Common Rail Catalogue (2010)

An assortment of tools and spare parts to assist in repairing Common Rail

Publication Date: October 2010.

DIESEL SYSTEMS AUSTRALIA HOTLINE: 1800 331 277 FAX: (03) 9553 4224

All care has been taken in the compilation compilation of this reference catalogue. DSA assumes assumes no responsibility for incorrect references, descriptions or sizing on products.

All illustrations are not necessarily an exact exact replica of parts.

Part numbers mentioned may not necessarily be standard stock items.

Our supplier guarantees the quality quality and manufacture of their articles. They do not guarantee compensation for any other damages damages or charges. Defects or short supply of goods must must be reported to our supplier supplier within 5 days of receipt receipt of goods. Their guarantee only only covers the replacement of defective goods. They do not accept accept the return of goods that have been incorrectly ordered.

To Order Call: 1800 331 277

Page T2

Reamers & Millers

Page T4

Electronic Equipment

Page T7

Clamps

Page T9

Wrenches

Page T12

Test Adaptors

Page T20

Pullers

Page T23

Couplings

Page T29

Brackets, Vices, Bearings

Page T31

Other Tools / Parts

Page T34

Kits

Page T54

Notes

Page T85

DIESEL SYSTEMS AUSTRALIA PageT3 T3 Page

Bosch (15mm) Flat Reamer

CR 37-15

Flat reamer for cleaning the internal seat of the engine where the flat Common Rail Piezo Bosch nozzle holders lie.

Could use in place of;

In Kit: CR 37-02

Daily (19mm) Conical Reamer

CR 37-16

Conical reamer for cleaning the internal seat of the engine where the conical Common Rail Daily nozzle holders lie


In Kit: CR 37-02

Delphi (17mm) Flat Reamer

CR 37-17

Flat reamer for cleaning the internal seat of the engine where the flat common rail Delphi nozzle holders lie.


In Kit: CR 37-01

Audi / VW (18mm) Conical Reamer

Conical reamer for cleaning the internal seat of the engine where injector-pump Audi and Volkswagen lie.

CR 37-18 Could use in place of;

In Kit: CR 37-02


Page T4

CR 37-19



Flat reamer for cleaning the internal seat of the engine where the flat common rail Bosch nozzle holders lie.

In Kit: CR 37-01

CR 37-19A

Mercedes (19mm) Flat Reamer


Flat reamer for cleaning the internal seat of the engine where the common rail nozzle holders with step lie. For Nozzle Holders like Mercedes.

In Kit: CR 37-01


Bosch (21mm) Conical Reamer Flat reamer for cleaning the internal seat of the engine where the conical Bosch common rail nozzle holders lie.

In Kit: CR 37-01

CR 37-21A



Flat reamer for cleaning the internal seat of the engine where the Tector Bosch common rail nozzle holders lie.

In Kit: CR 37-02

DIESEL SYSTEMS AUSTRALIA Page T5

Universal Pin

CR 37-0P

Universal pin for holding the three reamers.


In Kit: CR 37-01


Page T6

EE 00-01 Could use in place of;

Ultrasonic Cleaning Tank Ultrasonic cleaning tank for rotative pumps and turbo devices.

Vat capacity: 3.5L U/S Power: 120/240 Watt With heating power. EE 01-01

Ultrasonic Cleaning Tank


Ultrasonic cleaning tank for rotative pumps and turbo devices.

Vat capacity: 6L U/S Power: 120/240 Watt With heating power. EE 02-01

Ultrasonic Cleaning Tank


Ultrasonic cleaning tank for rotative pumps and turbo devices.

Vat capacity: 14L U/S Power: 240/480 Watt With heating power. EE 03-01 Could use in place of;

Multifrequency Cleaning Tank Ultrasonic cleaning tank for rotative pumps and turbo devices.

Vat capacity: 14L U/S Power: 200 Watt With heating power.


Nozzle Holder Tester Tester for checking Bosch, Delphi, Siemens and Denso, Electromagnetic (Bobbin) or Piezoelectric (Piezo) common rail nozzle holders.


Diagnostic Tool Kit

CR 134-278

This kit allows you to check the pressure of common rail pumps (CP1, CP3, Delphi and Siemens) without dismounting the pump from the engine.


Force Pickup

CR 313-CELL

Force pick up with digital force indicator.

Could use in place of; 0 986 612 997

Measures: 0 to 2500kg.

Use with: CR 313-CR


Page T8

CR 122-01 Could use in place of; 0 986 612 786

Universal Clamp Universal retaining clamp for mounting and dismounting common rail injectors with opening of 11, 12, 13 and 19mm. For Bosch and Delphi injectors.

CR 122-02

Universal Clamp for Volvo, Ducato, BMW Injectors


Universal retaining clamp for mounting and dismounting common rail injectors with opening of 14, 16 and 20mm.

CR 122-03

Universal Clamp


Universal retaining clamp for mounting and dismounting common rail injectors with opening of 15, 17, 18 and 22mm.

CR 309-02

MAN Clamp


Tester clamp to be used to check the operating and the flow of the common rail MAN nozzle holder (with simulator or hand injector tester.) For Premium MAN 646, Common Rail bus, Diam. 29mm. Use with: CR 134-01.


CR 309-04A

Renault Clamp Tester clamp to be used to check the operating and the flow of the common rail Renault nozzle holder (with simulator or hand injector tester.)


For Premium 420 C.V. Renault, Common Rail bus, Diam. 32mm. Use with: CR 134-01. New Tector and Eurocargo Clamp

CR 309-05N

Tester clamp to be used to check the operating and the flow of the common rail Tector nozzle holder (with simulator or hand injector tester).


With Quick Connection Use with: CR 134-01.

Denso Clamp

CR 309-06

Tester clamp to be used to check the operating and the flow of the common rail Denso nozzle holder (with simulator or hand injector tester.)


Diam. 27mm. Use with: CR 134-01.

CR 309-07

Denso Clamp Tester clamp to be used to check the operating and the flow of the common rail Denso nozzle holder (with simulator or hand injector tester.)


Diam. 23.5mm Use with: CR 134-01.


