Motor . . . . . . . . . . . . . . . . . .14-15 Separator Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16-17 Oil and Air Piping (Remote Cooled Units) . . . . . . .18-19 Air Discharge Piping and Required Metal Changes - No Aftercooler . . . . . . . . . . . . . . . . . .20-21 Sheet Metal Assembly - Remote Cooled . . . . . . . . .22-25 Remote Cooler Drawing and Parts . . . . . . . . . . . . . . . .26 O-Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
______________________________________________ ______________________________________________ ______________________________________________ Ingersoll-Rand Company reserves the right to make changes or add improvements without notice and without incurr ing any obligation to make such changes or add such improvements to products sold previously. No. of units on order:___________________________________ Customer Order No.:___________________________________ Ingersoll-Rand Co. Order No.:____________________________ For ready reference: Record the serial number and model number of your unit here. Serial Number:________________________________________ Model Number:_______________________________________
1
! WARNING Failure to adhere to these recommendations can result in mechanical failure, property damage and serious injury or death. “All air and water inlet, and air and water discharge pipework to and from the inlet and discharge port connections must take into account vibration, pulsations, temperature, maximum pressure applied, corrosion and chemical resistance. In addition, it should be noted that lubricated compressors will discharge some oil into the air stream; therefore, compatibility between discharge piping, system accessories and software must be assured.” “For the foregoing reasons, the use of plastic piping, soldered copper fittings and rubber hose as discharge piping is not recommended. In addition, flexible joints and/or flex lines can only be considered for such purposes if their specifications fit the operating parameters of the system.” “It is the responsibility of the installer and owner to provide the appropriate service pipework to and from the machine.”
! WARNING Failure to adhere to these recommendations can result in mechanical failure, property damage and serious injury or death. All air and water inlet, and air and water discharge pipework to and from the inlet and discharge port connections must take into account vibration, pulsations, temperature, maximum pressure applied, corrosion and chemical resistance. In addition, it should be noted that lubricated compressors will discharge some oil into the air stream; therefore, compatibility between discharge piping, system accessories and software must be assured. For the foregoing reasons, the use of plastic piping, soldered copper fittings and rubber hose as discharge piping is not recommended. In addition, flexible joints and/or flex lines can only be considered for such purposes if their specifications fit the operating parameters of the system. It is the responsibility of the installer and owner to provide the appropriate service pipework to and from the machine.
! WARNING “Ingersoll-Rand air compressors are not designed, intended, or approved for breathing air applications. Ingersoll-Rand does not approve specialized equipment for breathing air application and assumes no responsibility or liability for compressors used for breathing air services.”
2
PARTS LIST INTRODUCTION GENERAL This manual, which contains an illustrated parts breakdown, has been prepared as an aid in identifying and ordering parts in the SSR compressor. All of the compressor parts listed in the parts breakdown, are manufactured with the same precision as the original equipment. Ingersoll-Rand Company service facilities and parts are available worldwide. There are IngersollRand Company Branch Offices and authorized distributors located in the principle cities of the United States. In Canada, our customers are serviced by the Canadian Ingersoll-Rand Company, Limited. There are also Ingersoll-Rand Company subsidiaries and authorized distributors located in the principle cities throughout the world. DESCRIPTION The illustrated parts breakdown illustrates the various assemblies, sub-assemblies and detailed parts which make up this particular SSR compressor. A series of illustrations show each part clearly and in it’s
* 0000
U
correct location relative to the other parts in the illustration. Each part on an illustration is referenced with a number. The number, description and quantity needed per assembly is listed in numerical order on the following pages. OPTIONAL EQUIPMENT Several optional accessory items are available for convenience or special application. These accessories have been selected as being particularly suitable for use on the SSR compressor. For complete details on Optional Equipment, contact your Sales Representative. HOW TO USE THIS PARTS MANUAL 1. Turn to the Parts Section to locate the desired illustrations. 2. Locate the part on the illustration by visual identification and the reference number. 3. Find the referenced number on the Tabulated page, along with the Part Number and Description. SERIAL NUMBER BREAK
mented by a serial number break. By using the last (6) of the serial number, as outlined below, this change is recorded in the parts list.
> U92240 indicates part is used on units up to and including serial number ending in U92240. U92241 > indicates part is used on units with serial number ending in U92241 or higher. HOW TO ORDER PARTS In order that all avoidable errors be eliminated when ordering parts, please specify the following: 1. The model number of the unit as shown on the Compressor Data Plate. 2. The serial number of the unit as shown on the Compressor Data Plate. 3. The form number of this manual. 4. The reference number, part number, description and quantity needed exactly as listed. 5. The motor data code shown on the motor data plate.
When a part is changed and it doesn’t supersede the previous part, this change must be docu-
92
240
MANUFACTURED IN U.S. YEAR OF MANUFACTURE JULIAN DATE OF MANUFACTURE
3
4
39879267 REV 03
Intellisys Controller & Starter Box Assembly Ref. No.
Part Number
Qty.
1 1A 1B 1C 2 2A 3 4 5 6
39875158 39874375 39128988 95379392 39485032 39485024 39549167 39883137 39883186 39461868
1 1 6 6 1 1 1 1 2 3
6A 7 8 9 10 11 12
959227621 39124813 39476221 39242367 39204441 39242375 39186093
3 * 1 4 5 2 2
Intellisys Display Description ASSEMBLY, INTELLISYS CONTROLLER GASKET SCREW WASHER, STAR LIGHT, AMBER COMPLETE BULB, 24V SWITCH, EMERGENCY STOP TRANSDUCER, 0-15 PSIG TRANSDUCER, 0-225 PSIG BULKHEAD CONNECTOR (FOR MOUNTING TRANSDUCER) WASHER, STAR NYLON, TUBE CABLE, STEPPER MOTOR PLUG, 2 POSITION PLUG, 3 POSITION PLUG, 10 POSITION PLUG, 6 POSITION
*ORDER PER NUMBER OF INCHES REQUIRED
Intellisys Controller & Starter Box Assembly Ref. No.
Part Number
Qty.
1 1A 1B 1C 2 2A 3 4 5 6
39875158 39874375 39128988 95379392 39485032 39485024 39549167 39883137 39883186 39461868
1 1 6 6 1 1 1 1 2 3
6A 7 8 9 10 11 12
959227621 39124813 39476221 39242367 39204441 39242375 39186093
3 * 1 4 5 2 2
Intellisys Display Description ASSEMBLY, INTELLISYS CONTROLLER GASKET SCREW WASHER, STAR LIGHT, AMBER COMPLETE BULB, 24V SWITCH, EMERGENCY STOP TRANSDUCER, 0-15 PSIG TRANSDUCER, 0-225 PSIG BULKHEAD CONNECTOR (FOR MOUNTING TRANSDUCER) WASHER, STAR NYLON, TUBE CABLE, STEPPER MOTOR PLUG, 2 POSITION PLUG, 3 POSITION PLUG, 10 POSITION PLUG, 6 POSITION
*ORDER PER NUMBER OF INCHES REQUIRED
5
6
39883616 REV 02
6
39883616 REV 02
No Starter Assembly Ref. No.
