COPEINCA Chimbote Memoria Descriptiva PROTOCOLO ITP Feb11 (1)

CORPORACIÓN PESQUERA INCA S.A.C.

Memoria Descriptiva Descriptiva

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MEMORIA DESCRIPTIVA PARA LA REUBICACIÓN DE 65 t/h DE LA PLANTA DE HARINA DE PESCADO DE PIANGESA

HACIA HACIA LA PLANT PLANTA DE COPEINCA S.A.C.

DE 185 t/h, CON ACUMULACIÓN DE CAPACIDADES (250 t/h) E INNOVACIÓN TECNOLÓICA

CORPORACIÓN PESQUERA INCA S.A.C. ZONA INDUSTRIAL 27 DE OCTUBRE CHIMBOTE FEBRERO 2011 1



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INDICE PAG. I.-

ANTECEDENTES

II.- DATOS

GENERALES

III.- UBICACIÓN

Y

IV. IV.- DES DESCR CRIP IPC CION ION

DE

V.- EQUIPOS

Y

TAMAÑO LAS LAS

DE

ACTIV TIVIDAD IDADE ES

MAQUINARIA

DE

VI.VI.- CO CONS NSID IDER ERAC ACIO IONE NES S

DE

DISE DISEÑO ÑO

Y

VII. VII.-- CO CON NSIDE SIDERA RACI CIO ONES NES

DE

SUMIN UMINIS IST TRO

LA

PLANTA

DE

PROC OCE ESO

LA

PLANTA

CONS CO NSTR TRUC UCCI CIÓN ÓN.. Y

SERV SERVIC ICIO IOS S

IX.- SISTEMA DE TRAT TRATAMIENTO AMIENTO DE EFLUENTES DOMESTICOS DOMESTICOS E INDUSTRIALES ANEXO ANEXO

1 2

BALANCE BALANCE

DE DE

2

MATERIA MATERIA ENERGÍA



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;.8.8. OPERACIONES EN #A P#ANTAH PROCESAIENTO DE ARINA ACP L"% e$"9"% e 9+&())!*# e '" 3"+!#" e 9e%)"& %&# '"% %!:(!e#$e%K 1B DESCAR$A DE ATERIA PRIA L" 6"$e+!" 9+!6" e% $+"#%9&+$"" e%e e' 6(e''e 9&+ 7&67e& " $+"5>% e $(7e+"% e DPE e 1 e !6e$+& )&# (#" '&#:!$( "9+&!6"" e 20/ " 0/ 6 3"%$" e' !#:+e%& " '&% e%":("&+e% e%$$!)&%. E' 6(e''e )(e#$" )&# )("$+& 9(#$&% e e%)"+:". E# e' '"& #&+$e %e $!e#e &% 7&67"% TRANSVAC )&# (#" )"9")!" e e%)"+:" e 2// $3 )"" (#"8 ?(e ($!'!J" ":(" e 6"+ e# '" 9+&9&+)!*# 1K1 ":("9e%)"&. E# e' '"& %(+ %e e#)(e#$+" '" 7&67" IRAS ?(e e% e e%9'"J"6!e#$& 9&%!$!5& )&# (#" )"9")!" e 12/ $38 "% 6!%6& '" 7&67" NET@C )&# (#" )"9")!" e 12/ $38 "67"% ($!'!J"# ":(" e 6"+ e# '" 9+&9&+)!*# 1K1 ":("9e%)"&. *B RECEPCIÓN - PESA>E DE ATERIA PRIA L" 6"$e+!" 9+!6" "' !#"'!J"+ %( +e)&++!& 9&+ '" $(7e+" ''e:" " '" 9'"#$" e# &#e e#$+" "' e%":("&+ e%$$!)& = '(e:& " (#& 5!7+"$&+!& e# '&% )("'e% %e e'!6!#" )"%! $&" e' ":(" e 7&67e&. F!#"'6e#$e e% ''e5"& 9&+ (# $+"#%9&+$"&+ e 6"''"% 3")!" '"% $&'5"% e 9e%"
1!


Memoria Descriptiva

CHIMBOTE

______________________________________________________________ ____________________

E%$"% 9&J"% e%$# 9+&5!%$"% e +e% e e'e5"&+e% e )"#:!'&#e%. L" e69+e%" )(e#$" )&#  )&)!#"&+e% e $!9& 6!$&8 2 )&)!#"&+e% %&# e ;0 $3 )"" (#& = ; )&)!#"&+e% %&# e 20 $3 )"" (#&. E' &7% e (# 9+e-%$+"!#e+ & 9+ee%$+(% e (#" 6"''" e $"' &+6" ?(e ''e:(e# " '" 9+e#%"8 %*'!&% %(%)e9$!7'e% e %e+ 9+e#%"&%. L" 9'"#$" )(e#$" )&# (# P+e-%$+"!#e+ 9&+ )"" )&)!#".

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CHIMBOTE

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%B PRENSADO L" &9e+")!*# e 9+e#%"& )&#%!%$e e# e9&#e+ " '" 6"%" )&)!" " "'$"% 9+e%!&#e% = 7"<"% 5e'&)!"e% e +&$")!*# e 6&& e ee)$("+ e# &+6" e!)!e#$e '" %e9"+")!*# 6e)#!)" e '&% %*'!&% = '"% :+"%". De '" 9+e#%" %e &7$!e#e &% 9+&()$&% ?(e %&#K '" $&+$" e 9+e#%" = e' '!)&+ e 9+e#%"8 e%$" H'$!6" %e <(#$" )&# e' '!)&+ e 9+e-%$+"!#e+ 9"+" %e+ $+"$"&% e# (#" %e9"+"&+" e %*'!&%. E%$" &9e+")!*# %e +e"'!J" )&# (#" 9+e#%" 9&+ )"" )&)!#"&+8 e 9"%& = e
E%$e %!%$e6" ($!'!J" '" 3(6e" e' 9+&9!& )"We e 9+e#%" )&6& 6e!& )"'e")$&+8 e'e5"& " "'$"% $e69e+"$(+"% "9+&. 4/ ,C8 )(=& 5"9&+ %e )!e+$e e# (# :"% ?(e e% e' +e%9&#%"7'e e %e)"+ e' #(e5& )"We ?(e e#$+" "' %e)"&+. Me!"#$e (#"