Page T10


MAN Clamp Tester clamp to be used to check the operating and the flow of the common rail MAN nozzle holder (with simulator or hand injector tester.) For Premium MAN 646, Common Rail bus, Diam. 26mm. Use with: CR 134-01.

CR 309-09

Volvo, Deutz, Renault Clamp


Tester clamp to be used to check the operating and the flow of the common rail Volvo, Deutz and Renault Premium 2 Generation nozzle holders (with simulator or hand injector tester). With Quick Connection. Diam. 28mm Use with: CR 134-01.


CP3 Torx Wrench Special Torx wrench for dismounting of Common Rail CP3


CP3 Inlet Connection Wrench

CR 482-00

Wrench for inlet connection for CP3 pump.


Bosch Nozzle Holder Wrench

CR 483-00

Wrench for mounting and dismounting Bosch common rail nozzle holder ring nut (17x1mm)

Could use in place of; 8120

Hex: 10mm Hole: 6.5mm

Bosch Nozzle Holder Wrench Wrench for mounting and dismounting Bosch common rail nozzle holder ring nut (17x1mm)

CR 483-GR Could use in place of; 0 986 613 630 8120-A

Hex: 10mm Hole: 7.5mm


Page T12

CR 483-10TX

Wrench for internal ring-nut CR nozzle holder 3° gen.


Wrench for mounting and dismounting internal ring-nut 10mm, torx, Bosch Common Rail nozzleholders 3° generation

CR 498-00

Tector Solenoid Wrench

Could use in place of; 8160-12

Wrench for opening the solenoid of the common rail Tector nozzle holder. (12 sides, 28mm)

CR 491-00 Could use in place of; YDT 220 8119


Delphi Nozzle Holder Wrench Delphi: For Mondeo and Ford Transit with Delphi nozzle holder system. 21mm.

Cap Wrench Cap wrench with 3 holes for dismounting rail Delphi ring nut.

DIESEL SYSTEMS AUSTRALIA

Page T13

Page T13

29mm Nozzle Holder Wrench

CR 500-00

Wrench for dismounting solenoid common rail nozzle holders.


Hex: 29mm.

30mm Nozzle Holder Wrench

CR 501-00

Wrench for dismounting solenoid common rail nozzle holders.


Hex: 30mm.

15mm Open Dismounting Wrench

CR 501-CR15

Open wrench with 1/2” connection. The Could use in place of; 1/2” wrench allows the use with Bosch CRI and CRIN.


CR 501-CR17



Page T14

CR 501-CR19



Open wrench with 1/2” connection. The 1/2” wrench allows the use with Bosch CRI and CRIN.

CR 501-CR27




CR 501-CR29




CR 501-CR30






CR 501-CR32


VW Bush Wrench

CR 492-00

Bush wrench for mounting and dismounting the bracket for UIS nozzle holders and pumps.

Could use in place of; 0 986 612 747 T10054 8610-L

Register Wrench for DP200

CR 6408-80A

Register Wrench

Could use in place of; 6408-80A

Restraint Wrench

CR 2885-00

Torque converter fixing wrench with 12mm slide.

Could use in place of; KDEP 2906, 0 986 611 211


Page T16


Female CAT Wrench Wrench for dismounting Caterpillar pump connection. (2S7264 1P3)

CR 448-00

Mercedes MAN Long Wrench


Long wrench for Mercedes / MAN with 4 teeth and puller. It allows you to pull out the nozzle holder automatically.

CR 451-00

Mercedes Toothed Wrench


Toothed wrench for dismounting Mercedes nozzle holders with electronic adjustment. It avoids further breakages of cables and sensors.

CR 493-00

VP Wrench


Toothed wrench for mounting and dismounting the head plunger for VP pumps. It’s shape avoids breakages when utilized

DIESEL SYSTEMS AUSTRALIA Page T17 Page T17

Rover Wrench

CR 494-00

Wrench for mounting and dismounting the nut for Rover injector pumps.


To be used with the 4 included pins.

Solenoid Octagonal Wrench

CR 495-00

Octagonal wrench for mounting and dismounting the solenoid for Bosch / Iveco injector pumps.

Could use in place of; 0 986 613 239 8147

Delphi Volvo Wrench

CR 496-00

Wrench for mounting and dismounting the injector pump fixing nut on the new Delphi Volvo 500Hp nozzle holder.

37mm Solenoid Dismounting Wrench



37mnm Hex. wrench for dismounting the solenoid on VW and Audi A6 pump injectors.

For pump injectors: 0414 720 029, 0414 720 215 To Order Call: 1800 331 277

Page T18


Nut Dismounting Wrench Wrench for dismounting the nut on VW and Audi A6 pump injectors.

For pump injectors: 0414 720 404.

CR 504-00

Solenoid Dismounting Wrench


Wrench for dismounting the solenoid on VW and Audi A6 pump injectors.

For pump injectors: 0414 720 404.



MAN Solenoid Wrench Wrench for opening the solenoid of the common rail MAN nozzle holder (27mm)

Denso Dismounting Wrench Dismounting wrench for internal ringnuts of Denso nozzle holders.


Scania Test Adaptor

UIT 4-03

Test adaptor to check the injector of EUI / PDE Scania pumps.


To be used on all standard pop testers.

Thread: 31 x 1mm

Iveco Test Adaptor

UIT 4-04

Test adaptor to check the injector of EUI / PDE Iveco pumps.



Thread: 28 x 1mm

Volvo Test Adaptor

UIT 4-05

Test adaptor to check the injector of EUI / PDE Volvo pumps.



Thread: 28 x 1mm Transversal Hole

Volvo Test Adaptor

UIT 4-08

Test adaptor to check the injector of EUI / PDE Volvo pumps.



Thread: 31 x 1mm


Page T20

UIT 4-09

Caterpillar Test Adaptor


Test adaptor to check the injector of EUI / PDE Caterpillar pumps. To be used on all standard pop testers.

Thread: 28 x 1mm

UIT 4-11

Volkswagen Test Adaptor


Test adaptor to check the injector of EUI / PDE Volkswagen pumps. To be used on all standard pop testers.