Part Number
Qty.
1 2 2A 3 3A 3B 4 4A 5 5A 6 6A 7 8 9 10 10A 11 11A 12 12A 12B 12C 12D 12E 12F
39879580 39136486 35249721 39190939 39131809 39128541 39180898 35249721 39165618 35249721 39480504 35249721 39113535 39242458 39196225 35267202 35249721 39201918 35249721 39874425 39173810 95929022 39129994 39242367 39204441 39186101
1 2 6 1 2 2 1 4 1 3 1 2 1 1 1 1 4 1 2 1 4 4 4 1 1 1
Description BACK PANEL TERMINAL BLOCK (STAR DELTA ONLY) SCREW GROUND PLUG BOLT, GROUND PLUG NUT, GROUND PLUG BLOCK, 12 TERMINAL SCREW RELAY, BF-110/120V 50/60HZ COIL SCREW FUSE BLOCK SCREW FUSE, 250V, 2AMP FUSE, 600V, BBS-5 AMP LIGHT, POWER ON BLOCK, 14 TERMINAL SCREW POWER FILTER SCREW POWER SUPPLY BOARD STANDOFF WASHER SCREW PLUG, 2 POSITION PLUG, 3 POSITION PLUG 4 POSITION
No Starter Assembly Ref. No.
Part Number
Qty.
1 2 2A 3 3A 3B 4 4A 5 5A 6 6A 7 8 9 10 10A 11 11A 12 12A 12B 12C 12D 12E 12F 12G 13 13A 14
39879580 39136486 35249721 39190939 39131809 39128541 39180898 35249721 39165618 35249721 39480504 35249721 39113535 39242458 39196225 35267202 35249721 39201918 35249721 39874425 39173810 95929022 39129994 39242367 39204441 39186101 39191630 39553888 35249721 39125091 39125091 39403290 39403290 39125158 39125158 39164520 35249721
1 2 6 1 2 2 1 4 1 3 1 2 1 1 1 1 4 1 2 1 4 4 4 1 1 1 1 1 4 4 3 4 3 5 4 1 2
15 15A 16 16A
Description BACK PANEL TERMINAL BLOCK (STAR DELTA ONLY) SCREW GROUND PLUG BOLT, GROUND PLUG NUT, GROUND PLUG BLOCK, 12 TERMINAL SCREW RELAY, BF-110/120V 50/60HZ COIL SCREW FUSE BLOCK SCREW FUSE, 250V, 2AMP FUSE, 600V, BBS-5 AMP LIGHT, POWER ON BLOCK, 14 TERMINAL SCREW POWER FILTER SCREW POWER SUPPLY BOARD STANDOFF WASHER SCREW PLUG, 2 POSITION PLUG, 3 POSITION PLUG, 4 POSITION PLUG, 5 POSITION TRANSFORMER, 24V-130VA SIGNAL SCREW SOCKET, 11 BLADE (STAR DELTA) SOCKET, 11 BLADE (FULL VOLTAGE RELAY, AUTO CONT. STD (STAR DELTA) RELAY, AUTO CONT. STD (FULL VOLTAGE) SCREW (STAR DELTA) SCREW (FULL VOLTAGE) TERMINAL BLOCK SCREW
7
8
39852629 REV 04
8
39852629 REV 04
Major Components Assembly Ref. No. 1 2 2A 2B 3 3A 3B 3C 4 4A 5 5A 5B 5C 5D 6 7 7A 8 8A 8B 8C 9 9A 9B
Part Number
Qty.
39828074 39302336 39116330 39178678 39817739 95694287 95294286 95923355 --------39128509 39816749 39452354 95947644 95934790 95923363 39481361 39481452 39178678 39816780 39116330 95929105 95923363 39419668 39153382 39104054
1 1 1 2 2 4 8 4 1 8 1 3 8 8 8 1 4 8 1 4 2 2 1 1 1
Description BASE VIBRATION DAMPENER BOLT, SUPPORT TO MOUNT BOLT, MOUNT TO BASE LEG, TANK BOLT WASHER LOCKNUT TANK ASSEMBLY BOLT PIPE, DISCHARGE (VALVE TO TANK) GASKET, 6.00 BOLT BOLT LOCKNUT VALVE, DISCHARGE CHECK MOUNT, ISOLATION AIREND SCREW SUPPORT, MOTOR BOLT BOLT LOCKNUT SWITCH, HIGH TEMPERATURE COUPLING NIPPLE
Ref. No.
Part Number
Qty.
Description
12B 13 14 15 16 18 19
95923363 39156435 39207857 95937694 42370403 39816731 39852892 39852900 39177357 39585146 39207113 39303417 39854278 39303409 39880745 39880984 39108949 39108949 95785192 35275494 39156435 39124813 39194055 39111711 39879044
4 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 32” 1 1 1
NUT ELBOW, 45° HOSE, TEFLON ELBOW INLET ASSEMBLY SUPPORT, AIREND CONDUIT ASSEMBLY NEMA 1 CONDUIT ASSEMBLY NEMA 4 SCREW THERMISTOR NOZZLE, OIL INJECTION ELBOW TUBE, OIL INJECTION MANIFOLD, OIL INJECTION SWITCH, PRESSURE NEMA 1 SWITCH, PRESSURE NEMA 4 NUT, LOCK SEALING NUT, LOCK SEALING NIPPLE HUB CONNECTOR TUBE, NYLON ELBOW ADAPTER MANIFOLD
19A 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
Major Components Assembly Ref. No.
Part Number
Qty.
1 2 2A 2B 3 3A 3B 3C 4 4A 5 5A 5B 5C 5D 6 7 7A 8 8A 8B 8C 9 9A 9B 9C 9D 10 10A 11 12 12A
39828074 39302336 39116330 39178678 39817739 95694287 95294286 95923355 --------39128509 39816749 39452354 95947644 95934790 95923363 39481361 39481452 39178678 39816780 39116330 95929105 95923363 39419668 39153382 39104054 39131974 39114079 39479860 39178678 --------------95929105
1 1 1 2 2 4 8 4 1 8 1 3 8 8 8 1 4 8 1 4 2 2 1 1 1 1 2 1 1 1 1 4
Description BASE VIBRATION DAMPENER BOLT, SUPPORT TO MOUNT BOLT, MOUNT TO BASE LEG, TANK BOLT WASHER LOCKNUT TANK ASSEMBLY BOLT PIPE, DISCHARGE (VALVE TO TANK) GASKET, 6.00 BOLT BOLT LOCKNUT VALVE, DISCHARGE CHECK MOUNT, ISOLATION AIREND SCREW SUPPORT, MOTOR BOLT BOLT LOCKNUT SWITCH, HIGH TEMPERATURE COUPLING NIPPLE ELBOW LOCKNUT GROUND STRAP SCREW DRIVE ASSEMBLY AIREND ASSEMBLY BOLT
Ref. No.
