Cutter Box V2

S E lec ectt r on i c su bb-aa ss ssem em bl bly y E M Cu t t er Box Box V2 V2 E T S Y S A R T C E L

Z.I. Z.I. de Mar ticot - BP 34 33611 CESTAS Cedex - France (33) 05 57 97 80 00 Fa x (33) 05 57 97 82 32

504050 AA Edition 1 J a n u a r y 1 9 98 98

COPYRIGHT

Any copying, reproduction or translation of all or part of the contents of this document without the express written permission of LECTRA SYSTEMES is strictly forbidden by the provisions of the law of March 11th 1957. GUA RAN TEE TEES

LECTR LECTRA A SYST SYSTEMES EMES reserves the right to m od ify, ify, with out prior n otice, information relating to its p rod ucts in order to improve their reliability or operating capacity. Publication does not imply that the contents are free of industrial patent rights and does not grant perm ission ission in an y other resp ect to those rights. LECTR LECTRA A SY SYSTEMES TEMES assum es no liability liability for the consequences consequences of using this information information in any way wh atsoever



The LECTRA DOCUMENTATION department is always available to give you any further information information you may require and remains open to any suggestions suggestions you may wish to make.

C u t t e r B o x V2

U p d a t e f o ll l l o w -u p

E d i t i on n ° 1 J a n u a r y 1 9 98 98

P u r p os e of t h e u p d a t e First edition edition of th e document document

P a g e s m od i fi e d

.

Cutt erBox V2

v

Contents xxxxxxxxxx

1. CutterBox V2.......................................................................................................................................1 1.1 Int roduction .......................................................................................................................................1 1.1.1 Gen er a lit ies ............................................................................................................................1 1.1.2 New features...........................................................................................................................1 1.2 Techn ical da t a sh eet .........................................................................................................................2 1.2.1 Cutter Box...............................................................................................................................3 1.3 P r in ciples ...........................................................................................................................................4 1.3.1 Gen er a l pr in ciples ..................................................................................................................4 1.4 Mot or cont r ol .....................................................................................................................................5 1.4.1 DC m otor cont r ol ....................................................................................................................5 1.4.2 "Bru sh less" syn chr onous mot or con tr ol ................................................................................7 1.5 Aut oma tic cont rol a nd re gula tion for DC m otors ............................................................................8 1.5.1 Aut oma tic cont rol for DC mot ors ..........................................................................................8 1.5.2 Aut oma tic cont rol of t he syn chr onous br us hle ss motor s .....................................................9 1.5.2.1 Operating modes........................................................................................................10 1.6 Mot h er boa r d fun ction .....................................................................................................................12 1.6.1 Syn opsis of t he mot he r boar d ...............................................................................................12 1.6.2 Cen t r a l u n it ..........................................................................................................................12 1.6.3 Sys t em m em ori es .................................................................................................................13 1.6.4 In pu t / Out pu t Ma na geme nt ...............................................................................................13 1.6.5 Digita l Sign al Pr ocessor (DSP) ............................................................................................14 1.6.6 Aut oma tic P osition Cont r ol .................................................................................................14 1.6.7 Motor Control (PWM)...........................................................................................................15 1.6.8 Motor Control (Power stage)................................................................................................17 1.6.9 Speed regulation ...................................................................................................................18 1.6.10 Cu rr ent monit oring an d sh ort circuit pr otection .............................................................18 1.6.1 1 Vibr a t ion m otor ..................................................................................................................19 2. Appendix content s .............................................................................................................................20

J a n u a r y 1998 - E dit ion 1

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CutterBox V2

T a b le o f i l lu s t r a t i o n s xxxxxxxxxx

F igur e 1 Pr esen ta t ion of t he Cu t te rB ox ............................................................................................... 3 Figu re 2 Gener al synopsis of the cuter electr onic cont rol syst ems ..................................................... 4 F igur e 3 Pr inciple of th e DC mot or contr ol (H-st age) .......................................................................... 5 F igur e 4 Mot or cont r ol tim ing dia gra m ................................................................................................ 6 Figu re 5 Timin g diagr am of motor r esponse t o a specific inst ru ction level ....................................... 6 F igur e 6 P rin ciple of th e r ota t ing field ................................................................................................. 7 Figur e 7 Result ing field genera ted by th e field presen t in ea ch coil in one t moment ...................... 7 F igur e 8 Power s ta ge associat ed to a Bru sh less mot or ........................................................................ 8 F igur e 9 Aut oma t ic d igita l cont r ol ........................................................................................................ 8 F igur e 10 Synopsis of th e bru sh less motor sp eed cont roller ............................................................... 9 F igur e 1 1 Syn opsis of th e Cut te rB ox V2............................................................................................. 11 F igur e 12 Moth er boar d syn opsis ........................................................................................................ 12 F igur e 13 Sign als pr oduced by t he e ncoder s ...................................................................................... 14 F igur e 14 Int er na l str uct ur e of a coun te r ........................................................................................... 15 F igur e 15 In t er na l PWM st r uct ur e ..................................................................................................... 16 F igur e 16 Power st age wit h IGBT ....................................................................................................... 17 F igur e 17 Pr otection in br ak ing ph as e ............................................................................................... 17 F igur e 18 Posit ion of t he LE M ............................................................................................................ 18

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Cu t t e r B o x V2 xxxxxxxxxx

1.

Cutte rBox V2

1.1

Introduction

1.1.1

Generalities

The V2 CutterBox regroups all the electronics which are required to control the different motors presen t on a cut ter or a Lectr a plott er. These electr onics also enable man aging all th e input s/out put s linked to t hese electronics (switches, r elay cont rol, etc.). This Cutt erBox version ha s enabled a certain n um ber of developments, in par ticular :

-

an increase in th e calculation power a possibility of remote-ma inten an ce an increase in th e ana logue power (motor contr ol power) more options in maint enance a sim plification of th e cabin et's electric cablin g

The V2 CutterBox can be mounted on different machines (VT2500, Vt5000, FlyPen,...). The electr onic modules which ar e integra ted can be inter changed according to the motors moun ted on the different machines.

1.1.2

Ne w featu res

The CutterBox is now equipped with electronic modules which can be interchanged easily providing more flexibility in u se an d ma inten an ce. Ea ch cont rolled axis h as it s power m odule (X, Y, R, Z). The Mosfet t ra nsistors of the power boar ds ha ve been r eplaced by th e IGBT. The motor protection has been revised and improved. The management of the disjunction is integrated in the power modules. The Cut ter Box V2 now integra tes th e brush less motor cont rol. The power of th e comput er board h as been increased by the p assage of a 68020 20 MHz to a 68040 33 MHz (Motorola). The mem ory size has been increased a nd is now 16 Mbytes (4 Mbytes in stan dar d). The program and the adjustment parameters of the machine are in a Flash memory module. When a computer board is replaced, just place the Flash memory module on the old board onto the new one to have the machine adjustm ent par ameters. The maintena nce is now much easier. Using the Flash mem ory ena bles tele-loading th e progra m evolution. The maint enan ce is now much easier. A new program in t he F lash m emory can be tele-loaded by serial port or by floppy. A PWM control for the laser ha s been integra ted. A PWM control for th e ink jet h as been a dded. The ma nagement of interrupt ions h as been r evised an d improved


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CutterBox V2

1 .2

Technical data she et

Electrical power su pply

Control line

Volta ge ............... 230 VAC, 1 pha se + neut ra l + groun d Fr equ en cy ..........................................................50/60 Hz Max. consu mp t ion. ............................................. 1.2 kVA Power line

Volt age .............................. 400 VAC, 3 ph as es + grou nd Fr equ en cy ..........................................................50/60 Hz Max. cons um pt ion. ...............................................3,3 k W E n vir on men t

Tem per a tu r e .................................................. 1 0 t o 40 °C Hygr ometr y ................ 30 to 80 % with out conden sa tion

Dim en sion s

H eigh t .................................................................. 817 m m Width ...................................................................400 mm Depth ...................................................................120 mm

O p er a t i n g ch ar a ct er ist ics

C u t t e r B ox - 68040 P r ocessor .............................................. 33 MH z - Dat a bu s ....................................................... 32 bit s - Dyna mic RAM ............... 4 Mb extensible to 16 Mb - DSP 56002 sign al pr ocessor ............................ 40 MHz - Dat a bu s ....................................................... 24 bit s - RAM ..............................................................96 KB - PC type power .................................................230 W - 9 6 sig n a ls m a n a g ed i n I n p u t /O u t pu t - 4 series links mana ged by means of 2 DUARTs (a link with PC or OpenCad) - Management of two 7 key keyboards (1 fixed and 1 mobile) Vibrat ion ma na gement by mean s of a bru shless / non-stop curr ent m odule Up to 2 conveyor man agement by frequen cy variat or

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1.2.1

3

Cutt er Bo x

The "Cutter Box" is a m etal box, with a flexible conductor seal on t he cover side (the seal ensu res th e electr oma gnetic compatibility crea ting a Fa ra day cage). The conn ectors ar e on t he left of th e Cutt er box, and on th e right a re :

-

2 vent ilators th e brakin g resistan ce (if th is resistan ce is required) the temperat ure safety t hermo-switch associated to t he bra king resistance. PC t ype 230 W supply.

On th e left-ha nd side :

-

The conn ection enabling th e link bet ween the power modules and t he motors. 2 vent ilators

At t he bottom :

-

The cont rol boar d

At the t op :

F igu r e 1

The power modules which cont rol the different motors P r es en t at ion of t h e Cu t t er Box

Power Modules (motor controls) Input/Output connections

22597

22615

Inputs/Outputs board



22635 or 22631

22636

22636

22613

Control board (micro-plotter )

Braking resistance (option) Thermic sensor

PC supply

For a more detailed diagram r efer to th e appendix.


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CutterBox V2

1.3

Principles

1.3.1

Gene ral princ iples

The control electronics receives instructions on the shapes to be cut or plotted from the workst at ion associated to the ma chine. They ensure : - a "m o t h e r b o a r d " f u n c t i o n to exchan ge data with t he worksta tion comput er an d interpret the inform at ion received. This computer section also processes input/output information (keyboard, end stops, position switches, contr ols, et c.). - a "mo tor con trol"fun ctio n to pilot the motors insta lled on the cutt er. These motors use different technologies : DC motors, thr ee-pha se motors, bru shless motors. Some ar e equipped with one or more au tomat ic cont rols, while oth ers a re cont rolled directly by ON/OFF relays. This function may therefore be divided into the following sections : - an a ut omatic control section for t he DC m otors (X an d Y axes, Blade rotat ion of th e VT5000 an d VT7000), - an automatic control section for the AC motors via the frequency variators for the Bla de vibration of the VT2500 and VT2500XXL, th e conveyor, t he Coda in au tomat ic mode and Vacuu m (VP Contr ol opt ion). - a control section for the ON/OFF control motors (Vacuum, (2 speed motor), Blade sharpening, Coda in m anu al mode and Vacuum fan).

F i gu r e 2

G en e r a l sy n op s is of t h e cu t e r e le ct r o n ic con t r o l s ys t e m s

Control electronics

Motherboard function

Cutter

Inputs / Outputs

Operator's station

Central unit Inputs / Outputs

Motor Control Function DC motor au tomatic contr ol

AC motor a utomatic control

ON / OFF Control

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X motor Y motor Rotation motor Vibration motor (VT5000, VT7000) Vibration motor (VT2500) Conveyor motor Coda motor (auto) Vacuum motor (option VP Control VT5000, VT7000) 2 speed vacuum motor (VT2500) Sharpening motor Coda motor (manual)


Cutt erBox V2

1.4

Motor co ntro l

1.4.1

DC mo tor con trol

5

The motor is controlled by mean s of a P WM and an H-stage of 4 tr an sistors an d diodes. F i gu r e 3

P r i n cip le of t h e D C m ot or con t r ol (H -s t a ge ) Valim

T1

D1

D3

T3

D4

T4

Um Im

T2

D2

0V

The direction in which th e motor rotates is fixed by th e direction in which th e mean cur ren t set by th e "H" sta ge circulates. It is determin ed by th e switching tra nsistors T1 and T3. The torqu e developed by the m otor depend s directly on t he mea n cur rent which crosses. The speed at which it rotates depends directly on the average value of the voltage applied to the motor. This is determined by th e control signal mark spa ce rat io of th e hatching tra nsistor associated with th e rotat ion dir ection (T4 in t he first case, oth erwise T2). The avera ge value is esta blished by a ser ies of motor char ges and dischar ges. Charging occurs when the h atching transistor is saturated : If the average voltage applied to the m otor ter mina ls is greater than the counter-electromotive force Eg (motor phase), the charging current crosses T1 and T4 .

If the average voltage applied to the motor terminals is less than the counter-electromotive force Eg (braking phase), the charging current crosses D1 an d D4.

Valim Valim T1 Um

D1 Im

Um Im

Eg + ri

T4 Eg + ri D4

0V 0V

T h e d i s c h a r g e o c c u r s w h e n t h e h a t c h i n g t r a n s i s t o r i s lo c k e d : If the average voltage applied to the motor terminals is greater than the counter-electromotive force EG (motor phase), the discharge current crosses T1 and D3 .

If the average voltage applied to the motor terminals is less than the counter-electromotive force Eg (braking phase), the discharge current crosses D1 an d T3. Valim

Valim D1 T1

D3

D3

T3

Um Im

Um Im

Eg + ri


Eg + ri

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CutterBox V2

F igu r e 4

M ot or con t r ol t im in g d ia gr a m 15V

T1

0V 15V

T2

0V

15V

T3

0V

15V

T4

0V

120V

UM

0V

Imoyen

IM

0

Hatching dead bands

F i gu r e 5

T im i n g di a gr a m o f m ot or r e s p on s e t o a s p e ci fi c i n s t r u ct i on l e ve l

Theoretical instruction

Hatching signal

Vmax Um = Vmoy Average theretical voltage defined in relation to the cyclic ratio of the hatching signal

Vmax Eg = Um Average voltage at the motor terminals Im = Um/r Average current at the motor terminals

Im = -Eg/r

"moto r"pha se

"Braking"phas e

An average voltage is applied to th e motor for a given time int erval. This voltage is determ ined by the mar k space ratio of th e hat ching signal. The mea n curr ent circulating in t he motor is calculat ed by the form ula i=(Um - Eg)/r When the speed instruction is applied, the counter-electromotive force of the motor (Eg) is zero and th e ringing curr ent is maximum (Um/r). When the motor reaches the rotat ion speed corresponding to the instruction, the counter-electromotive force is approximately equal to the mean voltage, and th e mean curr ent is pra ctically zero. When the instruction is no longer applied, the mean voltage applied to the motor falls to zero. This initiates a br akin g phase as E g> Um. The cur rent is reversed an d flows in th e opposite, from -Eg/r to 0.