UIT 4-12

Land Rover Test Adaptor


Test adaptor to check the injector of EUI / PDE Land Rover pumps. To be used on all standard pop testers.

UIT 4-13 Could use in place of; 8145

Detroit Test Adaptor Test adaptor to check the injector of EUI / PDE Detroit pumps. To be used on all standard pop testers.


Cummins Test Adaptor

UIT 4-14

Test adaptor to check the injector of EUI / PDE Cummins L10-M11 pumps.



Cummins Test Adaptor

UIT 4-15

Test adaptor to check the injector of EUI / PDE Cummins N14 pumps.



Volvo 520CV Test Adaptor

UIT 4-16

Test adaptor to check the injector of EUI / PDE Volvo 520 CV pumps.




Page T22


BMW Puller Pulley Extractor BMW 520 tds and 320D VP M47 with dial 35x2mm. To pull and keep the distribution fixed.

CR 233-02

BMW Puller


Pulley Extractor BMW 320 150 CV and 320D VP 130 CV with dial 35x2mm. To pull and keep the distribution fixed.

INJECTOR PULLER Could use in place of; 8098


Injector Puller Adjustable Extractor for Common Rail injectors on Fiat, Alfa, Lancia.

Mercedes Puller Puller for Common Rail Mercedes class A injector. No Beater.

Use with: CR 247-BAT.

DIESEL SYSTEMS AUSTRALIA Page PageT23 T23

Iveco Tector Puller Nozzle holder extractor for Common Rail Iveco Tector . With Blow Puller.

IVECO PULLER Could use in place of;

Mercedes Injector Puller

MERC PULLER

Extractor for Common Rail Mercedes injectors . With Blow Puller.

Could use in place of; 0 986 612 727 0 986 612 728 8099-A

Tector Injector Puller

CR 247-02N

Nozzle holder extractor for Common Rail Iveco Tector .


No Beater.

Use with: CR 247-BAT.

CR 247-04

Bosch Puller Common Rail nozzle holder puller for Bosch.


Thread: 27x1mm.


Page T24

CR 247-04A Could use in place of; 8096-A

Internal Puller for Nozzle Holders Puller for common rail nozzle holder.

Size: 17 x 1mm

DOUBLE PULLER

Double Puller

Could use in place of; 8099-M

Sliding hammer puller for Bosch common rail double nozzle holders for Class A Mercedes. It allows you to pull out the nozzle holder fixed bracket.

SPRINTER PULLER Could use in place of; 8099-F

Sprinter Puller Special sliding hammer for dismounting di smounting Sprinter injectors. Especially designed to pull out the injector when there is a reduced working space.

OIL SEAL PULLER Could use in place of; 8172

Oil Seal Puller for VP-CP3 Oil seal self-threading puller for VP and CP3 Pumps. It allows you to dismount the oil seals without opening / pulling out the pump.

Size: 25mm


Delphi Pump Pulley Extractor

PULLEY EXTRACTOR

Pulley extractor for Common Rail Delphi pumps on Kia, Hyundai engines.


Eurocargo Blow Puller

CR 247-0S

Common Rail blow puller for Eurocargo.


Beater for Puller

CR 247-BAT

Universal beater for puller.


Thread 12x1.5mm

Renault and Opel Mavano Pump Puller Pump puller and stroke holding for Renault Espace 2.2 CR and Opel Movano.

CR 260-00 Could use in place of; 8161


Page T26

GOV PULLER Could use in place of;

Governor Puller for CP3 CP3 Common Rail Governor Puller.

RING EXTRACTOR

Nozzle Holder Fibre Ring Extractor


Fibre ring extractor for Bosch Nozzle Holders.

COUPLING PULLERS

Universal Pullers for VP Couplings


SIEMENS PULLER Could use in place of;

Couple of high resistant pullers for extracting the couplings on 11 kinds of VP pumps.

Siemens Puller Puller for Siemens Common Rail Nozzle Holders. Holders. 25 x 1mm.

To be used with PE 226-00


Denso Puller

DENSO PULLER

Puller for Common Rail Denso Nozzle Holders. 25x0.5mm.


To be used with PE 226-00.

Fiat, Peugeot, Citroen Puller

CR 247-11

Nozzle Holder extraction puller to suit Fiat Ulisse, Peugeot 807 and Citroen Evasion . It has 2 adaptable legs to suit the models. models. Especially designed to pull pull out the injector when there is a reduced working space.


Fiat Ducato Puller

CR 247-08

Tool to extract the Fiat Ducato 2.2 JTD nozzle holder from the engine.


Especially designed to pull out the injector when there is a reduced working space.

VW Sliding Hammer Puller

VW PULLER

Sliding hammer puller for VW injector pump.



Page T28

CR 025-VP

Motoring Coupling Cone for VP and CP3 Pumps.


25mm motoring coupling cone for VP and CP3 pumps.

CR 029-VP

VP Motoring Coupling


29mm Motoring coupling cone for VP Ford Transit. It allows you to check the pump on the bench without pulling out the original motoring coupling.

CR 103-VP

VP Motoring Coupling


44mm Motoring coupling 4 holes cone for John Deere. It allows you to check the pump on the bench without pulling out the original motoring coupling.

CR 130-00

John Deere Motoring Coupling


Motoring coupling 4 holes for John Deere. It allows you to check the pump on the bench without pulling out the original motoring coupling.


Motoring Coupling for Mercedes, Siemens Motoring coupling for testing Mercedes and Siemens common rail pumps on Test Bench.

CR 131-CR8 Could use in place of; 8151

8mm Key, 12mm Tooth. Motoring Coupling for Fiat Multijet Motoring coupling for testing Fiat Multijet common rail pumps on Test Bench.

CR 132-CR9 Could use in place of; 8152

9mm Key, 12mm Tooth.


Page T30

VT 000-04A

Delphi Test Bench Flange


Flange

for test bench to test Delphi pumps with 2 holes.

To be used with VT 003-00 or with original Bosch bracket.

VT 134-0A

Swivel Vice Basement


Universal Type Swivel Vice basement with holes for fixing for operative flanges.

VT 134-CR

Swivel Vice for CP Pumps


Swivel Vice for dismounting and mounting radial-jet pumps.