Part Number
Qty.
Description
12B 13 14 15 16 18 19
95923363 39156435 39207857 95937694 42370403 39816731 39852892 39852900 39177357 39585146 39207113 39303417 39854278 39303409 39880745 39880984 39108949 39108949 95785192 35275494 39156435 39124813 39194055 39111711 39879044 39128566 95950341 39225263 39232145
4 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 32” 1 1 1 1 1 1 1
39572466 95937561 --------
1 1 1
NUT ELBOW, 45° HOSE, TEFLON ELBOW INLET ASSEMBLY SUPPORT, AIREND CONDUIT ASSEMBLY NEMA 1 CONDUIT ASSEMBLY NEMA 4 SCREW THERMISTOR NOZZLE, OIL INJECTION ELBOW TUBE, OIL INJECTION MANIFOLD, OIL INJECTION SWITCH, PRESSURE NEMA 1 SWITCH, PRESSURE NEMA 4 NUT, LOCK SEALING NUT, LOCK SEALING NIPPLE HUB CONNECTOR TUBE, NYLON ELBOW ADAPTER MANIFOLD NUT BUSHING VALVE, SAFTY 1.50 NPT- 165 PSI (500 HP) VALVE, SAFETY 1.25 NPT - 245 PSI (500 HP 200 PSI UNIT ONLY) HOSE CONNECTOR PUMP ASSEMBLY
19A 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 34A 35 36 37 39 40
NOTE: STANDARD FASTENERS SUCH AS NUTS, BOLTS AND WASHERS ARE LISTED AS SUB-ITEMS (EXAMPLE: 2A).
9
1 0
39825294 REV 04
1 0
39825294 REV 04
Drive Train Assembly Ref. No. 1 1A 1B 2 3 3A 4 5 6 7 7A 8 8A 9 10 11 12 13 14 14A 15 16 16A
Part Number
Qty.
X 95934378 95934386 95923363 39454558 35782531 39812615 39179072 35332915 39498522 39186002 39489836 96700638 39489844 96700638 39497862 39497870 XX 39489968 39489976 39101597 95929162 39405287 39405261 95929154
1 8 8 8 1 1 1 22 1 1 1 1 4 1 4 1 1 1 1 1 1 3 1 1 6
Description MOTOR BOLT, GEARCASE TO MOTOR (440 FRAME SERIES MOTOR) BOLT, GEARCASE TO MOTOR (5000 FRAME SERIES MOTOR) NUT GASKET, MOTOR TO GEARCASE (440 FRAME SERIES MOTOR) GASKET, MOTOR TO GEARCASE (5000 FRAME SERIES MOTOR) GEARCASE BOLT, GEARCASE TO ROTOR HOUSING PIN, LOCATING DOWEL PLUG O-RING, FRONT HOUSING RETAINER, GEAR SECOND STAGE SCREW, ROTOR RETAINER, GEAR SECOND STAGE SCREW, ROTOR RING, LOCK FIRST STAGE RING, LOCK SECOND STAGE GEAR SET SPACER, GEAR FIRST STAGE SPACER, GEAR SECOND STAGE RETAINER PLATE, MOTOR SCREW, MOTOR SHAFT SPACER, MOTOR GEAR HOUSING, SEAL SCREW
Drive Train Assembly Ref. No. 1 1A 1B 2 3 3A 4 5 6 7 7A 8 8A 9 10 11 12 13 14 14A 15 16 16A 17 18 19 20 21 22 23
Part Number
Qty.
X 95934378 95934386 95923363 39454558 35782531 39812615 39179072 35332915 39498522 39186002 39489836 96700638 39489844 96700638 39497862 39497870 XX 39489968 39489976 39101597 95929162 39405287 39405261 95929154 39311519 39405279 35295336 39112362 39194915 39136304 39117734
1 8 8 8 1 1 1 22 1 1 1 1 4 1 4 1 1 1 1 1 1 3 1 1 6 1 1 1 1 2 -
Description MOTOR BOLT, GEARCASE TO MOTOR (440 FRAME SERIES MOTOR) BOLT, GEARCASE TO MOTOR (5000 FRAME SERIES MOTOR) NUT GASKET, MOTOR TO GEARCASE (440 FRAME SERIES MOTOR) GASKET, MOTOR TO GEARCASE (5000 FRAME SERIES MOTOR) GEARCASE BOLT, GEARCASE TO ROTOR HOUSING PIN, LOCATING DOWEL PLUG O-RING, FRONT HOUSING RETAINER, GEAR SECOND STAGE SCREW, ROTOR RETAINER, GEAR SECOND STAGE SCREW, ROTOR RING, LOCK FIRST STAGE RING, LOCK SECOND STAGE GEAR SET SPACER, GEAR FIRST STAGE SPACER, GEAR SECOND STAGE RETAINER PLATE, MOTOR SCREW, MOTOR SHAFT SPACER, MOTOR GEAR HOUSING, SEAL SCREW SEAL, LIP GASKET, SEAL HOUSING PIN, DOWEL BREATHER, SEAL SCAVENGE PIN, DOWEL MOTOR RETAINING COMPOUND (SEE NOTE 2) SEALING COMPOUND (SEE NOTE 3)
X - FURNISH MOTOR PART NO. (STAMPED ON MOTOR NAMEPLATE) WHEN ORDERING REPLACEME NT XX - GEAR SET PART NO. LOCATED ON GEARCASE (ITEM 3) NOTE: 1. STANDARD FASTENERS SUCH AS NUTS, BOLTS, AND SCREWS ARE LISTED AS SUB-ITEMS (EXAMPLE: 1A). 2. TO BE APPLIED TO I.D. OF MOTOR GEAR SPACER, #15. 3. TO BE APPLIED O.D. OF LIP SEAL, #17. 1 1
1 2
39863469 REV 04
1 2
39863469 REV 04
Hooded Remote Inlet (Optional)
Standard Inlet
8” Inlet Valve Assembly with Air Filter
Hooded Remote Inlet (Optional) Ref. No.
Part Number
Qty.
1 2 3 4 5 6 7 8 9 9A 10 11 12 13 14 14A
39320783 96726880 39320791 39486956 39495965 39483169 95081618 96715594 39854153 39128467 39863451 39575345 39854237 39854310 39305891 39169594
1 4 1 1 4 4 4 4 1 2 1 1 2 1 1 1
15 16 17 18 19
39750732 39195151 95933313 95938775 42412155
1 4 4 2 1
Description PLATE, INLET (TWO STAGE) BOLT, HEX HEAD GASKET, INLET VALVE GASKET, 8.00 INLET VALVE SPACER, ISOLATION GASKET, ISOLATION WASHER BOLT, SOCKET HEAD BRACKET, AIR FILTER SCREW HOOD, AIR FILTER PLATE, TOP AIR FILTER SCREW, RETAINER PLATE, HOOD COVER GASKET, AIR FILTER SEALANT, GASKET ADHESIVE - APPLY TO INLET VALVE GASKET SURFACE ELEMENT, AIR FILTER SEALING WASHER, RUBBER WASHER, STEEL NUT, WING ASSEMBLY, INLET VALVE
Standard Inlet Ref. No.