15


Memoria Descriptiva

CHIMBOTE

______________________________________________________________ ____________________

)e))!*# +9!"8 %e ($!'!J" e' )"'&+ ":+e:"& 9"+" %e)"+ e' %*'!& 3H6e&. C&#%e)(e#$e6e#$e8 e' 5"9&+ %&7+e)"'e#$"& 7"<" 7+(%)"6e#$e %( $e69e+"$(+" 3"%$" (#" )&#!)!*# e '!:e+& %&7+e)"'e#$"6!e#$&8 )e+)"#" " 1// ,C.

De%9(>% e' %e)"& %e e$+"e (#" )"#$!" e 5"9&+ e ":(" e?(!5"'e#$e " '" e5"9&+"" e' $"67&+ e' %e)"&+8 9"+" ($!'!J"+'" e# '"% 9'"#$"% e5"9&+"&+"% e ":(" e )&'". E' 5"9&+ +e6"#e#$e e' e5")("& %e %&7+e)"'!e#$" #(e5"6e#$e 9"+" !#!)!"+ e' %!:(!e#$e )!)'& e %e)"&.

E%$e #(e5& 9+&)e%& e %e)"& 6e!"#$e 5"9&+ %&7+e)"'e#$"& 9e+6!$e &7$e#e+ $!e69&% e %e)"& 6(= )&+$&% = 9&+ )&#%!:(!e#$e $!e69&% +e()!&% e e9&%!)!*# " 5"9&+ " "'$" $e69e+"$(+"8 e%$" +"9!eJ 9+&$e:e '"% )"+")$e+%$!)"% #($+!)!&#"'e% e' 9+&()$&.

P&+ &$+& '"&8 e' $+"$"6!e#$& )&# 5"9&+ %&7+e)"'e#$"& 9+&()e )&#%!%$e#$e6e#$e (#" (e+$e 7"<" e' BVNT e# )&69"+")!*# " 9+&)e%&% 9"+"'e'&% )&# &$+"% $e)#&'&:"% e' %e)"&.

L&% +"#:&% e' 9+&)e%& $>+6!)& e e%$e %!%$e6" e %e)"& 9&+ 5"9&+ %&7+e)"'e#$"& %&#K - Te69e+"$(+" e %"'!"

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C&# e%$"% )&#!)!&#e% e &9e+")!*# %e "%e:(+" (#" 6#!6" e:+"")!*# 9+&$e!)"8 &!")!*# e '9!&% = &+6")!*# e 6&''e+&%!#"8 '&:+"#& (# 6"=&+ 9&+)e#$"
16


Memoria Descriptiva

CHIMBOTE

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JB O#IENDA EDA A' 9+&()$& 9+&5e#!e#$e e' 9+e-%e)"& %e ""e #(e5"6e#$e )&#)e#$+"& 9+&5e#!e#$e e '"% 9'"#$"% e5"9&+"&+"% = 9"%" 9&+ (# 6&'!#& 3H6e& " !# e 3&6&:e#e!J"+ '" 6eJ)'" = "(6e#$"+ e' +e" e $+"#%e+e#)!" e# e' %e)"& !#"'. 1+B SECADO =INA# E' 9+&()$& e' 9+!6e+ %e)"& = )&#)e#$+"& !#:+e%" )&# (#" 3(6e" e "'+ee&+ e /  "' %e)"& !#"'.

E# e' %e)"& %e ($!'!J" e' %!%$e6" e %e)"& )&# 5"9&+ 9+&9!& %&7+e)"'e#$"&. E%$e %!%$e6" ($!'!J" '" 3(6e" e' 9+&9!& )"We e 9+e#%" )&6& 6e!& )"'e")$&+8 e'e5"& " "'$"% $e69e+"$(+"% "9+&. 4/ ,C8 )(=& 5"9&+ %e )!e+$e e# (# :"% ?(e e% e' +e%9&#%"7'e e %e)"+ e' #(e5& )"We ?(e e#$+" "' %e)"&+. Me!"#$e (#" )e))!*# +9!"8 %e ($!'!J" e' )"'&+ ":+e:"& 9"+" %e)"+ e' %*'!& 3H6e&. C&#%e)(e#$e6e#$e8 e' 5"9&+ %&7+e)"'e#$"& 7"<" 7+(%)"6e#$e %( $e69e+"$(+" 3"%$" (#" )&#!)!*# e '!:e+& %&7+e)"'e#$"6!e#$&8 )e+)"#" " 110 ,C.

De%9(>% e' %e)"& %e e$+"e (#" )"#$!" e 5"9&+ e ":(" e?(!5"'e#$e " '" e5"9&+"" e' $"67&+ e' %e)"&+8 9"+" ($!'!J"+'" e# '" 9'"#$" e5"9&+"&+" e ":(" e )&'". E' 5"9&+ +e6"#e#$e e' e5")("& %e %&7+e)"'!e#$" #(e5"6e#$e 9"+" !#!)!"+ e' %!:(!e#$e )!)'& e %e)"&.

E%$e #(e5& 9+&)e%& e %e)"& 6e!"#$e 5"9&+ %&7+e)"'e#$"& 9e+6!$e &7$e#e+ $!e69&% e %e)"& 6(= )&+$&% = 9&+ )&#%!:(!e#$e $!e69&% +e()!&% e e9&%!)!*# " 5"9&+ " "'$" $e69e+"$(+"8 e%$" +"9!eJ 9+&$e:e '"% )"+")$e+%$!)"% #($+!)!&#"'e% e' 9+&()$&.