VT 000-04C

Delphi Flange Vice


Flange for Vice to mount and dismount common rail Delphi pumps. 2 Holes.

To be used with VT 134-CR


Bracket for CP1 Common Rail Pumps Bracket for dismounting and mounting common rail pumps.

VT 001-00 Could use in place of; 8130

To be used with VT 134-0A.

Adapting Plate for CP3 Adapting plate for mounting and dismounting CP3 Pumps.

VT 001-01 Could use in place of; 8131

To be used with our VT 001-00

Bracket for CP3 Pumps for Test Bench

VT 001-02 Could use in place of;

Bracket with increased thickness to be used on test bench and on normal working surface.

Diameter: 50mm

CP3 Mercedes Bracket with Ring

VT 001-03 Could use in place of;

Bracket with ring for test bench to test common rail CP3 Mercedes pumps.

To be used with VT 003-00 or original Bosch bracket.


Page T32

VT 000-04B Could use in place of;

Delphi Flange with Loop Holes Common rail Delphi flange with loop holes.

VT 000-05

VE Opel Flange

Could use in place of; 9478-T

Flange for VE Opel VP44.

VT 003-00

ISO Bosch Bracket

Could use in place of; 1 688 010 124 9680-A

New bracket for Bosch Test Bench ISO 4008-1 normative.


Nissan Bracket for Test Bench

CR 002-CR

Bracket to mount on the test bench Nissan Dualis common rail pump.


Comparator Bearing

CR 006-CR

Comparator bearing with 2 fixing parts for common rail nozzle holders


Sizes: 17 and 19mm Used in kit: CR 006-KIT

Digital Millesimal Comparator Digital millesimal comparator, stroke 015mm.

CR 006-MIL Could use in place of;

Used in kit: CR 006-KIT

Injector Positioning Spinning Device Spinning device to allow the right position / seat of the common rail injectors in the engine.



Page T34

CR 34-06 Could use in place of; 8121 YDT220

CR 128-218

Stroke Device for Delphi Nozzle Holders Stroke device for Delphi nozzle holder during its positioning on the engine.

Dismounting tool for VP Pump— Duratorq


Dismounting and mounting tool for VP pumps on Ford Duratorq 2.0, 2.2 and 2.4 engines.

CR 1085-02

Gauge Bearing EDC, VE


Gauge bearing for VP44.

Thread: 10 x 1mm. .

CR 1088-02

Threaded Pins For Comparator

Could use in place of; 0 986 611 761 KDEP1088-2

Spare threaded pins for comparator terminal.

Thread 2mm and 3mm, length 10mm.


Steel Brush

CR 34-14

Steel brush for cleaning holes.


Brush Head: 25mm.

Lens with Lamp

CR 503-03

To visualize the holding ball valve and all the little parts of the common rail injectors.


Enlargement X10.

Adaptor for pressure-Delphi


Connector for the sensor of transfer pressure for common rail Delphi pumps.

Adaptor for pressure-CP3 Connector for the sensor of transfer pressure for common rail CP3 pumps.



Page T36

CR 34-09

Rapid connection for CR nozzle holders


Rapid connection for all kinds of common rail nozzle holders. Diameter 6.5mm. To be used on test bench with common rail simulator tester.

CR 34-09A

Rapid connection for CR nozzle holders


Rapid connection for all kinds of common rail nozzle holders. Diameter 9mm. To be used on test bench with common rail simulator tester.

CR 34-15

Adaptor for pressure-CP1H/CP3


Connector for the sensor of transfer pressure for common rail CP1H/CP3 pumps.

CR 34-16

Adaptor for pressure-Siemens


Connector for the sensor of transfer pressure for common rail Siemens pumps.


Adaptor for pressure-Denso

CR 34-17

Connector for the sensor of transfer pressure for common rail Denso pumps.


Siemens High Pressure Reduction


Reduction for high pressure pipe on Siemens pumps.

Siemens Pressure Governor Adaptor


Adaptor for pressure governor for Bosch Siemens pumps.

Pressure Adaptor Sensor Adaptor for sensor of pressure for Bosch Siemens pumps.



Page T38

CR 007-20

Gauge 0-10bar


Manometer 0-10bar for checking the fuel pressure of common rail.

CR 007-21

Gauge 0-6bar


Manometer 0-6bar for checking the fuel pressure of common rail.

CR 34-00

CP1 Connection Inserter


Pressing in tool for low pressure connection on common rail CP1 high pressure pumps.

CR 34-01

CP1 Iveco Connection Inserter




Renault Connection Inserter

CR 34-02



CP Pump Inserter Bracket

CR 34-03

Inserting tool parts kit for the bracket rotary shaft seal on the common rail high pressure CP1 and CP3 pumps.


Head Cover Screws

CR 34-04

Couple of screws to centre the head cover. For CP1 common rail high pressure pumps.


Device for Mounting the O’Ring

CR 34-05

For mounting the o’ring on the pressure control valve with filter on common rail systems.



Page T40


PI-9045/1 Could use in place of;

PI-9045 Could use in place of;

VP Ford Transit Flywheel Pin Pin for flywheel on Ford Transit VP and common rail.

Connector Adaptor for back leak of Bosch, Siemens and Denso nozzle holders.

Connector Adaptor for back leak on nozzle holders.

PI-9044/5A

O’Ring


O’ring to suit PI-9045 and PI-9045/1 Fittings.


4 Way Connection 4mm, 4 Way Waste Plastic Connection.

3 Way Connection 4mm, 3 Way Waste Plastic Connection.

Connector

CMR151 Could use in place of;

CMR151/2 Could use in place of;

CMR151/23

Adaptor for back leak on PSA Siemens nozzle holders.


CMR151/25

Connector Adaptor for back leak on Siemens nozzle holders.



Page T42





Connector Adaptor for back leak on Siemens nozzle holders.

Connector Adaptor for back leak on Delphi nozzle holders.