Part Number
Qty.
39320783 96726880 39320791 39486956 39495965 39483169 95081618 96715594 39854153 39128467 39854990 39575345 39854237 39311295 39305891 39169594
1 4 1 1 4 4 4 4 1 2 1 1 2 2 1 1
14
39750732 39873120
1 1
15 16 17 18
39195151 95933313 42412155 95938775
2 2 1 2
1 2 3 4 5 6 7 8 9 9A 10 11 12 13 13A
Description PLATE, INLET (TWO STAGE) BOLT, HEX HEAD GASKET, INLET VALVE GASKET, 8.00 INLET VALVE SPACER, ISOLATION GASKET, ISOLATION WASHER BOLT, SOCKET HEAD BRACKET, AIR FILTER SCREW PLATE, BOTTOM AIR FILTER PLATE, TOP AIR FILTER SCREW, RETAINER SCREW, RETAINER (HEAVY DUTY OPTION) GASKET, AIR FILTER SEALANT, GASKET ADHESIVE-APPLY TO INLET VALVE GASKET SURFACE ELEMENT, AIR FILTER ELEMENT, AIR FILTER (HEAVY DUTY OPTION) SEALING WASHER, RUBBER WASHER, STEEL ASSEMBLY, INLET VALVE NUT, WING (HEAVY DUTY OPTION)
Hooded Remote Inlet (Optional) Ref. No.
Part Number
Qty.
1 2 3 4 5 6 7 8 9 9A 10 11 12 13 14 14A
39320783 96726880 39320791 39486956 39495965 39483169 95081618 96715594 39854153 39128467 39863451 39575345 39854237 39854310 39305891 39169594
1 4 1 1 4 4 4 4 1 2 1 1 2 1 1 1
15 16 17 18 19
39750732 39195151 95933313 95938775 42412155
1 4 4 2 1
Description PLATE, INLET (TWO STAGE) BOLT, HEX HEAD GASKET, INLET VALVE GASKET, 8.00 INLET VALVE SPACER, ISOLATION GASKET, ISOLATION WASHER BOLT, SOCKET HEAD BRACKET, AIR FILTER SCREW HOOD, AIR FILTER PLATE, TOP AIR FILTER SCREW, RETAINER PLATE, HOOD COVER GASKET, AIR FILTER SEALANT, GASKET ADHESIVE - APPLY TO INLET VALVE GASKET SURFACE ELEMENT, AIR FILTER SEALING WASHER, RUBBER WASHER, STEEL NUT, WING ASSEMBLY, INLET VALVE
Standard Inlet Ref. No.
Part Number
Qty.
39320783 96726880 39320791 39486956 39495965 39483169 95081618 96715594 39854153 39128467 39854990 39575345 39854237 39311295 39305891 39169594
1 4 1 1 4 4 4 4 1 2 1 1 2 2 1 1
14
39750732 39873120
1 1
15 16 17 18
39195151 95933313 42412155 95938775
2 2 1 2
1 2 3 4 5 6 7 8 9 9A 10 11 12 13 13A
Description PLATE, INLET (TWO STAGE) BOLT, HEX HEAD GASKET, INLET VALVE GASKET, 8.00 INLET VALVE SPACER, ISOLATION GASKET, ISOLATION WASHER BOLT, SOCKET HEAD BRACKET, AIR FILTER SCREW PLATE, BOTTOM AIR FILTER PLATE, TOP AIR FILTER SCREW, RETAINER SCREW, RETAINER (HEAVY DUTY OPTION) GASKET, AIR FILTER SEALANT, GASKET ADHESIVE-APPLY TO INLET VALVE GASKET SURFACE ELEMENT, AIR FILTER ELEMENT, AIR FILTER (HEAVY DUTY OPTION) SEALING WASHER, RUBBER WASHER, STEEL ASSEMBLY, INLET VALVE NUT, WING (HEAVY DUTY OPTION)
1 3
1 4
39863444 REV 03
1 4
39863444 REV 03
8” Inlet Valve/Stepper Motor Ref. No.
Part Number
Qty.
1 2 2A 3 4 4A 5 6 6A 7 7A 8 8A 8B 9 10 10A 11 11A 12 13 14
1 1 2 1 1 4 1 1 4 1 3 1 1 1 1 1 4 1 1 1 2 1
42412148 39495189 95229555 39306006 39566013 39128426 39494869 39494877 39198809 39564364 95073946 39494851 39128434 39128541 39494836 39823943 39198809 39300777 39404132 39495395 95837233 95928214
Description VALVE, INLET 8.00 COUPLING, INLET VALVE KEY, .13 X .13 X .75 GASKET, STEPPER MOTOR MOTOR, STEPPER SCREW, WHIS-LOCK .25-20 X .63 GASKET, COUPLING COVER COVER COUPLING SCREW, #10-24 X .75 LG BOARD, PRINTED CIRCUIT SCREW, #8-32 X .38 LG ARM, INDICATOR SCREW, .25 X 1.00 NUT, .25 GASKET, COVER - PRINTED CIRCUIT BOARD COVER, PRINTED CIRCUIT BOARD SCREW, #10-24 X .75 STOP, INLET VALVE O-RING, VITON .478 GLAND, WIRE .38 NPT PLUG, SOCKET .13 NPT PLUG, .13 NPT SOCKET
8” Inlet Valve/Stepper Motor Ref. No.
Part Number
Qty.
1 2 2A 3 4 4A 5 6 6A 7 7A 8 8A 8B 9 10 10A 11 11A 12 13 14
1 1 2 1 1 4 1 1 4 1 3 1 1 1 1 1 4 1 1 1 2 1
42412148 39495189 95229555 39306006 39566013 39128426 39494869 39494877 39198809 39564364 95073946 39494851 39128434 39128541 39494836 39823943 39198809 39300777 39404132 39495395 95837233 95928214
Description VALVE, INLET 8.00 COUPLING, INLET VALVE KEY, .13 X .13 X .75 GASKET, STEPPER MOTOR MOTOR, STEPPER SCREW, WHIS-LOCK .25-20 X .63 GASKET, COUPLING COVER COVER COUPLING SCREW, #10-24 X .75 LG BOARD, PRINTED CIRCUIT SCREW, #8-32 X .38 LG ARM, INDICATOR SCREW, .25 X 1.00 NUT, .25 GASKET, COVER - PRINTED CIRCUIT BOARD COVER, PRINTED CIRCUIT BOARD SCREW, #10-24 X .75 STOP, INLET VALVE O-RING, VITON .478 GLAND, WIRE .38 NPT PLUG, SOCKET .13 NPT PLUG, .13 NPT SOCKET
1 5
1 6
39825245 REV 12
1 6
39825245 REV 12
Separator Tank Assembly Ref. No. 1 1A 2 3
4 5 6 7 8 8A 8B 8C 9 10 11 12 13 14 15 16 17 18 19
Part Number
Qty.