L&% +"#:&% e' 9+&)e%& $>+6!)& e e%$e %!%$e6" e %e)"& 9&+ 5"9&+ %&7+e)"'e#$"& %&#K - Te69e+"$(+" e %"'!"

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110 ,C

1.


Memoria Descriptiva

CHIMBOTE

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- T!e69& e +e%!e#)!"

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C&# e%$"% )&#!)!&#e% e &9e+")!*# %e "%e:(+" (#" 6#!6" e:+"")!*# 9+&$e!)"8 &!")!*# e '9!&% = &+6")!*# e 6&''e+&%!#"8 '&:+"#& (# 6"=&+ 9&+)e#$"
11B EN=RIAIENTO L" 3"+!#" e% e#+!"" 9&+ (# 5e#$!'"&+ ?(e "' 6!%6& $!e69& e $+"#%9&+$"+'" +e"'!J" (#" $+"#%e+e#)!" e )"'&+ e#$+e '" 6!%6" 3"+!#" = e' "!+e e' 6e!& "67!e#$e ?(e ($!'!J" 9"+ %( )&6e$!&. E' 5e#$!'"&+ e e#+!"6!e#$& +e)!7e '" 3"+!#" )&# (#" $e69e+"$(+" e "'+ee&+ e / ,C = '" e#+" 3"%$" '&% 2 ,C. 1*B O#IENDA SECA L(e:& 9"%" "' 6&'!#& %e)& )&# e' &7% e '" 6"''" N, 12. 18B ENSAQUE L" 3"+!#" e% $+"#%9&+$"" "' e?(!9& &%!!)"&+ e "#$!&!"#$e. E%$e &%!!)"&+ )&#%$" e (# $&'5# &#e '" 3"+!#" e% "'6")e#""8 '(e:& e% e$+"" 9&+ 6e!& e (# $&+#!''& 3e'!)&!"' &#e %e 'e "!)!&#" e' "#$!&!"#$e e$&!?(!#" )&# (#" 7&?(!''" $!9& %9+"= )&# "!+e )&69+!6!& ;0 PSI %e:(!"6e#$e 9"%" " (# $+"#%9&+$"&+ 3&6&:e#!J"&+ e' "#$!&!"#$e "!)!&#"&. P"+" 7&67e"+ e' "#$!&!"#$e ($!'!J" 7&67"% @ENIT. L" &%!!)")!*# '()$H" "'+ee&+ e // 996. L" 3"+!#" )&# "#$!&!"#$e e% $+"#%9&+$"" " '" 7"'"#J" 9"+" %e+ e#5"%"" e# %")&% e 9&'!9+&9!'e#& e "9+&!6""6e#$e 0/ W:.

18


Memoria Descriptiva

CHIMBOTE

______________________________________________________________ ____________________

1;B A#ACENAIENTO DE ARINA L" 3"+!#" e#5"%"" e# %")&% e% $+"#%9&+$"" 3"%$" e' "'6")># e 9+&()$&% $e+6!#"&%8 &#e %e ":+(9"# e# +(6"% e 1 /// %")&% )"" (#" 0/ $&#e'""%8 &#e 9e+6"#e)e 3"%$" '" e)3" e e67"+?(e. L"% +(6"% %e e%$!7"# %&7+e 6"#$"% e 7"%e 9'%$!)"% = %&# )(7!e+$"% )&# 6"#$"% )&7e+$&+"% !69e+6e"7'e% 9"+" 9+&$e:e+'"% e )("'?(!e+ )&#$"6!#")!*#. 1!B DISTRI,UCIÓN DE ARINA E' 9+&()$& $e+6!#"& e% $+"#%9&+$"& e%e '" 9'"#$" e# $+"!'e+% '!69!&% = (6!:"&% 3"%$" e' 9(e+$& e e67"+?(e. 1%B SEPARACIÓN DE SÓ#IDOS E' '!)&+ e 9+e#%" )&#$!e#e "e6% e ":("8 e' ")e!$e e' 9e%)"&8 9+&$e#"% !%(e'$"%8 %"'e% = 9"+$)('"% !#"% !#%&'(7'e% %!e#& e%$"% H'$!6"% %e9"+""% e# e%$" "%e8 9&+ ee)$&% e (#" (e+J" )e#$+(:" ?(e %e9"+" %*'!&  '?(!&. E' $+"$"6!e#$& %e 3")e e# %e9"+"&+"% ALFA LAVAL8 ?(e %&# )e#$+(:"% 3&+!J&#$"'e%. L&% %*'!&% e %e9"+"&+" %&# )&'e)$"&% e# (# $+"#%9&+$"&+ 3e'!)&!"' ?(e '(e:& %e (#e )&# e' )"We e 9+e#%" 3")!" '&% %e)"&+e% = e' '!)&+ e '"% %e9"+"&+"% e% e#5!"& " '"% )e#$+(:"%. 1GB CENTR:=U$ACIÓN E' '!)&+ e '"% %e9"+"&+"% e% 9"%"& 9&+ (# !#$e+)"67!"&+ e )"'&+ $"#?(e )&# %e+9e#$# e 5"9&+ !#$e+#& = $+"$"& e# )e#$+(:"%8 )(=" (#)!*# e% %e9"+"+ 9&+ ee)$&% e (#" (e+J" )e#$+(:" &% '?(!&% e !%$!#$"% e#%!"e%K e' ")e!$e e '!)&+ e %e9"+"&+"8 e<"#& (# '!)&+ )&# 7"<& )&#$e#!& e :+"%" = %*'!&% ''"6"& ":(" e )&'" ?(e %e e#5" " '" 9'"#$" e5"9&+"&+". E' ")e!$e &7$e#!& %e e#5" " '&% $"#?(e% e "'6")e#"6!e#$& e 9+&()$&% $e+6!#"&%.

