FAKULTAS TEKNIK UNIVERSITAS UNIVERS ITAS NEGERI YOGYAKART YOGYAKARTA A LAPORAN PRAKTIKUM SISTEM PEMINDAH TENAGA TRANSMISI TRANSMIS I 5 KECEPAT KECEPATAN Semester IV 100 me!t (INERTIAL (INERTIAL LOCK PIN SYNCHROMESH) N"# $ST%OTO%OTO &'1%0 T*# + ', M-ret '015 H-*-m- A. PENDAHULUAN
I.
II.
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: $./.* Tr-sm!s! 5 ee2-t- (!ert!-* *" 2! s34r"mes4)
K"m2etes!
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Meme*!4-r-%ser!s6 mem2er7-!! /- "er4-.* s!stem 2em!/-4 te-- 2-/- e/-r-- r!-#
III.
S.7 K"m2etes! : 1# Me!/et!8 Me!/et!8!-s! !-s! .!t .!t me-!sme me-!sme 2eer- 2eer- tr-sm!s tr-sm!s!! /- "m2"e9"m2" "m2"e9"m2"e3-# e3-# '# Me*e2-s Me*e2-s /- mem-s- mem-s- .!t me-!sm me-!smee 2eer- 2eer- tr-sm! tr-sm!s! s! /e- /e- -r- 3- 3- 7e-r# Me:e*-s- Me:e*-s- -r-r- er:er:- me-!sme me-!sme 2eer- 2eer- tr-sm tr-sm!s! !s! /- /- "m2"e9 "m2"e9 "m2"e3-# ,# Me*-.- Me*-.- 2emer!s2emer!s--6 -6 2e..r- 2e..r- /- /- me!/et! me!/et!8!-s 8!-s!! -.- -.- sertsert- -rme-t-s!3-#
IV. IV. A*-t /- ;-4- : 1# U!t me-!sm me-!smee 2eer- 2eer- tr-sm!s! tr-sm!s! e!e e!e m"/e* m"/e* /- M!ts4.7! M!ts4.7!s4! s4! L'00 -t-. -t-. F!-t
/- C4-r-/e# '# O*! O*! /- /- -t-t-. . rere-se se## T""* T""* 7"< 7"< set6 set6 t- t- s-2 s-2 r!6 r!6 tr- tr-er# er# ,# Fe**er Fe**er -.e6 -.e6 DTI DTI /- /- :- :--- s"r" s"r"# #
V. Kese*-m-t- Ker:: 1# Mem2er Mem2er. .-- -- -*-t -*-t ses.-! ses.-! 8.s 8.s!3 !3-# -# '# S--t mem7"mem7"-rr tr-sm!s tr-sm!s!6 !6 t!/- t!/- me"e* me"e* /e- /e- "7e "7e 2-/- s!s! s!s! 2er2-% 2er2-%
2-!# Me"e* 2-/- tem2-t9tem2-t 3- /!se/!--#
1
Me.r.t- 2"s!s! "m2"e9"m2"e 3- te*-4 /!7"-r6 t!/- /!t-r.4 se-r-- /- s-*! me.m2.# ,# ;eer:- /e- 4-t!94-t! /- te*!t!#
B. KEGIATAN PRAKTIKUM I.
D-s-r Te"r!
:
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S!st!m tr-sm!s! -/-*-4 s!stem 3- me:-/! 2e4-t-r eer! /-r! mes! e /!8eres!-* /- -s# De- mem.t-r -s6 r"/- /-2-t /!2.t-r /- meer-- m"7!*#
Tr-sm!s! /!2er*.- -re- mes! 2em7--r- 3- .m.m3- /!.-- /-*-m m"7!* mer.2-- mes! 2em7--r- !ter-* 3- me4-s!*- 2.t-r- (r"t-s!) -t-r- =00 s-m2-! =000 r2m# Se/--6 r"/- /!2.t-r -t-r- 0 s-m2-! '500 r2m# Se-r- !! ter/-2-t /.- s!stem 3- .m.m6 3-!t. tr-sm!s! m-.-* /- tr-sm!s! "t"m-t!s# Ter/-2-t :.- s!stem9s!stem tr-sm!s! 3- mer.2-- -7.- -t-r- e/.s!stem terse7.t6 -m. !! mer.2-- 2erem7-- ter-4!r 3- 7-r. /-2-t /!tem.- 2-/- m"7!*9m"7!* 7erte"*"! t!!# Tr-sm!s!