Low Pressure Textile Hose Size: 3.2 x 7 (Pack 50metres)

Low Pressure Textile Hose Size: 3 x 7 (Pack 20metres)


Clip


Clip

CMR151/5

Suit 5WS40148-Z Euro 3, 5WS40149-Z euro 4

Could use in place of; 11800-001-012Z

Clip


Suit 5WS40156-4Z class 4, 5WS40156- 11800-001-002Z Z class 5

Clip

CMR151/15

Suit 5WS40000-Z

Could use in place of; 11800-001-003Z


Page T44


Viton O’Ring Suit CP1H (0 440 020 060) Citroen, Peugeot, Ford, Mazda, Kia

CMR991/4

Viton O’Ring


Suit CP1S, CP1K Valve 0 928 400 366, 0 928 400 323

CMR914/10

Viton O’Ring


Suit Siemens Valve

CMR950/18

Viton O’Ring


Suit Siemens Secure Valve


Viton O’Ring

CMR000/5


Viton O’Ring


CMR910



Viton O’Ring

CMR888

DRV on Flaute BMW Bosch Common Rail (0 445 214 030)


Viton Linenized Oil Seal

CMR937/5

Suit Siemens & CP3 Size: 32 x 20 x 7mm

Could use in place of; F 00R 0P0 890 F 00N 202 338 F 00N 201 618


Page T46

CMR949/35

Viton Oil Seal

Could use in place of; 5ws40273

Suit Siemens Size: 33 x 22 x 7.3mm

CMR937/10

Double Linenized Viton Oil Seal

Could use in place of; F 00N 200 088

Suit CP3 Toyota d4d BH (0 445 010 105,134,113,112) Size: 32 x 20 x 7mm

CMR949

Viton Oil Seal


Suit CP3 Fuel Pump Size: 18.8 x 10 x 5.2mm

CMR940/10

Viton Oil Seal

Could use in place of; F 00R 0P1 535

Suit CP 3 (0 445 010 043 Volvo) Size: Double Seal


Viton Linenized Oil Seal Suit Delphi, Ford, Renault, Nissan, Kia, Hyundai

CMR949/5 Could use in place of; 9307-401A

Size: 32 x 20 x 6mm

Viton Oil Seal

CM940/15

Suit Denso HP2


Size: 38 x 25 x 6.5mm


CMR949/10

Suit Delphi, Ford

Could use in place of; 9307-402A

Size: 33 x 20 x 6mm

Oil Seal

CMR947

Suit Siemens & CP3

Could use in place of; F 00R 0P0 253 F 00N 201 517

Size: 31 x 20 x 7.3mm


Page T48

CMR949/15


Could use in place of; 9307/408A

Suit Delphi, Ford Size: 34.5 x 22.5 x 6mm

CMR948 Could use in place of; F 00R 0P0 669 F 00N 202 337

Viton Linenized Oil Seal Suit CP3 Size: 37 x 25 x 7mm

CMR948/6


Could use in place of; F 00R 0P0 521

Suit CP3 Size: 36 x 25 x 7.3mm

CMR949/20


Could use in place of; 9307-410A 9307-409A

Suit Delphi, Ford Size: 35.5 x 22.5 x 6mm


Common Rail Bush


Bush Size: 17/19

Common Rail Bush


Bush Size: 20/22

Common Rail Bush


Bush Size: 24/26

Common Rail Bush


Bush CP3 Size: 19x17x17mm


Page T50


Common Rail Bush Bush CP3 Size: 22x22x20mm


Common Rail Bush Bush CP3 Size: 25x30x25mm

CR 7-00

Common Rail Bush


Bush CP3 Size: 33x30x25mm

CR 313-CR Could use in place of; 0 986 613 400 0 986 613 500

Tool to Mount and Dismount Nozzle Holders. Tool for mounting and dismounting all kinds of common rail and UI-P nozzle holders


Plates

CR 313-CR500

Plates to transform original Bosch 0 986 613 400 in common rail.


In tool kit: CR 313-CR

Common Rail Bush Bush to fix pulverizer to dismount and mount common rail nozzle holders and unit injectors on Volkswagens.

CR 313-CR01 Could use in place of;

Size: 7mm Included in kit: CR 313-CR

Common Rail Bush Bush to fix pulverizer to dismount and mount common rail unit injectors on Volkswagens.

CR 313-CR417 Could use in place of; 0 986 613 417

Size: 7mm with step Included in kit: CR 313-CR

Common Rail Bush Bush to fix pulverizer to dismount and mount common rail nozzle holders and unit injectors.

CR 313-CR02 Could use in place of;

Size: 9mm Included in kit: CR 313-CR


Page T52

CR 34-27 Could use in place of; YDT346

CR 134-10BIC Could use in place of;

Delphi Tappet Rolls Pliers Couple of pliers to push the tappet rolls on common rail Delphi pumps.

Buretta Buretta for our common rail nozzle holder back leak kits. Suit: CRBLT 341 and CRBLT 13412CR.


Reamers Kit (Includes 4 Reamers)

CR 37-01

Tool Kit for cleaning the internal side of the engine.


For Delphi and Bosch flat and conical Common Rail nozzle holders.

Nozzle Holder Reamer Kit (4 Reamers)

CR 37-02

Tool Kit for cleaning the internal side of the engine.


For Bosch, Daily, Audi, Volkswagen, Tector & MAN.

Fiat / Iveco Reamer Tool Kit Reamer tool kit with conical miller and shimming aluminum washers for nozzle holder copper cases on Fiat-Iveco.

Fiat / Transit Reamer Tool Kit Tool Kit with reamer for nozzle holder copper cases on Fiat Ducato T.D., Fiat Daily, Fiat Croma and Ford Transit.


CR 21-01 Could use in place of; 9000-A


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CR 21-02

Iveco Reamer Tool Kit


Reamer tool kit with 5 millers with different diameters for Iveco 115-17, 50NC-90NC and Volvo, MAN.

CR 40-00

Lapping Tool Kit

Could use in place of; 9700-CR

Kit for lapping the seat of the closing valve ball for the common rail injectors. The kit also enables you to rebuild the seat of the conic seat of the closing valve positioned under the common rail injector solenoid.

CR 501-01

Torx Kit


Kit of multi usage torx wrench screwdrivers. With 7 torx wrenches to use as wrenches and screwdrivers.