1


Memoria Descriptiva

CHIMBOTE

______________________________________________________________ ____________________

1B E
Se )(e#$" )&# $+e% 9'"#$"% e5"9&+"&+"%K (#" 9'"#$" ATLAS INDUSTRIES SE ;148 9e')('" e%)e#e#$e8 )("$+& ee)$&% = (#" )"9")!" e 0 /// L3 = &% 9'"#$"% ATLAS STORD SE 1;48 9e')('" e%)e#e#$e8 $+e% ee)$&% = )&# )"9")!" e 0/ /// '3 )"" (#".

1JB A#ACENAIENTO DE ACEITE E' ")e!$e 9+&()$& e '" )e#$+!(:")!*# 9"%" "' $"#?(e !"+!& e 9+&())!*# 9"+" %( "'6")e#"6!e#$& $e69&+"' = +e9&%&. E# e%$e $"#?(e %e 9(+:" e' &#& e' ":(" = '&% %*'!&% "%e#$"&%. L(e:& e% 7&67e"& 3")!" '&% $"#?(e% e "'6")e#"6!e#$&. *+B DISTRI,UCIÓN DE ACEITE E' ")e!$e "'6")e#"& e% e%9")3"& e '" 9'"#$" 9e%?(e+" ($!'!J"#& 5e3)('&% )!%$e+#"% e :+"# )"9")!" 3")!" %( e%$!#& !#"'.

20


Memoria Descriptiva

CHIMBOTE

______________________________________________________________ ____________________

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Se e#&6!#" V!)$&+!" = %e (7!)" " 110/ 6 e '" 9'"#$". M"$e+!"' e )&#%$+())!*# A)e+& N"5"' Se e#&6!#" A+:&% = %e (7!)" " 12// 6 e '" 9'"#$". M"$e+!"' e )&#%$+())!*# A)e+& N"5"'. • /2 B&67" e 9e%)"& 9+!#)!9"'K +e'")!*# /.4K1 A:("M"$e+!" 9+!6" M"+)"K NET@C M&e'&K NT 2//C • /2 B&67" "(!'!"+ e 9e%)"&K M"+)"K IDROSTAL8 M&e'&KL12F • /2 M"#:(e+&#e% e %())!*#K D!6e$+&K 12 L"+:&K 12 6e$+&%. • /1 T(7e+" e%)"+:" e 9e%)"& LSK !6e$+&K 14  110/ 6e$+&% e '&#:!$( e DPE • /1 T(7e+" e%)"+:" e 9e%)"& LNK D!6e$+&K 14  110/ 6e$+&% e '&#:!$( e FeNe. • /2 De%":("&+e% +&$"$!5&%8 M"+)"K FABTEC8 6&e'&K DRSD-10-10-1S8 Me!"%KZ1.0.0 6.8 6"$e+!"'K "). I#&. • /1 T+"#%9. 6"''"% $+"6&% )&+$& L"& N&+$e LN8 M"+)"K GOALCO8 D!%$ e
21

CAPACIDAD TOTA# -

2// TP

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2 6 0/ TP 0//// 63 0/ TP 20 6 10 63 0/ T )( 1// TP 1// TP 1// TP

0/ TP 0/ TP


Memoria Descriptiva

CHIMBOTE

______________________________________________________________ ____________________

P+e%$+"!#e+

P+e#%" e &7'e $&+#!''&

M&'!#& H6e&

Se)"&+e% R&$"$(7&%

Se)"&+ e "!+e )"'!e#$e

P(+!!)"&+

C"#$!" /2&7'e $"67&+ M"+)" FAB TEC8 6&e'&K PR-DB-2/-.-S Pe%&K 2 T#8 !6e#%!&#e%K Z/.06 M"$e+!"'e% e )&#%$+())!*# $"67&+e% e ")e+& !#&!"7'e • PRENSA /18 M"+)" STORD INTERNATIONAL8 6&e'& RS ; F8 N& %e+!eK 12. D!6e#%!&#e%K .0 1.06$%8 6"''"% e !#&!"7'e8 )"+)"%" A)e+& e%$+()$(+"'. • PRENSA /28 M"+)" STORD INTERNATIONAL8 6&e'& MS ; SF8 N& %e+!eK 0/48 D!6e#%!&#e%K .0 1.06$%8 6"''"% e !#&!"7'e8 )"+)"%" ")e+& e%$+()$(+"'. • T COLECTOR DE PRENSAS8 D!6e$+&K 148 L&#:K11 6.8 9"%&K12.08T e FeNe = )"#"' e !#&!"7'e. • T ELEVADOR A MOLINO UMEDO8 D!6e$+&K 1.08 L&#:K 1/68 9"%&K 18 T = )"#"' e !#&. • T ELEVADOR A T DISTRIBUIDOR SECAD ROT D!6e$+&K 1.08 L&#:K 468 9"%&K 128T = )"#"' e !#&!"7'e. C"#$!" /1 M"+)" ESMITAL M"$e+!"' FeN8 N 6"+$!''&%K 24 e# ")e+& )3+&#!$ 7&#!!)"&. • R&$"$(7&% 1 = 28 M"+)" ESMITAL8 6&e'&K SVT-20//8 )&#%(6& 5"9&+K0/// W:38 Z2.1.0 6.8 9e%& "9+&K / T#. • R&$"$(7&%  = ;8 M"+)" ENERCOM8 )&#%(6& 5"9&+K0/// W:38 Z2.1.0 6.8 9e%& "9+&K / T#. • T ALIMENTADOR SECADOR ROTTATUBOS 18 28  = ;K D!6e$+&K 1;.08 L&#:K 68 9"%&K 1/8 T e FeNe = )"#"' e !#&!"7'e. • T COLECTOR SECADORES ROTATUBOS8 D!6e$+&K 1.08 L&#:K2/68 9"%&K 1/.08 T = )"#"' e !#&!"7'e /; • T DISTRIBUIDOR SECADORES ROTATUBOS D!6e$+&K 18 L&#:K 168 9"%&K 18 T = )"#"' e !#&!"7'e /; • T ELEVADOR A SECADOR AIRE CALIENTE8 D!6e$+&K 1.08 L&#:K 1/68 9"%&K 18 T = )"#"' e !#&!"7'e /; C"#$!" /1 M"+)" ENERCOM8 6&e'& G"%-G"% ;//8 )"9")!" e e5"9&+")!*#K 1//W:38 %e+!eK 00B-/;8 +e" $+"#%e+e#)!"K ;//628 '&#:!$(K 146 M"$e+!"' e C&#%$+())!*#K A)e+& ASTM  A • PURIFICADORK Ve'&)!" $"67&+K 0// +968 L&#:K1.068 "#)3&K /.40 68 6"''" e !#&!"7'e. • T A TRANSPORTADOR NEUMATICOK !6e$+&K 10.08 L&#:K 068 9"%&K 1/8T FeNe = )"#"' e !#&!"7'e. • T COLECTOR CICLON TRANSPORTADOR NEUMATICO !6e$+&K 1.08 L&#:K 1268 9"%&K 118 T FeNe = )"#"' e !#&!"7'e. • T DESCARGA ENFRIADORK !6e$+&K 108 L&#:K 68 9"%&K 1/8 T FeNe = )"#"' e !#&!"7'e. • T BY PASS ENFRIADORK !6e$+&K 148L&#:K 1689"%&K 1;.09(':8 8T = )"#"' e FeNe • VENTILADOR TRANSPORTE NEUMATICO8 MARCA ENERCOM8 M&e'& B[2///8 P&$K112 \8 +96K14