M-.-* mer.2--
s-*-4
s-t. :e!s
tr-sm!s!
3- 7-3-
/!2er.-- /e- -*-s- 2er->-t- 3- *e7!4 m./-4# ;!-s-3- 2-/- tr-sm!s! m-.-* ter/!r! /-r! & s-m2-! /e- s2ee/#
2
Tr-sm!s! "t"m-t!s ter/!r! /-r! & 7-!- .t-m-6 3-!t. + T"r?.e "erter6 P*-et-r3 e-r .!t6 /- H3/r-.*! "tr"* .!t# T"r?.e "erter 7er8.s! se7--! "2*! "t"m-t!s /- /-2-t mem2er7es-r m"me mes!# Se/-- T"r?.e "erter ter/!r! /-r! P.m2 !m2e**er6 T.r7!e r.er6 /- St-t"r# St-t"r ter*et- /!-t-r- !m2e**er /- t.r7!e em./!- s-t. *-! 3- /!-m-!
II#
L--4 Ker:- +
1# '# ,#
Me2ers!-2- -*-t /- 7-4- 3- -- /!.--# Me*-.- 2e-m-t- se-r- *"7-* tet- "/!s! /- 8.s!3-# Mem2e*-:-r! er:- .!t tr-sm!s! 5 ee2-t- /- mem7.-t sets- -r- er:-3-# Me*-.- 2e-m-t- /- 2e4!t.- r-s!" set!-2 !! 2ere2-t-#
3
5# Me*-.- 2em7"-r- .!t tr-sm!s! 5 ee2-t- /e- *--4 3- e8et!86 e8!s!e /- s!stem-t!# =# Me/!s.s!- mee-! "/!s! "m2"e6 em.!- 2e3e7-7 er.s--6 em.!- 2er7-!- sert- em.!- -!7-t :!- er.s-- ter:-/! /- /!7!-r-# # Me*-.- 2em-s-- em7-*! ter4-/-2 "m2"e "m2"e 3- /!7"-r se-r- e8!s!e /- e8et!8# @# Me/!s.s!- !"-s! -2- 3- 7!s- /!em7-- sete*-4 meet-4.! tet- .!t tr-sm!s! 5 ee2-t-# # Meem7-*!- -*-t /- 7-4- sert- mem7ers!4- tem2-t er:-#
III# 1#
Pe-m-t- /- Pemer!s-- +
Tr-sm!s! M-.-* ter/!r! /-r! em2-t "m2"e .t-m-6 3-!t. + •
I2.t S4-8t
I2.t s4-8t 7er8.s! .t. meer!m- 2.t-r- /-r! -m2-s "2*! .t. em./!- /!ter.s- .t. meer-- r"/-9r"/- !! /! tr-sm!s!# U:. !2.t s4-8t 7er4.7.- /e- -m2-s "2*!6 2-/- !2.t s4-8t /- "2*! /!7.-t -*.r 3- s-m- --r /-2-t s-*! 7er-!t-# •
O.t2.t S4-8t
4
;er8.s! .t. meer.s- 2.t-r- 3- e*.-r /-r! tr-sm!s! me.:. 2r"2e**er s4-8t# •
M-! Ge-r (G!! 2ere2-t-)
G!! 2ere2-t- 7er8.s! .t. me.7-4 t"rs! -t-.2. ee2-t- /-r! !2.t tr-sm!s!# Sete*-4 /!.7-4 t"rs! -t-. ee2-t-3- em./!- /!ter.s- e ".t2.t s4-8t#
•
C".ter Ge-r
C".ter e-r -/-*-4 r"/- !! 3- *et-3- 7er*->-- /e- r"/- !! 2ere2-t-# ;ers-m-9s-m- /e- r"/- !! 2ere2-t- r"/- !! !! mem7et. 2er7-/!- !! 3- -- me4s-!*- 2ere2-t- -t-. 2er*-m7-t- 2.t-r-# •
Reerse Ge-r
5
;er8.s! .t. mer.7-4 -r-4 2.t-r- ".t2.t s-48t se4!- 7er*->- /e- 2.t-r- !2.t s4-8t --r e/-r-- 7er:-*- m./.r#