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1.4.2

7

"Brus hle ss"sy nc hron ous mot or con trol

"Bru shless" motors are synchronous, ma ster-cont rolled motors with comm ut at or bru shes. The flux is genera ted by the rotor an d perma nen t ma gnets, providing a very high power-weight r at io. The motor ha s a t hr ee-pha se woun d coil stator wh ereas t he DC motor coil is on the r otor. The rotating field which turns the Rotor is obtained by applying three-phase power to the motor coil. F igu r e 6

P r in cip le of t h e r ot a t in g field

t1

Intensity

t3

B Coil

A Coil

B

A Coil

C Coil

t2

A

C

Time

B Coil C Coil

The three coils A, B and C are each powered by one phase of the power supply, so the current th rough th e coil is as shown in th e diagram above. The magnetic field induced in the 3 coils The magnetic field induced in the 3 coils varies in the same way as the intensity which traverses the different coils. The total field in the centre is obtained by the vectorial sum of the 3 fields induced by each of th ese coils as shown above for the 3 moment s in time t1, t2, and t 3. F i gu r e 7

R es u l t in g fi el d ge n e r a t e d by t h e fi el d pr e s en t i n e a ch c oi l i n on e t m o m en t t1

t2

A Coil

C Coil

t3

A Coil

B Coil

C Coil

A Coil

B Coil

C Coil

B Coil

Indicates t he intensity (arrow length) and t he direction of the magnetic field in each coil of the motor at a t inst ant Indicates t he intensity (arrow length) and t he direction of the magnetic field result of the 3 m otor coils at a t inst ant

In pr actice, the resu lt field follows the var iation of the field in coil at ea ch m oment. There a re ther efore ma ny intermediate stages between th e states t1 an d t2 or t2 an d t3, etc. represented in th e pr evious figur e. The resu lt field is a rota tin g field. The drive force of th e rotor follows th e field generat ed by the var ious coils which cause t he r otor t o rota te.


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CutterBox V2

The th ree-phase curr ent of a "Brush less" motor is controlled by a 6-tran sistor power st age. F i gu r e 8

P ow er s t a ge a s socia t e d t o a Br u s h le ss m ot or

V+

Q2

Q1

A Coil

Q3

B C oil

Q5

Q4

Q6

C Coil

Braking circuit

0V

Q1

The switching of the 6 transistors Q1 Q6 as described in the above timing diagram, makes it possible to convert a DC power supply to three-phase power, thu s setting up a rotating field.

Q2 Q3 Q4 Q5 Q6

The speed at which the rotor rotates depends on the mean voltage applied. The torque depends on the value of the current.

AB

AC

BC

Each of the 6 possible conduction combinations of the pairs of transistors determine a 60° sector in which the rotor is located.

1 .5 1.5.1

Rotor position

Au t o m a t i c c o n t r o l a n d r e g u l a t i o n f o r D C m o t o r s Automa tic con trol for DC mot ors

In the new electronic system, including a dedicated signal processor (Digital Signal Processor DSP), the a ut omatic control and regulat ion fun ctions a re digitally opera ted a s follows : F igu r e 9

Au t om a t ic d igit a l con t r ol Motherboard

Processor

Power stage

Motor command

DS P

numeric P WM

C u r r e n t s e n s or

Motor

Tachometer CAN CAN Counter

Current regulation Coder

Speed regulation Automatic position control

The moth erboard is to move to a specific point. It sen ds th e co-ordinat es of this point to th e DSP which cont rols and regulat es the movements as n ecessar y.

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Cutt erBox V2

The DSP cont rols the position a ut omatically by calculating a speed instr uction from t he difference between th e required position a nd t he tr ue position pr ovided by th e encoder. In order to ensure that the motor is operating correctly, the DSP monitors the current values measured by the current sensor (LEM). Due to the mechanical stresses on cutters, speed is controlled automatically by the tachometers conn ected t o the m otors. The digita l PWM tr an sform s the cont rol calculated by the DSP int o th e corresponding mar k space ra tio signal, which, applied at t he power sta ge, genera tes th e required mean voltage across the motor termina ls. This "fully digital" management of the motor control laws, means that the system can be run by th e micro-program in E PROM, without m odifying the ha rdwa re.

1 .5 .2

Au t o m a t i c c o n t r o l o f t h e s y n c h r o n o u s b r u s h l e s s m o t o r s

For optimum control of the rotating field, brushless motors are connected to a sensor called a R e s o l v e r . This determ ines the an gular position of th e rotor by induction and en codes by means of 2 signa ls : sine an d cosine. This information is transmitted to a speed controller, known as the Brushless module which controls the motor automatically, as a function of the speed instruction transmitted by the motherboard. F i gu r e 1 0

S yn o ps is of t h e b r u s h le s s m ot o r s p ee d con t r o ll er

DC Power supply

Speed instruction

Stator

Current instruction

Motor

M Switching logic

Current control

Power stage

PW M

Rotor LEMs

Resolver

Coil switching

Speed signal

Digital resolver converter

Rotor position (Sin and Cos)

Brushless module

Fr om the consin and sine signals, a convert er deter mines :

-

the rotation speed, necessary for the automatic speed control and also to inform the mother boar d (via an ADC) th at th e vibra tion motor is not opera ting corr ectly.

-

th e sector wher e th e rotor is located, which en ables th e switching logic to determ ine th e power sta ge tran sistor switching combina tion.

From the difference in speed between the motherboard instruction and the feedback measured by the resolver, the speed controller then develops three analog current instructions via a high-grain , wide-band speed loop. These instr uctions cont rol a "PWM" which opera tes th e 6-tr an sistor power st age. Two built-in LEMs monitor the curr ent. The speed cont roller is a dapt ed to th e motor by programm ing it according to the n um ber of poles in th e motor a nd r esolver, an d th e phase an gle of th e resolver in relat ion t o th e motor sh aft.


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CutterBox V2

1 .5 .2 .1

Operating mode s

The cont rol electr onics ar e capable of opera ting t he m achine in 2 modes : - the automatic mode (by default), when the system receives data from the main computer of the workst at ion, an d execut es it - the maintenance mode (standby mode) when access is made either by using the control keyboar ds (fixed or mount ed), or by th e CNUM m aint ena nce mode (cf. CNUM docum ent at ion). - the m o t h e r b o a r d section is organized a round an MC68020 micro-processor with a frequency of 33 MHz, communicates with the control station, the various inputs/outputs of the cutter and the motor controls. - the D C m o t o r c o n t r o l section is organized around a DSP 56002 signal orient ed processor. The DSP56002 receives plotting orders from the 68040, processes them via the digital PWM's and coun ter s, and sen ds comm an ds to the different X, Y an d blade rotat ion a xes. - t h e A C m o t o r c o n t r o l section is operated directly by the MC68040 micro-processor in conjunction with the CNA and CAN, while the "power" section is provided by specialized modules (brushless module, frequen cy var iator, et c.).

- finally, some motors are controlled in "ON/OFF" mode by relays operated as "outputs" by the "motherboard" section.

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Cutt erBox V2

F i gu r e 1 1

11

S yn op si s of t h e Cu t t e r Box V2 mst Z

3 1 6 2 2

4 J

Board power supply

Unused

PWM Z

22636 mst R

PWM R

R Power stage

3 1 J J

r o t c e S

3 2 Rotation 1 J

T1 à T4

motor

22636

y l p p u s 9 r J e w o 8 p J d r a o B

mst Y

PWM Y

Y Power stage

2 1 J J

Yvpu Ylem

2 2 Y motor 1 J

T1 à T4

PWM X

22631 or 22635

mst X 1 1 J J

X Power stage

Xvpu Xlem

2 B r a k i n g J resistor

o g a X motor W

T1 to T4

2 1 J Thermocontact

Zlem

CAN Z

Zspeed CAN R

m P a S R D

CAN Y

Ylem

CAN X

Xlem

Yspeed

r e t Z n u o c r e t R n u o c r e t Y n u o c r e t X n u o c

P 2 0 S 0 D 6 5

5 Brushless board J power supply

Xspeed

Braking resistor 2 2 J

6 J

Z J tachometer

Rlem

Rspeed

3 R 2 1 tachometer J

igbt time fan power supply

7 J

s ) s e n o e l i l u t h d s o a r u b r m i v B (

J1, J2

2 Y 2 1 tachometer J

r o s 0 s 4 e c 0 o 8 r 6 p

µ

c i m m a a n R y D v n m a R

m o r p E

h s m o a r l F p e


5 5 C 2 8 5 5 C 2 8 5 5 C 2 8 t r a 2 u D t r a 1 u D

1 1 Coherent laser 3 J interface 2 4 6 2 2

0 0 X tachometer 3 J 1 0 Y tachometer 3 J

X 0 1 tachometer J J13, J14

3 0 Z tachometer 3 J

8 1 Z encoder J 7 1 R encoder J 6 1 Y encoder J 9 X encoder J

1 Brushless motor 1 J output 0 Brushless board 1 J power supply 5 Power supply 1 J ouput options

s t r o n t e a r r r u e C n e g

. A . N . C 5 5 C 2 8

7 9 5 2 2

2 1 Laser lights & 3 shutter security J

e r e l u w d o o P m

2 1 J Z motor output

y r l p r o e y p t e n v u s u n . o o p c C - u s -

y p p 7 o J l F

1 2 J , 1 1 J

2 0 R tachometer 3 J

. N . A . C

n i n 1 r 1 u J B

2 V x o B r e t t u C

Rvpu Rlem

y l p p u C s r P e w o P

n o r i e t w a s o i p r o t s h t m u a

k o v 5

s y a l e R

s r o t c e n n o c 9 3 J , 8 3 J , 7 3 J , 6 3 J , 5 3 J , 4 3 J , 3 3 J , 2 3 J

7 supp. loading 2 J encoder

5 1 6 2 2

6 supp. loading 2 J instruction outlet 0 VP Control 2 J instruction Conveyor 5 2 J encoder retur n 4 2 Conveyor instruction J

1 Fixed keyboard 3 J inlet 3 2 Display output J 2 Ink jet 2 J input/ouput 1 2 J

Vacuum can

9 1 C a n b u s J

s d 0 n 9 u 4 o b 4 1 e r C i t M n A

s e c 2 a 3 f r 2 e S t n R I

3 supp. link command J outlets 2 Relay plate J ouputs 1 Relay plate J inputs 0 Head and carriage 0 2 unit J 5 J 6 J 7 J 8 Vector control J station

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CutterBox V2

1 .6

Mo t h e r b o a r d f u n c t i o n

1 .6 .1

Synops is of the mothe rboard

F igu r e 12

Mot h er b oa r d s yn op sis

Micro 68040

Ra m 4M0 (16M0)

Flash 128 Ko

Eprom

2 Counters

4x CAN AD767

CAN max 180

Ram nV 32 Ko

Int. // 82c55

Display 2 x 24 charact.

2 duarts MC68681

Bus 68040 (32 bits)

Encoder current tachometer

DSP 56002-40

Ra m 96 Ko

CAN max 180

4 counter s FP G

T1 T2 T3 T4

3 pwm FP G

Bus 56002 (24 bits)

1.6.2 The The The The

Cent ral un it

centr al un it is organized ar ound a micro-processor 68040. micro-processor h as a control bus, a 32 bit da ta bus an d a 32 bit addr ess bus. extension connectors for da ught er boards to mak e the buses a vailable addr ess and da ta bits used inter na lly by the ma jority of peripher als (LSB's) ar e buffered.

Various peripher als concerning t he m ain un it pr ovide the following fun ctions : - Memories (RAM, EP ROM, FLASH E PROM), - Serial link ma na gement RS232 (UARTs), - Pa ra llel link ma na gement (programm able circuits), - AC motor opera ting inst ru ctions ma na gement by means of CNAs. - Aut omatic motor cont rol man agement by mean s of counter s (position) an d CAN (speed - "DC motor control" management by means of a signal processor (DSP), connected to other peripherals : • D S P RAM • 24 bit count er • Pu lse Width Modulat or (PWM) • Ana log Digita l Converters (ADC) 

The DSP 56002 is a periph eral of 68040.

All of the clocks required by the various circuits are obtained by means of 3 quartz oscillators associated with t he coun ter s.

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Cutt erBox V2

1 .6 .3

13

System me mories

The 68040 has several m emories : - D y n a m i c R AM This is a SIMM connector bar which may be plugged into a 72-point connector (MOD1). The built-in module ha s a capacity of 4 Mb an d an access time of 70 ns. The dynamic memory capacity can be upgraded to 16 Mb by replacing the memory module. The dynamic RAM is managed by a specialized circuit (memory manager) which execut es all of the rea d, write an d refresh operat ions. - E P R O M, This memory ha s var ious program s which ar e not likely to vary. reser ved for maint enan ce (monitor an d de-bugger).

These progra ms are

- N o n v o l a t i l e R A M (RAMNV) and T i m e -K e e p e r This consists of a MK48T08 box with a capa city of 8 Kb. The cont ent s (para meter s, date, time, validation word for the program contained in the EPROM flash) are saved thanks to a long-life bat ter y (5 years) when th e boar d is not conn ected t o the power supply. - F l a s h E P R OM , This memory contains the program (if required, tele-loaded during the maintenance operations) as well as t he ma chine adjustment para meters. Remark : During a maintenance operation, if the motherboard is to be replaced, just transfer the EPROM-flash module and the non volatile RAM from the old board onto the new one to keep all th e machine sett ings (including t he pr eviously insta lled program version).

1.6.4

Inpu t / Outpu t Manage me nt

The input signals to the 22615 boar d ar e associated t o the LED displays for the a ctive signa ls. An interface ensures the voltage adaptation (12V input, 5V output) and the insulation between the input signals and the input /outpu t circuits on th e motherboard. The input signals are dealt with by ant i-rebound circuits.


504050

14 1 .6 .5

CutterBox V2

Digital Signal Proce ssor (DSP)

The DSP is a specialized micro-processor. It h as its own cont rol, data (24 bit) and addr ess (16 bit) buses so it is capable of accessing peripherals. It a lso ha s a dedicat ed 8-bit port (host port ) and special signals enabling it to send an inter ru ption an d to commun icat e directly with t he 68040 of which it is a peripher al. 

It cann ot commun icat e with a ny peripher als from th e 68040

The DSP micro-progra m is in th e EPROM of th e 68040. When th e boar d is switched on, the 68040 tr ansfers th is micro-progra m to the DSP RAM via the host port. When th e loading ha s finished, the DSP automatically starts its program and communicates with the 68040 to receive th e requir ed th eoret ical positions an d provide feedback on a ny err ors. 