39476916 39406996 39478953 42406066 42406074
1 1 1 1 1
42406082
1
39155478 95937694 95939971 39124813 39123898 39890678 39801253 39179403 95423687 95060745 95938171 39490214 39572243 95937652 39312897 39312905 95947636 39499744 39417118 39871694 39322748 39841481
1 1 1 x 1 1 1 4 4 1 1 1 2 1 2 2 1 1 1 1 1 1
Description SIGHT GLASS O-RING PLUG, OIL FILL TANK, SEPARATOR (ASME/CANADIAN) TANK, SEPARATOR (AUSTRALIAN) TANK, SEPARATOR 200 PSI (ASME/CANADIAN) ELBOW ELBOW TEE TUBING HOSE ELEMENT, SEPARATOR VALVE, MINIMUM PRESSURE CHECK STUD NUT O-RING ELBOW , TANK TO BLOWDOWN TUBE, BLOWDOWN HOSE ELBOW (, BLOWDOWN VALVE 13 VALVE, BLOWDOWN NEMA 1 VALVE, BLOWDOWN NEMA 4 TEE MANIFOLD, BLOWDOWN ADAPTER, SCAVENGE TUBE TUBE, TANK SCAVENGE ORIFICE, SCAVENGE TUBE SCAVENGE TO AIR END
Ref. No.
Part Number
Qty.
25 25A 26 27 28 28A 29 30 31 32 33 34 35 36 37 38 40 41
42
39798004 39128509 39300900 95937686 39797220 39128467 39796982 39481460 39137518 95220844 39137542 95387361 39105739 39477536 39140512 39155478 39829841 39318217 39318258 39318225 39315266 39303409
1 2 1 2 1 4 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1
43 44 45
39302039 95947230 95937538
1 1 1
Description SUPPORT, OIL FILTER SCREW, SUPPORT TO TANK CONNECTOR, OIL FILTER OUT ELBOW FILTER, OIL SCREW OIL FILTER CARTRIDGE ELBOW HOSE CLAMP, HOSE CONNECTOR, BARBED PLUG VALVE, BALL TANK DRAIN ELBOW ELBOW ELBOW TUBE, OIL FILTER OUT VALVE, OIL STOP NEMA 1 VALVE, OIL STOP NEMA 4 VALVE, OIL STOP NEMA 1 (200 PSI UNIT) VALVE, OIL STOP NEMA 4 (200 PSI UNIT) MANIFOLD, OIL (WITH INTERSTAGE PIPING) VALVE, BALL CAP ADAPTER
Separator Tank Assembly Ref. No. 1 1A 2 3
4 5 6 7 8 8A 8B 8C 9 10 11 12 13 14 15 16 17 18 19 20 20A 21 22 23 24 24A
Part Number
Qty.
39476916 39406996 39478953 42406066 42406074
1 1 1 1 1
42406082
1
39155478 95937694 95939971 39124813 39123898 39890678 39801253 39179403 95423687 95060745 95938171 39490214 39572243 95937652 39312897 39312905 95947636 39499744 39417118 39871694 39322748 39841481 39195078 39133145 39490230 39545942 95937579 39246012 39178827
1 1 1 x 1 1 1 4 4 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 2 2 1 1
Description SIGHT GLASS O-RING PLUG, OIL FILL TANK, SEPARATOR (ASME/CANADIAN) TANK, SEPARATOR (AUSTRALIAN) TANK, SEPARATOR 200 PSI (ASME/CANADIAN) ELBOW ELBOW TEE TUBING HOSE ELEMENT, SEPARATOR VALVE, MINIMUM PRESSURE CHECK STUD NUT O-RING ELBOW , TANK TO BLOWDOWN TUBE, BLOWDOWN HOSE ELBOW (, BLOWDOWN VALVE 13 VALVE, BLOWDOWN NEMA 1 VALVE, BLOWDOWN NEMA 4 TEE MANIFOLD, BLOWDOWN ADAPTER, SCAVENGE TUBE TUBE, TANK SCAVENGE ORIFICE, SCAVENGE TUBE, SCAVENGE TO AIR END CLOP, TUBE SCREW ELBOW TUBE, OIL DELTA P ADAPTER SWITCH, OIL DELTA P SCREW
Ref. No.
Part Number
Qty.
25 25A 26 27 28 28A 29 30 31 32 33 34 35 36 37 38 40 41
42
39798004 39128509 39300900 95937686 39797220 39128467 39796982 39481460 39137518 95220844 39137542 95387361 39105739 39477536 39140512 39155478 39829841 39318217 39318258 39318225 39315266 39303409
1 2 1 2 1 4 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1
43 44 45
39302039 95947230 95937538
1 1 1
Description SUPPORT, OIL FILTER SCREW, SUPPORT TO TANK CONNECTOR, OIL FILTER OUT ELBOW FILTER, OIL SCREW OIL FILTER CARTRIDGE ELBOW HOSE CLAMP, HOSE CONNECTOR, BARBED PLUG VALVE, BALL TANK DRAIN ELBOW ELBOW ELBOW TUBE, OIL FILTER OUT VALVE, OIL STOP NEMA 1 VALVE, OIL STOP NEMA 4 VALVE, OIL STOP NEMA 1 (200 PSI UNIT) VALVE, OIL STOP NEMA 4 (200 PSI UNIT) MANIFOLD, OIL (WITH INTERSTAGE PIPING) VALVE, BALL CAP ADAPTER
NOTE: STANDARD FASTENERS SUCH AS NUTS, BOLTS AND SCREWS ARE LISTED AS SUB-ITEMS (EXAMPLE: 24A). X - ORDER PER NUMBER OF INCHES REQUIRED.
1 7
1 8
39852637 REV 04
1 8
39852637 REV 04
Oil and Air Piping (Remote Cooled Units) Ref. No.
Part Number
Qty.
1 1A 1B 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15A 16 17 18 19
39499801 95937363 95022265 39499645 39184510 39822028 95944435 39116512 95937553 39481577 39572219 95242459 39418926 95937710 39572649 39308655 39482872 39133152 39302609 39182696 39482476 39929880
2 8 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1
Description FLANGE BOLT (SEE NOTE 2) O-RING MANIFOLD, PUMP OUT PLUG TUBE, PUMP BYPASS CONNECTOR VALVE, PUMP RELIEF CONNECTOR CONNECTOR HOSE NIPPLE SOLENOID, VALVE ELBOW HOSE ELBOW PLATE, COUPLING SCREW CONNECTOR VALVE, CHECK TEE TUBE, OIL-OUT
Ref. No.