'# R--!- Per2!/-4- P.t-r- + •
G!! Pere2-t- 1
A*!r- te-- + 2"r"s !2.t B r"/- !! 2em7-/! .t-m- B 2"r"s !! ".ter B r"/- !! 2em7-/! 1 B r"/- !! t!-t 1 B .!t s!r"mes B 2"r"s ".t2.t#
•
G!! Pere2-t- '
6
A*!r- te-- + 2"r"s !2.t B r"/- !! 2em7-/! .t-m- B 2"r"s !! ".ter B r"/- !! 2em7-/! ' B r"/- !! t!-t ' B .!t s!"rmes B 2"r"s ".t2.t#
•
G!! Pere2-t- &
A*!r- te-- + 2"r"s !2.t B r"/- !! 2em7-/! .t-m- B 2"r"s !! ".ter B r"/- !! 2em7-/! & B r"/- !! t!-t & B .!t s!r"mes B 2"r"s ".t2.t
•
G!! Pere2-t- ,
7
A*!r- te-- + 2"r"s !2.t B r"/- !! 2em7-/! .t-m- B 2"r"s !! ".ter B r"/- !! 2em7-/! , B r"/- !! t!-t , B .!t s!r"mes B 2"r"s ".t2.t#
•
G!! Pere2-t- 5
A*!r- te-- + 2"r"s !2.t B r"/- !! 2em7-/! .t-m- B 2"r"s !! ".ter B r"/- !! 2em7-/! 5B r"/- !! t!-t 5 B .!t s!r"mes B 2"r"s ".t2.t# •
G!! M./.r
8
A*!r- te-- + 2"r"s !2.t B r"/- !! 2em7-/! .t-m- B 2"r"s !! ".ter B r"/- !! 2em7-/! R (m./.r) B r"/- !! t!-t R (m./.r) B .!t s!r"mes B 2"r"s ".t2.t# Pe-m-t- /- Pemer!s-- •
Memer!s- R! S34r"mes4 Mem.t-r /- mee- r! s34r"mes46 .t. meet-4.! em-m2.- 2eerem-3-
H-s!* 2emer!s--: m-s!4 7!s- meerem, :-/! masih baik
•
Memer!s- "/!s! 7e-r!
9
"/!s! 7e-r! masih baik -re- m-s!4 7!s- /!2.t-r /e- 4-*.s /- m-s!4 ter/-2-t 2e*.m-s re-se 2-/- 7-t-*- 7e-r! •
Pe..r- 7e7er-2- "m2"e Nama komponen Ce*-4 r! s!"rmes , Ce*-4 r! s!"rmes 5 Ce*-4 -r2. 1 Ce*-4 -r2. ' Ce*-4 -r2. & Ce*-4 -r2. , Ce*-4 -r2. 5
•
Per4!t.- $.m*-4 G!! N-mM-! Ge-r 1 M-! Ge-r ' M-! Ge-r & M-! Ge-r , M-! Ge-r 5 Reerse Ge-r (A) Reerse Ge-r (;)
+ Hasil pemeriksaan
1610 mm 160 mm 06@ mm 06 mm 06@ mm 06 mm 065 mm
S2e + 1 9 161 mm
S2e + 160 mm
+
$.m*-4 ,& &= ' 1 1= '@ '5
N-mC".ter Ge-r 1 C".ter Ge-r ' C".ter Ge-r & C".ter Ge-r , C".ter Ge-r 5
$.m*-4 1, '' &1 & ,'
Reerse C".ter Ge-r
1=
,# Ge-r R-t!" ( R-s!" G!! Pere2-t- ) R-s!" !! 2ere2-t- 2-/- tr-sm!s! /-2-t /!4!t. /e- -r- m-.-* m-.2. se-r- m-tem-t!s# Per4!t.- r-s!" 3-!t. /e- -r- mem7-/!- :.m*-4 2.t-r- -t-r- 2"r"s !2.t /- 2"r"s ".t2.t tr-sm!s!# H-s!* 2er4!t.- r-s!" !! se-r- m-.-* G!! Pere2-t- 1 ' & ,