One set of EPROM is required for th e micro-program s of both th e 68040 and DSP micro-processors

The DSP ha s an int erna l RAM and an externa l RAM of 24 bits.. The other DSP per iphera ls are a s follows : - the PWM to which it transmits on 9 bits (8 for value, 1 for direction) the speed instr uctions for t he X, Y an d R axes, as well as the t ra cking pressu re for t he pen (or t he blade) - the counters, from which it receives 24-bit position information transmitted by the encodes associated with th e X, Y and R m otors. - the CAN from which it receives on 12 bits the value of the current transmitted by the Ha ll effect sen sors (LEM) associat ed with th e X, Y an d R motors.. The DSP per iphera ls are decided by a P AL. 

1.6.6

The PWM fun ction is integra ted in th e programm able circuits. Likewise, the counters are integrated in the programmable circuits.

Automa tic Po sitio n Control

The au tomat ic position control is provided by th e DSP on th e basis of inform at ion t ra nsm itted by th e encoders associated with t he motors. These encoders built into the motors (X, Y and R) produce 2 different signals, phase-shifted signa ls : A, /A and B, / B with a resolut ion of 1000 step / revolution. The phase-shift of the signals depends on the direction in which the motors are rotating (the B signal appear s to be reversed when t he rota tion cha nges direction). These signals are formatted by the different repeaters which generate the A and B signals and tra nsmit to the count ers. F i gu r e 1 3

S ign a l s pr od u ce d by t h e en cod er s A Normal rotation direction

B

A Reverse rotation direction

B

The directional information deduced from the signals transmitted by the encoder depends on the type and wiring. In order to alleviate th is problem, th e counter s receive th e DIRECTION X, DIRECTION Y and DIRECTION R signals from the 68040, so that the metering direction is alter ed in function of th e direction in which the m otors a re r otatin g.

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Cutt erBox V2

F i gu r e 14

15

I n t e r n a l s t r u ct u r e of a cou n t e r Clock

R es e t X cl ock M u lt X Load X

Ax

clock

Bx Direction

X axis A and B decoder Clock

UP Down

X axis 24 bits counter

R es e t Y cl ock M u lt Y Load Y

Ay By Direction

Y axis A and B decoder

UP Down

Y axis 24 bits counter

Reset

Count*

Reset management

Write*



24 bits latch

Rea d *

24 bits 3 state output

Cou n t *

Reset X

A0 A1

2 channels of 24 bits multiplexer

Reset Y Load X

A0 A1

Load Y

The figure above shows the principle of the counter associated to the X and Y axes. The sam e principle is applied for t he R and Z axes. .

All th e coun ter circuits a re set to th e sam e clock frequency. For each axis, the signals A and B ar e decoded and th e result is oriented t o inpu t U P or DOWN on th e counter depending on the direction. The coun ter counts u p (or counts down) an d produces a value on 24 bits. During a reading, depending on the address bits A0 and A1 provided by the DSP and corresponding to the required axis, the multiplexer transfers the counter result to a toggle where it is "locked" by the RE AD* signa l so th at it can be r ead. Reading the counter (with COUNT* and READ* active) releases the "3 state" output in order to ma ke th e value available to the DSP da ta (DD0 to DD23). When a Reset comman d is given, a circuit r esets th e counter s. The counters may be loaded asynchronously by writing at a selected address (active signals COUNT*, WRITE*, A1 and A0). The value is presented on the selected coun ter a nd t he corr esponding LOAD signal is activated.

1.6.7

Motor Cont rol (PWM)

The PWM receives input data from the DSP on 9 bits (DD0 - DD7 for speed instructions and DD23 for th e r ota tion direction). The r ole of th is circuit is to produce a signal for ea ch a xis, with a mar k spa ce rat io calculated on the basis of the instr uction t ran smitted by the DSP. This signa l controls the H power sta ge hatching tra nsistors an d sets the value of th e mean voltage applied to the motor an d th erefore its motor speed. This direction signal controls the switching transistors that set the current direction in the H sta ge. The circulation direction of th e cur ren t in th e H stage determ ines the circulat ion direction of th e cur ren t in th e motor an d th erefore th e rotat ion direction of th e motor. The PWM receives th e Clock from the main u nit, which is used intern ally to time the various count ers in t he system. An 8 bit reference down counter counts down const an tly from 255 to 0 and gener at es a sta rt ma rk space rat io signal. For each chann el, dat a (DD0 - DD7) is stored in a r egister, then sent t o an 8 bit down coun ter (255 - 0) which genera tes an end ma rk spa ce rat io signal. The start and end mark space ratio signals, associated with the DD23 direction bit, are used to generat e the cont rol signals for t he tr an sistors T1 - T4 which m ake u p th e power sta ge. For safety reasons, a dead band h as been int roduced in the gener at ion of signals T1 - T4 to avoid short circuiting the power supply by simultaneous saturation of the pairs of transistors T1 / T2 an d T3 / T4 durin g the ha tching or switching. The h at ching frequen cy is 4.88 kHz (1.25 MHz / 256).


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16

CutterBox V2

F igu r e 15

I nt er n a l P WM st r u ct u r e

Clock 1.25 Mhz

Start mark space ratio signal

8 bits reference counter

X Axis

X Direction

9 Bits register X axis X axis register

8 bits down counter X axis

X axis end mark ratio signal

T1 to T4 generation with dead band integration

Y axis register

8 bits down counter Y axis

Y axis end mark ratio signal


R axis register

8 bits down counter R axis

R axis end mark ratio signal


Z axis register

PWM* A0 A1 Read* Write*

504050

8 bits down counter Z axis

T4

T1 T2 T3 T4

T1 T2 T3 T4

Z Axis

Z Direction

9 Bits register Z axis

T3

R Axis

R Direction

9 Bits register R axis

T2

Y Axis

Y Direction

9 Bits register Y axis

T1

Z axis end mark ratio signal


T1 T2 T3 T4

X axis register Reset Management

Y axis register R axis register Z axis register


Cutt erBox V2

1.6.8

17

Motor Control (Pow er stag e)

The T1, T2, T3 and T4 signals provided by the PWM, are presented to the primary of a new component which integrates both an apto-coupler, for galvanic insulation, and a high voltage output push -pull capa ble of loading the r at her h igh capa city inpu t of th e IGBT. The 4 IGBT power transistors make up an H-stage powered by the voltage +VPU and with output s to the conn ectors J 1 (X), J 2 (Y) an d J 3 (R) ). Each transistor has a built-in recovery diode so that it can produce charging or discharging current. F igu r e 16

P owe r st a ge wit h I GBT -Vp U 0V General auxiliary power supp ly

Opto-coupler

Opto-coupler

5V

Ge ne ral aux iliary powe r sup ply

T3

T1 DC/DC 5v/15v

5V DC/DC 5v/15v

Um LEM

0V

M

T1 Basv 5V

T2

0V Im

Vlem

T4

T3

Basv 5V Opto-coupler

Opto-coupler

T4

T2 5V Ge ne ral aux iliary powe r sup ply

Ba sv DC/DC 5v/15v

0V

The auxiliary power voltages are floating power supplies provided by DC / DC 5 / 15 V converters. Ea ch control cha nn el for the switching tr an sistors (T1 an d T3) on ea ch a xis has its own au xiliary power. All the control channels for the hatching transistors (T2 and T4) have the same auxiliary power (BASV). The voltage +VPU is equipped with a protection an d filter cell consisting of a resistor, a capa citor an d a TRANSIL diode which clips peaks above 180 V an d bur ns out at 210 V. When a motor is in a braking phase, the counter-electromotive force is greater than the power supply voltage, so that th e cur ren t flows back to the p ower st age power su pply. A protection system, r e-directs this curr ent t o a 250W braking r esistor. When th ere is a bra king curr ent on one of th e X, Y, R or Z axes, it is tra nsm itted by th e diode, to the capacitor which is charged. When the voltage across the terminals of this capacitor reaches a th resh old of 155V, a compara tor toggles and controls an MOSFE T which send s th e cur ren t t o the bra king resistan ce connected to J 10. The led light s up at th e same time. When the voltage across the terminals drops below 143V, the comparator toggles back and the resistors ar e removed from th e circuit. F i gu r e 1 7

P r ot e ct i on in br a k in g p h a se A Voltage

Braking phase

Upper tr igger threshold Lower trigger threshold

Level of voltage in normal conditions saturated State of the braking transistor Blocked


504050

18 1.6.9

CutterBox V2

Spe ed regu lation

Speed regulat ion is necessary, due to the m ajor mechanical stresses involved in cutter operations an d is cont rolled on th e basis of inform at ion from t he t achometers locat ed on th e motors. This information is processed by an Analog Digital Converter, which transmits the value convert ed into 12 bits t o the DSP. The speed is au tomat ically controlled for t he X, Y, R and Z axes, although th e Z axis is not u sed for th e Vector® 2500, VT2500XXL, VT5000, VT7000 cutt ers.

1 .6 .1 0 C u r r e n t m o n i t o r i n g a n d s h o r t c i r c u i t p r o t e c t i o n The curr ents circulating in t he motor cont rol are monitored in t wo places : - on one side an LEM is placed on one of th e power supplies of th e motor m easur ing th e crossing current. - on the other side a 2 nd LEM measur es the curr ent su pplying the power tra nsistors of the m otor control. These two measurements make it possible to know the current which crosses any c ontrol tr an sistor (including th e cur rent which crosses th e motor). The LEM modules use th e hall-effect t o measu re th e cur rent which crosses th rough. F igu r e 1 8

P os it ion of t h e L E M +120 DC

i

LE M

T1 1

M

2

i

T3

LE M

T4

- When th e motor is opera ting norma lly, the cur rent s gener at ed in each LEM ar e ident ical. - If terminal 1 of the motor is accidentally grounded, the current crossing LEM1 is very high wherea s th e cur rent crossing LEM2 is nil. - If ter mina l 2 of the motor is accidenta lly grounded t he curr ent crossing LEM1 an d LEM2 is very high. This curr ent is the same in both LE Ms. The measured value of the current is constantly compared to a reference value for the axes X, T and R. When the measured value exceeds the reference value, the comparator activate s a monostable which pr oduces the sh ort tr ip signa l (DJ C*) during 230 µs. This signal is sent t o PWM which cut s th e controls of the 4 tr an sistors. The DJ C* signal also cha rges a capa citor. If this capacitor r eceives several char ges in succession, the voltage at these terminals reaches a threshold which activates the long trip signal (DJL*) for 3,62s. This signal is sent t o the PWM which cut s th e controls of the 4 t ra nsistors. According t o the motor involved, it also generat es th e XOFF *, YOFF* or POF F* signal in dicat ing an opera ting an omaly to th e DSP, which lights th e corresponding red err or LE D. If one of the motor terminals is accidentally grounded, as the cut-off is tripped in relation to the measured value, the real current value will be 3 or 2 times lower, depending on the particular cause. The cut off will th erefore t rip sooner, m akin g th e protection syst em even m ore effective. Trip value un der norm al opera ting condit ions



504050

After filtering, the curr ent value measured by the LEM is a lso tra nsmitted to an Ana log Digital Converter which digitizes it on 12 bits an d sends it t o the DSP for monitoring.


Cutt erBox V2

19

1.6.11 Vibration mot or Depending on the type of machine, the vibration motor is a brushless motor or a m a s t e r -c o n t r o l le d m o t o r , o p e r a t e d b y t h e b r u s h l e s s m o d u l e .

The 0-20mA speed inst ru ction is supplied by th e moth erboard. This inst ru ction is tr an smitt ed to th e brush less module via th e 22615 Input /Out put boar d which cont rols th e motor au tomat ically. The speed information provided by the resolver associated with the motor (VT2500) or the tachometer (VT5000 and VT7000), transits via the 22615 board prior to reaching the brushless module. The 120V DC power supply of the variator is done when a relay is closed by "switching on the power par t supply" The brushless module also provides speed information, transmitted to the 22613 board. This inform at ion is used t o check tha t t he system is operat ing corr ectly.


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20

2.

CutterBox V2

Ap p e n d i x c o n t e n t s

2.1 P re sen ta tion of t he 22597 boar d.................................................................................................A1.1 2.2 L ist of conn ectors on t he 22597 boar d (7404 97) ........................................................................A1.2 2.3 Sign als on t h e conn ector s of th e 2259 7 boar d (740497 )............................................................A1.3 2.4 Dia gra ms of th e 22597 boar d......................................................................................................A1.5 2.5 P re sen ta tion of t he 22613 boar d.................................................................................................A2.1 2.6 2261 3 boar d t est point s a nd swit ches (7405 13) .........................................................................A2.2 2.7 L ist of conn ectors on t he 22613 boar d (7405 13) ........................................................................A2.3 2.8 Sign als on t h e conn ector s of th e 2261 3 boar d (740513 )............................................................A2.4 2.9 Dia gra ms of th e 22613 boar d (740513) ......................................................................................A2.9 2.10 P re sen ta tion of t he 22615 boar d...............................................................................................A3.1 2.11 L ist of conn ectors on t he 22615 boar d (74051 5) ......................................................................A3.2 2.12 Signals on the connectors of the 22615 board (740515)..........................................................A3.4 2.13 St at e of the leds on t he 22615 boar d (740515) (stan dar d fun ctionin g)..................................A3.9 2.14 Dia gra ms of th e 22615 boar d (740515) ..................................................................................A3.13 2.15 P re sen ta tion of t he 22642 boar d...............................................................................................A4.1 2.16 Dia gra ms of th e 22642 boar d (740542) ....................................................................................A4.2 2.17 Motor dr ives 740531 , 740535, 740536 ......................................................................................A5.1 2.18 Signals on t he conn ectors of th e 22631, 22635, 22636 board .................................................A5.1 2.19 Signals on the connectors fixed to the CutterBox V2 box.......................................................A5.1 2.20 P re sen ta tion of th e 22631 , 22635, 226 36 boar ds .....................................................................A5.2 2.21 Pr esent at ion of the 22631, 22635, 22636 boar ds (740531, 740535, 740536) .........................A5.3 2.22 Br us hle ss mot or dr ive 50A (vibra t ion).....................................................................................A6.1 2.23 Dia gra m of t he 22648 boar d (740548) ......................................................................................A7.1 2.24 Dia gra m of t he 22614 boar d (740514) ......................................................................................A8.1 2.25 Referen ce of t he spa r e pa r ts .....................................................................................................A9.1 2.26 Det aile d view of t he Cu t te r Box V2.........................................................................................A10.1