Dimensions from T10 to T40. CR 501-03 Could use in place of;

Cam-Car Kit Kit of Cam-car wrenches, 5 pins.

Dimensions from T10 to T45.


Comparator Bearing Kit

CR 006-KIT

Comparator bearing with 2 fixing parts for common rail nozzle holders.


Lapping Paste Kit

CR 156-KIT

Lapping paste kit to clean injectors. Composed of 3 different grains, 400, 600 & 800 Microns as well as 1 pot of chrome.


These pastes are to clean the emerypolishing, while the chrome is for polishing. CR 313-CR

Kit of 3 Bushes Kit of 3 bushes to fix pulverizer to dismount and mount common rail nozzle holders and unit injectors.


Sizes: 7mm, 9mm & 7mm with step.

CR 700-00

4 Wrench Kit Special wrenches to dismount common rail Delphi DFP3 pumps.


Sizes: 20mm, 25mm, 30mm, 40mm


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CR 501-CR

Dismounting Wrench Kit (6pcs)


Kit composed of 6 open wrenches. The 1/2” hexagon shaped wrench allows the employment with Bosch systems CRI and CRIN.

Sizes: 15,17,19,27,29 and 30mm.


Kit of 3 Tools for Stroke BMW 330-320 BMW Stroke holder with double camshaft.

CR 128-22

Tappet Lifters CP3 Kit

Could use in place of; 0 986 612 427 8133

Tappet lifter kit for dismounting CP3 pumps; made up of three tappet lifters.

CR 128-23

Kit for Common Rail Stroke Pins


Kit of pins to be used directly on the engine, for the engine pump’s stroke on common rail Renault.


Adjusting Kit for CP3 Adjusting tool kit for CP3 pumps; made up of 6 inserting tools. For inserting and positing of the keeping rings.

CR 128-24 Could use in place of; 0 986 612 841, 0 986 612 942, 0 986 612 943, 0 986 612 844, 0 986 612 845, 0 986 612 846. 8171

Inox Anti Magnetic Pliers Kit

CR 34-24

Set of 2 pliers for mounting and dismounting little parts off common rail injectors (eg. Spacers, pointers, balls etc…)


CP3 Pump Tool Kit

CR 18-02

Tool Kit equipped for mounting and dismounting bearings for the radial-jet pump.


Included in kit are 5 spare bearings.

Tool Kit for CP1 Pumps Tool Kit equipped for mounting and dismounting bearings for the radial-jet pumps.


Included in kit are 5 spare bearings.


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CR 128-25

Kit of mounting sleeves for CP3


Kit of mounting sleeves to make easier the mounting operations of OR and shaft on CP3 pumps.

Formed by 7 parts.

CR 26-03

Feeding Kit


Couple of connections and plate for Mercedes common rail.

CR 44-00

Fiber Ring Inserter Kit


Kit of tools to extract and replace the fibre ring on common rail nozzle holders. The kit comprises of a puller, inserter and a positioning device.

CR 100-00

Holding Ball Power Tester


To check the holding ball power of the valve, where there is a seat of the ball on Bosch common rail nozzle holders. Tester is composed of a vacuum tester, a special support.


Pointers Kit

CRPT-A

Diam: 5.90 mm Thickness: 8.40 - 8.50 mm (11 sizes) Cu: each 0.01 mm Box: 10 pcs x thickness Total: 110 pcst


CRPT-B

Pointers Kit Diam: 5.80 mm Thickness : 8.40 - 8.50 mm (11 sizes) Cut: each 0.01 mm Box: 10 pcs x thickness Total: 110 pcs


CRPT-C

Pointers Kit Diam: 5.80 mm Thickness: 8.50 - 8.70 mm (21 sizes) Cut: each 0.01 mm Box: 10 pcs x thickness Total: 210 pcs


CRPT-D

Pointers Kit Diam: 5.90 mm Thickness: 8.50 - 8.70 mm (21 sizes) Cu: each 0.01 mm Box: 10 pcs x thickness Total: 210 pcst



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CRSP-A Could use in place of;

CRSP-B Could use in place of;

Injector Spacers Kit Diam: 2.25 mm Thickness: 1.14 - 1.25 mm (12 sizes) Cut: each 0.01 mm Box: 10 pcs x thickness Total: 120 pcs

Injector Spacers Kit Diam: 2.25 mm Thickness: 0.95 - 1.13 mm (19 sizes) Cut: each 0.01 mm Box: 10 pcs x thickness Total: 190 pcs

CRSP-C

Injector Spacers Kit


Diam: 9.20 mm Thickness: 1.11 - 1.47 mm (19 sizes) Cut: each 0.02 mm Box: 10 pcs x thickness Total: 190 pcs

CRSP-D

Injector Spacers Kit


Diam: 7.30 mm Thickness: 1.00+1.01 - 1.45 mm (24 sizes) Cut: each 0.02 mm Box: 10 pcs x thickness Total: 240 pcs


Injector Spacers Kit Diam: 5.50 mm Thickness: 1.00+1.01 - 1.45 mm (24 sizes) Cut: each 0.02 mm Box: 10 pcs x thickness Total: 240 pcs

Solenoid Washer Kit Diam: 23.50 mm Hole: 19.00 mm Thickness: 1.00 - 1.10 mm (11 sizes) Cut: each 0.01 mm Box: 10 pcs x thickness Total: 110 pcs

Solenoid Washers Kit Diam: 23.50 mm Hole: 19.00 mm Thickness: 0.90 - 1.00 mm (11 sizes) Cut: each 0.01 mm Box: 10 pcs x thickness Total: 110 pcs

Solenoid Washers Kit Hex: 22.00 mm Hole: 19.00 mm Thickness: 1.00 - 1.10 mm (11 sizes) Cut: each 0.01 mm Box: 10 pcs x thickness Total: 110 pcs

CRSP-D Could use in place of;

CRSW-A Could use in place of;

CRSW-B Could use in place of;

CRSW-C Could use in place of;


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CRSW-D Could use in place of;

CRSW-E Could use in place of;