Part Number
Qty.
20 21 22 23 24 25 28 29 30
39140512 39834684 39128632 39848999 39411442 39572557 39572334 39176128 39811005
2 1 1 1 1 1 1 1 1
30A 31 31A 31B 32 33 34 35 36 37 38
39852561 95060018 39481593 39185442 95922449 39479761 39404157 39560628 39156393 39124813 39156435 39117734
1 1 2 4 4 1 1 1 1 X 1 XX
NOTES:
Description ELBOW VALVE, THERMO CONTROL CONNECTOR TUBE, OIL-IN ELBOW HOSE HOSE ELBOW, 45° TUBE, AIR DISCHARGE (UNENCLOSED UNIT) TUBE, AIR DISCHARGE (ENCLOSED UNIT) O-RING FLANGE, SPLIT BOLT LOCKWASHER TEE O-RING SENSOR, TEMPERATURE CONNECTOR TUBING, NYLON CONNECTOR LOCTITE 242 (NOT SHOWN)
Oil and Air Piping (Remote Cooled Units) Ref. No.
Part Number
Qty.
1 1A 1B 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15A 16 17 18 19
39499801 95937363 95022265 39499645 39184510 39822028 95944435 39116512 95937553 39481577 39572219 95242459 39418926 95937710 39572649 39308655 39482872 39133152 39302609 39182696 39482476 39929880
2 8 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1
Description FLANGE BOLT (SEE NOTE 2) O-RING MANIFOLD, PUMP OUT PLUG TUBE, PUMP BYPASS CONNECTOR VALVE, PUMP RELIEF CONNECTOR CONNECTOR HOSE NIPPLE SOLENOID, VALVE ELBOW HOSE ELBOW PLATE, COUPLING SCREW CONNECTOR VALVE, CHECK TEE TUBE, OIL-OUT
Ref. No.
Part Number
Qty.
20 21 22 23 24 25 28 29 30
39140512 39834684 39128632 39848999 39411442 39572557 39572334 39176128 39811005
2 1 1 1 1 1 1 1 1
30A 31 31A 31B 32 33 34 35 36 37 38
39852561 95060018 39481593 39185442 95922449 39479761 39404157 39560628 39156393 39124813 39156435 39117734
1 1 2 4 4 1 1 1 1 X 1 XX
Description ELBOW VALVE, THERMO CONTROL CONNECTOR TUBE, OIL-IN ELBOW HOSE HOSE ELBOW, 45° TUBE, AIR DISCHARGE (UNENCLOSED UNIT) TUBE, AIR DISCHARGE (ENCLOSED UNIT) O-RING FLANGE, SPLIT BOLT LOCKWASHER TEE O-RING SENSOR, TEMPERATURE CONNECTOR TUBING, NYLON CONNECTOR LOCTITE 242 (NOT SHOWN)
NOTES: 1 STANDARD FASTENERS SUCH AS NUTS, BOLTS AND SCREWS ARE LISTED AS SUB-ITEMS (EXAMPLE: 1A). 2. APPLY LOCTITE 242 X - ORDER PER INCHES REQUIRED. XX - ORDER AS REQUIRED.
1 9
2 0
39832407 REV 03
2 0
39832407 REV 03
Air Discharge Piping and Required Sheet Metal Changes - No Aftercooler Ref. No.
Part Number
Qty.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
95060018 39481593 39185442 95929188 39852561 39810197 39128483 39128566 39483789 39116348 39479761 39404157 39541677 39156393 39124813 39810346
1 2 4 4 1 1 2 2 1 2 1 1 1 1 AS REQ. 1
17 18 19 20
39804703 39807375 39807466 39224589 39857834 39123864 39852876 39863998
1 1 1 1 1 1 1 1
21 22 23
Description O-RING, MINIMUM PRESSURE CONTROL VALVE FLANGE, SPLIT BOLT WASHER PIPE, MINIMUM PRESSURE CONTROL VALVE DISCHARGE BRACKET, PIPE SUPPORT SCREW NUT U-BOLT NUT TEE O-RING SENSOR, CABLE ADAPTER TUBING PANEL, LEFT END - NO AFTERCOOLER (WATER COOLED ONLY) FOAM, LEFT END - NO AFTERCOOLER PANEL, REAR DISCHARGE FOAM, REAR DISCHARGE PANEL ASSEMBLY, UPPER DISCHARGE PANEL FOAM, UPPER DISCHARGE PANEL COVER, PLASTIC FLANGE PANEL, REAR DISCHARGE (EXTENDED UNIT ONLY) FOAM, REAR DISCHARGE PANEL (EXTENDED UNIT ONLY)
Air Discharge Piping and Required Sheet Metal Changes - No Aftercooler Ref. No.
Part Number
Qty.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
95060018 39481593 39185442 95929188 39852561 39810197 39128483 39128566 39483789 39116348 39479761 39404157 39541677 39156393 39124813 39810346
1 2 4 4 1 1 2 2 1 2 1 1 1 1 AS REQ. 1
17 18 19 20
39804703 39807375 39807466 39224589 39857834 39123864 39852876 39863998
1 1 1 1 1 1 1 1
21 22 23
Description O-RING, MINIMUM PRESSURE CONTROL VALVE FLANGE, SPLIT BOLT WASHER PIPE, MINIMUM PRESSURE CONTROL VALVE DISCHARGE BRACKET, PIPE SUPPORT SCREW NUT U-BOLT NUT TEE O-RING SENSOR, CABLE ADAPTER TUBING PANEL, LEFT END - NO AFTERCOOLER (WATER COOLED ONLY) FOAM, LEFT END - NO AFTERCOOLER PANEL, REAR DISCHARGE FOAM, REAR DISCHARGE PANEL ASSEMBLY, UPPER DISCHARGE PANEL FOAM, UPPER DISCHARGE PANEL COVER, PLASTIC FLANGE PANEL, REAR DISCHARGE (EXTENDED UNIT ONLY) FOAM, REAR DISCHARGE PANEL (EXTENDED UNIT ONLY)
2 1
2 2
39864921 REV 03
2 2
39864921 REV 03
Sheet Metal Assembly - Remote Cooled Ref. No.
Part Number
Qty.