504050


Cut ter Box V2 - 22597 Board



$

3UHVHQWDWLRQRIWKHERDUG


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A1.2 2 .2


L i s t o f c o n n e c t o r s o n t h e 2 2 59 7 b o a r d ( 74 0 49 7 ) T ype

Fu n ction

J 1

Din 96MC

Su pply a n d ou t pu t s t o m ot or

J 2 J 6

Din 48MC WAGO2MCC

Con t rol a nd m ot or ret ur n sign a l Au xilia ry s upply

J 7

MCV1.5-8-G-3,81 fan supply - igbt temperat ure meas ure

J 11 Din 48F D

br u sh less power m odu le sign a l

J 21 Din 48F D

br u sh less power m odu le su pply

J 22 WAGO2MCC

br ak in g r esist an ce

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2 .3

A1.3

S i g n a l s o n t h e c o n n e c t o r s o f t h e 2 2 59 7 b o a r d ( 74 0 49 7 ) J 1-A Sup - Motor

J 1-B Sup - Motor

1

gn d

1

2

cos-

2

3

sin -

4

r ef-/a lim eh

5

gn d

6

J 1-C Sup - Motor

J6 Auxiliary sup

1

gn d

1

(+) su p

cos+/eh u

2

gn d

2

0V

3

sin +/eh v

3

gn d

4

r ef+/eh w

4

gn d

5

gn d

5

gn d

6

6

J7 Sup - fan

1

vdd

7

su p2

7

su p2

7

su p2

2

vcc

8 9 10

su p2 su p2

8 9 10

su p2 su p2

8 9 10

su p2 su p2

3 4 5

gn d vbb gn d

11 12

in d+ in d+

11 12

in d+ in d+

11 12

in d+ in d+

6 7

t h er m ist a n ce gn d

8

t im e m es.in pu t

13

13

13

14

in d-

14

in d-

14

in d-

15 16

in d-

15 16

in d-

15 16

in d-

17

w

17

w

17

w

1

(+) su p

18

w

18

w

18

w

2

cm d t r a n sist or

19 20

v

19 20

v

19 20

v

21

v

21

v

21

v

22 23

u

22 23

u

22 23

u

24

u

24

u

24

u

25 26 27

gn d gn d

25 26 27

gn d gn d

25 26 27

gn d gn d

28 29

gn d

28 29

gn d

28 29

gn d

30

su p1

30

su p1

30

su p1

31 32

su p1 su p1

31 32

su p1 su p1

31 32

su p1 su p1

J 2-A Signals

J 2-B Signals

J 2-C Signals

1

led0

1

led1

1

gn d

2 3

led2 ledcc

2 3

led i2t led br u

2 3

gn d gn d

4

gn d

4

gn d

4

gn d

5 6

t z1# t z2#

5 6

iz disjz#

5 6

gn d gn d

7

t z3#

7

fr ein z#

7

gn d

8 9

t z4# disj br u #

8 9

ledz in st r u ct ion 1

8 9

gn d gn d

10

speed r et u r n

10

in st r u ct ion 2

10

gn d

11 12

cu r r en t r et u r n t a ch om et er +

11 12

r eset # en a ble

11 12

gn d gn d

13

t a ch om et er -

13

com m on + 12

13

gn d

14 15

t op+ vb+

14 15

t opvb-

14 15

gn d gn d

16

va +

16

va -

16

gn d


J 22 Brake resist.

504050

A1.4


J 11-A b ru s h m o d s ig n a l

1 2

BU EU

3

J 11-B b ru s h m o d s ig n a l

1 2

BU EU

3

J 11-C bru s h m o d s i g n a l

1 2

BU EU

3

4

BW

4

BW

4

BW

5 6

EW

5 6

EW

5 6

EW

7 8 9

BV EV

7 8 9

BV EV

7 8 9

BV EV

10

10

11 12

0V BZ

11 12

13

0V

14 15

BY 0V

16

BX

0V BZ

11 12

13

0V

13

0V

14 15

BY 0V

14 15

BY 0V

16

BX

16

BX

J 11-A Brush mod supply

1 2

10

J 11-B Brush mod supply

W W

1 2

3 4 5 6

0V BZ

J 11-C Brush mod supply

W W

1 2

W W

(+)su pp (+)su pp

3 4 5

(+)su pp (+)su pp

3 4 5

(+)su pp (+)su pp

(+)su pp

6

(+)su pp

6

(+)su pp

7 8 9

U1 U1

7 8 9

U1 U1

7 8 9

U1 U1

10 11

0V

10 11

0V

10 11

0V

12

0V

12

0V

12

0V

13 14

0V

13 14

0V

13 14

0V

15

V1

15

V1

15

V1

16

V1

16

V1

16

V1

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2 .4

A1.5

D i a g r a m s o f t h e 2 2 59 7 b o a r d


504050

A1.6

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A1.7

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A1.8

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A1.9

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A1.10

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2 .5

A2.1

P r e s e n t a t i o n o f t h e 2 2 61 3 b o a r d


504050

A2.2 2 .6


2 2 6 13 b o a r d t e s t p o i n t s a n d s w i t c h e s ( 74 0 5 13 ) De s i g n a tio n

S i g n a ls

XA, XB

X a xis en coder sign a ls

YA, YB

Y a xis en coder sign a ls

RA, RB, RTOP

R a xis en coder sign a ls

ZA, ZB, ZTOP

Z a xis en coder sign a ls

+Tx, -Tx

X a xis t a ch om et er

+Ty, -Ty

Y a xis t a ch om et er

+Tr , -Tr

R a xis t a ch om et er

+Tz, -Tz

Z a xis t a ch om et er

Ix

X a xis LE M cu r r en t

Iy

Y a xis LE M cu r r en t

Ir

R a xis LE M cu r r en t

Iz

Z a xis LE M cu r r en t

CN A-VIB

Vibr a t ion in st r u ct ion (+/- 10V)

CN A SU P

Su p. Su pply in st r u ct ion (+/- 10V)

CNA CON V

Con veyor in st r u ct ion (+/- 10V)

CN A VP C

Va cu u m P r essu r e Con t r ol in st r u ct ion

Rx, Tx

Un u sed

IN -Dep

CAN Va cu u m In pu t (VP C)

SP -V

Speed Vibr a t ion (CAN in pu t )

I-V

Cu r r en t Vibr a t ion (CAN in pu t )

CA

Ch a n n el A con veyor en coder sign a l

AA

Ch a n n el A su p. su pply en coder sign a l.

AB

Ch a n n el B su p. su pply en coder sign a l

CB

Ch a n n el B con veyor en coder sign a l

VCC, VBB, VDD, GN D

+5V, -12V, +12V, gr ou n d

S w i t c h e s c o n f i g u r a t io n S1 1 2 3 4

ON

1-8 on 2-7 off 3-6 off

Off On

33 Mh z 5-4 on 25 Mh z 5-4 off

504050



2 .7

A2.3

L i s t o f c o n n e c t o r s o n t h e 2 2 6 13 b o a r d ( 74 0 51 3 ) TYPE

FUNCTION

J 1

26 PTS HE10 STRAIGHT PC BOARD CONNECTOR

X AXIS BOARD LINK

1

J 2


Y AXIS BOARD LINK

2

J 3


R AXIS BOARD LINK

3

J 4


Z AXIS BOARD LINK

4

J 5

MCV 1.5/6-G-3.81 STRAIGHT PC BOARD CONNECTOR 6 POINTS

22597 BRUSHLESS BOARD SUPPLY

5

J 6


VENTILATOR 68040

6

J 7


FLOPPY

7

J 8

8 PTS MOLEX MALE RIGHT CONNECTOR 8619-0602

PC TYPE SUP INPUT +5/+12/-12

8

J 9

8 PTS MOLEX MALE RIGHT CONNECTOR 8619-0602

PC TYPE SUP INPUT +5/-5

J 10


X TACHOMETER

J 11


BURN IN

11

J 12


THERMOCONTACT

12

J 13

48 PTS MIPAC RIGHT ANGLE STEP 2mm

DAUGHTER BOARD INTERCONNECTION

13

J 14



14

J 15



15

J 16



16

J 32


MICRO BOARD LINK

17

J 33


MICRO BOARD LINK

18

J 34


MICRO BOARD LINK

19

J 35


MICRO BOARD LINK

20

J 36


MICRO BOARD LINK

21

J 37


MICRO BOARD LINK

22

J 38


MICRO BOARD LINK

23

J 39


MICRO BOARD LINK

24

J 122


Y TACHOMETER

25

J 123


ROTATION TACHOMETER

26


N°

9 10

504050

A2.4 2 .8


S i g n a l s o n t h e c o n n e c t o r s o f t h e 2 2 61 3 b o a r d ( 74 0 51 3 ) J1 X Ax i s 22631

J2 Y Ax is 22631

J3 R Ax is 22631

J4 Z Ax is 22631

1

gn d

1

gn d

1

gn d

1

gn d

2

T1_in _X

2

T1_in _Y

2

T1_in _R

2

T1_in _Z

3 4

gn d T2_in _X

3 4

gn d T2_in _Y

3 4

gn d T2_in _R

3 4

gn d T2_in _Z

5

gn d

5

gn d

5

gn d

5

gn d

6 7

T3_in _X gn d

6 7

T3_in _Y gn d

6 7

T3_in _R gn d

6 7

T3_in _Z gn d

8

T4_in _X

8

T4_in _Y

8

T4_in _R

8

T4_in _Z

gn d MST_in _X

9 10

gn d MST_in _Y

9 10

gn d MST_in _R

9 10

gn d MST_in _Z

11

gn d

11

gn d

11

gn d

11

gn d

12 13

Reset _in _X gn d

12 13

Reset _in _Y gn d

12 13

Reset _in _R gn d

12 13

Reset _in _Z gn d

14 15 16

DJ C_m ot _ou t _X gn d DJ L_m ot _ou t _X

14 15 16

DJ C_m ot _ou t _Y gn d DJ L_m ot _ou t _Y

14 15 16

DJ C_m ot _ou t _R gn d DJ L_m ot _ou t _R

14 15 16

DJ C_m ot _ou t _Z gn d DJ L_m ot _ou t _Z

9 10

17

gn d

17

gn d

17

gn d

17

gn d

18 19 20

DJ L_bu s_ou t _X gn d I_m ot _X (in fo lem )

18 19 20

DJ L_bu s_ou t _Y gn d I_m ot _Y (in fo lem )

18 19 20

DJ L_bu s_ou t _R gn d I_m ot _R (in fo lem )

18 19 20

DJ L_bu s_ou t _Z gn d I_m ot _Z (in fo lem )

21 22

gn d (+)5v (vcc)

21 22

gn d (+)5v (vcc)

21 22

gn d (+)5v (vcc)

21 22

gn d (+)5v (vcc)

23

gn d

23

gn d

23

gn d

23

gn d

24

(+)12v (vdd)

24

(+)12v (vdd)

24

(+)12v (vdd)

24

(+)12v (vdd)

25 26

gn d (-)12v (vbb)

25 26

gn d (-)12v (vbb)

25 26

gn d (-)12v (vbb)

25 26

gn d (-)12v (vbb)

504050



J7 flo p p y

J5 s u p p ly 22597

J6 fa n 68040

1 2

GND

1 2

12 5

1 2

3

GND

3

5

3

4

gn d

4

GND

5

gn d

6

-12

4 5 6

12 gn d

J 10

A2.5

J8 s u p p ly in le t

1 2

power good 5

3

12

4

-12

5

gn d

6

gn d

7

GND

8

in dex

J9

1

(-) X t a ch om et er

J 12

9

GND

supply inlet

2

(+) t a ch om et er

thermocontact

10

DR0

1

gn d

11

GND

2

gn d

12

DR1

3

-5

13

GND

4

5

1

in pu t bu r n in

4

14 15

5 6

5 5

2 3

gn d

GND

16

m ot

4

gn d

17

GND

X tachometer

1

t h er m ocon t a ct

J 11

2

gn d

burn in

3

18

dir

J 13-A

J 13-B

J 13-C

19

GND

d a u g h t e r bo a rd

d a u g h t e r b o a rd

d a u g h t e r bo a rd

20 21

st ep GND

1 2

5 gn d

1 2

CA01-A2 CA01-A1

1 2

CA01_IT!

22 23 24

wda t a GND wga t e

3 4 5

gnd gn d 5

3 4 5

CA01-A0 CA01-SIZ0 CA01-SIZ1

3 4 5

CA01_A11 CA01_A12 CA01_A13

25

GND

6

gn d

6

CA01_pr _le_r ea d!

6

CA01_A14

26 27

TRK0 GND

7 8

gn d 5

7 8

CA01_loc_a ck! CA01_r eset _ec!

7 8

CA01_A15 12

28

wr t pr t

9

9

E XT_CA01_dec!

29

GND

10

CA01-bclk

10

30 31

r da t a GND

11 12

gn d 5

11 12

32

h dsel

33 34

GND dsxch g

39

gn d

CA01_rea d CA01_sec_a s!

J 122

J 123

Y tach om e te r

ro t a t i o n t a c h o m e t e r

1

(+) Y t a ch om et er

1

(+) R t a ch om et er

2

(-) t a ch om et er

2

(-) R t a ch om et er

J 14-A daughter board

J 14-B daughter board

9

12

10

12

11 12

12 12

J 14-C daughter board

J 14-D daughter board

1

gn d

1

CA01-D15

1

CA01-D11

1

2

5

2

CA01-D14

2

CA01-D10

2

3 4 5

gn d gn d 5

3 4 5

CA01-D13 CA01-D12 CA01-A10

3 4 5

CA01-D9 CA01-D8 CA01-D7

3 4 5

CA01_r es-a syn ! CA01_in d0

6 7

gn d gn d

6 7

CA01-A9 CA01-A8

6 7

CA01-D6 CA01-D5

6 7

CA01_in d1 CA01_in d2

8

5

8

CA01-A7

8

CA01-D4

8

-5

9 10

gn d gn d

9 10

CA01-A6 CA01-A5

9 10

CA01-D3 CA01-D2

9 10

-5 -5

11

gn d

11

CA01-A4

11

CA01-D1

11

-5

12

5

12

CA01-A3

12

CA01-D0

12

-5


504050

A2.6


J 15-A d a u g h t e r bo a rd

J 15-B d a u g h t e r bo a rd

1 2

5 gn d

1 2

3

gn d

4

gn d

5 6 7 8 9

J 15-C d a u g h t e r b o a rd

J 15-D d a u g h t e r bo a rd

CA02-A2 CA02-A1

1 2

CA02_IT!

1 2

-12 -12

3

CA02-A0

3

CA02_A11

3

-12

4

CA02-SIZ0

4

CA02_A12

4

-12

5 gn d

5 6

CA02-SIZ1 CA02_pr _le_r ea d!

5 6

CA02_A13 CA02_A14

5 6

-12 -12

gn d 5 gn d

7 8 9

CA02_loc_a ck! CA02_r eset _ec! E XT_CA02_dec!