Solenoid Washer Kit Hex: 22.00 mm Hole: 19.00 mm Thickness: 0.90 - 1.00 mm (11 sizes) Cut: each 0.01 mm Box: 10 pcs x thickness Total: 110 pcs

Settlement Washers Kit Diam: 15.70 mm Hole: 10.50 mm Thickness: 1.20 - 1.30 mm (11 sizes) Cut: each 0.01 mm Box: 10 pcs x thickness Total: 110 pcs

CRSW-F

Solenoid Washer Kit


Diam: 23.00 mm Hole: 19.50 mm Thickness: 1.34 - 1.76 mm (22 sizes) Cut: each 0.02 mm Box: 10 pcs x thickness Total: 220 pcs

CRSW-G

Solenoid Washer Kit







Calibration Thickness Kit Diam: 5.50 mm Hole : 3.40 mm Thickness: 1.20 - 1.70 mm (24 sizes) Cut: each 0.02 mm Box: 10 pcs x thickness Total: 240 pcs

CRSW-H Could use in place of;

CRSW-I Could use in place of;

CRSW-J Could use in place of;

CRSK-A Could use in place of;


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CRSK-A5 Could use in place of;

Calibration Thickness Kit Diam: 5.50 mm Hole: 3.40 mm Thickness: 1.20 - 1.70 mm (11 sizes) Cut: each 0.05 mm Box: 10 pcs x thickness Total: 110 pcs

CRSK-B

Calibration Thickness Kit



CRSK-C



CRSK-C5 Could use in place of;








CRSK-D Could use in place of;

CRSK-D5 Could use in place of;

CRSK-E Could use in place of;

CRSK-F Could use in place of;


Page T66

CRSK-G Could use in place of;


CRSK-H




CRSK-I




CR 128-20

Mercedes Common Rail Kit


For high pressure CP type pumps. Composed of Mercedes bracket, adaptor coupling, 3 fuel connectors and a fuel connector plate.


Timing Tools Phase Kit Timing tool phase kit to use for adjusting the phase of Fiat multijet 1300-1900 engines. Composed of a couple of tools for blocking the camshaft and a blocking camshaft pin in PMS.

Phase Distribution Chain Timing Tool Kit



Kit composed of two main tools. The first has to be used for the phase procedure with the gear mounted, while the second group has to be used for the phase with the gear dismounted. For Fiat multijet 1300-1900. Renault Timing Tool Kit Kit is composed of a tool for l ocking the aspiration can shaft, a tool for locking the discharge cam shaft and a cam shaft blocking pin. For Renault 2.2-2.5 Dci.

Fiat Timing Tool Kit This kit is composed of a tool for locking the driveshaft and a camshaft blocking pin. For Daily, Fiat Ducato 2.32.8 CR




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Timing Tool Kit Timing tool kit to suit Renault, Peugeot and Citroen. It is composed of a tool for locking the driveshaft and a cam shaft blocking pin.

CR 128-26

Tool Kit for CR Delphi Pumps

Could use in place of; YDT367, YDT351, YDT354, YDT356, YDT372

Kit for mounting and dismounting the bearing and the seeger on common rail Delphi pumps.

CRBLT 134-12CR

Common Rail Injector Tester


Burettes kit to check the back leakage of common rail injectors (including Mercedes) with connections for Bosch, Delphi, Siemens, Denso nozzle holders.

CRBLT 134-ALL

Timing Tools Phase Kit


Timing tool phase kit to use for adjusting the phase of Fiat multijet 1300-1900 engines. Composed of a couple of tools for blocking the camshaft and a blocking camshaft pin in PMS.


Common Rail Injector Tester Burettes kit to check the back leakage of common rail injectors (including Mercedes) directly on the engine.

Denso Back Leak Adaptor Kit A kit of 6 adaptors for back leak of Denso nozzle holders.

CRBLT 341 Could use in place of;


CR 25-CR

Ball Kit Kit of 50 balls to suit common rail injectors.

Could use in place of; F.00V.C05.001

Size 1.34mm.

Phase 2 Ball Kit Kit of 50 balls to suit common rail injectors. Phase 2.

CR 45-CR Could use in place of; F.00V.C05.008

Size 1.34mm. Material: Carbite of silicon.


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CR 128-31

Volkswagen Timing Tool Kit


Timing tool kit for Volkswagen, Seat 1, 2, 3cyl. Composed of a tool for locking the driveshaft and a cam shaft blocking pin.

CR 38-00

Wrench Tool Kit for Glow Plugs


Wrench tool kit for mounting and dismounting all types of Glow Plugs including Japanese brands. Kit composed of 8 wrenches 8, 9, 10, 12 (4 wrench short set and 4 long set) and 2 adaptors for dynamometric wrench of 1/2" and 3/8.

CR 46-00

False Glow Plug Tool Kit


Tool kit of 13 glow plugs to allow compression test on Common Rail engines Fiat, Mercedes, VW, Audi, Renault, Toyota etc

CR 45-00

False Actuator Kit

Could use in place of; YDT 410

The kit has the capability to find actuator faults and mechanical faults on Common Rail pumps of all brands.


Fuel Pump High Pressure Repair Kit


PA CP1 K. Suit 0 440 020 088 Mercedes.



PA CP3. Suit 0 440 020 038 Citroen, Peugeot, ZFord, Mazda, Nissan, Renault.



PA CP3 Tector. Suit 0 440 020 095 Iveco Eurocargo Tector.

DRV Repair Kit

CMR141

Bosch DRV CP1 S + CP1 K.

Could use in place of; F.01M.100.278


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DRV Repair Kit Bosch DRV CP1 H. Suit 0 445 010 150 Alfa, Fiat, Lancia

DRV Repair Kit Bosch DRV CP1 S. Suit 0 281 002 872 Citroen, Peugeot, Suzuki.

CMR141/5

DRV Repair Kit


Bosch DRV CP3. Suit 0 928 400 481 Iveco, Eurocargo, Ford Cargo.

CMR124/10

Repair Kit for Bosch System

Could use in place of; F.00V.C66.002, F.00R.J02.176

Suit all Bosch System Injectors.