22

0/ TP

;/ TP

;/ TP

;0 TP ;0 TP ;0 TP / TP 2/ TP )( 2/ TP )( 10 TP )( / TP ;0 TP 20 TP

-

20 TP 20 TP 20 TP / TP


Memoria Descriptiva

CHIMBOTE

______________________________________________________________ ____________________

M&'!#&%

E?(!9& e "#$!&!"#$e

+e" e E#%"?(e

P'"#$" )&#)e#$+"&+"

Se9"+"&+"%

• MOLINOS 1 = 2K 6"+)" SPROUT MATADOR8 N& 6"+$!''&%K 12/ e# ")e+& )3+&#!$ 7&#!!)"&8 9e%& "9&+K1.0 T# • MOLINO K 6"+)"K ATLAS STORD8 6&e'&K AIC SAA //2 N& 6"+$!''&%K 0/ e# ")e+& )3+&#!$ 7&#!!)"& • T ALIMENTADOR A ENSAQUE8 !6e$+&K 1.08 L&#:K 168 9"%&K 118 T = )"#"' e FeNe. • T COLECTOR COLECTOR DE MOLINOS !6e$+&K 1.08 L&#:K 68 9"%&K 118 T = )"#"' e FeNe. • T COLECTOR MOLINO 18 2 = 8 !6e$+&K 128 L&#:K 068 9"%&K 118 T = )"#"' e FeNe. • T DISTRIBUIDOR A MOLINOS8 !6e$+&K 1.08 L&#:K 68 9"%&K 118T = )"#"' e FeNe. • T ELEVADOR A DISTRIBUIDOR MOLINOS8 !6e$+&K 1.08 L&#:K 468 9"%&K 118T e FeNe = )"#"' e !#&!"7'e.

12 TP

BOMBA @ENIT PUMP8 6&e'&K BPB;1-2.2-//8 +96 1/-14/8 7&?(!''"% e !#&!"7'e8 )&#e!*# 1;

282 )6

4 TP 20 TP 20 TP 1/ TP 20 TP 20 TP

• BALAN@A 18 6"+)" PILIPS8 6&e'&K PR 112  /1. • BALAN@A 28 6"+)" METLER TOLEDO8 6&e'&K 012 0]D. • T DISTRIBUIDOR A BALAN@AS8 !6e$+&K 1.08 L&#:K 468 20 TP 9"%&K 118 T = )"#"' e FeNe. • T DOSIFICADOR8 !6e$+&K 18 L&#:K ;68 9"%&K 128 T = 20 TP )"#"' e FeNe • T ELEVADOR A BALAN@AS8 !6e$+&K 1.08 L&#:K 1;68 20 TP 9"%&K 118 T = )"#"' e FeNe. 20 TP • T MESCLADOR8 !6e$+&K 1.08 L&#:K 068 9"%&K 18 T = )"#"' e FeNe. • PLANTA EVAPORADORA8 6"+)"K ATLAS STORD8 6&e'&K [E 1;48 T!9&K 9e')('" e%)e#e#$e8 )"#$!" e ee)$&%K . • EFECTO 1 - PLANTA EVAPORADORA8 6&e'&K [E 1;4 STAGE 1 1//028 !6e$+& e ee)$&K 2.268 !6e$+& $(7&% e$e+!&+K 4668 N, $(7&%K 1. • BOMBA RECIRCULACION EFECTO 18 6"+)"K ABS8 6&e'&K BA 2//2// - 2 MB 2;8 C"("'K 2/ 638 ADTK 2/68 %())!*# = e%)"+:"K 44. • BOMBA DESCARGA DE CONCENTRADO8 6"+)"K STERLING8 6&e'&K CBS DO020/  22CSN]V;BCGC8 %())!*# = e%)"+:"K ;. 0 TP e ":(" )&'" • EFECTO 2 - PLANTA EVAPORADORA8 6&e'&K [E 1;4 1//028 !6e$+& ee)$&K 1.6 8 !6e$+& e $(7&% e$e+!&+K 4668 N, $(7&%K 41 • BOMBA RECIRCULACION EFECTO 28 6"+)"K STERLING8 6&e'& CBS D12010  10 CS N]V8 S())!*# = e%)"+:"K  • EFECTO  - PLANTA EVAPORADORA8 6&e'& [E 1;4 1//028 !6e$+& e ee)$&K 1.68 !6e$+& e $(7&% e$e+!&+K 466 8 N, $(7&%K 41 • BOMBA DESCARGA CONCENTRADO EFECTO 8 6"+)"K STERLING8 6&e'& BS D/020/  21 CSN ]V;BCGC8 S())!*# = e%)"+:"K ; 0/8/// '3 • Se9"+"&+" N, 18 6"+)"K ALFA LAVAL8 6&e'&K FPNX;4 B1G8 Se+!eK 0/1.8 $"67&+ e !#&!"7'e. /8/// '3 • Se9"+"&+" N, 28 6"+)"K SARPLES8 6&e'&K P ;//8 Se+!eK

2!