Per7-/!- $.m*-4 P.t-r- I2.t
O.t2.t
=6'5 &6'5 ' 1
1 1 1 1 10
5 M./.r IV#
065 =
A-*!s- /- Pem7-4-s-
1 1
+
P-/- tr-sm!s! 5 2ere2-t- 3- -m! .-- se7--! "7:e 2r-t!.m !! e7-3-- "m2"e9"m2"e -/- 3- 4!*- se2ert! 7-.t6 s4!8t! e3 t!/- -/sert- 4!*-3- e3 s2r!# K"m2"e9"m2"e 3- 4!*- !! em.!- ter:-/! -re- ser!3- /! 7"-r 2-s-# H!*-3- 7-.t 2-/- 4-s! tr-sm!s! -- me-!7-t- ter:-/!3- et!/-r-2-t- -t-r- 7"/! tr-sm!s! 5 ee2-t- /e- s4!8t 8"r# Se4!- em.!- ter:-/!3- e7""r- "*! tr-sm!s! s--t 7es-r# S!8t! e3 3- 4!*- 3-!t. 7!s- me-!7-t- 2e.!- t!/- ter:-/! se4!- :!/!2!/-4 !! m-- 2.t-r- tr-m!s! -- *"ss#
Per4!t.- R-s!" G!! Se-r- M-tem-t!s G!! Pere2-t- 1 Counter Gear 4 Main gear 4
Main gear 1 Counter gear 1
39 19
43 14
=6&0,
R-s!" =6&0, + 1 mem2.3-! -rt! 2-/- tr-sm!s! ter:-/! =6&0, 2-/- 2.t-r- !2.t /- 1 2.t-r- 2-/- ".t2.t
G!! Pere2-t- '
•
Counter Gear 4 Main gear 4
Main gear 2 Counter gear 2
39 19
36 22
&6&5@
R-s!" &6&5@ + 1 mem2.3-! -rt! 2-/- tr-sm!s! ter:-/! &6&5@ 2-/- 2.t-r- !2.t /- 1 2.t-r- 2-/- ".t2.t
•
G!! Pere2-t- & Counter Gear 4 Main gear 4
Main gear 3 Counter gear 3
39 19
27 23
'6,0
R-s!" '6,0 + 1 mem2.3-! -rt! 2-/- tr-sm!s! ter:-/! '6,0 2-/- 2.t-r- !2.t /- 1 2.t-r- 2-/- ".t2.t 11
•
G!! Pere2-t- , Per7-/!- G!! R-s!" P-/- !! 2ere2-t- , -/-*-4 1 + 1 (/!4!t. se-r*-s. /-r! 2.t-r- !2.t + 2.t-r- !2.t)# R-s!" 1 + 1 -re- 2.t-r- 3- /-r! 2"r"s !2.t *-s. /!ter.s- me.:. 2"r"s ".t2.t /!/- me*-*.! !! 3- 2-/- ".ter se4!- 2.t-r- 3- ter:-/! 3-!t. 1+16 1 2.t-r- 2"r"s !2.t /- 1 2.t-r- 2"r"s ".t2.t#
•
G!! Pere2-t- 5 Counter Gear 4 Main gear 4
Main gear 5 Counter gear 5
39 19
17 42
06@&0
R-s!" 06@&0 + 1 mem2.3-! -rt! 2-/- tr-sm!s! ter:-/! 06@&0 2-/- 2.t-r- !2.t /- 1 2.t-r- 2-/- ".t2.t# P-/- !! 2ere2-t- 5 !! ter:-/! /!m-- 2.t-r- ".t2.t *e7!4 t!! /-r! 2-/- 2.t-r- !2.t## P.t-r- ".t2.t 3- *e7!4 t!! /-r! 2-/- 2.t-r- !2.t !! /!-m-- "er/r!e# •
G!! Pere2-t- M./.r Counter Gear 4 Reverse gear (A) Main gear 4 Reverse counter gear 39 19
2 16
43 25
Sleeve gear(gear 1) Reverse gear (B)