1 1A 2 2A 3 3A 3B 3C 4 4A 5 5A 6 6A 7 7A 7B 7C 8 8A 8B 8C 9 9A 10 10A 10B 10C 11
39803895 39133152 39803887 39133145 39804646 39808209 39142690 35256452 39804620 39133145 39803937 39133145 39812839 39133145 39812797 39812904 39142690 35256452 39812805 39812904 39142690 35256452 39812870 39133145 39804109 39808191 39142690 35256452 39803366
1 8 1 4 1 1 5 5 3 12 1 3 1 3 1 1 4 4 1 1 4 4 1 7 1 1 4 4 2
Description LOUVER, INTAKE SCREW ANGLE, LEFT END SCREW PANEL, TOP LEFT REAR FOAM SCREW RECEPTACLE, CLIP ON SUPPORT, TOP SCREW CORNER, LEFT REAR SCREW ANGLE, REAR SCREW PANEL, TOP FRONT FOAM SCREW RECEPTACLE, CLIP ON PANEL, TOP REAR FOAM SCREW RECEPTACLE, CLIP ON ANGLE, REAR SCREW PANEL, TOP REAR FOAM SCREW RECEPTACLE, CLIP ON PANEL RIGHT END REAR
Ref. No.
Part Number
Qty.
14 14A 15 15A 16 16A 16B 16C 17
39810197 39133145 39483789 39116348 39858972 39863998 39142690 35256452 39810445
1 2 1 2 1 1 2 2 2
17A 17B 17C 17D 18 18A 18B 18C 19 19A 19B 19C 20 20A 21 21A 21B 21C 21D
39810908 39133145 39142690 35256452 39802871 39803770 39142690 35256452 39813068 39813837 39142690 35256452 39803994 39133145 39813118 39804695 39142690 35256452 39133145
2 4 4 4 4 4 8 8 1 1 4 4 1 6 1 1 4 4 4
Description SUPPORT, AIR DISCHARGE PIPE SCREW UBOLT NUT PANEL, DISCHARGE CUT OUT FOAM SCREW RECEPTACLE, CLIP ON PANEL, UPPER STRIP FRONT/REAR (RIGHT END) FOAM SCREW SCREW RECEPTACLE, CLIP ON PANEL, COMMON FRONT/REAR FOAM SCREW RECEPTACLE, CLIP ON PANEL, TOP REAR (RIGHT END) FOAM SCREW RECEPTACLE, CLIP ON ANGLE, RIGHT END (EXHAUST) SCREW PANEL, STRIP RIGHT END FOAM SCREW RECEPTACLE, CLIP ON SCREW
Sheet Metal Assembly - Remote Cooled Ref. No.
Part Number
Qty.
1 1A 2 2A 3 3A 3B 3C 4 4A 5 5A 6 6A 7 7A 7B 7C 8 8A 8B 8C 9 9A 10 10A 10B 10C 11 11A 11B 11C 12 12A 13 13A 13B 13C 13D
39803895 39133152 39803887 39133145 39804646 39808209 39142690 35256452 39804620 39133145 39803937 39133145 39812839 39133145 39812797 39812904 39142690 35256452 39812805 39812904 39142690 35256452 39812870 39133145 39804109 39808191 39142690 35256452 39803366 39804679 39142690 35256452 39803945 39133145 39812920 39812896 39142690 35256452 39133145
1 8 1 4 1 1 5 5 3 12 1 3 1 3 1 1 4 4 1 1 4 4 1 7 1 1 4 4 2 2 4 4 5 10 1 1 3 3 4
Description LOUVER, INTAKE SCREW ANGLE, LEFT END SCREW PANEL, TOP LEFT REAR FOAM SCREW RECEPTACLE, CLIP ON SUPPORT, TOP SCREW CORNER, LEFT REAR SCREW ANGLE, REAR SCREW PANEL, TOP FRONT FOAM SCREW RECEPTACLE, CLIP ON PANEL, TOP REAR FOAM SCREW RECEPTACLE, CLIP ON ANGLE, REAR SCREW PANEL, TOP REAR FOAM SCREW RECEPTACLE, CLIP ON PANEL, RIGHT END REAR FOAM SCREW RECEPTACLE, CLIP ON SUPPORT, VERTICAL SCREW PANEL, STRIP LEFT REAR FOAM SCREW RECEPTACLE, CLIP ON SCREW
Ref. No.
Part Number
Qty.
14 14A 15 15A 16 16A 16B 16C 17
39810197 39133145 39483789 39116348 39858972 39863998 39142690 35256452 39810445
1 2 1 2 1 1 2 2 2
17A 17B 17C 17D 18 18A 18B 18C 19 19A 19B 19C 20 20A 21 21A 21B 21C 21D 22 23 23A 24 24A 25 25A 26 26A 27 28
39810908 39133145 39142690 35256452 39802871 39803770 39142690 35256452 39813068 39813837 39142690 35256452 39803994 39133145 39813118 39804695 39142690 35256452 39133145 39813084 39813233 39133145 39840673 39133145 39864889 39125539 39864897 39133145 39119920 39813076
2 4 4 4 4 4 8 8 1 1 4 4 1 6 1 1 4 4 4 1 1 2 1 8 1 12 1 16 1 1
Description SUPPORT, AIR DISCHARGE PIPE SCREW UBOLT NUT PANEL, DISCHARGE CUT OUT FOAM SCREW RECEPTACLE, CLIP ON PANEL, UPPER STRIP FRONT/REAR (RIGHT END) FOAM SCREW SCREW RECEPTACLE, CLIP ON PANEL, COMMON FRONT/REAR FOAM SCREW RECEPTACLE, CLIP ON PANEL, TOP REAR (RIGHT END) FOAM SCREW RECEPTACLE, CLIP ON ANGLE, RIGHT END (EXHAUST) SCREW PANEL, STRIP RIGHT END FOAM SCREW RECEPTACLE, CLIP ON SCREW CORNER, RIGHT REAR SUPPORT, VERTICAL (RIGHT END) SCREW LOUVER, EXHAUST SCREW CABINET, EXHAUST SCREW ORIFICE, FAN SCREW FAN CORNER, RIGHT FRONT (CONTINUED)
2 3
2 4
39864921 REV 03
2 4
39864921 REV 03
Sheet Metal Assembly - Remote Cooled Ref. No.
Part Number
Qty.
29 30 30A 31 31A 32 33 33A 34
39800321 39800388 39133145 39812789 39812888 39133954 39804091 39133145 39794888
1 2 10 1 1 12 1 2 1
39794110
1
39178678 39803929 39133145 39803739 39804364 39133145 39803911 39804653 39133145 39810346 39810312 39142690 35256452 39812813 39812896 39142690 35256452
4 1 4 1 1 4 1 1 4 1 1 3 3 1 1 2 2
34A 35 35A 36 36A 36B 37 37A 37B 38 38A 38B 38C 39 39A 39B 39C
Description SUPPORT, FAN MOTOR GUARD, FAN SCREW PANEL, FRONT FOAM LATCH, DOOR SUPPORT, SHORT SCREW STARTER/INTELLISYS ENCLOSURE (NEMA 1) STARTER/INTELLISYS ENCLOSURE (NEMA 4) SCREW CORNER, LEFT FRONT SCREW PANEL, UPPER FRONT FOAM SCREW PANEL, LOWER LEFT END FOAM SCREW PANEL, LOWER END FOAM SCREW RECEPTACLE, CLIP ON PANEL, STRIP TOP LEFT END FOAM SCREW RECEPTACLE, CLIP ON
Ref. No.