Memoria Descriptiva

CHIMBOTE

______________________________________________________________ ____________________ A2-1102-B8 $"67&+ e !#&!"7'e. • T COLECTOR SEPARADORAS8 !6e$+&K 1;8 L&#:K 1/68 9"%&K 1/8 T = )"#"' e !#&!"7'e /;.

Ce#$+!(:"%

C"'e+&%

T"#?(e%

C"#$!" /2 M"+)" ALFA LAVAL AFPX 01 XGV  ;CG8 %e+!eK ;1218 )e#$+!(:" e !#&!"7'e. • CALDEROSK /;8 M"+)" C'e"5e+ B+&&W%8 6&e'&K CB 12//8 : e 5"9&+3K 1202/ 8 9+e%!*# &9e+")!*#K 120 P%!. • TANQUE AGUA BLANDA8 C"9K4;.;1:"'8!6e%!&#e%K !6e$+& 2.;.4 6.8 6"$e+!"' ")e+& "' )"+7*# A- • BOMBA AGUA BLANDA 18 6"+)"K S$e+'!#:8 6&e'&K NO[A ;/1  CD2.OB.28 )"("'K / 63. • BOMBA AGUA BLANDA 28 6"+)"K S$e+'!#: 8 6&e'&K NO[A ;/1  CD2.OB.28 )"("'K 2/ 63. • TANQUE DIARIOD E COMBUSTIBLE8 !6e$+&K 2.;68 A'$(+"K.468 )"9")!"K 4;.;1 :"'8 ")e+& "' )"+7*# A- • TANQUE AGUA BLANDA8 5&'(6e#K 0/ 6 8 !6e$+&K .0048 "'$(+"K 1/.068 ")e+& "' )"+7*# e A-. • TANQUE ALMACENAMIENTO ACEITE PESCADO 18 5&'(6e#K 0/ 68 !6e$+&K .0048 "'$(+"K 1/.068 ")e+& "' )"+7*# e A-. • TANQUE ALMACENAMIENTO ACEITE PESCADO 28 5&'(6e#K 0/ 68 !6e$+&K .0048 "'$(+"K 1/.068 ")e+& "' )"+7*# e A-. • TANQUE PETROLEO D28 5&'(6e#K 0/ 6 8 !6e$+&K .0048 "'$(+"K 1/.068 ")e+& "' )"+7*# e A-. • TANQUE PETROLEO R0//8 5&'(6e#K 0/ 68 !6e$+&K .0048 "'$(+"K 1/.068 ")e+& "' )"+7*# e A-.

2"

0 TP

/8///'3 )""(#"

12// BP )""(#&


Memoria Descriptiva

CHIMBOTE

______________________________________________________________ ____________________ !.* Relaci)n

de eK'ipos L @aK'inarias de la a@pliaci)n

C'adro N5 ! EQUIPO

DETA##ES

CAPACIDAD TOTA#

PROCESO • /2 e%":("&+e% +&$"$!5&% e )"+")$e+%$!)"% %!6!'"+e% " '"% =" !#%$"'""%. T+"#%9&+$e e' 9e%)"& 3")!" '" $&'5" • /2 '#e"% e $+"#%9&+$"&+e% e 6"''". • /2 $&'5"% e 9e%"
T+"$"6!e#$& e'(e#$e% ":(" 7&67e&

C"#$!"K /2 1 $&'5"% e e#%"?(e C"#$!"K 1 M"+)"K AARSLEV8 6&e'&K 11/SP. C"#$!" / M"+)" DISTRAL - P!+&$(7('"+e%

• e • e • •

PAA 2 $+"69"% e :+"%" e 20 6  $"#?(e% e)("'!J"&+e% e 12//6 e e#e. 2 $"#?(e% DAF e 16 !6e$+& = ;6 "'$(+"8 e 0//6. 1 $"#?(e W+&$" e 226 !6e$+&8

25

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0/TP )(

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30,000 l/h

30,000 l/h 30,000 l/h

; TP e ":(" )&'" 21// BP 21// BP 21// BP


Memoria Descriptiva

CHIMBOTE

______________________________________________________________ ____________________

CONSIDERACIONES DE DISE/O - CONSTRUCCIÓN.

• CORPORACIÓN PESQUERA INCA S.A.C.8 )(e#$" )&# &% !#:+e%&% "' e%$"7'e)!6!e#$&8 e' 9+!6e+& 9"+" e' "))e%& e' 9e+%&#"' e /8/ 6 e "#)3&8 )&# 9(e+$" 6e$'!)"8 e (#" 3&<" 7"$!e#$e 3")!" e' !#$e+!&+ = e' %e:(#&8 9"+" "))e%& e (#!"e% 6*5!'e%8 )&++e!J" 3")!" e' )&%$"& !J?(!e+& e' !#:+e%&.

• L"% 5"% e "))e%& = J&#"% (%""% 9"+" e' $+!)& +&"&8 ($!'!J""% e#$+& e' e%$"7'e)!6!e#$& & e# %(% !#6e!")!&#e%8 $!e#e# %(9e+!)!e% (+"% = +e%!%$e#$e% 9"+" e' $+!)& 9e%"&8 9"5!6e#$"" e )&#)+e$& "+6"&. E' 9e+%&#"' $+"#%!$" " %(% '"7&+e%8 9&+ J&#"% 9e"$&#"'e% e'!6!$""% )&# (#" '#e" "6"+!''".