7 8 9

CA02_A15 12 12

7 8 9

-12 12 12

10

CA02_bclk

10

11 12

gn d 5

11 12


CA02_r ea d CA02_sec_a s!

10

12

10

12

11 12

12 12

11 12

12 12




1 2

gn d 5

1 2

CA02-D15 CA02-D14

1 2

CA02-D11 CA02-D10

1 2

3

gn d

3

CA02-D13

3

CA02-D9

3

4 5 6

gn d 5 gn d

4 5 6

CA02-D12 CA02-A10 CA02-A9

4 5 6

CA02-D8 CA02-D7 CA02-D6

4 5 6

CA02_r es-a syn ! CA02_in d0 CA02_in d1

7 8 9

gn d 5 gn d

7 8 9

CA02-A8 CA02-A7 CA02-A6

7 8 9

CA02-D5 CA02-D4 CA02-D3

7 8 9

CA02_in d2 -5 -5

10

gn d

10

CA02-A5

10

CA02-D2

10

-5

11 12

gn d 5

11 12

CA02-A4 CA02-A3

11 12

CA02-D1 CA02-D0

11 12

-5 -5

J 32-A ICB 22615

J 32-B ICB 22615

J 32-C ICB 22615

1 2

led1 led I2T

1 2

(-)t z1 (-)t z2

1 2

3

led BRU

3

(-)t z3

3

4 5

led0 led2

4 5

(-)t z4 lem Z

4 5

6

ledCC

6

disj Z

6

7 8

en a ble disj br u sh less

7 8

cu r r en t r et u r n

7 8

9

speed r et u r n

9

9 10 11 12

12V la ser sh u t t er on

J 32-D ICB 22615

(+) X t a ch om et er (-) X t a ch om et er (+) Y t a ch om et er (-) Y t a ch om et er (+) R t a ch om et er (-) R t a ch om et er

1 2

gn d gn d

3

gn d

4 5

gn d gn d

6

gn d

7 8

vcc1 (5v j15) vcc1

9

vcc1

10

br u sh less in st r u ct ion

10

(+) Z t a ch om et er

10

vcc1

11 12

br u sh less r eset

11 12

(-) Z t a ch om et er

11 12

vcc1 vcc1

J 33-A ICB 22615

J 33-B ICB 22615

1 2

+X k eyboa r d -X keyboa r d

1 2

3

+Y k eyboa r d

4 5

-Y keyboa r d keyboa r d sh ift

6 7 8

J 33-C ICB 22615

J 33-D ICB 22615

dr ill swit ch 1 u p dr ill swit ch 1 down

1 2

in kjet down 1 in pu t in kjet down 1 in pu t

1 2

gn d gn d

3

dr ill swit ch 2 u p

3

power pr esen ce

4 5

dr ill swit ch 2 down in h ibit coda in pu t

keyboa r d va l

6

keyboa r d qu it left /r igh t k eyboa r d

3

gn d

4 com pr essed a ir pr esen ce 5 ir q swit ch

4 5

gn d gn d

a dd h ea d swit ch

6

6

gn d

7 8

a dd pla t e 1 in pu t a dd pla t e 2 in pu t

7 8

9 bla de swit ch u p 10 bla de swit ch down 11 sh a r pen er swit ch u p

9 10 11

in kjet down swit ch in kjet r ot a t ion swit ch in kjet u p 1 in pu t

9 10 11

12 sh a r pen . swit ch down

12

in kjet u p 1 in pu t

12

504050

va cu u m defa u lt in pu t

7 vdd1 (12v j19 bu s ca n ) 8 vdd1

ca n _low

9 10 11

vdd1 vdd1 vdd1

ca n _h igh

12

vdd1



J 34-A ICB 22615

1

ev bla de plu n ge

J 34-B ICB 22615

J 34-C ICB 22615

A2.7 J 34-D ICB 22615

1

(+) A cod X

1

(+) A cod R

1

gn d

2 ev pr ess. foot plu n ge 3 ev sh a r pen er plu n ge

2 3

(-) A cod X (+) B cod X

2 3

(-) A cod R (+) B cod R

2 3

gn d gn d

4

ev dr ill 1 plu n ge

4

(-) B cod X

4

(-) B cod R

4

gn d

5 6

ev dr ill 1 r ot a t ion ev dr ill 2 plu n ge

5 6

(+) A cod Y (-) A cod Y

5 6

(+) TOP 0 cod R (-) TOP 0 cod R

5 6

gn d gn d

7


7

(+) B cod Y

7

(+) A cod Z

7

vbb1 (-12 j15, j21)

8 9

viewer 2/pen con t r ol viewer con t r ol

8 9

(-) B cod Y

8 9

(-) A cod Z (+) B cod Z

8 9

vbb1 (-12 j15, j21) vdd3 (-12 j15, j21)

10

ev in kjet r ot a t ion

10

10

(-) B cod Z

10

vdd3

11 12

ev in kjet plu n ge ev flip flop

11 12

11 12

(+) TOP 0 cod Z (-) TOP 0 cod Z

11 12

vdd2 (12 j200) vdd2




1 2

dcd ch a n n el 1 r xd ch a n n el 1

1 2

r t s ch a n n el 2 ct s ch a n n el 2

3

t xd ch a n n el 1

3

dcd ch a n n el 3

4

dt r ch a n n el 1

4

r xd ch a n n el 3

5 6 7

dsr ch a n n el 1 r t s ch a n n el 1 ct s ch a n n el 1

5 6 7

t xd ch a n n el 3 dt r ch a n n el 3 dsr ch a n n el 3

5 6 7

5 gn d 6 gn d 7 vcc3 (5v j17, j18, j26)

8 9

r i ch a n n el 1 dcd ch a n n el 2

8 9

r t s ch a n n el 3 ct s ch a n n el 3

8 9

(+)A cod su p. loa d

8 9

10

r xd ch a n n el 2

10

t r i ch a n n el 3

10

(-)A cod su p. loa d

10

vcc2 (5v j9, j16, j27)

11 12

t xd ch a n n el 2 dt r ch a n n el 2

11 12

dcd ch a n n el 4 r xd ch a n n el 4

11 12

(+)B cod su p. loa d (-)B cod su p. loa d

11 12

vcc2 vcc2

J 36-A ICB 22615

1 2


t xd ch a n n el 4 dt r ch a n n el 4

1 2

gn d gn d

3

r t s ch a n n el 4

3

gn d

4

ct s ch a n n el 4

4

gn d

J 36-B ICB 22615

J 36-C ICB 22615

vcc3 vcc3

J 36-D ICB 22615

1 ev bla de plu n ge 2 ev pr ess. foot plu n ge 3 ev sh a r pen er plu n ge

1 a u t o/m a n u a l coda r el. led 2 va cu u m gv/pv r ela y led 3 t im e m et er led

1 2 3

led disj X led disj Y led disj R

1 2 3

gn d gn d gn d

4 5

4 5

4 5

led disj Z

4 5

gn d gn d gn d

ev dr ill 1 plu n ge ev dr ill 1 r ot a t ion

+ sh a r pen er r ela y led sh a r pen er r ela y led -

6


6

pla t e 1 su p. ct r l led.

6

6

7

ev dr ill 2 r ot a t ion

7

pla t e 2 su p. ct r l led.

7

7 vdd4 (+12 j1, j22, j31)

8 9

viewer 2/pen con t r ol viewer con t r ol

8 9

8 9

8 led qu ick in k jet ou t pu t 9 led qu ick in k jet ou t pu t 2

10

ev in k jet r ot a t ion

10

led m st vp con t r ol

10

11 12

ev in k jet plu n ge ev flip flop

11 12

led for wa r d su p. loa d led r ever se su p. loa d

11 12

J 37-A ICB 22615

J 37-B ICB 22615

led for wa r d con veyor led r ever se con veyor

vdd4 vdd4

10

vcc4 (5v j23)

11 12

vcc4 vcc4

J 37-C ICB 22615

J 37-D ICB 22615

1 2 3

led la ser 0 in pu t led la ser 1 in pu t led la ser 2 in pu t

1 2 3

led la ser power ou t pu t led la ser in dica t or led 5v ok

1 2 3

r w displa y DB0 DB2

1 2 3

gn d gn d gn d

4 5

led la ser 3 in pu t led la ser a ler t in pu t

4 5

led ir q keyboa r d key ir q led ir q power + a ir

4 5

DB4 DB6

4 5

gn d gn d

6

led la ser sh u t . in pu t

6

led ir q bu s sca n

6

A0 displa y

6

gn d

led disjv

7 8

CS displa y DB1

7 8

gn d gn d

9

DB3

9

gn d

DB5

10

gn d

7 led la ser sh u t . ou t pu t 8 led la ser dr ive A output 9 led la ser dr ive B output 10 led la ser AIM

7 8 9 10

led power pr esen ce (cdp)

10

11

led clea r fa u lt la ser

11

led com pr essed a ir ON

11

DB7

11

vee1 (-5v j15)

12

led r f en c la ser

12

led Dir qA

12

led Dir qB

12

vee1


504050

A2.8


J 38-A ICB 22615

1 2

con veyor in st r u ct ion +/-20m A r ever se r ela y r est con ta ct con veyor

J 38-B ICB 22615

1 2

su p. su pply in st r u ct ion +/-20m A r ever se r ela y r est con ta ct su p. loa d

3

r ever se r ela y wor k con ta ct con veyor

3

r ever se r ela y wor k con ta ct su p. loa d

4 5

for wa rd rela y wor k con ta ct con veyor r ever se r ela y com m on con veyor

4 5

for wa rd rela y wor k con ta ct su p. loa d r ever se r ela y com m on su p. loa d

6

for wa r d r ela y com m on con veyor

6

for wa r d r ela y com m on su p. loa d

7

for wa rd rela y r est con ta ct con veyor

7

for wa rd rela y r est con ta ct su p. loa d

9

(+)A m ot or C

9

led r eset

10

(-)A m ot or C

10

led h a lt

11

(+)B m ot or C

11

bp r eset

12

(-)B m ot or C

12

bp a bor t

8

8

J 38-C ICB 22615

J 38-D ICB 22615

1

vp con t r ol in st r u ct ion +/- 20m A

1

gn d

2

vp con t r ol r ela y r est con t a ct m st 2

2

gn d

3

vp con t r ol r ela y wor k con t a ct m st 2

3

gn d

4 5

vp con t r ol r ela y wor k con t a ct m st 1 vp con t r ol r ela y com m on m st 2

4 5

gn d gn d

6 7 8

vp con t r ol r ela y com m on m st 1 vp con t rol r ela y r est con t act m st 1

6 7 8

gn d vcc (+5v leds a nd m iscella neou s) vcc

9

9

vcc

10 11 12

10 11 12

vcc vcc vcc

va cu u m ca n in pu t +/- 10V J 39-A ICB 22615

J 39-B ICB 22615

1

48v pc2

1

la ser 0 in pu t

2 3 4

in fo 5v ok 1 in fo 5v ok 2 a u t o/m a n u a l coda ou t pu t

2 3 4

la ser 1 in pu t la ser 2 in pu t la ser 3 in pu t

5

gv/pv va cu u m

5

la ser a ler t in pu t

6

t im e m et er

6

la ser sh u t t er in pu t

7

sh a r pen in g ou t pu t +

7

la ser sh u t t er ou t pu t

8

sh a r pen er ou t pu t -

8

ou t pu t la ser dr ive A

9

ou t pu t 1 h igh

9

ou t pu t la ser dr ive B

10 11

ou t pu t 1 low ou t pu t 2 h igh

10 11

ou t pu t la ser a im ou t pu t la ser clea r fa u lt

12

ou t pu t 2 low

12

ou t pu t la ser r f en c

J 39-C ICB 22615

J 39-D ICB 22615

1 2

la ser power ou t pu t ou t r fd dr ive (pwm la ser )

1 2

gn d gn d

3

in kjet open 1 qu ick collect or ou t pu t

3

gn d

4 5

in kjet open 2 qu ick collect or ou t pu t

4 5

gn d gn d

6

gn d

7

vcc (5v leds a n d m iscella n eou s)

6 7

led in pu t IN6 la ser

8

led in pu t IN7 la ser

9 10

8

vcc

9 10

vcc vcc

11

in pu t IN6 la ser

11

vcc

12

in pu t IN7 la ser

12

vcc

504050



2.9

A2.9

Dia gram s of the 22613 boa rd (740513)


504050

A2.10

504050





A2.11

504050

A2.12

504050





A2.13

504050

A2.14

504050





A2.15

504050

A2.16

504050





A2.17

504050

A2.18

504050





A2.19

504050

A2.20

504050





A2.21

504050

A2.22

504050





A2.23

504050

A2.24

504050





A2.25

504050

A2.26

504050





A2.27

504050

A2.28

504050





A2.29

504050

A2.30

504050





A2.31

504050

A2.32

504050





A2.33

504050

A2.34

504050





A2.35

504050

A2.36

504050





A2.37

504050

A2.38

504050





A2.39

504050

A2.40

504050





A2.41

504050

A2.42

504050


J a n u a r y 1 9 9 8 - E d i t i on 1


J a n u a r y 1 9 9 8 - E d i t i on 1

A2.43

504050

A2.44

504050


J a n u a r y 1 9 9 8 - E d i t i on 1



A2.45

504050

A2.46

504050





A2.47

504050

A2.48

504050





A2.49

504050

A2.50

504050





A2.51

504050

A2.52

504050




2 .1 0

A3.1

P r e s e n t a t i o n o f t h e 2 2 61 5 b o a r d


504050

A3.2

2 .1 1


L i s t o f c o n n e c t o r s o n t h e 2 2 61 5 b o a r d (7 4 05 1 5 ) T YP E