Part Number
Qty.
43 43A 43B 43C 44 44A 44B 44C 45 45A 46 46A 46B REF REF
39804117 39808191 39142690 35256452 39813050 39813837 39142690 35256452 39495981 39133145 XXXXXXXX 39130828 39128558 39138490 39117312
1 1 4 4 1 1 4 4 4 8 1 4 4 22 X
Description PANEL, TOP FRONT FOAM SCREW RECEPTACLE, CLIP ON PANEL, TOP RIGHT FRONT FOAM SCREW RECEPTACLE, CLIP ON COVER, FORKLIFT SCREW MOTOR, FAN SCREW NUT PIN, LOCATOR WEATHER STRIP
DECALS - ITEMS MARKED 1 2 3 4 5
39868427 39879762 39879754 39868419 39857552
1 1 2 1 1
6 7
39557095 39540257
1 1
INGERSOLL-RAND LOGO (28.0 LENGTH) INGERSOLL-RAND LOGO (24.0 LENGTH) INGERSOLL-RAND LOGO (42.0 LENGTH) INGERSOLL-RAND LOGO (18.0 LENGTH) NOTICE 3-OPERATION (CLEARANCE/ENCLOSURE/MOTOR LUBE) DATA PLATE NOTICE AIR DISCHARGE
Sheet Metal Assembly - Remote Cooled Ref. No.
Part Number
Qty.
29 30 30A 31 31A 32 33 33A 34
39800321 39800388 39133145 39812789 39812888 39133954 39804091 39133145 39794888
1 2 10 1 1 12 1 2 1
39794110
1
39178678 39803929 39133145 39803739 39804364 39133145 39803911 39804653 39133145 39810346 39810312 39142690 35256452 39812813 39812896 39142690 35256452 39133145 39804638 39808209 39142690 35256452 39812821 39133145 39812912 39133145
4 1 4 1 1 4 1 1 4 1 1 3 3 1 1 2 2 6 1 1 5 5 1 3 1 7
34A 35 35A 36 36A 36B 37 37A 37B 38 38A 38B 38C 39 39A 39B 39C 39D 40 40A 40B 40C 41 41A 42 42A
Description SUPPORT, FAN MOTOR GUARD, FAN SCREW PANEL, FRONT FOAM LATCH, DOOR SUPPORT, SHORT SCREW STARTER/INTELLISYS ENCLOSURE (NEMA 1) STARTER/INTELLISYS ENCLOSURE (NEMA 4) SCREW CORNER, LEFT FRONT SCREW PANEL, UPPER FRONT FOAM SCREW PANEL, LOWER LEFT END FOAM SCREW PANEL, LOWER END FOAM SCREW RECEPTACLE, CLIP ON PANEL, STRIP TOP LEFT END FOAM SCREW RECEPTACLE, CLIP ON SCREW PANEL, TOP LEFT FRONT FOAM SCREW RECEPTACLE, CLIP ON ANGLE, FRONT SCREW ANGLE, FRONT SCREW
Ref. No.
Part Number
Qty.
43 43A 43B 43C 44 44A 44B 44C 45 45A 46 46A 46B REF REF
39804117 39808191 39142690 35256452 39813050 39813837 39142690 35256452 39495981 39133145 XXXXXXXX 39130828 39128558 39138490 39117312
1 1 4 4 1 1 4 4 4 8 1 4 4 22 X
Description PANEL, TOP FRONT FOAM SCREW RECEPTACLE, CLIP ON PANEL, TOP RIGHT FRONT FOAM SCREW RECEPTACLE, CLIP ON COVER, FORKLIFT SCREW MOTOR, FAN SCREW NUT PIN, LOCATOR WEATHER STRIP
DECALS - ITEMS MARKED 1 2 3 4 5
39868427 39879762 39879754 39868419 39857552
1 1 2 1 1
6 7 8 9 10 11 12
39557095 39540257 39540166 39544150 39540190 39540224 39541354
1 1 1 1 1 1 1
INGERSOLL-RAND LOGO (28.0 LENGTH) INGERSOLL-RAND LOGO (24.0 LENGTH) INGERSOLL-RAND LOGO (42.0 LENGTH) INGERSOLL-RAND LOGO (18.0 LENGTH) NOTICE 3-OPERATION (CLEARANCE/ENCLOSURE/MOTOR LUBE) DATA PLATE NOTICE AIR DISCHARGE DANGER CONTAMINATED AIR NOTICE ROTATION WARNING FAN BLADE WARNING MOVING PARTS NOTICE POWER INLET
NOTE: STANDARD FASTENERS SUCH AS NUTS, BOLTS AND SCREWS ARE LISTED AS SUB-ITEMS (EXAMPLE: 44B). X - ORDER PER NUMBER OF INCHES REQUIRED.
2 5
2 6
Remote Cooler Outline Drawing
39926134 REV A Part Number
Qty.
Description
35268630
1
OIL COOLER
35268689
1
AFTERCOOLER
39813506
1
FAN
39264080
1
FAN, MOTOR, 2 SPEED
39900857
1
MOI STURE SEPARATOR
39126057
1
MOI STURE SEPARATOR HEATER
2 6
Remote Cooler Outline Drawing
39926134 REV A Part Number
Qty.
Description
35268630
1
OIL COOLER
35268689
1
AFTERCOOLER
39813506
1
FAN
39264080
1
FAN, MOTOR, 2 SPEED
39900857
1
MOI STURE SEPARATOR
39126057
1
MOI STURE SEPARATOR HEATER
O-RINGS Part No.
Size/ Thread
ID
Width
Tube Size
39404157 39404132 39404165 39437074 39407531 39404173 39404140 39406996 39410279
7/16-20 9/16-18 3/4-16 7/8-14 1 1/16-12 1 5/16-12 1 5/8-12 1 7/8-12 2 1/2-12
0.351 0.468 0.644 0.755 0.924 1.171 1.475 1.72 2.337
0.072 0.078 0.087 0.097 0.116 0.116 0.118 0:118 0.118
1/4 3/8 1/2 5/8 3/4 1 1 1/4 1 1/2 2
O-RINGS Part No.
Size/ Thread
ID
Width
Tube Size
39404157 39404132 39404165 39437074 39407531 39404173 39404140 39406996 39410279
7/16-20 9/16-18 3/4-16 7/8-14 1 1/16-12 1 5/16-12 1 5/8-12 1 7/8-12 2 1/2-12
0.351 0.468 0.644 0.755 0.924 1.171 1.475 1.72 2.337
0.072 0.078 0.087 0.097 0.116 0.116 0.118 0:118 0.118
1/4 3/8 1/2 5/8 3/4 1 1 1/4 1 1/2 2
27