• A' !#$e+!&+ e# '" 9"+$e e+e)3" e' !#:+e%& %e e#)(e#$+" '" )"%e$" e 5!:!'"#)!" 9"+" e' )&#$+&' e 9e+%&#"' = (#!"e% 6*5!'e%8 )&#%$+(!" = e69"%$"" e 6"$e+!"' #&7'e = +e5e%$!& e 9!#$(+" '"5"7'e.

• S!:(!e#& 9&+ e' "))e%& 9e"$&#"'8 3")!" e' '"& !J?(!e+& %e "))ee " (#" !#+"e%$+()$(+" )&#%$+(!& e 6"$e+!"' #&7'e8 &#e %e (7!)" (#& e '&% "'6")e#e% e 3"+!#" C8 )&#$!:(& " e%$" +e" %e e#)(e#$+" e' !#:+e%& " '" J&#" e 9+&)e%&. L" 9'"#$" e 3"+!#" = ")e!$e )+(& e 9e%)"& %e e#)(e#$+" !5!!" e# $+e% %e)$&+e% 7!e# !e+e#)!"&%K %e)$&+ e +e)e9)!*# e 6"$e+!" 9+!6"8 %e)$&+

e )&)!#"% =

9+e#%"% =8 %e)$&+ e %e)"&+e% = e#%"?(e.

• S!:(!e#& e' "))e%& 9e"$&#"'8 3")!" e' '"& e+e)3& %e e#)(e#$+" e' "'6")># e 3"+!#" A8

L" "$"+
"67!e#$e%8 e# e' 9+!6e+& %e e#)(e#$+"# '&% "+6"+!&%8 '&% 6!%6&% ?(e )(e#$"# )&# &% )&69"+$!6!e#$&%8 e' 9+!6e+ )&69"+$!6!e#$& e% 9"+" :("+"+ '" +&9" e )"''e e' 9e+%&#"' = e# e' %e:(#& )&69"+$!6!e#$& e%$# '&% H$!'e% e A%e& 9e+%&#"'. E# e' %e:(#& "67!e#$e e%$# (7!)"&% '&% SS. '"5"6"#&%8 (+!#"+!&%8 !#&&+&% = D()3"% e' 9e+%&#"' e 9'"#$"8 e' "))e%& " '&% %e+5!)!&% 3!:!>#!)&% = 5e%$("+!&% %&# !#e9e#!e#$e% )&#$"#& )"" (#& e e''&% )&# %( 9(e+$" !#:+e%&

• L&% SS.. !#&&+&%8 (+!#"+!&% = '"5"e+&% e 6"#&% e%$# )&#%$+(!&% 9&+ 6(+&% e '"+!''& +e)(7!e+$& )&# )e6e#$& 9('!& = 6"=*'!)" 3"%$" 1.0/ 6e$+&%8 e' +e%$& e% 9!#$"& )&# 9!#$(+" e%6"'$e e )!' '!69!eJ". L&% 5e%$("+!&% e%$#

26


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)&#%$+(!&% 9&+ 6(+&% e '"+!''& +e)(7!e+$& )&# )e6e#$& 9('!& = 9!#$"& )&# e%6"'$e '"5"7'e. C&# +e'")!*# " '"% ()3"% e%$"% %e e#)(e#$+"# e% %( $&$"'!" +e)(7!e+$"% 9&+ 6"=*'!)" e )&'&+ 7'"#)&. L&% 9!%&% e '&% SS = ()3"% %e e#)(e#$+"# +e)(7!e+$&% e )e+6!)" e )!' '!69!eJ"8 e%!#e))!*# = )&# 9e#!e#$e " '&% %(6!e+&%8 9"+" e' )"%& e '&% 5e%$("+!&% %&# 9!%&% e )e6e#$& 9('!&. L&% $e)3&% %&# e 6"$e+!"' #&7'e. L"% 5e#$"#"% (%"+# e' %!%$e6" e "))e%& !+e)$& = 9+&$e:!"% )&# 6"''" ?(e !69!"# e' !#:+e%& e 9'":"%. A '" %"'!" e '&% SS. %e )(e#$" (# 9('5e+!J"&+ e "')&3&' =&"& 9"+" '" e%!#e))!*# e )"'J"& = 6"#&%. A' +e#$e e '&% 5e%$("+!&% %e e#)(e#$+"# '"% &!)!#"% "6!#!%$+"$!5"% e%$# )&#&+6""% e# e' 9+!6e+ #!5e' 9&+ '" &!)!#" e Ge%$!*# S&)!"'8 Ge%$!*# (6"#"8 ]e"$(+" e Ge%$!*# (6"#"8 A6!#!%$+")!*# = (#" S"'" e Re(#!&#e% e# e' %e:(#& #!5e' %e e#)(>#$+"'"% &!)!#"% e S(9e+!#$e#e#)!"8 C&#$"7!'!"8 S&9&+$e TI = %"'"% e Re)e9)!*# e# e%$" +e" 3"= )("$+& %e+5!)!&% 3!:!>#!)&% 9"+" e' 9e+%&#"' ?(e $+"7"<" e# e%"% &!)!#"%. E%$# )&#%$+(!&% )&# 6(+&%8 9!%&% = $e)3&% e 6"$e+!"' #&7'e.