Repair Kit for Traditional Injector

CMR124/5 Could use in place of; F.00V.C99.176S

Repa ir Kit for Multij et Injec tor

CMR124/7 Could use in place of; F.00V.C99.176S

Repair Kit for 0 445 120 012

CMR124/9

Suit Renault Premium Midlum CP2

Could use in place of; F.00V.C99.176S

Repair Kit for 0 445 120 044

CMR170

Suit MAN TGA Engine D28



Page T74


Repair Kit for 0 445 120 030, 0 445 120 218 Suit MAN TGA Engine D20




Repair Kit for 0 445 120 007 Suit Iveco Eurocargo 2003 1 Series

Repair Kit for 0 445 120 054 Suit Iveco Eurocargo 2 Series

Repair Kit for 0 445 120 020, 0 445 120 019 Suit Renault Premium I dci


Repair Kit for 0 445 120 064 Suit Renault Premium II dxi

Repair Kit for Euro 4/5, 4.5/6.7 cc.



Suit DAF LF Engine FR/GR

Repair Kit for CP1 S

CMR0096

Suit 0 445 010 008, Alfa Romeo 156/166 2.4 JTD, Fiat 2.4 JTD, Lancia 2.4 JTD

Could use in place of; F.01M.100.275

Repair Kit for CP1 K

CMR096/30

Suit 0 445 010 008, 0 445 010 025, Mercedes Sprinter 2.1/2.2, Vaneo 1.7CDI+ A160/170CDI E/C 200/220 CDI, Iveco Daily

Could use in place of; F.01M.100.275S


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CMR096/32 Could use in place of; F.01M.100.275, F.01M.100,276, F.01M.100.277


Repair Kit for CP1 S Suit 0 445 010 080, 0 445 010 018, 0 446 010 008, Fiat, Iveco, BMW, Citroen, Peugeot, Renault, Ford, Mercedes, Range Rover

Repair Kit for CP1 H Suit 0 445 010 150, 0 445 010 156, Alfa Romeo, Fiat, Lancia, Audi, Tuareg, Opel

CMR096/37

Repair Kit for CP1 H


Suit 0 445 010 139, Citroen, Fiat, Lancia, Ford, Land Rover, Peugeot

CMR096/40

Repair Kit for CP1 H


Suit 0 445 010 157, Fiat, Lancia, Alfa Romeo, Opel


Repair Kit for CP1 H Suit 0 445 010 171, 0 445 010 154, Audi

Repair Kit for CP2 Suit 0 445 020 012, Renault, Volvo



Repair Kit for CP3

CMR137

Suit 0 445 020 007, Case, Iveco Eurocargo Tector, VW, Ford.


Repair Kit for CP3

CMR137/2

Suit 0 445 020 030, Hummer, Chevy, GMC



Page T78

CMR138 Could use in place of; F.00N.201.973 F.00N.201.974 F.00N.201.975 F.00N.201.976

CMR138/5 Could use in place of; F.00N.201.973 F.00N.201.974 F.00N.201.975 F.00N.201.976



Repair Kit for CP3 Suit 0 445 010 143, BMW, Iveco, Renault, Mercedes

Repair Kit for CP3 Suit 0 445 010 029, VW, Audi, Mercedes

Repair Kit for CP3 Suit 0 445 010 108, BMW 740D

Repair Kit for CP3 Suit 0 445 010 045, Mercedes


Repair Kit for CP1 H Suit 0 445 010 171, 0 445 010 154, Audi


Repair Kit for CP3

CMR139/5

Suit 0 445 020 0075, 0 445 020 082, Renault, BMW, Tuareg, Audi, Hyundai, Kia

Could use in place of; F.00N.201.973 F.00N.201.974 F.00N.201.975 F.00N.201.976

Repair Kit for CP3

CMR139/6

Suit 0 445 010 043, Volvo

Repair Kit for CP3 Suit 0 445 020 018, 0 445 020 023, Man

Could use in place of; F.00N.201.973 F.00N.201.974 F.00N.201.975 F.00N.201.976



Page T80



Repair Kit for CP3 Suit 0 445 010 098, 0 445 010 073, 0 445 010 081, 0 445 010 091, 0 445 010 107, 0 445 010 135, 0 445 010 167, 0 445 010 213, Iveco, Fiat, Mazda, BMW, Mercedes, Renault

Repair Kit for CP3 Suit 0 445 010 096, 0 445 010 120, Mercedes

CMR187

Repair Kit for CP3


Suit 0 445 010 105, 0 445 010 134, 0 445 010 113, 0 445 010 112, Toyota

CMR189

Repair Kit for CP3


Suit 0 445 020 043, Komatsu, Cummins


Repair Kit for Delphi Suit 9044A 013A, Citroen, Ford, Nissan, Renault, Kia, Mercedes

Repair Kit for Siemens Suit 5WS40018-Z, A2C59511805, A2C59511609, Peugeot, Citroen, Renault, Ford

Repair Kit for Siemens Suit 5WS40019-Z, 5WS40163Z, A2C59511600, Peugeot, Citroen, Ford, Volvo

Repair Kit for Siemens Suit 5WS40008-Z, Ford, Citroen, Peugeot, Mazda, Toyota

CMR139/7 Could use in place of; 7135-479A

CMR143 Could use in place of; X39-800-300-001Z

CMR143/3 Could use in place of; X39-800-300-020Z

CMR143/5 Could use in place of; X39-800-300-019Z


Page T82



Repair Kit for Siemens Suit 5WS40273, Land Rover, Ford

Repair Kit for Siemens Suit 5WS40157, A2C59511314, Range Rover, Land Rover, Jaguar, Peugeot, Citroen

CMR166/2

Repair Kit for HP0


Suit 94000-0055, Mitsubishi

CMR166/3

Repair Kit for HP0


Suit 94000-0310, RE501640, RE518423, John Deere


Repair Kit for HP3

CMR166

Suit Toyota, Nissan


Repair Kit for HP2

CMR166/5

Suit Toyota


Repair Kit for HP4

CMR166/4

Suit 294050-0060, RE519597, John Deere

Could use in place of; 294009-0050 294009-0051


Page T84


Common Rail Catalogue (2010)

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