FUN C T IO N

LIEU

N°

J 1

9 P TS S TRAIGHT F EMALE S U B D D E9S D

IN P U TS F R OM THE R ELAY P LATE

EXTE RN E

1

J 2

8 P TS S TRAIGHT MALE S U B D P OWER D B 8W8P D

OU TP U TS TO THE R ELAY P LATE

EXTER N E

2

J 3

5 P TS S TAIGHT MALE S U B D P OWER D B 5W5P D

S U P P LEMEN TAR Y R ELAY CON TROL OU TP U TS

EXTER N E

3

J 5


S ER IAL CHAN N EL 1 EIA P C TYP E

EXTE RN E

4

J 6



EXTE RN E

5

J 7



EXTE RN E

6

J 8



EXTE RN E

7

J 9


X E N COD E R

EXTE RN E

8

J 10

3 P TS MALE AN GLE S U B D P OWE R D S U B 3W3P D

B R U S HLES S B OAR D S U P P LY

EXTER N E

9

J 11

3 P TS S TRAIGHT F EMALE S U B D P OWER D S U B 3W3S D

B RU S HLES S MOTOR OU TP U T

EXTER N E

10

J 12

7 P TS S TRAIGHT F EMALE S U B D P OWER D B 7W2S D

Z MOTOR OU TP U T

EXTER N E

11

J 13

D IN 41612 96P TS F EM AN GLE TYP E R HAR T 09731967801

B R U S HLES S B OAR D S U P P LY MOTOR LIN K

IN TER N E

12

J 14

D IN 41612 48 P TS F EM AN GLE TYP E R HARTIN G 09 28 148 7801

B RU S HLES S B OARD S IGN AL LIN K

IN TER N E

13

J 15


S U P P LY OU TP U T OP TION

E XTER N E

14

J 16


Y E N COD E R

EXTE RN E

15

J 17


R OTATION EN COD ER

EXTE RN E

16

J 18

9 P TS S TR AIGHT F EMALE S U B D D E 9S D

Z EN COD ER

E XTER N E

17

J 19


CAN B U S

EXTE RN E

18

J 20


OU TP U T IN S TR U CTION TO VP CON TROL

EXTE RN E

19

J 21


VACU U M CAN IN P U T

EXTER N E

20

J 22


IN J E T IN P U T OU TP U TS

E XTER N E

21

J 23

15 P TS S TRAIGHT F EMALE S U B D D A15S D

D IS P LAY OU TP U T

E XTERN E

22

J 24


IN S TR U CTION OU TP U T TO CON VEYOR

EXTER N E

23

J 25


CON VEYOR E N COD ER

E XTER N E

24

J 26


S U P P LEMEN TAR Y LOAD IN S TR U CTION

EXTER N E

25

J 27


S U P P LEMEN TAR Y LOAD EN COD E R

EXTE RN E

26

J 31

15 P TS S TRAIGHT F EMALE S U B D D A15S D

F IXED KEYB OARD IN P U T

EXTER N E

27

J 32

48 P TS MALE AN GLE MIP AC S TEP 2m m

MICR O B OARD LIN K

IN TER N E

28

J 33


MICR O B OARD LIN K

IN TER N E

29

J 34


MICR O B OARD LIN K

IN TER N E

30

J 35


MICR O B OARD LIN K

IN TER N E

31

J 36


MICR O B OARD LIN K

IN TER N E

32

J 37


MICR O B OARD LIN K

IN TER N E

33

504050



A3.3

J 38


MICR O B OARD LIN K

IN TER N AL

34

J 39


MICR O B OARD LIN K

IN TER N AL

35

J 2 00

50 P TS S TRAIGHT F EMALE S U B D D B 50S D

CU TTIN G HE AD IN P U T OU TP U T CON N ECTION

E XTER N AL

36

J 300

9 P TS MALE AN GLE S U B D D E9P D

X TACHOMETER

EXTER N AL

37

J 301


Y TACHOMETER

EXTER N AL

38

J 302


ROTATION TACHOMETER

EXTE RN AL

39

J 303


Z TACHOMETE R

E XTER N AL

40

J 311

37 P TS S TRAIGHT F EMALE S U B D D B 37S D

COHER EN T LAS ER IN TER F ACE

EXTER N AL

41

J 312


LAS ER LIGHT AN D S HU TTE R S AF ETY

E XTER N AL

42


504050

A3.4 2 .1 2

Cut ter Box V2 - 22615 Boar d

S i g n a l s o n t h e c o n n e c t o r s o f t h e 2 26 1 5 b o a r d (7 4 05 1 5) J1 R e la y in p u t

J2 Ou t p u t t o re la y

J3 S u p p . re la y c o n t ro l

1

power pr esen ce

1

48v pc2

1

2

com pr essed a ir pr esen ce

2

in fo 5v ok 1

3 4

in h ibit coda va cu u m defect

3 4

in fo 5v ok 2 a u t o/m a n u a l coda

5

su p. in pu t pla t e 1

5

gv/pv va cu u m

5

6 7

su p. in pu t pla t e 2 vdd4 (+12v)

6 7

8

vdd4 (+12v)

8

9

gn d J6 s e ri a l c h a n n e l 2 EIA

DCD ch a n n el 2 RXD ch a n n el 2

2

3

TXD ch a n n el 2

3

4

DTR ch a n n el 2

4

5 6 7

gn d

5 6 7 8 9

RTS ch a n n el 2

8 9

CTS ch a n n el 2

ou t pu t 1 h igh

1

DCD ch a n n el 1

2

ou t pu t 1 low

2

RXD ch a n n el 1

3 4

ou t pu t 2 h igh ou t pu t 2 low

3 4

TXD ch a n n el 1 DTR ch a n n el 1

5

gn d

t im e m et er + sh a r pen er ou t pu t

6 7

DSR ch a n n el 1 RTS ch a n n el 1

- sh a r pen er ou t pu t

8

CTS ch a n n el 1

9

RI ch a n n el 1

J7 EIA s e ri a l c h a n n e l 3 1 DCD ch a n n el 3

1 2

J 10 brushless su pply / Z

J5 ELA s e ria l c h a n n e l 1

J8 EIA s e ri a l c h a n n e l 4

J9 X e ncode r

RXD ch a n n el 3

1 2


1 2

(+)A cod X (-)A cod X

TXD ch a n n el 3

3

TXD ch a n n el 4

3

vcc2

DTR ch a n n el 3

4

DTR ch a n n el 4

4

(+)B cod X

gn d DSR ch a n n el 3 RTS ch a n n el 3

5 6 7

gn d

5 6 7

(-)B cod X gn d gn d

CTS ch a n n el 3 RI ch a n n el 3

8 9

J 11 brushless outputs

RTS ch a n n el 4 CTS ch a n n el 4

8 9

J 12 D C m o t o r Z a x is

J 15 s u p p ly o p t i o n

1 2

0v power su pply 1 (br u sh less)

1 2

W ph a se V ph a se

A1 A2

(+) Z m ot or in du it (-) Z m ot or in du it

1 2

vcc1 (+5v) gn d

3

su pply 2 (Z m ot or )

3

U ph a se

1

(+) Z m ot or in du it

3

vdd3 (+12v)

2

(-) Z m ot or in du it

4

vbb1 (-12v)

3 4

5 6

vee1 (-5v) vcc1 (+5v)

5

7

gn d

8 9 J 14-A brushless signals



J 16 Y encode r

1 2

1 2

1 2

gn d gn d

1 2

(+)A cod Y (-)A cod Y

3

3

3

gn d

3

vcc2

4

(-)Z t a ch om et er

4

4

gn d

4

(+)B cod Y

5 6

(+)Z t a ch om et er cu r r en t r et u r n

5 en a ble (a ct ive a t +12) 6 br u sh less r eset

5 6

gn d gn d

5 6

(-)B cod Y gn d

7

speed r et u r n

7 br u sh less in st r u ct ion

7

gn d

7

gn d

8 9

br u sh less disju n ct ion (-)TZ4

8 9

8 9

gn d gn d

8 9

10

gn d

disj Z (fis) lem Z

11 12

gn d gn d

10

(-)TZ3

10

11 12

(-)TZ2 (-)TZ1

11 12

13

gn d

13

gn d

13

gn d

1

(+)A cod R

14

led cc

14

led br u

14

gn d

2

(-)A cod R

15 16

led 2 led 0

15 16

led I2T led 1

15 16

gn d gn d

3 4

vcc3 (+)B cod R

5

(-)B cod R

6 7

gn d gn d

8 9

(+) t op 0 cod R (-) t op 0 cod R

504050

J 17 R encoder


A3.5


J 18 Z e ncode r

1 2

(+)A cod Z (-)A cod Z

J 19 c a n bu s

1 2

ca n _low gn d (ca n )

3

vcc3

3

4

(+)B cod Z

4

5 6

(-)B cod Z gn d

5 6

gn d (ca n sh ield) gn d

7 8 9

gn d (+) t op 0 cod Z (-) t op 0 cod Z

7 8 9

ca n _h igh

J 23 display output

vdd1 (+12v)

J 20 c o n s . -> v p c t rl

1 2

con t r ol vp in st r u ct ion

J 21 i n c a n d e p re s s i o n

1 2

vdd3 (+12v) vbb1 (-12v)

3

r ela y r est m st 2 vp ct r l

3

gn d

4

wor k r ela y. m st 2 vp ct r l

4

va cu u m ca n in pu t

5 6

wor k r ela y. m st 1 vp ct r l gn d

5 6

7 com m on r ela y m st 2 vp ct r l 8 com m on r ela y m st 1 vp ct r l 9 r est r ela y m st 1 vp ct r l

J 25 conveyor encoder

7 8 9

J 24 ins. -> conveyor

1 2

gn d vlc displa y con t r a st

1 2

(+)A cod C (-)A cod C

1 2

3

r w displa y

3

vcc3

3

4 5

DB0 DB2

4 5

(+)B cod C (-)B cod C

6

DB4

6

7 8 9

DB6 vcc4 (+5v)

7 8 9

10

A0 displa y

11 12

CS displa y DB1

13 14 15

DB3 DB5 DB7

J 22 inkjet out

con veyor in st r u ct ion

1 2

in kjet in pu t 1 u p in kjet in pu t 2 u p

r est r ela y m st 2 con veyor

3

qu ick ou t co. 1 in k jet

4 5

wor k r ela y m st 2 con veyor wor k r ela y m st 1 con veyor

4 5

qu ick ou t co. 2 in k jet vdd4 (+12v)

gn d

6

gn d

gn d

7 com m on r ly m st 2 con veyor 8 com m on r ly m st 1 con veyor 9 r est r ela y m st 1 con veyor

6

in kjet in pu t down 1

7 8 9

in kjet in pu t down 2 gn d gn d

J 27

J 26

J 31

supp load encoder

ins . -> supp load

fixed keyboard input

1 su pp loa d en cod A (+) 2 su pp loa d en cod A(-) 3 vcc2

1 2 3

su pp loa d in st r u ct ion r ela y r est r ev. su pp loa d

1 2 3

+X keyboa r d in pu t -X keyboa r d in pu t +Y k eyboa r d in pu t

4 su pp loa d en cod B (+) 5 su pp loa d en cod B (-)B

4 5

wor k r el. r ev. su pp loa d wor k r el. fwd. su pp loa d

4 5

-Y keyboa r d in pu t sh ift keyboa rd in pu t

6 7

6 gn d 7 com m on r el r ev. su pp loa d

6 7

va l keyboa r d in pu t qu it keyboa r d in pu t

8

8 com m on r el fwd. su pp loa d

8

vdd4 (+12v)

9

9

9

gn d gn d

r ela y r est fwd. su pp loa d

10

in fr a -r ed 1

11 12 13

in fr a -r ed 1 in fr a -r ed 1 l eft / r ig h t k e yb oa r d in p u t

14 15 J 32-A m ic ro d s p bo a rd

J 32-B m ic ro d s p b o a rd

J 32-C m i c ro d s p bo a rd

gn d J 32-D m i c ro d s p b o a rd

1

led 1

1

(-)t z1

1

(+) X t a ch om et er

1

gn d

2

led I2T

2

(-)t z2

2

(-) X t a ch om et er

2

gn d

3 4

led br u sh less led 0

3 4

(-)t z3 (-)t z4

3 4

(+) Y t a ch om et er

3 4

gn d gn d

5

led 2

5

lem Z

5

(-) Y t a ch om et er

5

gn d

6 7

led cc en a ble (a ct ive t o +12v)

6 7

disj. Z (fis)

6 7

(+) R t a ch om et er

6 7

gn d vcc1 5v J 1

8

disj. br u sh less

8

cu r r en t r et u r n

8

9 10

(-) R t a ch om et er

8

vcc1

9 speed r et u r n 10 br u sh less in st r u ct ion

9 10


9 10

vcc1 vcc1

11

(-) Z t a ch om et er

11

vcc1

12

vcc1

11

la ser +12v in dica t or

11

12

open sh u t t er

12

J an ua ry 1998 - Edition 1

br u sh less r eset

12

A3.6


J 33-A d s p m ic ro b o a rd

J 33-B d s p m i c ro b o a rd

J 33-C d s p m ic ro b o a rd

1 2

+X keyboa r d key -X k eyboa r d key

1 2

dr ill 1 h igh swit ch dr ill 1 low swit ch

3

+Y keyboa r d key

3

dr ill 2 h igh swit ch

4

-Y k eyboa r d key

4

dr ill 2 low swit ch

5 6

sh ift keyboa r d key va l keyboa r d k ey

5 6

in h ibit coda su p h ea d swit ch

5 6

7 8 9

qu it keyboa r d key left /r igh t keyboa r d bla de h igh swit ch

7 8 9

cu r r en t r et u r n speed r et u r n

10

bla de low swit ch

11 12

sh a r pen er h igh swit ch sh a r pen er low swit ch

in kjet low in pu t 1 in kjet low in pu t 2

1 2

3

cdp power pr esen ce

3

gn d

4

com pr essed a ir pr esen ce

4

gn d

ir q swit ch va cu u m defect

5 6

gn d gn d

7 8 9

7 8 9

vdd1 12 v J 19 (bu s ca n ) vdd1 vdd1

10 br u sh less in st r u ct ion

10

10

vdd1

11 12

11 12

11 12

vdd1 vdd1

J 34-A dsp micro board

br u sh less r eset

1 2

J 33-D d s p m i c ro bo a rd

J 34-B dsp micro board

low ca n h igh ca n J 34-C dsp micro board

gn d gn d

J 34-D dsp micro board

1 2

ev bla de down ev pr esser foot down

1 2

(+)A cod X (-)A cod X

1 2

(+)A cod R (-)A cod R

1 2

gn d gn d

3

ev sh a r pen er down

3

(+)B cod X

3

(+)B cod R

3

gn d

4 5 6

ev dr ill 1 down ev dr ill 1 r ot a t ion ev dr ill 2 down

4 5 6

(-)B cod X (+)A cod Y (-)A cod Y

4 5 6

(-)B cod R (+)Top0 cod R (-)Top0 cod R

4 5 6

gn d gn d gn d

7 8 9

ev dr ill 2 r ot a t ion viewer 2 / pen con t r ol viewer con t r ol

7 8 9

(+)B cod Y (-)B cod Y

7 8 9

(+)A cod Z (-)A cod Z (+)B cod Z

7 8 9

vbb1 (-12v j15 & j21) vbb1 vdd3 (+12v j15 & j21)