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• Ocho (08) pozas de recepción y almacenamiento de materia prima )&#%$+(!"% !#$e:+"'6e#$e e )&#)+e$& "+6"& e 0// $&#e'""% e )"9")!" )( = '"% )("$+& +e%$"#$e e 12/ $&#e'""% )"" (#". L"% %(9e+!)!e% !#$e+#"% %&# '!%"% )e6e#$& 9('!& )&# 9e#!e#$e% 3")!" '&% T. L"% 9&J"% )(e#$"# )&# +e#"&+e% 3&+!J&#$"'e% (7!)"&% "' +"% e' 9!%& = +e#"&+e% 5e+$!)"'e% )(=& 6"$e+!"' e )&#%$+())!*# e% e' ")e+& e%$+()$(+"' /;8 %&# !%e"&% 9"+" e' +e#"
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• L&% 9!%&% e# '"% +e"% e 9+&)e%& $e#+# %(9e+!)!e% (+"%8 '!%"% = +e%!%$e#$e%8 9"5!6e#$""% )&# )&#)+e$& "+6"&. E%$"% %(9e+!)!e% %e+# e )!' '!69!eJ" = e%!#e))!*# )&# 9e#!e#$e 3")!" '"% )"#"'e$"%. L&% 9!%&% e%$"+# 9+&5!%$" e )"#"'e$"% e# &+6" e U8 9+&$e:!"% )&# +e
• L&% e?(!9&% )&6& '"% )&)!#"%8 9+e%$+"!#e+8 6&'!#&% %e)&% %e e#)(e#$+"# %&7+e %&9&+$e% e e%$+()$(+"% e !e++& 5!:"%  e  =1 9(':""%8 '"% )("'e% " %( 5eJ %e e#)(e#$+"# "#)'"&% e# 7"%e% e )&#)+e$& e +e%!%$e#)!" 24/ W:)6 2.

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28


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E' "'6")># e 9+&()$& $e+6!#"& )(e#$" )&# 9!%&% "!+6"&% e )&#)+e$& = +!9!& " )!e'& "7!e+$&8 )&# e'!6!$")!*# 9"+" $+#%!$& 9e"$&#"' = 5e3!)('"+. P+e5!& "' !#:+e%& e '&% "'6")e#e% 9&+ '" 5" e "))e%& 9e"$&#"' )&#$"6&% )&# (# %!%$e6" e e%!#e))!*# 9"+" e' )"'J"& = '"% 6"#&% 9&+ 6e!& e (# 9('5e+!J"&+ )&#$e#!e#& "')&3&' =&"& = (# %!%$e6" e e%!#e))!*# 9"+" '"% ''"#$"% e '&% 5e3)('&% 9&+ 6e!& e (# Pe!'(5!& )&#$e#!e#& (+&$"#.

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A8B TERCER TRATAIENTOH RECUPERACIÓN DE $RASA - SÓ#IDOS EN SUSPENSIÓN EDIANTE E# SISTEA DE =#OTACIÓN CON ADICION DE QUIICOS E' ":(" e 7&67e& e%:+"%""8 e% "'6")e#"" e# (# $"#?(e e 3&6&:e#!J")!*# 9"+" %( 9&%$e+!&+ "'!6e#$")!*# "' T"#?(e e F'&$")!*# ROFTA8 e )"9")!" e 12// 638 "#$e% e !#:+e%"+ " '" )e'" %e 'e "!)!&#" 9"+" e%e%$"7!'!J"+ '&% )&'&!e% (#" 9&'!"6!#" )("$e+#"+!" e 6e!"#& 9e%& 6&'e)('"+ " (# +"$e e 1// " // 9968 e9e#!e#& e' )&#$e#!& e %*'!&% 9+e%e#$e% e# e' ":(" e 7&67e& '(e:& %e "!)!&#" (#" 9&'!")+!'"6!" "#!*#!)" e "'$& 9e%& 6&'e)('"+ e e%$+()$(+" '!#e"' 9"+" '" ":'&6e+")!*# e '&% )&'&!e% e%e%$"7!'!J"&%8 '"% )"#$!"e% 5"+"# e# (#)!*# e '&% )&#$e#!&% e %*'!&%8 9(!e#& ''e:"+ e%$&% 3"%$" 0/ 996. L&% '&&% 9+&5e#!e#$e% e' T"#?(e e F'&$")!*# ROFTA %&# e%3!+"$"&% e# (# e?(!9& e%3!+"$"&+ )e#$+!(:& " (#" +"J*# e ;/ 6 38 9"+" ")e'e+"+ '" e%3!+"$")!*# e% ":+e:"" (#" 9&'!")+!'"6!" "#!*#!)" e "'$& 9e%& 6&'e)('"+ e e%$+()$(+" +"6!!)""8 '"% )"#$!"e% " ":+e:"+ e9e#e# e' )&#$e#!& e :+"%" e' '&&8 ''e:"#& e%$&% 3"%$" ;// 996. C&6& 9+&()$& e '" e%3!+"$")!*# %e &7$!e#e (#" $&+$"8 ?(e e% ":+e:"& "' 9+&)e%& e e'"7&+")!*# e 3"+!#" e 9e%)"&8 '&% '!)&+e% e e%$e 9+&)e%& e e%3!+"$"& +e$&+#"# " '" etapa de clari&icaci)n RO=TAB. .*. TRATAIENTO DE #A SAN$UA0A L" %"#:("J" %e+ 7&67e"" !+e)$"6e#$e " )&)!#"% " $+"5>% e 7&67"% '"6e''" = '" %"#:("J" +e%!("' %e $+"$" e#5!#&'" " (# !'$+& +&$"$!5& 9"+" '" %e9"+")!*# e %*'!&% = e' '?(!& +e%!("' 9"%" " (# !#$e+)"67!"&+ e )"'&+ 9"+" %( )&":('")!*#. De%9(>% e "')"#J"+ '" $e69e+"$(+" e / C8 %e e#5" 3")!" (#" Separadora de S)lidos8 &#e %e %e9"+"+# '&% %*'!&%8 e' '!)&+ e %e9"+"&+"% %e "'!6e#$"+ " (#" Centrí&'3a "($&6$!)" = e' +e%('$"& !#"' e% e' ")e!$e e +e)(9e+")!*# e' ")e!$e %e "'6")e#" e# $"#?(e%. E# e' )("+& N, 1/ %e 6(e%$+"# '"% )"+")$e+%$!)"% e )"" (#& e '&% e?(!9&% ($!'!J"&% e# e' $+"$"6!e#$& e '" %"#:("J".

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COPEINCA Chimbote Memoria Descriptiva PROTOCOLO ITP Feb11 (1)

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