=61
R-s!" =61 + 1 mem2.3-! -rt! 2-/- tr-sm!s! ter:-/! =61 2-/- 2.t-r- !2.t /- 1 2.t-r- 2-/- ".t2.t -m. 2-/- !! m./.r !! ter:-/! 2.t-r- 3- /! 7-*! -re- -/-3- reerse e-r# Sete*-4 /!*-.- 2er4!t.- r-s!" set!-2 !! 2ere2-t- 7-! se-r- m-.-* m-.2. se-r- m-tem-t!s /!/-2-t- /-t- se7--! 7er!.t + G!! Pere2-t- 1 ' & , 5 M./.r
Per4!t.- M-.-*
'+1
Per4!t.- M-tem-t!s =6&0, + 1 &6&5@ + 1 '6,0 + 1
1+1
1+1
065 + 1
06@&0 + 1 =61 + 1
=6'5 + 1 &6'5 + 1
=+1
12
D-r! t-7e* terse7.t /-2-t /!*!4-t 2er7e/-- -t-r- 2er4!t.- se-r- m-.-* /e- 2er4!t.- se-r- m-tem-t!s# Per4!t.- m-tem-t!s me4-s!*- 4-s!* 3- -.r-t /!7-/! 2er4!t.- se-r- m-.-*# K-re- 2er4!t.- se-rm-.-* et!- me4!t. 2.t-r- !2.t m-.2. ".t2.t 4-3- /e- 2er!r--6 :-/! 4-s!*3- .r- 2res!s!# N-m. 2er7e/-- 4-s!* 2er4!t.- terse7.t t!/- ter*-*. 7es-r# D- /-r! t-7e* terse7.t ter*!4-t 7-4>- sem-! t!! !! 2ere2-t- sem-! e!* r-s!" !!3-# Art!3- sem-! 7es-r !! 2ere2-t- -- *e7!4 se/!!t !2.t s4!8t 7er2.t-r .t. meem2.4 s-t. -*! 2.t-r- ".t2.t s4-8t#
C# PENUTUP I#
Kes!m2.*-
+
F.s! Tr-sm!s! •
Meer.s- te-- -t-.2. 2.t-r- mes! /-r! "2*! e 2"r"s 2r"2e**er#
•
Mer.7-4 m"me 3- /!4-s!*- mes! ses.-! /e- e7.t.4- (7e7- mes! /- "/!s! :-*-)
•
Mem.!- e/-r-- /-2-r 7er:-*- m./.r 2-/- e/-r-- 3- mem!*!! *e7!4 /-r! ' r"/-# Tr-sm!s! 5 2ere2-t- 2-/- /-s-r3- mem2.3-! 8.s! 3- s-m- /e- :e!s tr-sm!s! 3- *-!3- 3-!t. mere/.s! 2.t-r- /-r! mes! e 2"r"s r"/- 3- /!m-- 2.t-r- terse7.t -- /! re/.s! /e- r"/- r"/- !!# Per7-/!- :.m*-4 !! 2-/- set!-2 2ere2-t- me4-s!*- 2er7-/!- (r-s!") !! 3- 7er7e/- 7e/-# P-/!! 2ere2-t- re/-4 r-s!" !!3- 7es-r /!m-- .t. meem2.4 1 -*! 2.t-r- ".t2.t mem7.t.4- 2.t-r- !2.t 3- *e7!4 7-3-6 -m. me4-s!*- t"rs! 3- 7es-r# Se/-- 2-/- !! 2ere2-t- 3- t!! r-s!" !!3- *e7!4 e!* -m. ee2-t-3- *e7!4 t!! -re- 2"r"s ".t2.t 7er2.t-r3- s-m- -t-. *e7!4 7es-r /-r! 2"r"s !2.t#
II# D-8t-r P.st--
+ 4tt2+%%"t"m"t!89te!97*"s2"t#"m%'01'%01%s!stem9tr-sm!s!9t.-s2em!/-49 ee2-t-#4tm*m1 4tt2+%%!/#>!!2e/!-#"r%>!!%Tr-sm!s!m-.-* 4tt2+%%"t"m"t!8sm5s"*"#7*"s2"t#"m%'011%10%tr-sm!s!9m-.-*#4tm*m1 13
14