10

ev in kjet r ot a t ion

10

10

(-)B cod Z

10

vdd3

11 12

ev in kjet down ev flip flop

11 12

11 12

(+)Top0 cod Z (-)Top0 cod Z

11 12

vdd2 (+12v J 200) vdd2

J 35-A d s p m ic ro b o a rd


J 35-C d s p m ic ro b o a rd

J 35-D d s p m i c ro bo a rd

1 2


1 2


1 2


1 2

gn d gn d

3

TXD ch a n n el 1

3

DCD ch a n n el 3

3

DSR ch a n n el 4

3

gn d

4 5

DTR ch a n n el 1 DSR ch a n n el 1

4 5

RXD ch a n n el 3 TXD ch a n n el 3

4 5


4 5

gn d gn d

6

RTS ch a n n el 1

6

DTR ch a n n el 3

6

6

gn d

7 8

CTS ch a n n el 1 RI ch a n n el 1

7 8

DSR ch a n n el 3 RTS ch a n n el 3

7 8

7 8

vcc3 (5v J 17, J 18, J 26) vcc3

9

DCD ch a n n el 2

9

CTS ch a n n el 3

9

9

vcc3

10

RXD ch a n n el 2

10

RI ch a n n el 3

10

(-)A cod su p loa d

10

vcc2 (5v J 9, J 16, J 27)

11 12


11 12


11 12

(+)B cod su p loa d (-)B cod su p loa d

11 12

vcc2 vcc2



1 2

led ev bla de down led ev pr esser foot down

3

led ev sh a r pen er down

4 5

led ev dr ill 1 down led ev dr ill 1 r ot a t ion

4 led + sh a r pen er r ela y 5 l ed sh a r pen er r ela y -

6

led ev dr ill 2 down

6 led su p pla t e 1 con t r ol

7 led ev dr ill 2 r ot a t ion 8 l ed viewer 2 / pen con t r ol 9 10 11

led viewer con t r ol led ev in kjet r ot a t ion led ev in kjet down

12

led flip flop con t r ol

504050

1 led r el. a u t o/m a n coda 2 led r el. gv/pv va c

(+)A cod su p loa d

J 36-C dsp micro board


1 2

led disj X led disj Y

3

led disj R

3

gn d

4 5

led disj Z

4 5

gn d gn d

6

6

gn d

7 led su p pla t e 2 con t r ol 8 led qu ick ou t in k jet 1

7 8

7 8

vdd4 (+12v J 1, J 22, J 31) vdd4

9 led qu ick ou t in k jet 2 10 led m st vp con t r ol 11 led for wa r d su p loa d

9 10 11

led for wa r d con veyor

9 10 11

vdd4 vcc4 (+5v J 23) vcc4

12

12

led r ever se con veyor

12

vcc4

3

led t im e m et er

led r ever se su p loa d

1 2

gn d gn d


A3.7


J 37-A d s p m i c ro bo a rd


J 37-C d s p m i c ro bo a rd

J 37-D d s p m i c ro b o a rd

1 2

r w displa y DB0

1 2

gn d gn d

1 2

r w displa y DB0

1 2

gn d gn d

3

DB2

3

gn d

3

DB2

3

gn d

4

DB4

4

gn d

4

DB4

4

gn d

5 6

DB6 A0 displa y

5 6

gn d gn d

5 6

DB6 A0 displa y

5 6

gn d gn d

7 8 9

CS displa y DB1 DB3

7 8 9

gn d gn d gn d

7 8 9

CS displa y DB1 DB3

7 8 9

gn d gn d gn d

10

DB5

10

gn d

10

DB5

10

gn d

11 12

DB7 led dir qB

11 12

vee1 (-5v j15) vee1

11 12

DB7 led dir qB

11 12

vee1 (-5v J 15) vee1


1 2


J 38-C dsp micro board


con veyor in st r u ct ion r est r el. r ev. con veyor

1 su pp loa d in st r u ct ion . 2 r ep. r el. r ev su pp loa d

1 2

con t r ol vp in st r u ct ion r est r el. m st 2 vp con t r ol

1 2

gn d gn d

3

wor k r el. r ev. con veyor

3 wr k r el r ev su pp loa d

3

wor k r el. m st 2 vp con t r ol

3

gn d

4 5

wor k r el. fwd. con veyor com . r el. r ev. v

4 wr k r el fwd su pp loa d 5 com r el r ev su pp loa d

4 5

4 5

gn d gn d

6

com . r el. fwd. con veyor

6 com r el fwd su pp loa d

6

6

gn d

7

r est rel. fwd. con veyor

7 r ep r el fwd su pp loa d

7

wor k r el. m st 1 vp con t r ol com m on r el. m st 2 vp control com mon r el. m st 1 vp control r est rel. m st 1 vp con t r ol

7

vcc (+5v leds a n d m isc)

8

8

8

8

vcc

9

(+)A m ot C

9

r eset led

9

9

vcc

10 11

(-)A m ot C (+)B m ot C

10 11

h a lt led r eset bp

10 11

10 11

vcc vcc

12

(-)B m ot C

12

a bor t bp

12

12

vcc

J 39-A d s p m i c ro bo a rd


va cu u m ca n in pu t J 39-C d s p m i c ro bo a rd

J 39-D d s p m i c ro b o a rd

1

48 v pc2

1

la ser 0 in pu t

1

la ser power ou t pu t

1

gn d

2

in fo 5v ok1

2

la ser 1 in pu t

2

2

gn d

3

in fo 5v ok2

la ser r fd dr ive (pwm ) output qu ick ou t CO1 in kjet

3

gn d

qu ick ou t CO2 in kjet

4 5

gn d gn d

6

gn d

7 8

vcc (+5v leds et diver s) vcc

3

la ser 2 in pu t

3

4 a u t o/m a n u a l coda ou t pu t 5 va cu u m gv/pv ou t pu t

4 5

la ser 3 in pu t la ser a ler t in pu t

4 5

6

t im e m et er ou t pu t

6


6

7 8

+ sh a r pen er ou t pu t - sh a r pen er ou t pu t

7 8

la ser sh u t t er ou t pu t la ser dr ive A ou t pu t

7 8

la ser dr ive B ou t pu t

9

ou t pu t 1 h igh

9

10 11

ou t pu t 1 low ou t pu t 2 h igh

10 11

12

ou t pu t 2 low

12

J 300 X tachome te r

la ser AIM ou t pu t la ser clea r fa u lt output la ser r f en c ou t pu t

led la ser IN6 in pu t led la ser IN7 in pu t

9

9

vcc

10 11

la ser IN6 in pu t

10 11

vcc vcc

12

la ser IN7 in pu t

12

vcc

J 301 Y tach ome te r

J 302 ro t a t i o n t a c h o m e t e r

J 303 Z tach om e te r

1

(+)X t a ch om et er

1

(+)Y t a ch om et er

1

(+)R t a ch om et er

1


2 3

(-)X t a ch om et er gn d

2 3

(-)Y t a ch om et er gn d

2 3

(-)R t a ch om et er gn d

2 3

(-) Z t a ch om et er gn d

4

4

4

4

5 6

5 6

5 6

5 6

7

7

7

7

8 9

8 9

8 9

8 9

J an ua ry 1998 - Edition 1

A3.8


J 200 X tach

1 2

J 311 X tach

vdd2 (+12v) vdd2 (+12v)

1 2

3

ir q in pu t swit ch

3

4

bla de h igh in pu t swit ch

4

5 6

bla de low in pu t swit ch sh a r pen er h igh swit ch

5 6

gn d la ser a ler t in pu t

7 8 9

sh a r pen er low swit ch dr ill 1 h igh swit ch dr ill 1 low swit ch

7 8 gn d 9 la ser sh u t t er ou t pu t

10

dr ill 2 h igh swit ch

gn d la ser 3 in pu t

J 312 X ta c h

1 2

la ser in dica t or (+12v)

gn d

3

open sh u t t er /sh u t t er in fo


4 5 cover swit ch (ser ia l depa r t ) 6 gn d 7 8 9 cover swit ch (ser ia l r et u r n )

10 g n d

11 dr ill 2 low swit ch 12 + X k eyboa r d key 13 - X k eyboa r d k ey

11 ou t pu t la ser dr ive A 12 gn d 13 ou t pu t la ser dr ive B

14 + Y k eyboa r d key 15 - Y k eyboa r d key

14 gn d 15 la ser AIM ou t pu t

16 q u it k eyboa r d k ey

16 g n d

17 va l keyboa r d key 18 sh ift keyboa r d key

17 la ser clea r fa u lt ou t pt 18 gn d

19 ev bla de down 20 ev pr essu r e foot down

19 la ser r f en c ou t pu t 20 la ser 2 in pu t

21 e v sh a r pen er down 22 e v dr ill 1 down

21 g n d 22 la ser IN6 in pu t

23 ev dr ill 1 r ot a t ion

23 la ser IN7 in pu t

24 e v dr ill 2 down 25 e v dr ill 2 r ot a t ion

24 l a ser 1 in pu t 25 g n d

26 vie we r 2/p en ct r l ou t pu t

26 la ser 0 in pu t

27 viewer con t r ol ou t pu t 28 (+)sin r esolver 29 (-)sin r esolver

27 gn d 28 a n a log in st r u ct ion 29 gn d

30 (+)cos r esolver 31 (-)cos r esolver

30 31

32 (+)r ef r esolver

32 st r a p wit h pin 33

33 (-)r ef r esolver 34 gn d

33 st r a p wit h pin 32 34 gn d

35 gn d 36 gn d 37 gn d

35 ou t pu t r fd dr ive pwm 36 gn d 37 la ser power ou t pu t

38 inkjet down switch 39 inkjet rotation switch 4 0 s u p p h e a d s wi t ch 41 ev inkjet rotation 42 ev inkjet down 43 ev flip flop 4 4 i n fr a -r e d 1 4 5 i n fr a -r e d 2 4 6 i n fr a -r e d 3 47 vdd2 (+12v) 48 vdd2 (+12v) 49 gn d 50 gn d

504050



2 .1 3

A3.9

S t a t e o f t h e l e d s o n t h e 2 2 61 5 b o a r d (7 4 05 1 5) ( s t a n d a r d f u n c t i o n i n g )

D : n° diode - C . : R -> red, V -> green , J -> yellow F CT : fun ction - O r i g i n : signal origin board

D e s i g n a t io n

1

LE D 0 ( VIBRATION BOARD 22597 )

R

22615 ON a ft er t r ippin g (t h e com bin a t ion of leds 1, 2, 3 in dica t es t h e t r ip t ype).

2

LE D 1 (VIBRATION BOARD 22597 )

R


3

LE D 2 (VIBRATION BOARD 22597 )

R


4

L ED D I SJ V (I N CL . B R U S H LE S S D IS J . A N D E N AB L E)

R

22613 OF F if MST a ct ive. ON if MST off OR if t r ipped

5

L ED D I S J X ( IN C L. F IS , D J C, D J L A N D LE D MS T )

R


6

L ED D I S J Y ( IN C L. F IS , D J C, D J L A N D LE D MS T )

R


7

LE D CON VE YOR RE VE RS E

V

22613 ON du r in g a con veyor r ever se

8

LE D S UP LOAD RE VE RS E

V

9

LED LAS ER 7 IN PU T

V

IN

22613

10

L ED LA SE R AL ER T I NP U T

V

IN

22613 OF F if defa u lt on t h e la ser

11

LE D LAS ER 2 IN P U T

V

IN

22613 DC10 r ofin -> H igh volt age ON / Coh er en t -> la ser st at us Bit

12

LE D LAS ER 0 IN P U T

V

IN

13

L ED L AS E R CL E AR F AU L T O U TP U T

V

OU T

2 26 13 D C1 0 R ofi n -> Li gh t u p vie we r / C oh er en t -> "la s er e r ror " e ra s e im pu ls ion

14

L ED LA SE R B DR IVE OU TP U T

V

O UT

2 26 13 D C1 0 R ofi n -> E n ga ge hi gh vol t a ge / C oh e r en t -> ou t p u t B "r e qu e st la s er st a t u s p a ge "

15

L ED L AS E R SH U TT ER OU TP U T

V

OU T

22613 DC10 Rofin -> En ga ge sh u tt er / Coh er en t -> S hu t te r con t rol

16

L ED L AS E R P O WE R OU TP U T

V

O UT

2 26 13 D C1 0 R ofi n -> Se le ct i on of t h e la s er e m is si on p r og r a m / C oh e r en t -> h ig h vol t a ge con t r ol

17

LE D VCC 1

V

18

LE D VCC 2

V

19

LE D VCC 3

V

20

LE D VCC 4

V

21

LE D VE E 1

V

22

LE D 5V OK

V


C.

Fct.

Origin

D

Comments

22613 un u sed a t pr esen t

2 26 13 D C1 0 R ofin -> S t at e con t a ct s hu t t er clos e (r el ay con t a ct ) / C oh er en t -> L as er s ta t u s B it

22615 Led OF F if sh or t cir cu it on VCC1. Swit ch es ba ck on resolved. 22615 Led OF F if sh or t cir cu it on VCC2. Swit ch es ba ck on resolved.. 22615 Led OF F if sh or t cir cu it on VCC3. Swit ch es ba ck on resolved. 22615 Led OF F if sh or t cir cu it on VCC4. Swit ch es ba ck on resolved. 22615 Led OF F if sh or t cir cu it on VE E 1. Swit ch es ba ck on resolved. 22613 ON if su pply "power fa il" n ot r elea sed AND if t h e resista nce is ON

a s soon a s t h e sh or t cir cu it is a s soon a s t h e sh or t cir cu it is a s soon a s t h e sh or t cir cu it is a s soon a s t h e sh or t cir cu it is a s soon a s t h e sh or t cir cu it is t h er m o con t a ct of t h e br a kin g

504050

A3.12


85

LE D INKJ E T LOW SWITCH INP UT

V

IN

22615 O N if det ect ion of t h e "in kjet " down swit ch

86

LE D INKJ E T ROTATION SWITCH INP UT

V

IN

22615 ON if det ect ion of t h e "in kjet " r ot a t ion swit ch ".

87

LE D INKJ E T H IGH INP UT 1

V

IN

22615 ON if det ect ion of "in kjet 1" in h igh posit ion .

88

LE D INKJ E T H IGH INP UT 2

V

IN

22615 ON if det ect ion of "in kjet 2" in h igh posit ion

89

LE D F LIP F LOP CONTROL

V

OUT

22613 ON if flip flop con t r ol is a ct iva t ed.

90

LE D E V INKJ E T ROTATION

V

OUT

22613 ON if t h e "in k jet " r ot a t ion elect r ova lve con t r ol is a ct iva t ed.

91

LE D VIE WE R 2 / P E N CONTROL

V

OUT

22613 O N if t h e con t r ol "viewer 2 / pen " is a ct iva t ed.

92

LE D E V DRILL 2 P LUNGE

V

OUT

22613 ON if t h e dr ill 2 plu n ge con t r ol is a ct iva t ed.

93

LE D E V DRILL 1 P LUNGE

V

OUT

22613 ON if t h e dr ill 1 plu n ge con t r ol is a ct iva t ed.

94

LE D E V P RE SSE R F OOT P LUNGE

V

OUT

22613 ON if t h e pr esser foot plu n ge elect r ova lve con t r ol is a ct iva t ed.

95

LE D QUICK INKJ E T 2 OUTP UT

V

OUT

22613 O N if t h e "in kjet 2" qu ick con t r ol is a ct iva t ed.

96

LE D P LATE 2 SUP CONTROL

V

OUT

22613 ON if t h e su pplem en t a r y con t r ol of pla t e 2 is a ct iva t ed (n ot u sed).

97

LE D TIME ME TE R

V

OUT

22613 ON a s soon a s t h e t im e m et er st a r t s (m a ch in e oper a t in g t im e).

98

LE D AUTO/MANUAL CODA RE LAY

V

OUT

22613 ON wh en t h e AUTO/MANUAL CODA is a ct iva t ed

99

LE D + SHARP E NING RE LAY

V

OUT

22613 ON du r in g t h e sh a r pen in g r ela y con t r ol .

504050



2 .1 4

A3.13

D i a g r a m s o f t h e 2 26 1 5 b o a r d (7 4 0 51 5 )


504050

A3.14

504050





A3.15

504050

A3.16

504050





A3.17

504050

A3.18

504050

Cut ter Box V2 V2 - 22615 Boar Boar d

J a n u a r y 1 9 9 8 - E d i t i on 1


2 .1 .1 5

A4.1

P r e s e n t a t i o n o f t h e 2 2 64 64 2 b o a r d

J a n u a r y 1 9 9 8 - E d i t i on 1

504050

A4.2 2.16 2.16

504050


Dia gram s of the 22642 22642 boa rd (740542) (740542)

J a n u a r y 1 9 9 8 - E d i t i on 1

CutterBox V2 - 22631, 22635 and 22636 Boards

2.17

Motor driv es 740531, 740535, 740536

Re fe re n c e bo a rd Features

740531A

740535A

740536A

X a xi s 10 0A + b r a k e

X a xi s 50 A + b r a k e

a xe s Y & r ot a t i on 50A

I m a x (m ot or cu r r en t )

100A

50A

50A

I t r ip (disj. "m ot or ")

100A

50A

50A

I t r ip (disj. "bu s")

110A

110A

110A

Speed con t r ol in pu t

in t er fa ce +/- 20m A



Br ea kin g (lim it )

154V (opt ion 190V)

154V (opt ion 190V)

n on

P r esen ce + 5V

led gr een

led gr een

led gr een

P r esen ce + 12V

led gr een

led gr een

led gr een

P r esen ce - 12V

led gr een

led gr een

led gr een

P r esen ce + 120V (power )

led yellow

led yellow

led yellow

Br a kin g

led yellow (br a k in g)

led yellow (br a k in g)

MST m ot or

led gr een

led gr een

led gr een

Disj. m ot or (disj. locg)

led r ed

led r ed

led r ed

Disj. su pply (+120v)

led r ed

led r ed

led r ed

B o a rd

U s a ble m o to r re fe re n c e s

Ma c h in e

740531A, 740535A,740536A

BMR55C4-11, H D55C4-11, LX220BG

VT2500

H D70C4-16, LX320BK

VT5000, VT7000

2 .1 8

S i g n a l s o n t h e c o n n e c t o r s o f t h e 2 26 3 1 , 2 2 6 35 , 2 2 6 36 b o a r d J1

J2 R breaking

dsp2213 board link

1

gn d

14 DJ C_m ot _ou t

2 3

T1-in gn d

15 gn d 16 DJ L_m ot _ou t

4

T2-in

17 gn d

5

gn d

6 7

T3-in gn d

19 gn d 20 I_m ot (in fo lem )

8

T4-in

21 gn d

9 10

gn d m st -in

22 5V (vcc) 23 gn d

11

gn d

12 13

r eset -in gn d

2 .1 9

A5.1

1

Resist a n ce

18 DJ L_bu s_ou t

24 12V (vdd) 25 gn d 26 (-)12V (vbb)

S i g n a l s o n t h e c o n n e c t o r s f i x e d t o t h e Cu t t e r B o x V2 b o x

J7 Y & R moto r supp ly

1 2

(+)130V (+)130V

3 4

gn d gn d


J 122 Y m otor

A1 A2

(+) m ot or (-) m ot or

J 123 R m otor

A1 A2

(+) m ot or (-) m ot or

w ago con n e ctor X m otor

1

gr ou n d (+)130V

1 (+) t a ch om et er 2 (-) t a ch om et er

1 (+) t a ch om et er 2 (-) t a ch om et er

2 3

0V (+) m ot or

3

3

4

(-) m ot or

4

4

5

5

5

6

504050

A5.2 2.20

504050


P res en tatio n of th e 22631, 22635, 22636 boa rds



2.21

A5.3

P res en tatio n of th e 22631, 22635, 22636 boa rds (740531, 740535, 740536)


504050

A5.4

504050



Cutt erBox V2 - Brush less motor 50A

2 .2 2

A6.1

Brus hles s mo tor drive 50A (vibration)

The variator has : - a motor contr ol card code 740497 - a power boar d 6 IGBT 25A 600V code 740542 - a tem pera tu re sensor boar d code 740548 The power board is connected by its connectors, the internal wiring to the module is done by connecting th e supply to th e cont rol boar d. All th e settings (cur ren ts an d speed) ar e made u sing switches, no measur ing devise is required to configure th e variat or. A visual motor stop setting is made with a potent iometer on the cont rol board. The variator can commute currents up to 25 amps, which enables controlling the "vibration" motor of the VT2500 (BMR55C4-11, HD55C4-11, LX220BG) as well as those of the future VT5000/7000 (HD70C4-16, LX320BK). The curr ent protection of the power sta ges is fixed (40A) and a dapt ed to th e IGBT capa city. A therm ic protection of the power st age is ensu red sh ould it rea ch 78°C (+ or - 1°C) The braking of the blade vibration is ensured by the braking electronics which is general for all axes, and locat ed on t he rota tion axis boar d. This variator can be configured to control a 4 pole brushless module with a resolver, or a DC motor with a ta chometer . By cha nging the pr ogra mm able circuit it can a lso respond to the 6 pole and 8 pole brushless motor requirements. A brak ing unit is int egrat ed in the variat or. It only becomes opera tional after a power resista nce ha s been added to th e box. A +12 VDC fan can be added sh ould a ny th erm ic problems ar ise. The speed cont rol is car ried out by a ±20ma in let. An "encoder" outlet is a vailable should an y positioning be r equired. A "speed ret ur n" out let sup plies an a na log signal of 5.8v for 8000 tr s/mn. A "ret ur n curr ent" out let enables visualizing the curr ent in t he motor. (0.15v/am p) The state of the variator, as well as diagnostic trouble-shooting help are available on the front side in led type.


504050

A6.2


( X = SWIT CH "ON")

GENERAL CONFIGURATION : S 2 Lo op a n d d i r ec t i on ON

OF F

1 B r u sh less ga in 2

n .u .

Closed loop

4 An t i-clock wis e d ir ect ion

C lock wi se d ir ect ion

Speed 2

3

4

AC MOTOR t rs /m n

D C MOTOR t rs /m n

2000

1000

3000

1500

X X X

X X

X

n .u .

3 Open loop

S3 1

Mot or ga in CC

4000

2000

X

5000

2500

X

6000

3000

S5

X

7000

3500

1

2

3

4

X

7500

3750

X

X

X

X

X

8000

4000

X

X

X

X

X

X

X

X X

c u r r e n t l i m i t a n d A C /D C

S4

nominal current

2

3

x I n om in al

X

X

X

X

1

X

X

X

X

1.5

X

2

X

X X

X

X X

2A 3A 4A

X

X

1A

X

1

X

I n o m in a l

X

5A 6A

X

7A 8A

2.5

X

X

3

X

X

3.5

X

4

X

4.5

X

9A 10A

X

11A 12A

X

X

13A

X

4

X

DC Mot or

14A X

15A

Br u sh less

16A

SP ECIFIC CONFIGURATIONS:

( X = SWITCH "ON")

Depending on which machine the CutterBox is mounted, the configuration of the brushless motor control will be different . The ta ble below indicates th e configura tion ada pted t o each type of ma chine. motor

I nominal (A)

I limit (A)

Speed for instruction 20mA or 10V (trs/mn)

VT2500

Brushless

5

7,5

7500

VT5000

DC

14

21

4000

Switches configura tion depending on th e ma chine t ype: VT2500 S2

S3

S4

VT5000 S5

S2

S3

S4

S5

Off On

504050


Cutt erBox V2 V2 - Brush less motor 50A

A6.3

SIGNALISATION: Leds green: These leds indicat indicat e the operat ing mode of of the varia tor, depending on the st at e of of the S4 switch 4. - Piloting a brushless motor (AC Motor) - Pilotin Pilotin g a DC m otor (DC Motor) Motor) Leds yellow: These leds must only light light up for for a very short t ime.

- Led "I2 T " indicat indicat es tha t t he nomina l cur cur rent fixed fixed by S5 ha s been exceeded. exceeded. This excess excess ar e norma l dur ing accelerat accelerat ion ion or decelerat decelerat ion ion ph ases of th e motor. Leds red:

3 error leds (LO,L1,L2 ) enable diagnosing a problem problem when t he varia tor tr ips. To re-initialize re-initialize the var iator a fter an err or, just switch th e supply off off an d on. L0

L1

L2

X X

X X

X X C

X X C

X X X X C

E R R OR S 1 2 3 4 5 6 7 8

C O MM E N T S a l l s w i t ch e d off - n o e r r or short circuit det ection ection on t he power thermic overload (I2T) supply default -12v short circuit det ection ection of the r esolver esolver supply variat or over over h eated (>78° (>78°C) C) supply default +12v general reset or supply default default +5v detection of an overload on the power (>400v)

X = led led lit u p C = led flashin flashin g

J a n u a r y 1 9 9 8 - E d i t i on 1

504050

A6.4


DIAGNOSTIC DIAGNOSTIC HELP :

A short circuit has been detected by the power stages. Disconnect the power ERROR 1 connector nnector a t t he motor motor a nd test it with with an t he ohm-meter ohm-meter : - each each phase in r elation elation t o the frame, then t he pha ses toge together ther . - disconnec disconnectt t he power power conn conn ector ector by the var iator an d test t he beam . - open open t he var iator a nd r emove th e 740542A 740542A power power board. - test each pha se in relat ion ion t o the + and - of of the conn conn ector. ector. - Test Test t he pha ses together. together. A therm ic overload overload ha s been detected.. ERROR 2 - th e motor motor rotor ma y be blocked. blocked. Check manu ally - one of of the pha ses may not be supplied. Disconnect Disconnect the power conn conn ector ector by the var iator an d check check the cont cont inuit y between between pha ses. - The resolver might be disconnected or might not be receiving the supply correctly. Open th e variat or and check the RE F, SIN, COS signa signa ls on on t he 740497A cont cont rol boar boar d. - The sinusoids must be at a frequen cy of of 5 kHz.

REF DETAILS

REF (14 vcàc)

SIN (7 vcàc)

COS (7 vcàc)

- The programm programm ed nominal nominal current has been under estimated. Check Check tha t th e S5 switc switch h configuration corresponds to the nominal current. Check that the S5 switch configurat onfigurat ion ion corr corr esponds esponds t o th e cur cur ren t on th e motor plate ERROR 3

A supply defau defau lt -12v has been detected.

ERROR 6

A supply defau defau lt +12v has been det ected. ected.

504050

J a n u a r y 1 9 9 8 - E d i t i on 1


A6.5

A supply defau defau lt +5v has been detected. ERROR 7 - Open th e Cutt erBox. erBox. - Check Check t he su pply voltage voltage on th e J 7 conn conn ector. ector. A short short circuit circuit on t he r esolve esolverr su pply has been detected. ERROR 4 - Check Check t ha t th e conn conn ector ector of th e resolver resolver is conn conn ected ected corr corr ectly. ectly. - Check Check t he beam resolver. resolver. An overhea overhea ting of th e variat or has been detected ERROR 5 - The tem pera tu re of th e power power module rad iator 78°c. 78°c. - Chec Check k th e ventilatio ventilation n a nd t hat the filters filters a re dirt free. - Check Check th e IGBT are sa tu ra ted corr corr ectly ectly by controlli controlling ng t he gat e voltage voltage on t he 740542A boar boar d. They must go to +13v +13v minimu m.

An over voltage of the supply (>400v) has been detected. ERROR 8 - Check the bra king circuit circuit on the rota tion axis boar boar d inside the Cut terBox

J a n u a r y 1 9 9 8 - E d i t i on 1

504050

A6.6


.

504050



2.23

A7.1

Dia gram of the 22648 boa rd (740548)


504050

A7.2


.

504050



2.24

A8.1

Dia gram of the 22614 boa rd (740514)


504050

A8.2


.

504050


Cutt erBox V2 - Spare part s list

2 .2 5

Reference of the spare parts

Code

Design a t ion

Qu a n t it y

740513A 740514A 740535A 740536A 740531A 308002 308165 740497B 740542B 302390 307998 305630

DSP m icr o boa r d SIMM fla sh boa r d IGBT 50A dr iver boa r d + br a k e IGBT 50A dr iver boa r d IGBT 100A dr iver boa r d + br a k e 26 pt s F em a le/F em a le r ibbon ca bleL=100m m Ca p 26 pt s F em a le for DSP m icr o Br u sh less m ot or con t r ol boa r d Br u sh less m ot or power m odu le boa r d filt er wit h su ppor t for fa n 120 x 120 r esist a n ce P U 47 oh m s 200W on fr a m e Su pply 230W P C t ype

1 1 1 2 1 3 1 1 1 2 1 1



A9.1

t opogr a ph ic m a r k Mot h er boa r d MOD2 R Mot X Mot / Y Mot Mot . X X Mot / Y Mot / R Mot J 4 (DSP m icr o boa r d) bla de vibr a t ion m ot or bla de vibr a t ion m ot or R1 su p 1

The boards 740497B + 740542B must be mounted on the CutterBox V2 and they can be used for a 780121C brush less module.

On th e oth er ha nd, th e 740497A + 740542A boar ds cannot be mount ed in th e Cutt erBox V2.


504050

A9.2

Cutt erBox V2 - Spar e par ts list

.

504050


Cut ter Box V2 - Deta iled view

2 .2 6

A10.1

D e t a i l e d v i e w o f t h e C u t t e r B o x V2


504050

Cutter Box V2

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